CN216068787U - Rubber roll continuous rubber coating device - Google Patents
Rubber roll continuous rubber coating device Download PDFInfo
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- CN216068787U CN216068787U CN202120159502.4U CN202120159502U CN216068787U CN 216068787 U CN216068787 U CN 216068787U CN 202120159502 U CN202120159502 U CN 202120159502U CN 216068787 U CN216068787 U CN 216068787U
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Abstract
The utility model provides a rubber roll rubber coating device in succession, includes piston roof pressure device, and piston roof pressure device's right side is provided with automatic feeding device, and the automatic feeding device right side is provided with two extruders, and the right side of extruder is provided with two draw gear, and draw gear's right side is provided with cutting device, and cutting device's right side is provided with at least one microwave vulcanization device. And at least one first high-frequency coil induction vulcanizing device is arranged on the right side of the microwave vulcanizing device. The right side of the first high-frequency coil induction vulcanizing device is provided with at least one metal shell mold vulcanizing device, and manipulators are arranged above the metal shell mold vulcanizing devices respectively. The continuous rubber coating device for the rubber roller adopts on-line production line vulcanization operation, improves the production efficiency of the products, adopts a plurality of vulcanization working procedures to carry out vulcanization step by step, and improves the vulcanization quality.
Description
Technical Field
The utility model relates to the field of plastic machinery, in particular to rubber roller processing, and specifically relates to a continuous rubber coating device for a rubber roller.
Background
The rubber roller belongs to common parts in a continuous industrial production line, and is widely applied to the industries of textile, printing, compounding, heat transfer, steel plates, aluminum plates, copper foils, conveying, optical films and the like. The traditional rubber roller forming process includes a manual rubber coating forming method, a winding rubber coating forming method, a casting forming method and an extrusion forming method. At present, domestic manufacturers mainly use winding method encapsulation as the main raw material. In addition to a roller rubber coating mode mainly based on winding rubber coating, the rubber roller rubber coating mode adopting continuous extrusion rubber coating is increasingly adopted by more users in mass production. The continuous extrusion encapsulation mainly comprises the steps of continuously extruding rubber materials through one or more extruders corresponding to the same die head or a plurality of die heads, embedding a metal core of a roller body in the die head, and coating the rubber materials on the metal core through continuous extrusion to obtain the required rubber roller. And feeding the extruded rubber roller into a vulcanizing device for vulcanization treatment. In the prior art, the rubber roller is produced by adopting a continuous extrusion method, the problem of a rubber coating production process of the rubber roller is only solved, and for subsequent vulcanization, a traditional separated pot-type vulcanization mode is still adopted, so that the production efficiency is low.
Disclosure of Invention
The utility model aims to provide a rubber roller continuous rubber coating device which aims to solve the technical problem that the production efficiency of a separated pot-type vulcanization mode for producing rubber rollers by a continuous extrusion method in the prior art is low.
The utility model relates to a continuous rubber coating device for rubber rollers, which comprises a piston jacking device, wherein an automatic feeding device is arranged on the right side of the piston jacking device, two extruders are arranged on the right side of the automatic feeding device, two traction devices are arranged on the right side of the extruders, a cutting device is arranged on the right side of the traction devices, and at least one microwave vulcanizing device is arranged on the right side of the cutting device.
Furthermore, a fiber weaving guide mechanism is arranged between the automatic feeding device and the extruder.
Furthermore, the fiber weaving guide mechanism comprises a sand storage frame and a glue dipping tank, and the sand storage frame is arranged on the outer side of the glue dipping tank.
Furthermore, the extruder comprises a barrel, the barrel is divided into three heating zones along the length direction of the barrel, and one end of the barrel is connected with a die head.
Furthermore, ring cutters are arranged at two ends of the cutting device.
Furthermore, at least one first high-frequency coil induction vulcanizing device is arranged on the right side of the microwave vulcanizing device.
Furthermore, the right side of the first high-frequency coil induction vulcanizing device is provided with at least one metal shell mold vulcanizing device, and manipulators are arranged above the metal shell mold vulcanizing devices respectively.
