JPH09117664A - Preparation of catalyst for synthesis of unsaturated aldehyde and unsaturated carboxylic acid - Google Patents

Preparation of catalyst for synthesis of unsaturated aldehyde and unsaturated carboxylic acid

Info

Publication number
JPH09117664A
JPH09117664A JP7297295A JP29729595A JPH09117664A JP H09117664 A JPH09117664 A JP H09117664A JP 7297295 A JP7297295 A JP 7297295A JP 29729595 A JP29729595 A JP 29729595A JP H09117664 A JPH09117664 A JP H09117664A
Authority
JP
Japan
Prior art keywords
catalyst
selectivity
spherical particles
drying
carboxylic acid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP7297295A
Other languages
Japanese (ja)
Inventor
Toru Shiotani
徹 塩谷
Yoshiyuki Taniguchi
芳行 谷口
Kazutaka Inoue
和孝 井上
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Rayon Co Ltd
Original Assignee
Mitsubishi Rayon Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Rayon Co Ltd filed Critical Mitsubishi Rayon Co Ltd
Priority to JP7297295A priority Critical patent/JPH09117664A/en
Publication of JPH09117664A publication Critical patent/JPH09117664A/en
Pending legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

Landscapes

  • Catalysts (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a simple method for preparing a catalyst capable of efficiently synthesizing an unsaturated aldehyde and unsaturated carboxylic acid corresponding to each of propylene, isobutylene, tertiary butyl alcohol and tertiary butyl ether through the gas-phase catalytic oxidation of these raw materials. SOLUTION: First, a mixed solution of catalytic components containing at least, molybdenum, bismuth and iron, or water slurry is dried into a substantially dense cubic particle with an average grain diameter of 1-250μm using a spray drier. Then the cubic particle-baked powder obtained by baking the dried cubic particle is mixed with water and/or an alcohol and this mixture is molded by extrusion. Further, this molding is dried and thermally treated, or only thermally treated to obtain the catalyst.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、プロピレン、イソ
ブチレン、第三級ブチルアルコール(以下、TBAと略
記する。)又はメチル第三級ブチルエーテル(以下、M
TBEと略記する。)を分子状酸素を用いて気相接触酸
化することにより、それぞれに対応する不飽和アルデヒ
ド及び不飽和カルボン酸を合成する際に使用する触媒の
製造法に関する。
TECHNICAL FIELD The present invention relates to propylene, isobutylene, tertiary butyl alcohol (hereinafter abbreviated as TBA) or methyl tertiary butyl ether (hereinafter M).
Abbreviated as TBE. The present invention relates to a process for producing a catalyst for use in synthesizing a corresponding unsaturated aldehyde and unsaturated carboxylic acid by subjecting (1) to gas phase catalytic oxidation using molecular oxygen.

【0002】[0002]

【従来の技術】従来、プロピレンを気相接触酸化してア
クロレイン及びアクリル酸を製造する際に用いられる触
媒や、イソブチレン、TBA又はMTBEを気相接触酸
化してメタクロレイン及びメタクリル酸を製造する際に
用いられる触媒及びそれら触媒の製造法については数多
くの提案がなされている。たとえば触媒性能を向上させ
るために、触媒細孔の制御を目的として触媒調製時にア
ニリン、メチルアミン、ペンタエリトリット等の有機化
合物を添加する方法が特開昭58−98143号公報、
特開平3−109946号公報に開示されている。
2. Description of the Related Art Conventionally, a catalyst used in the vapor phase catalytic oxidation of propylene to produce acrolein and acrylic acid, and a vapor phase catalytic oxidation of isobutylene, TBA or MTBE to produce methacrolein and methacrylic acid. Many proposals have been made for catalysts used in the above and methods for producing those catalysts. For example, JP-A-58-98143 discloses a method of adding an organic compound such as aniline, methylamine, and pentaerythrite at the time of catalyst preparation for the purpose of controlling catalyst pores in order to improve catalyst performance.
It is disclosed in JP-A-3-109946.

【0003】これらは触媒を熱処理するときに添加した
有機化合物が除去されるために、使用する有機化合物の
サイズを変えることにより触媒細孔径を自由に制御でき
る利点がある。しかし、熱処理の段階で有機化合物の燃
焼による触媒の焼結や有機化合物による触媒の還元が起
こるため、触媒活性化処理としての熱処理が煩雑となっ
たり、触媒製造の再現性に欠けるなどの問題点を有して
いる。また、澱粉を添加する方法も特開昭63−315
147号公報、特開平4−4048号公報等に開示され
ている。これらの例が示すように、触媒細孔分布を自由
に制御、すなわち触媒性能を向上させる、容易で、再現
性に優れ、かつ、簡易な触媒製造法の開発が望まれてい
るのが現状である。
Since the organic compounds added during the heat treatment of the catalyst are removed, these catalysts have the advantage that the catalyst pore size can be freely controlled by changing the size of the organic compound used. However, since the sintering of the catalyst due to the combustion of the organic compound and the reduction of the catalyst due to the organic compound occur in the heat treatment stage, the heat treatment as the catalyst activation treatment becomes complicated, and the reproducibility of the catalyst production is lacking. have. Also, a method of adding starch is disclosed in JP-A-63-315.
No. 147, Japanese Patent Application Laid-Open No. 4-4048, and the like. As these examples show, it is currently desired to develop a catalyst manufacturing method that is easy, has excellent reproducibility, and can control the catalyst pore distribution freely, that is, improve catalyst performance. is there.

【0004】[0004]

【発明が解決しようとする課題】本発明は、プロピレ
ン、イソブチレン、TBA又はMTBEを分子状酸素を
用いて気相接触酸化することにより、それぞれに対応す
る不飽和アルデヒド及び不飽和カルボン酸を有利に製造
し、かつ、簡易な触媒の製造法を提供しようとするもの
である。
DISCLOSURE OF THE INVENTION The present invention is advantageous in that the corresponding unsaturated aldehydes and unsaturated carboxylic acids are advantageously obtained by subjecting propylene, isobutylene, TBA or MTBE to vapor phase catalytic oxidation with molecular oxygen. The present invention aims to provide a simple method for producing a catalyst, which is produced.

【0005】[0005]

【課題を解決するための手段】本発明者らは、触媒性能
を最大限に発現させるために、従来技術で行われている
有機物を添加せずに、触媒細孔分布の制御の可能性につ
いて鋭意研究を重ねた結果、触媒の湿式賦型法において
用いる原料粉体の粒径分布及びその形状を制御すること
で、成型体の細孔分布を制御できる技術を見出した。
SUMMARY OF THE INVENTION In order to maximize the catalytic performance, the present inventors have investigated the possibility of controlling the catalyst pore distribution without adding organic substances, which has been used in the prior art. As a result of intensive studies, the inventors have found a technique capable of controlling the pore distribution of the molded body by controlling the particle size distribution and the shape of the raw material powder used in the wet shaping method of the catalyst.

