JPH09103960A - Negative-pressure suction blasting device and method - Google Patents
Negative-pressure suction blasting device and methodInfo
- Publication number
- JPH09103960A JPH09103960A JP7034772A JP3477295A JPH09103960A JP H09103960 A JPH09103960 A JP H09103960A JP 7034772 A JP7034772 A JP 7034772A JP 3477295 A JP3477295 A JP 3477295A JP H09103960 A JPH09103960 A JP H09103960A
- Authority
- JP
- Japan
- Prior art keywords
- negative pressure
- blast
- gas flow
- polished
- suction
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/32—Abrasive blasting machines or devices; Plants designed for abrasive blasting of particular work, e.g. the internal surfaces of cylinder blocks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C5/00—Devices or accessories for generating abrasive blasts
- B24C5/02—Blast guns, e.g. for generating high velocity abrasive fluid jets for cutting materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
- B24C9/003—Removing abrasive powder out of the blasting machine
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
Description
【0001】〔産業上の利用分野〕本発明はサンドブラ
ストに関し、特に砥粒を負圧気体を用いて被研磨材に噴
出衝突させ、酸化物のスケール落し、メッキの下地仕上
げ、梨地仕上げ、素面粗し等の金属表面を加工する負圧
吸引ブラスト装置並びにその方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to sandblasting, and in particular, abrasive grains are jetted into and collided with a material to be polished by using a negative pressure gas to remove scale of oxides, plating base finish, satin finish, and rough surface finish. The present invention relates to a negative pressure suction blasting device for processing a metal surface such as a sushi and its method.
【0002】〔従来の技術〕従来より砂吹き加工と呼ば
れているサンドブラスト工法を用い、被加工物体の表面
加工を行う方法は、砥粒を3.5〜7.0Kg/cm2
程度の圧縮気体で、これらの被加工物体の表面に吹付け
るか、或は羽根車等を高速回転させ、遠心力を利用して
スチール製砥粒等を被加工物体の表面に叩き付ける等の
方法で、鋳物の砂落し、バリ取り、スケール落し、金属
の塗装・メッキの下地仕上げ、文字或は模様書き等、幅
広く利用されて来た。[Prior Art] A method of performing surface processing of an object to be processed by using a sandblasting method which has been conventionally called sandblasting is performed by using abrasive grains of 3.5 to 7.0 Kg / cm 2.
A method such as spraying on the surface of these objects with a certain amount of compressed gas, or rotating the impeller etc. at high speed and tapping steel abrasive grains etc. onto the surface of the objects using centrifugal force. And, it has been widely used for sand removal of castings, deburring, scale removal, metal coating / plating base finishing, letters or pattern writing.
【0003】この表面加工方法は、圧縮気体を用いるの
で、装置には耐圧力を持たせねばならないため、機械的
強度が必要であり、他にコンプレツサからのドレイン或
はオイル等が研磨砥粒に混入し、被研磨材に悪影響を及
ぼすことがあり、これらを除去するための設備を必要と
すること、或は遠心力を利用してブラストを行う方法
も、遠心力に耐える機械的強度を必要とする等の、コス
トアツプ要因を包含していた。In this surface processing method, since compressed gas is used, the apparatus must have a pressure resistance, and therefore mechanical strength is required. In addition, drains or oils from the compressor are used as abrasive grains. It may be mixed and adversely affect the material to be polished, and equipment for removing these is required, or the method of blasting using centrifugal force also needs mechanical strength to withstand centrifugal force. It included cost-up factors such as
【0004】ブラストノズルからの気体流の噴出並びに
研磨材の噴出についても種々の問題点を内蔵しており、
気体流に関しては、噴射される気体流の拡散が狭いた
め、研磨材の拡散も少く、加工される表面も挾いものと
なり、更にブラストノズルより噴出する気体流の脈動も
無視できず、ブラストむらを生じ易い欠点が存在した。
又、ブラストノズルからの研磨材の噴出の点でも、高圧
気体の気体流は容易に高速が得られるが、消費エネルギ
ーに比してブラスト効果の効率が悪く、加えて被加工物
体が薄い物体で構成されていた場合、噴出する気体流の
影響を受け、被加工物体が変形する等の問題点が存在し
た。Various problems are also contained in the jet of gas flow and the jet of abrasive from the blast nozzle,
Regarding the gas flow, the diffusion of the injected gas flow is narrow, the diffusion of the abrasive is small, the surface to be processed is also sharp, and the pulsation of the gas flow ejected from the blast nozzle cannot be ignored, and the blast unevenness There was a defect that was likely to occur.
Also, in terms of the ejection of the abrasive from the blast nozzle, the gas flow of the high-pressure gas can be easily obtained at high speed, but the efficiency of the blast effect is lower than the energy consumption, and in addition, the object to be processed is thin. If it is configured, there is a problem that the object to be processed is deformed due to the influence of the ejected gas flow.
【0005】加えて噴出気体流に乗せて研磨材である珪
砂等を噴出するのであるから、噴出研磨材が作業場に飛
散し、作業員の健康管理にも悪影響を及ぼす等の、労働
災害を発生させる可能性がある等の、種々の問題点を内
蔵していた。In addition, since silica sand, which is an abrasive, is ejected on the ejected gas flow, the ejected abrasive scatters in the work place, which adversely affects the health management of workers and causes work accidents. It had various problems such as the possibility of causing it.
【0006】〔発明が解決しようとする課題〕従来の高
圧気体の噴出によるサンドブラスト法では、低率な研磨
効率、コストアツプ要因、労働災害発生の可能性等の種
々の欠陥が存在した。本発明に係る負圧吸引式サンドブ
ラスト装置は、従来の高圧気体噴流に代えて負圧を用
い、周囲の大気圏周辺より流入する気体流に研磨砥粒を
乗せ、被研磨物体に砥粒を衝突させて表面加工を行うも
のであるから、気体圧差も少くて済み、且つ砥粒は負圧
の閉鎖環境の中で被加工物体に噴出させるのであるか
ら、作業場内に飛散することも無く、又効率を向上させ
るためノズル・ガイド等の構造的工夫と相まつて、従来
の高圧気体による噴出ブラストの有する欠陥を改良せん
と試みるものである。[Problems to be Solved by the Invention] In the conventional sandblasting method by jetting high-pressure gas, there are various defects such as low polishing efficiency, cost up factors, and possibility of occurrence of work accidents. The negative pressure suction type sand blasting apparatus according to the present invention uses negative pressure instead of the conventional high pressure gas jet, puts abrasive grains on a gas flow flowing in from the surrounding atmosphere, and causes the grains to collide with the object to be polished. The surface pressure is small, and the gas pressure difference is small, and since the abrasive grains are ejected to the object to be processed in a closed environment of negative pressure, they do not scatter in the work space, and the efficiency is high. In order to improve the above, in combination with the structural improvement of the nozzles and guides, it is attempted to improve the defects of the conventional jet blast by high pressure gas.
