JPH02256213A - Wound core transformer and manufacture thereof - Google Patents

Wound core transformer and manufacture thereof

Info

Publication number
JPH02256213A
JPH02256213A JP12534288A JP12534288A JPH02256213A JP H02256213 A JPH02256213 A JP H02256213A JP 12534288 A JP12534288 A JP 12534288A JP 12534288 A JP12534288 A JP 12534288A JP H02256213 A JPH02256213 A JP H02256213A
Authority
JP
Japan
Prior art keywords
core
winding
wound
bobbin
steel strip
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP12534288A
Other languages
Japanese (ja)
Other versions
JPH0525371B2 (en
Inventor
Masaki Hazama
廻間 正樹
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Aichi Electric Co Ltd
Original Assignee
Aichi Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Aichi Electric Co Ltd filed Critical Aichi Electric Co Ltd
Priority to JP12534288A priority Critical patent/JPH02256213A/en
Publication of JPH02256213A publication Critical patent/JPH02256213A/en
Publication of JPH0525371B2 publication Critical patent/JPH0525371B2/ja
Granted legal-status Critical Current

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  • Manufacturing Cores, Coils, And Magnets (AREA)

Abstract

PURPOSE:To manufacture a wound core transformer with stable space factor of a core without damage of a core steel band being brittle by annealing by feeding the core steel band made of an amorphous magnetic thin band wound in a large diameter and annealed from the outer periphery of its winding unit, applying a predetermined tension thereto, and winding it around the core of a bobbin by predetermined number of turns to form a wound core. CONSTITUTION:In case of winding a wound core 15, a core steel band 16 made of an amorphous magnetic thin material corresponding to several wound cores wound in a large diameter and annealed is sequentially fed from the outer periphery of the winding unit, and wound on a winding core 7 of a bobbin 5 already having a coil. The steel band 16 made of the amorphous magnetic thin band wound in a large diameter in a spool and annealed is thin and brittle, but can be directly wound on the core having a small diameter of the bobbin smoothly fed from the outer periphery of the winding unit and rotated. Accordingly, even if the material itself is thin and brittle, it is not damaged by winding.

Description

【発明の詳細な説明】 発  明  の  目  的 〔産業上の利用分野〕 本発明は、ボビンの巻芯両端部に形成した鍔部間におい
て、前記巻芯を上下方向から挟むようにして設けたコイ
ルと、前記コイルを備えたボビンの巻芯の周囲に焼鈍済
の非晶質磁性薄帯を連続的に巻回した巻鉄心とを備えて
構成した巻鉄心変圧器と、この巻鉄心変圧器を製造する
装置に関する。
[Detailed Description of the Invention] Purpose of the Invention [Industrial Field of Application] The present invention provides a coil and a coil provided between flanges formed at both ends of the winding core of a bobbin so as to sandwich the winding core from above and below. , manufacturing a wound core transformer comprising a wound core in which an annealed amorphous magnetic ribbon is continuously wound around a core of a bobbin equipped with the coil, and the wound core transformer. related to a device for

〔従来の技術〕[Conventional technology]

近年、変圧器等の静止形電気機器に使用する鉄心は、従
来のけい素鋼帯で構成したものに代えて、優れた低損失
特性を備えたアモルファス磁性材料(以下、非晶質磁性
薄帯という)が開発され、変圧器やりアクドル等静止形
電気機器用の巻鉄心や積層鉄心の鉄心材料として使用す
べくその実用化が現在進められている。この非晶質磁性
薄帯は鉄損と励m電流が非常に小さく、特に、鉄損は現
在の最高級のけい素鋼帯を用いた場合に比べ1/2〜8
八と低減でき、これを例えば、配電用変圧器の鉄心に用
いた場合、優れた省エネルギー効果が期待できる。しか
し、非晶質磁性薄帯は、溶融金属を高速冷却することに
より製作され、この板厚は製造上約20〜30μmと極
端に薄くて剛性が小さく、その上、硬くて脆弱な性質を
備えている。
In recent years, iron cores used in stationary electric equipment such as transformers have been replaced with conventional silicon steel strips using amorphous magnetic materials (hereinafter referred to as amorphous magnetic strips), which have excellent low-loss characteristics. ) has been developed, and its practical use is currently underway for use as a core material for wound cores and laminated cores for stationary electrical equipment such as transformers and accelerators. This amorphous magnetic ribbon has extremely low core loss and excitation current, and in particular, the core loss is 1/2 to 8 times that of the current highest grade silicon steel strip.
For example, when this is used in the iron core of a distribution transformer, an excellent energy saving effect can be expected. However, amorphous magnetic ribbons are manufactured by cooling molten metal at high speed, and due to manufacturing reasons, this plate is extremely thin, about 20 to 30 μm, and has low rigidity. Furthermore, it is hard and brittle. ing.

又、焼鈍後は極めて脆く取扱い時に破損するおそれがあ
った。このため、現在非晶質磁性薄帯を鉄心材料として
使用する場合は、主に配電用変圧器の巻鉄心に採用する
ための開発が進められている。
Furthermore, after annealing, it was extremely brittle and could break during handling. For this reason, currently, when amorphous magnetic ribbons are used as core materials, development is underway mainly for use in wound cores of power distribution transformers.

そして、前記非晶質磁性薄帯を用いて巻鉄心変圧器を製
作する場合は、一般に次の二通りが考えられている。
When manufacturing a wound core transformer using the amorphous magnetic ribbon, the following two methods are generally considered.

第1は非晶質磁性薄帯を円形に巻回したものを矩形成形
した後歪取焼鈍を行なって磁気特性に優れたノーカット
の巻鉄心を設け、この巻鉄心にボビンを介してコイルを
巻付けて巻鉄心変圧器を製作する場合、 第2は1ターン毎に切断した複数枚の非晶質磁性薄帯を
巻鉄心の巻回方向へ階段状に順次ずらしながら積層して
巻鉄心を形成し、この巻鉄心を焼鈍した後、各巻回ブロ
ック毎に一旦分解し、これを内側のブロックから順次コ
イルに挿入して巻鉄心の組立を行う所謂1タ一ンカツト
形巻鉄心を用いて巻鉄心変圧器を製作する場合とがある
First, an amorphous magnetic ribbon is wound into a circular shape, formed into a rectangle, and then subjected to strain relief annealing to provide an uncut core with excellent magnetic properties.A coil is wound around this core via a bobbin. When fabricating a wound core transformer, the second step is to form a wound core by stacking multiple amorphous magnetic ribbons cut at each turn and sequentially shifting them stepwise in the winding direction of the wound core. After annealing this wound core, each wound block is once disassembled, and the wound core is assembled by sequentially inserting it into the coil starting from the inner block. There are cases where transformers are manufactured.

然るに、前者のノーカット形巻鉄心変圧器においては、
巻鉄心にコイルを巻付ける場合は、巻鉄心の脚部に嵌め
たボビンを回転させてコイル導線を巻付けているので、
焼鈍により非常に跪くなっている巻鉄心を損傷しやすく
、鉄心特性に悪影響を与えるおそれがあった。このため
、コイルの巻回に際しては、例えば、巻鉄心の鉄心脚に
ガラス繊維等高強度繊維のテープを巻装する等して、ボ
ビンの回転により巻鉄心が破損しない手段を未然に講じ
ていたので、コイル導体の巻回作業は大変手間がかかり
面倒である等の問題があった。
However, in the former uncut wound core transformer,
When winding a coil around a winding core, the coil conductor is wound by rotating a bobbin fitted to the leg of the winding core.
The wound core, which is very bent due to annealing, is easily damaged, and there is a risk that the core properties will be adversely affected. For this reason, when winding the coil, measures were taken to prevent the winding core from being damaged by the rotation of the bobbin, for example by wrapping a tape made of high-strength fiber such as glass fiber around the core legs of the winding core. Therefore, there were problems such as the winding work of the coil conductor was very time consuming and troublesome.

