JPH0828821A - Radiant tube burner equipment producing little nitrogen oxide, and burning method thereof - Google Patents

Radiant tube burner equipment producing little nitrogen oxide, and burning method thereof

Info

Publication number
JPH0828821A
JPH0828821A JP6159780A JP15978094A JPH0828821A JP H0828821 A JPH0828821 A JP H0828821A JP 6159780 A JP6159780 A JP 6159780A JP 15978094 A JP15978094 A JP 15978094A JP H0828821 A JPH0828821 A JP H0828821A
Authority
JP
Japan
Prior art keywords
heat storage
storage body
chamber
radiant tube
gas
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP6159780A
Other languages
Japanese (ja)
Inventor
Sho Yasuoka
省 安岡
Naoto Saiki
直人 斉木
Kenji Koizumi
健司 小泉
Mikio Matsumoto
幹雄 松本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tokyo Gas Co Ltd
Original Assignee
Tokyo Gas Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tokyo Gas Co Ltd filed Critical Tokyo Gas Co Ltd
Priority to JP6159780A priority Critical patent/JPH0828821A/en
Publication of JPH0828821A publication Critical patent/JPH0828821A/en
Pending legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E20/00Combustion technologies with mitigation potential
    • Y02E20/34Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery

Abstract

PURPOSE:To suppress production of a nitrogen oxide 6t a low level by a method wherein after a premixed gas of a high air ratio is produced in a premixing chamber, it is heated by a heat storage body and then subjected to lean combustion on the downstream side of the heat storage body. CONSTITUTION:Air for combustion is introduced into a premixing chamber 3 from an air introducing part 6 on the side A and fuel gas introduced into a gas chamber 5 is jetted into the premixing chamber 3 from a gas nozzle 4. Then the fuel gas and the air are mixed excellently in the premixing chamber 3, made to flow to a heat storage body 2 and preheated by this body 2 and lean combustion is conducted on the downstream side thereof. A combustion gas thus produced reaches the heat storage body 2 on the opposite side, i.e., on the side B, and heats the body and then it is exhausted from the air introducing part 6 on this side. In this case, an air ratio in the premixing chamber 3 is made 1.3-1.5 or more. According to this constitution, production of a nitrogen oxide can be suppressed at a low level.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は窒素酸化物低発生ラジア
ントチューブバーナ装置及びその燃焼方法に関するもの
である。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a radiant tube burner device for low nitrogen oxide generation and a combustion method thereof.

【0002】[0002]

【従来技術】ラジアントチューブバーナは、例えば、図
1に示すように、熱効率向上の目的で、ラジアントチュ
ーブの両端のバ−ナに更に配管を附加して、それに蓄熱
体を設置してバルブの開閉により交番燃焼させている。
かかる蓄熱体を設けることにより、熱効率の向上はもち
ろんのこと、チューブ長手方向の温度分布、処理材への
伝熱も改善され、更に、チューブ自体の寿命も延びるこ
と等が利点として挙げることができる。
2. Description of the Related Art A radiant tube burner, for example, as shown in FIG. 1, is provided with burners at both ends of a radiant tube to which pipes are added, and a heat storage body is installed to open and close a valve. Alternately burned by.
By providing such a heat storage body, not only the thermal efficiency is improved, but also the temperature distribution in the longitudinal direction of the tube, the heat transfer to the treatment material are improved, and further, the life of the tube itself is extended. .

【0003】[0003]