【0007】〔課題を解決するための手段〕本発明は、
大気圧よりも負圧を発生する減圧装置と、塵埃を除去す
る集塵機と、被研磨物体を研磨する線材ブラスト装置
と、各装置を接続し、各々に負圧を供給する排気供給管
より成る負圧吸引ブラスト装置において、研磨材供給筒
で可変できる負圧気体と研磨砥粒の混合した混合気体流
を生成させ、被研磨物体の存在する負圧閉鎖空間をなす
ブラストチユーブ内に噴出する。ブラストチユーブには
混合気体流を噴出するブラストノズル、混合気体流を誘
導するブラストガイド、ブラストノズルに対面するブロ
テクタが設けられ、混合気体流を被研磨物体に噴出研磨
する手段でこれを実現した。又、使用済混合気体流は、
ブラスト吸引管、排出吸引管を経てサイクロンセパレー
タで負圧気体と研磨砥粒に分離され、研磨砥粒は再利用
される。[Means for Solving the Problems] The present invention is
A negative pressure device consisting of a decompression device that generates a negative pressure higher than atmospheric pressure, a dust collector that removes dust, a wire blast device that polishes the object to be polished, and an exhaust supply pipe that connects each device and supplies a negative pressure to each device. In a pressure suction blasting device, a mixed gas flow in which a negative pressure gas and polishing abrasive grains that can be varied by a polishing material supply cylinder is generated and is jetted into a blast tube forming a negative pressure closed space where an object to be polished exists. The blast tube is provided with a blast nozzle for ejecting the mixed gas flow, a blast guide for guiding the mixed gas flow, and a protector facing the blast nozzle, and this is achieved by means of ejecting and polishing the mixed gas flow onto the object to be polished. Also, the used mixed gas flow is
After passing through the blast suction pipe and the discharge suction pipe, it is separated into negative pressure gas and abrasive grains by a cyclone separator, and the abrasive grains are reused.
【0008】〔作 用〕装置を稼動して負圧気体を発
生させる一方で、被研磨線材若しくはバー材等をブラス
トチユーブ内を通して他方端より頭部を露出させ、その
時点でブラストチユーブ内に負圧を供給すれば、ブラス
ト受口に滴下する研磨砥粒と、大気圧流入口より流入す
る負圧気体流が混合されて、ブラストチユーブ内に噴出
する。ブラストチユーブ内では、ガイドによりこの混合
気体流が案内されて、被研磨材を一方から研磨するが、
同時に四方から噴出する混合気体流で内研磨材は全面の
研磨を受ける。このとき被研磨材を適当な速度で一方に
移動させれば、被研磨材は全面・全長にわたつて研磨さ
れる。研磨に使用した研磨砥粒は集められ、サイクロン
セパレータで分離され、研磨材タンクに戻されて再利用
される。[Operation] While operating the device to generate a negative pressure gas, the wire or bar material to be polished is passed through the blast tube to expose the head from the other end, and at that time, the negative pressure is applied to the blast tube. When the pressure is supplied, the abrasive grains dropped on the blast receiving port and the negative pressure gas flow flowing from the atmospheric pressure inlet are mixed and ejected into the blast tube. In the blast tube, the mixed gas flow is guided by the guide to polish the material to be polished from one side.
At the same time, the inner polishing material is polished on the entire surface by the mixed gas flow ejected from four directions. At this time, if the material to be polished is moved to one side at an appropriate speed, the material to be polished is polished over the entire surface and the entire length. The abrasive grains used for polishing are collected, separated by a cyclone separator, returned to the abrasive tank, and reused.
【0009】〔実 施 例〕本発明の実施例を図面に基
づいて説明する。図1は本発明実施例の負圧吸引ブラス
ト装置の全体構成図である。図2は本発明実施例の負圧
吸引ブラスト装置のブラストチユーブに、研磨材供給筒
を取付けた状態を示す斜視図である。図3は本発明実施
例の負圧吸引ブラスト装置のブラストチユーブ並びに研
磨材供給筒部分の断面図及び排気吸引管部の断面図であ
る。図4は本発明実施例の負圧吸引ブラストチユーブに
おけるブラスト面の縦断面及び横断面である。[Example] An example of the present invention will be described with reference to the drawings. FIG. 1 is an overall configuration diagram of a negative pressure suction blasting apparatus according to an embodiment of the present invention. FIG. 2 is a perspective view showing a state in which an abrasive material supply cylinder is attached to the blast tube of the negative pressure suction blast device of the embodiment of the present invention. FIG. 3 is a cross-sectional view of the blast tube, the abrasive material supply cylinder portion, and the exhaust suction pipe portion of the negative pressure suction blasting apparatus according to the embodiment of the present invention. FIG. 4 is a vertical cross section and a horizontal cross section of the blast surface of the negative pressure suction blast tube of the embodiment of the present invention.
【0010】通常の大気圧は、1013ミリバール(m
bar)であるが、日本に毎年来襲する大形台風と呼ば
れる台風の気圧は、大略950mbar程度であつて、
大気圧より約10%程度負圧になつたに過ぎないにも拘
わらず、激烈なる災害を及ぼすことは良く知られてい
る。従つて10%程度以上に負圧とすれば、可成りの大
きな負圧エネルギーを得られることは容易に想像できる
ので、従来より多用された高圧気体の噴出に代えて、負
圧吸引気体を用いた負圧吸引式サンドブラストを提案す
る。ノズルより気体の噴出という点より見れば、高圧噴
出・負圧噴出の両者は、大気圧を中心とした相対的なも
のであつて、負圧であるからと云つて不都合を生ずるも
のでもなく、逆に負圧なるが故に生ずる利益も存在す
る。このような発想に基き、本発明の負圧吸引式サンド
ブラスト法を開発したものであつて、実施例を図に基づ
いて説明する。Normal atmospheric pressure is 1013 mbar (m
However, the atmospheric pressure of a typhoon called a large typhoon that hits Japan every year is about 950 mbar.
It is well known that a severe disaster is caused even though the negative pressure is only about 10% lower than the atmospheric pressure. Therefore, it can be easily imagined that a considerably large negative pressure energy can be obtained if the negative pressure is set to about 10% or more. Therefore, negative pressure suction gas is used instead of the jetting of high pressure gas that has been frequently used in the past. I suggest the negative pressure suction type sand blast. From the point of view of jetting gas from the nozzle, both high-pressure jet and negative-pressure jet are relative to the atmospheric pressure, and since they are negative pressure, they do not cause any inconvenience. On the contrary, there are also benefits that result from negative pressure. Based on such an idea, the negative pressure suction type sandblasting method of the present invention has been developed, and an embodiment will be described with reference to the drawings.