又、後者は長尺の非晶質磁性薄帯を1ターン毎に所定の
ターン周長毎に切断し、これらを内側のものから順次切
断位置をずらしながら組立ていたので、鉄心組立作業に
人手と手間がかかり、しかも、焼鈍した巻鉄心を一旦分
解してこれを再度組立ることにより、鉄心材料が欠けた
り、亀裂が生じて破損し、巻鉄心の特性低下を招く問題
があった。
In addition, in the latter method, a long amorphous magnetic ribbon was cut at a predetermined circumferential length for each turn, and the pieces were assembled by sequentially shifting the cutting position from the inner one, so it required less manpower to assemble the iron core. It is time-consuming and, moreover, once the annealed wound core is disassembled and reassembled, the core material may be chipped or cracked, resulting in damage and deterioration of the characteristics of the wound core.

そこで、前記の各問題点を解決するために、例えば、特
開昭62−176117号公報に示されているように、
コイルの脚部を囲む回転体の回転により非晶質磁性薄帯
を前記回転体に巻取り(仮巻き)、次いで回転体を、非
晶質磁性薄帯の巻取時とは逆方向に回転させ、前記巻取
った非晶質磁性薄帯をコイルの脚部に巻付け(本巻き)
、即ち、非晶質磁性薄帯をコイルの脚部に連続的に巻回
させて、スペースファクタに優れた巻鉄心とコイルとを
備えた巻鉄心変圧器が提案されている。ところが、この
変圧器においては、非晶質磁性薄帯の巻回後に前記巻鉄
心を、例えば、高周波励磁させ、巻鉄心自体の発熱によ
り焼鈍を行なっていたので、コイルの絶縁材料は耐熱性
に優れたものを使用する必要があり、しかも、巻鉄心の
巻回は仮巻きと、本巻きとを行なっていたので、巻鉄心
の巻回作業が面倒であるとともに、製作原価を高くする
問題があった。
Therefore, in order to solve each of the above-mentioned problems, for example, as shown in Japanese Patent Application Laid-open No. 176117/1982,
The amorphous magnetic ribbon is wound around the rotating body (temporary winding) by the rotation of the rotating body that surrounds the legs of the coil, and then the rotating body is rotated in the opposite direction to the direction in which the amorphous magnetic ribbon is wound. Then, the wound amorphous magnetic ribbon is wound around the legs of the coil (main winding).
That is, a wound core transformer has been proposed that includes a wound core and a coil with an excellent space factor by continuously winding an amorphous magnetic ribbon around the legs of the coil. However, in this transformer, after winding the amorphous magnetic ribbon, the wound core was, for example, excited by high frequency and annealed by the heat generated by the wound core itself, so the insulating material of the coil had poor heat resistance. It was necessary to use a high-quality material, and since the winding of the winding core had to be done temporarily and then finally, the winding work of the winding core was troublesome and the production cost increased. there were.

又、特開昭58−123708号公報のrFig−30
4に示されているように、コイルを挿入したボビンを、
巻回装置のコイル支持装置にボビンの軸線が水平となる
ように取付け、このボビンの他端部間の開口部からボビ
ンの中心にコアスリーブを挿入してその外側から駆動ベ
ルトを懸回し、この駆動ベルトとコアスリーブとの間に
、巻鉄心1台分に相当するけい素鋼帯からなる鉄心鋼帯
を焼鈍して一旦円形に巻回した前記鉄心鋼帯をその巻付
部の内径部側から繰り出してその端部を挿入した後、前
記駆動ベルトによりコアスリーブを回転させ、鉄心鋼帯
をコアスリーブに巻回して巻鉄心変圧器を製造するよう
にした例が捷案されている。前記けい素鋼帯のように板
厚の厚い鉄心鋼帯をその巻付部の内径側から繰り出すこ
とは、繰り出し側の内径と、ボビンに挿入したコアスリ
ーブの外径寸法がほぼ同じであるため、焼鈍法の鉄心鋼
帯でも、前記小径のコアスリーブに無理なくなじませて
巻歪をほとんど生じさせることなく巻回することができ
るからである。この場合、焼鈍法の非晶質磁性薄帯を前
記のようにして巻回することも考えられるが、非晶質磁
性薄帯は非常に薄く、しかも、焼鈍処理により腰が弱く
、かつ、脆くなっており、前記のように巻付部の内径側
から操り出した場合、渦巻状に重なり合ったり、絡み合
ったりして円滑に繰り出すことが難しく、しかも、巻回
に際しては、コアスリーブに駆動ベルトの回転力を伝達
して巻回することになるため、非晶質磁性薄帯に大きな
引張力が作用し、非晶質磁性薄帯をぼろぼろに損傷し、
巻鉄心を円滑に巻回することができなくなる問題があっ
た。
Also, rFig-30 of Japanese Patent Application Laid-open No. 58-123708
As shown in 4, the bobbin with the coil inserted,
Attach the bobbin to the coil support device of the winding device so that its axis is horizontal, insert the core sleeve into the center of the bobbin through the opening between the other ends of the bobbin, and suspend the drive belt from the outside. Between the drive belt and the core sleeve, a core steel strip made of a silicon steel strip equivalent to one wound core is annealed and once wound into a circular shape, and the core steel strip is placed on the inner diameter side of the wound portion. An example has been devised in which the core sleeve is rotated by the drive belt after being unrolled from the core and the end thereof is inserted, and the core steel strip is wound around the core sleeve to manufacture a wound core transformer. Paying out a thick core steel strip like the silicon steel strip from the inside diameter side of its winding part is because the inside diameter of the feeding side and the outside diameter of the core sleeve inserted into the bobbin are almost the same. This is because even an annealed iron core steel strip can be easily adapted to the small-diameter core sleeve and can be wound with almost no winding distortion. In this case, winding an annealed amorphous magnetic ribbon as described above may be considered, but the amorphous magnetic ribbon is very thin and, moreover, becomes stiff and brittle due to the annealing process. If the belt is unrolled from the inner diameter side of the winding part as described above, it will overlap or intertwine in a spiral shape, making it difficult to unwind smoothly. Because rotational force is transmitted and the amorphous magnetic ribbon is wound, a large tensile force acts on the amorphous magnetic ribbon, causing damage to the amorphous magnetic ribbon.
There was a problem in that the wound core could not be wound smoothly.

