JPH09100140A - Glass formed body, lighting fixture and production of glass formed body - Google Patents

Glass formed body, lighting fixture and production of glass formed body

Info

Publication number
JPH09100140A
JPH09100140A JP7335433A JP33543395A JPH09100140A JP H09100140 A JPH09100140 A JP H09100140A JP 7335433 A JP7335433 A JP 7335433A JP 33543395 A JP33543395 A JP 33543395A JP H09100140 A JPH09100140 A JP H09100140A
Authority
JP
Japan
Prior art keywords
glass
glass substrate
molded body
photocatalyst
photocatalytic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP7335433A
Other languages
Japanese (ja)
Other versions
JP4295833B2 (en
Inventor
Akiko Saito
明子 斉藤
Hisashi Honda
久司 本田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toshiba Lighting and Technology Corp
Original Assignee
Toshiba Lighting and Technology Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toshiba Lighting and Technology Corp filed Critical Toshiba Lighting and Technology Corp
Priority to JP33543395A priority Critical patent/JP4295833B2/en
Publication of JPH09100140A publication Critical patent/JPH09100140A/en
Application granted granted Critical
Publication of JP4295833B2 publication Critical patent/JP4295833B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00Surface treatment of glass, not in the form of fibres or filaments, by coating
    • C03C17/34Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
    • C03C17/3411Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions with at least two coatings of inorganic materials
    • C03C17/3417Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions with at least two coatings of inorganic materials all coatings being oxide coatings
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2217/00Coatings on glass
    • C03C2217/70Properties of coatings
    • C03C2217/71Photocatalytic coatings

Abstract

PROBLEM TO BE SOLVED: To obtain a glass formed body having both good photocatalytic action and mechanical strengths and lighting fixtures using the glass formed body and easily obtain the glass formed body having good quality. SOLUTION: This glass formed body specifically has a platy glass base body 1 treated with a surface reinforcement processing and a photocatalytic film 2 mainly comprising a metal oxide having a photocatalytic action and formed on the surface of at least one reinforced surface 1a of the glass base body 1. This production of the glass formed body consists of a process for coating a solution containing the photocatalytic ingredient on the surface of the formed glass base body and a process for heating the formed glass base body to a temperature near the softening point to bake the photocatalytic ingredient, carrying out rapid and homogeneous cooling and making a reinforced layer by generating strain in the surface of the formed glass body.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は光触媒膜を備えた強
化ガラス成形体,強化ガラス成形体を利用した照明器具
および強化ガラス成形体の製造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a tempered glass molded body provided with a photocatalyst film, a lighting fixture using the tempered glass molded body, and a method for manufacturing a tempered glass molded body.

【0002】[0002]

【従来の技術】たとえば窓など建物や車両などの明かり
取り、あるいは照明器具の制光体などとして、ガラス成
形体(たとえばガラス板)が使用されている。また、こ
の種のガラス成形体は、一般的に耐衝撃性など機械的な
強度が劣り、たとえば外的衝撃などを受けると、容易に
割れ,損傷などを起こすので、構造材としての利用や取
り扱いには要注意である。このような機械的な強度の問
題に対しては、 (1)ガラス成形体の厚さを厚くしたり、
(2)ガラスの軟化点付近の加熱状態から急冷して表面の
歪み層発生による強化、あるいは (3)ガラス成分の一部
をイオン交換して表面の歪み層発生による強化が知られ
ている。
2. Description of the Related Art A glass molded body (for example, a glass plate) is used as a light source for a building or a vehicle such as a window, or as a light control body for a lighting fixture. In addition, this type of glass molded product generally has poor mechanical strength such as impact resistance, and easily cracks or damages when it is subjected to an external impact, for example. Be careful. For such a problem of mechanical strength, (1) increase the thickness of the glass molded body,
It is known that (2) quenching from a heated state near the softening point of glass to strengthen it by generating a strained layer on the surface, or (3) strengthening by generating a strained layer on the surface by exchanging a part of glass components by ion exchange.

【0003】一方、ガラス成形体は、一般的に電気絶縁
性なども良好で、たとえば油成分や煙草のヤニなどを静
電気的に吸着(付着)し易く、これによって汚染などを
招来するので、煩雑な清浄化操作などが不可欠である。
すなわち、油成分や煙草のヤニなど(有機物)の付着・
汚染に対しては、洗剤など併用した清浄化処理を施すこ
とになるが、機械的な破損に伴う怪我発生の恐れも大き
く、清浄化操作も必然的に煩雑化することになる。
On the other hand, glass moldings generally have good electrical insulation properties, and are liable to be electrostatically adsorbed (adhered), for example, to oil components and tars of cigarettes, which causes contamination and the like, which is complicated. Clean operation is essential.
In other words, the adhesion of oil components and cigarette tar (organic matter)
For contamination, a cleaning treatment using a detergent or the like will be performed, but there is a high risk of injury due to mechanical damage, and the cleaning operation will inevitably become complicated.

【0004】ところで、近時、放電により紫外線を放射
する水銀を封有した放電ランプのガラスバルブ外周面
(外表面)に、光触媒作用を有する物質(たとえば TiO
2 …酸化チタン)膜を設けた放電ランプが知られている
(特開平1-169866号公報)。この放電ランプの場合は、
バルブの外周面に設けた光触媒膜が、放電ランプ内部か
ら放出される紫外線を受けると表面が活性化し、酸化力
を有するようになり、付着もしくは接触した有機物を酸
化・分解して、脱臭や防汚などに寄与する。
By the way, recently, a substance having a photocatalytic action (for example, TiO 2) is formed on the outer peripheral surface (outer surface) of a glass bulb of a discharge lamp containing mercury that emits ultraviolet rays by electric discharge.
2. A discharge lamp provided with a (titanium oxide) film is known (Japanese Patent Laid-Open No. 1-169866). In the case of this discharge lamp,
When the photocatalytic film provided on the outer peripheral surface of the bulb receives the ultraviolet rays emitted from the inside of the discharge lamp, the surface becomes activated and becomes oxidative, and it oxidizes and decomposes organic substances that have adhered or come in contact with it to prevent deodorization and prevention. Contributes to dirt.

【0005】ここで、光触媒反応を示す照射光の波長
は、光触媒膜を形成する物質のエネルギーバンドギャッ
プに依存し、たとえば TiO2 のエネルギーバンドギャッ
プは 3eVであり、 400nmの光エネルギーに相当する。し
たがって、この値よりも大きなエネルギーを持つ短波長
の光は、 TiO2 に吸収されて光触媒作用を示す。そし
て、光触媒膜を形成する物質によっては、このエネルギ
ーバンドギャップの値が小さくなったりする。また、不
純物によってもエネルギーバンドギャップの値は変動す
るので、光触媒作用は紫外線照射に限定されない。
Here, the wavelength of the irradiation light showing the photocatalytic reaction depends on the energy bandgap of the substance forming the photocatalytic film. For example, the energy bandgap of TiO 2 is 3 eV, which corresponds to the light energy of 400 nm. Therefore, light of a short wavelength having an energy larger than this value is absorbed by TiO 2 and exhibits a photocatalytic action. Then, depending on the substance forming the photocatalyst film, the value of this energy band gap may become small. Further, since the value of the energy band gap also varies depending on the impurities, the photocatalytic action is not limited to the ultraviolet irradiation.

【0006】なお、前記光触媒膜は、光触媒作用を有す
る金属酸化物の微粒子から成る粉体を水もしくはエタノ
ールなどの適当なバインダー成分に分散させて、ガラス
バルブの外周面に塗布後、焼成して形成している。ま
た、光触媒作用を有する金属酸化物の微粒子を、アルコ
キシド法で塗布後、高温焼成して光触媒膜を形成するこ
とも知られている。
The photocatalyst film is prepared by dispersing powder composed of fine particles of a metal oxide having a photocatalytic action in a suitable binder component such as water or ethanol, coating the outer peripheral surface of the glass bulb, and then baking the coating. Is forming. It is also known that fine particles of a metal oxide having a photocatalytic action are applied by an alkoxide method and then baked at a high temperature to form a photocatalytic film.