【0006】すなわち、湿式賦型で用いる触媒原料粉体
として、スプレー乾燥法を用いて平均粒子径1〜250
μmの実密状球状粒子とし、この乾燥球状粒子を焼成し
得られた球状焼成粉体を原料にして湿式賦型を行うこと
により、酸化反応に有効な細孔を形成させ、優れた性能
を有する触媒が製造できることを見出し、本発明を完成
した。本発明は、従来の技術で考えられる添加有機物の
熱分解除去に伴う発熱による触媒の焼結や、有機物の焼
成に伴う触媒の還元などの影響無しに触媒に有効な細孔
を発現でき、さらに有機物の熱分解操作も不要であり簡
便に触媒を製造できる。
That is, as the catalyst raw material powder used in the wet shaping, the average particle diameter is 1 to 250 by the spray drying method.
By forming the solid spherical particles having a diameter of μm and using the spherical sintered powder obtained by firing the dried spherical particles as a raw material to perform wet shaping, fine pores effective for the oxidation reaction are formed and excellent performance is obtained. The present invention has been completed by finding that a catalyst having the same can be produced. INDUSTRIAL APPLICABILITY The present invention is capable of expressing effective pores in a catalyst without the influence of sintering of the catalyst due to heat generation accompanying the thermal decomposition removal of the added organic material considered in the prior art, and reduction of the catalyst due to calcination of the organic material. A catalyst can be easily produced without the need for a thermal decomposition operation of organic substances.

【0007】本発明は、プロピレン、イソブチレン、T
BA又はMTBEを分子状酸素を用いて気相接触酸化
し、それぞれに対応する不飽和アルデヒド及び不飽和カ
ルボン酸を合成する際に用いられる少なくともモリブデ
ン、ビスマス及び鉄を含む触媒の製造法において、触媒
成分を含む混合溶液又は水性スラリーをスプレー乾燥機
を用いて平均粒子径1〜250μmの実密状球状粒子に
乾燥した後、焼成し、得られた球状粒子焼成粉を水及び
/又はアルコールを添加し押出し成型した後、乾燥及び
熱処理、又は熱処理することを特徴とする不飽和アルデ
ヒド及び不飽和カルボン酸合成用触媒の製造法にある。
The present invention relates to propylene, isobutylene, T
In the method for producing a catalyst containing at least molybdenum, bismuth and iron, which is used in the gas phase catalytic oxidation of BA or MTBE with molecular oxygen to synthesize a corresponding unsaturated aldehyde and unsaturated carboxylic acid, A mixed solution or an aqueous slurry containing the components is dried into a solid spherical particle having an average particle diameter of 1 to 250 μm by using a spray dryer and then calcined, and the obtained spherical particle calcined powder is added with water and / or alcohol. A method for producing a catalyst for synthesizing an unsaturated aldehyde and an unsaturated carboxylic acid, which comprises drying and heat treating or heat treating after extrusion molding.

【0008】[0008]

【発明の実施の形態】本発明は、触媒成分を含む混合溶
液又は水性スラリーを調製後、スプレー乾燥機を用いて
平均粒子径1〜250μmの実密状球状粒子に乾燥した
後、焼成し、得られた球状粒子焼成粉を水及び/又はア
ルコールを添加し押出し成型し、乾燥及び熱処理、又は
熱処理することを要件としている。
BEST MODE FOR CARRYING OUT THE INVENTION In the present invention, a mixed solution or an aqueous slurry containing a catalyst component is prepared, dried with a spray dryer into solid spherical particles having an average particle diameter of 1 to 250 μm, and then calcined, It is required to add water and / or alcohol to the obtained spherical particle calcined powder, extrude and mold, and dry and heat-treat or heat-treat.

【0009】本発明において実密状球状粒子の平均粒子
径としては1〜250μmの範囲であり、好ましくは5
〜220μmの範囲、特に好ましくは10〜200μm
の範囲である。実密状球状粒子の平均粒子径が1μm未
満の場合、本発明における触媒による酸化反応にとって
必要な適当な細孔径が得られず、反応目的物の収率は著
しく低下する。逆に実密状球状粒子の平均粒子径が25
0μmを超えた場合、単位体積当たりの球状粒子間の接
触点の数が減り、触媒の成型体の機械的強度が低下する
ため実際的ではない。
In the present invention, the average particle diameter of the solid spherical particles is in the range of 1 to 250 μm, preferably 5
To 220 μm, particularly preferably 10 to 200 μm
Range. When the average particle size of the solid spherical particles is less than 1 μm, an appropriate pore size necessary for the oxidation reaction by the catalyst of the present invention cannot be obtained, and the yield of the reaction target product is remarkably reduced. On the other hand, the average particle size of the solid spherical particles is 25
When it exceeds 0 μm, the number of contact points between the spherical particles per unit volume decreases, and the mechanical strength of the catalyst molded body decreases, which is not practical.

【0010】本発明において採用するスプレー乾燥法に
おいては、触媒成分を含む混合溶液又は水性スラリーを
噴霧して熱風中に放出すると、表面張力により容易に液
滴が球状化する。噴霧方法としては回転円板方式及び圧
力式ノズル方式がある。この球状化した液滴は数100
℃の熱風中で乾燥される期間は秒の単位であり、この瞬
時の乾燥プロセスにも表面の自由水が蒸発する恒率乾燥
期間と内部の水分が蒸発する減率乾燥期間がある。この
恒率乾燥期間では瞬時に表面が乾燥するのに対して、減
率乾燥期間では恒率乾燥期間を経た後に内部の水が一気
に蒸発するため中空状球状粒子になる。従って、本発明
による実密状球状粒子を得るためには、この恒率乾燥期
間と減率乾燥期間を一致させることが必要となるため、
適切な噴霧条件及び乾燥温度を選んで運転することによ
り得ることができる。
In the spray drying method adopted in the present invention, when a mixed solution or an aqueous slurry containing a catalyst component is sprayed and released into hot air, the droplets are easily spheroidized due to surface tension. The atomizing method includes a rotating disk method and a pressure nozzle method. This spheroidized droplet is several hundred
The period of drying in hot air at ℃ is a unit of seconds, and this instantaneous drying process also has a constant rate drying period in which free water on the surface evaporates and a decreasing rate drying period in which internal water evaporates. In the constant rate drying period, the surface is instantly dried, whereas in the rate-decreasing drying period, the water inside is evaporated all at once after the constant rate drying period, resulting in hollow spherical particles. Therefore, in order to obtain the solid dense spherical particles according to the present invention, it is necessary to match the constant rate drying period and the rate-decreasing drying period,
It can be obtained by operating by selecting appropriate spraying conditions and drying temperature.