このため、一般には前記の点を考慮して、焼鈍前の非晶
質磁性′薄帯を巻回しているが、この場合でも、巻回途
中にベルトの引張力が作用し、ボビンに巻取られた非晶
質磁性薄帯を不必要に圧迫して巻回途中あるいは巻回し
た巻鉄心にしわが生じたり、外周部が凹凸状となって円
形巻回がくずれたり、あるいは蛇行して巻取られること
により、巻鉄心の巻回端面が不揃いになる等、円滑、良
好に巻くことが困難であった。その上、巻回後焼鈍処理
を必要とするため、前記のように、コイルのwA縁材料
は耐熱性に優れたものを用意しなければならないので不
経済であった。
For this reason, the amorphous magnetic ribbon before annealing is generally wound in consideration of the above points, but even in this case, the tensile force of the belt acts during winding, causing the winding to take place on the bobbin. The rolled amorphous magnetic ribbon may be unnecessarily compressed and wrinkles may occur during winding or on the wound core, the outer periphery may become uneven and the circular winding may collapse, or the winding may become meandering. As a result, the end faces of the wound core become uneven, making it difficult to wind the core smoothly and well. Furthermore, since annealing treatment is required after winding, the wA edge material of the coil must have excellent heat resistance as described above, which is uneconomical.

〔発明が解決しようとする課題〕[Problem to be solved by the invention]

本発明は前記従来の問題点に鑑み、焼鈍後は極めて脆く
なって、かつ、取扱い時に破損するおそれがある非晶質
磁性薄帯を損傷させることなく、既にコイルを備えたボ
ビンの巻芯の周囲に円滑。
In view of the above-mentioned conventional problems, the present invention has been developed so that the winding core of a bobbin already equipped with a coil can be fixed without damaging the amorphous magnetic ribbon, which becomes extremely brittle after annealing and is likely to be damaged during handling. Smooth all around.

良好に巻回して形成した焼鈍法の巻鉄心を備えた巻鉄心
変圧器と、焼鈍法の非晶質磁性薄帯を、定のテンション
を加えながら鉄心の占積率を安定させて迅速容易に、か
つ、効率よ(巻回して鉄心特性の優れた巻鉄心を有する
巻鉄心変圧器の製造装置を提供することにある。
A wound core transformer with an annealed core that has been well wound and formed, and an annealed amorphous magnetic ribbon can be quickly and easily created by stabilizing the space factor of the core while applying a certain tension. The object of the present invention is to provide an apparatus for manufacturing a wound core transformer having a wound core that can be wound efficiently and has excellent core characteristics.

発  明  の  構  成 〔課題を解決するための手段〕 本発明は前記特許請求の範囲記載の通りの手段を講じた
ものであって、その作用は次のとおりである。
Structure of the Invention [Means for Solving the Problems] The present invention takes the measures as described in the claims above, and its effects are as follows.

〔作   用〕[For production]

ターンテーブル上に載置された巻鉄心複数台分に相当す
る非晶質磁性薄帯を円形状に巻付けてこれを焼鈍処理し
た鉄心鋼帯を、張力制御装置により一定のテンションを
加えながら、コイルを挿入したボビンの巻芯に所定回数
巻回して鉄心の占積率を安定させた巻鉄心を備えた巻鉄
心変圧器を構成するとともに、前記ボビンを回転自在に
載置する巻取装置を備えた可動台を、巻鉄心を1台分巻
回する毎に鉄心鋼帯の繰出方向と直交する方向に移動さ
せ、巻鉄心を巻回した変圧器の取外し及び巻鉄心を巻回
するための事前の準備作業とを効率よく行い、焼鈍法の
非晶質磁性薄帯を巻回して鉄心特性の優れた巻鉄心を備
えた巻鉄心変圧器の生産性を向上させることを特徴とす
る。
Amorphous magnetic ribbons equivalent to multiple wound cores are placed on a turntable and wound into a circular shape, and the core steel strip is annealed. While applying a constant tension using a tension control device, A wound core transformer includes a wound core that is wound a predetermined number of times around the core of a bobbin into which a coil is inserted to stabilize the space factor of the core, and a winding device that rotatably places the bobbin. The equipped movable table is moved in a direction perpendicular to the feeding direction of the iron core steel strip every time the winding core is wound for one unit, and the transformer with the winding core wound thereon is removed and the winding core is wound. The present invention is characterized in that it improves the productivity of a wound core transformer having a wound core with excellent core characteristics by efficiently performing advance preparation work and winding an amorphous magnetic ribbon produced by annealing.

〔実 施 例〕〔Example〕

以下本発明の実施例を第1図ないし第7図により説明す
る。
Embodiments of the present invention will be described below with reference to FIGS. 1 to 7.

第5図において、1は本発明の巻鉄心変圧器で、環状の
ボビン5と、このボビン5に放射状に複数個配設したコ
イル10と、このコイル10の脚部間において、前記ボ
ビン5の周囲に巻付けた巻鉄心15とにより構成されて
いる。又、第6図で示すボビン5において、6,6aは
半円形状に形成した一対のボビン素体を示し、不使用時
は、図のように半円形状に分割して保持され、変圧器の
組立に際しては、巻鉄心15の巻回ができるよう接着剤
等を用いて円形状に接合して使用する、7は前記ボビン
5の巻芯で、中空筒状をなしてその上。
In FIG. 5, reference numeral 1 denotes a wound core transformer of the present invention, which includes an annular bobbin 5, a plurality of coils 10 arranged radially on the bobbin 5, and a coil 10 between the legs of the coil 10. It is composed of a wound core 15 wound around the periphery. Further, in the bobbin 5 shown in Fig. 6, 6 and 6a indicate a pair of bobbin bodies formed in a semicircular shape, and when not in use, they are divided into semicircular shapes as shown in the figure and held, When assembling, the winding core 15 is joined in a circular shape using an adhesive or the like so that it can be wound. 7 is the winding core of the bobbin 5, which has a hollow cylindrical shape and is used.

下端部には鍔板8,8aが一体的に連結しである。Flange plates 8, 8a are integrally connected to the lower end.

又、コイル10は図示しない低圧巻線と高圧巻線とを備
え、ボビン50周壁部が僅かな隙間を保って貫通できる
中空孔10aを有して矩形状に巻回形成されている。又
、前記巻鉄心15において、16はボビン5の巻芯7の
周囲に巻回される長尺状の鉄心鋼帯で、本発明において
は、焼鈍処理を行な非晶質磁性薄帯により形成しである
The coil 10 includes a low-voltage winding and a high-voltage winding (not shown), and is wound into a rectangular shape with a hollow hole 10a through which the peripheral wall of the bobbin 50 can be penetrated with a small gap. Further, in the wound core 15, 16 is a long iron core steel strip wound around the winding core 7 of the bobbin 5, and in the present invention, it is formed of an amorphous magnetic ribbon subjected to an annealing treatment. It is.

次に第1図ないし第3図において、前記巻鉄心15をボ
ビン5に巻回するための巻鉄心巻回装置2の構造を説明
する。前記巻回装置2は基台3上の片側にこの基台3の
長さ方向と直交させて滑動自在に乗載した可動台17と
、ボビン5に鉄心鋼帯16を巻取るための複数の巻取装
置4と、ボビン5に巻回する鉄心鋼帯16を送出する送
出装置9と、ボビン5に巻回される鉄心鋼帯16に一定
のテンションを付与する張力制御装置11とにより構成
されている。
Next, referring to FIGS. 1 to 3, the structure of a core winding device 2 for winding the core 15 around the bobbin 5 will be described. The winding device 2 includes a movable table 17 slidably mounted on one side of the base 3 so as to be perpendicular to the length direction of the base 3, and a plurality of movable bases 17 for winding the core steel strip 16 onto the bobbin 5. It is composed of a winding device 4, a delivery device 9 that sends out the core steel strip 16 to be wound around the bobbin 5, and a tension control device 11 that applies a constant tension to the core steel strip 16 that is wound around the bobbin 5. ing.