【発明が解決する課題】従来例は、前記した通り、数々
の利点があるが、最大の課題は、発生する窒素酸化物
(NOx)の量が非常に高いことである。これはチュー
ブ内という限られた空間内で高温の空気を用いて燃焼さ
せるためであり、使用温度にもよるが、通常200〜1
000ppmにも達することがある。かかるNOx低減
のために排ガス再循環方式及び燃料二段燃焼方式等があ
る。前者の方式はチューブ内で燃焼した後の排気ガスを
燃焼用空気に混ぜることにより火炎温度を下げ、NOx
を下げるものである。ただし排気ガスを導くため構造が
複雑になる上、引き込む量のバランスを調整する事が難
しい。かかる燃焼の関係から、燃焼初期と安定燃焼時と
の循環比率は、本来的には変える必要があるが、制御系
が繁雑になるため妥協点での使用状態となり、排ガス再
循環効果が十分に発揮できないことも多く、構造上コス
トも掛かる。また、後者の方式は、燃焼用空気に対し燃
料を二段に分けて供給し、火炎温度を下げNOx発生を
抑える方法である。燃料を2回に分けて供給する必要か
らバーナ部の構造が複雑になると共に、そのバランス調
整が難しく、場合により点火時と定常時でバランスを変
える制御も必要となってくる。構造が複雑であることか
らバーナ回りが大きくなり、かつ二段目のガス供給部ま
で炉の外に出さねばならず、炉体に対しコンパクトにセ
ットできず、かつコストも大幅に上昇する。二段目のガ
スにより、燃焼中にカーボンが発生しやすく、また複雑
な構造からバーナ周辺部の寿命も短くなる。バーナ内側
に高温に耐える耐火ライニングが必要となり、重く、複
雑でかつコスト高となる。
The conventional example has a number of advantages as described above, but the greatest problem is that the amount of nitrogen oxides (NOx) generated is very high. This is for burning with high temperature air in the limited space inside the tube, and usually 200 to 1 though it depends on the operating temperature.
It can reach up to 000 ppm. In order to reduce such NOx, there are an exhaust gas recirculation system, a fuel two-stage combustion system, and the like. The former method lowers the flame temperature by mixing the exhaust gas after combustion in the tube with the combustion air to reduce NOx.
Is to lower. However, since exhaust gas is guided, the structure becomes complicated and it is difficult to adjust the balance of the amount of intake. Due to this combustion relationship, the circulation ratio between the initial combustion and stable combustion must be originally changed, but since the control system becomes complicated, it will be used at a compromise point, and the exhaust gas recirculation effect will be sufficient. There are many things that can not be demonstrated, and there is a structural cost. The latter method is a method in which fuel is supplied to combustion air in two stages to lower the flame temperature and suppress NOx generation. Since it is necessary to supply the fuel in two steps, the structure of the burner section becomes complicated, and its balance adjustment is difficult, and in some cases it is necessary to perform control to change the balance between ignition and steady state. Since the structure is complicated, the burner circumference becomes large, and the gas supply section of the second stage must be brought out of the furnace, so that it cannot be compactly set in the furnace body, and the cost rises significantly. The second-stage gas tends to generate carbon during combustion, and the complicated structure shortens the life of the burner peripheral portion. A high temperature resistant refractory lining is required inside the burner, which is heavy, complex and costly.

【0004】[0004]

【課題を解決する手段】前記課題を解決するために、本
発明は、ラジアントチューブの両側部に蓄熱体を内蔵さ
せ、その蓄熱体の上流側に予混合室を設け、その予混合
室内に多数のガスノズルを設けたガスチェンバ室を設置
し、前記予混合室には空気導入部を設けたことを特徴と
する装置を提供するものである。
In order to solve the above-mentioned problems, according to the present invention, a radiant tube is provided with a heat storage body on both sides thereof, a premixing chamber is provided upstream of the heat storage body, and a large number of the premixing chambers are provided in the premixing chamber. A gas chamber chamber having a gas nozzle is installed, and an air introduction part is provided in the premixing chamber.

【0005】また、本発明は、請求項1に於いて、蓄熱
体を炉壁の厚みに対応して炉壁内に位置させたことを特
徴とする装置を提供するものである。
Further, the present invention provides an apparatus according to claim 1, characterized in that the heat storage body is positioned inside the furnace wall so as to correspond to the thickness of the furnace wall.

【0006】また、本発明は、請求項1に於いて、蓄熱
体のバーナ軸方向に点火装置を貫通設置した装置を提供
するものである。
The present invention also provides, in claim 1, an apparatus in which an ignition device is installed through in the burner axial direction of the heat storage body.

【0007】また、本発明は、前記課題を解決するため
に、ラジアントチューブの両側部のバーナヘッド内に蓄
熱体を内蔵させ、その蓄熱体の上流側に予混合室を設
け、その予混合室内に多数のガスノズルを設けたガスチ
ェンバを設置し、前記予混合室には空気導入部を設け、
前記予混合室に於いて燃焼用空気と燃料ガスを完全に予
混合させ、且つその空気比を1.3〜1.5以上の高空
気比とし、前記蓄熱体の下流側で過剰空気比燃焼させる
ことを特徴とする燃焼方法を提供するものである。
In order to solve the above-mentioned problems, the present invention has a heat storage body built in the burner heads on both sides of the radiant tube, and a premixing chamber is provided on the upstream side of the heat storage body. A gas chamber provided with a large number of gas nozzles is installed, and an air introduction unit is provided in the premixing chamber.
Combustion air and fuel gas are completely premixed in the premixing chamber, and the air ratio is set to a high air ratio of 1.3 to 1.5 or more, and excess air ratio combustion is performed downstream of the heat storage body. The present invention provides a combustion method characterized by:

【0008】[0008]

【作用】予混合室に於いて、高空気比予混合気をつくっ
た後、蓄熱体を経て加熱され、蓄熱体下流側で稀薄燃焼
を実行する。
In the premixing chamber, after the high air ratio premixed gas is produced, it is heated through the regenerator, and the lean combustion is executed on the downstream side of the regenerator.

