JPH0885158A - Manufacture of tubular unit with fiber-reinforced resin flange - Google Patents

Manufacture of tubular unit with fiber-reinforced resin flange

Info

Publication number
JPH0885158A
JPH0885158A JP6223099A JP22309994A JPH0885158A JP H0885158 A JPH0885158 A JP H0885158A JP 6223099 A JP6223099 A JP 6223099A JP 22309994 A JP22309994 A JP 22309994A JP H0885158 A JPH0885158 A JP H0885158A
Authority
JP
Japan
Prior art keywords
flange
mandrel
resin
fiber material
uncured
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP6223099A
Other languages
Japanese (ja)
Other versions
JP3418459B2 (en
Inventor
Nobuhiro Goto
信弘 後藤
Hirohide Nakagawa
裕英 中川
Kimitoku Takao
公徳 高尾
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sekisui Chemical Co Ltd
Original Assignee
Sekisui Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sekisui Chemical Co Ltd filed Critical Sekisui Chemical Co Ltd
Priority to JP22309994A priority Critical patent/JP3418459B2/en
Publication of JPH0885158A publication Critical patent/JPH0885158A/en
Application granted granted Critical
Publication of JP3418459B2 publication Critical patent/JP3418459B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PURPOSE: To manufacture a tubular unit with a fiber' reinforced resin flange with excellent productivity by preventing blushing in the unit with the flange in which the damage of the flange can be sufficiently avoided. CONSTITUTION: The method for manufacturing a tubular unit with fiber- reinforced resin flange comprises the steps of winding to laminate a material on a mandrel 1 having a collar plate 15 at one end side and coupled to a rotary unit at one end side to form an uncured tube body 210, disposing the material winding position at the final time of the forming at the plate 15 side, then mounting a template 51 on the uncured tube body 210, further winding the material between the plate 15 and the template 51 to form an uncured flange, then curing the entire resin by heating, and then releasing the template 51 and the mandrel 1.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は繊維強化樹脂製フランジ
付管状体、例えば、繊維強化樹脂製フランジ付管継手の
製造方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a fiber-reinforced resin flanged tubular body, for example, a fiber-reinforced resin flanged pipe joint.

【0002】[0002]

【従来の技術】従来、繊維強化樹脂(以下、FRPと称
する)製のフランジ付管を製造する場合、FRP製フラ
ンジ部材を別途製作し、このFRP製フランジ部材を既
に成形硬化したFRP管に接着すること(例えば、特公
平2−29916号公報)、または、既に成形硬化した
FRP管の端部にフランジ形成用の2枚の型板を装着
し、これらの型板間を埋めるようにして硬化性樹脂含浸
繊維材を巻回し、この巻回体の樹脂を硬化後、型板を脱
型すること(例えば、特開平2−300592号公報)
等が公知である。
2. Description of the Related Art Conventionally, in the case of manufacturing a flanged pipe made of fiber reinforced resin (hereinafter referred to as FRP), a FRP flange member is separately manufactured and the FRP flange member is bonded to an already molded and cured FRP pipe. (For example, Japanese Examined Patent Publication No. 2-29916), or by mounting two template plates for forming a flange on the end of the FRP tube that has already been molded and cured, and curing by filling the space between these template plates. A fibrous material impregnated with a water-soluble resin, cure the resin of the wound body, and then remove the template (for example, Japanese Patent Laid-Open No. 2-300592).
Etc. are known.

【0003】周知の通り、FRP製管状体を、高圧下、
特に脈動負荷条件下で使用すると、例えば、水道管の管
継手として使用すると、内部の水が発汗状に漏水する現
象、すなわちウィ−ピング現象が発生し、このウィ−ピ
ング現象によって管の使用内圧が制限されることが多
い。
As is well known, a FRP tubular body is
In particular, when used under pulsating load conditions, for example, when used as a pipe joint for a water pipe, a phenomenon that internal water leaks in a sweating state, that is, a weeping phenomenon occurs, and this weeping phenomenon causes the internal pressure of the pipe to be used. Are often limited.

【0004】[0004]

【発明が解決しようとする課題】上記従来のFRP製フ
ランジ付管においては、管本体部とフランジ部との界面
が、硬化体同士の接着剤による接着、または硬化体への
FRP材の硬化接着により構成されており、所謂、2次
接着であって、高分子鎖の絡み合いによる有効な相互拡
散的結合が期待し難いために、その界面の強度、特に剪
断強度は充分とは言い難い。この場合でも、使用内圧が
FRP管本体部のウィ−ピングにより決まってしまえ
ば、上記した従来のFRP製フランジ付管でも、フラン
ジ部の破壊が問題となることはない。
In the above-mentioned conventional FRP flanged pipe, the interface between the pipe body and the flange is adhered by an adhesive agent between cured bodies or the FRP material is cured and adhered to the cured body. Since it is so-called secondary adhesion, and it is difficult to expect effective interdiffusive bonding due to entanglement of polymer chains, the strength of the interface, particularly the shear strength, cannot be said to be sufficient. Even in this case, if the internal pressure to be used is determined by the weeping of the FRP pipe main body, even the above-described conventional FRP flanged pipe does not cause a problem of flange breakage.

【0005】しかしながら、FRP管本体部にウィ−ピ
ング発生防止手段を付加する場合は、使用内圧の増大の
結果、管本体部とフランジ部との界面破壊が問題となる
ケ−スが多くなると推定される。
However, when the weeping preventing means is added to the FRP pipe main body, it is presumed that there are many cases in which the interface breakdown between the pipe main body and the flange becomes a problem as a result of an increase in the internal pressure used. To be done.

【0006】また、FRPのマトリックスとして熱硬化
性樹脂を使用する以上、樹脂の硬化収縮に起因する支障
が不可避であり、通常、熱硬化性樹脂と相溶性の良い低
収縮化剤を混合して低収縮化を図っているが、この場
合、低収縮効果が最大の型板密着部分に大なる応力が発
生し、層間剥離が惹起され、光の透過性が低下し、剥離
界面での光反射により白色化することがあり、上記の成
形硬化したFRP管にフランジ成形用の型板を装着し、
それらの型板間に硬化性樹脂含浸繊維材を巻回し、その
巻回体の硬化後、型板を離型する場合(例えば、特開平
2−300592号公報)では、硬化時や離型時に、F
RPフランジ部と型板との界面やFRPフランジ部と既
硬化管本体との界面に過大な応力が作用し、白化が発生
し易く、特に、顔料を用いている場合は、白化部分と他
の部分との色の差が顕著となって、後でゲルコ−ト塗装
が余儀なくされることが多い。
Further, since the thermosetting resin is used as the matrix of the FRP, troubles due to curing shrinkage of the resin are unavoidable. Usually, a thermosetting resin and a low-contraction agent having good compatibility are mixed. Although we are aiming for low shrinkage, in this case, large stress is generated in the template contact area where the low shrinkage effect is maximum, delamination is caused, light transmission is reduced, and light reflection at the peeling interface It may turn white due to the above, and a template for flange molding is attached to the above-mentioned molded and cured FRP pipe,
When a curable resin-impregnated fiber material is wound between these mold plates, and the mold plate is released after curing of the wound body (for example, Japanese Patent Laid-Open No. 2-300592), at the time of curing or releasing. , F
Excessive stress acts on the interface between the RP flange portion and the template and the interface between the FRP flange portion and the pre-cured tube body, and whitening is likely to occur. Especially when a pigment is used, the whitening portion and other The difference in color from the part becomes noticeable, and gel coat coating is often unavoidable later.