巻取装W4は第2図に示すように、可動台17に複数(
本例では2台)台設置されており、その構成はそれぞれ
コイル10を固定保持する固定手段Aと、ボビン5を回
転自在に支持する回転支持手段Bと、ボビン5を鉄心鋼
帯16の巻取方向に回転させる回転駆動手段Cとからな
り、前記固定手段において、12は可動台17に立設し
た固定ボルトで、13はこの固定ボルト12に遊嵌され
るコイル押え板、14は固定ボルト12の周辺に第2図
で示すように、ボルト12を中心として放射方向に複数
個設置したコイルto装置用の載置台である。又、回転
支持手段Bにおいて、18は固定ボルト12を中心とし
てその周辺の可動台17上に、ボルト12側が高くなる
よう傾斜させて配置した軸受台で、本例では第2図に示
すように、固定ボルト12を中心として載置台14の外
側において周方向に等間隔で設置されており、この軸受
台18には固定ボルト12を中心として放射方向に、し
かも、ボルト12に近づく程僅かに高くなるよう斜め上
方に向けた金属性の支持ローラ19がローラ軸を介して
回転自在に支承されている。
As shown in FIG. 2, the winding device W4 has a plurality of (
In this example, two units) are installed, each of which has a configuration of fixing means A for fixing and holding the coil 10, rotation support means B for rotatably supporting the bobbin 5, and winding of the core steel strip 16 for the bobbin 5. In the fixing means, 12 is a fixing bolt installed upright on the movable base 17, 13 is a coil holding plate loosely fitted to this fixing bolt 12, and 14 is a fixing bolt. As shown in FIG. 2 around the bolt 12, a plurality of coil to device mounting tables are installed in a radial direction around the bolt 12. In the rotation support means B, reference numeral 18 denotes a bearing stand arranged on the movable table 17 around the fixing bolt 12 in an inclined manner so that the bolt 12 side is higher; in this example, as shown in FIG. , are installed at equal intervals in the circumferential direction on the outside of the mounting table 14 with the fixing bolt 12 at the center. A metal support roller 19 is rotatably supported via a roller shaft so as to face obliquely upward.

そして、この支持ローラ19は第1図で示すように、先
端を細く、基端側を太くした円錐台状に形成され、しか
も、その周面頂部を可動台17と平行させてボビン5下
側の鍔板8aを回転自在に支持できる高さで軸受台1日
に取付けられる。なお、支持ローラ19ば円錐台状に限
らず、ストレート状でもよく、又、硬質ゴムを用いて形
成したものでもよい、更に、ローラ19の外周にはロー
レフト加工が施されている。又、回転駆動手段Cにおい
て、20は支持ローラ19を兼ねた駆動ローラで、減速
機21を介して電動機22に駆動連結されている。23
はボビン5の鍔板8aを前記駆動ローラ20とによって
挟持する押えローラで、第2図に示すように、支持軸2
4に回転自在に取付けられており、又、25は支持軸2
4と連結されて可動台17上に移動可能に固定した移動
板26に枢着したアーム、27はアーム25を可動台1
7上に固定するハンドルで、このハンドル27の軸は移
動板26の長孔2Bを貫通させて可動台17に螺合され
ている。29は第3図に示すようにアーム25と移動板
26間に張架したアーム押下ばねで、アーム25はこの
押下ばね29により移動板゛26に突設したストッパー
30側に付勢されている。
As shown in FIG. 1, this support roller 19 is formed in the shape of a truncated cone with a thinner tip and a thicker proximal end. The bearing stand can be mounted in one day at a height that can rotatably support the collar plate 8a. Note that the support roller 19 is not limited to a truncated cone shape, but may be straight, or may be formed using hard rubber.Furthermore, the outer periphery of the roller 19 is subjected to a low left processing. Further, in the rotation drive means C, 20 is a drive roller which also serves as a support roller 19, and is drivingly connected to an electric motor 22 via a reduction gear 21. 23
2 is a presser roller that holds the flange plate 8a of the bobbin 5 between the drive roller 20 and the support shaft 2, as shown in FIG.
4 is rotatably attached, and 25 is the support shaft 2.
An arm 27 is connected to a movable plate 26 connected to the movable base 17 and movably fixed on the movable base 17.
The shaft of the handle 27 passes through the elongated hole 2B of the movable plate 26 and is screwed onto the movable base 17. 29 is an arm pressing spring stretched between the arm 25 and the movable plate 26, as shown in FIG. .

次に前記複数の巻取装置4を取付けた可動台17は、第
1図、第3図に示すように、基台3の片側において、鉄
心鋼帯16の繰出方向と直交させて2本手行に敷設した
ガイドレール31に滑動体32を介して移動可能に嵌合
保持されており、使用する巻取装置4に応じて可動台1
7下の基台3上に取付けたシリンダ装置33よって移動
する。
Next, as shown in FIGS. 1 and 3, the movable base 17 to which the plurality of winding devices 4 are attached has two hands on one side of the base 3, which are perpendicular to the direction in which the core steel strip 16 is fed out. The movable base 1 is movably fitted and held via a sliding body 32 to a guide rail 31 laid in a row, and the movable base 1
7 is moved by a cylinder device 33 mounted on the base 3 below.

33、aは可動台17とシリンダ装置33の駆動部とを
連結する連結板である。
33, a is a connecting plate that connects the movable base 17 and the driving part of the cylinder device 33.

次に、送出装置t9において、34は基台3上に取付け
た軸受35に回転自在に支承された回転軸で、この回転
軸34にはターンテーブル36が固着されており、37
はこのターンテーブル36の中央に立設した支持ボルト
、38はS鉄心15の巻回材料となる焼鈍法の鉄心鋼帯
16を複数台の巻鉄心が巻回できる長さ巻付けた巻枠で
、自体の中心孔を支持ボルト37に嵌め込むことにより
り−ンテーブル36上に載置し、支持ボルト37に螺合
したナツト39にてターンテーブル36に固定される。
Next, in the delivery device t9, 34 is a rotating shaft rotatably supported by a bearing 35 mounted on the base 3, a turntable 36 is fixed to this rotating shaft 34, and 37
38 is a support bolt erected in the center of this turntable 36, and 38 is a winding frame in which the annealed core steel strip 16, which is the material for winding the S core 15, is wound to a length that can be wound around a plurality of wound cores. is placed on the turntable 36 by fitting its center hole into the support bolt 37, and is fixed to the turntable 36 with a nut 39 screwed into the support bolt 37.

40は基台3の下側に垂設した取付体で、この取付体4
0には回転軸34と連結されてターンテーブル36を鉄
心鋼帯16の巻戻方向に回転させる電動機41が取付け
である。
40 is a mounting body vertically installed below the base 3;
An electric motor 41 connected to the rotating shaft 34 and rotating the turntable 36 in the unwinding direction of the core steel strip 16 is attached to the 0.

次に張力制御装置11において、42は基台3上の可動
台17側に位置させて樹立した脚台で、台42上には第
1図に示すように、2本のガイドローラ43.44が一
定の間隔をあけて回転自在に立設されている。45は前
記ガイドローラ43゜44間に配置されたテンションロ
ーラで、第1図。
Next, in the tension control device 11, reference numeral 42 denotes a leg stand located on the side of the movable table 17 on the base 3, and on the table 42, as shown in FIG. are rotatably installed at regular intervals. Reference numeral 45 designates a tension roller disposed between the guide rollers 43 and 44 in FIG.