【0007】[0007]

【発明が解決しようとする課題】本発明者は、上記光触
媒作用(光触媒機能)を利用して、構造材用のガラス成
形体に自己クリーニング性を付与することを試みた。す
なわち、 600〜 650℃の温度から急冷処理によって強化
したソーダライム系ガラス成形体面に、光触媒作用を有
する金属酸化物の微粒子を、水やエタノールなどのバイ
ンダー成分に分散させた液を塗布し乾燥後、 600〜 650
℃の温度で焼成し、光触媒膜を形成・具備させた。そし
て、この光触媒膜は、外界から受けた光もしくは紫外線
により触媒活性化し、光触媒膜面に付着もしくは接触し
た有機物を容易に分解・除去,殺菌・脱臭など行う機能
を備えているが、ガラス成形体自体の機械的な強度が低
下しているという問題がある。つまり、ガラス成形体
は、急冷処理にって表面に発生させた歪み(強化層)
が、光触媒膜を形成する 600〜 650℃での焼成温度で消
滅もしくは除去され、耐衝撃強度の低下(もしくは機械
的強度の低下)となって、結果的に所要の機械的な強度
および光触媒作用を兼ね備えたガラス成形体として機能
しないことになる。
The present inventor has attempted to impart self-cleaning property to a glass molded body for a structural material by utilizing the above photocatalytic action (photocatalytic function). That is, the surface of the soda lime glass molded body that has been strengthened by quenching from a temperature of 600 to 650 ° C is coated with a liquid in which fine particles of a metal oxide having a photocatalytic action are dispersed in a binder component such as water or ethanol, and after drying. , 600 to 650
It was fired at a temperature of ° C to form and have a photocatalyst film. The photocatalyst film has a function of catalytically activating by light or ultraviolet rays received from the outside and easily decomposing / removing, sterilizing / deodorizing an organic substance attached to or in contact with the surface of the photocatalyst film. There is a problem in that the mechanical strength of itself is reduced. In other words, the glass molding has a strain (strengthening layer) generated on the surface during the quenching process.
However, it disappears or is removed at the firing temperature of 600 to 650 ° C that forms the photocatalyst film, resulting in a decrease in impact strength (or a decrease in mechanical strength), resulting in the required mechanical strength and photocatalytic action. It will not function as a glass molded body that also has.

【0008】一方、たとえば溶融カリウム塩にガラスを
浸し、ガラス中のナトリウムイオンとカリウムイオンと
を交換(化学強化処理)したガラスの場合は、前記光触
媒膜を形成する 600〜 650℃の焼成温度を経緯しても、
耐衝撃強度の低下(もしくは機械的強度の低下)が起こ
らないことを確認した。すなわち、化学強化処理ガラス
の場合は、表面層の化学組成の変換によって強化されて
いるため、前記光触媒膜の形成(焼成),処理の温度程
度によって、イオン交換形態の崩れもしくは破壊など容
易に起こらないことを実験的に確認した。
On the other hand, for example, in the case of glass obtained by immersing glass in molten potassium salt and exchanging sodium ions and potassium ions in the glass (chemical strengthening treatment), the firing temperature of 600 to 650 ° C. for forming the photocatalyst film is set. Even with the background,
It was confirmed that no reduction in impact strength (or reduction in mechanical strength) occurred. That is, in the case of chemically strengthened glass, since it is strengthened by conversion of the chemical composition of the surface layer, the ion exchange form is easily broken or destroyed depending on the temperature of the formation (calcination) of the photocatalyst film and the treatment. It was confirmed experimentally that there was not.

【0009】本発明は良好な光触媒作用および機械的な
強度を兼ね備えたガラス成形体、このガラス成形体を利
用する照明器具、および品質良好なガラス成形体を容易
に得ることができる製造方法の提供を目的とする。
The present invention provides a glass molded product having both good photocatalytic action and mechanical strength, a lighting fixture using the glass molded product, and a manufacturing method capable of easily obtaining a glass molded product of good quality. With the goal.

【0010】[0010]

【課題を解決するための手段】請求項1の発明は、表面
強化処理が施された板状のガラス基体と;前記ガラス基
体の少なくとも一方の表面強化面に設けられた光触媒作
用を有する金属酸化物を主体とした光触媒膜とを具備し
ていることを特徴とするガラス成形体である。請求項2
の発明は、請求項1記載のガラス成形体において、光触
媒膜とガラス基体との間に SiO2 を主体とした下地層が
介在していることを特徴とする。
According to a first aspect of the present invention, there is provided a plate-shaped glass substrate which has been subjected to a surface strengthening treatment; and a metal oxide having a photocatalytic action provided on at least one surface-strengthened surface of the glass substrate. A glass molded body, which comprises a photocatalyst film mainly composed of a material. Claim 2
The invention described in (1) is characterized in that, in the glass molded body according to claim 1, an underlayer composed mainly of SiO 2 is interposed between the photocatalyst film and the glass substrate.

【0011】請求項3の発明は、請求項1もしくは請求
項2記載のガラス成形体において、光触媒膜が TiO2
主体としていることを特徴とする。
The invention of claim 3 is the glass molding according to claim 1 or 2, characterized in that the photocatalyst film is mainly composed of TiO 2 .

【0012】請求項4の発明は、請求項3記載のガラス
成形体において、 TiO2 がアナターゼ型結晶であること
を特徴とする。
The invention of claim 4 is characterized in that, in the glass molded article of claim 3, TiO 2 is an anatase type crystal.

【0013】請求項5の発明は、請求項1ないし請求項
4記載いずれかのガラス成形体において、光触媒膜が
P, B,Al,Sb,Sn, Kの酸化物中の少なくとも1種を
含有していることを特徴とする。
According to a fifth aspect of the present invention, in the glass molding according to any one of the first to fourth aspects, the photocatalyst film is provided.
It is characterized by containing at least one kind of oxides of P, B, Al, Sb, Sn and K.

【0014】請求項6の発明は、光源と;前記光源に対
向して配設された表面強化ガラス系制光体と;前記光源
からの光が到達する制光体の対向面および反対向面の少
なくともいずか一方の面に形成された光触媒作用を有す
る金属酸化物を主体とした光触媒膜とを具備しているこ
とを特徴とする照明器具である。
According to a sixth aspect of the present invention, a light source; a surface-strengthened glass type light-suppressing body arranged so as to face the light source; and a facing surface and an anti-facing surface of the light-controlling body to which light from the light source reaches. And a photocatalyst film mainly composed of a metal oxide having a photocatalytic action, which is formed on at least one surface of the luminaire.

【0015】請求項7の発明は、成形ガラス基体の少な
くとも一方の面に光触媒成分を含む液を塗布する工程
と;前記成形ガラス基体をガラスの軟化点付近の温度ま
で加熱し、光触媒成分を焼成してからほぼ一様な急冷処
理を施して、成形ガラス基体面に歪みの発生によって強
化層を設ける工程とを有することを特徴とするガラス成
形体の製造方法である。
According to a seventh aspect of the present invention, a step of applying a liquid containing a photocatalyst component to at least one surface of the shaped glass substrate; heating the shaped glass substrate to a temperature near the softening point of the glass and baking the photocatalyst component. Then, a substantially uniform quenching process is performed, and a step of forming a strengthening layer on the surface of the shaped glass substrate by the occurrence of strain is provided.

【0016】請求項8の発明は、成形ガラス基体の少な
くとも一方の面に光触媒成分を含む液を塗布する工程
と;前記成形ガラス基体面に塗布した光触媒成分を加熱
によって、一次焼成する工程と;前記成形ガラス基体を
ガラスの軟化点付近の温度まで加熱し、光触媒成分を焼
成してからほぼ一様な急冷処理を施して、成形ガラス基
体面に歪みの発生によって強化層を設ける工程と;を有
することを特徴とするガラス成形体の製造方法である。
According to the invention of claim 8, a step of applying a liquid containing a photocatalyst component to at least one surface of the shaped glass substrate; a step of primarily baking the photocatalyst component applied to the surface of the shaped glass substrate by heating; Heating the shaped glass substrate to a temperature near the softening point of the glass, firing the photocatalyst component, and then subjecting the shaped glass substrate to a substantially uniform quenching treatment to provide a strengthened layer on the surface of the shaped glass substrate due to strain. A method for producing a glass molded body, which comprises:

【0017】請求項9の発明は、請求項7もしくは請求
項8記載のガラス成形体の製造方法において、急冷処理
を気体の一様な吹き付けで行うことを特徴とする。
The invention of claim 9 is characterized in that, in the method for manufacturing a glass molded body according to claim 7 or 8, the quenching treatment is carried out by uniformly blowing a gas.

