CN212331920U - Intelligent resin-based pultrusion winding weaving equipment - Google Patents
Intelligent resin-based pultrusion winding weaving equipment Download PDFInfo
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- CN212331920U CN212331920U CN202021571935.2U CN202021571935U CN212331920U CN 212331920 U CN212331920 U CN 212331920U CN 202021571935 U CN202021571935 U CN 202021571935U CN 212331920 U CN212331920 U CN 212331920U
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Abstract
The utility model discloses an intelligent resin-based pultrusion winding weaving device, which relates to the field of power cables and comprises a creel, a felt frame, a pultrusion machine and a pipe turnover machine, wherein the pultrusion machine is linearly arranged and used for driving a pipe body to move, the felt frame is arranged at the rear part of the creel and used for winding alkali-free glass fiber yarn raw materials in the creel to form a cross felt layer, a loop winding machine with a mandrel mould is arranged at the rear part of the felt frame, and a braiding machine IV is arranged at the rear part of the loop winding machine; the heating glue applicator is arranged on the pultrusion machine and is positioned behind the braiding machine; and the pultrusion machine behind the heating glue coating device is sequentially provided with a clamp A, a clamp B and a pipe cutting machine, and the pipe body is clamped by the clamp A and the clamp B and is sent to the pipe cutting machine for cutting. The utility model has the advantages that: compared with the conventional process cable conduit in the market, the cable conduit has the advantages of higher extrusion resistance, difficulty in deformation of the conduit and smaller occupied space during transportation, can be produced automatically, integrally and industrially, and has wide applicability.
Description
Technical Field
The utility model relates to a power cable's field, concretely relates to equipment is woven in intelligent resin base pultrusion winding.
Background
Resin-based composite materials are fiber-reinforced materials using an organic polymer as a matrix, and usually, fiber reinforcements such as glass fibers, carbon fibers, basalt fibers, or aramid fibers are used. The resin-based composite material has wide application in aviation, electric power, automobile and marine industries. The cable conduit in the conventional process in the market only has three protective layers, occupies a large transportation space, is easy to deform during transportation, and has poor extrusion resistance.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome the not enough of prior art existence, and provide an equipment is woven in intelligent resin base pultrusion winding, have anti extrusion performance strong, save the advantage of transportation space, automatic integrated into one piece production.
The purpose of the utility model is accomplished through following technical scheme: the utility model provides an intelligent resin base pultrusion winding weaving device, which is used for producing resin base pultrusion winding weaving pipes and intelligent resin base pultrusion winding weaving pipes, and comprises a pipe body, wherein the innermost layer of the pipe body is provided with a cross felt layer, the periphery of the cross felt layer is provided with an axial fiber layer along the axial direction of the pipe body, the periphery of the axial fiber layer is provided with a circumferential fiber layer along the circumferential direction of the pipe body, and the periphery of the circumferential fiber layer is provided with a cross weaving layer; the production line comprises a creel, a felt frame, a pultrusion machine and a pipe turnover machine, wherein the pultrusion machine is arranged in a linear mode and used for driving a pipe body to move, the creel used for placing alkali-free glass fiber yarn raw materials is arranged in front of the pultrusion machine, the felt frame is arranged behind the creel and used for winding the alkali-free glass fiber yarn raw materials in the creel to form a cross felt layer, a loop winding machine with a mandrel mould is arranged at the rear part of the felt frame and used for winding and processing an axial fiber layer and a circumferential fiber layer outside the cross felt layer, and a braiding machine is arranged behind the loop winding machine and used for braiding a cross braided layer outside the circumferential fiber layer; the heating glue applicator is arranged on the pultrusion machine and positioned behind the braiding machine and is used for curing and molding the pipe body; a clamp A, a clamp B and a pipe cutting machine are sequentially arranged on the pultrusion machine behind the heating glue coating device, and the pipe body is clamped by the clamp A and the clamp B and is sent to the pipe cutting machine for cutting; the pipe turning machine is arranged behind the pipe cutting machine and used for conveying the cut pipe body.
As a further technical scheme, a plurality of rolls of alkali-free glass fiber yarn raw materials are arranged in the mandrel mould, the mandrel mould comprises a clockwise rotating left mandrel mould and a counterclockwise rotating right mandrel mould, the left mandrel mould is used for axially winding an axial fiber layer along the periphery of the crossed felt layer, and the right mandrel mould is used for axially winding a circumferential fiber layer along the periphery of the axial fiber layer.
