JPH0882186A - Construction method of horizontal mortar tunnel - Google Patents

Construction method of horizontal mortar tunnel

Info

Publication number
JPH0882186A
JPH0882186A JP21353094A JP21353094A JPH0882186A JP H0882186 A JPH0882186 A JP H0882186A JP 21353094 A JP21353094 A JP 21353094A JP 21353094 A JP21353094 A JP 21353094A JP H0882186 A JPH0882186 A JP H0882186A
Authority
JP
Japan
Prior art keywords
auger
casing
hole
mortar
earth
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP21353094A
Other languages
Japanese (ja)
Other versions
JP2762935B2 (en
Inventor
Masaharu Noma
正治 野間
Yasunobu Shiraishi
康信 白石
Shigehito Kaji
茂仁 鍛治
Yasuo Higuchi
安夫 樋口
Akio Suzuki
章夫 鈴木
Yoichiro Nakamura
洋一郎 中村
Takaya Matsumoto
孝矢 松本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kajima Corp
Original Assignee
Kajima Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kajima Corp filed Critical Kajima Corp
Priority to JP21353094A priority Critical patent/JP2762935B2/en
Publication of JPH0882186A publication Critical patent/JPH0882186A/en
Application granted granted Critical
Publication of JP2762935B2 publication Critical patent/JP2762935B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Landscapes

  • Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)
  • Excavating Of Shafts Or Tunnels (AREA)

Abstract

PURPOSE: To simplify execution by boring a hole with a casing and an auger machine capable of revolving reversely each other in the case a horizontal tunnel for preventing the collapse of a bedrock is constructed, and forming an earth packer together with earth-moving to fill the hole with rapid hardener. CONSTITUTION: An auger machine 3 is revolved to horizontally bore a hole in a breakable bedrock 1, at the same time, a casing 2 is revolved in the direction opposed to the auger machine 3, and most of excavated earth is moved to the outside of the hole (in a state of c). After that, the auger 3 is revolved reversely, at the same time, the casing 2 is revolved in the direction opposed to the auger 3, earth remaining in the hole is consolidated to form an earth packer 8 (in the state of d). In addition, while filling the hole with mortar and rapid hardener from the front end of the auger 3, the casing 2 and auger 3 are pulled out, and a mortar tunnel 9 is constructed. After the casing and auger are pulled out, the earth packer 8 is collapsed and is washed off with a high pressure washing gun 10. By the constitution, the horizontal mortar tunnel can be simply constructed with high degree of accuracy at a low cost.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は崩壊性の地山にトンネル
を掘削する際に地山の崩壊を防止する工法の一つである
水平杭構築工法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a horizontal pile construction method which is one of the construction methods for preventing the collapse of the ground when excavating a tunnel in the collapsible ground.

【0002】[0002]

【従来の技術】崩壊性の地山にトンネルを掘削する際に
地山の崩壊を防止する工法として、幾つかの工法があ
り、その一つとして、水平杭構築工法が採用されてい
る。
2. Description of the Related Art There are several construction methods for preventing the ground from collapsing when excavating a tunnel in collapsible ground, and one of them is the horizontal pile construction method.

【0003】この水平杭構築工法としては、(1)オー
ガーで削孔し、オーガーを引き抜いた後、削孔内にモル
タルを注入してモルタル杭を構築する工法(2)鋼管口
径より大きなビットと鋼管の組み合わせで、削孔壁面を
鋼管で保護しながら削孔し、ビットと鋼管はその儘地山
中に残存させ、鋼管内から地山と鋼管との間の間隙およ
び鋼管内にモルタルを注入・充填する工法(3)所定の
深さまで小口径のビットで削孔しておき、ビットを引き
抜く段階でビットを拡大して削孔を奥から切り拡げなが
らセメントミルクを注入して地山の土と混合・攪拌して
ソイルモルタル杭を構築する工法、が代表的な工法であ
る。
The horizontal pile construction method is as follows: (1) a method of drilling with an auger, pulling out the auger, and then injecting mortar into the hole to construct a mortar pile (2) a bit larger than the diameter of the steel pipe A combination of steel pipes is used to drill holes while protecting the drilled wall surface with the steel pipe, leaving the bit and the steel pipe in the rock ground, and injecting mortar into the gap between the ground pipe and the steel pipe and into the steel pipe. Filling method (3) Drill with a small diameter bit to a predetermined depth, expand the bit at the stage of withdrawing the bit, and inject the cement milk while expanding the hole from the back to make a solid soil. A typical method is to mix and stir to construct a soil mortar pile.