【0018】請求項10の発明は、請求項9記載のガラス
成形体の製造方法において、急冷処理の気体が空気もし
くは空気を主体とした気体であることを特徴とする。
The invention of claim 10 is the method for manufacturing a glass molded body according to claim 9, wherein the gas for the quenching treatment is air or a gas mainly composed of air.

【0019】本発明において、板状のガラス基体は、た
とえばソーダライムガラス,パイレックスガラスなど各
種のガラスを素材として形成されたものであり、たとえ
ば建築材用,車両用,あるいは照明器具用など、その用
途に応じて構造・形状とともに適宜選択される。そし
て、これらガラス素材の種類(組成)によって、軟化点
温度も異なるので、急冷処理によるガラス強化時の加熱
温度も、素材ガラスの種類に応じて設定することにな
る。また、化学強化処理の場合も、ガラス素材の種類
(組成)によって、イオン交換に用いる溶融塩の種類、
処理温度など適宜選択される。
In the present invention, the plate-shaped glass substrate is made of various kinds of glass such as soda lime glass and Pyrex glass, and is used, for example, for building materials, vehicles, or lighting equipment. The structure and shape are appropriately selected according to the application. Since the softening point temperature varies depending on the type (composition) of these glass materials, the heating temperature at the time of tempering the glass by the quenching process is also set according to the type of the material glass. Also in the case of chemical strengthening treatment, depending on the type (composition) of the glass material, the type of molten salt used for ion exchange,
The processing temperature and the like are appropriately selected.

【0020】本発明に係るガラス成形体おいて、表面強
化されたガラス基体面に設けられた光触媒膜は、光触媒
作用を有する金属酸化物を主体としたものである。ここ
で、光触媒作用を有する金属酸化物としては、たとえば
TiO2 , ZnO,WO3 , LaRhO3 , FeTiO3 ,Fe2 O3
CdFe2 O 4 ,SrTiO 3 ,CdSe,GaAs, GaP, RuO2 など
の微粒子、もしくは2種以上の微粒子混合系が挙げられ
る。特に、結晶性 TiO2 , ZnOの少なくとも1種を主体
とした微粒子たとえば平均粒径 5〜70nm程度のもの、さ
らにはアナターゼ型結晶の TiO2 が好ましい。なお、前
記光触媒膜の厚さは 0.1〜 100nm,好ましくは 0.5〜30
nm、さらに好ましくは 1〜15nmである。また、前記光触
媒膜は、 P, B,Al,Sb,Sn, Kの酸化物中から選ばれ
た少なくとも1種を含んでいることが望ましい。すなわ
ち P, B,Al,Sb,Sn, Kの酸化物成分を重量比で 0.1
〜15%程度添加配合しておくと、光触媒膜の膨脹係数が
ガラス基体の膨脹係数と近くなるため(ガラス基体面と
の濡れ性もよい)、耐剥離性のすぐれた光触媒膜として
機能するからである。
In the glass molded body according to the present invention, the photocatalytic film provided on the surface-reinforced glass substrate surface is mainly composed of a metal oxide having a photocatalytic action. Here, as the metal oxide having a photocatalytic action, for example,
TiO 2 , ZnO, WO 3 , LaRhO 3 , FeTiO 3 , Fe 2 O 3 ,
Examples thereof include fine particles of CdFe 2 O 4 , SrTiO 3 , CdSe, GaAs, GaP, RuO 2 and the like, or a mixed system of two or more kinds of fine particles. In particular, fine particles mainly composed of at least one of crystalline TiO 2 and ZnO, for example, having an average particle size of about 5 to 70 nm, and further, anatase type TiO 2 is preferable. The thickness of the photocatalytic film is 0.1 to 100 nm, preferably 0.5 to 30 nm.
nm, more preferably 1 to 15 nm. The photocatalyst film preferably contains at least one selected from oxides of P, B, Al, Sb, Sn, and K. That is, the oxide components of P, B, Al, Sb, Sn, and K are 0.1% by weight.
By adding and blending about 15%, the expansion coefficient of the photocatalyst film becomes close to that of the glass substrate (the wettability with the glass substrate surface is also good), so it functions as a photocatalytic film with excellent peeling resistance. Is.

【0021】さらに、前記ガラス基体面に光触媒膜を直
接設けた構成を採ってもよいが、ガラス基体面と光触媒
膜との間に、 SiO2 層を下地層として介在・配置した構
成を採った場合は、ガラス基体側からの不所望な元素成
分が光触媒膜に侵入することなど防止され、光触媒作用
の長寿命化が図られる。
Further, the photocatalyst film may be directly provided on the surface of the glass substrate, but a structure in which a SiO 2 layer is interposed and arranged as a base layer between the glass substrate surface and the photocatalyst film is adopted. In this case, unwanted elemental components from the glass substrate side are prevented from invading the photocatalyst film, and the photocatalytic action can be extended.

【0022】前記光触媒膜の形成およびガラス基体の強
化は、次のようになされる。たとえば平均粒径 5nm未満
の TiO2 などの光触媒作用を有する金属酸化物微粒子
と、平均粒径 5〜70nmの TiO2 などの光触媒作用を有す
る金属酸化物微粒子とを、たとえばテトライソプロピル
チタネートモノマーもしくはテトライソプロピルチタネ
ートポリマーなどのアルコキシチタネート系化合物の溶
液に、添加分散させて調製した懸濁・分散液をガラス基
体面に塗布し、要すれば仮焼成した後、ガラス基体の軟
化点付近の温度まで加熱して、金属酸化物微粒子の焼付
(焼成)を行うってから、たとえば圧縮空気を全体的に
ほぼ一様に吹き付けて、急冷処理することによって、所
要の光触媒体を形成するとともに、ガラス基体を強化処
理できる。さらに詳しくは、たとえばチタンのアルコキ
シド溶液に平均粒径 5〜10nm程度のアナターゼ型結晶の
TiO2 微粒子を懸濁・分散液をガラス基体面に塗布し、
ガラス軟化点付近温度での焼成によって、チタンアルコ
キシド成分から平均粒径 5nm未満の TiO2 を結晶化させ
る一方、急冷処理してガラス基体面に歪み層を形成させ
て機械的に強化したとき、チタンアルコキシド成分で形
成される光学系膜と同程度の硬度,強度と、平均粒径 5
〜70nmの TiO2 微粒子のみで形成される光触媒膜と同程
度の光触媒作用を呈する光触媒体を備えた強化ガラス成
形体が得られる。
The formation of the photocatalytic film and the strengthening of the glass substrate are performed as follows. For example, a metal oxide fine particles having a photocatalytic activity, such as TiO 2 having an average particle size of less than 5 nm, the metal oxide fine particles having a photocatalytic activity, such as TiO 2 having an average particle size of 5 to 70 nm, for example tetraisopropyl titanate monomers or tetra A suspension or dispersion prepared by adding and dispersing it in a solution of an alkoxy titanate compound such as isopropyl titanate polymer is applied to the surface of the glass substrate, and if necessary, calcined and then heated to a temperature near the softening point of the glass substrate. Then, the metal oxide fine particles are baked (firing), and then, for example, compressed air is blown almost uniformly over the whole to perform a rapid cooling process to form a required photocatalyst body and to form a glass substrate. Can be strengthened. More specifically, for example, an anatase type crystal having an average particle size of about 5 to 10 nm is added to a titanium alkoxide solution.
Apply a suspension / dispersion of TiO 2 particles to the glass substrate surface,
While TiO 2 with an average particle size of less than 5 nm is crystallized from the titanium alkoxide component by firing at a temperature near the glass softening point, when it is quenched to form a strained layer on the glass substrate surface and mechanically strengthened, titanium The same hardness and strength as the optical system film made of alkoxide component, and an average particle size of 5
It is possible to obtain a toughened glass molded body provided with a photocatalyst body exhibiting a photocatalytic effect similar to that of a photocatalyst film formed only of TiO 2 fine particles of ˜70 nm.

【0023】ここでの急冷処理は、ガラス基体面全体に
亘ってほぼ一様な歪み層を形成して、所要の機械的な強
度を付与するために、冷却用気体を全面的にほぼ一様に
吹き付ける必要があり、この冷却用気体としては、たと
えば圧縮空気,窒素ガスなどいろいろのものを使用でき
るが、コスト面などから空気もしくは空気を主体とした
混合ガスが好ましい。
In the quenching treatment here, a substantially uniform strained layer is formed over the entire surface of the glass substrate, and the cooling gas is substantially evenly distributed over the entire surface in order to impart required mechanical strength. As the cooling gas, various ones such as compressed air and nitrogen gas can be used, but from the viewpoint of cost, air or a mixed gas mainly containing air is preferable.