【0011】本発明において、実密状球状粒子を製造す
る方法としては圧力式ノズル方式が採用される。圧力式
ノズル方式では噴霧された液滴の滞留時間が長いため、
先に述べた恒率乾燥期間と減率乾燥期間が一致するた
め、均一な密度を持った乾燥粉が得られる。
In the present invention, a pressure nozzle system is adopted as a method for producing the solid spherical particles. In the pressure type nozzle method, since the dwell time of the sprayed droplets is long,
Since the constant rate drying period and the decreasing rate drying period described above coincide with each other, a dry powder having a uniform density can be obtained.

【0012】次いでスプレー乾燥法により得られた実密
状球状粒子の焼成を行う。焼成温度として200〜50
0℃の範囲が適当である。得られた触媒球状粒子焼成粉
に水及び/又はアルコールを添加し混練りした後湿式賦
型を行う。混練りに当っては水及び/又はアルコールの
他に、ゼラチン、セルロース、メチルセルロース、エチ
ルセルロース、ヒドロキシプロピルセルロース等の有機
バインダー等を添加することも出来る。また、賦型補強
剤としての珪藻土、シリカゾル、シリカゲル、ベントナ
イト、カオリン等を始め、ガラス繊維、アスベスト、セ
ラミック繊維、カーボン繊維等を更に添加することも可
能である。
Next, the solid spherical particles obtained by the spray drying method are fired. 200 to 50 as firing temperature
A range of 0 ° C. is appropriate. Water and / or alcohol is added to the obtained calcined powder of catalyst spherical particles, and the mixture is kneaded and then wet-molded. In kneading, in addition to water and / or alcohol, an organic binder such as gelatin, cellulose, methyl cellulose, ethyl cellulose, hydroxypropyl cellulose or the like can be added. It is also possible to add diatomaceous earth, silica sol, silica gel, bentonite, kaolin and the like as a shaping reinforcing agent, and further add glass fiber, asbestos, ceramic fiber, carbon fiber and the like.

【0013】賦型方法としては、一般的に知られている
押出し成型、製丸、転動造粒、担持等がある。押出し成
型についてはリング状、円柱状、星型等任意の形状に賦
型することができる。
As the shaping method, there are generally known extrusion molding, rounding, rolling granulation, carrying and the like. The extrusion molding may be performed in any shape such as a ring shape, a column shape, and a star shape.

【0014】次に湿式賦型した成型物を乾燥する。乾燥
方法としては、乾燥機にて乾燥させる方法を用いること
も可能であるが、好ましくは湿度乾燥法又はマイクロ波
等を用いた賦型体の内部と外表面の乾燥速度を一致させ
る乾燥方法が有効である。また、湿度乾燥法又はマイク
ロ波等を予備乾燥とし次いで乾燥機等の本乾燥とするこ
とも可能である。
Next, the wet shaped molded product is dried. As the drying method, it is also possible to use a method of drying in a dryer, but preferably a drying method of matching the drying rate of the inside and the outside surface of the shaped body using a humidity drying method or microwave or the like. It is valid. Further, it is also possible to carry out preliminary drying using a humidity drying method or microwaves and then main drying using a dryer or the like.

【0015】このようにして得られた賦型触媒は300
〜650℃の範囲で再度熱処理を行い触媒として用い
る。なお乾燥工程を省略して熱処理を行ってもよい。
The shaped catalyst thus obtained is 300
It is heat-treated again in the range of ˜650 ° C. and used as a catalyst. The heat treatment may be performed without the drying step.

【0016】本発明は、一般式 Moa Bib Fec d e f g Sih i (式中Mo,Bi,Fe,Si及びOはそれぞれモリブ
デン、ビスマス、鉄、ケイ素及び酸素を示し、Aはコバ
ルト及びニッケルからなる群より選ばれた少なくとも1
種の元素を示し、Xはクロム、鉛、マンガン、カルシウ
ム、マグネシウム、ニオブ、銀、バリウム、スズ、タン
タル及び亜鉛からなる群より選ばれた少なくとも1種の
元素を示し、Yはリン、硼素、硫黄、セレン、テルル、
セリウム、タングステン、アンチモン及びチタンからな
る群より選ばれた少なくとも1種の元素を示し、Zはリ
チウム、ナトリウム、カリウム、ルビジウム、セシウム
及びタリウムからなる群より選ばれた少なくとも1種の
元素を示す。a,b,c,d,e,f,g,h及びiは
各元素の原子比率を表し、a=12のときb=0.01
〜3、c=0.01〜5、d=1〜12、e=0〜8、
f=0〜5、g=0.001〜2、h=0〜20であ
り、iは前記各成分の原子価を満足するのに必要な酸素
原子数である。)で表される組成を有する触媒に好まし
く用いることができる。
The present invention has the general formula Mo a Bi b Fe c A d X e Y f Z g Si h O i (wherein Mo, Bi, Fe, Si and O are molybdenum, bismuth, iron, silicon and oxygen, respectively). And A is at least 1 selected from the group consisting of cobalt and nickel.
X represents at least one element selected from the group consisting of chromium, lead, manganese, calcium, magnesium, niobium, silver, barium, tin, tantalum and zinc, and Y represents phosphorus, boron, Sulfur, selenium, tellurium,
At least one element selected from the group consisting of cerium, tungsten, antimony and titanium is shown, and Z is at least one element selected from the group consisting of lithium, sodium, potassium, rubidium, cesium and thallium. a, b, c, d, e, f, g, h and i represent the atomic ratio of each element, and when a = 12, b = 0.01
-3, c = 0.01-5, d = 1-12, e = 0-8,
f = 0 to 5, g = 0.001 to 2 and h = 0 to 20, and i is the number of oxygen atoms required to satisfy the valence of each component. It can be preferably used for a catalyst having a composition represented by).

【0017】本発明に用いられる触媒粉を製造する方法
としては、特殊な方法に限定する必要はなく、成分の著
しい遍在を伴わない限り、従来から良く知られている沈
殿法、酸化物混合法等の種々の方法を用いることができ
る。
The method for producing the catalyst powder used in the present invention does not have to be limited to a special method, and as long as there is no significant ubiquity of the components, the well-known precipitation method and oxide mixing are well known. Various methods such as a method can be used.