第2図で示すように、軸受装置46に挿通した軸杆47
を介して脚台42上に回動自在に枢支させた支持レバー
48の自由端上に回転自在に立設されている。49は軸
杆47と駆動連結させて脚台42の裏面に垂設したロー
タリーエンコーダで、支持レバー48を介してテンショ
ンローラ45の移動角度を検出し、その検出信号を第4
図に示す制御装置50に送出する。一方、制御装置50
は、ロータリーエンコーダ49からの検出信号に基づき
検出されたテンションローラ45の移動角度を示す数値
と、あらかじめ設定しておいた数値とを演算処理し、電
動機41を、鉄心鋼帯16が常に一定のテンショーンと
なるように回転制御させて、前記鉄心鋼帯16をボビン
5側に繰り出すように構成されている。なお、第2図中
、51は支持レバー48を原位置に戻すための引張ばね
、52は巻取装置4側に取付けた鉄心鋼帯16の案内ロ
ーラである。
As shown in FIG. 2, the shaft rod 47 inserted into the bearing device 46
The support lever 48 is rotatably erected on the free end of a support lever 48 which is rotatably supported on the footrest 42 via the support lever 48 . 49 is a rotary encoder which is drive-coupled with the shaft rod 47 and is installed vertically on the back surface of the leg stand 42, which detects the movement angle of the tension roller 45 via the support lever 48, and transmits the detection signal to the fourth rotary encoder.
It is sent to the control device 50 shown in the figure. On the other hand, the control device 50
calculates the numerical value indicating the movement angle of the tension roller 45 detected based on the detection signal from the rotary encoder 49 and a preset numerical value, and controls the electric motor 41 so that the iron core steel strip 16 is always constant. The iron core steel strip 16 is fed out to the bobbin 5 side by controlling the rotation so as to create tension. In FIG. 2, 51 is a tension spring for returning the support lever 48 to its original position, and 52 is a guide roller for the core steel strip 16 attached to the winding device 4 side.

次に、巻鉄心変圧器1を製造する場合について説明する
Next, the case of manufacturing the wound core transformer 1 will be described.

初めに、第6図に示す2分割したボビン素体6゜6aに
、あらかじめ巻回形成しておいた所要数のコイル10を
、その中空孔10aを利用して嵌挿した後、ボビン素体
6,6aをその分割部において接着剤により接着し環状
のボビン5を設ける。
First, the required number of coils 10, which have been wound in advance, are inserted into the bobbin body 6°6a which is divided into two as shown in FIG. 6, using the hollow holes 10a. The annular bobbin 5 is provided by bonding the parts 6 and 6a with an adhesive at their divided parts.

つづいて、前記コイル10を第2図の手前側に示すよう
に、固定ボルト12を中心としてボビン5に放射状に配
置して載置台14に乗載し、前記ボビン5と固定ボルト
12との軸芯とを一致させる。
Next, as shown in the front side of FIG. 2, the coils 10 are arranged radially on the bobbin 5 with the fixing bolt 12 as the center and mounted on the mounting table 14, and the axis between the bobbin 5 and the fixing bolt 12 is Match the core.

このようにして、コイル10を!1llf台14に載せ
ると、第1図に示すように、ボビン5の下側の鍔+ff
8aが各支持ローラ19と当接する。この状態で、ボビ
ン5と固定ボルト12との軸線を一致させた後、コイル
押え板13をコイル10上に載せ、前記押え板13から
突出する固定ボルト12の先端にナツト53を螺着して
各コイル10を載置台14に固定支持する。ボビン5に
取付けたコイル10を前記のように、可動台17上の一
方に送出装置9と対向する巻取装置4にセットして鉄心
鋼帯16の巻回を行うが、本発明においては、巻取装置
4が可動台17上に2台設けであるため、残りの巻取装
置4(第2図の上側)には、前記同様にコイル10を備
えたボビン5を鉄心鋼帯16が直ちに巻回できるように
準備しておいてもよい。
In this way, coil 10! When placed on the 1llf stand 14, as shown in FIG.
8a comes into contact with each support roller 19. In this state, after aligning the axes of the bobbin 5 and the fixing bolt 12, the coil holding plate 13 is placed on the coil 10, and the nut 53 is screwed onto the tip of the fixing bolt 12 protruding from the holding plate 13. Each coil 10 is fixedly supported on a mounting table 14. As described above, the coil 10 attached to the bobbin 5 is set on the winding device 4 facing the sending device 9 on one side of the movable base 17 to wind the iron core steel strip 16, but in the present invention, Since two winding devices 4 are provided on the movable table 17, the remaining winding device 4 (upper side in FIG. 2) is equipped with a bobbin 5 equipped with a coil 10 in the same manner as described above, and a core steel strip 16 is immediately attached to the winding device 4. It may be prepared so that it can be rolled.

前記のように、巻取装置4にコイル10をセットした後
、ハンドル27をゆるめて移動板26を長孔28に沿っ
てボビン5に近づく方向に移動させ、押えローラ23を
第1図で示すように、ボビン5下側の鍔板8aに載せこ
の鍔板8aを押下ばね29の力によって駆動ローラ20
側に押圧する。
As described above, after the coil 10 is set in the winding device 4, the handle 27 is loosened to move the moving plate 26 along the long hole 28 in a direction approaching the bobbin 5, and the presser roller 23 is moved as shown in FIG. The bobbin 5 is placed on the lower flange plate 8a, and the drive roller 20
Press to the side.

次に、前記ボビン5に巻回する鉄心鋼帯16は、例えば
、巻枠38に巻付けた非晶質磁性薄帯をこの状態で焼鈍
処理したものを使用し、本例では、3〜5台分の巻鉄心
が巻回できる長さの鉄心me16を巻枠38に巻付けた
ものを用いている。そして、この巻枠38はターンテー
ブル36に載せ、支持ボルト37に螺合したナツト39
にてターンテーブル36に固定する。
Next, the iron core steel strip 16 wound around the bobbin 5 is, for example, an amorphous magnetic ribbon wound around the winding frame 38 and annealed in this state. An iron core me16 having a length that can be wound around the wound core for a machine is used, which is wound around a winding frame 38. This winding frame 38 is placed on the turntable 36, and a nut 39 screwed onto the support bolt 37 is screwed onto the turntable 36.
It is fixed to the turntable 36 with the .