Furthermore, a second high-frequency coil induction vulcanizing device is arranged on the right side of the metal shell mold vulcanizing device.
Compared with the prior art, the utility model has positive and obvious effect. The continuous rubber coating device for the rubber roller adopts on-line production line vulcanization operation, improves the production efficiency of the products, adopts a plurality of vulcanization working procedures to carry out vulcanization step by step, and improves the vulcanization quality.
Drawings
Fig. 1 is a schematic structural diagram of a continuous rubber coating device for rubber rolls.
Detailed Description
The present invention will be further described with reference to the drawings and examples, but the present invention is not limited to the examples, and all similar structures and similar variations using the present invention shall fall within the scope of the present invention.
As shown in fig. 1, the continuous rubber coating device for the rubber roller comprises a piston pressing device 1, wherein an automatic feeding device 3 is arranged on the right side of the piston pressing device 1, two extruders 6 are arranged on the right side of the automatic feeding device 3, two traction devices 9 are arranged on the right side of the extruders 6, a cutting device 10 is arranged on the right side of the traction devices 9, and at least one microwave vulcanizing device 11 is arranged on the right side of the cutting device 10.
Further, a fiber weaving guide mechanism 17 is arranged between the automatic feeding device 3 and the extruder 6.
Further, the fiber weaving guide mechanism 17 comprises a sand storage frame 4 and a glue dipping tank 5, and the sand storage frame 4 is arranged at the outer side of the glue dipping tank 5.
Further, the extruder 6 comprises a barrel 7, the barrel 7 is divided into three heating zones along the length direction, and one end of the barrel 7 is connected with a die head 8.
Further, the two ends of the cutting device 10 are provided with ring cutters.
Further, at least one first high-frequency coil induction vulcanizing device 12 is arranged on the right side of the microwave vulcanizing device 11.
Further, at least one metal shell mold vulcanizing device 14 is arranged on the right side of the first high-frequency coil induction vulcanizing device 12, and a manipulator 13 is arranged above each metal shell mold vulcanizing device 14.
Further, a second high-frequency coil induction vulcanizing device 15 is arranged on the right side of the metal shell mold vulcanizing device 14.
Specifically, the plug pressing device 1, the automatic feeding device 3, the extruder 6, the traction device 9, the cutting device 10, the microwave vulcanizing device 11, the fiber braiding flow guide mechanism 17, the sand storage rack 4, the glue dipping tank 5, the charging barrel 7, the heating zone, the die head 8, the ring cutter, the first high-frequency coil induction vulcanizing device 12, the metal shell mold vulcanizing device 14, the manipulator 13, the second high-frequency coil induction vulcanizing device 15, and the like in this embodiment all adopt known schemes in the prior art, and those skilled in the art know the schemes and are not described herein again.
The working process of the utility model is as follows:
1. the automatic feeding device 3 automatically feeds the roller core mould 2, the piston jacking device 1 jacks the roller core mould 2 to the right side, if a metal roller core is adopted, the metal roller core can replace the roller core mould 2 and directly enter the mould head 8 for rubber coating, or if an existing composite material roller core exists, the metal roller core can be directly fed through the automatic feeding device 3.
2. The roller core die 2 enters the fiber weaving guide mechanism 17 rightwards, so that the composite yarns can be woven on the iron core die on line, and the production efficiency is improved. If the composite material roll core or the rubber roll core does not need a woven layer, the working procedure can be cancelled.
3. The roller core die 2 enters a die head 8 rightwards, the two extruders 6 encapsulate the roller core die, and one co-extrusion composite die head 8 can be adopted by the two extruders 6.
4. The traction device 9 conveys the extruded roller bodies to the right, and the rubber connected between the two rollers is subjected to circular cutting through the cutting device 10 to separate the two roller bodies.
5. The roller continues to move to the right and rubber is vulcanized in-line by one or more microwave vulcanization devices 11.