【0007】更に、上記何れの公知例においても、管本
体部の成形工程とフランジ部の成形工程との連続化を図
ることが難しく、生産性に問題があり、また、上記何れ
の公知例においても、管本体部とフランジ部とを別々に
硬化しているので、硬化工程上、重複乃至は無駄があ
り、更に、硬化が終了するまで型板を次ぎの成形に使用
できず、型板の回転率が悪く、このことも、低生産性の
原因となっている。
Furthermore, in any of the above-mentioned publicly known examples, it is difficult to make the molding process of the pipe main body part and the molding process of the flange part continuous, and there is a problem in productivity. However, since the tube body and the flange are separately cured, there is duplication or waste in the curing process, and the template cannot be used for the next molding until the curing is completed. The turnover rate is poor, which also causes low productivity.

【0008】本発明の目的は、FRP管本体部にウィ−
ピング発生防止手段を付加してFRP管の使用内圧を高
くする場合でも、フランジ部での破壊を充分に回避でき
る繊維強化樹脂製フランジ付管状体を良好な生産性で製
造できる繊維強化樹脂製フランジ付管状体の製造方法を
提供することにある。
The object of the present invention is to install a wire in the FRP tube body.
A fiber-reinforced resin flange capable of producing a tubular body with a fiber-reinforced resin flange with good productivity, which is capable of sufficiently avoiding breakage at the flange portion even when a ping generation preventing means is added to increase the working internal pressure of the FRP pipe. It is intended to provide a method for manufacturing a tubular body with a cover.

【0009】更に、本発明の目的は、FRP管本体部に
ウィ−ピング発生防止手段を付加してFRP管の使用内
圧を高くする場合でも、フランジ部での破壊を充分に回
避できる繊維強化樹脂製フランジ付管状体を良好な生産
性で、しかも、白化をよく防止して製造できる繊維強化
樹脂製フランジ付管状体の製造方法を提供することにあ
る。
Further, an object of the present invention is to provide a fiber reinforced resin capable of sufficiently avoiding breakage at the flange portion even when the internal pressure of the FRP pipe is increased by adding a weeping generation preventing means to the FRP pipe main body portion. It is an object of the present invention to provide a method for producing a tubular body with a flange made of a fiber-reinforced resin, which is capable of producing a tubular body with a flange made of fiber with good productivity and also with good prevention of whitening.

【0010】[0010]

【課題を解決するための手段】本願の請求項1または請
求項2に係る繊維強化樹脂製フランジ付管状体の製造方
法は、一端側に鍔板を有し該一端側を回転機に連結した
マンドレルに、フィ−ドアイからの硬化性樹脂含浸繊維
材を巻回積層して未硬化の管本体部を形成し、この形成
の最終時における硬化性樹脂含浸繊維材の巻き付け箇所
を鍔板側に位置させ、次いで、フランジ部形成用の型板
を、その硬化性樹脂含浸繊維材を上記鍔板とで挾んで上
記未硬化の管本体部上に装着し、更に、これらの鍔板と
型板間に上記フィ−ドアイからの硬化性樹脂含浸繊維材
を巻回して未硬化のフランジ部を形成し、而るのち、加
熱により全体の樹脂を硬化させ、その後、型板並びにマ
ンドレルを脱型するか、上記と同様にして未硬化のフラ
ンジ部を形成し、而るのち、型板を取外したうえで、加
熱により全体の樹脂を硬化させ、その後、マンドレルを
脱型することを特徴とする構成である。
The method for manufacturing a tubular body with a fiber reinforced resin flange according to claim 1 or 2 of the present application has a collar plate on one end side and connects the one end side to a rotating machine. The curable resin-impregnated fiber material from the feeder eye is wound and laminated on the mandrel to form an uncured tube body, and the winding point of the curable resin-impregnated fiber material at the end of this formation is on the collar plate side. Then, the template for forming the flange is sandwiched with the curable resin-impregnated fibrous material together with the collar plate and mounted on the uncured pipe main body. A curable resin-impregnated fiber material from the above feed eye is wound in between to form an uncured flange portion, after which the entire resin is cured by heating, and then the template and mandrel are demolded. Or, form an uncured flange in the same manner as above, Runochi, upon removal of the template to cure the whole of the resin by heating, then, is a construction characterized by demolding the mandrel.

【0011】本願の請求項3に係る繊維強化樹脂製フラ
ンジ付管状体の製造方法は、一端側に鍔板を有するマン
ドレルに、フィ−ドアイからの硬化性樹脂含浸繊維材を
巻回積層して未硬化の管本体部を形成し、この形成の最
終時における硬化性樹脂含浸繊維材の巻き付け箇所を鍔
板側に位置させ、次いで、フランジ部形成用の割り型板
を、その硬化性樹脂含浸繊維材を上記鍔板とで挾んで上
記未硬化の管本体部上に抱着し、更に、これらの鍔板と
型板間に上記フィ−ドアイからの硬化性樹脂含浸繊維材
を巻回して未硬化のフランジ部を形成し、而るのち、割
り型板を取外したうえで、加熱により全体の樹脂を硬化
させ、その後、マンドレルを脱型することを特徴とする
構成である。
According to a third aspect of the present invention, in a method for manufacturing a tubular body with a fiber reinforced resin flange, a curable resin-impregnated fiber material from a feeder eye is wound and laminated on a mandrel having a collar plate on one end side. Form the uncured tube body, position the winding point of the curable resin-impregnated fiber material at the end of this formation on the collar plate side, and then insert the split mold plate for flange formation into the curable resin impregnation. The fibrous material is sandwiched between the brim board and the uncured tube main body portion, and the curable resin-impregnated fibrous material from the feeding eye is wound between the brim board and the template. An uncured flange is formed, after which the split mold plate is removed, the entire resin is cured by heating, and then the mandrel is released from the mold.

【0012】以下、本発明の構成を図面を参照しつつ説
明する。図1の(イ)は、本発明の繊維強化樹脂製フラ
ンジ付管状体の製造方法において使用する通常のフィラ
メントワインディング(以下、FWと称する)装置の概
略を示し、連続繊維材がボビン11から引き出され、こ
の連続繊維材に樹脂含浸槽12において硬化性樹脂が含
浸され、この硬化性樹脂含浸連続繊維材が、図1の
(ロ)にも示すように、フィ−ドアイ13を経て、回転
機14により回転中のマンドレル1に巻回積層されてい
く。
The structure of the present invention will be described below with reference to the drawings. FIG. 1A shows an outline of an ordinary filament winding (hereinafter, referred to as FW) apparatus used in the method for producing a tubular body with a fiber-reinforced resin flange according to the present invention, in which a continuous fiber material is drawn from a bobbin 11. Then, the continuous fiber material is impregnated with a curable resin in a resin impregnation tank 12, and the curable resin-impregnated continuous fiber material passes through a feeder eye 13 and a rotary machine as shown in FIG. The mandrel 1 which is rotating is wound and laminated by 14.

【0013】上記フィ−ドアイ13においては、図1の
(ロ)に示すように、製品であるFRP製のフランジ付
管状体に応じて、硬化性樹脂含浸繊維材を所定の巻き付
け角度並びに積層層数で巻回し得るように、マンドレル
1の回転軸に平行なX軸方向の正逆走行、このX軸に対
するY軸方向の正逆走行、更にZ軸方向の正逆走行、Z
軸に垂直な面での正逆回転(U運動)並びにY軸に垂直
な面での正逆回転(V運動)等が可能とされている。
In the feed eye 13, as shown in FIG. 1B, a curable resin-impregnated fiber material is wound at a predetermined winding angle and in a laminated layer in accordance with the FRP-made tubular body with a flange. So that it can be wound in several numbers, forward and reverse running in the X axis direction parallel to the rotation axis of the mandrel 1, forward and reverse running in the Y axis direction with respect to this X axis, and forward and reverse running in the Z axis direction, Z
Forward / reverse rotation (U movement) on a plane perpendicular to the axis and forward / reverse rotation (V movement) on a plane perpendicular to the Y axis are possible.