【0011】図1は本発明の負圧吸引サンドブラスト装
置の全体図を示すものであつて、減圧装置16、集塵機
17、並びに線材ブラスト装置18と圧力的に閉鎖され
た各装置を接続する排気吸引管25より成る。FIG. 1 is an overall view of a negative pressure suction sandblasting apparatus of the present invention, which is an exhaust suction for connecting a depressurizing apparatus 16, a dust collector 17, and a wire rod blasting apparatus 18 to each apparatus which is pressure-closed. It consists of a tube 25.
【0012】減圧装置16は、サイレンサ2を備えた排
気ポンプ1から成り、防音室3内に設置されている。排
気ポンプは、圧力として−1000〜−8000mmA
q(900〜200mbar)程度の圧力が得られれば
良いので、この程度の負圧ならば、通常の油回転ポンプ
若しくはルーツポンプで充分対応できる圧力であるか
ら、特別な設備ではない。但し、排気量は比較的大量の
気体量となるから、排気音を消音するサイレンサ2を必
要とし、且つ防音室3内に設置し、作業場周辺を騒音か
ら遮音しなければならない。減圧装置16にて得られた
負圧は、排気吸引管25により、次段階装置が負圧に吸
引される。The decompression device 16 comprises an exhaust pump 1 equipped with a silencer 2 and is installed in the soundproof room 3. The exhaust pump has a pressure of -1000 to -8000 mmA.
Since it is only necessary to obtain a pressure of about q (900 to 200 mbar), a negative pressure of this level is a pressure that can be sufficiently dealt with by an ordinary oil rotary pump or roots pump, and is not a special facility. However, since the exhaust amount is a relatively large amount of gas, a silencer 2 for silencing the exhaust noise is required, and the silencer 2 must be installed in the soundproof room 3 to insulate the surrounding work area from noise. The negative pressure obtained by the decompression device 16 is sucked into the negative pressure of the next-stage device by the exhaust suction pipe 25.
【0013】集塵機17は、研磨砥粒並びに切削された
研磨片等の塵埃を除去し、減圧装置を保護するために設
けるものであつて、線材ブラスト装置18より吸引され
た塵埃を含む排気を、集塵フイルタの下方から導入し、
線材ブラスト装置18で除去できなかつた研磨砥粒と研
磨片等の塵埃を、気体流から分離し、その下部に貯溜す
る。集塵フイルタ部4の下部には常時閉口の集塵排出口
5があり、これを開口することにより、集塵箱6の中に
塵埃を排出する。The dust collector 17 is provided to remove dust such as abrasive grains and cut polishing pieces and protects the decompression device, and exhausts dust containing dust sucked by the wire blasting device 18, Introduced from below the dust collecting filter,
Dust such as polishing abrasive grains and polishing pieces that cannot be removed by the wire rod blasting device 18 is separated from the gas flow and stored in the lower part thereof. At the lower part of the dust collecting filter section 4, there is a normally-closed dust collecting and discharging port 5, and by opening this, the dust is discharged into the dust collecting box 6.
【0014】線材ブラスト装置18は、本発明の要部で
あつて、サイクロンセパレータ7、砥粒調整用オリフイ
スを備えた研磨材排出口29を有する研磨材タンク8、
両端に閉鎖口12を有するブラストチユーブ9、ガイド
ローラ11、操作盤13、ブラストチユーブ9に取付け
られた研磨材供給筒21、ブラストチユーブ9の両端部
に接続されているブラスト吸引管10と、この両者を接
続する吸引管集合部32と、サイクロンセパレータ7と
吸引管集合部32間を接続する排出吸引管33より成つ
ており、排気吸引管25により最大−8000mmAq
程度の負圧が供給されている。The wire rod blasting device 18 is a main part of the present invention, and comprises a cyclone separator 7 and an abrasive tank 8 having an abrasive outlet 29 equipped with an abrasive grain adjusting orifice.
A blast tube 9 having closed ports 12 at both ends, a guide roller 11, an operation panel 13, an abrasive material supply cylinder 21 attached to the blast tube 9, and a blast suction pipe 10 connected to both ends of the blast tube 9, It is composed of a suction pipe collecting portion 32 that connects both, and a discharge suction pipe 33 that connects between the cyclone separator 7 and the suction pipe collecting portion 32, and a maximum of −8000 mmAq by the exhaust suction pipe 25.
Some negative pressure is being supplied.
【0015】サイクロンセパレータ7は、ブラストチユ
ーブ9で被研磨材を研磨した後の研磨砥粒と、被加工物
体より切削された切削片等の塵埃を、負圧気体流より分
離するための設備であつて、サイクロンセパレータ7、
中間タンク34、4個の弁351、352、353、3
54並びにそれ等を相互に接続する接続管361、36
2と補助接続管371、372、373より成り、分離
された研磨砥粒は、その最下部にある研磨材タンク8に
戻され、再利用できるようになつている。サイクロンセ
パレータ7の頂部には、排気吸引管25が接続され、線
材ブラスト装置18で必要とする最大−8000mmA
q程度の負圧が供給されている。又、サイクロンセパレ
ータ7の頂部付近背面より、最下部にある吸引管集合部
32に排出吸引管33(−点鎖線で示す)が接続されて
おり、ブラストチユーブ9に負圧が供給されている。The cyclone separator 7 is equipment for separating the abrasive grains after polishing the material to be polished by the blast tube 9 and the dust such as cutting pieces cut from the object to be processed from the negative pressure gas flow. Attention, cyclone separator 7,
Intermediate tank 34, four valves 351, 352, 353, 3
54 and connecting pipes 361, 36 for connecting them to each other
2 and auxiliary connecting pipes 371, 372, 373, and the separated abrasive grains are returned to the abrasive material tank 8 located at the lowermost part for reuse. An exhaust suction pipe 25 is connected to the top of the cyclone separator 7, and the maximum-8000 mmA required by the wire rod blasting device 18 is provided.
Negative pressure of about q is supplied. Further, from the rear surface near the top of the cyclone separator 7, a discharge suction pipe 33 (indicated by a dot-dash line) is connected to the suction pipe collecting portion 32 at the bottom, and a negative pressure is supplied to the blast tube 9.
【0016】研磨材タンク8は、被研磨物体を研磨する
ための研磨砥粒を収容貯蔵するためのタンクで、研磨に
使用する砥粒としては、スチール系のシヨツト材、グリ
ツト材、アルミナ(Al2O3)系としては褐色アルミ
ナ、白色アルミナ、人造エメリ、アルミナジルコニア等
があり、炭化珪素(SiC)系としては黒色炭化珪素、
緑色炭化珪素等、その他の材料としてはCBN、ダイヤ
モンド等があり、被加工物体とその使途に応じ、粒度並
びにその種類を選択して使用する。研磨材タンク8の下
部には、複数の砥粒調整用オリフイスを備えた研磨材排
出口29があり、ここから研磨砥粒を研磨材供給筒21
のブラスト受口21に必要量づつ自然落下させて供給で
きるようになつている。The abrasive tank 8 is a tank for accommodating and storing abrasive grains for polishing the object to be polished. The abrasive grains used for polishing are steel-based shot materials, grits materials, and alumina (Al). The 2 O 3 ) system includes brown alumina, white alumina, artificial emery, alumina zirconia, etc., and the silicon carbide (SiC) system includes black silicon carbide,
Other materials such as green silicon carbide include CBN, diamond, etc. The particle size and type are selected and used according to the object to be processed and its use. At the lower part of the abrasive tank 8, there is provided an abrasive outlet 29 equipped with a plurality of abrasive grain adjusting orifices.