このように、コイル10を巻取装置4に、鉄心鋼帯16
を送出装置9にそれぞれセットして巻鉄心15の巻回を
行う1巻鉄心15の巻回に際しては、巻枠38に巻付け
た鉄心鋼帯16を、その巻付部外径側(最外周)から繰
り出し、この鉄心鋼帯16を第4図に示すように、ガイ
ドローラ44→テンシツンローラ45(第4図に2点鎖
線で示す)−ガイドローラ43−案内ローラ52間にま
たがって蛇行配置させて、その鉄心鋼帯16の端部を、
例えば、第2図に示す2つのボビン5のうち、図の下側
の巻取装置4にセットしたボビン5の巻芯7にテープ等
にて止着する。この状態ではまだ張力制御装置11は作
動していないので、支持レバー48は引張ばね51の力
によって第4図に2点鎖線で示すように、テンションロ
ーラ45とともに原位置(スタート地点)に戻っている
In this way, the coil 10 is attached to the winding device 4, and the iron core steel strip 16
When winding the single-turn core 15, the core steel strip 16 wound around the winding frame 38 is placed on the outer diameter side of the winding part (outermost ), and as shown in FIG. 4, the iron core steel strip 16 is meandered across the guide roller 44 -> tensile roller 45 (indicated by a two-dot chain line in FIG. 4) - guide roller 43 - guide roller 52. the end of the core steel strip 16,
For example, of the two bobbins 5 shown in FIG. 2, the winding core 7 of the bobbin 5 set in the winding device 4 on the lower side of the figure is fixed with tape or the like. In this state, the tension control device 11 is not yet activated, so the support lever 48 returns to its original position (starting point) together with the tension roller 45, as shown by the two-dot chain line in FIG. 4, due to the force of the tension spring 51. There is.

一方、制御装置50においては、右同前に鉄心鋼帯16
をどれくらいのテンションを加えて巻回すると、鉄心の
占積率がよく、しかも、鉄心特性を損わない程度の巻締
力で巻くことができるか等を考慮して常に最適なテンシ
ョンが得られる数値をあらかじめ入力しておく。このあ
と、巻取装置4の電動機22を起動する。!動機22の
起動により減速機21を介して駆動ローラ20を、ボビ
ン5が鉄心調帯16を巻回する方向に回転させる。
On the other hand, in the control device 50, the iron core steel strip 16
The optimum tension can always be obtained by considering how much tension to apply when winding to ensure a good space factor for the core and to be able to wind it with a tightening force that does not impair the core properties. Enter the numerical values in advance. After this, the electric motor 22 of the winding device 4 is started. ! Activation of the motor 22 causes the drive roller 20 to rotate via the speed reducer 21 in the direction in which the bobbin 5 winds the core adjustment band 16.

この結果、ボビン5はその下側の鍔板8aが押えローラ
23と駆動ローラ20とに挟持されており、かつ、前記
駆動ローラ20の回転により、他の支持ローラ19と当
接された状態で確実に鉄心銅帯16を巻回する方向に回
転する。このため、ボビン5の巻芯7には、巻枠38に
巻付けられた大径の鉄心鋼帯16の最外周から繰り出さ
れた鉄心鋼帯16が順次巻回される。
As a result, the lower flange plate 8a of the bobbin 5 is held between the presser roller 23 and the drive roller 20, and the rotation of the drive roller 20 causes the bobbin 5 to come into contact with the other support roller 19. The core copper band 16 is surely rotated in the direction of winding. Therefore, around the winding core 7 of the bobbin 5, the core steel strip 16 that is unwound from the outermost periphery of the large-diameter steel core strip 16 wound around the winding frame 38 is sequentially wound.

この際、鉄心鋼帯16は張力制御装置11のテンション
ローラ45により適度なテンションが加えられているの
で、ボビン5の巻芯7に巻鉄心5の巻回に適した均一な
巻締力で巻くことができる。
At this time, since an appropriate tension is applied to the iron core steel strip 16 by the tension roller 45 of the tension control device 11, it is wound around the winding core 7 of the bobbin 5 with a uniform tightening force suitable for winding the winding core 5. be able to.

即ち、巻取装置4の電動機22が起動した時点では、ま
だターンテーブル3Gを駆動する電動機41は制御装置
50から指令信号が出力されていないので起動しない、
このため、ボビン5のみが回転し、第4図に2点鎖線で
示す位置のテンションローラ45を、鉄心鋼帯16をボ
ビン5に巻回する力により反時計方向(実線で記載した
方向)に徐々に移動させる。このため、テンションロー
ラ45を立設した支持レバー48も軸杆47を中心とし
て同方向に引張ばね51の力に抗して回動し、軸杆47
と連結しているロークリエンコーダ49を回動する。こ
のロータリーエンコーダ49が回動すると、その回動角
度に応じた信号、即ち、テンションローラ45の位置を
示す信号が前記ロータリーエンコーダ49から制御装置
50に出力され、この出力信号の数値があらかじめ制御
装置50に人力しておいた数値を越えた場合、例えば、
第4図において、2点鎖線で示すテンションローラ45
が実線で示すテンションローラ45の位置(この位置が
鉄心鋼帯16を最適なテンション状態に保つ位置とした
場合)を超えたとき、前記制御装置50から直ちに送出
装置9の電動機41を起動させるための信号が出力され
、電動機41を直ちに起動し、ターンテーブル36を回
転させて鉄心鋼帯16を張力制御装置11側に操り出す
That is, at the time when the electric motor 22 of the winding device 4 is started, the electric motor 41 that drives the turntable 3G is not started because the command signal has not yet been output from the control device 50.
Therefore, only the bobbin 5 rotates, and the tension roller 45 at the position shown by the two-dot chain line in FIG. Move gradually. Therefore, the support lever 48 on which the tension roller 45 is erected also rotates in the same direction about the shaft rod 47 against the force of the tension spring 51.
The rotary encoder 49 connected to the rotary encoder 49 is rotated. When the rotary encoder 49 rotates, a signal corresponding to the rotation angle, that is, a signal indicating the position of the tension roller 45 is output from the rotary encoder 49 to the control device 50, and the numerical value of this output signal is set in advance to the control device 50. If the value exceeds the value manually set to 50, for example,
In FIG. 4, a tension roller 45 indicated by a two-dot chain line
In order to immediately start the electric motor 41 of the sending device 9 from the control device 50 when the position of the tension roller 45 shown by the solid line (when this position is the position where the iron core steel strip 16 is kept in the optimum tension state) is exceeded. A signal is output, and the electric motor 41 is immediately activated, the turntable 36 is rotated, and the iron core steel strip 16 is pulled out toward the tension control device 11 side.

前記鉄心鋼帯16の繰り出し速度は、絶えずロータリー
エンコーダ49により監視されている。即ち、鉄心鋼I
F1Gの繰り出し量の増減によりテンションローラ45
は第4図の実線位置を中心として上下方向に移動するも
のの、その移動に応じた信号がロータリーエンコーダ4
9から制御装置50に出力され、電動機41の回転を、
鉄心鋼帯16を一定のテンションに維持させて繰り出す
ように駆動制御しているので、鉄心鋼帯16は張力制御
装置11によって常に一定のテンションが加えられた状
態でボビン5に給送されて巻回される。
The feeding speed of the iron core steel strip 16 is constantly monitored by a rotary encoder 49. That is, iron core steel I
The tension roller 45 increases or decreases depending on the amount of F1G being fed out.
moves vertically around the solid line position in Fig. 4, but the signal corresponding to the movement is transmitted to the rotary encoder 4.
9 to the control device 50 to control the rotation of the electric motor 41.
Since the drive is controlled so that the iron core steel strip 16 is kept at a constant tension and fed out, the iron core steel strip 16 is fed to the bobbin 5 and wound with a constant tension applied by the tension control device 11. It is passed around.