As a further technical scheme, the pipe cutting machine comprises a side plate, wherein two transverse feed guide rails are arranged on the side plate in parallel, a transverse feed rack is arranged between the two guide rails, a transverse feed motor and a cutter motor for driving the cutter disc to rotate are fixedly arranged on a driving mechanism sleeved with the cutter disc, and the transverse feed motor and the transverse feed rack are in gear transmission; the front of the side plate is provided with two parallel supporting plates for penetrating the pipe body and clamping the pipe body through a clamping cylinder arranged below the supporting plates.
According to a further technical scheme, the tube turning machine is provided with an air cylinder which is used for driving an inner shaft of the tube turning machine to ascend and eject a tube body to enter a finished product unloading area for placement.
The utility model also provides an intelligent resin base pultrusion winding weaving process adopts above-mentioned intelligent resin base pultrusion winding weaving equipment, including following step:
1) putting alkali-free glass fiber yarn raw materials a into each layer of a creel, winding the raw materials a by a felt frame to form a cross felt layer, and penetrating the cross felt layer into a ring winding machine;
2) preparing a blank tube b containing an axial fiber layer and a circumferential fiber layer from the raw material a on a mandrel mould of a ring winding machine through a continuous winding process;
3) penetrating the parison tube b prepared in the step 2) into a knitting machine, and simultaneously knitting a reticular cross knitting layer on the parison tube b by the raw material a through the knitting machine to form an intermediate tube c;
4) sending the intermediate pipe c prepared in the step 3) into a pultrusion machine, continuously drawing the intermediate pipe c to a heating glue applicator by the pultrusion machine, adding resin glue for medium-high temperature curing molding film coating, and preparing a semi-finished pipe d after curing molding;
5) feeding the semi-finished tube d prepared in the step 4) into a tube cutting machine through a pultrusion machine for cutting, and clamping and fixing the semi-finished tube d by a clamp A and a clamp B to prepare a finished tube e;
6) and the clamp A and the clamp B release the clamping of the finished product pipe e, the finished product pipe e is sent into the pipe turning machine through the pultrusion machine, and the air cylinder drives the pipe turning machine to ascend through air pressure to eject the finished product pipe e to enter a finished product unloading area for placement.
As a preferred technical solution, the continuous winding process in step 2) includes clockwise rotating the left mandrel mold to form an axial fiber layer and counterclockwise rotating the right mandrel mold to form a circumferential fiber layer.
As a preferable technical scheme, when the heating glue coater in the step 4) is used for curing and molding the coating at high temperature, the temperature of the outer mold cavity is controlled to be 80-150 ℃.
The utility model has the advantages that: compared with the conventional process cable conduit in the market, the cable conduit has the advantages of higher extrusion resistance, difficulty in deformation of the conduit and smaller occupied space during transportation, can be produced automatically, integrally and industrially, and has wide applicability.
Drawings
FIG. 1 is a schematic structural diagram of an intelligent resin-based pultrusion, winding and weaving device.
FIG. 2 is a schematic structural diagram of an intelligent resin-based pultrusion winding braided tube.
Fig. 3 is a schematic structural diagram 1 of a pipe cutting machine.
Fig. 4 is a schematic structural view 2 of the pipe cutter.
Fig. 5 is a partially enlarged view of the area a in fig. 1.
Description of reference numerals: the device comprises a cross felt layer I, an axial fiber layer II, a circumferential fiber layer III, a cross woven layer IV, a creel 1, a felt frame 2, a ring winding machine 3, a mandrel mould 3-1, a left mandrel mould 3-1a, a right mandrel mould 3-1B, a weaving machine 4, a pultrusion machine 5, a heating glue coating device 6, a clamp A7, a clamp B8, a pipe cutting machine 9, a side plate 9-1, a transverse feed guide rail 9-2, a transverse feed rack 9-3, a cutter disc 9-4, a driving mechanism 9-5, a transverse feed motor 9-6, a cutter motor 9-7, a support plate 9-8, a clamping cylinder 9-9, a pipe turning machine 10 and a cylinder 10-1.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings:
example (b): referring to the attached figure 2, the intelligent resin-based pultrusion and winding braided tube comprises a tube body, wherein the innermost layer of the tube body is provided with a cross felt layer I, the periphery of the cross felt layer I is provided with an axial fiber layer II along the axial direction of the tube body, the periphery of the axial fiber layer II is provided with a hoop fiber layer III along the circumferential direction of the tube body, and the periphery of the hoop fiber layer III is provided with a cross braided layer IV.
