JPH08281303A - Manufacture of angle steel - Google Patents

Manufacture of angle steel

Info

Publication number
JPH08281303A
JPH08281303A JP10788895A JP10788895A JPH08281303A JP H08281303 A JPH08281303 A JP H08281303A JP 10788895 A JP10788895 A JP 10788895A JP 10788895 A JP10788895 A JP 10788895A JP H08281303 A JPH08281303 A JP H08281303A
Authority
JP
Japan
Prior art keywords
roll
angle steel
forming
angle
apex
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP10788895A
Other languages
Japanese (ja)
Inventor
Masamutsu Iwata
将睦 岩田
Yukio Inoue
幸雄 井上
Michitomo Uemura
実千知 植村
Naoto Suzuki
直人 鈴木
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Aichi Steel Corp
Original Assignee
Aichi Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Aichi Steel Corp filed Critical Aichi Steel Corp
Priority to JP10788895A priority Critical patent/JPH08281303A/en
Publication of JPH08281303A publication Critical patent/JPH08281303A/en
Pending legal-status Critical Current

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  • Metal Rolling (AREA)
  • Reduction Rolling/Reduction Stand/Operation Of Reduction Machine (AREA)

Abstract

PURPOSE: To provide a method for easily manufacturing large-sized angle steel without generating surface roughening and horizontal bending and having a good shape in the tip part. CONSTITUTION: This method for manufacturing an angle steel 10 by rolling and forming a rolling stock comprises an intermediate stage for working the rolling stock into a planer chevron shaped intermediate material 1 by hot-rolling, a tip forming stage for working into a preliminarily formed member by forming the tip part of the intermediate material into a chevron shape and the final working stage for forming the preliminarily formed member by one pass method using a two-direction rolling/forming roll device 3 which consists of an upper roll 31 and a lower roll 32. At least one of the upper roll 31 and lower roll 32 is movably back and forth supported to a hydraulic cylinder 72 through a roll chock 329 and, when working load over the set load is generated, the roll which is movable back and forth is retreated with the hydraulic cylinder 72.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は,肌荒れがなく,かつ形
状が良好な大形状の製品を容易に製造することができる
山形鋼の製造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing angle steel capable of easily manufacturing a large-sized product having no rough surface and a good shape.

【0002】[0002]

【従来技術】山形鋼は,建築物等における構造材料とし
て多用されている。一般に普通鋼など,成形容易な圧延
素材を用いて山形鋼を製造する場合には,圧延ロールを
用いて圧延成形されている。しかしながら,圧延素材と
して例えばSUS304等のオーステナイト系ステンレ
ス鋼などの普通鋼よりも変形能が低い材質については,
変形抵抗が大きく,加工時に圧延ロールとの間で焼付き
が発生し易い。
2. Description of the Related Art Angle steel is widely used as a structural material in buildings and the like. Generally, when an angle steel is manufactured using a rolled material that is easy to form, such as ordinary steel, it is rolled and formed using a rolling roll. However, as a rolling material, for example, a material having a lower deformability than ordinary steel such as austenitic stainless steel such as SUS304,
It has a large deformation resistance, and seizure easily occurs with the rolling roll during processing.

【0003】そこで,従来は,所定の孔型を形成した複
数組の圧延ロールを用いて,粗圧延を行ない,その後所
望形状の山形鋼に製造している。即ち,この方法は,ま
ず図18A〜Gに示すごとく,ビレット等の圧延素材9
を用い,これを図18B〜Gに符号91〜96で示す断
面形状に,順次,熱間で圧延加工する。次いで,最終的
に,図18Hに示すごとく直角状の山形鋼90(図1
9)に成形する。即ち,図19に示すごとく,上記従来
法により得られた山形鋼90は,一辺部902と他辺部
903とからなる2つの辺部と,両辺部が互いに当接す
る頂角部901を有している。これらの成形は,通常2
0パス程度である。
Therefore, conventionally, rough rolling is performed by using a plurality of sets of rolling rolls having a predetermined hole shape, and then the angle steel is manufactured into a desired shape. That is, as shown in FIGS.
18B to G, which are sequentially hot-rolled into the cross-sectional shapes 91 to 96 shown in FIGS. Then, finally, as shown in FIG. 18H, a right angle chevron 90 (FIG.
Mold into 9). That is, as shown in FIG. 19, an angle steel 90 obtained by the above-mentioned conventional method has two side portions including one side portion 902 and the other side portion 903, and an apex angle portion 901 where both side portions abut each other. ing. These moldings are usually 2
It is about 0 passes.