【0009】[0009]

【実施例】符号1はラジアントチューブであって、この
ラジアントチューブ1の両側部に蓄熱体2を内蔵させ、
その蓄熱体2の上流側に予混合室3を設け、その予混合
室3内に多数のガスノズル4を設けたガスチェンバ5を
設置し、前記予混合室3には空気導入部6を設けた構成
である。また、前記蓄熱体2は炉壁7の厚みに対応して
炉壁7内に位置設置させてもよいし、また、蓄熱体2の
バーナ軸方向に点火装置8を貫通設置してもよい。更
に、前記予混合室3内に於いて、空気比1.3〜1.5
以上の高空気比予混合気をつくり、前記蓄熱体2の下流
側で稀薄燃焼火炎を形成する。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Reference numeral 1 is a radiant tube, and a heat storage body 2 is built into both sides of the radiant tube 1.
A premixing chamber 3 is provided on the upstream side of the heat storage body 2, a gas chamber 5 provided with a large number of gas nozzles 4 is provided in the premixing chamber 3, and an air introducing portion 6 is provided in the premixing chamber 3. It is a composition. Further, the heat storage body 2 may be positioned and installed in the furnace wall 7 in accordance with the thickness of the furnace wall 7, or the ignition device 8 may be installed so as to penetrate in the burner axial direction of the heat storage body 2. Further, in the premix chamber 3, the air ratio is 1.3 to 1.5.
The above-mentioned high air ratio premixed gas is produced to form a lean combustion flame on the downstream side of the heat storage body 2.

【0010】A側の空気導入部6から予混合室3内に燃
焼用空気を導入し、ガスチェンバ5内に導入された燃料
ガスがガスノズル4から予混合室3内に噴出すると、燃
料ガスと空気は予混合室3内で良好に混合して蓄熱体2
へと流れ、蓄熱体2で予熱されて、その下流側で稀薄燃
焼を実行する。かかる燃焼ガスは、反対側の、即ちB側
の蓄熱体2に至り、その蓄熱体2を加熱した後、空気導
入部6から排気される。
Combustion air is introduced into the premixing chamber 3 from the air introduction section 6 on the A side, and when the fuel gas introduced into the gas chamber 5 is ejected from the gas nozzle 4 into the premixing chamber 3, it is converted into fuel gas. The air is well mixed in the premix chamber 3 and the heat storage body 2
And is preheated by the heat storage body 2, and lean combustion is performed on the downstream side thereof. The combustion gas reaches the heat storage body 2 on the opposite side, that is, the B side, heats the heat storage body 2, and then is exhausted from the air introduction unit 6.

【0011】先ず、予混合室3に於ける空気比は、1.
3〜1.5以上とする。即ち、予混合稀薄燃焼の利点も
充分に活かし、空気比も高くするにつれて発生するNO
x濃度は急激に下がり、空気比1.5以上の場合は、使
用温度にもよるが図4に示す通り100ppmを充分に
下まわる優れた低NOx値を示すものである。
First, the air ratio in the premix chamber 3 is 1.
3 to 1.5 or more. That is, the advantages of premixed lean combustion are fully utilized, and NO generated as the air ratio is increased.
The x concentration drastically decreases, and when the air ratio is 1.5 or more, it shows an excellent low NOx value sufficiently lower than 100 ppm as shown in FIG. 4 depending on the operating temperature.

【0012】蓄熱体2の温度勾配は、図3で示すよう
に、予混合室3側で低く、ラジアントチューブ1側で高
くなっているので、逆火の危険はなく、しかも前記した
空気比に維持することによって、基本的に低温では自然
着火しないので、安全性は更に向上する。更に、燃焼す
べき点、即ち蓄熱体2のチューブ1側に於いては、前記
温度勾配によって、予混合気が高温になるため、前記し
た空気比に於いても、安全且つ容易に着火することがで
きる。
As shown in FIG. 3, the temperature gradient of the heat storage body 2 is low on the side of the premixing chamber 3 and high on the side of the radiant tube 1, so that there is no danger of flashback, and the above-mentioned air ratio By maintaining it, basically, it does not spontaneously ignite at low temperature, so that the safety is further improved. Further, at the point to be burned, that is, at the side of the tube 1 of the heat storage body 2, the temperature gradient causes the temperature of the premixed gas to become high. Therefore, ignition can be performed safely and easily even at the above air ratio. You can

【0013】蓄熱体2の部分を炉壁7の厚みに対応して
位置設置することにより省スペースとなる外、燃焼の開
始が実質的に炉内の位置で実行されることになり、装置
の寿命を延ばし、熱効率も格段に向上すると共にかなり
の配管部分が省略できる。
By arranging the portion of the heat storage body 2 at a position corresponding to the thickness of the furnace wall 7, space is saved, and in addition, the start of combustion is executed substantially at a position in the furnace, and The life is extended, the thermal efficiency is remarkably improved, and considerable piping can be omitted.