【0018】触媒成分の原料としては、各元素の酸化
物、硫酸塩、硝酸塩、炭酸塩、水酸化物、アンモニウム
塩、ハロゲン化物などを組み合わせて使用することがで
きる。例えば、モリブデン原料としてはパラモリブデン
酸アンモニウム、三酸化モリブデン等が使用できる。
As the raw material of the catalyst component, a combination of oxides, sulfates, nitrates, carbonates, hydroxides, ammonium salts and halides of the respective elements can be used. For example, as a molybdenum raw material, ammonium paramolybdate, molybdenum trioxide and the like can be used.

【0019】本発明で得られる触媒を用いて不飽和アル
デヒド及び不飽和カルボン酸を合成するには、原料のプ
ロピレン、イソブチレン、TBA又はMTBEに分子状
酸素を加え、前記の触媒の存在下に気相接触酸化を行
う。プロピレン、イソブチレン、TBA又はMTBE対
酸素のモル比は1:0.5〜3が好ましい。原料ガスは
不活性ガスで希釈して用いることが好ましい。酸素源と
しては空気を用いることが経済的であるが、必要ならば
純酸素で富化した空気も用いうる。反応圧力は常圧から
数気圧までが良い。反応温度は200〜450℃の範囲
で選ぶことができるが、特に250〜400℃の範囲が
好ましい。
In order to synthesize unsaturated aldehydes and unsaturated carboxylic acids using the catalyst obtained in the present invention, molecular oxygen is added to propylene, isobutylene, TBA or MTBE as a raw material and vaporized in the presence of the above catalyst. Perform phase contact oxidation. The molar ratio of propylene, isobutylene, TBA or MTBE to oxygen is preferably 1: 0.5-3. The source gas is preferably diluted with an inert gas for use. It is economical to use air as the oxygen source, but if necessary, air enriched with pure oxygen can also be used. The reaction pressure is preferably from normal pressure to several atmospheres. The reaction temperature can be selected in the range of 200 to 450 ° C, but is particularly preferably in the range of 250 to 400 ° C.

【0020】[0020]

【実施例】以下、本発明による触媒の製造法及び、得ら
れた触媒を用いての反応例を具体的に説明する。説明中
の原料オレフィン、TBA又はMTBEの反応率、生成
する不飽和アルデヒド及び不飽和カルボン酸の選択率は
以下のように定義される。なお、説明中の「部」は重量
部を意味する。また分析はガスクロマトグラフィーによ
った。
EXAMPLES The method for producing the catalyst according to the present invention and the reaction examples using the obtained catalyst will be specifically described below. The reaction rates of the raw material olefin, TBA or MTBE, the selectivity of the unsaturated aldehyde and the unsaturated carboxylic acid to be formed in the description are defined as follows. In the description, “parts” means parts by weight. The analysis was by gas chromatography.

【0021】[0021]

【数1】 (Equation 1)

【0022】[0022]

【数2】 (Equation 2)

【0023】[0023]

【数3】 (Equation 3)

【0024】〔実施例1〕水1000部にパラモリブデ
ン酸アンモニウム500部、パラタングステン酸アンモ
ニウム12.3部及び硝酸カリウム1.4部を加え加熱
撹拌した(A液)。別に水600部に60%硝酸41.
9部を加え均一にした後、硝酸ビスマス103.0部を
加え溶解した。これに硝酸第二鉄95.3部、硝酸コバ
ルト343.4部及び硝酸亜鉛7.0部を順次加え、更
に水400部を加え溶解した(B液)。
Example 1 To 1000 parts of water, 500 parts of ammonium paramolybdate, 12.3 parts of ammonium paratungstate and 1.4 parts of potassium nitrate were added and stirred with heating (solution A). Separately, 60% nitric acid 41.
After 9 parts were added and homogenized, 103.0 parts of bismuth nitrate was added and dissolved. To this, 95.3 parts of ferric nitrate, 343.4 parts of cobalt nitrate and 7.0 parts of zinc nitrate were sequentially added, and 400 parts of water was further added and dissolved (solution B).

【0025】A液にB液を加え水性スラリーとした後、
三酸化アンチモン20.6部を加え加熱撹拌し、スプレ
ー乾燥機を使用して「NIRO JAPAN製」スプレ
ー乾燥機(乾燥室SD−4.0型、噴霧機向流式二流体
ノズル)を用いて、噴霧機向流式二流体ノズルの先端部
を調整し入口温度400℃、出口温度150℃になるよ
うに先に調整したスラリーを供給して平均粒径75.3
μmの実密状球状粒子を得た。得られた実密状球状粒子
をロータリーキルンを用いて空気雰囲気下300℃で1
時間熱処理を行い触媒焼成粉を得た。
After adding solution B to solution A to form an aqueous slurry,
Add 20.6 parts of antimony trioxide, heat and stir, and using a spray dryer, use a "NIRO JAPAN" spray dryer (drying room SD-4.0 type, spray machine countercurrent two-fluid nozzle). The average particle size of 75.3 was obtained by adjusting the tip of the countercurrent type two-fluid nozzle of the sprayer and supplying the slurry previously adjusted so that the inlet temperature was 400 ° C and the outlet temperature was 150 ° C.
Micron-sized solid spherical particles were obtained. The obtained solid-packed spherical particles were subjected to 1 at 300 ° C. in an air atmosphere using a rotary kiln.
Heat treatment was carried out for an hour to obtain a calcined powder of the catalyst.

【0026】この触媒焼成粉500部に対して、メチル
セルロース15部及び水150部を添加し、混合及び混
練りを行い、ピストン式押出し機にて外径6mm、内径
3mm、長さ5mmの円筒状に押出し成型を行った。こ
の押出し成型触媒を乾燥機にて105℃で2時間乾燥を
行った。得られた乾燥成型触媒を空気雰囲気下530℃
で3時間熱処理を行った。かくして得られた触媒成型体
の酸素以外の元素の組成(以下同じ。)は次の通りであ
った。 Mo120.2 Bi0.9 Fe1.0 Sb0.6 Co5.0 Zn
0.1 0.06
15 parts of methylcellulose and 150 parts of water were added to 500 parts of this catalyst-calcined powder, and the mixture was mixed and kneaded, and a cylindrical shape having an outer diameter of 6 mm, an inner diameter of 3 mm and a length of 5 mm was formed by a piston type extruder. Was extruded. The extruded catalyst was dried at 105 ° C. for 2 hours with a dryer. The obtained dry molded catalyst was heated at 530 ° C in an air atmosphere.
Was heat-treated for 3 hours. The composition of the elements other than oxygen of the catalyst molded body thus obtained (hereinafter the same) was as follows. Mo 12 W 0.2 Bi 0.9 Fe 1.0 Sb 0.6 Co 5.0 Zn
0.1 K 0.06