【0014】これらの走行・回転の制御には通常、サ−
ボモ−タが使用される。制御方式としては、近接スイッ
チ等を使用したフィ−ドバック方式、予め移動座標を記
憶させたプログラムに従いコンピュ−タで制御するティ
−チインプレ−バック方式等が使用される。
Normally, a servo is used to control these running and rotating.
Vomoters are used. As a control method, a feedback method using a proximity switch or the like, or a teach-in playback method in which a computer controls a moving coordinate in advance according to a program are used.

【0015】図2は本発明の製造方法の製造対象物であ
る繊維強化樹脂製フランジ付管状体の一例としてのFR
P製のフランジ付管継手2を示している。図2におい
て、21はFRP製の継手本体部である。20は受口内
面に固着したウィ−ピング防止用成形体であり、ゴムリ
ング装着溝並びに抜け止めリング装着溝を備えている。
22は継手本体部21の後端に設けたFRP製のフラン
ジ部である。
FIG. 2 shows a FR as an example of a tubular body with a flange made of fiber reinforced resin, which is an object to be manufactured by the manufacturing method of the present invention.
The pipe joint 2 with a flange made of P is shown. In FIG. 2, reference numeral 21 is a joint main body made of FRP. Reference numeral 20 is a molded body for preventing weeping which is fixed to the inner surface of the receiving port, and has a rubber ring mounting groove and a retaining ring mounting groove.
Reference numeral 22 denotes a FRP flange portion provided at the rear end of the joint body 21.

【0016】このフランジ付管継手による管の接続にお
いては、図3に示すように、一端にフランジ31を有す
る管32、例えば、水道管用鋳鉄管の管端フランジに当
該管継手2のフランジ部22がパッキング33を介して
ボルト34で連結され、当該管継手2の受口に水道管用
FRP管35がゴムリング36並びに抜け止めリング3
7を介し差し込み方式により接続される。この場合、ウ
ィ−ピング防止用成形体20は、管継手2のFRP面へ
の抜け止めリング37、ゴムリング36、水道管用FR
P管先端部等の直接接触によるFRPのマイクロクラッ
クを阻止し、かつ成形体2自体の優れた水密性によって
管継手2のウィ−ピング現象を防止し、使用内圧の高圧
化を可能にしている。
In connection of the pipe with the flanged pipe joint, as shown in FIG. 3, a pipe 32 having a flange 31 at one end, for example, a pipe end flange of a cast iron pipe for water pipes, is provided with a flange portion 22 of the pipe joint 2. Are connected by a bolt 34 via a packing 33, and a water pipe FRP pipe 35 is attached to a receiving port of the pipe joint 2 with a rubber ring 36 and a retaining ring 3.
It is connected by a plug-in method through 7. In this case, the weeping prevention molded body 20 includes the retaining ring 37 on the FRP surface of the pipe joint 2, the rubber ring 36, and the water pipe FR.
It prevents microcracks of FRP due to direct contact with the end of the P pipe, etc., and prevents the pipe joint 2 from weeping due to the excellent water-tightness of the molded body 2 itself, enabling a high internal pressure to be used. .

【0017】請求項1記載の発明により上記したフラン
ジ付管継手を製造するには、まず、図4の(イ)に示す
ように、一端側に鍔部15を有し、他端に繊維係止用治
具41を着脱自在に取付けたマンドレル1の他端部上に
ウィ−ピング防止用成形体20をスペ−サ42を介して
支着し、該マンドレル1の一端側の中心軸111をFW
装置の回転機〔図1の(ロ)の14〕の軸に連結する。
In order to manufacture the above-mentioned flanged pipe joint according to the first aspect of the present invention, first, as shown in FIG. 4 (a), a flange portion 15 is provided on one end side and a fiber joint is provided on the other end side. On the other end of the mandrel 1 to which the stopping jig 41 is detachably attached, the weeping prevention molded body 20 is supported via a spacer 42, and the central shaft 111 on one end side of the mandrel 1 is FW.
It is connected to the shaft of the rotating machine [14 in Fig. 1B] of the device.

【0018】ついで、同上FW装置における、ボビンよ
り連続繊維材を引き出し、この繊維材を樹脂含浸槽に通
して硬化性樹脂の含浸を行い、この硬化性樹脂含浸繊維
材aを、図4の(ロ)に示すように、フィ−ドアイ13
の少なくともX軸方向のトラバ−ス走行のもとで、回転
中のマンドレル1に巻回し、各繊維係止用治具41のピ
ンへの引っ掛けにより巻き返しを行って、所定の巻き付
け角度、所定の積層層数で巻回積層して、未硬化の管継
手本体部210を形成していく。この場合、マンドレル
1の一端側における鍔板を越えて繊維が巻き付けられる
ようなことがなく、また、繊維係止用治具41のピンの
ために、マンドレル1の他端側の突出軸112に繊維が
巻き付けられるようなこともなく、後述する硬化終了後
でのマンドレル再使用時での固着硬化FRPの除去が不
要となり、その再使用を容易に行い得る(通常、繊維係
止用治具は、一回ごとに、取り替えられる)。
Next, in the same FW apparatus, continuous fiber material is pulled out from the bobbin, and the fiber material is passed through a resin impregnation tank to be impregnated with a curable resin. The curable resin-impregnated fiber material a is shown in FIG. As shown in (b), feed eye 13
Under traversing at least in the X-axis direction, it is wound around the rotating mandrel 1 and is rewound by being hooked on the pins of the fiber locking jigs 41 to give a predetermined winding angle and a predetermined winding angle. The uncured pipe joint main body 210 is formed by winding and laminating in the number of laminated layers. In this case, the fiber is not wound around the collar plate on the one end side of the mandrel 1, and because of the pin of the fiber locking jig 41, it is attached to the protruding shaft 112 on the other end side of the mandrel 1. There is no need to wind the fibers, and it is not necessary to remove the adhered and hardened FRP at the time of reusing the mandrel after the completion of curing, which will be described later. , Each time it is replaced).

【0019】そして、この未硬化の管継手本体部210
の形成の最終時において、硬化性樹脂含浸繊維材aが未
硬化管継手本体部210の鍔板15側に到来したとき
に、一旦、マンドレル1の回転を停止し、図4の(ハ)
に示すように、フランジ形成用の型板51を鍔板15の
手前の位置にて管継手本体部210上に装着し、フィ−
ドアイ13から未硬化管継手本体部210に至る硬化性
樹脂含浸繊維材aの管継手本体部近傍部分a’をこれら
の型板51と鍔板15との間に挾み込む。型板51に
は、図4の(ハ)に示すように、ア−ム52付きのもの
を使用し、このア−ムをマンドレル1の他端側の突出軸
112にボルト締めでクランプすることができる(突出
軸112への樹脂含浸繊維材の巻着がないので、クラン
プは容易である)。
The uncured pipe joint body 210
When the curable resin-impregnated fibrous material a reaches the collar plate 15 side of the uncured pipe joint main body 210 at the final stage of the formation of (1), the mandrel 1 is temporarily stopped from rotating, and (c) in FIG.
As shown in FIG. 5, a flange forming template 51 is mounted on the pipe joint main body 210 at a position before the collar plate 15, and a flange is formed.
A portion a ′ of the curable resin-impregnated fiber material a in the vicinity of the pipe joint main body portion extending from the dough eye 13 to the uncured pipe joint main body portion 210 is sandwiched between the template 51 and the collar plate 15. As shown in FIG. 4C, a template 51 having an arm 52 is used, and the arm is clamped to the projecting shaft 112 on the other end side of the mandrel 1 by bolting. (Because there is no winding of the resin-impregnated fiber material around the protruding shaft 112, clamping is easy).