6. The roller body moves rightwards continuously, the metal roller core is heated through the first high-frequency coil induction vulcanizing device 12, the roller core is heated, the inner side of rubber is vulcanized, and the performance stability of the rubber is enhanced. If the roller core is non-metal, the station is not selected.
7. The subsequent rubber outer layer is further vulcanized, when further fine vulcanization is required, a metal shell mold vulcanizing device 14 can be adopted, namely a metal shell mold 16 with a temperature equalizing function is additionally arranged on the surface of the rubber roller, the process is used for carrying out induction heating on the shell mold 16, and the rubber is conveyed to the rubber for vulcanization after the temperature equalization.
8. Finally, the manipulator 13 can be used for grabbing the roller body and putting the roller body into the second high-frequency coil induction vulcanizing device 15 to perform secondary reinforced vulcanization on the outside of the rubber.
The utility model adopts on-line production line vulcanization operation, improves the production efficiency of the products, adopts a plurality of vulcanization working procedures to carry out vulcanization step by step, and improves the vulcanization quality. The continuous extrusion rubber coating of the rubber roller production process is mainly used in batch rubber coating operation of rubber rollers with the same diameter or the same diameter, and has the main advantages of being suitable for batch continuous operation of rubber coating of rollers with the same diameter, greatly reducing labor cost, improving production efficiency and improving product quality consistency. The rubber roll produced by directly adopting the die extrusion encapsulation method has uniform size, the outer diameter of the product does not need to leave excessive production allowance, the production efficiency is improved, the loss of rubber production materials can be greatly reduced, and the production cost is effectively reduced.
Claims (8)
1. The utility model provides a rubber roll is rubber coating device in succession which characterized in that: the automatic feeding device comprises a piston jacking device (1), wherein an automatic feeding device (3) is arranged on the right side of the piston jacking device (1), two extruders (6) are arranged on the right side of the automatic feeding device (3), two traction devices (9) are arranged on the right side of the extruders (6), a cutting device (10) is arranged on the right side of each traction device (9), and at least one microwave vulcanizing device (11) is arranged on the right side of each cutting device (10).
2. The continuous rubber coating device of claim 1, wherein: a fiber weaving guide mechanism (17) is arranged between the automatic feeding device (3) and the extruder (6).
3. The continuous rubber coating device of claim 2, characterized in that: the fiber weaving guide mechanism (17) comprises a sand storage frame (4) and a glue dipping tank (5), and the sand storage frame (4) is arranged on the outer side of the glue dipping tank (5).
4. The continuous rubber coating device of claim 1, wherein: the extruder (6) comprises a charging barrel (7), the charging barrel (7) is divided into three heating zones along the length direction of the charging barrel, and one end of the charging barrel (7) is connected with a die head (8).
5. The continuous rubber coating device of claim 1, wherein: and ring cutters are arranged at two ends of the cutting device (10).
6. The continuous rubber coating device of claim 1, wherein: at least one first high-frequency coil induction vulcanizing device (12) is arranged on the right side of the microwave vulcanizing device (11).
7. The continuous rubber coating device of claim 6, wherein: at least one metal shell mold vulcanizing device (14) is arranged on the right side of the first high-frequency coil induction vulcanizing device (12), and manipulators (13) are arranged above the metal shell mold vulcanizing devices (14) respectively.
8. The continuous rubber coating device of claim 7, wherein: and a second high-frequency coil induction vulcanizing device (15) is arranged on the right side of the metal shell mold vulcanizing device (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120159502.4U CN216068787U (en) | 2021-01-21 | 2021-01-21 | Rubber roll continuous rubber coating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120159502.4U CN216068787U (en) | 2021-01-21 | 2021-01-21 | Rubber roll continuous rubber coating device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216068787U true CN216068787U (en) | 2022-03-18 |
Family
ID=80634341
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120159502.4U Active CN216068787U (en) | 2021-01-21 | 2021-01-21 | Rubber roll continuous rubber coating device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216068787U (en) |
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2021
- 2021-01-21 CN CN202120159502.4U patent/CN216068787U/en active Active
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