【0027】本成型触媒をステンレス製反応管に充填
し、プロピレン5%、酸素12%、水蒸気10%及び窒
素73%(容量%)の原料混合ガスを接触時間3.6秒
で触媒層を通過させ、310℃で反応させた。その結
果、プロピレンの反応率99.1%、アクロレインの選
択率89.9%、アクリル酸の選択率6.9%であっ
た。また、触媒成型体の内部を走査型電子顕微鏡にて観
察した結果、実密状球状粒子が球状を維持していること
を確認した。
The molded catalyst was filled in a stainless steel reaction tube, and a raw material mixed gas of propylene 5%, oxygen 12%, water vapor 10% and nitrogen 73% (volume%) was passed through the catalyst layer in a contact time of 3.6 seconds. And reacted at 310 ° C. As a result, the conversion of propylene was 99.1%, the selectivity of acrolein was 89.9%, and the selectivity of acrylic acid was 6.9%. In addition, as a result of observing the inside of the catalyst molded body with a scanning electron microscope, it was confirmed that the actual dense spherical particles remained spherical.

【0028】〔実施例2〕実施例1において、スプレー
乾燥機の噴霧機向流式二流体ノズルの先端部を調整する
ほかは実施例1と同じ温度条件の下で実施して平均粒径
8.8μmの実密状球状粒子を得、以下実施例1と同様
に焼成、成型、熱処理及び反応を行った。その結果、プ
ロピレンの反応率99.3%、アクロレインの選択率9
0.2%、アクリル酸の選択率6.5%であった。ま
た、触媒成型体の内部を走査型電子顕微鏡にて観察した
結果、実密状球状粒子が極一部壊れているが、概ね実密
状球状粒子が球状を維持していることを確認した。
Example 2 The same procedure as in Example 1 was carried out except that the tip of the countercurrent type two-fluid nozzle of the spray dryer of the spray dryer was adjusted. Solid dense spherical particles having a size of 0.8 μm were obtained, and thereafter, firing, molding, heat treatment and reaction were performed in the same manner as in Example 1. As a result, the reaction rate of propylene was 99.3%, and the selectivity of acrolein was 9
The selectivity was 0.2% and the selectivity of acrylic acid was 6.5%. In addition, as a result of observing the inside of the catalyst molded body with a scanning electron microscope, it was confirmed that the actual close-packed spherical particles remained spherical although the actual close-packed spherical particles were partially broken.

【0029】〔実施例3〕実施例1において、「NIR
O JAPAN製」スプレー乾燥機(乾燥室SD−1
2.5型、噴霧機向流式二流体ノズル)を用いて、噴霧
機向流式二流体ノズルの先端部を調整するほかは同じ温
度条件下で実施して平均粒径195.6μmの実密状球
状粒子を得、以下実施例1と同様に焼成、成型、熱処理
及び反応を行った。その結果、プロピレンの反応率9
9.0%、アクロレインの選択率90.0%、アクリル
酸の選択率7.0%であった。また、触媒成型体の内部
を走査型電子顕微鏡にて観察した結果、実密状球状粒子
が球状を維持していることを確認した。
[Embodiment 3] In Embodiment 1, the "NIR
Made by O JAPAN "spray dryer (drying room SD-1
2.5 type, sprayer countercurrent type two-fluid nozzle), the tip of the sprayer countercurrent type two-fluid nozzle is adjusted, and the operation is carried out under the same temperature conditions, and the average particle size is 195.6 μm. Dense spherical particles were obtained, and thereafter, firing, molding, heat treatment and reaction were performed in the same manner as in Example 1. As a result, the conversion of propylene was 9
The selectivity was 9.0%, the selectivity for acrolein was 90.0%, and the selectivity for acrylic acid was 7.0%. In addition, as a result of observing the inside of the catalyst molded body with a scanning electron microscope, it was confirmed that the actual dense spherical particles remained spherical.

【0030】〔比較例1〕実施例1において、スプレー
乾燥機の噴霧機向流式二流体ノズルの先端部を調整する
ほかは実施例1と同じ温度条件の下で実施して平均粒径
0.55μmの実密状球状粒子を得、以下実施例1と同
様に焼成、成型、熱処理及び反応を行った。その結果、
プロピレンの反応率99.0%、アクロレインの選択率
89.0%、アクリル酸の選択率6.7%であった。ま
た、触媒成型体の内部を走査型電子顕微鏡にて観察した
結果、実密状球状粒子が多少壊れているが、概ね実密状
球状粒子が球状を維持していることを確認した。
[Comparative Example 1] [0030] The average particle size was 0 in the same manner as in Example 1 except that the tip of the countercurrent two-fluid nozzle of the spray dryer of the spray dryer was adjusted. 0.55 μm solid dense spherical particles were obtained, and thereafter, firing, molding, heat treatment and reaction were performed in the same manner as in Example 1. as a result,
The reaction rate of propylene was 99.0%, the selectivity of acrolein was 89.0%, and the selectivity of acrylic acid was 6.7%. In addition, as a result of observing the inside of the catalyst molded body with a scanning electron microscope, it was confirmed that although the actual close-packed spherical particles were somewhat broken, the actual close-packed spherical particles remained spherical.

【0031】〔比較例2〕実施例1において、スプレー
乾燥機の代わりに「株式会社楠木機械製作所」製、1.
187m2 ダブル・ドラムドライヤーを使用し、熱媒と
して3.0kg/cm2 Gを用いて平均粒径88.1μ
mの片状粒子を得た点以外は、実施例1と同様に焼成、
成型、熱処理及び反応を行った。その結果、プロピレン
の反応率98.7%、アクロレインの選択率89.1
%、アクリル酸の選択率6.2%であった。
[Comparative Example 2] In Example 1, manufactured by "Kusunoki Machinery Co., Ltd." in place of the spray dryer, 1.
187m 2 double drum dryer is used, and 3.0 kg / cm 2 G is used as the heat medium, the average particle size is 88.1μ.
firing in the same manner as in Example 1 except that flaky particles of m were obtained,
Molding, heat treatment and reaction were performed. As a result, the reaction rate of propylene was 98.7% and the selectivity of acrolein was 89.1.
%, And the selectivity of acrylic acid was 6.2%.