The required amount can be naturally dropped into the blast receiving port 21 and supplied.
【0017】研磨材タンク8の下部には、ブラストチユ
ーブ9とブラスト受口26を有する研磨材供給筒21
が、水平に、そしてこの両者が直交するように配置さ
れ、研磨材供給筒21のブラストチユーブ側の端部は閉
口であつて、その近傍よりブラスト分岐管27が45度
の角度で分岐し、ブラストチユーブ9の壁体の一辺に固
定されている。この方式以外の別の実施例として、図3
(C)に示すように、研磨材供給筒21をブラスト分岐
管27に代り、ブラストノズル22に斜45度の角度で
取付けても良い。ブラスト受口側の端部には、気体流の
流入量が可変できる開口の大気流入口30が設けられ、
研磨砥粒と流入する負圧気体の混合比を適当な量に調節
し、研磨効率の向上を図つている。但し特別に大気流入
口30を設けなくても、ブラスト受口26を兼用させ、
研磨砥粒との混合負圧気体流を得ることもできる。Under the abrasive material tank 8, an abrasive material supply cylinder 21 having a blast tube 9 and a blast receiving port 26 is provided.
However, they are arranged horizontally and so that they are orthogonal to each other, the end portion on the blast tube side of the abrasive material supply cylinder 21 is a closed mouth, and the blast branch pipe 27 branches at an angle of 45 degrees from the vicinity thereof, It is fixed to one side of the wall of the blast tube 9. As another embodiment other than this method, FIG.
As shown in (C), the abrasive supply cylinder 21 may be attached to the blast nozzle 22 at an angle of 45 degrees, instead of the blast branch pipe 27. At the end portion on the blast receiving port side, an atmospheric air inlet 30 having an opening through which the amount of gas flow can be varied is provided,
The mixing ratio of the abrasive grains and the inflowing negative pressure gas is adjusted to an appropriate amount to improve the polishing efficiency. However, even if the air inlet 30 is not specially provided,
It is also possible to obtain a mixed negative pressure gas flow with abrasive grains.
【0018】ブラストチユーブ9は、被研磨材の研磨を
行うための負圧閉鎖空間であつて、サイクロンセパレー
タ7に接続されている排出吸引管33により最大−80
00mmAq程度の負圧に吸引されている。本実施では
ブラストチユーブ9を四角筒で説明するが、それ以外の
多角筒、円筒若しくは橢円筒等であつても差支えない。
ブラストチユーブ9の両端は、閉鎖口12とその近傍の
壁体にはブラスト吸引管10が取付けられた負圧閉鎖空
間を構成する四角筒で、その対角線が上下方向並びに水
平方向に位置する角度で床上に設置されている。The blast tube 9 is a negative pressure closed space for polishing the material to be polished, and has a maximum of −80 due to the exhaust suction pipe 33 connected to the cyclone separator 7.
It is sucked to a negative pressure of about 00 mmAq. In the present embodiment, the blast tube 9 is described as a square cylinder, but other polygonal cylinders, cylinders, hollow cylinders, etc. may be used.
Both ends of the blast tube 9 are square cylinders that form a negative pressure closed space in which a blast suction pipe 10 is attached to the closing port 12 and a wall body in the vicinity thereof, and the diagonals thereof are positioned at an angle in the vertical and horizontal directions. It is installed on the floor.
【0019】ブラストチユーブ9の両端に位置する閉鎖
口12には、被研磨材14の大きさに応じた径を持ち、
入口部が広く出口部が狭いテーパ状をなした超合金若し
くは焼入加工を施した金属体で製作された通りガイド1
5が、ブラストチユーブ9の管壁内外からネジ止め等の
手段で強固に取付けられている。通りガイド15の孔部
分は開口なので、ブラストチユーブ9内の負圧に引かれ
て周辺の大気圧が流入し、研磨効率を下げる場合がある
ので、中心部に切れ目等を入れたゴム製の防圧材28を
取付け、大気圧の流入を妨げる工夫が有効である。The closing ports 12 located at both ends of the blast tube 9 have a diameter corresponding to the size of the material to be polished 14,
A street guide 1 made of a tapered superalloy or a hardened metal body with a wide inlet and a narrow outlet.
5 is firmly attached from the inside and outside of the tube wall of the blast tube 9 by means such as screwing. Since the hole portion of the passage guide 15 is an opening, the negative pressure in the blast tube 9 may draw the atmospheric pressure of the surrounding area, which may lower the polishing efficiency. It is effective to attach a pressure member 28 to prevent the inflow of atmospheric pressure.
【0020】ブラストチユーブ9の壁体には、ブラスト
ノズル22がネジ込み等の手段で強固に取付けられ、ブ
ラストノズル22の先端の一部がブラストチユーブ9の
管内に一部突出しており、このブラストノズル22に、
ブラスト分岐管27が同様にネジ込み等の手段で強固に
取付けられている。図示の例ではブラストノズル22
は、ブラストチユーブ9の右上辺の管壁に取付けられて
いるが、その他の管壁の右下辺、左上辺並びに左下辺の
4管壁にも同様にしてブラストノズル22が取付けられ
ており、被研磨材14に対し、4方向より研磨加工を実
施する。又、図4(B)に示すように、ブラストノズル
22は1方向1個ではなく、図示例のように複数個並列
配置をすれば研磨効率は一段と向上する。加えて、ブラ
ストノズル22のネジ込み行程を長く取り、被研磨材1
4との距離を可変可能に構成すれば、更に研磨効率の向
上が望める。A blast nozzle 22 is firmly attached to the wall of the blast tube 9 by means such as screwing, and a part of the tip of the blast nozzle 22 partially projects into the tube of the blast tube 9. In the nozzle 22,
Similarly, the blast branch pipe 27 is firmly attached by means such as screwing. In the illustrated example, the blast nozzle 22
Is attached to the pipe wall on the upper right side of the blast tube 9, but the blast nozzles 22 are also attached to the four pipe walls on the lower right side, the upper left side and the lower left side of the other pipe walls in the same manner. The polishing material 14 is polished from four directions. Further, as shown in FIG. 4 (B), the blast nozzle 22 is not one in one direction, but a plurality of blast nozzles 22 are arranged in parallel as shown in the drawing to further improve the polishing efficiency. In addition, the screwing stroke of the blast nozzle 22 is set to be long, and the material to be polished 1
If the distance to 4 is variable, further improvement in polishing efficiency can be expected.