【0020】この型板51と未硬化管継手本体部210
との接触面や型板51の内側面並びに鍔板15の内側面
には、脱型を容易にするために、離型剤を塗布すること
が好ましい。
The template 51 and the uncured pipe joint body 210
A release agent is preferably applied to the contact surface with the mold plate 51, the inner surface of the mold plate 51, and the inner surface of the collar plate 15 in order to facilitate demolding.

【0021】上記のようにして、型板51を装着すれ
ば、マンドレル1の回転を再開し、型板と鍔板との間に
硬化性樹脂含浸繊維材を通常は円周巻で巻き付けて未硬
化のフランジ部を形成する。
When the template 51 is mounted as described above, the rotation of the mandrel 1 is restarted, and the curable resin-impregnated fiber material is usually wound in a circumferential winding between the template and the collar plate. Form a cured flange.

【0022】而るのちは、未硬化の半製品をマンドレル
と共に加熱炉に搬入し、樹脂を硬化させ、この硬化体か
ら型板並びにマンドレルを脱型し、硬化体両端のトリミ
ングを行い、これにて、FRP製のフランジ付管継手の
製造を終了する。
After that, the uncured semi-finished product is carried into the heating furnace together with the mandrel, the resin is cured, the template and the mandrel are demolded from the cured product, and both ends of the cured product are trimmed. Then, the production of the FRP flanged pipe joint is completed.

【0023】請求項2記載の発明によって上記のFRP
製フランジ付管継手を製造するには、上記と同様にし
て、未硬化のFRPフランジ部の形成までを行い、この
未硬化のFRPフランジ部の形成後は、型板51を取り
外した状態で未硬化の半製品をマンドレルと共に加熱炉
に搬入し、樹脂を硬化させ、この硬化体からマンドレル
を脱型し、硬化体両端のトリミングを行い、これにて、
FRP製のフランジ付管継手の製造を終了する。
The above FRP according to the invention of claim 2
In order to manufacture a flanged pipe joint, the uncured FRP flange portion is formed in the same manner as above, and after the formation of this uncured FRP flange portion, the template 51 is not removed yet. The semi-finished product of curing is carried into the heating furnace together with the mandrel, the resin is cured, the mandrel is demolded from this cured product, and both ends of the cured product are trimmed.
Finished manufacturing FRP flanged pipe joints.

【0024】請求項3記載の発明によって上記のFRP
製フランジ付管継手を製造するには、図5の(イ)に示
すように、片端側(FW装置の回転機の軸に連結される
側、またはその反対側の何れかの側)に鍔部15を有
し、他端に繊維係止用治具41を着脱自在に取付けたマ
ンドレル1の他端部上にウィ−ピング防止用成形体20
をスペ−サ42を介して支着したうえで、前記と同様、
硬化性樹脂含浸繊維材aをフィ−ドアイ13の少なくと
もX軸方向のトラバ−ス走行のもとで、回転中のマンド
レル1に巻回し、各繊維係止用治具41のピンへの引っ
掛けにより巻き返しを行って、所定の巻き付け角度、所
定の積層層数で巻回積層して、未硬化の管継手本体部2
10を形成し、この未硬化の管継手本体部210の形成
の最終時において、硬化性樹脂含浸繊維材aが未硬化管
継手本体部210の鍔板15側に到来したときに、一
旦、マンドレル1の回転を停止し、図5の(ロ)に示す
ように、図6に示すようなフランジ形成用の割り型板5
10(図示の2つ割りが好ましいが、2っ割り以上の割
り構造とすることも可能である)を鍔板15の手前の位
置にて管継手本体部210上に抱着し(耳部511をボ
ルト締めすることにより抱着することができる)、フィ
−ドアイ13から未硬化管継手本体部210に至る硬化
性樹脂含浸繊維材aの管継手本体部近傍部分a’を型板
510と鍔板15との間に挾み込み(割り型板51には
ア−ム52付きのものを使用し、このア−ムをマンドレ
ル軸111にクランプすることが好ましい)、更に、マ
ンドレル1の回転を再開し、型板510と鍔板15との
間に硬化性樹脂含浸繊維材aを通常は円周巻で巻き付け
て未硬化のフランジ部を形成し、この未硬化のFRPフ
ランジ部の形成後は、型板510を取り外した状態で未
硬化の半製品をマンドレルと共に加熱炉に搬入し、樹脂
を硬化させ、この硬化体からマンドレルを脱型し、硬化
体両端のトリミングを行い、これにて、FRP製のフラ
ンジ付管継手の製造を終了する。
The above FRP according to the invention of claim 3
In order to manufacture a flanged pipe joint, as shown in FIG. 5A, a flange is provided on one end side (either the side connected to the shaft of the rotating machine of the FW device or the opposite side). Molded body 20 for preventing weeping is provided on the other end of the mandrel 1 having the portion 15 and the fiber locking jig 41 removably attached to the other end.
After attaching via the spacer 42,
The curable resin-impregnated fiber material a is wound around the rotating mandrel 1 while traversing the feed eye 13 in at least the X-axis direction, and hooked on the pin of each fiber locking jig 41. The uncured pipe joint body 2 is rewound and wound and laminated with a predetermined winding angle and a predetermined number of laminated layers.
10 is formed, and when the curable resin-impregnated fiber material a reaches the collar plate 15 side of the uncured pipe joint body 210 at the final stage of forming the uncured pipe joint body 210, the mandrel is temporarily 1 is stopped, and as shown in FIG. 5B, the split mold plate 5 for flange formation as shown in FIG.
Ten pieces (preferably two pieces shown in the drawing are preferable, but it is also possible to make a split structure of two or more pieces) on the pipe joint main body 210 at a position before the collar plate 15 (the ear portion 511). Can be embraced by bolting), and the portion a ′ near the pipe joint main body portion of the curable resin-impregnated fiber material a extending from the feed eye 13 to the uncured pipe joint main body portion 210 and the template 510 and the collar. It is preferable that the mandrel 1 is sandwiched between the plate 15 (a split mold plate 51 having an arm 52 is used, and this arm is clamped to the mandrel shaft 111), and the mandrel 1 is rotated. Resuming, the curable resin-impregnated fiber material a is normally wound between the template plate 510 and the collar plate 15 by circumferential winding to form an uncured flange portion. After the formation of the uncured FRP flange portion, , Uncured semi-finished product with the template 510 removed It is carried into a heating furnace together with the drel, the resin is hardened, the mandrel is demolded from this hardened body, and both ends of the hardened body are trimmed, whereby the production of the FRP flanged pipe joint is completed.