【0004】[0004]

【解決しようとする課題】しかしながら,上記従来法に
は,次の問題がある。即ち,上記従来法で得られた山形
鋼90においては,図19に示すごとく,両辺部90
2,903の下方のコバ部周辺905には,その内面,
外面に肌荒れ99が発生する。
[Problems to be Solved] However, the above conventional method has the following problems. That is, in the angle steel 90 obtained by the above conventional method, as shown in FIG.
The inner surface of the edge portion periphery 905 below 2, 903,
Rough skin 99 occurs on the outer surface.

【0005】また,図20,図21に示すごとく,上記
山形鋼90の先端部の形状が,片伸び形状,即ち,一辺
部902の先端部922が長く,他辺部903の先端部
923が短い形状を呈することがある。また,上記山形
鋼90においては,左右方向に曲がりが発生しているこ
とがある。
Further, as shown in FIGS. 20 and 21, the tip portion of the angle steel 90 has a one-sided extension shape, that is, the tip portion 922 of the one side portion 902 is long and the tip portion 923 of the other side portion 903 is long. May have a short shape. Further, in the angle steel 90, bending may occur in the left and right directions.

【0006】上記において,まず上記肌荒れ99は,山
形鋼90の長手方向に線状に形成されている。肌荒れ9
9の発生原因は,上記図18に示すごとく,多数の圧延
ロールで,順次山形鋼に成形していく過程において,各
工程における圧延ロールの周速が,頂角部901とコバ
部905において,大きく異なることによる。即ち,上
記周速は頂角部901の成形部分では小さく,コバ部9
05の成形部分では大きい。そのため,周速差が異なる
成形を,上記のごとく20パスも行なうことにより肌荒
れが発生し,これによって上記コバ部905に多数の肌
荒れが発生する。
In the above, the rough skin 99 is formed linearly in the longitudinal direction of the angle steel 90. Rough skin 9
The cause of occurrence of No. 9 is, as shown in FIG. 18 above, when the peripheral speed of the rolling rolls in each step is apex angle portion 901 and edge portion 905 in the process of sequentially forming the angle steel with a large number of rolling rolls. It depends on a big difference. That is, the peripheral speed is small in the molding portion of the apex angle portion 901, and the peripheral portion 9
The molded part of 05 is large. Therefore, the roughening occurs by performing molding with different peripheral speed differences for 20 passes as described above, and thereby a large number of roughenings occur at the edge portion 905.

【0007】特に,上記周速差は,山形鋼の形状に近づ
くにつれて一層大きくなり,後方の工程では肌荒れの発
生が多くなる。また,上記肌荒れは,同一長の圧延ロー
ルで比較した場合,小形状の山形鋼では,比較的少な
い。しかし,1つの辺部が長い大形状の山形鋼では,上
記周速差が一層大きくなるため,肌荒れは非常に大きく
発生する。
In particular, the peripheral speed difference becomes larger as the shape of the angle steel is approached, and roughening occurs more frequently in the subsequent process. Further, the above-mentioned rough surface is relatively small in the small-angle chevron when compared with the rolling rolls having the same length. However, in the large-angle chevron steel with one long side, the peripheral speed difference is further increased, so that roughening of the skin occurs significantly.

【0008】また,大形状の山形鋼の場合には,上記図
18に示した圧延成形において,圧延素材を急激に変形
できないため,多くの圧延ロール(例えば25パス)が
必要となり,設備が大形化する。
Further, in the case of a large-sized chevron steel, in the rolling forming shown in FIG. 18, the rolling material cannot be rapidly deformed, so that many rolling rolls (for example, 25 passes) are required and the equipment is large. Shape.