【0021】ブラストチユーブ9の内部には、図4に示
すょうに、ブラストノズル22の噴射口の直下で、且つ
ブラストチユーブ9の略々中心付近に研磨される被研磨
材14が配置され、その両側はブラストガイド23で挾
まれたガイド空間が形成されている。ブラストガイド2
3は、ノズル側が約6〜7度程度、両側で約12〜14
度程度ブラストノズル側に開口した形状をしており、そ
れに続く被研磨材14を挾む両側の空間部分は平行空間
であつて、ブラストノズル22から噴出する負圧気体と
研磨砥粒の混合気体流を、被研磨材14に誘導するに適
した形状の、左右一対のブロツク体で構成されている。Inside the blast tube 9, as shown in FIG. 4, there is arranged a material to be polished 14 which is to be ground just below the injection port of the blast nozzle 22 and in the vicinity of substantially the center of the blast tube 9. A guide space sandwiched by the blast guides 23 is formed on both sides. Blast guide 2
No. 3 is about 6 to 7 degrees on the nozzle side and about 12 to 14 on both sides.
It has a shape that is open to the blast nozzle side, and the space portions on both sides that sandwich the material to be polished 14 that follow are parallel spaces, and a mixed gas of negative pressure gas and polishing abrasive particles ejected from the blast nozzle 22. It is composed of a pair of left and right block bodies having a shape suitable for guiding the flow to the material to be polished 14.
【0022】ブラストノズル22が対面するブラストチ
ユーブ9の管壁には、ブラストノズル22より噴射され
る研磨砥粒と負圧気体の混合気体流より、ブラストチユ
ーブ9の管壁を保護する目的で、中心部分を凹状の溝に
形成したブロツク状のブロテクタ24が配置されてい
る。On the tube wall of the blast tube 9 facing the blast nozzle 22, the tube wall of the blast tube 9 is protected from the mixed gas flow of the abrasive particles and the negative pressure gas jetted from the blast nozzle 22. A block-shaped protector 24 having a central portion formed in a concave groove is arranged.
【0023】上記の実施例では、ブラストガイド23並
びにブロテクタ24は、ブロツク体として説明している
が、使用する砥粒の種類により、樹脂製又はゴム製のブ
ラストガイド並びにブロテクタを用いても良い。In the above embodiment, the blast guide 23 and the protector 24 are described as block bodies, but a blast guide and protector made of resin or rubber may be used depending on the type of abrasive grains used.
【0024】ブラストノズル22、ブラストガイド23
並びにブロテクタ24は、研磨砥粒と負圧気体の混合気
体流により、常時被研磨材14と同様な研磨作用を受け
ているので、その消耗が甚だしく、これらの部品が容易
に交換できるように、ネジ止め等の手段で取付け、取外
しが容易な構造である必要がある。ブラストチユーブ9
も同様な作用を受けるので、一本の筒体で構成するので
はなく、鉄板をネジ止めする等の組立方式で、ブラスト
チユーブ9を構成することが望ましい。Blast nozzle 22 and blast guide 23
In addition, since the protector 24 is constantly subjected to the same polishing action as that of the material to be polished 14 by the mixed gas flow of the polishing abrasive particles and the negative pressure gas, its wear is so great that these parts can be easily replaced. It must have a structure that can be easily attached and detached by means such as screwing. Blast tube 9
Since the same effect is exerted on the blast tube 9, it is desirable to construct the blast tube 9 not by a single cylinder but by an assembly method such as fixing an iron plate with a screw.
【0025】ブラストチユーブ9の両端部近傍には、ブ
ラスト吸引管10が接続されており、吸引管集合部32
を通り、排出吸引管33を通してサイクロンセパレータ
7に接続され、ブラストチユーブ9内を最大−8000
mmHg程度の負圧が供給されている。本実施例では、
ブラスト吸引管10、吸引管集合部32を用いてブラス
トチユーブ9内に負圧を供給する方式で説明している
が、排出吸引管33をブラストチユーブ9の略々中央部
に接続し、負圧を供給する方式でも差支えない。A blast suction pipe 10 is connected near both ends of the blast tube 9, and a suction pipe collecting portion 32 is provided.
Connected to the cyclone separator 7 through the discharge suction pipe 33, and the maximum inside of the blast tube 9 is -8000.
A negative pressure of about mmHg is supplied. In this embodiment,
Although a method of supplying a negative pressure into the blast tube 9 by using the blast suction tube 10 and the suction tube collecting portion 32 is described, the discharge suction tube 33 is connected to approximately the center of the blast tube 9 and the negative pressure is applied. It does not matter even if it supplies a system.
【0026】線材ブラスト装置18の両外側フレームに
は、ガイドローラ11が取付けられており、ブラストチ
ユーブ9にて研磨される被研磨材14を水平に支え、前
述の通りガイド15と共働してブラストチユーブ内に被
研磨材14を円滑に送り込む機能を持たせている。Guide rollers 11 are attached to both outer frames of the wire blasting device 18, which horizontally supports the material 14 to be polished by the blast tube 9 and cooperates with the guides 15 as described above. The blast tube has a function of smoothly feeding the material 14 to be polished.
【0027】本発明のブラスト装置の動作を図に基づい
て説明する。研磨実施に先立ち、装置の一方から被研磨
材14の線材若しくはバー材等を、ガイドローラ11並
びに通りガイド15を通してブラストチユーブ9内に挿
入し、他端からその頭部を露出させる。準備完了した段
階で操作盤13を操作し、減圧装置16を起動して最大
−8000mmAq程度の負圧を発生させる。この発生
した負圧は、排気吸引管25、排出吸引管33、ブラス
トチユーブ9を通じ、研磨材供給筒21の大気圧流入口
30の個所まで負圧となつている。The operation of the blast device of the present invention will be described with reference to the drawings. Prior to carrying out the polishing, the wire material or the bar material of the material to be polished 14 is inserted into the blast tube 9 through the guide roller 11 and the passage guide 15 from one side of the apparatus, and its head is exposed from the other end. When the preparation is completed, the operation panel 13 is operated to activate the decompression device 16 to generate a negative pressure of about -8000 mmAq at the maximum. The generated negative pressure is made negative through the exhaust suction pipe 25, the discharge suction pipe 33, and the blast tube 9 to the location of the atmospheric pressure inlet 30 of the abrasive material supply cylinder 21.