【0024】請求項1の発明では、表面強化されたガラ
スを基体とし、このガラス基体面に光触媒作用を有する
金属酸化物を主体とした光触媒膜を設けた構成を採って
いるため、耐衝撃強度などにすぐれた構造材などとして
機能する一方、表面の光触媒膜が付着もしくは接触する
有機物の分解・除去などを行うので、耐汚染性や殺菌性
によ寄与するガラス成形体として利用できる。
According to the first aspect of the present invention, since the surface-reinforced glass is used as a substrate and the photocatalytic film mainly containing a metal oxide having a photocatalytic action is provided on the surface of the glass substrate, the impact resistance strength is improved. While functioning as an excellent structural material and the like, it decomposes and removes organic substances to which the photocatalytic film on the surface adheres or contacts, so that it can be used as a glass molded body that contributes to stain resistance and sterilization.

【0025】請求項2の発明では、光触媒膜とガラス基
体との間に SiO2 を主体とした下地層が介在し、光触媒
膜の劣化などが防止・抑制されるので、前記請求項1記
載の作用・効果の長寿命化が図られる。
According to the second aspect of the present invention, the underlying layer mainly composed of SiO 2 is interposed between the photocatalyst film and the glass substrate, and deterioration of the photocatalyst film is prevented and suppressed. The life of action and effect can be extended.

【0026】請求項3の発明では、光触媒膜が TiO2
主体として構成されているため、請求項1もしくは請求
項2記載の光触媒作用がさらに効果的になされる。
In the invention of claim 3, since the photocatalyst film is mainly composed of TiO 2 , the photocatalytic action of claim 1 or 2 can be more effectively performed.

【0027】請求項4の発明では、 TiO2 がアナターゼ
型結晶であるため、請求項3記載の光触媒作用が助長さ
れる。
In the invention of claim 4, since TiO 2 is an anatase type crystal, the photocatalytic action of claim 3 is promoted.

【0028】請求項5の発明では、光触媒膜に P, B,
Al,Sb,Sn, Kの酸化物中の少なくとも1種を含有して
いることに伴って、ガラス基体面との耐剥離性,密着・
接着性が向上し、耐久性のすぐれたガラス成形体として
機能する。
According to the invention of claim 5, P, B,
Due to the inclusion of at least one of Al, Sb, Sn and K oxides, peeling resistance and adhesion to the glass substrate surface
It has improved adhesion and functions as a glass molding with excellent durability.

【0029】請求項6の発明では、表面強化ガラス基体
面に光触媒作用を有する金属酸化物を主体とした光触媒
膜を設けたガラス成形体を、光源の制光体としたことに
より、耐久性のすぐれた耐汚染性や殺菌性を有する照明
器具として機能する。
According to the sixth aspect of the present invention, the glass molded body having the photocatalytic film mainly composed of a metal oxide having a photocatalytic action on the surface of the surface-strengthened glass substrate is used as the light control body for the light source, so that durability is improved. It functions as a lighting fixture with excellent stain resistance and sterilization.

【0030】請求項7の発明では、ガラス基体面の急冷
による強化処理が、光触媒成分の焼成工程を利用して行
われるので、煩雑な作業など要せずに、また、ガラス基
体面に所要の一様な歪みを発生させて、全体的に一様な
強化層が確実に形成される。つまり、機械的な強度およ
び耐汚染性や殺菌性を備えたガラス成形体を、歩留まり
よく、低コストで提供できる。
In the invention of claim 7, the tempering treatment of the glass substrate surface by quenching is carried out by utilizing the baking step of the photocatalyst component, so that no complicated work is required and the required glass substrate surface is obtained. A uniform strain is generated to ensure the formation of a generally uniform reinforcing layer. That is, it is possible to provide a glass molded body having mechanical strength, stain resistance, and sterilization with good yield and at low cost.

【0031】請求項8の発明では、光触媒成分の焼成に
先立って、塗布した光触媒成分を一次焼成するため、前
記請求項7記載の作用が、より容易に、かつ確実になさ
れる。 請求項9の発明では、急冷処理を気体の一様な
吹き付けで行うため、請求項7,請求項8記載の急冷処
理がより容易に、かつ一様に進行する。
In the invention of claim 8, the applied photocatalyst component is primarily calcined before the photocatalyst component is calcined. Therefore, the action of claim 7 can be more easily and surely performed. In the invention of claim 9, since the rapid cooling process is performed by uniformly spraying the gas, the rapid cooling process according to the seventh and eighth aspects proceeds more easily and uniformly.

【0032】請求項10の発明では、急冷処理が空気もし
くは空気を主体とした気体であるため、より低コストお
よび汎用性あるガラス成形体の製造方法となる。
According to the tenth aspect of the invention, since the quenching treatment is air or a gas mainly composed of air, the method for producing a glass molded body has a lower cost and is more versatile.

【0033】[0033]

【発明の実施の形態】以下図1〜図3を参照して本発明
の実施例を説明する。
BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of the present invention will be described below with reference to FIGS.

【0034】実施例1 図1は、この実施例に係るガラス成形体の要部構成例を
断面的に示したもので、1は厚さ 5mm,幅 300mm,長さ
300mmのガラス基板(たとえばソーダライムガラス
板)、1aは前記ガラス基板1の表面強化層(歪み発生
層)、2は前記ガラス基板1の表面強化層1a面に設けら
れた光触媒膜である。ここで、光触媒膜2は結晶性の T
iO2 微粒子および結晶性微粒子を分散・担持する光触媒
作用を有する TiO2 超微粒子領域で形成されている。
Example 1 FIG. 1 is a cross-sectional view showing an example of the essential structure of a glass molded body according to this example, where 1 is 5 mm thick, 300 mm wide, and long.
A 300 mm glass substrate (for example, a soda lime glass plate), 1a is a surface reinforcing layer (strain generating layer) of the glass substrate 1, and 2 is a photocatalytic film provided on the surface of the glass substrate 1 on the surface reinforcing layer 1a. Here, the photocatalyst film 2 is crystalline T
It is formed in the TiO 2 ultrafine particle region having a photocatalytic action for dispersing and supporting iO 2 fine particles and crystalline fine particles.

【0035】次に、前記ガラス成形体の製造方法例を説
明する。先ず、テトライソプロピルチタネートモノマー
をグリセリンおよびアセチルアセトンでキレート化した
もの、ガラス質形成剤( B2 O3 )を、酢酸エチル−エ
タノール系混合溶媒に加えて溶液化した後、この混合溶
液中に、平均粒径 7nm,比表面積300m2 /g のアナター
ゼ結晶型の TiO2 超微粒子を分散・懸濁させて、懸濁液
を調製する。この懸濁液中に、予め用意しておいた厚さ
5mmのソーダライムガラス基板( 300× 300mm)を浸漬
し塗布した後、 300℃×15分間仮焼成処理を施してか
ら、 600〜 650℃×15分間焼成処理を施し、アナターゼ
結晶型の TiO2 微粒子および TiO2 超微粒子相を主体と
する膜厚 0.2〜 0.4μm 程度の光触媒膜を形成してか
ら、前記光触媒膜形成したソーダライムガラス基板の両
面に、約 3分間,圧縮空気をほぼ一様に吹き付けて、前
記ソーダライムガラス基板を 600〜 650℃から急冷処理
して、光触媒膜付きのガラス成形体を作成した。
Next, an example of a method for manufacturing the glass molded body will be described. First, a product obtained by chelating a tetraisopropyl titanate monomer with glycerin and acetylacetone and a glass-forming agent (B 2 O 3 ) were added to an ethyl acetate-ethanol mixed solvent to form a solution, and then, in this mixed solution, an average was obtained. A suspension is prepared by dispersing and suspending anatase crystal type TiO 2 ultrafine particles having a particle size of 7 nm and a specific surface area of 300 m 2 / g. The thickness prepared in advance in this suspension
A 5 mm soda lime glass substrate (300 x 300 mm) is dipped and applied, then calcined at 300 ° C for 15 minutes and then calcined at 600 to 650 ° C for 15 minutes to obtain anatase crystalline TiO 2 particles. And, after forming a photocatalyst film with a film thickness of 0.2 to 0.4 μm, which is mainly composed of TiO 2 ultrafine particle phase, on both sides of the soda lime glass substrate on which the photocatalyst film was formed, compressed air was almost uniformly applied for about 3 minutes. The soda lime glass substrate was sprayed and quenched from 600 to 650 ° C. to prepare a glass molded body with a photocatalyst film.