【0009】次に,上記先端部の形状不良等の原因は,
上記のごとく例えば25パスという多くのロールによっ
て成形を行うことにあると考えられる。即ち,連続に配
設した多数のロール(図18)による圧延工程において
は,圧延素材をその長手方向において拘束しながら成形
する。そのため,各圧延スタンド間において張力が発生
する。この張力による素材の成形方向の伸びは,幅方向
において異なり,不均一伸びとなる。
Next, the cause of the shape defect of the tip is as follows.
As described above, it is considered that molding is performed by using many rolls, for example, 25 passes. That is, in a rolling process using a large number of rolls (FIG. 18) arranged continuously, the rolling material is formed while being constrained in its longitudinal direction. Therefore, tension is generated between the rolling stands. The elongation in the forming direction of the material due to this tension differs in the width direction, resulting in non-uniform elongation.

【0010】さらに,途中まで加工された圧延素材にお
いて,その両辺部の厚みがばらついている場合において
は,厚い側が強く圧下される。そのため,厚みの厚い辺
部は,強加工されると共に長く延ばされ,上記不均一伸
びを助長する。即ち,上記圧延素材において厚みが厚い
側の辺部の先端部は,得られた山形鋼において,他方の
辺部の先端部よりも長くなる。
Further, in the case of a rolled material that has been partially processed, if the thickness of both sides of the rolled material varies, the thick side is strongly pressed. Therefore, the thick side portion is strongly worked and elongated, which promotes the uneven elongation. That is, the tip portion of the side portion on the thicker side of the rolled material is longer than the tip portion of the other side portion in the obtained angle steel.

【0011】また,この場合には,加工度の違いから,
加工硬度においても差異が発生し,長く伸びた側の辺部
の加工硬度は他方の辺部に比べて高くなる。この対策と
しては,素材の成分に加工硬化抑制元素を添加する方法
があるが,コスト高となるうえ,その効果も低い。
Further, in this case, due to the difference in processing degree,
A difference also occurs in the processing hardness, and the processing hardness of the long side is higher than that of the other side. As a countermeasure for this, there is a method of adding a work hardening inhibiting element to the component of the material, but the cost is high and the effect is low.

【0012】また,上記のごとく左右の辺部の加工度に
差が発生した場合には,加工後の山形鋼の両辺の長さに
差が生じる。そのため,左右曲がりが発生する。例えば
右側の辺部の加工度が高い場合には,左の方向に曲がり
が発生する。
In addition, when there is a difference in the workability of the left and right sides as described above, there is a difference in the length of both sides of the angle steel after working. Therefore, left and right bends occur. For example, when the right side has a high degree of processing, bending occurs in the left direction.

【0013】本発明は上記従来の問題点に鑑み,肌荒れ
及び左右曲がりの発生がなく,先端部の形状が良好な,
大形状の山形鋼を容易に製造することができる,山形鋼
の製造方法を提供しようとするものである。
In view of the above problems of the prior art, the present invention does not cause skin roughness and left-right bending, and has a good tip shape.
It is an object of the present invention to provide a method for manufacturing angle steel, which enables large-sized angle steel to be easily manufactured.

【0014】[0014]

【課題の解決手段】本発明は,圧延素材を圧延成形し
て,一辺部と他辺部の2つの辺部からなると共に,両辺
部が互いに当接する外側に頂角部を有する山形鋼を製造
する方法であって,上記圧延素材を熱間圧延加工によ
り,上記頂角部を有する平山状の中間材に加工する中間
工程と,上記中間材における先端部を山形状に成形し
て,予備成形部材に加工する先端成形工程と,上ロール
と下ロールとからなる二方向成形ロール装置を用いて,
上記予備成形部材を1回のみ加工する1パス法により成
形する最終加工工程とよりなり,かつ上記最終加工工程
においては,上記上ロール,上記下ロールの少なくとも
一方は,これを軸支しているロールチョックを介して進
退可能に油圧シリンダに支持されており,いずれかのロ
ールにおいて設定荷重以上の加工荷重が発生した際に
は,上記油圧シリンダにより,当該進退可能なロールを
設定荷重以下となるように後退させて上記成形を行うこ
とを特徴とする山形鋼の製造方法にある。
According to the present invention, a rolled material is roll-formed to produce an angle steel having two side portions, one side portion and the other side portion, and both side portions having an apex angle portion on the outer side. And an intermediate step of processing the above-mentioned rolling material into a flat mountain-shaped intermediate material having the apex angle portion by hot rolling, and forming the tip of the intermediate material into a mountain shape, and preforming Using a two-way forming roll device consisting of an upper roll and a lower roll
A final processing step of forming the preformed member by a one-pass method in which the preformed member is processed only once, and in the final processing step, at least one of the upper roll and the lower roll pivotally supports this. It is supported by a hydraulic cylinder via a roll chock so that it can move back and forth, and when a processing load greater than the set load occurs on any of the rolls, the hydraulic cylinder can set the roll that can move forward and backward below the set load. The method for manufacturing angle iron steel is characterized in that the above-mentioned forming is carried out by retreating to.