【0014】A側バ−ナかB側バ−ナかの何れかの蓄熱
体2に図中仮想線で示す如く、点火装置8を設置し、A
側バ−ナで着火した後は、B側バ−ナでは前記した通り
蓄熱体2が高温になっているので、B側バ−ナに於いて
は、点火装置8がなくても着火することができる。A側
バ−ナ、B側バ−ナに於いても、点火装置8を持たせな
い場合には、炉体に取着けた他の加熱源により炉温も充
分に上昇することにより、ラジアントチューブ1内が昇
温されて着火することができる。本発明に於いては、特
別の保炎部は不要である。
An igniter 8 is installed on the heat storage body 2 of either the A side burner or the B side burner as indicated by a phantom line in the figure, and A
After the side burner is ignited, the heat storage body 2 in the B side burner is at a high temperature as described above, so that the B side burner can be ignited without the ignition device 8. You can Even in the A side burner and the B side burner, when the ignition device 8 is not provided, the furnace temperature is sufficiently increased by another heating source attached to the furnace body, so that the radiant tube The inside of 1 can be heated and ignited. In the present invention, no special flame holding part is required.

【0015】着火装置8はイグニッションスパークや小
型電気ヒーター、パイロットバーナなどがあるが、低温
の点火の初期では高空気比状態で点火しにくいことも考
えられ、この場合は空気比を多少低めにする必要があ
る。手段としては、空気比制御方法に因り異なるが、バ
イパスなどを用いてガスを少々多く出すか、空気側だけ
流量を絞ればよい。
The ignition device 8 includes an ignition spark, a small electric heater, a pilot burner, etc., but it is considered that it is difficult to ignite in a high air ratio state at the initial stage of low temperature ignition. In this case, the air ratio is set to be slightly lower. There is a need. The means varies depending on the air ratio control method, but a slightly larger amount of gas may be output by using a bypass or the like, or the flow rate may be reduced only on the air side.

【0016】蓄熱体2は温度など用途に合わせ、一般に
使われる耐熱性金属や炭化ケイ素やアルミナ系のセラミ
ックスのボール状物、ハニカム状物、網状物又はそれら
の組合せの物で良い。
The heat storage body 2 may be a ball-shaped material, a honeycomb-shaped material, a net-shaped material, or a combination thereof, which is a commonly used heat-resistant metal, silicon carbide, or alumina ceramics, depending on the use such as temperature.

【0017】[0017]

【発明の効果】本発明は以上の通りであるので、装置的
に簡略化して種々の利点を奏するだけでなく、窒素酸化
物の発生を低レベルに抑制することができる優れた特徴
を有するものである。
As described above, the present invention is advantageous in that it not only provides various advantages by simplifying the apparatus but also suppresses the generation of nitrogen oxides to a low level. Is.

【図面の簡単な説明】[Brief description of drawings]

【図1】従来例を示す斜視的説明図である。FIG. 1 is a perspective explanatory view showing a conventional example.

【図2】本発明の斜視的説明図である。FIG. 2 is a perspective explanatory view of the present invention.

【図3】本発明の要部説明図である。FIG. 3 is an explanatory view of a main part of the present invention.

【図4】本発明による予混合バ−ナのNOx排出特性図
である。
FIG. 4 is a NOx emission characteristic diagram of the premix burner according to the present invention.

【符号の説明】[Explanation of symbols]

1 ラジアントチューブ 2 蓄熱体 3 予混合室 4 ガスノズル 5 ガスチェンバ 6 空気導入部 7 炉壁 8 点火装置 1 Radiant tube 2 Heat storage body 3 Premixing chamber 4 Gas nozzle 5 Gas chamber 6 Air introduction part 7 Furnace wall 8 Ignition device

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 F23D 14/66 C F23L 15/02 ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 6 Identification code Internal reference number FI Technical display location F23D 14/66 C F23L 15/02