【0032】〔比較例3〕実施例1において、スプレー
乾燥機の代わりに「株式会社大川原製作所」製、スラリ
ードライヤーRH−2を使用し、入口温度350℃、出
口温度150℃になるように供給して平均粒径17.7
μmの片状粒子を得た点以外は、実施例1と同様に焼
成、成型、熱処理及び反応を行った。その結果、プロピ
レンの反応率98.9%、アクロレインの選択率89.
3%、アクリル酸の選択率6.3%であった。
[Comparative Example 3] In Example 1, a slurry dryer RH-2 manufactured by "Okawara Seisakusho Co., Ltd." was used in place of the spray dryer, and the inlet temperature was 350 ° C and the outlet temperature was 150 ° C. And average particle size of 17.7
Firing, molding, heat treatment and reaction were performed in the same manner as in Example 1 except that flaky particles having a size of μm were obtained. As a result, the propylene reaction rate was 98.9% and the acrolein selectivity was 89.
The selectivity was 3% and the selectivity of acrylic acid was 6.3%.

【0033】〔実施例4〕水400部に60%硝酸42
部を加え均一溶液とした後、硝酸ビスマス68.7部を
加え溶解した。これに硝酸ニッケル240.2部及び三
酸化アンチモン24.1部を順次加え溶解、分散させ
た。この混合液に28%アンモニア水165部を加え白
色沈殿物と青色の溶液を得た。これを加熱撹拌し、水の
大部分を蒸発させた。得られたスラリー状物質を120
℃で16時間乾燥した後、750℃で2時間熱処理し、
微粉砕した。水1000部にパラモリブデン酸アンモニ
ウム500部、パラタングステン酸アンモニウム12.
3部及び硝酸セシウム20.7部を加え、加熱撹拌した
(A液)。
Example 4 To 400 parts of water was added 60% nitric acid 42
After adding 1 part to make a uniform solution, 68.7 parts of bismuth nitrate were added and dissolved. To this, 240.2 parts of nickel nitrate and 24.1 parts of antimony trioxide were sequentially added and dissolved and dispersed. 165 parts of 28% ammonia water was added to this mixed solution to obtain a white precipitate and a blue solution. This was heated and stirred, and most of the water was evaporated. The obtained slurry-like substance is added to 120
After drying at ℃ for 16 hours, heat treatment at 750 ℃ for 2 hours,
Finely ground. 1000 parts of water to 500 parts of ammonium paramolybdate and ammonium paratungstate 12.
3 parts and 20.7 parts of cesium nitrate were added, and the mixture was heated and stirred (Liquid A).

【0034】別に水700部に硝酸第二鉄190.7
部、硝酸コバルト240.4部及び硝酸マグネシウム6
0.5部を順次加え溶解した(B液)。A液にB液を加
えスラリー状とした後、20%シリカゾル425.5部
及び前記のビスマス−ニッケル−アンチモン化合物の微
粉末を加え加熱撹拌し、「NIRO JAPAN製」ス
プレー乾燥機(乾燥室SD−4.0型、噴霧機向流式二
流体ノズル)を用いて、噴霧機向流式二流体ノズルの先
端部を調整し、入口温度400℃、出口温度150℃に
なるように先に調整したスラリーを供給して平均粒径5
1.3μmの実密状球状粒子を得た。この実密状球状粒
子をロータリーキルンを用いて空気雰囲気下300℃で
1時間熱処理を行い触媒焼成粉を得た。この触媒焼成粉
500部に対して、ヒドロキシプロピルセルロース15
部及び水150部を添加し、混合及び混練りを行い、ピ
ストン式押出し機にて外径6mm、内径3mm、長さ5
mmに押出し成型を行った。この押出し成型触媒を乾燥
機にて105℃で2時間乾燥を行った。得られた乾燥成
型触媒を空気雰囲気下530℃で3時間熱処理を行っ
た。得られた触媒成型体の元素の組成は次の通りであっ
た。 Mo120.2 Bi0.6 Fe2.0 Sb0.7 Ni3.5 Co
3.5 Mg1.0 Cs0.45Si6.0
Separately, ferric nitrate 190.7 was added to 700 parts of water.
Parts, cobalt nitrate 240.4 parts and magnesium nitrate 6
0.5 part was sequentially added and dissolved (solution B). After adding liquid B to liquid A to form a slurry, 425.5 parts of 20% silica sol and the fine powder of the bismuth-nickel-antimony compound described above are added and stirred by heating, and a "NIRO JAPAN" spray dryer (drying room SD -4.0 type, sprayer countercurrent two-fluid nozzle) is used to adjust the tip of the sprayer countercurrent two-fluid nozzle, and the inlet temperature is 400 ° C and the outlet temperature is 150 ° C. The average particle size of 5
Solid spherical particles of 1.3 μm were obtained. The solid spherical particles were heat-treated in a rotary kiln in an air atmosphere at 300 ° C. for 1 hour to obtain a calcined powder of a catalyst. 15 parts of hydroxypropyl cellulose was added to 500 parts of this catalyst baked powder.
Part and 150 parts of water are added, mixed and kneaded, and an outer diameter of 6 mm, an inner diameter of 3 mm, and a length of 5 by a piston type extruder.
Extrusion molding was carried out to mm. The extruded catalyst was dried at 105 ° C. for 2 hours with a dryer. The obtained dry-molded catalyst was heat-treated at 530 ° C. for 3 hours in an air atmosphere. The composition of elements of the obtained catalyst molded body was as follows. Mo 12 W 0.2 Bi 0.6 Fe 2.0 Sb 0.7 Ni 3.5 Co
3.5 Mg 1.0 Cs 0.45 Si 6.0

【0035】本成型触媒をステンレス製反応管に充填
し、イソブチレン5%、酸素12%、水蒸気10%及び
窒素73%(容量%)の原料混合ガスを接触時間3.6
秒で触媒層を通過させ、350℃で反応させた。その結
果、イソブチレンの反応率97.9%、メタクロレイン
の選択率89.9%、メタクリル酸の選択率4.0%で
あった。また、触媒成型体の内部を走査型電子顕微鏡に
て観察した結果、実密状球状粒子が球状を維持している
ことを確認した。
The molded catalyst was filled in a stainless steel reaction tube, and a raw material mixed gas of isobutylene 5%, oxygen 12%, water vapor 10% and nitrogen 73% (volume%) was contacted for 3.6 hours.
It passed through the catalyst layer for 2 seconds and reacted at 350 ° C. As a result, the conversion of isobutylene was 97.9%, the selectivity of methacrolein was 89.9%, and the selectivity of methacrylic acid was 4.0%. In addition, as a result of observing the inside of the catalyst molded body with a scanning electron microscope, it was confirmed that the actual dense spherical particles remained spherical.