【0025】本発明において、管本体部形成のための硬
化性樹脂含浸繊維材の巻き付け角は、通常、±300
±750とされ、フランジ部形成のための硬化性樹脂含
浸繊維材の巻き付け角は、通常、ほぼ900とされる。
この場合、フィ−ドアイをY軸に垂直な面内で正逆回転
させることが好ましく、例えば、巻き付け角が±300
(マンドレルの回転軸の方向を基準とし、反時計回りの
方向を+とする)の場合、±600の範囲で傾かせるこ
とが好ましい。このようにすることにより、フィ−ドア
イのスリット内での硬化性樹脂含浸繊維材の滑り移動を
防止でき〔図1の(ロ)において、フィ−ドアイ13の
+X走行方向に対し、フィ−ドアイ13を尻上がりの方
向に傾かせれば、スリット131内での繊維の−X方向
滑りを防止できる)、硬化性樹脂含浸繊維の巻き付け密
度の均一性を向上できる。
[0025] In the present invention, winding angle of the cured resin impregnated fiber material for the tube body portion formed, usually, ± 30 0 ~
Is a ± 75 0, winding angle of the cured resin impregnated fiber material for the flange portion formation is usually substantially 90 0.
In this case, it is preferable to rotate the feed eye forward and backward in a plane perpendicular to the Y axis, for example, the winding angle is ± 30 0.
(With respect to the direction of the rotation axis of the mandrel, and the counterclockwise direction +), it is preferable to incline within the range of ± 60 0. By doing so, the sliding movement of the curable resin-impregnated fiber material in the slit of the feed eye can be prevented [in (B) of FIG. By tilting 13 upward, the slipping of the fiber in the slit 131 in the −X direction can be prevented), and the uniformity of the winding density of the curable resin-impregnated fiber can be improved.

【0026】上記FRPの繊維材(連続繊維材)として
は、ロ−ビング繊維をはじめ、ロ−ビングクロステ−
プ、ガラスクロステ−プ、すだれ状編みテ−プ、チヨッ
プドストランドテ−プ、コンティニアステ−プ等を使用
できる。
Examples of the FRP fiber material (continuous fiber material) include roving fiber and roving cloth station.
, Glass cloth tape, interlaced tape, chopped strand tape, continuous tape and the like can be used.

【0027】これらの繊維材の材質としては、ガラス繊
維、炭素繊維等の無機繊維、アラミド繊維、ポリエチレ
ンテレフタレ−ト繊維等の有機繊維が挙げられる。上記
硬化性樹脂としては、不飽和ポリエステル樹脂、ビニル
エステル樹脂、フェノ−ル樹脂、エポキシ樹脂等が挙げ
られ、紫外線照射により硬化される光硬化型樹脂も使用
可能である。これらの硬化性樹脂には、必要に応じ、低
収縮化剤、フィラ−、顔料等を添加することができる。
Examples of the material of these fibrous materials include inorganic fibers such as glass fibers and carbon fibers, and organic fibers such as aramid fibers and polyethylene terephthalate fibers. Examples of the curable resin include unsaturated polyester resin, vinyl ester resin, phenol resin, epoxy resin, and the like, and photocurable resin that is cured by ultraviolet irradiation can also be used. If necessary, a shrinkage reducing agent, a filler, a pigment or the like can be added to these curable resins.

【0028】上記したウィ−ピング防止用成形体におい
ては、緻密な樹脂組織を有することが要求され、その成
形には、真空成形法(プラスチックプレ−ト原反を真空
成形金型を使用して、加熱下で減圧吸引成形し、成形品
の端面をカットする)、ブロ−成形法(押出機からのバ
リソンを膨張させてブロ−成形型で成形し、成形品の端
面をカットする)または射出成形法等を使用できるが、
管挿口の管受口への挿入上の寸法精度を保障するため
に、内径寸法精度に優れた射出成形法または真空成形法
を使用することが好ましい。
In the above-mentioned molded body for preventing weeping, it is required to have a dense resin structure, and the molding is performed by a vacuum molding method (using a vacuum molding die for a plastic plate original fabric). , Vacuum suction molding under heating to cut the end surface of the molded product), blow molding method (expand the ballison from the extruder and mold with a blow molding die, cut the end surface of the molded product) or injection Molding method can be used,
In order to ensure the dimensional accuracy in inserting the tube insertion port into the tube receiving port, it is preferable to use an injection molding method or a vacuum forming method having excellent inner diameter dimensional accuracy.

【0029】このウィ−ピング防止用成形体の樹脂とし
ては、管または管継手の受口の内面形状に成形可能なも
のであればよく、具体的には、エポキシ樹脂、不飽和ポ
リエステル、ビニルエステル樹脂、フェノ−ル樹脂等の
熱硬化性樹脂、ポリ塩化ビニル、塩素化ポリ塩化ビニ
ル、ポリエチレン、ポリプロピレン、アクリロニトリル
−ブタジエン−スチレン共重合体、ポリスチレン、ポリ
カ−ボネ−ト、ポリアミド、ポリフッ化ビニリデン、ポ
リフェニレンサルファイド、ポリスルホン、ポリエ−テ
ル・エ−テルケトン等の熱可塑性樹脂等を使用できる。
The resin of the molded body for preventing weeping may be any resin that can be molded into the shape of the inner surface of the receiving port of the pipe or the pipe joint, and specifically, epoxy resin, unsaturated polyester, vinyl ester. Resin, thermosetting resin such as phenol resin, polyvinyl chloride, chlorinated polyvinyl chloride, polyethylene, polypropylene, acrylonitrile-butadiene-styrene copolymer, polystyrene, polycarbonate, polyamide, polyvinylidene fluoride, Thermoplastic resins such as polyphenylene sulfide, polysulfone, and polyether ether ketone can be used.

【0030】上記マンドレルの材質としては、剛性が高
く軽量なもの、例えば、軟鋼(SS)、ステンレス(S
US)、アルミニウム、ジュラルミン等の金属、ウレタ
ン等のゴム材、ポリプロピレン、ポリエチレン等のブロ
−成形型を使用できる。
The mandrel is made of a material having high rigidity and light weight, such as mild steel (SS) and stainless steel (S).
US), aluminum, metals such as duralumin, rubber materials such as urethane, and blow molding dies such as polypropylene and polyethylene can be used.

【0031】なお、上記の説明は、フランジ付管状体が
フランジ付ソケット管継手の場合にについてなされてい
るが、本発明はフランジ付のベンド管、T字管、短管、
レジュ−サ等のフランジ付管継手、更には、水道管等の
内圧管、その他、フランジ接合される管状構造材等の製
造にも適用できる。これらのFRP製フランジ付管状体
において、フランジ部の外径はボルト締結が可能なよう
に、通常、フランジ箇所の管本体部の内径の1.1〜
1.7倍とされる。
Although the above description has been made in the case where the flanged tubular body is a flanged socket pipe joint, the present invention is a flanged bend pipe, T-shaped pipe, short pipe,
It can also be applied to the manufacture of flanged pipe joints such as reducers, internal pressure pipes such as water pipes, and other tubular structures to be flange-joined. In these FRP flanged tubular bodies, the outer diameter of the flange portion is usually 1.1 to the inner diameter of the pipe body portion of the flange portion so that the bolt can be fastened.
1.7 times.

【0032】[0032]

【作用】フランジ部の形成のために硬化性樹脂含浸繊維
材を巻き付ける際、管本体部がまだ未硬化状態であるか
ら、その後の加熱硬化によって、管本体部とフランジ部
とを、高分子鎖を充分に絡み合わせて分子構造的に一体
化でき、管本体部とフランジ部との境界箇所の接着が強
力となる。従って、FRP管本体部にウィ−ピング防止
手段が付加され、FRPフランジ部の応力状態でフラン
ジ付FRP管の使用内圧が決せられるようになっても、
これに対処できるFRP製フランジ付管状体を提供する
ことができる。
When the curable resin-impregnated fiber material is wound to form the flange portion, the pipe main body is still in an uncured state. Can be sufficiently intertwined with each other to be molecularly integrated, and the adhesion at the boundary between the pipe body and the flange becomes strong. Therefore, even if the weeping prevention means is added to the FRP pipe body, and the internal pressure to be used for the flanged FRP pipe can be determined depending on the stress state of the FRP flange,
It is possible to provide a FRP flanged tubular body that can deal with this.