【0004】[0004]

【発明が解決しようとする課題】従来の(1)の工法で
は、砂層などの軟弱地層の場合、削孔壁面が自立せず、
水平杭の構築が不可能となる場合がある。(2)の工法
では、ビットや鋼管をその儘地山中に残存させるため、
材料費が高くなると共に、切羽自立工事後の切羽掘進工
事時にビットや鋼管が掘削の邪魔となる。また、鋼管内
に注入材の逆流防止栓を設けることが必要となり装置が
複雑となる。(3)の工法は、安価で実用性に富んだ工
法であるが拡縮ビットの機構が複雑であることと杭強度
の管理が難しいという問題がある。
According to the conventional method (1), in the case of a soft ground layer such as a sand layer, the wall surface for drilling does not stand by itself,
Construction of horizontal piles may not be possible. In the construction method (2), since the bit and the steel pipe are left in the mountain,
As the material cost increases, bits and steel pipes hinder the excavation work during the facet excavation work after the facet self-supporting work. Further, it is necessary to provide a backflow prevention plug for the injected material in the steel pipe, which complicates the device. Although the construction method (3) is an inexpensive and highly practical construction method, it has a problem that the mechanism of the expansion / contraction bit is complicated and the pile strength is difficult to control.

【0005】[0005]

【課題を解決するための手段】本発明は、ケーシング・
オーガー機を使用して、ケーシングで掘削孔壁面を保護
しながら、掘削孔を掘削し、掘削土砂を排出した跡に急
硬性モルタルによる水平杭を構築するものであり、その
際、ケーシングとオーガーとをそれぞれ独立に回転さ
せ、それぞれの回転方向を制御することにより、掘削、
掘削土砂の排出、モルタル漏出防止栓の形成、水平杭の
構築などの一連の工程を簡便な操作で施工可能にしたも
のである。従って、本発明の工法によれば、施工は簡便
となって工事費は低減し、所定の強度の杭を精度よく構
築できる。
The present invention is directed to a casing
Using an auger machine, while protecting the wall surface of the hole with a casing, the hole is excavated and a horizontal pile made of rapid-hardening mortar is constructed at the trace of excavated earth and sand. By rotating each independently and controlling each rotation direction, excavation,
A series of processes such as excavation of excavated soil, formation of mortar leakage prevention plugs, and construction of horizontal piles can be constructed by simple operations. Therefore, according to the construction method of the present invention, the construction can be simplified, the construction cost can be reduced, and the pile having a predetermined strength can be accurately constructed.