【0036】前記光触媒膜付きのガラス成形体を厚さ方
向に切断して、ソーダライムガラス基板の断面状態を検
査したところ、表面がほぼ一定の深さに亘って一様に歪
みが発生し、強化層1aを形成していることが確認され
た。また、ソーダライムガラス基板1に対する光触媒膜
2の接続状態も強固で、耐剥離性もすぐれていた。
When the glass molded body with the photocatalyst film was cut in the thickness direction and the sectional state of the soda lime glass substrate was inspected, the surface was uniformly distorted over a substantially constant depth, It was confirmed that the reinforcing layer 1a was formed. Further, the connection state of the photocatalyst film 2 to the soda lime glass substrate 1 was strong, and the peeling resistance was excellent.

【0037】さらに、上記光触媒膜付きのガラス成形体
に、厚さ方向から衝撃を加えても、従来の強化ガラスの
強度と変わることなく、すぐれた耐衝撃性を有してい
た。また、このガラス成形体の光触媒膜面に煙草のヤニ
を付着させて、日光の当たるところに吊り下げ放置し
て、光触媒膜の触媒作用による分解・除去の状態を観察
したところ、十分な清浄化作用が確認された。
Furthermore, even if an impact was applied to the glass molded body with the photocatalyst film in the thickness direction, it did not change from the strength of conventional tempered glass and had excellent impact resistance. In addition, when a cigarette tar was attached to the photocatalyst film surface of this glass molded body, it was hung in the sun and left standing, and the state of decomposition and removal by the catalytic action of the photocatalyst film was observed, and it was found that sufficient cleaning was achieved. The action was confirmed.

【0038】なお、上記では、光触媒膜を形成するとき
の光触媒成分懸濁液に、 B2 O3 を添加したが、 B2 O
3 の代りにAl2 O3 ,Sb2 O3 などを用いても同様の結
果が認められた。また、 B2 O3 などを添加しなくと
も、光触媒膜の耐剥離性は実用上問題にならなかった。
[0038] In the above, the photocatalyst substance suspension for forming the photocatalyst film has been added B 2 O 3, B 2 O
Al 2 O 3, Sb 2 O 3 Similar results using a instead of 3 were observed. Further, the peel resistance of the photocatalyst film did not pose a practical problem even without adding B 2 O 3 or the like.

【0039】実施例2 図2は、この実施例に係るガラス成形体の要部構成例を
断面的に示したもので、1は厚さ 5mm,幅 300mm,長さ
300mmのガラス基板(たとえばソーダライムガラス
板)、1aは前記ガラス基板1の表面強化層(歪み発生
層)、3は前記ガラス基板1の表面強化層1a面に設けら
れた下地層(もしくは保護層)としての SiO2膜、2は
前記下地層3面に設けられた光触媒膜である。ここで、
光触媒膜2は結晶性の TiO2 微粒子および結晶性微粒子
を分散・担持する光触媒作用を有する TiO2 超微粒子領
域で形成されている。
Example 2 FIG. 2 is a cross-sectional view showing an example of the essential structure of a glass molded body according to this example, where 1 is 5 mm thick, 300 mm wide and long.
300 mm glass substrate (for example, soda lime glass plate), 1a is a surface strengthening layer (strain generation layer) of the glass substrate 1, 3 is a base layer (or protective layer) provided on the surface of the glass substrate 1 surface strengthening layer 1a 2 ) is a photocatalyst film provided on the surface of the underlayer 3. here,
The photocatalyst film 2 is formed of crystalline TiO 2 fine particles and a TiO 2 ultrafine particle region having a photocatalytic action for dispersing and carrying the crystalline fine particles.

【0040】次に、前記ガラス成形体の製造方法例を説
明する。先ず、有機ケイ素化合物、たとえばテトラエチ
ルシリケートをエチルアルコールなどの溶剤に溶解した
溶液を用意した。また、テトライソプロピルチタネート
モノマーをグリセリンおよびアセチルアセトンでキレー
ト化したもの、ガラス質形成剤( P2 O5 )を、酢酸エ
チル−エタノール系混合溶媒に加えて溶液化した後、こ
の混合溶液中に、平均粒径 7nm,比表面積300m2 /g の
アナターゼ結晶型の TiO2 超微粒子を分散・懸濁させ
て、懸濁液を調製する。
Next, an example of a method for manufacturing the glass molded body will be described. First, a solution prepared by dissolving an organosilicon compound, for example, tetraethyl silicate, in a solvent such as ethyl alcohol was prepared. Further, tetraisopropyl titanate monomer chelated with glycerin and acetylacetone, and a glass-forming agent (P 2 O 5 ) were added to an ethyl acetate-ethanol mixed solvent to form a solution, which was then averaged in this mixed solution. A suspension is prepared by dispersing and suspending anatase crystal type TiO 2 ultrafine particles having a particle size of 7 nm and a specific surface area of 300 m 2 / g.

【0041】次いで、有機ケイ素化合物溶液中に、予め
用意しておいた厚さ 5mmのソーダライムガラス基板( 3
00× 300mm)を浸漬し塗布した後、 500℃×15分間焼成
処理を施して、厚さ0.01〜 1μm 程度の SiO2 膜を形成
する。その後、前記 SiO2 膜を形成したソーダライムガ
ラス基板をTi系懸濁液中に浸漬法で塗布してから、 300
℃×15分仮焼成処理を施したる。引き続いて 600〜 650
℃×15分間焼成処理を施し、アナターゼ結晶型の TiO2
微粒子および TiO2 超微粒子相を主体とする膜厚 0.2〜
0.4μm 程度の光触媒膜を形成してから、前記光触媒膜
形成したソーダライムガラス基板の両面に、約 3分間,
圧縮空気をほぼ一様に吹き付けてソーダライムガラス基
板を急冷処理して、光触媒膜付きのガラス成形体を作成
した。
Then, a 5 mm thick soda lime glass substrate (3
(00 × 300 mm) is applied by dipping, and then baked at 500 ° C. for 15 minutes to form a SiO 2 film with a thickness of 0.01 to 1 μm. Then, the soda-lime glass substrate on which the SiO 2 film is formed is applied in a Ti-based suspension by a dipping method,
Temporary calcination for 15 minutes at ℃. Continuously 600 to 650
℃ × 15 minutes firing treatment, anatase crystal type TiO 2
Thickness mainly of fine particles and TiO 2 ultrafine particle phase 0.2〜
After forming a photocatalyst film of about 0.4 μm, put it on both sides of the soda lime glass substrate with the photocatalyst film formed on it for about 3 minutes.
A soda lime glass substrate was rapidly cooled by blowing compressed air almost uniformly to prepare a glass molded body with a photocatalytic film.

【0042】前記光触媒膜付きのガラス成形体を厚さ方
向に切断して、ソーダライムガラス基板の断面状態を検
査したところ、表面がほぼ一定の深さに亘って一様に歪
みが発生し、強化層を形成していることが確認された。
また、ソーダライムガラス基板1に対する下地層3およ
び光触媒膜2の接続状態も強固で、耐剥離性もすぐれて
いた。
When the glass molded body with the photocatalyst film was cut in the thickness direction and the cross-sectional state of the soda-lime glass substrate was inspected, the surface was uniformly distorted over a substantially constant depth. It was confirmed that a reinforcing layer was formed.
Further, the underlying layer 3 and the photocatalyst film 2 were firmly connected to the soda-lime glass substrate 1, and the peeling resistance was excellent.

【0043】さらに、上記光触媒膜付きのガラス成形体
に、厚さ方向から衝撃を加えても、従来の強化ガラスの
強度と変わることなく、すぐれた耐衝撃性を有してい
た。また、このガラス成形体の光触媒膜2面に煙草のヤ
ニを付着させて、日光の当たるところに吊り下げ放置し
て、光触媒膜2の触媒作用による分解・除去の状態を観
察したところ、十分な清浄化作用が確認されるととも
に、下地層3の介在によって光触媒膜2がソーダライム
ガラス基板1側からの悪影響も回避され、長期間に亘っ
て所要の光触媒作用を保持することも確認された。
Furthermore, even if an impact was applied to the glass molded body with the photocatalyst film in the thickness direction, it did not change from the strength of conventional tempered glass and had excellent impact resistance. In addition, when a cigarette tar was attached to the surface of the photocatalyst film 2 of this glass molded body, it was hung in the place where it was exposed to sunlight, and the state of decomposition and removal by the catalytic action of the photocatalyst film 2 was observed. In addition to confirming the cleaning action, it was also confirmed that the interposition of the underlayer 3 prevents the photocatalytic film 2 from adversely affecting the soda-lime glass substrate 1 side and maintains the required photocatalytic action for a long period of time.