【0036】〔実施例5〕実施例4において、スプレー
乾燥機の噴霧機向流式二流体ノズルの先端部を調整する
ほかは実施例4と同じ温度条件の下で実施して平均粒径
7.2μmの実密状球状粒子を得、以下実施例4と同様
に焼成、成型、熱処理及び反応を行った。その結果、イ
ソブチレンの反応率98.0%、メタクロレインの選択
率90.0%、メタクリル酸の選択率3.8%であっ
た。また、触媒成型体の内部を走査型電子顕微鏡にて観
察した結果、実密状球状粒子が極一部壊れているが、概
ね実密状球状粒子が球状を維持していることを確認し
た。
[Embodiment 5] The embodiment was carried out under the same temperature conditions as in Embodiment 4 except that the tip of the countercurrent type two-fluid nozzle of the sprayer of the spray dryer was adjusted. Real dense spherical particles of 0.2 μm were obtained, and thereafter, firing, molding, heat treatment and reaction were performed in the same manner as in Example 4. As a result, the conversion of isobutylene was 98.0%, the selectivity of methacrolein was 90.0%, and the selectivity of methacrylic acid was 3.8%. In addition, as a result of observing the inside of the catalyst molded body with a scanning electron microscope, it was confirmed that the actual close-packed spherical particles remained spherical although the actual close-packed spherical particles were partially broken.

【0037】〔実施例6〕実施例4において、「NIR
O JAPAN製」スプレー乾燥機(乾燥室SD−1
2.5型、噴霧機向流式二流体ノズル)を用いて、噴霧
機向流式二流体ノズルの先端部を調整するほかは実施例
4と同じ温度条件の下で実施して平均粒径168.5μ
mの実密状球状粒子を得、以下実施例4と同様に焼成、
成型、熱処理及び反応を行った。その結果、イソブチレ
ンの反応率97.8%、メタクロレインの選択率90.
1%、メタクリル酸の選択率3.7%であった。また、
触媒成型体の内部を走査型電子顕微鏡にて観察した結
果、実密状球状粒子が球状を維持していることを確認し
た。
[Embodiment 6] In Embodiment 4, the "NIR
Made by O JAPAN "spray dryer (drying room SD-1
2.5 type, sprayer countercurrent two-fluid nozzle) was used and the average particle diameter was obtained under the same temperature conditions as in Example 4 except that the tip of the sprayer countercurrent two-fluid nozzle was adjusted. 168.5μ
m to obtain solid dense spherical particles, which are then fired in the same manner as in Example 4,
Molding, heat treatment and reaction were performed. As a result, the reaction rate of isobutylene was 97.8% and the selectivity of methacrolein was 90.
The selectivity was 1% and methacrylic acid was 3.7%. Also,
As a result of observing the inside of the catalyst molded body with a scanning electron microscope, it was confirmed that the actual dense spherical particles remained spherical.

【0038】〔比較例4〕実施例4において、スプレー
乾燥機の噴霧機向流式二流体ノズルの先端部を調整する
ほかは実施例4と同じ温度条件の下で実施して平均粒径
0.43μmの実密状球状粒子を得、以下実施例4と同
様に焼成、成型、熱処理及び反応を行った。その結果、
イソブチレンの反応率98.2%、メタクロレインの選
択率89.2%、メタクリル酸の選択率3.4%であっ
た。また、触媒成型体の内部を走査型電子顕微鏡にて観
察した結果、実密状球状粒子が多少壊れているが、概ね
実密状球状粒子が球状を維持していることを確認した。
[Comparative Example 4] The average particle diameter was 0 in Example 4 except that the tip of the countercurrent type two-fluid nozzle of the spray dryer of the spray dryer was adjusted. 0.43 μm dense solid spherical particles were obtained, and thereafter, firing, molding, heat treatment and reaction were performed in the same manner as in Example 4. as a result,
The conversion of isobutylene was 98.2%, the selectivity of methacrolein was 89.2%, and the selectivity of methacrylic acid was 3.4%. In addition, as a result of observing the inside of the catalyst molded body with a scanning electron microscope, it was confirmed that although the actual close-packed spherical particles were somewhat broken, the actual close-packed spherical particles remained spherical.

【0039】〔比較例5〕実施例4において、スプレー
乾燥機の代わりに「株式会社楠木機械製作所」製、1.
187m2 ダブル・ドラムドライヤーを使用し、熱媒と
して3.0kg/cm2 Gを用いて平均粒径92.3μ
mの片状粒子を得た点以外は、実施例4と同様に焼成、
成型、熱処理及び反応を行った。その結果、イソブチレ
ンの反応率97.2%、メタクロレインの選択率89.
0%、メタクリル酸の選択率3.1%であった。
[Comparative Example 5] In Example 4, manufactured by "Kusunoki Machinery Co., Ltd." in place of the spray dryer, 1.
187 m 2 double drum dryer is used, and 3.0 kg / cm 2 G is used as the heat medium, the average particle size is 92.3 μ.
Firing in the same manner as in Example 4 except that flaky particles of m were obtained,
Molding, heat treatment and reaction were performed. As a result, the conversion of isobutylene was 97.2% and the selectivity of methacrolein was 89.
The selectivity was 0% and methacrylic acid was 3.1%.

【0040】〔比較例6〕実施例4において、スプレー
乾燥機の代わりに「株式会社大川原製作所」製、スラリ
ードライヤーRH−2を使用し、入口温度350℃、出
口温度150℃になるように供給して平均粒径22.6
μmの片状粒子を得た点以外は、実施例4と同様に焼
成、成型、熱処理及び反応を行った。その結果、イソブ
チレンの反応率97.3%、メタクロレインの選択率8
9.4%、メタクリル酸の選択率3.3%であった。
[Comparative Example 6] In Example 4, a slurry dryer RH-2 manufactured by "Okawara Seisakusho Co., Ltd." was used in place of the spray dryer, and supplied at an inlet temperature of 350 ° C and an outlet temperature of 150 ° C. And average particle size 22.6
Firing, molding, heat treatment and reaction were carried out in the same manner as in Example 4 except that flaky particles of μm were obtained. As a result, the reaction rate of isobutylene was 97.3% and the selectivity of methacrolein was 8
The selectivity was 9.4% and the selectivity of methacrylic acid was 3.3%.