【0006】即ち、本発明は、オーガーの周囲にケーシ
ングを備え、オーガーの軸内部に注入材注入用の二重管
を備えたケーシング・オーガー機を切羽の所定位置に設
置し、(A)オーガーを掘進方向(順方向)に回転さ
せ、ケーシングをオーガーと逆の方向に回転させながら
ケーシング・オーガー機を前進させて、掘削土砂の大部
分を孔外に排出し一部をケーシング内に残存させた掘削
孔を所定の深さ迄掘削する工程、(B)オーガーを逆方
向に回転させ、ケーシングをオーガーと逆の方向に回転
させて、ケーシング内に残存している掘削土砂をオーガ
ー先端部に圧密して土砂パッカーを構築する工程、
(C)二重管を介してモルタルおよび急速硬化材を掘削
孔内に噴射注入しながら、オーガーを逆方向に回転さ
せ、ケーシングをオーガーと同じ方向に同一回転速度で
回転させつつ、ケーシング・オーガー機を後退させて、
掘削孔内に急硬性モルタルによる水平杭を構築する工
程、(D)掘削孔より引き抜かれたケーシング・オーガ
ー機のオーガーを逆方向に回転させ、ケーシングをオー
ガーと逆の方向に回転させながら、土砂パッカーを崩壊
・排出する工程、を順次施工することを特徴とする水平
モルタル杭構築工法にかかるものである。
That is, according to the present invention, a casing / auger machine having a casing around the auger and a double pipe for injecting an injecting material inside the shaft of the auger is installed at a predetermined position of the face, and (A) auger is installed. In the excavation direction (forward direction), and while rotating the casing in the opposite direction to the auger, advance the casing / auger machine to discharge most of the excavated earth and sand outside the hole and leave some in the casing. (B) Rotating the auger in the opposite direction and rotating the casing in the opposite direction to the auger so that the excavated earth and sand remaining in the casing is transferred to the tip of the auger. The process of consolidating and constructing a sediment packer,
(C) While injecting the mortar and the rapid hardening material into the drill hole through the double pipe, the auger is rotated in the opposite direction, and the casing is rotated in the same direction as the auger at the same rotation speed, while the casing auger is being rotated. Back the plane,
The process of constructing a horizontal pile with rapid hardening mortar in the drill hole, (D) Rotating the auger of the casing / auger machine pulled out from the drill hole in the opposite direction, and rotating the casing in the opposite direction to the earth and sand The present invention relates to a horizontal mortar pile construction method, which is characterized by sequentially performing the steps of collapsing and discharging packers.

【0007】[0007]

【実施例】以下、図面を参照しながら本発明について説
明する。
DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below with reference to the drawings.

【0008】図1は本発明の水平モルタル杭構築工法の
施工手順を示す工程縦断面図である。図1を参照しなが
ら本発明の施工手順を説明する。
FIG. 1 is a process vertical sectional view showing a construction procedure of a horizontal mortar pile construction method of the present invention. The construction procedure of the present invention will be described with reference to FIG.