従って、ボビン5の巻芯7には、送出装置9の巻付部外
周から繰り出される焼鈍済の鉄心鋼板16を用いて一定
の巻締力で巻鉄心15を巻回することができる。そして
、前記ボビン5への鉄心鋼帯1Gの巻回が半分程になっ
たとき、巻取装置4のハンドル27を回し、移動板26
を第2図において図の左側に長孔28を利用して移動さ
せ、押えローラ23をボビン5から離す。この状態で更
に鉄心鋼帯16の巻回を続行し、ボビン5の巻芯7に鉄
心鋼帯16を所定回数巻回したら、電動機22.41を
停止する。この後鉄心鋼帯1Gをボビン5の外周で切断
することにより、1台分の巻鉄心15の巻回が完了し、
巻鉄心変圧器1の製作を終える。
Therefore, the wound core 15 can be wound around the winding core 7 of the bobbin 5 with a constant winding force using the annealed iron core steel plate 16 that is fed out from the outer periphery of the winding portion of the delivery device 9. When the winding of the iron core steel strip 1G on the bobbin 5 is about half, the handle 27 of the winding device 4 is turned and the moving plate 26 is turned.
is moved to the left side in FIG. 2 using the elongated hole 28, and the presser roller 23 is separated from the bobbin 5. In this state, the winding of the core steel strip 16 is further continued, and when the core steel strip 16 is wound a predetermined number of times around the winding core 7 of the bobbin 5, the electric motor 22.41 is stopped. After that, by cutting the core steel strip 1G at the outer periphery of the bobbin 5, winding of the wound core 15 for one car is completed.
The production of wound core transformer 1 is completed.

前記のようにして1台分の巻鉄心15の巻回が完了した
ら、シリンダ装置33を駆動させて、第3図に2点鎖線
で示すように、可動台17を図の右側に移動させ、今巻
回した巻鉄心15を備えた巻鉄心変圧器1を2点鎖線の
位置に移す。そして、既に載置台14にコイル10(図
示せず)を乗載したボビン5に、送出装置9の外周側か
ら繰り出されている鉄心鋼帯16を張力制御装置11を
介して前記同様に巻回するものである。巻回操作は前記
と同様であるので説明は省略する。
When the winding of one wound core 15 is completed as described above, the cylinder device 33 is driven to move the movable base 17 to the right side of the figure as shown by the two-dot chain line in FIG. The wound core transformer 1 equipped with the wound core 15 just wound is moved to the position indicated by the two-dot chain line. Then, the core steel strip 16 fed out from the outer circumferential side of the delivery device 9 is wound in the same manner as described above, onto the bobbin 5 on which the coil 10 (not shown) has already been placed on the mounting table 14 via the tension control device 11. It is something to do. Since the winding operation is the same as described above, the explanation will be omitted.

なお、前記巻鉄心15の巻回により製造された巻鉄心変
圧器は、ナツト53をゆるめて載置台14から取外し、
このあと、前記載置台14には、ボビンを回転可能に内
挿したコイル10を乗載して、次の巻鉄心を巻回するた
めの準備を行う。
The wound core transformer manufactured by winding the wound core 15 is removed from the mounting table 14 by loosening the nut 53.
Thereafter, the coil 10 with the bobbin rotatably inserted therein is mounted on the mounting table 14 to prepare for winding the next core.

なお、第7図は可動台17をシリンダ装W33に代えて
駆動する手段を示すもので、電動機55と、この電動1
fi55の回転軸に連接した螺軸56と、基台3上に固
定されて螺軸56を回転自在に支承する軸受体57と、
可動台17下に垂下されて螺軸56を螺合する螺合体5
8と、この螺合体58により押動されて電動機55の駆
動を停止させるマイクロスイッチ59.60とにより構
成し、電動8155を正転又は逆転させると、可動台1
7は第7図において左右動じ、螺合体58がマイクロス
イッチ59.60のいづれか一方を押動したとき、可動
台17を停止させ、可動台17上の巻取装置4を送出装
置9と対応させて巻鉄心15の巻回を行うようにしても
本発明は成立する。
In addition, FIG. 7 shows means for driving the movable base 17 in place of the cylinder assembly W33, in which the electric motor 55 and the electric motor 1
A screw shaft 56 connected to the rotating shaft of the fi 55, a bearing body 57 fixed on the base 3 and rotatably supporting the screw shaft 56,
A screw assembly 5 hanging below the movable table 17 and screwing together the screw shaft 56
8 and a microswitch 59.60 that is pushed by this screw assembly 58 to stop driving the electric motor 55. When the electric motor 8155 is rotated forward or reverse, the movable base 1
7 moves left and right in FIG. 7, and when the screw unit 58 presses either one of the microswitches 59 or 60, the movable base 17 is stopped and the winding device 4 on the movable base 17 is made to correspond to the feeding device 9. The present invention can also be achieved even if the wound core 15 is wound.

〔発明の効果〕〔Effect of the invention〕

本発明は以上説明したように構成されているので、次に
示すような効果を有する。
Since the present invention is configured as described above, it has the following effects.

(1)本発明の巻鉄心変圧器は、巻鉄心の巻回に際し、
大径に巻付けられて焼鈍処理を施した巻鉄心複数台分に
相当する非晶質磁性薄体からなる鉄心鋼帯を、その巻付
部の外周側から順次繰り出し、既にコイルを備えたボビ
ンの巻芯に巻回することにより構成されているので、従
来のように、例えば、焼鈍済の鉄心鋼帯をその巻付部の
内周側から繰り出してこれを駆動ベルトにより回転する
コアスリーブに巻取る場合のように、その繰り出し時、
鉄心鋼帯が渦巻状にからまったり、駆動ベルトの引張り
作用によって破損するというようなことは全くなく、本
発明は前記のように、巻枠に大径に巻付けられて焼鈍処
理を施した非晶質磁性薄帯からなる鉄心鋼帯は、薄くて
、かつ、脆いからその巻付部の外周から素直に繰り出し
て回転するボビンの小径な巻芯に直接巻回することがで
きるため、材料自体が薄くて脆いにもかかわらず、巻回
により破損するようなことはなく、小径な巻芯に無理な
くなじませて巻鉄心を巻回することが可能となり、この
結果、非晶質磁性薄帯の特徴を十分に活した鉄心特性に
優れた巻鉄心変圧器を提供することができる。
(1) In the wound core transformer of the present invention, when winding the wound core,
A core steel strip made of amorphous magnetic thin material, which is wound to a large diameter and annealed, and is equivalent to multiple wound cores, is sequentially unwound from the outer circumference of the wound part, and a bobbin already equipped with a coil is drawn out. Since it is constructed by winding it around a core, as in the past, for example, an annealed steel core strip is fed out from the inner circumferential side of the winding part and then rolled around a core sleeve that is rotated by a drive belt. When unwinding, as in the case of winding,
There is no possibility that the iron core steel strip becomes entangled in a spiral shape or is damaged by the tensile action of the drive belt. The core steel strip, which is made of crystalline magnetic ribbon, is thin and brittle, so it can be unwound directly from the outer periphery of the winding part and wound directly onto the small diameter core of a rotating bobbin. Although it is thin and brittle, it does not break during winding, and it is possible to wind the core by fitting it easily onto a small diameter core.As a result, the amorphous magnetic ribbon It is possible to provide a wound core transformer with excellent core characteristics that fully takes advantage of the features of the present invention.

(2)  ボビンに巻回する鉄心鋼帯は、送出装置から
繰り出されたあと、張力制御装置によって常に一定のテ
ンションを加えることができるように制御しているので
、焼鈍によって非常に脆くなっている鉄心鋼帯を、破損
せず、その特性を充分に活し、かつ、鉄心の占積率を安
定させて巻鉄心変圧器を製造することができる。
(2) The iron core steel strip wound around the bobbin is controlled by a tension control device so that a constant tension can always be applied after it is unwound from the delivery device, so it becomes extremely brittle due to annealing. It is possible to manufacture a wound core transformer without damaging the core steel strip, fully utilizing its characteristics, and stabilizing the space factor of the core.