【0028】この時点で操作盤13を操作し、研磨材排
出口29より研磨砥粒を必要量排出し、ブラスト受口2
6に向け自然落下させると、研磨砥粒は研磨材供給筒2
1内に落下すると共に、大気圧流入口30より流入する
気体流と混合して負圧混合気体流となり、ブラスト分岐
管27を通り、ブラストノズル22よりブラストチユー
ブ9内に噴出する。噴出した負圧混合気体流は、ブラス
トガイド23により誘導され、被研磨材14に四方より
噴出する負圧混合気体流となつて衝突し、被研磨材14
を研磨する。At this time, the operation panel 13 is operated to discharge a required amount of abrasive grains from the abrasive material discharge port 29, and the blast receiving port 2
When it is naturally dropped toward No. 6, the abrasive grains are supplied to the abrasive supply tube 2
While falling into the inside 1, the mixture is mixed with the gas flow flowing in from the atmospheric pressure inlet 30 into a negative pressure mixed gas flow, passes through the blast branch pipe 27, and is ejected from the blast nozzle 22 into the blast tube 9. The jetted negative-pressure mixed gas flow is guided by the blast guide 23, collides with the negative-pressure mixed gas flow jetted from the four directions, and collides with the material to be polished 14 to be polished.
Polish.
【0029】被研磨材14は、図示しない牽引装置によ
り左から右若しくはその逆に牽引され、ガイドローラ1
1、通りガイド15を有する閉鎖口12を通つて左から
右へ移動し、その間に噴出する負圧混合気体流により研
磨される。被研磨材14の研磨が終了すると、操作盤1
3を操作して研磨材排出口29を閉口し、続いて減圧装
置16を停止し、全ての負圧を解除する。次いで、新た
なる被研磨材14を装着し、前記手順で新たなる研磨を
開始する。The material 14 to be polished is pulled from left to right or vice versa by a pulling device (not shown) to guide the roller 1.
1. Move from left to right through the closing port 12 having the passage guide 15, and be polished by the negative pressure mixed gas flow ejected in the meantime. When the polishing of the workpiece 14 is completed, the operation panel 1
3 is operated to close the abrasive material discharge port 29, and then the decompression device 16 is stopped to release all negative pressure. Next, a new material to be polished 14 is attached, and new polishing is started by the above procedure.
【0030】研磨中に使用された研磨砥粒と負圧気体の
混合気体流は、ブラストチユーブ9の両端に接続されて
いるブラスト吸引管で集められ、吸引管集合部32、排
出吸引管33を経てサイクロンセパレータ7に戻され、
ここで研磨砥粒と負圧気体に分離され、研磨砥粒は研磨
材タンク8に戻されて再利用される。排出吸引管33内
を通る研磨砥粒と負圧気体の混合気体流は、サイクロン
セパレータ7の中へ背面から導かれるが、ここで混合気
体流は狭い排出吸引管33内より、急激に広いサイクロ
ンセパレータ7の中へ放出されるので、ベルヌーイの定
理により急激に混合気体流の流速が減少するから、研磨
砥粒はそれ自身の持つ自重により下方へ落下し、負圧気
体流と分離されてサイクロンセパレータ7の底部に滞溜
する。The mixed gas flow of the abrasive grains and the negative pressure gas used during polishing is collected by the blast suction pipes connected to both ends of the blast tube 9, and the suction pipe collecting portion 32 and the discharge suction pipe 33 are collected. After that, it is returned to the cyclone separator 7,
Here, the abrasive grains and the negative pressure gas are separated, and the abrasive grains are returned to the abrasive tank 8 for reuse. A mixed gas flow of abrasive grains and a negative pressure gas passing through the exhaust suction pipe 33 is guided from the back surface into the cyclone separator 7, where the mixed gas flow is wider than the narrow exhaust suction pipe 33. Since it is discharged into the separator 7, the flow velocity of the mixed gas flow sharply decreases according to Bernoulli's theorem, so that the abrasive grains fall downward due to their own weight, and are separated from the negative pressure gas flow to form a cyclone. Accumulates at the bottom of the separator 7.
【0031】線材ブラスト装置18が停止中は、弁35
1、352を開けばサイクロンセパレータ7の底部に滞
溜していた研磨砥粒は、接続管361、弁351、中間
タンク34、弁352並びに接続管362を通つて研磨
材タンク8に戻されるが、線材ブラスト装置18が稼動
中の場合は、まず弁353を開いて中間タンク34を負
圧にし、続いて弁351を開いてサイクロンセパレータ
7の底部に滞溜した砥粒を中間タンク34へ移送する。
その後弁351、353を閉じ、弁354を開けば中間
タンク34内は常圧となり、弁352を開けば研磨砥粒
は接続管362を通つて研磨材タンク8に戻される。こ
のように、線材ブラスト装置18が稼動中、停止中に拘
わらず、研磨砥粒を研磨材タンク8に戻すことが可能で
ある。While the wire blasting device 18 is stopped, the valve 35
When the openings 1, 352 are opened, the polishing abrasive particles accumulated in the bottom of the cyclone separator 7 are returned to the polishing material tank 8 through the connecting pipe 361, the valve 351, the intermediate tank 34, the valve 352 and the connecting pipe 362. When the wire blasting device 18 is operating, first, the valve 353 is opened to make the intermediate tank 34 a negative pressure, and then the valve 351 is opened to transfer the abrasive grains accumulated at the bottom of the cyclone separator 7 to the intermediate tank 34. To do.
After that, if the valves 351 and 353 are closed and the valve 354 is opened, the inside of the intermediate tank 34 becomes normal pressure, and if the valve 352 is opened, the abrasive grains pass through the connecting pipe 362 and are returned to the abrasive tank 8. In this way, the abrasive grains can be returned to the abrasive tank 8 regardless of whether the wire blasting device 18 is operating or stopped.
【0032】本発明の実施例は、線材・バー材等の研磨
で説明しているが、その主旨を逸脱しない範囲での他の
材料若しくは用途への利用は可能である。本実施例のご
とく研磨ではなく、負圧気体流に塗料若しくは薬品を吸
引噴霧させ、物体表面に塗装授しくは薬品による洗浄等
を行うことも可能である。この場合、使用する薬品・塗
料等は、負圧閉鎖空間で閉じ込められているので、職場
内に飛散することがなく、職場環境保全に対する効果が
大きい。又ブラストチユーブの形状は、本実施例のごと
く四角筒ではなく、その他の多角筒でも可能であると共
に、例えば球体等のブラストチユーブで構成し、研磨砥
粒との負圧混合気体流を千鳥配列のブラストノズルより
球体内に噴出し、被研磨物体を研磨することも可能であ
る。物体研磨のみならず、物体表面の脱脂、伸線工程で
付着した潤滑剤除去等の利用も見込める。Although the embodiments of the present invention have been described by polishing wire rods, bar members, etc., they can be used for other materials or applications without departing from the spirit of the invention. Instead of polishing as in the present embodiment, it is also possible to suction paint a negative pressure gas flow with a paint or a chemical, and to paint the surface of the object or clean the surface with the chemical. In this case, since the chemicals, paints, etc. used are confined in the negative pressure closed space, they do not scatter in the workplace, and have a great effect on the conservation of the workplace environment. Further, the shape of the blast tube is not limited to the square tube as in the present embodiment, but other polygonal tubes are possible, and the blast tube is formed of, for example, a sphere, and the negative pressure mixed gas flow with the polishing abrasive grains is arranged in a staggered arrangement. It is also possible to polish the object to be polished by ejecting it into the sphere from the blast nozzle. Not only can the object be polished, but it can also be expected to be used for degreasing the surface of the object and removing the lubricant that has adhered during the wire drawing process.