【0009】(1)台車(図示せず)を固定し、ケーシ
ング・オーガー機を切羽1の所定位置に設置する。ケー
シング・オーガー機は、先端にビットを持ち、スクリュ
ウ羽根付き回転軸を持つオーガー3と、オーガー3の周
囲に配置され、オーガー3と独立して回転するケーシン
グ2とオーガー3の回転軸内部に挿入された二重管6と
から構成されており、二重管6の先端はオーガー3の先
端部に開口している。オーガー3はオーガー回転用モー
ター5により、ケーシング2はケーシング回転用モータ
ー4により回転される。(図1(a)) (2)オーガー3を掘進方向(図では右回転)に回転さ
せ、ケーシング2をオーガー3と逆の方向(図では左回
転)に回転させながらケーシング・オーガー機を前進さ
せて、掘削土砂7を抗口側に排出しながら掘進を開始す
る。(図1(b)) (3)掘進を続けて所定の深さまで達したらケーシング
2内に次の工程の土砂パッカー構築に必要な掘削土砂7
を残してオーガー3およびケーシング2の回転を停止
し、掘進を終了する。(図1(c)) (4)オーガー3を掘進方向の逆方向(図では左回転)
に回転させ、ケーシング2をオーガー3と逆の方向(図
では右回転)に回転させて、ケーシング2内に残存して
いる掘削土砂をオーガー3の先端部に圧密して土砂パッ
カー8を構築する。(図1(d)) (5)モルタルを二重管の内管6Aを通してオーガー3
の先端部に送り、孔内への噴射注入を開始する。併せて
急速硬化材も二重管の外管6Bを通してオーガー3の先
端部に送り孔内へ噴射注入する。噴射注入の開始ととも
に、オーガー3を掘進方向の逆方向(図では左回転)に
回転させ、ケーシング2もオーガー3と同方向(図では
左回転)に回転させて、ケーシング・オーガー機の引き
抜きを開始する。(図1(e))。構築されるモルタル
杭の曲げ強度を向上させるため、注入されるモルタルに
は繊維状の補強材を予め混合しておくことが好ましい。
(1) A trolley (not shown) is fixed, and a casing / auger machine is installed at a predetermined position on the face 1. The casing / auger machine has a bit at the tip and an auger 3 having a rotating shaft with a screw blade, and a casing 2 which is arranged around the auger 3 and rotates independently of the auger 3, and is inserted into the rotating shaft of the auger 3. The double tube 6 is formed into a double tube 6, and the tip of the double tube 6 is open to the tip of the auger 3. The auger 3 is rotated by an auger rotation motor 5, and the casing 2 is rotated by a casing rotation motor 4. (Fig. 1 (a)) (2) Rotate the auger 3 in the digging direction (clockwise rotation in the diagram), and move the casing / auger machine forward while rotating the casing 2 in the direction opposite to the auger 3 (clockwise rotation in the diagram). Then, excavation is started while discharging the excavated earth and sand 7 to the mouth side. (Fig. 1 (b)) (3) When the excavation is continued to reach a predetermined depth, the excavated sediment 7 required for constructing the sediment packer in the next step is formed in the casing 2.
The rotation of the auger 3 and the casing 2 is stopped, and the excavation is completed. (Fig. 1 (c)) (4) Opposite the auger 3 in the direction opposite to the excavation direction (clockwise rotation in the figure)
The casing 2 is rotated in the direction opposite to that of the auger 3 (clockwise in the figure), and the excavated soil remaining in the casing 2 is compacted at the tip of the auger 3 to construct the soil packer 8. . (Fig. 1 (d)) (5) Pass the mortar through the inner pipe 6A of the double pipe to the auger 3
And the injection injection into the hole is started. At the same time, the rapid hardening material is also injected and injected into the feed hole at the tip of the auger 3 through the double-tube outer tube 6B. With the start of injection and injection, the auger 3 is rotated in the direction opposite to the excavation direction (counterclockwise rotation in the figure), and the casing 2 is also rotated in the same direction as the auger 3 (counterclockwise rotation in the figure) to remove the casing / auger machine. Start. (FIG. 1 (e)). In order to improve the bending strength of the mortar pile to be constructed, it is preferable to premix the mortar to be injected with a fibrous reinforcing material.

【0010】(6)噴射注入したモルタルと急速硬化材
を攪拌混合してモルタル杭9を構築しながら、土砂パッ
カー8を崩壊させないようにオーガー3とケーシング2
の回転速度を同じに保持してケーシング・オーガー機の
引き抜きを続行する。(図1(f)) (7)ケーシング・オーガー機の引き抜きが完了し、モ
ルタル杭9の構築が終了する。(図1(g)) (8)掘削孔より引き抜かれたケーシング・オーガー機
のオーガー3を掘進方向の逆方向(図では左回転)に回
転させ、ケーシング2をオーガー3と逆方向(図では右
回転)に回転させて、土砂パッカー8を崩壊する。オー
ガー3先端部に付着している土砂は高圧洗浄ガン10に
より洗い落とす。(図1(h)) このようにして、切羽1の1つの所定位置に水平モルタ
ル杭9が構築される。
(6) While constructing the mortar pile 9 by stirring and mixing the injected mortar and the rapid hardening material, the auger 3 and the casing 2 so as not to collapse the earth and sand packer 8.
Continue to pull out the casing auger machine while keeping the same rotation speed. (Fig. 1 (f)) (7) The pulling out of the casing / auger machine is completed, and the construction of the mortar pile 9 is completed. (Fig. 1 (g)) (8) Rotate the auger 3 of the casing auger machine pulled out from the excavation hole in the direction opposite to the excavation direction (counterclockwise rotation in the figure) to move the casing 2 in the opposite direction to the auger 3 (in the figure, Rotate to the right) to collapse the earth and sand packer 8. The earth and sand adhering to the tip of the auger 3 is washed off by the high pressure washing gun 10. (FIG. 1 (h)) In this way, the horizontal mortar pile 9 is constructed at one predetermined position of the face 1.