Referring to the attached figure 1, the equipment for producing the resin-based pultrusion winding braided tube comprises a creel 1, a felt frame 2, a pultrusion machine 5 and a tube overturning machine 10, wherein the pultrusion machine 5 is linearly arranged and used for driving a tube body to move, the creel 1 used for placing alkali-free glass fiber yarn raw materials is arranged in front of the pultrusion machine 5, the felt frame 2 is arranged behind the creel 1 and used for winding the alkali-free glass fiber yarn raw materials in the creel 1 to form a cross felt layer I, a ring winding machine 3 with a mandrel mold 3-1 is arranged behind the felt frame 2 and used for winding an axial fiber layer II and a ring fiber layer III outside the cross felt layer I, and a braiding machine 4 is arranged behind the ring winding machine 3 and used for braiding a cross braided layer IV outside the ring fiber layer III; the heating glue applicator 6 is arranged on the pultrusion machine 5 and behind the knitting machine 4 and is used for curing and forming the pipe body; a clamp A7, a clamp B8 and a pipe cutting machine 9 are sequentially arranged on the pultrusion machine 5 behind the heating glue applicator 6, and the pipe body is clamped by the clamp A7 and the clamp B8 and sent to the pipe cutting machine 9 for cutting; the pipe turning machine 10 is arranged behind the pipe cutting machine 9 and used for conveying the cut pipe bodies.
As a further technical scheme, a plurality of rolls of alkali-free glass fiber yarn raw materials are arranged in the mandrel mould 3-1, referring to fig. 5, the mandrel mould 3-1 comprises a clockwise rotating left mandrel mould 3-1a and a counterclockwise rotating right mandrel mould 3-1b, the left mandrel mould 3-1a is used for axially winding an axial fiber layer II along the periphery of the cross felt layer I, and the right mandrel mould 3-1b is used for axially winding an annular fiber layer III along the periphery of the axial fiber layer II.
As a further technical scheme, as shown in fig. 3 and 4, the pipe cutting machine 9 comprises a side plate 9-1, two transverse feed guide rails 9-2 are arranged on the side plate 9-1 in parallel, a transverse feed rack 9-3 is arranged between the two guide rails, a transverse feed motor 9-6 and a cutter motor 9-7 for driving the cutter head 9-4 to rotate are fixedly arranged on a driving mechanism 9-5 sleeved with the cutter head 9-4, and the transverse feed motor 9-6 and the transverse feed rack 9-3 are in gear transmission; two support plates 9-8 are arranged in parallel in front of the side plate 9-1 and are used for penetrating into the pipe body and clamping the pipe body through clamping cylinders 9-9 arranged below the support plates 9-8.
Referring to the attached figure 4, after the pipe body is pulled to the pipe cutting machine 9 by the pultrusion machine 5, the clamping cylinder 9-9 drives the supporting plate 9-8 to clamp the pipe body, the cutter motor 9-7 drives the cutter disc 9-4 to rotate at a high speed, meanwhile, the transverse feed motor 9-6 drives the driving mechanism 9-5 to move rightwards along the transverse feed guide rail 9-2, and the cutter disc 9-4 also moves rightwards, so that the pipe body is cut.
As a further technical scheme, an air cylinder 10-1 is arranged on the tube turning machine 10, after the tube body is cut, the cut tube body is pulled to the tube turning machine 10 by a pultrusion machine 5, and the air cylinder 10-1 drives an inner shaft of the tube turning machine 10 to ascend through air pressure to eject the tube body to enter a finished product unloading area for placement.
Furthermore, the utility model also provides an intelligent resin base pultrusion winding weaving process adopts above-mentioned intelligent resin base pultrusion winding weaving equipment, including following step:
1) putting alkali-free glass fiber yarn raw materials a in each layer of a creel 1, winding the raw materials a by a felt frame 2 to form a cross felt layer I, and penetrating the cross felt layer I into a ring winding machine 3;
2) the raw material a is manufactured into a parison tube b containing an axial fiber layer II and a circumferential fiber layer III on a mandrel mould 3-1 of a ring winding machine 3 through a continuous winding process;
3) penetrating the parison tube b prepared in the step 2) into a knitting machine 4, and simultaneously knitting a reticular cross knitting layer IV on the parison tube b by the raw material a through the knitting machine 4 to form an intermediate tube c;
4) sending the intermediate pipe c prepared in the step 3) into a pultrusion machine 5, continuously drawing the intermediate pipe c to a heating glue applicator 6 by the pultrusion machine 5, adding resin glue for medium-high temperature curing molding and film coating, and preparing a semi-finished pipe d after curing molding;
5) sending the semi-finished tube d prepared in the step 4) into a tube cutting machine 9 through a pultrusion machine 5 for cutting, and clamping and fixing the semi-finished tube d by a clamp A7 and a clamp B8 to prepare a finished tube e;
6) the clamp A7 and the clamp B8 release the clamping of the finished pipe e, the finished pipe e passes through the pultrusion machine 5 and is fed into the pipe turning machine 10, and the air cylinder 10-1 drives the pipe turning machine 10 to ascend through air pressure to eject the finished pipe e into a finished product unloading area to be placed.
