JPH084422Y2 - Panel pallet - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION <Industrial Application Field> The present invention relates to a panel pallet used for transporting and storing wall panels and floor panels of industrially manufactured houses, for example.

<Prior Art> As a pallet for transporting and storing panels of houses and the like, as shown in FIG. 4, a pair of support members 42a, 42b are provided on the left and right of a platform 41.
It is known that the panels P are erected parallel to each other, the panel P is erected on the mounting table 41, and is supported by the supporting members 42a and 42b.

<Problems to be Solved by the Invention> In the above-described conventional structure, when a plurality of panels P are placed on the platform 41, the panels P are supported by the support members 42a, 42b in an inclined state with their panel surfaces in contact with each other. Will be available. Therefore, the impact pressure and sliding when the panel P falls from the vertical posture to the inclined state, the contact pressure due to the out-of-plane component force of the panel P own weight generated from the posture after the inclination, and the vibration during transportation. There is a drawback that the contact portion between the panels P is damaged or soiled due to the accompanying sliding and these phenomena. In recent years, the sash has already been attached to the panel P and is often transported to a construction site. In this case, the contact area between the panels P is significantly reduced, and the contact pressure is increased accordingly. As a result, there is a risk that the damage and dirt become more prominent, and labor and materials are required for complicated curing to prevent this.

It is an object of the present invention to provide a panel pallet in which the panel does not fall down at an angle and there is no opportunity for the panels to come into contact with each other even if the panel is attached with an accessory such as a sash.

<Means for Solving the Problems> In a panel pallet according to the present invention, a pair of support members are erected substantially parallel to the left and right of a mounting table on which a plurality of pallets are placed upright. A pair of lower rod members disposed between the left and right support members in the front and rear, and a plurality of spacer lower end receiving members slidably and fixedly mounted on the lower rod members. Is a pair of upper rod members that are disposed above the lower rod member so as to be detachable upward and straddle between the left and right support members, and a plurality of spacers slidably mounted on the upper rod members. An upper end support is provided, and a pair is arranged between the plurality of panels, and pipe upper and lower ends are respectively inserted into and mounted on the spacer upper end support and the spacer lower end receiver, respectively.

<Operation> When loading the panel on a mounting table, so-called loading, remove each upper rod member in advance, and position the spacer lower end receiver of the lower rod member to match the panel thickness including the sash protrusion height. Fix it. Then, after mounting the pair of spacers on the spacer lower end receiver, the first panel is moved onto the mounting table and placed on the mounting table along the spacers. At the same time, attach the next pair of spacers. With this, the panel is held in the vertical posture by sandwiching both sides of the panel with the spacers. Place the next panel on the platform and attach the next pair of spacers. Hereinafter, when these operations are repeated and a plurality of panels have been mounted, the spacer upper end support is immediately inserted into the spacer upper end while mounting the upper rod member, and the spacer device is completed.

To remove the panel from the mounting table, reverse the above procedure. That is, when the upper rod member is lifted up and removed, the spacer upper end support is also removed at the same time. Next, hoist the panel that was placed last and remove the spacer that was attached last. The hoisted panel is lowered to a predetermined place, and thereafter, these operations are repeated to lower all the plurality of panels.

The loading and unloading of panels on the pallet is done in this way, and there is no contact between the panels. During storage or transportation, the panel on the table is held in a vertical posture by holding both sides of the panel between the spacers or the spacer and the supporting member.

<Example> An example of the present invention will be described with reference to the drawings.

As shown in FIGS. 1 and 2, the panel pallet 1 according to the present embodiment has a base 3 on which a plurality of panels 2 are placed upright as a basic part, and a panel 2 which is erected parallel to the left and right sides of the platform 3.
It is composed of a pair of support members 4a, 4b for supporting the group from the side. Before and after the mounting table 3, the auxiliary tables 5a and 5b are provided for mounting long panels.
Is hinged by a hinge pin 6. The support members 4a, 4b are formed in a frame shape, have a ladder 7 on the outside, and have lifting rings 8 at both ends of the upper edge. A fork insertion port 9 is provided on the lower surface of the mounting table 3.

Both ends of two links 10 and 11 connected by connecting pins and elongated holes are pivotally mounted between the support members 4a and 4b and the tips of the auxiliary bases 5a and 5b. The auxiliary bases 5a and 5b are placed horizontally on the extension surface of the mounting surface of the mounting table 3 with the links 10 and 11 extended. When the links 10 and 11 are bent, the auxiliary bases 5a and 5b become vertical, and the retaining pins 12 on the supporting members 4a and 4b side are fixed holes in the auxiliary bases 5a and 5b.
It can be inserted into 13 and vertically locks the auxiliary tables 5a and 5b.