【0011】この施工手順を繰り返して、所定本数のモ
ルタル杭9を複数の所定位置に構築する。
By repeating this construction procedure, a predetermined number of mortar piles 9 are constructed at a plurality of predetermined positions.

【0012】[0012]

【発明の効果】本発明は、(1)ケーシングとオーガー
とをそれぞれ独立に回転させ、それぞれの回転方向と回
転速度を制御することにより、掘削、掘削土砂の排出、
モルタル漏出防止栓の形成、水平杭の構築などの一連の
工程を簡便な操作で施工可能にしたものであるので、施
工は簡便となって工事費は低減する。(2)掘削土砂を
モルタルで置換して水平モルタル杭を構築するので所定
の強度の杭を精度よく構築できる。などの効果を奏す
る。
EFFECTS OF THE INVENTION The present invention (1) excavates and discharges excavated earth and sand by rotating the casing and the auger independently and controlling their respective rotating directions and rotating speeds.
Since a series of steps such as formation of a mortar leak prevention plug and construction of horizontal piles can be performed by simple operations, the construction becomes simple and the construction cost is reduced. (2) Since the excavated soil is replaced with mortar to construct a horizontal mortar pile, a pile having a predetermined strength can be constructed accurately. And other effects.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の水平モルタル杭構築工法の施工手順を
示す工程縦断面図である。
FIG. 1 is a process vertical sectional view showing a construction procedure of a horizontal mortar pile construction method of the present invention.

【符号の説明】[Explanation of symbols]

1・・切羽、2・・ケーシング、3・・オーガー、4・
・ケーシング回転用モーター、5・・オーガー回転用モ
ーター、6・・二重管、6A・・二重管内管、6B・・
二重管外管、7・・掘削土砂、8・・土砂パッカー、9
・・モルタル杭、10・・高圧洗浄ガン。
1 ... Face, 2 ... Casing, 3 Auger, 4
・ Casing rotation motor, 5 ・ ・ Auger rotation motor, 6 ・ ・ Double pipe, 6A ・ ・ Double pipe inner pipe, 6B ・ ・
Double pipe outer pipe, 7 ... excavated sediment, 8 ... sediment packer, 9
..Mortar piles and 10. High-pressure washing guns.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 樋口 安夫 東京都港区元赤坂1丁目2番7号 鹿島建 設株式会社内 (72)発明者 鈴木 章夫 東京都港区元赤坂1丁目2番7号 鹿島建 設株式会社内 (72)発明者 中村 洋一郎 東京都港区元赤坂1丁目2番7号 鹿島建 設株式会社内 (72)発明者 松本 孝矢 東京都港区元赤坂1丁目2番7号 鹿島建 設株式会社内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Yasuo Higuchi 1-2-7 Moto-Akasaka, Minato-ku, Tokyo Within Kashima Construction Co., Ltd. (72) Inventor Akio Suzuki 1-2-7, Moto-Akasaka, Minato-ku, Tokyo Kashima Construction Co., Ltd. (72) Inventor Yoichiro Nakamura 1-2-7 Moto-Akasaka, Minato-ku, Tokyo Kashima Construction Co., Ltd. (72) In-house Takaya Matsumoto 1-2-2 Moto-Akasaka, Minato-ku, Tokyo No. 7 Kashima Construction Co., Ltd.