As a preferred technical solution, the continuous winding process in step 2) includes clockwise rotating the left mandrel mold 3-1a to form the axial fiber layer II and counterclockwise rotating the right mandrel mold 3-1b to form the circumferential fiber layer III.
As a preferable technical scheme, when the heating glue applicator 6 in the step 4) performs high-temperature curing molding coating, the temperature of the outer mold cavity is controlled to be 80-150 ℃.
It should be understood that equivalent substitutions or changes to the technical solution and the inventive concept of the present invention should be considered to fall within the scope of the appended claims for the skilled person.
Claims (4)
1. The utility model provides an equipment is woven in intelligent resin base pultrusion winding for the production resin base pultrusion winding weaves the pipe, its characterized in that: the production line comprises a creel (1), a felt frame (2), a pultrusion machine (5) and a pipe turnover machine (10), wherein the pultrusion machine (5) is linearly arranged and used for driving a pipe body to move, the creel (1) used for placing alkali-free glass fiber yarn raw materials is arranged in front of the pultrusion machine (5), the felt frame (2) is arranged behind the creel (1) and used for winding the alkali-free glass fiber yarn raw materials in the creel (1) to form a cross felt layer (I), a ring winding machine (3) with a mandrel mold (3-1) is arranged behind the felt frame (2) and used for winding and processing an axial fiber layer (II) and a ring fiber layer (III) outside the cross felt layer (I), and a braiding machine (4) is arranged behind the ring winding machine (3) and used for braiding a cross braided layer (IV) outside the ring fiber layer (III); the heating glue applicator (6) is arranged on the pultrusion machine (5) and is positioned behind the braiding machine (4) and is used for curing and forming the pipe body; a clamp A (7), a clamp B (8) and a pipe cutting machine (9) are sequentially arranged on the pultrusion machine (5) behind the heating glue coating device (6), and the pipe body is clamped by the clamp A (7) and the clamp B (8) and sent into the pipe cutting machine (9) for cutting; the pipe turning machine (10) is arranged behind the pipe cutting machine (9) and used for conveying the cut pipe body.
2. The intelligent resin-based pultrusion, winding and weaving device as claimed in claim 1, wherein: the alkali-free glass fiber yarn winding machine is characterized in that a plurality of rolls of alkali-free glass fiber yarn raw materials are arranged in the mandrel mould (3-1), the mandrel mould (3-1) comprises a left mandrel mould (3-1a) rotating clockwise and a right mandrel mould (3-1b) rotating anticlockwise, the left mandrel mould (3-1a) is used for winding an axial fiber layer (II) along the peripheral axial direction of the crossed felt layer (I), and the right mandrel mould (3-1b) is used for winding a circumferential fiber layer (III) along the peripheral axial direction of the axial fiber layer (II).
3. The intelligent resin-based pultrusion, winding and weaving device as claimed in claim 1, wherein: the pipe cutting machine (9) comprises a side plate (9-1), two transverse feed guide rails (9-2) are arranged on the side plate (9-1) in parallel, a transverse feed rack (9-3) is arranged between the two guide rails, a driving mechanism (9-5) sleeved with a cutting disc (9-4) is fixedly provided with a transverse feed motor (9-6) and a cutting knife motor (9-7) for driving the cutting disc (9-4) to rotate, and the transverse feed motor (9-6) and the transverse feed rack (9-3) are in gear transmission; two supporting plates (9-8) are arranged in parallel in front of the side plate (9-1) and are used for penetrating into the pipe body and clamping the pipe body through clamping cylinders (9-9) arranged below the supporting plates (9-8).
4. The intelligent resin-based pultrusion, winding and weaving device as claimed in claim 1, wherein: and the tube turning machine (10) is provided with an air cylinder (10-1) for driving an inner shaft of the tube turning machine (10) to ascend and eject the tube body to enter a finished product unloading area for placement.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021571935.2U CN212331920U (en) | 2020-07-31 | 2020-07-31 | Intelligent resin-based pultrusion winding weaving equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021571935.2U CN212331920U (en) | 2020-07-31 | 2020-07-31 | Intelligent resin-based pultrusion winding weaving equipment |
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| Publication Number | Publication Date |
|---|---|
| CN212331920U true CN212331920U (en) | 2021-01-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021571935.2U Active CN212331920U (en) | 2020-07-31 | 2020-07-31 | Intelligent resin-based pultrusion winding weaving equipment |
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| Country | Link |
|---|---|
| CN (1) | CN212331920U (en) |
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- 2020-07-31 CN CN202021571935.2U patent/CN212331920U/en active Active
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