Two round steel bars are provided as a pair of lower rod members 14 extending between the left and right support members 4a, 4b in front of and behind the mounting table 3, and a plurality of spacer lower end receiving members 15 are fitted therein. . The spacer lower end receiving member 15 is provided on the cube block 16 in a horizontal direction on the lower rod member 14
A round steel receiving member 18 for receiving a spacer lower end described later is erected on the upper side of a fitting hole 17 into which the fitting hole 17 is inserted, and a thumb screw 19 is provided on the side of the fitting hole 17. A small steel 20 is arranged on the back side surface of the side surface provided with the thumbscrew 19 so that one side thereof is in contact with the side surface, and the receiving member 18 is maintained in a vertical posture. Therefore, the spacer lower end receiving member 15 can slide with respect to the lower rod members 14a and 14b, and is fixed when the thumbscrew 19 is tightened.

Above the supporting members 4a, 4b, a pair of upper rod members 21a, 21b are provided which straddle between the left and right supporting members and which can be removed upward. These upper rod members 21a, 21b are arranged right above the lower rod members 14a, 14b, are made of round steel like the above, and are inserted portions 23a, 23b vertically bent at both ends of the horizontal portion 22.
Is provided. These insertion portions 23a, 23b are inserted into the insertion tubes 24 attached to the side surfaces of the vertical members of the support members 4a, 4b, and the upper rod members 21a, 21b are mounted at fixed positions. Therefore, when these upper rod members 21a and 21b are lifted upward, they are detached from the insertion tube 24 and can be removed.

A plurality of spacer upper end supporting members 25 are fitted in advance to the horizontal portions 22 of the upper rod members 21a, 21b before processing the insertion portions 23a, 23b. The spacer upper end supporting member 25 has a loading hole 27 formed horizontally in the cubic block 26 and a spacer upper end supporting member 28 projecting downwardly in the same manner as described above. The spacer upper end supporting member 25 slides on the horizontal portion 22 of the upper rod members 21a and 21b with such a structure.

A pipe-shaped spacer 29 is provided between each of the plurality of panels 2 placed on the above-described base 3 in pairs. Spacer 29
Is the spacer upper end support 25 and the spacer lower end support 15
Insert the upper and lower ends into and, respectively. Therefore, the length is defined as the distance between the two members 25 and 15, and the outer diameter is determined so as to correspond to the protruding height of the accessory such as the sash of the panel 2.
In this embodiment, as shown in FIG. 3, two types of outer diameter, large and small, were used, and an aluminum circular tube was used for easy handling and light weight. The inner diameter is the support member of the spacer upper end support 25.
28 and the diameter of the receiving member 18 of the spacer lower end receiving member 15 so as to be narrowed.

It should be noted that each contact surface of the above-mentioned stand 3, support members 4a, 4b, spacer 29, auxiliary stand 5a, 5b, etc. to the panel 2 also serves as a protective material and a cushioning material, and serves as a hard material such as a rubber sheet or urethane foam. The different soft materials are used for coating. Also, the cube block 1 of the lower rod members 14a, 14b and the spacer lower end receiving member 15
Of course, the 6 parts are arranged below the panel mounting surface of the mounting table 3.

The panel pallet 1 of the present embodiment configured as described above
To mount a plurality of panels 2 on, perform as follows. First, the protrusion height of an accessory such as a sash on the surface of the panel 2 to be loaded is checked to determine the outer diameter of the spacer 29 to be fitted and prepared.
Depending on the panel, spacers 29 having different outer diameters may be used for each panel 2 as shown in FIG. Then, the mounting positions of the spacer lower end receiving members 15 of the lower rod members 14a and 14b are adjusted and fixed. Next, a pair of spacers 29 are attached to the spacer lower end receiver 15 on the side of the support member 4a. If the panel 2 to be placed first does not have an accessory such as a sash protruding from it, the spacer 29 is not necessary and the supporting member is directly supported.
Mount the panel 2 along with the panel 4a.

Next, a sling rope is hung on one of the panels 2 to be initially placed, brought to the suspension table 3 by a crane or the like, and lowered along the spacer 29. The next pair of spacers 29 is attached to the spacer lower end receiving member 15 in the suspended state, and then the sling rope is removed. With this, the panel 2 is sandwiched by the spacers 29 on both sides and there is no risk of falling. Thereafter, the loading of the panels 2 and the mounting of the spacers 29 are repeated until the expected number of panels 2 have been placed. Immediately after that, it rises to the upper part of the panel pallet 1 and the insertion portions 23a, 23b of the upper rod members 21a, 21b.
Is inserted into the insertion tube 24 of the support members 4a, 4b. At the same time, the spacer upper end support 25 is inserted into the upper ends of the spacers 29 to mount them. This is the end of loading the panel 2.