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 オーガーの周囲にケーシングを備え、オ
ーガーの軸内部に注入材注入用の二重管を備えたケーシ
ング・オーガー機を切羽の所定位置に設置し、(A)オ
ーガーを掘進方向(順方向)に回転させ、ケーシングを
オーガーと逆の方向に回転させながらケーシング・オー
ガー機を前進させて、掘削土砂の大部分を孔外に排出し
一部をケーシング内に残存させた掘削孔を所定の深さ迄
掘削する工程、(B)オーガーを逆方向に回転させ、ケ
ーシングをオーガーと逆の方向に回転させて、ケーシン
グ内に残存している掘削土砂をオーガー先端部に圧密し
て土砂パッカーを構築する工程、(C)二重管を介して
モルタルおよび急速硬化材を掘削孔内に噴射注入しなが
ら、オーガーを逆方向に回転させ、ケーシングをオーガ
ーと同じ方向に同一回転速度で回転させつつ、ケーシン
グ・オーガー機を後退させて、掘削孔内に急硬性モルタ
ルによる水平杭を構築する工程、(D)掘削孔より引き
抜かれたケーシング・オーガー機のオーガーを逆方向に
回転させ、ケーシングをオーガーと逆の方向に回転させ
ながら、土砂パッカーを崩壊・排出する工程、を順次施
工することを特徴とする水平モルタル杭構築工法。
1. A casing / auger machine having a casing around the auger and a double pipe for injecting an injection material inside the shaft of the auger is installed at a predetermined position of a cutting face, and The casing auger machine while advancing the casing auger while rotating the casing in the direction opposite to the direction of the auger, to remove most of the excavated earth and sand from the hole and leave a part of the excavated hole in the casing. Step of excavating to a predetermined depth, (B) Rotate the auger in the opposite direction and rotate the casing in the opposite direction to the auger to condense the excavated earth and sand remaining in the casing to the tip of the auger. The step of constructing the packer, (C) While injecting the mortar and the quick hardening material into the drill hole through the double pipe, the auger is rotated in the opposite direction, and the casing is in the same direction as the auger. A step of retracting the casing auger machine while rotating it at a rotational speed to construct a horizontal pile made of rapid-hardening mortar in the drill hole, (D) reversing the auger of the casing auger machine pulled out from the drill hole A horizontal mortar pile construction method characterized by sequentially performing the steps of rotating and rotating the casing in the opposite direction to the auger while collapsing and discharging the sand and sand packer.
JP21353094A 1994-09-07 1994-09-07 Horizontal mortar pile construction method Expired - Fee Related JP2762935B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP21353094A JP2762935B2 (en) 1994-09-07 1994-09-07 Horizontal mortar pile construction method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP21353094A JP2762935B2 (en) 1994-09-07 1994-09-07 Horizontal mortar pile construction method

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JPH0882186A true JPH0882186A (en) 1996-03-26
JP2762935B2 JP2762935B2 (en) 1998-06-11

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6994494B2 (en) * 2002-08-21 2006-02-07 Bauer Maschinen Gmbh Device for producing bored piles
EP1895090A1 (en) * 2006-08-23 2008-03-05 Bauer Spezialtiefbau GmbH Method and apparatus for creating a borehole in the ground
KR100974075B1 (en) * 2008-03-28 2010-08-06 심재구 Method and automatic stopper unit of horizontal high velocity blast shaking for use in construction of tunnel etc.

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6994494B2 (en) * 2002-08-21 2006-02-07 Bauer Maschinen Gmbh Device for producing bored piles
EP1895090A1 (en) * 2006-08-23 2008-03-05 Bauer Spezialtiefbau GmbH Method and apparatus for creating a borehole in the ground
US7546887B2 (en) 2006-08-23 2009-06-16 Bauer Maschinen Gmbh Method and device for producing a borehole in the soil
KR100974075B1 (en) * 2008-03-28 2010-08-06 심재구 Method and automatic stopper unit of horizontal high velocity blast shaking for use in construction of tunnel etc.

Also Published As

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