【0033】また、管本体部とフランジ部とを共通のフ
ィラメントワインディング装置を使用して連続的に成形
でき、管本体部とフランジ部とを一度に硬化できるか
ら、生産性を向上できる。そして、マンドレルの一端に
鍔板を設け、マンドレルの一端側をフィラメントワイン
ディング装置の回転機軸に連結しているから、鍔板に臨
んで型板を装着する際、マンドレルの他端側の自由空間
を作業スペ−スにでき、しかも、型板に2つ割り型板を
使用する場合は、その着脱も簡易に行い得るから、かか
る点からも作業性を向上できる。
Further, since the tube body and the flange can be continuously molded by using a common filament winding apparatus and the tube body and the flange can be cured at the same time, the productivity can be improved. A flange plate is provided at one end of the mandrel, and one end side of the mandrel is connected to the rotary shaft of the filament winding device.Therefore, when mounting the template facing the flange plate, a free space on the other end side of the mandrel is provided. It can be used as a work space, and when a two-part mold plate is used as the mold plate, it can be easily attached and detached, so that workability can be improved in this respect as well.

【0034】特に、請求項2に係る発明においては、型
板を取り外した状態で未硬化半製品の硬化炉への搬入が
行なわれるが、FRPフランジ部の硬化時までの支持が
マンドレルの鍔板により保証されるので、満足にフラン
ジ部を成形できる。しかも、型板を取外した状態でフラ
ンジ部の硬化が行われるため、硬化収縮や離型時での発
生応力を軽減でき、FRPフランジ部での層間剥離を抑
制でき、白化をよく防止できる。
In particular, in the invention according to claim 2, the uncured semi-finished product is carried into the curing furnace with the template removed, but the collar plate of the mandrel supports the FRP flange until curing. The flange portion can be satisfactorily molded. In addition, since the flange portion is cured with the template removed, it is possible to reduce curing shrinkage and stress generated during mold release, suppress delamination at the FRP flange portion, and prevent whitening well.

【0035】更に、請求項3に係る発明なおいては、型
板を取外した状態でフランジ部の硬化が行われるため、
硬化収縮や離型時での発生応力を軽減でき、FRPフラ
ンジ部での層間剥離を抑制でき、白化をよく防止できる
他、型板に割り型板を使用しているので、型板の着脱が
容易であり、硬化工程前に離型した型板を次の使用のた
めに待機させ得、型板の使用回転率の面からも生産性の
向上を図ることができる。
Further, in the invention according to claim 3, since the flange portion is cured with the template removed,
Curing shrinkage and stress generated during mold release can be reduced, delamination at the FRP flange can be suppressed, whitening can be prevented well, and since a split mold plate is used for the mold plate, the mold plate can be attached and detached. It is easy and the mold plate released before the curing step can be put on standby for the next use, and the productivity can be improved in terms of the rotation rate of use of the mold plate.

【0036】[0036]

【実施例】以下、本発明の実施例を説明する。 〔実施例1〕請求項1記載の発明の実施例であり、製品
は呼び径150、フランジ部の外径300mm、フラン
ジ部の厚み26mmの図2に示すフランジ付管継手であ
る。
Embodiments of the present invention will be described below. [Embodiment 1] This is an embodiment of the invention according to claim 1, and the product is a flanged pipe joint shown in Fig. 2 having a nominal diameter of 150, an outer diameter of the flange portion of 300 mm, and a thickness of the flange portion of 26 mm.

【0037】ウィ−ピング防止用成形体20には、厚さ
1mmの塩化ビニル樹脂シ−トのブロ−成形品を使用し
た。繊維にはガラス繊維ロ−ビング(番手45000g
/km)を10本引き揃えたものを使用した。硬化性樹
脂組成物には、オルソ系不飽和ポリエステル樹脂(スチ
レン約40%及び6%ナフテン酸コバルト含有)100
部(重量部、以下同じ)、低収縮化剤としてのスチレン
−酢酸ビニル共重合体17部、顔料としてのダ−クブル
−3部、硬化剤としてのメチルエチルケトンパ−オキサ
イド0.7部を使用した。樹脂含浸繊維束におけるガラ
ス繊維ロ−ビングの含有量は60体積%とした。
As the weaving preventing molded body 20, a blow molded product of a vinyl chloride resin sheet having a thickness of 1 mm was used. The fiber is glass fiber roving (count 45000g
/ Km) was used. The curable resin composition includes an ortho unsaturated polyester resin (containing about 40% styrene and 6% cobalt naphthenate) 100
Parts (parts by weight, the same applies hereinafter), 17 parts of a styrene-vinyl acetate copolymer as a shrinkage reducing agent, 3 parts of duck as a pigment, and 0.7 parts of methyl ethyl ketone peroxide as a curing agent. . The content of the glass fiber roving in the resin-impregnated fiber bundle was 60% by volume.

【0038】まず、フ−プ巻きによりウィ−ピング防止
用成形体の外面凹部を埋めて平滑にし、その上に、厚み
4mmの±600のヘリカル巻きを行って管継手本体部
を形成し、次いで、型板〔図6の割り型板を使用)をフ
ランジ部厚みを26mmとするように装着し、フ−プ巻
きによりフランジ部を形成し、而るのち、硬化炉におい
て、70℃、1時間で硬化し、型板並びにマンドレルを
脱型のうえ、両端をトリミングして製品を得た。
First, the outer recess of the weeping-preventing molded body is filled with a hoop winding to make it smooth, and a helical winding with a thickness of 4 mm ± 60 0 is then formed to form a pipe joint body. Next, a mold plate (using the split mold plate of FIG. 6) was mounted so that the flange thickness was 26 mm, and the flange was formed by hoop winding. After that, in a curing furnace at 70 ° C., 1 After curing in time, the template and mandrel were removed from the mold, and both ends were trimmed to obtain a product.

【0039】〔実施例2〕請求項2記載の発明の実施例
であり、フランジ部の形成までは実施例1に同じとし、
フランジ部を形成したのちは、型板を取外したうえで、
硬化炉において、70℃、1.0時間で硬化し、マンド
レルを脱型し、他は実施例1と同様とした。使用したウ
ィ−ピング防止用成形体、繊維、硬化性樹脂組成物、製
品の種類・寸法等は実施例1に同じとした。
[Embodiment 2] This is an embodiment of the invention described in claim 2 and is the same as Embodiment 1 up to the formation of the flange portion,
After forming the flange part, after removing the template,
In the curing furnace, curing was performed at 70 ° C. for 1.0 hour, the mandrel was removed from the mold, and the other processes were the same as in Example 1. The weaving-preventing molded product, fibers, curable resin composition, type and size of the product used were the same as in Example 1.