(3)  更に、本発明の製造装置においては、1台の
巻鉄心変圧器を製造したあと、直ちに2台目以降の巻鉄
心変圧器を製造すべく、鉄心鋼帯の巻取装置を1台の可
動台に複数設置し、この可動台を、前記巻取装置が送出
装置と常に対応できるよう移動可能に構成されているの
で、あらかじめ、焼鈍済の鉄心鋼帯を巻鉄心が複数台分
巻回できる量を用意することにより、1台の巻鉄心変圧
器を製造している間に、次の巻鉄心変圧器を製造するた
めの準備をあらかじめ行うことができることと相まって
、この種巻鉄心変圧器の製造を効率よく行うことができ
、その生産性の向上をはかることができる。
(3) Furthermore, in the manufacturing apparatus of the present invention, in order to immediately manufacture the second and subsequent wound core transformers after manufacturing one wound core transformer, one iron core steel strip winding device is installed. The movable base is configured to be movable so that the winding device always corresponds to the delivery device, so that the winding of the annealed iron core steel strip can be done in advance. By preparing the amount that can be used as a single wound core transformer, preparations for manufacturing the next wound core transformer can be made in advance while one wound core transformer is being manufactured. It is possible to efficiently manufacture vessels and improve productivity.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明に係る巻鉄心変圧器の製造装置を要部を
縦断して示す正面図、第2図は第1図の平面図、第3図
は第2図の×矢視図、第4図は張力制御装置の動作説明
図、第5図は巻鉄心変圧器の一部を切除して示す斜視図
、第6図は分割したボビンを示す斜視図、第7図は巻取
装置を取付けた可動台の駆動手段の他の実施例を示す要
部側面図である。 1・巻鉄心変圧器 5・ボビン 9・送出装置 10・ 15・巻鉄心 4・巻取装置 7・巻芯 コイル、11・張力側′41装置 16・鉄心鋼帯
FIG. 1 is a front view showing a main part of a manufacturing apparatus for a wound core transformer according to the present invention in longitudinal section; FIG. 2 is a plan view of FIG. 1; FIG. Fig. 4 is an explanatory diagram of the operation of the tension control device, Fig. 5 is a partially cutaway perspective view of the wound core transformer, Fig. 6 is a perspective view showing the divided bobbin, and Fig. 7 is the winding device. FIG. 6 is a side view of a main part showing another embodiment of a driving means for a movable base with a movable table attached thereto. 1. Winding core transformer 5. Bobbin 9. Delivery device 10. 15. Winding core 4. Winding device 7. Winding core coil, 11. Tension side '41 device 16. Iron core steel strip.

Claims (3)

【特許請求の範囲】[Claims] (1)巻芯の両端に鍔板を備えたボビンと、このボビン
の巻芯の中空部から鍔板間にまたがって前記ボビンの周
方向を囲むように配設したコイルと、大径に巻付けられ
て焼鈍処理を施した非晶質磁性薄帯からなる鉄心鋼帯を
その巻付部外周から繰り出しこれを一定のテンションを
加えて前記ボビンの巻芯の周囲に所定回数巻回して形成
した巻鉄心とを備えて構成したことを特徴とする巻鉄心
変圧器。
(1) A bobbin with a flange plate at both ends of the winding core, a coil disposed from the hollow part of the winding core of this bobbin so as to span between the flange plates and surrounding the circumferential direction of the bobbin, and a coil wound to a large diameter. An iron core steel strip made of an amorphous magnetic thin ribbon that has been attached and annealed is drawn out from the outer periphery of the winding portion, and is wound around the winding core of the bobbin a predetermined number of times while applying a certain tension. What is claimed is: 1. A wound core transformer comprising: a wound core;
(2)巻回する巻鉄心の複数台分に相当する非晶質磁性
薄帯を大径に巻付けて焼鈍処理を施した鉄心鋼帯を備え
た送出装置と、前記大径に巻付けられた鉄心鋼帯の外周
側から送出装置によって繰り出される前記鉄心鋼帯を巻
鉄心の巻回に適したテンションに維持するための張力制
御装置と、前記張力制御装置によって所定のテンション
が加えられた鉄心鋼帯を、あらかじめコイルを備えたボ
ビンの巻芯にこのボビンを回転させながら巻取る巻取装
置と、この巻取装置を複数台設置してこれら巻取装置を
鉄心鋼帯の巻取時送出装置と対応する位置に移動可能と
した可動台とを備えたことを特徴とする巻鉄心変圧器の
製造装置。
(2) A delivery device equipped with a core steel strip that has been annealed by winding a large diameter amorphous magnetic ribbon equivalent to multiple winding cores; a tension control device for maintaining the iron core steel strip fed out from the outer peripheral side of the iron core steel strip by a feeding device at a tension suitable for winding the wound core; and an iron core to which a predetermined tension is applied by the tension control device. There is a winding device that winds the steel strip onto the winding core of a bobbin that is pre-equipped with a coil while rotating the bobbin, and a plurality of these winding devices are installed and these winding devices are sent out when winding the iron core steel strip. 1. An apparatus for manufacturing a wound core transformer, comprising a movable table that can be moved to a position corresponding to the apparatus.
(3)前記複数台の巻取装置を備えた可動台を、シリン
ダ装置、電動機等の駆動源によって鉄心鋼帯の繰出方向
と直交する方向に移動可能としたことを特徴とする第2
項記載の巻鉄心変圧器の製造装置。
(3) A second feature, characterized in that the movable platform equipped with the plurality of winding devices is movable in a direction perpendicular to the direction in which the core steel strip is fed out by a drive source such as a cylinder device or an electric motor.
A manufacturing device for a wound core transformer as described in 2.
JP12534288A 1988-05-23 1988-05-23 Wound core transformer and manufacture thereof Granted JPH02256213A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP12534288A JPH02256213A (en) 1988-05-23 1988-05-23 Wound core transformer and manufacture thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP12534288A JPH02256213A (en) 1988-05-23 1988-05-23 Wound core transformer and manufacture thereof

Publications (2)

Publication Number Publication Date
JPH02256213A true JPH02256213A (en) 1990-10-17
JPH0525371B2 JPH0525371B2 (en) 1993-04-12

Family

ID=14907745

Family Applications (1)

Application Number Title Priority Date Filing Date
JP12534288A Granted JPH02256213A (en) 1988-05-23 1988-05-23 Wound core transformer and manufacture thereof

Country Status (1)

Country Link
JP (1) JPH02256213A (en)

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5852812A (en) * 1981-09-24 1983-03-29 Hitachi Ltd Manufacture of wound iron core for transformer
JPS62176117A (en) * 1986-01-30 1987-08-01 Toshiba Corp Manufacture of stationary induction electric apparatus

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5852812A (en) * 1981-09-24 1983-03-29 Hitachi Ltd Manufacture of wound iron core for transformer
JPS62176117A (en) * 1986-01-30 1987-08-01 Toshiba Corp Manufacture of stationary induction electric apparatus

Also Published As

Publication number Publication date
JPH0525371B2 (en) 1993-04-12

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