【0033】〔発明の効果〕以上に実施例として詳述し
たように、本発明の負圧吸引式の線材ブラスト装置に
は、数多くの利点がある。負圧吸引式であるから、ポン
プで発生するドレイン又は油等が研磨砥粒に混入する機
会は全く無く、常に清浄なる研磨砥粒で被研磨材を研磨
するので、被研磨材は汚染されることがなく、製品の仕
上り品質の向上に大きな効果を発揮する。[Advantages of the Invention] As described in detail above as the embodiments, the negative pressure suction type wire rod blasting apparatus of the present invention has many advantages. Since it is a negative pressure suction type, there is no chance that the drain, oil, etc. generated by the pump will mix into the polishing abrasive grains, and the polishing target material is always polished with clean abrasive grains, so the polishing target material is contaminated. It has a great effect on improving the finished quality of the product.
【0034】装置で用いる負圧は−8000〜−100
0mmAq程度の負圧なので、装置の内圧・機械的強度
等に特殊な考慮を払う必要も無く、通常の設備のものが
利用できるから、製作費も廉価で済み、コストアツプ要
因がないと共に、従来機の自損・廃滅の範囲を小さくで
きるメリツトもある。又、大気圧圏から負圧空間に流入
する通常1/2程度に減圧した気体流を用いるので、気
体圧差と圧力変動幅も少く、1/3〜1/4程度の減圧
とすれば、薄い物体にブラスト加工しても被加工物体を
変形させる割合が少い。The negative pressure used in the apparatus is -8000 to -100.
Since it is a negative pressure of about 0 mmAq, there is no need to give special consideration to the internal pressure and mechanical strength of the equipment, and normal equipment can be used, so the manufacturing cost is low, there is no cost up factor, and the conventional equipment There is also a merit that can reduce the range of self-damage and elimination. In addition, since a gas flow that is depressurized to about 1/2 is usually used to flow from the atmospheric pressure area into the negative pressure space, the gas pressure difference and the pressure fluctuation range are also small, and if the depressurization is about 1/3 to 1/4, it is thin. Even if the object is blasted, the rate of deformation of the object is small.
【0035】負圧を利用するため、被加工物体の周囲を
負圧閉鎖空間としなければならないため、研磨砥粒が職
場内に飛散することが無く、研磨砥粒が原因となつて発
生する職業病等の労働災害の発生を生じないため、職場
に特別な設備を設けなくても済む。研磨砥粒も負圧空間
で集合されて再利用できるから、材料費が軽減でき、コ
ストダウンに役立つ等の数多くの利点がある。Since negative pressure is utilized, it is necessary to form a negative pressure closed space around the object to be processed. Therefore, the abrasive grains do not scatter in the workplace, and the occupational disease caused by the abrasive grains is caused. Since there is no occurrence of occupational accidents such as, there is no need to install special equipment in the workplace. Since the polishing abrasive grains can also be collected and reused in the negative pressure space, there are many advantages that the material cost can be reduced and the cost can be reduced.
【図 1】本発明実施例に係る負圧吸引ブラスト装置の
全体構成図である。FIG. 1 is an overall configuration diagram of a negative pressure suction blasting device according to an embodiment of the present invention.
【図 2】本発明実施例に係る負圧吸引ブラスト装置に
おける、ブラストチユーブに研磨材供給筒を取付けた状
態を示す斜視図である。FIG. 2 is a perspective view showing a state in which an abrasive material supply cylinder is attached to a blast tube in the negative pressure suction blast device according to the embodiment of the present invention.
【図 3】本発明実施例に係る負圧吸引ブラスト装置に
おける、ブラストチユーブ並びに研磨材供給筒部分の断
面図である。FIG. 3 is a cross-sectional view of a blast tube and an abrasive material supply cylinder portion in the negative pressure suction blast device according to the embodiment of the present invention.
【図 4】本発明実施例に係る負圧吸引ブラスト装置に
おける、ブラストチユーブのブラスト面断面を拡大した
図である。FIG. 4 is an enlarged view of the blast surface cross section of the blast tube in the negative pressure suction blast device according to the embodiment of the present invention.
【図 5】本発明実施例に係る負圧吸引ブラスト装置に
おけるブラストチユーブの閉鎖口部分の説明図である。FIG. 5 is an explanatory view of a closing opening portion of the blast tube in the negative pressure suction blasting apparatus according to the embodiment of the present invention.
【図 6】本発明実施例に係る負圧吸引ブラスト装置に
おけるサイクロンセパレータを用いて研磨砥粒を回収す
る系統図である。FIG. 6 is a system diagram for collecting abrasive grains using a cyclone separator in a negative pressure suction blasting apparatus according to an embodiment of the present invention.
1:排気ポンプ 2:サイレンサ 3:防音室 4:集塵フイルタ 5:集塵排出口 6:集塵箱 7:サイクロンセパレータ 8:研磨材タンク 9:ブラストチユーブ 10:ブラスト吸引
管 11:ガイドローラ 12:閉鎖口 13:操作盤 14:被研磨材 15:通りガイド 16:減圧装置 17:集塵機 18:線材ブラス
ト装置 21:研磨材供給筒 22:ブラストノ
ズル 23:ブラストガイド 24:ブロテクタ 25:排気吸引管 26:ブラスト受
口 27:ブラスト分岐管 28:防圧材 29:研磨材排出口 30:大気圧流入
口 31:ガイド開口部 32:吸引管集合
部 33:排出吸引管 34:中間タンク 351〜354:弁 361〜362;
接続管 371〜373:補助接続管1: Exhaust pump 2: Silencer 3: Soundproof chamber 4: Dust collection filter 5: Dust collection discharge port 6: Dust collection box 7: Cyclone separator 8: Abrasive tank 9: Blast tube 10: Blast suction pipe 11: Guide roller 12 : Closed port 13: Operation panel 14: Material to be polished 15: Passage guide 16: Decompression device 17: Dust collector 18: Wire rod blasting device 21: Abrasive material supply cylinder 22: Blast nozzle 23: Blast guide 24: Protector 25: Exhaust suction pipe 26: Blast receiving port 27: Blast branching pipe 28: Pressure preventive material 29: Abrasive material discharging port 30: Atmospheric pressure inlet port 31: Guide opening part 32: Suction pipe collecting part 33: Discharging suction pipe 34: Intermediate tanks 351 to 354 : Valves 361-362;
Connection pipe 371-373: Auxiliary connection pipe
─────────────────────────────────────────────────────
────────────────────────────────────────────────── ───
【手続補正書】[Procedure amendment]
【提出日】平成8年10月9日[Submission date] October 9, 1996
【手続補正1】[Procedure amendment 1]
【補正対象書類名】図面[Document name to be amended] Drawing
【補正対象項目名】全図[Correction target item name] All figures
【補正方法】変更[Correction method] Change
【補正内容】[Correction contents]
【図1】 FIG.