【0044】図3は、上記光触媒膜付きのガラス成形体
の応用例を示したものである。すなわち、上記製造方法
で製造したガラス成形体を照明器具の制光体とした実施
例の要部構成を断面的に示したものである。図3におい
て、4は器具本体、5は前記器具本体4が備えている光
源用ソケット、6は前記光源用ソケット5に装着された
光源(ランプ)、7は前記光源6の発光を所定方向に反
射・集光して放射する反射鏡、8は前記反射鏡7に対向
して器具本体4の光放射部に装着・配置された制光体で
ある。ここで、制光体8は前記光触媒膜付きのガラス成
形体で、表面強化されたガラス基体1,このガラス基体
の表面強化面に設けられた下地層3および下地層3面に
設けられた光触媒作用を有する金属酸化物を主体とした
光触媒膜で形成されている。
FIG. 3 shows an application example of the glass molded body with the photocatalyst film. That is, it is a cross-sectional view showing the main configuration of an embodiment in which the glass molded body manufactured by the above manufacturing method is used as a light control body for a lighting fixture. In FIG. 3, reference numeral 4 is a device body, 5 is a light source socket provided in the device body 4, 6 is a light source (lamp) mounted in the light source socket 5, and 7 is light emitted from the light source 6 in a predetermined direction. A reflecting mirror that reflects and collects and emits light, and 8 is a light control body that is mounted and arranged in the light emitting portion of the instrument body 4 so as to face the reflecting mirror 7. Here, the light control body 8 is a glass molded body with the above-mentioned photocatalyst film, and has a surface-reinforced glass substrate 1, an underlayer 3 provided on the surface-reinforced surface of this glass substrate, and a photocatalyst provided on the underlayer 3 surface. The photocatalyst film is mainly composed of a metal oxide having a function.

【0045】上記構成の照明器具においては、制光体8
が強化ガラスで形成されているので、外力などの衝撃を
受けて破損する懸念も解消され、信頼性の高い照明器具
として使用できるだけでなく、制光体8の前面側に浮遊
し、制光体8の光触媒膜に被着もしくは接触した有機物
成分を容易に分解・除去,脱臭したり、あるいは周辺部
に浮遊する菌の殺菌なども併せて行う。つまり、照明用
光源と殺菌・脱臭などを兼ねた照明器具として機能する
ことになる。
In the luminaire having the above structure, the light control unit 8
Since it is made of tempered glass, there is no concern that it will be damaged by an impact such as an external force, and it can be used as a highly reliable lighting fixture and float on the front side of the light control body 8 Easily decomposes and removes organic substances adhered to or contacted with the photocatalyst film of 8, and deodorizes, or sterilizes bacteria floating in the peripheral area. In other words, it will function as a lighting device that also serves as a light source for lighting and as a sterilizer / deodorizer.

【0046】なお、上記では、光触媒膜を形成するとき
の光触媒成分懸濁液に、 P2 O5 を添加したが、 P2 O
5 の代りに B2 O3 ,Al2 O3 ,Sb2 O3 などを用いて
も同様の結果が認められた。また、 P2 O5 などを添加
しなくとも、光触媒膜の耐剥離性は実用上問題にならな
かった。
[0046] In the above, the photocatalyst substance suspension for forming the photocatalyst film has been added P 2 O 5, P 2 O
Similar results were observed when B 2 O 3 , Al 2 O 3 , Sb 2 O 3, etc. were used instead of 5 . Further, the peel resistance of the photocatalytic film did not pose a practical problem even without adding P 2 O 5 or the like.

【0047】実施例3 先ず、 400℃程度の溶融カリウム塩中に、厚さ 5mm程度
のソーダライムガラス基板を16時間浸し、このソーダラ
イムガラス基板表面層の一部ナトリウムイオンをカリウ
ムイオンで交換した化学強化処理ガラス板を用意した。
一方、アルコキシチタネートなどの有機チタン化合物
を、たとえばエチルアルコール系の溶剤に溶解させた溶
液を用意した。
Example 3 First, a soda lime glass substrate having a thickness of about 5 mm was immersed in a molten potassium salt at about 400 ° C. for 16 hours, and sodium ions were partially exchanged with potassium ions on the surface layer of the soda lime glass substrate. A chemically strengthened glass plate was prepared.
On the other hand, a solution was prepared by dissolving an organotitanium compound such as alkoxy titanate in an ethyl alcohol-based solvent.

【0048】次に、有機チタン化合物の溶液中に化学強
化処理ガラス基板を浸し、一定速度で引き上げてから、
600℃程度の温度に加熱して焼成処理を施して TiO2
の光触媒膜を表面に形成したガラス成形体を得た。な
お、この実施例の場合は、光触媒膜形成溶液の調製,塗
着処理、焼成処理などが比較的簡略化されるため、製造
工程の短縮化が図られる。
Next, the chemically strengthened glass substrate is dipped in a solution of the organotitanium compound and pulled up at a constant speed,
A glass compact having a TiO 2 -based photocatalyst film formed on the surface was obtained by heating at a temperature of about 600 ° C. and performing a baking treatment. In addition, in the case of this embodiment, the preparation of the photocatalyst film forming solution, the coating process, the baking process, etc. are relatively simplified, so that the manufacturing process can be shortened.

【0049】前記光触媒膜付きのガラス成形体を厚さ方
向に切断して、ソーダライムガラス基板の断面状態を検
査したところ、表面がほぼ一様な歪みの発生による強化
層を保持し、かつ光触媒膜の接続状態も強固で、耐剥離
性もすぐれていた。
The glass molded body with the photocatalyst film was cut in the thickness direction, and the cross-sectional state of the soda-lime glass substrate was inspected. The connection of the film was strong and the peeling resistance was excellent.

【0050】また、上記光触媒膜付きのガラス成形体
に、厚さ方向から衝撃を加えても、本来の化学強化処理
ガラスの強度と変わることなく、すぐれた耐衝撃性を有
していた。また、このガラス成形体の光触媒膜面に煙草
のヤニを付着させて、日光の当たるところに吊り下げ放
置して、光触媒膜の触媒作用による分解・除去の状態を
観察したところ、十分な清浄化作用が確認された。
Further, even if the glass molded body with the photocatalyst film was subjected to an impact from the thickness direction, it had an excellent impact resistance without changing from the original strength of the chemically strengthened glass. In addition, when a cigarette tar was attached to the photocatalyst film surface of this glass molded body, it was hung in the sun and left standing, and the state of decomposition and removal by the catalytic action of the photocatalyst film was observed, and it was found that sufficient cleaning was achieved. The action was confirmed.

【0051】上記光触媒膜付きのガラス成形体を、たと
えば自動車の前照灯(照明器具)の前面ガラス(制光
体)として応用した。すなわち、前記図3に準じた構成
において、光源6の発光を反射・集光して放射する反射
鏡7に対向し、器具本体4の光放射部に、前面ガラス
(制光体)8として光触媒膜付きのガラス成形体を装着
・配置した。
The glass molded body with the photocatalyst film was applied, for example, as a front glass (light control body) of an automobile headlight (lighting equipment). That is, in the structure according to FIG. 3, the photocatalyst is provided as a front glass (light control body) 8 on the light emitting portion of the instrument body 4 facing the reflecting mirror 7 that reflects and collects the light emitted from the light source 6. A glass molded body with a film was attached and arranged.

【0052】上記構成の照明器具においては、前面ガラ
ス(制光体)8が強化ガラスで形成されているので、外
力などの衝撃を受けて破損する懸念も解消され、信頼性
の高い照明器具として使用できるだけでなく、前面ガラ
ス8の前面側に浮遊し、光触媒膜に被着もしくは接触し
た有機物成分を容易に分解・除去,脱臭などを兼ねた前
照灯として機能する。しかも、前面ガラス8は、上記し
たように機械的に強化され、かつ光触媒膜の耐剥離性も
すぐれているので、耐久性の高い防汚性前照灯といえ
る。
In the luminaire having the above structure, since the front glass (light control body) 8 is formed of tempered glass, the fear of being damaged by an external force or the like is eliminated, and the luminaire is highly reliable. Not only can it be used, but it also functions as a headlight that also functions to easily decompose / remove and deodorize organic components that float on the front side of the front glass 8 and adhere to or contact the photocatalyst film. Moreover, since the front glass 8 is mechanically reinforced as described above and the photocatalyst film has excellent peeling resistance, it can be said that it is a highly durable antifouling headlight.