【0040】〔比較例1〕管継手本体部の形成までは実
施例1に同じとし、管継手本体部を形成したのちは、硬
化炉において、70℃、1時間で硬化し、次いで、硬化
FRP製管継手本体部を付けたままのマンドレルに、型
板を装着し、再度、フィラメントワインディング装置に
セットし、実施例1と同様にして未硬化のフランジ部を
形成し、再度硬化炉に搬入し、70℃、1時間で硬化
し、型板並びにマンドレルを脱型し、両端をトリミング
して製品を得た。使用したウィ−ピング防止用成形体、
繊維、硬化性樹脂組成物、製品の種類・寸法等は実施例
1に同じとした。
[Comparative Example 1] The same procedure as in Example 1 was performed until the formation of the pipe joint main body, and after the pipe joint main body was formed, it was cured in a curing furnace at 70 ° C for 1 hour, and then cured FRP. The template is attached to the mandrel with the pipe joint main body attached, set again in the filament winding device, an uncured flange portion is formed in the same manner as in Example 1, and the mandrel is again loaded into the curing furnace. After curing at 70 ° C. for 1 hour, the template and the mandrel were removed from the mold, and both ends were trimmed to obtain a product. Molded body for weeping prevention,
The fiber, curable resin composition, product type and size, etc. were the same as in Example 1.

【0041】〔比較例2〕管継手本体部の形成までは実
施例1に同じとし、管継手本体部を形成したのち、硬化
炉において、70℃、1.0時間で硬化し、マンドレル
を脱型して硬化FRP製管継手本体部を得た。他方、鍔
板と型板とから組み立てたフランジ成形用型をマンドレ
ルに装着し、未硬化のフランジを形成し、硬化炉におい
て、70℃、1.0時間で硬化し、脱型して硬化FRP
製フランジを得た。次いで、硬化FRP製管継手本体部
に硬化FRP製フランジを接着剤で接着して製品を得
た。使用したウィ−ピング防止用成形体、繊維、硬化性
樹脂組成物、製品の種類・寸法等は実施例1に同じとし
た。
[Comparative Example 2] The same procedure as in Example 1 was performed until the formation of the pipe joint main body, and after the pipe joint main body was formed, it was cured at 70 ° C for 1.0 hour in the curing furnace to remove the mandrel. Molded to obtain a hardened FRP pipe fitting body. On the other hand, a flange forming mold assembled from a collar plate and a mold plate is mounted on a mandrel to form an uncured flange, which is cured in a curing furnace at 70 ° C. for 1.0 hour, and then demolded to cure FRP.
The flange made. Then, a cured FRP flange was bonded to the cured FRP pipe joint body with an adhesive to obtain a product. The weaving-preventing molded product, fibers, curable resin composition, type and size of the product used were the same as in Example 1.

【0042】実施例1並びに実施例2において、管継手
本体部並びにフランジ部の成形に要した合計時間は、約
9分であったが、比較例1並びに比較例2において、管
継手本体部並びにフランジ部の成形に要した合計時間
は、フィラメントワインディングの中断のための時間ロ
スのために、30分にも達した。
In Examples 1 and 2, the total time required for molding the pipe joint body and the flange was about 9 minutes, but in Comparative Examples 1 and 2, the pipe joint body and the flange were formed. The total time required for molding the flange portion reached as high as 30 minutes due to the time loss due to interruption of filament winding.

【0043】また、実施例1並びに実施例2において、
硬化に要した時間は60分であったが、比較例1並びに
実施例2において、管継手本体部とフランジ部とを個々
に硬化したので、硬化に要した合計時間は、120〜1
30分にも達した。
In the first and second embodiments,
The time required for curing was 60 minutes, but in Comparative Example 1 and Example 2, since the pipe joint body and the flange were individually cured, the total time required for curing was 120 to 1
It has reached 30 minutes.

【0044】また、フランジ部の白化については、実施
例1では50箇中20箇に白化が観られ、実施例2では
零であったのに対し、比較例1では、フランジ部と管継
手本体部との境界に顕著な白化が観察され(硬化済の管
継手本体部にフランジ部が形成硬化されるために、その
境界に過大な応力が作用した結果と推定される)、比較
例2ではフランジの両面に顕著な白化が観察された。
Regarding the whitening of the flange portion, whitening was observed in 20 of 50 in Example 1 and zero in Example 2, whereas in Comparative Example 1, the flange portion and the pipe joint body were In the comparative example 2, remarkable whitening was observed at the boundary with the part (it is presumed that excessive stress acts on the boundary because the flange part is formed and hardened in the cured pipe joint body). Significant whitening was observed on both sides of the flange.

【0045】また、各実施例品並びに各比較例品の継手
のフランジ部に蓋板をパッキングを介してボルトで取付
け、一端に加圧配管を接続した短管を継手受口に図3に
示すように、パッキングと抜け止めリングを介して接続
し、静水圧破壊試験を行ったところ、実施例品1並びに
2ともに、水圧40kg/cm2のもとでも何らの異常
も観られなかったが、比較例1並びに比較例2のもので
は、ほぼ水圧20kg/cm2にて、フランジ部と継手
本体部との接合箇所が破壊した。
Further, a lid plate is attached to the flange portion of the joint of each example product and each comparative example product with a bolt through a packing, and a short pipe having a pressure pipe connected to one end is shown in the joint receiving port in FIG. As described above, when the hydrostatic pressure fracture test was conducted by connecting the packing and the retaining ring, no abnormality was observed in both the example products 1 and 2 under the water pressure of 40 kg / cm 2 . In Comparative Example 1 and Comparative Example 2, the joint between the flange portion and the joint body portion was broken at a water pressure of approximately 20 kg / cm 2 .

【0046】[0046]

【発明の効果】本発明によれば、FRP管本体部へのウ
ィ−ピング防止手段の付加により使用内圧が高くされ、
FRPフランジ部に作用する応力でFRP管の使用内圧
が決せられるような場合でも、フランジ部に充分な耐圧
性を付与できるFRP製フランジ付管状体を、白化を排
除し、良好な生産性で製造できるから、FRP製フラン
ジ付管の使用内圧の高圧化に極めて有用である。
According to the present invention, the internal pressure for use is increased by adding the weeping preventing means to the FRP pipe body,
Even when the internal pressure of the FRP pipe can be determined by the stress acting on the FRP flange part, the FRP flanged tubular body that can give sufficient pressure resistance to the flange part is eliminated with whitening and has good productivity. Since it can be manufactured, it is extremely useful for increasing the internal pressure of the FRP flanged pipe.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明のFRP製フランジ付管状体の製造に使
用するFW装置を示す説明図である。
FIG. 1 is an explanatory view showing an FW apparatus used for manufacturing an FRP flanged tubular body of the present invention.

【図2】本発明により製造されるFRP製フランジ付管
継手を一部を側面図で示す断面図である。
FIG. 2 is a sectional view showing a part of a FRP flanged pipe joint manufactured according to the present invention in a side view.

【図3】図2に示す管継手の使用状態を、一部を側面図
で示す断面図である。
3 is a cross-sectional view showing a part of a side view of the pipe joint shown in FIG. 2 in use.

【図4】本発明の請求項1に係るFRP製フランジ付管
状体の製造方法を示す説明図であり、図4の(イ)はフ
ィラメントワインディング前を、図4の(ロ)は未硬化
管本体部の形成直後を、図4の(ハ)は型板の装着直後
をそれぞれ示している。
4 (a) and 4 (b) are explanatory views showing a method for manufacturing the FRP flanged tubular body according to claim 1 of the present invention, wherein (a) of FIG. 4 is before filament winding and (b) of FIG. 4 is an uncured pipe. Immediately after the formation of the main body, FIG. 4C shows the state immediately after mounting the template.

【図5】本発明の請求項3に係るFRP製フランジ付管
状体の製造方法を示す説明図であり、図5の(イ)は未
硬化管本体部の形成直後を、図5の(ハ)は割り型板の
装着直後をそれぞれ示している。
FIG. 5 is an explanatory view showing a method for manufacturing an FRP flanged tubular body according to claim 3 of the present invention, in which (a) of FIG. ) Indicates immediately after the split mold plate is attached.