In this case, the spacer upper end support 25 is composed of the upper rod members 21a, 21
It is slidable on b, and when an external force is applied, the vicinity of the upper end of the spacer 29 opens and the panel 2 inclines, but in reality it is regulated by the lower end of the spacer 29 being inserted into the spacer lower end receiver 15. However, there is no risk of the panel 2 falling over, only by causing the gap of this portion to swing. Further, in the case of transportation by truck, a rope is always hung around the upper portion, so-called load tightening is performed, and the spacer upper end support 25 is not moved to the outside at all.

Next, when unloading the panel 2 from the panel pallet 1, the procedure is the reverse of the above loading. First, the upper rod member
When 21a and 21b are lifted up and removed, the spacer upper end support 25 also automatically comes out of the spacer 29. Next, a sling rope is attached to one of the outer sides of the plurality of panels 2 and is hooked on a hook of a crane or the like to enter a lifting posture. In this state, that is, in a state where the panel cannot fall down, the pair of spacers 29 on the outside of the panel 2 is pulled out from the spacer lower end receiving member 15. Then, the panel 2 is lifted and lowered to a predetermined place. Thereafter, the spacer 29 is removed and the panel 2 is removed in the same procedure, and the process is completed.

Although loading and unloading are performed as described above, since the spacers 29 are present between the panels 2 during this time, the opportunity for each panel 2 to come into contact with each other, including the protruding sash portion, is during loading and unloading. And there is no while on the platform 3. Moreover, since the spacers 29 are arranged over the entire height of the panel 2 and each panel 2 remains in the upright posture, the contact pressure of the spacer 29 on each panel 2 is extremely small. Therefore, the spacer 29 on the surface of panel 2
There is no danger of contact marks or scratches.

Further, even when an accessory such as a sash is attached to the panel 2 in a protruding manner, it is not necessary to apply conventional curing to these accessories, the work of mounting and removing the curing material can be omitted, and no waste is generated. . Since the spacer 29 of the present embodiment has the above-mentioned structure, it does not cause misalignment, dislocation, looseness, etc. during handling or transportation, and exerts a reliable spacer function. Even if the protruding height of the accessory such as the sash of the panel 2 changes, the position of the spacer lower end receiving member 15 and the replacement of the spacer 29 can be dealt with immediately.

The panel pallet of the present invention can be modified in various ways other than the above embodiment. For example, the spacer may be a rectangular tube made of aluminum to further lower the contact pressure and at the same time change the mounting direction by 90 ° to change the spacer height. That is, one type of pipe-shaped spacer having a rectangular cross section serves as a spacer for regulating two types of panel intervals.
Further, the length of the upper end support member of the spacer upper end support attached to the upper rod member may be sequentially changed, and the lower end may be inclined to facilitate the insertion operation to the upper end of the spacer. Further, the panel pallet of the present invention can be easily applied to the existing pallet of the above-mentioned conventional type by modification and has a wide range of applications.

<Effect of the Invention> According to the present invention, the panel can be held in a vertical posture, and even if an accessory such as a sash is attached to the panel so as to project, contact with the panel surface or the accessory portion occurs. There is no reliable spacing between the panels. Furthermore, the area of contact of the spacer with the panel surface is large, and there is no risk of damaging the panel surface.

[Brief description of drawings]

FIG. 1 is an exploded perspective view of a panel pallet according to an embodiment, FIG. 2 is an enlarged perspective view of a main part of FIG. 1, and FIG. 3 is a cross section taken along line AA of FIG. FIG. 4 is a perspective view of a conventional panel pallet. 1 ... Panel pallet, 2 ... Panel, 3 ... Platform, 4a, 4b ... Supporting member, 14a, 14b ... Lower rod member, 15 ... Spacer lower end receiving member, 21
a, 21b ... upper rod member, 25 ... spacer upper end support, 29 ... pipe spacer.

Claims (1)

[Scope of utility model registration request] 1. A pair of support members are erected substantially parallel to each other on the left and right of a mounting table on which a plurality of panels are placed upright, and the support table is arranged between the left and right supporting members before and after the mounting table. A pair of lower side rod members and a plurality of spacer lower end receivers slidably and fixedly attached to the lower side rod members are provided, and the supporting member extends between upper and lower supporting members. A pair of upper rod members removably disposed above the lower rod members and a plurality of spacer upper end support members slidably mounted on the upper rod members, and between the plurality of panels. A pallet for panels comprising pipe-shaped spacers, which are arranged one by one, and whose upper and lower ends are inserted into the spacer upper end supporting member and the spacer lower end receiving member respectively to be mounted.