【0053】さらに、上記化学強化処理ガラス基板に、
実施例1および実施例2の場合と同様の条件で、光触媒
膜をそれぞれ形成して光触媒膜付きのガラス成形体を作
成し、上記と同様の試験評価を行ったところ、いずれも
同様の結果が認められた。
Further, on the chemically strengthened glass substrate,
Under the same conditions as in Example 1 and Example 2, a photocatalyst film was formed to form a glass molded article with a photocatalyst film, and the same test evaluation as above was performed. Admitted.

【0054】本発明は、上記実施例に限定されるもので
なく、発明の趣旨を逸脱しない範囲でいろいろの変形を
採ることができる。たとえば、ガラス成形体のガラス素
材は、ソーダライムガラス以外に、パイレックスガラス
などでもよく、またその形態,厚さなども用途に応じて
任意に選択できる。
The present invention is not limited to the above embodiments, and various modifications can be made without departing from the spirit of the invention. For example, the glass material of the glass molded body may be Pyrex glass or the like other than soda lime glass, and the form, thickness, etc. can be arbitrarily selected according to the application.

【0055】[0055]

【発明の効果】請求項1の発明によれば、耐衝撃強度な
どにすぐれた構造材などとして機能する一方、表面の光
触媒膜が付着もしくは接触する有機物の分解・除去など
を行うので、耐汚染性や殺菌性によ寄与する建築材,車
両用ガラス材,照明器具部材などとして利用できる。
According to the first aspect of the present invention, while functioning as a structural material having excellent impact resistance, etc., it decomposes and removes organic substances on or to which the photocatalytic film on the surface adheres, so that it is resistant to pollution. It can be used as a building material, a glass material for vehicles, a lighting equipment member, etc.

【0056】請求項2の発明によれば、光触媒膜の劣化
などが防止・抑制されるので、光触媒作用の長寿命化が
図られた光触媒膜付き強化ガラス成形体が提供される。
According to the second aspect of the present invention, deterioration of the photocatalyst film is prevented and suppressed, so that a reinforced glass molded product with a photocatalyst film having a long life of photocatalytic action is provided.

【0057】請求項3および請求項4の発明によれば、
光触媒作用がさらに助長された光触媒膜付き強化ガラス
成形体が提供される。
According to the inventions of claims 3 and 4,
Provided is a reinforced glass molded body with a photocatalyst film, which further promotes the photocatalytic action.

【0058】請求項5の発明によれば、ガラス基体に対
して光触媒膜の密着・接着性が向上するため、耐久性の
すぐれた光触媒膜付き強化ガラス成形体が提供される。
According to the invention of claim 5, since the adhesion and adhesion of the photocatalyst film to the glass substrate are improved, a reinforced glass molded product with a photocatalyst film having excellent durability is provided.

【0059】請求項6発明によれば、耐久性および耐汚
染性や殺菌性を有する照明器具の提供が可能となる。
According to the sixth aspect of the present invention, it is possible to provide a lighting fixture having durability, stain resistance and sterilization.

【0060】請求項7および請求項8の発明によれば、
機械的な強度および耐汚染性や殺菌性を備えた光触媒膜
付き強化ガラス成形体を、歩留まりよく、低コストで提
供できる。
According to the inventions of claims 7 and 8,
It is possible to provide a reinforced glass molded body with a photocatalyst film having mechanical strength, stain resistance and bactericidal property with good yield and at low cost.

【0061】請求項9および請求項10の発明によれば、
急冷処理が容易、かつ一様に行われるので、低コストで
歩留まりよく、光触媒膜付き強化ガラス成形体を提供で
きる。
According to the inventions of claims 9 and 10,
Since the rapid cooling process is performed easily and uniformly, it is possible to provide a reinforced glass molded product with a photocatalyst film at a low cost with a good yield.

【図面の簡単な説明】[Brief description of the drawings]

【図1】第1実施例のガラス成形体の要部構成を模式的
に示す断面図。
FIG. 1 is a cross-sectional view schematically showing a configuration of a main part of a glass molded body according to a first embodiment.

【図2】第2実施例のガラス成形体の要部構成を模式的
に示す断面図。
FIG. 2 is a cross-sectional view schematically showing a main part configuration of a glass molded body according to a second example.

【図3】照明装置の実施例について要部構成を示す断面
図。
FIG. 3 is a cross-sectional view showing a configuration of a main part of an embodiment of a lighting device.

【符号の説明】[Explanation of symbols]

1……ガラス基体 1a……ガラス強化層 2……光触媒膜 3……下地層 4……器具本体 5……光源用ソケット 6……光源 7……反射鏡 8……制光体 1 …… Glass substrate 1a …… Glass strengthening layer 2 …… Photocatalyst film 3 …… Base layer 4 …… Device body 5 …… Light source socket 6 …… Light source 7 …… Reflecting mirror 8 …… Light control body

Claims (10)

【特許請求の範囲】[Claims] 【請求項1】 表面強化処理が施された板状のガラス基
体と;前記ガラス基体の少なくとも一方の表面強化面に
設けられた光触媒作用を有する金属酸化物を主体とした
光触媒膜と;を具備していることを特徴とするガラス成
形体。
1. A plate-shaped glass substrate that has been subjected to a surface strengthening treatment; and a photocatalytic film mainly composed of a metal oxide having a photocatalytic action, which is provided on at least one surface-strengthened surface of the glass substrate. A glass molded body characterized by being.
【請求項2】 光触媒膜とガラス基体との間に SiO2
主体とした下地層が介在していることを特徴とする請求
項1記載のガラス成形体。
2. The glass molded body according to claim 1, wherein an underlayer mainly composed of SiO 2 is interposed between the photocatalyst film and the glass substrate.
【請求項3】 光触媒膜が TiO2 を主体としていること
を特徴とする請求項1もしくは請求項2記載のガラス成
形体。
3. The glass molded body according to claim 1, wherein the photocatalyst film is mainly composed of TiO 2 .
【請求項4】 TiO2 がアナターゼ型結晶であることを
特徴とする請求項3記載のガラス成形体。
4. The glass molded body according to claim 3, wherein TiO 2 is an anatase type crystal.
【請求項5】 光触媒膜が、 P, B,Al,Sb,Sn, Kの
酸化物中の少なくとも1種を含有していることを特徴と
する請求項1ないし請求項4記載いずれかのガラス成形
体。
5. The glass according to claim 1, wherein the photocatalytic film contains at least one kind of oxides of P, B, Al, Sb, Sn and K. Molded body.
【請求項6】 光源と;前記光源に対向して配設された
表面強化ガラス系制光体と;前記光源からの光が到達す
る制光体の対向面および反対向面の少なくともいずか一
方の面に形成された光触媒作用を有する金属酸化物を主
体とした光触媒膜と;を具備していることを特徴とする
照明器具。
6. A light source; a surface-strengthened glass-based light-suppressing body that is disposed so as to face the light source; A photocatalyst film mainly composed of a metal oxide having a photocatalytic action formed on one surface;
【請求項7】 成形ガラス基体の少なくとも一方の面に
光触媒成分を含む液を塗布する工程と;前記成形ガラス
基体をガラスの軟化点付近の温度まで加熱し、光触媒成
分を焼成してからほぼ一様な急冷処理を施して、成形ガ
ラス基体面に歪みの発生によって強化層を設ける工程
と;を有することを特徴とするガラス成形体の製造方
法。
7. A step of applying a liquid containing a photocatalyst component to at least one surface of the shaped glass substrate; heating the shaped glass substrate to a temperature near the softening point of the glass, and calcining the photocatalyst component to almost one step. And a step of providing a strengthening layer on the surface of the molded glass substrate by the occurrence of strain as described above, and a method for producing a glass molded body.
【請求項8】 成形ガラス基体の少なくとも一方の面に
光触媒成分を含む液を塗布する工程と;前記成形ガラス
基体面に塗布した光触媒成分を加熱によって、一次焼成
する工程と;前記成形ガラス基体をガラスの軟化点付近
の温度まで加熱し、光触媒成分を焼成してからほぼ一様
な急冷処理を施して、成形ガラス基体面に歪みの発生に
よって強化層を設ける工程と;を有することを特徴とす
るガラス成形体の製造方法。
8. A step of applying a liquid containing a photocatalyst component to at least one surface of a shaped glass substrate; a step of primarily firing the photocatalyst component applied to the surface of the shaped glass substrate by heating; Heating to a temperature near the softening point of the glass, firing the photocatalyst component, and then subjecting it to a substantially uniform quenching treatment to provide a strengthened layer on the surface of the shaped glass substrate due to strain, A method for producing a molded glass article.
【請求項9】 急冷処理を、気体の一様な吹き付けで行
うことを特徴とする請求項7もしくは請求項8記載のガ
ラス成形体の製造方法。
9. The method for producing a glass molded article according to claim 7, wherein the quenching treatment is performed by uniformly blowing a gas.
【請求項10】 急冷処理の気体が、空気もしくは空気
を主体とした気体であることを特徴とする請求項9記載
のガラス成形体の製造方法。
10. The method for producing a glass molded body according to claim 9, wherein the gas for the quenching treatment is air or a gas mainly containing air.
JP33543395A 1995-07-31 1995-12-22 Method for producing glass molded body Expired - Lifetime JP4295833B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP33543395A JP4295833B2 (en) 1995-07-31 1995-12-22 Method for producing glass molded body