【図6】本発明において使用する割り型板の一例を示す
斜視図である。
FIG. 6 is a perspective view showing an example of a split mold plate used in the present invention.

【符号の説明】[Explanation of symbols]

1 マンドレル 15 鍔板 2 フランジ付管状体 21 管本体部 22 フランジ部 210 未硬化の管本体部 a 硬化性樹脂含浸繊維材 a’ 硬化性樹脂含浸繊維材の未硬化管本体
部の近傍部分 51 型板 510 割り型板
1 Mandrel 15 Collar Plate 2 Tubular Body with Flange 21 Pipe Body 22 Flange 210 Unhardened Pipe Body a a Curable Resin Impregnated Fiber Material a'Circuitable Resin Impregnated Fiber Material Near the Uncured Pipe Body 51 Type Plate 510 Split mold plate

【手続補正書】[Procedure amendment]

【提出日】平成7年4月12日[Submission date] April 12, 1995

【手続補正1】[Procedure Amendment 1]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】図5[Name of item to be corrected] Figure 5

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【図5】本発明の請求項3に係わるFRP製フランジ付
管状体の製造方法を示す説明図であり、図5の(イ)は
未硬化管本体部の形成直後を、図5の(ロ)は割り型板
の装着直後をそれぞれ示している。
[5] are explanatory views showing a manufacturing method of the FRP flanged tubular body according to claim 3 of the present invention, immediately after the formation of (i) uncured guide body portion of FIG. 5, FIG. 5 (b ) Indicates immediately after the split mold plate is attached.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 B29L 23:00 ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 6 Identification code Internal reference number FI technical display area B29L 23:00

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】一端側に鍔板を有し該一端側を回転機に連
結したマンドレルに、フィ−ドアイからの硬化性樹脂含
浸繊維材を巻回積層して未硬化の管本体部を形成し、こ
の形成の最終時における硬化性樹脂含浸繊維材の巻き付
け箇所を鍔板側に位置させ、次いで、フランジ部形成用
の型板を、その硬化性樹脂含浸繊維材を上記鍔板とで挾
んで上記未硬化の管本体部上に装着し、更に、これらの
鍔板と型板間に上記フィ−ドアイからの硬化性樹脂含浸
繊維材を巻回して未硬化のフランジ部を形成し、而るの
ち、加熱により全体の樹脂を硬化させ、その後、型板並
びにマンドレルを脱型することを特徴とする繊維強化樹
脂製フランジ付管状体の製造方法。
1. An uncured tube body is formed by winding and laminating a curable resin-impregnated fiber material from a feeder eye on a mandrel having a collar plate on one end side and connected to a rotating machine. Then, the winding position of the curable resin-impregnated fiber material at the final stage of this formation is positioned on the collar plate side, and then the template for forming the flange portion is sandwiched between the curable resin-impregnated fiber material and the collar plate. Then, it is mounted on the uncured tube main body, and the curable resin-impregnated fiber material from the feed eye is wound between these collar plate and template to form an uncured flange portion. After that, the entire resin is cured by heating, and then the template and the mandrel are released from the mold, and a method for manufacturing a tubular body with a flange made of fiber reinforced resin.
【請求項2】一端側に鍔板を有し該一端側を回転機に連
結したマンドレルに、フィ−ドアイからの硬化性樹脂含
浸繊維材を巻回積層して未硬化の管本体部を形成し、こ
の形成の最終時における硬化性樹脂含浸繊維材の巻き付
け箇所を鍔板側に位置させ、次いで、フランジ部形成用
の型板を、その硬化性樹脂含浸繊維材を上記鍔板とで挾
んで上記未硬化の管本体部上に装着し、更に、これらの
鍔板と型板間に上記フィ−ドアイからの硬化性樹脂含浸
繊維材を巻回して未硬化のフランジ部を形成し、而るの
ち、型板を取外したうえで、加熱により全体の樹脂を硬
化させ、その後、マンドレルを脱型することを特徴とす
る繊維強化樹脂製フランジ付管状体の製造方法。
2. A uncured tube body is formed by winding and laminating a curable resin-impregnated fiber material from a feeder eye on a mandrel having a collar plate on one end side and connected to a rotating machine. Then, the winding position of the curable resin-impregnated fiber material at the final stage of this formation is positioned on the collar plate side, and then the template for forming the flange portion is sandwiched between the curable resin-impregnated fiber material and the collar plate. Then, it is mounted on the uncured tube main body, and the curable resin-impregnated fiber material from the feed eye is wound between these collar plate and template to form an uncured flange portion. After that, the template is removed, the entire resin is cured by heating, and then the mandrel is removed from the mold, and a method for producing a tubular body with a fiber-reinforced resin flange.
【請求項3】一端側に鍔板を有するマンドレルに、フィ
−ドアイからの硬化性樹脂含浸繊維材を巻回積層して未
硬化の管本体部を形成し、この形成の最終時における硬
化性樹脂含浸繊維材の巻き付け箇所を鍔板側に位置さ
せ、次いで、フランジ部形成用の割り型板を、その硬化
性樹脂含浸繊維材を上記鍔板とで挾んで上記未硬化の管
本体部上に抱着し、更に、これらの鍔板と型板間に上記
フィ−ドアイからの硬化性樹脂含浸繊維材を巻回して未
硬化のフランジ部を形成し、而るのち、割り型板を取外
したうえで、加熱により全体の樹脂を硬化させ、その
後、マンドレルを脱型することを特徴とする繊維強化樹
脂製フランジ付管状体の製造方法。
3. A uncured tube body is formed by winding and laminating a curable resin-impregnated fiber material from a feeder eye on a mandrel having a collar plate on one end side, and the curability at the final stage of this formation. The winding point of the resin-impregnated fiber material is located on the collar plate side, and then the split mold plate for forming the flange portion is sandwiched between the curable resin-impregnated fiber material and the collar plate, and then on the uncured pipe main body portion. Then, the curable resin-impregnated fiber material from the feed eye is wound between the collar plate and the mold plate to form an uncured flange portion, after which the split mold plate is removed. A method for producing a tubular body with a fiber reinforced resin flange, characterized in that the entire resin is cured by heating and then the mandrel is removed from the mold.
JP22309994A 1994-09-19 1994-09-19 Manufacturing method of tubular body with flange made of fiber reinforced resin Expired - Fee Related JP3418459B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP22309994A JP3418459B2 (en) 1994-09-19 1994-09-19 Manufacturing method of tubular body with flange made of fiber reinforced resin

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP22309994A JP3418459B2 (en) 1994-09-19 1994-09-19 Manufacturing method of tubular body with flange made of fiber reinforced resin

Publications (2)

Publication Number Publication Date
JPH0885158A true JPH0885158A (en) 1996-04-02
JP3418459B2 JP3418459B2 (en) 2003-06-23

Family

ID=16792817

Family Applications (1)

Application Number Title Priority Date Filing Date
JP22309994A Expired - Fee Related JP3418459B2 (en) 1994-09-19 1994-09-19 Manufacturing method of tubular body with flange made of fiber reinforced resin

Country Status (1)

Country Link
JP (1) JP3418459B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010195022A (en) * 2009-02-27 2010-09-09 Sekisui Chem Co Ltd Method of manufacturing fiber-reinforced resin pipe joint

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010195022A (en) * 2009-02-27 2010-09-09 Sekisui Chem Co Ltd Method of manufacturing fiber-reinforced resin pipe joint

Also Published As

Publication number Publication date
JP3418459B2 (en) 2003-06-23

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