【図4】 FIG. 4
【図2】 [Fig. 2]
【図3】 [Figure 3]
【図6】 FIG. 6
【図5】 [Figure 5]
Claims (7)
塵埃を除去する集塵機と、被研磨材を研磨する線材ブラ
スト装置と、各装置を接続し、各々に負圧を供給する排
気吸引管より成る負圧吸引ブラスト装置において、大気
圧流入口より流入する可変負圧気体と研磨砥粒が混合さ
れた負圧混合気体流を生成する研磨材供給筒と、負圧閉
鎖空間の筒体壁に設けられ、前記負圧混合気体流を噴出
するブラストノズルと、負圧混合気体流を誘導するブラ
ストガイドと、ブラストノズルに対面するブロテクタを
設け、被研磨材を研磨するブラストチユーブを有するこ
とを特徴とする負圧吸引ブラスト装置。1. A pressure reducing device for generating a negative pressure higher than atmospheric pressure,
A dust collector that removes dust, a wire blasting device that polishes the material to be polished, and a negative pressure suction blasting device that connects each device and supplies a negative pressure to each device. An abrasive material supply cylinder for generating a negative pressure mixed gas flow in which a variable negative pressure gas and polishing abrasive particles are mixed, and a blast nozzle for ejecting the negative pressure mixed gas flow, which is provided on the cylinder wall of the negative pressure closed space. A negative pressure suction blasting device having a blast guide for guiding a negative pressure mixed gas flow and a blaster facing a blast nozzle and polishing a material to be polished.
に設けられたブラスト吸引管と、吸引管集合部よりサイ
クロンセパレータに接続される排出吸引管を有し、使用
済前記負圧混合気体流より研磨砥粒と負圧気体を分離
し、研磨砥粒を再利用することを特徴とする請求項1記
載の負圧吸引ブラスト装置。2. A blast suction pipe provided at both ends or a central portion of the blast tube, and a discharge suction pipe connected to a cyclone separator from a suction pipe collecting portion, and polished from the used negative pressure mixed gas flow. The negative pressure suction blasting apparatus according to claim 1, wherein the abrasive grains and the negative pressure gas are separated and the polishing abrasive grains are reused.
4度程度の開口部を有し、研磨部分は平行空間であるブ
ラストガイドを有することを特徴とする請求項1記載の
負圧ブラスト装置。3. The opening facing the blast nozzle is 12 to 1.
The negative pressure blasting device according to claim 1, wherein the negative pressure blasting device has an opening of about 4 degrees, and the polishing portion has a blast guide which is a parallel space.
したブロテクタを配置したことを特徴とする請求項1記
載の負圧吸引ブラスト装置。4. A negative pressure suction blast apparatus according to claim 1, wherein a concave protector is arranged at a position facing the blast nozzle.
クタ並びにブラストチユーブの壁体は、組立・分解可能
な構造であることを特徴とする請求項1記載の負圧吸引
ブラスト装置。5. The negative pressure suction blast apparatus according to claim 1, wherein the blast nozzle, the blast guide, the protector, and the wall of the blast tube have a structure capable of being assembled and disassembled.
塵埃を除去する集塵機と、被研磨材を研磨する線材ブラ
スト装置と、各装置を接続し、各々の装置に負圧を供給
する排気吸引管より成る負圧吸引ブラスト装置を用い、
研磨材供給筒にて生成した可変負圧気体流と、研磨砥粒
との負圧混合気体流をブラストチユーブ内に誘導し、ブ
ラストガイドに誘かれた負圧混合気体流を被研磨材にブ
ラストノズルより噴出し、研磨を行うことを特徴とする
負圧吸引ブラスト方法。6. A pressure reducing device for generating a negative pressure higher than atmospheric pressure,
A dust collector for removing dust, a wire rod blasting device for polishing a material to be polished, and a negative pressure suction blasting device including an exhaust suction pipe that connects each device and supplies a negative pressure to each device,
The negative pressure mixed gas flow generated by the abrasive supply cylinder and the negative pressure mixed gas flow with the abrasive grains are guided into the blast tube, and the negative pressure mixed gas flow induced by the blast guide is blasted to the material to be polished. A negative pressure suction blasting method, which comprises ejecting from a nozzle and polishing.
に設けられたブラスト吸引管と、並びに吸引集合部より
サイクロンセパレータに接続された排出吸引管を有し、
使用済負圧混合気体流より研磨砥粒と負圧気体を分離
し、研磨砥粒を再利用することを特徴とする請求項6記
載の負圧吸引ブラスト方法。7. A blast suction pipe provided at both ends or a central portion of the blast tube, and a discharge suction pipe connected to a cyclone separator from a suction collecting portion,
The negative pressure suction blasting method according to claim 6, wherein the polishing abrasive grains and the negative pressure gas are separated from the used negative pressure mixed gas flow and the polishing abrasive grains are reused.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP03477295A JP3783876B2 (en) | 1995-01-12 | 1995-01-12 | Negative pressure suction blasting apparatus and method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP03477295A JP3783876B2 (en) | 1995-01-12 | 1995-01-12 | Negative pressure suction blasting apparatus and method |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH09103960A true JPH09103960A (en) | 1997-04-22 |
JP3783876B2 JP3783876B2 (en) | 2006-06-07 |
Family
ID=12423601
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Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP03477295A Expired - Fee Related JP3783876B2 (en) | 1995-01-12 | 1995-01-12 | Negative pressure suction blasting apparatus and method |
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JP (1) | JP3783876B2 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102294657A (en) * | 2011-09-04 | 2011-12-28 | 张铮 | Sand blasting descaling device |
WO2016092975A1 (en) * | 2014-12-08 | 2016-06-16 | 新東工業株式会社 | Burr removal device and burr removal method |
WO2016092976A1 (en) * | 2014-12-08 | 2016-06-16 | 新東工業株式会社 | Polishing device and polishing method |
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102371545B (en) * | 2011-11-02 | 2013-08-14 | 无锡富岛精工有限公司 | Die shot blast machine |
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JPWO2016092976A1 (en) * | 2014-12-08 | 2017-09-14 | 新東工業株式会社 | Polishing apparatus and polishing method |
US10384328B2 (en) | 2014-12-08 | 2019-08-20 | Sintokogio, Ltd. | Polishing device and polishing method |
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