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 ラジアントチューブの両側部に蓄熱体を
内蔵させ、その蓄熱体の上流側に予混合室を設け、その
予混合室内に多数のガスノズルを設けたガスチェンバを
設置し、前記予混合室には空気導入部を設けたことを特
徴とする窒素酸化物低発生ラジアントチューブバーナ装
置。
1. A radiant tube is provided with a heat storage body on both sides thereof, a premixing chamber is provided on the upstream side of the heat storage body, and a gas chamber provided with a number of gas nozzles is provided in the premixing chamber. A low-nitrogen oxide radiant tube burner device characterized in that an air inlet is provided in the chamber.
【請求項2】 蓄熱体を炉壁の厚みに対応して炉壁内に
位置させたことを特徴とする請求項1記載の窒素酸化物
低発生ラジアントチューブバーナ装置。
2. The nitrogen oxide low generation radiant tube burner apparatus according to claim 1, wherein the heat storage body is positioned inside the furnace wall so as to correspond to the thickness of the furnace wall.
【請求項3】 蓄熱体のバーナ軸方向に点火装置を貫通
設置したことを特徴とする請求項1記載の窒素酸化物低
発生ラジアントチューブバーナ装置。
3. The low-nitrogen-oxide-generating radiant tube burner device according to claim 1, wherein an igniter is installed so as to penetrate in the burner axial direction of the heat storage body.
【請求項4】 ラジアントチューブの両側部のバーナヘ
ッド内に蓄熱体を内蔵させ、その蓄熱体の上流側に予混
合室を設け、その予混合室内に多数のガスノズルを設け
たガスチェンバを設置し、前記予混合室には空気導入部
を設け、前記予混合室に於いて燃焼用空気と燃料ガスを
完全に予混合させ、且つその空気比を1.3〜1.5以
上の高空気比とし、前記蓄熱体の下流側のラジアントチ
ュ−ブ内で過剰空気比燃焼させることを特徴とする窒素
酸化物低発生ラジアントチューブ燃焼方法。
4. A regenerator is built into the burner heads on both sides of the radiant tube, a premix chamber is provided upstream of the regenerator, and a gas chamber provided with a number of gas nozzles is provided in the premix chamber. An air inlet is provided in the premixing chamber, the combustion air and the fuel gas are completely premixed in the premixing chamber, and the air ratio is 1.3 to 1.5 or more. And a method of low-nitrogen-oxide generation radiant tube combustion, wherein excess air ratio combustion is performed in the radiant tube on the downstream side of the heat storage body.
JP6159780A 1994-07-12 1994-07-12 Radiant tube burner equipment producing little nitrogen oxide, and burning method thereof Pending JPH0828821A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP6159780A JPH0828821A (en) 1994-07-12 1994-07-12 Radiant tube burner equipment producing little nitrogen oxide, and burning method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP6159780A JPH0828821A (en) 1994-07-12 1994-07-12 Radiant tube burner equipment producing little nitrogen oxide, and burning method thereof

Publications (1)

Publication Number Publication Date
JPH0828821A true JPH0828821A (en) 1996-02-02

Family

ID=15701110

Family Applications (1)

Application Number Title Priority Date Filing Date
JP6159780A Pending JPH0828821A (en) 1994-07-12 1994-07-12 Radiant tube burner equipment producing little nitrogen oxide, and burning method thereof

Country Status (1)

Country Link
JP (1) JPH0828821A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009216311A (en) * 2008-03-11 2009-09-24 Ngk Insulators Ltd Regenerative burner and its operating method
JP2013178013A (en) * 2012-02-28 2013-09-09 Jfe Steel Corp Radiant tube burner
CN108131672A (en) * 2018-02-13 2018-06-08 项玮 The low nitrogen nitride flat flame heat-accumulating burner of industrial furnace
CN113776055A (en) * 2021-08-23 2021-12-10 武汉钢铁有限公司 Radiant tube low-nitrogen combustion and flue gas waste heat recovery system

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009216311A (en) * 2008-03-11 2009-09-24 Ngk Insulators Ltd Regenerative burner and its operating method
JP2013178013A (en) * 2012-02-28 2013-09-09 Jfe Steel Corp Radiant tube burner
CN108131672A (en) * 2018-02-13 2018-06-08 项玮 The low nitrogen nitride flat flame heat-accumulating burner of industrial furnace
CN108131672B (en) * 2018-02-13 2024-03-12 项玮 Low-nitride flat flame heat accumulating type burner of industrial furnace
CN113776055A (en) * 2021-08-23 2021-12-10 武汉钢铁有限公司 Radiant tube low-nitrogen combustion and flue gas waste heat recovery system
CN113776055B (en) * 2021-08-23 2023-06-30 武汉钢铁有限公司 Radiant tube low-nitrogen combustion and flue gas waste heat recovery system

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