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP19442495 1995-07-31
JP7-194424 1995-07-31
JP33543395A JP4295833B2 (en) 1995-07-31 1995-12-22 Method for producing glass molded body

Publications (2)

Publication Number Publication Date
JPH09100140A true JPH09100140A (en) 1997-04-15
JP4295833B2 JP4295833B2 (en) 2009-07-15

Family

ID=26508490

Family Applications (1)

Application Number Title Priority Date Filing Date
JP33543395A Expired - Lifetime JP4295833B2 (en) 1995-07-31 1995-12-22 Method for producing glass molded body

Country Status (1)

Country Link
JP (1) JP4295833B2 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0887104A1 (en) * 1996-12-09 1998-12-30 Toshiba Lighting & Technology Corporation Photocatalyst, light source and lighting device
WO2001040705A1 (en) * 1999-12-03 2001-06-07 The Dow Chemical Company Self-cleaning automotive head lamp
JP2003305371A (en) * 1996-09-20 2003-10-28 Hitachi Ltd Photocatalyst thin film and article equipped therewith
CN114315170A (en) * 2020-10-10 2022-04-12 科立视材料科技有限公司 Antibacterial impact-resistant safety glass and preparation method thereof

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS54106527A (en) * 1977-12-23 1979-08-21 Bfg Glassgroup Hrat reflecting glass plate and preparation thereof
JPH01169866A (en) * 1987-12-25 1989-07-05 Hitachi Ltd Discharge lamp
JPH03232745A (en) * 1989-08-01 1991-10-16 Asahi Glass Co Ltd Electrically conductive glass and production thereof
JPH0559562A (en) * 1991-08-30 1993-03-09 Hitachi Ltd Production of titanium oxide thin film and production of photochemical reactor by using this thin film
JPH07100378A (en) * 1993-09-30 1995-04-18 Agency Of Ind Science & Technol Photocatalyst of titanium oxide thin film and its production
JPH07111104A (en) * 1992-08-14 1995-04-25 Akira Fujishima Lighting system
JPH07171408A (en) * 1993-06-28 1995-07-11 Ishihara Sangyo Kaisha Ltd Photocatalytic body and its production

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS54106527A (en) * 1977-12-23 1979-08-21 Bfg Glassgroup Hrat reflecting glass plate and preparation thereof
JPH01169866A (en) * 1987-12-25 1989-07-05 Hitachi Ltd Discharge lamp
JPH03232745A (en) * 1989-08-01 1991-10-16 Asahi Glass Co Ltd Electrically conductive glass and production thereof
JPH0559562A (en) * 1991-08-30 1993-03-09 Hitachi Ltd Production of titanium oxide thin film and production of photochemical reactor by using this thin film
JPH07111104A (en) * 1992-08-14 1995-04-25 Akira Fujishima Lighting system
JPH07171408A (en) * 1993-06-28 1995-07-11 Ishihara Sangyo Kaisha Ltd Photocatalytic body and its production
JPH07100378A (en) * 1993-09-30 1995-04-18 Agency Of Ind Science & Technol Photocatalyst of titanium oxide thin film and its production

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003305371A (en) * 1996-09-20 2003-10-28 Hitachi Ltd Photocatalyst thin film and article equipped therewith
EP0887104A1 (en) * 1996-12-09 1998-12-30 Toshiba Lighting & Technology Corporation Photocatalyst, light source and lighting device
EP0887104A4 (en) * 1996-12-09 2001-01-10 Toshiba Lighting & Technology Photocatalyst, light source and lighting device
WO2001040705A1 (en) * 1999-12-03 2001-06-07 The Dow Chemical Company Self-cleaning automotive head lamp
CN114315170A (en) * 2020-10-10 2022-04-12 科立视材料科技有限公司 Antibacterial impact-resistant safety glass and preparation method thereof

Also Published As

Publication number Publication date
JP4295833B2 (en) 2009-07-15

Similar Documents

Publication Publication Date Title
JP3852284B2 (en) Method for producing functional material having photocatalytic function and apparatus therefor
EP1157741B1 (en) Photocatalyst composite and process for producing the same
KR100357482B1 (en) Multi-functional material with photo-catalytic functions and method of manufacturing same
CA2222869C (en) Photocatalytic body and method for making same
JP4121377B2 (en) Method for forming antifouling coating film
JP4564018B2 (en) Self cleaning lighting equipment
JPH09231849A (en) Insulator and dirt preventing method therefore
CZ301921B6 (en) Use of composite material for removing nitrogen oxides, ammonia gas, carbon monooxide and/or sulfur oxides from air
CN1401085A (en) Antiforging element and method for forming same
JPH0898876A (en) Multifunctional material having antimicrobial property and its production
JPH09100140A (en) Glass formed body, lighting fixture and production of glass formed body
JP2000513755A (en) Organic hazardous substance removal system and method therefor
JP3246235B2 (en) Multifunctional material having photocatalytic function and method for producing the same
KR100308818B1 (en) Hydrophilic coating glass coated with porous thin layer of TiO2
JP3794067B2 (en) Method for producing photocatalyst composition
KR100631104B1 (en) Hydrophilic glass coated with metal oxide and method for producing it
JP3869174B2 (en) Bent glass with hydrophilic film and method for producing the same
JP3225761B2 (en) Multifunctional material with photocatalytic function
JP2001276613A (en) Photocatalyst body and functional body
JP2003027000A (en) Photocatalytic film and its manufacturing method
JP2000038686A (en) Metal plate excellent in photocatalytic property and processability
CN102215964A (en) A method to produce a photocatalytic surface, including layers of sno2 and tio2

Legal Events

Date Code Title Description
A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20050915

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20050927

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20051128

A02 Decision of refusal

Free format text: JAPANESE INTERMEDIATE CODE: A02

Effective date: 20060411

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20060511

A911 Transfer to examiner for re-examination before appeal (zenchi)

Free format text: JAPANESE INTERMEDIATE CODE: A911

Effective date: 20060704

A912 Re-examination (zenchi) completed and case transferred to appeal board

Free format text: JAPANESE INTERMEDIATE CODE: A912

Effective date: 20060818

RD02 Notification of acceptance of power of attorney

Free format text: JAPANESE INTERMEDIATE CODE: A7422

Effective date: 20070613

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20070620

RD04 Notification of resignation of power of attorney

Free format text: JAPANESE INTERMEDIATE CODE: A7424

Effective date: 20070820

RD04 Notification of resignation of power of attorney

Free format text: JAPANESE INTERMEDIATE CODE: A7424

Effective date: 20081224

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20090302

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20090413

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120417

Year of fee payment: 3

R150 Certificate of patent or registration of utility model

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120417

Year of fee payment: 3

S531 Written request for registration of change of domicile

Free format text: JAPANESE INTERMEDIATE CODE: R313531

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120417

Year of fee payment: 3

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120417

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130417

Year of fee payment: 4

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130417

Year of fee payment: 4

EXPY Cancellation because of completion of term