【0041】〔実施例7〕実施例4の触媒を用い、原料
をTBAに変え、その他は実施例4と同様にして反応を
行った。その結果、TBAの反応率100%、イソブチ
レンの選択率1.9%、メタクロレインの選択率87.
5%、メタクリル酸の選択率2.6%であった。
Example 7 The reaction was carried out in the same manner as in Example 4, except that the raw material was changed to TBA using the catalyst of Example 4. As a result, the reaction rate of TBA was 100%, the selectivity of isobutylene was 1.9%, and the selectivity of methacrolein was 87.
The selectivity was 5% and methacrylic acid was 2.6%.

【0042】〔実施例8〕実施例4の触媒を用い、原料
をMTBEに変え、その他は実施例4と同様にして反応
を行った。その結果、MTBEの反応率100%、イソ
ブチレンの選択率1.8%、メタクロレインの選択率8
7.6%、メタクリル酸の選択率2.7%であった。
Example 8 Using the catalyst of Example 4, the raw material was changed to MTBE and the reaction was carried out in the same manner as in Example 4. As a result, MTBE reaction rate 100%, isobutylene selectivity 1.8%, methacrolein selectivity 8
The selectivity was 7.6% and the selectivity for methacrylic acid was 2.7%.

【0043】[0043]

【発明の効果】本発明は、触媒成分を含む混合溶液また
はスラリーをスプレー乾燥機を用いて平均粒子径1〜2
50μmの実密状球状粒子間の空隙を利用することで酸
化反応に有効な細孔を発現させることができる。すなわ
ち、球状粒子を維持したまま成型することにより連結孔
を有し、かつ、適当な細孔径が得られるので本発明によ
る触媒を用いると酸化反応の収率が向上する。また、従
来法としての細孔形成剤の添加法については、各種細孔
形成剤の除去のための熱処理が煩雑になる等の問題点が
生じるのに対して、本発明による細孔発現のための平均
粒子径1〜250μmの実密状球状粒子間の空隙を利用
する方法では、細孔発現剤等の除去の必要がなく、簡易
な手段により再現性良く触媒の成型体が得られる。
INDUSTRIAL APPLICABILITY According to the present invention, a mixed solution or slurry containing a catalyst component is sprayed with an average particle diameter of 1 to 2
The pores effective for the oxidation reaction can be expressed by utilizing the voids between the solid spherical particles of 50 μm. That is, by molding the spherical particles while maintaining them, they have connecting pores and an appropriate pore diameter can be obtained. Therefore, the use of the catalyst of the present invention improves the yield of the oxidation reaction. Further, regarding the addition method of the pore-forming agent as a conventional method, while problems such as complicated heat treatment for removal of various pore-forming agent occurs, for the pore expression by the present invention In the method of utilizing the voids between the actual dense spherical particles having an average particle diameter of 1 to 250 μm, it is not necessary to remove the pore developing agent and the like, and a molded catalyst product can be obtained by a simple means with good reproducibility.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 C07C 45/37 C07C 45/37 47/22 9049−4H 47/22 A 9049−4H J 57/045 2115−4H 57/045 57/055 2115−4H 57/055 Z // C07B 61/00 300 C07B 61/00 300 ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 6 Identification number Office reference number FI Technical indication location C07C 45/37 C07C 45/37 47/22 9049-4H 47/22 A 9049-4H J 57/045 2115-4H 57/045 57/055 2115-4H 57/055 Z // C07B 61/00 300 C07B 61/00 300

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 プロピレン、イソブチレン、第三級ブチ
ルアルコール又はメチル第三級ブチルエーテルを分子状
酸素を用いて気相接触酸化し、それぞれに対応する不飽
和アルデヒド及び不飽和カルボン酸を合成する際に用い
られる少なくともモリブデン、ビスマス及び鉄を含む触
媒の製造法において、触媒成分を含む混合溶液又は水性
スラリーをスプレー乾燥機を用いて平均粒子径1〜25
0μmの実密状球状粒子に乾燥した後、焼成し、得られ
た球状粒子焼成粉を水及び/又はアルコールを添加し押
出し成型した後、乾燥及び熱処理、又は熱処理すること
を特徴とする不飽和アルデヒド及び不飽和カルボン酸合
成用触媒の製造法。
1. When synthesizing a corresponding unsaturated aldehyde or unsaturated carboxylic acid by subjecting propylene, isobutylene, tertiary butyl alcohol or methyl tertiary butyl ether to gas phase catalytic oxidation using molecular oxygen. In the method for producing a catalyst containing at least molybdenum, bismuth and iron used, a mixed solution containing a catalyst component or an aqueous slurry is used with a spray dryer to have an average particle size of 1 to 25.
Unsaturation characterized by drying and heat-treating the obtained spherical-particle fired powder after drying into 0 μm solid dense spherical particles and adding the water and / or alcohol Process for producing catalyst for synthesis of aldehyde and unsaturated carboxylic acid.
JP7297295A 1995-10-23 1995-10-23 Preparation of catalyst for synthesis of unsaturated aldehyde and unsaturated carboxylic acid Pending JPH09117664A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP7297295A JPH09117664A (en) 1995-10-23 1995-10-23 Preparation of catalyst for synthesis of unsaturated aldehyde and unsaturated carboxylic acid

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP7297295A JPH09117664A (en) 1995-10-23 1995-10-23 Preparation of catalyst for synthesis of unsaturated aldehyde and unsaturated carboxylic acid

Publications (1)

Publication Number Publication Date
JPH09117664A true JPH09117664A (en) 1997-05-06

Family

ID=17844667

Family Applications (1)

Application Number Title Priority Date Filing Date
JP7297295A Pending JPH09117664A (en) 1995-10-23 1995-10-23 Preparation of catalyst for synthesis of unsaturated aldehyde and unsaturated carboxylic acid

Country Status (1)

Country Link
JP (1) JPH09117664A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1157476A (en) * 1997-08-25 1999-03-02 Mitsubishi Rayon Co Ltd Preparation of catalyst for synthesizing unsaturated aldehyde and unsaturated carboxylic acid
JP2007523054A (en) * 2003-12-24 2007-08-16 エルジー・ケム・リミテッド Process for producing unsaturated acids with improved thermal control system in fixed bed catalytic oxidation reactor

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1157476A (en) * 1997-08-25 1999-03-02 Mitsubishi Rayon Co Ltd Preparation of catalyst for synthesizing unsaturated aldehyde and unsaturated carboxylic acid
JP2007523054A (en) * 2003-12-24 2007-08-16 エルジー・ケム・リミテッド Process for producing unsaturated acids with improved thermal control system in fixed bed catalytic oxidation reactor

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