【0015】本発明において最も注目すべき点は,圧延
素材を上記頂角部を有する平山状の中間材に成形する中
間工程と,中間材を上記予備成形部材に加工する先端成
形工程と,該予備成形部材を二方向成形ロール装置を用
いて1回のみ加工する1パス法により山形鋼を成形する
最終加工工程とよりなることである。また,二方向成形
ロール装置における上ロール,下ロールの少なくとも一
方は,これを軸支しているロールチョックを介して,一
方のロールに対して進退可能に油圧シリンダに支持され
ていることにある。
The most remarkable points in the present invention are an intermediate step of forming a rolling material into a flat mountain-shaped intermediate material having the apex angle portion, a tip forming step of processing the intermediate material into the preformed member, This is a final processing step of forming the angle steel by the one-pass method in which the preformed member is processed only once using the bidirectional forming roll device. Further, at least one of the upper roll and the lower roll in the two-way forming roll device is supported by a hydraulic cylinder so as to be capable of advancing and retreating with respect to one roll via a roll chock that supports the roll.

【0016】上記二方向成形ロール装置は,中間材の両
辺部を,得ようとする山形鋼の山形形状に成形する上記
上ロールと,反対の内面側を山形形状に成形する上記下
ロールとを有する。そして,上記ロールのロールチョッ
クに配設された油圧シリンダは,その加圧力を一定に制
御するための,別途設けた油圧制御装置に連結されてい
る。
The bidirectional forming roll device comprises the upper roll for forming both side portions of the intermediate material into the chevron shape of the chevron steel to be obtained, and the lower roll for shaping the opposite inner surface side into the chevron shape. Have. The hydraulic cylinder arranged in the roll chock of the roll is connected to a separately provided hydraulic control device for controlling the pressing force of the hydraulic cylinder to be constant.

【0017】上記の製造方法を実施するに当たっては,
まず上記中間材においては,圧延素材を熱間圧延加工に
より平山状の中間材に加工する。この中間材は,得よう
とする山形鋼の頂角部と略同形状の頂角部を有してい
る。例えば,山形鋼の頂角部が,直角(90度)又は1
20度であれば,中間材の頂角部も同様に約直角又は約
120度である。即ち,中間材においては,まず上記頂
角部を形成しておくと共に,該頂角部から左右へ伸びる
一辺部及び他辺部の2つの辺部を平山状に成形してお
く。
In carrying out the above manufacturing method,
First, in the above-mentioned intermediate material, the rolled material is processed into a flat mountain-shaped intermediate material by hot rolling. This intermediate material has an apex angle portion having substantially the same shape as the apex angle portion of the angle steel to be obtained. For example, the angle of the angle iron is 90 degrees or 1 degree.
If it is 20 degrees, the apex angle portion of the intermediate material is also approximately right angle or approximately 120 degrees. That is, in the intermediate member, first, the apex portion is formed, and two side portions extending from the apex portion to the left and right are formed into a flat mountain shape.

【0018】この平山状の形状としては,頂角部と該頂
角部から左右へ略同一平面状に伸びる一辺部及び他辺部
からなるもの,或いは頂角部から左右へ直線状或いは曲
線状に鈍角山形状に伸びる一辺部及び他辺部からなるも
のなどがある。
The flat mountain shape is composed of an apex portion and one side portion and another side portion extending from the apex portion to the left and right in substantially the same plane, or a straight or curved shape from the apex portion to the left and right. In addition, there is one having one side portion and the other side portion extending in the shape of an obtuse angle.

【0019】即ち,上記中間材としては,得ようとする
山形鋼と同形状の頂角部と,該頂角部から両側へ伸び一
辺部と他辺部とを有し,また一辺部と他辺部とは略同一
平面状にあり,かつ上記頂角部の反対側には凹部を有す
るものがある(図5)。この場合には,頂角部と両辺部
との間の,成形ロールの周速差が極く少ないため,肌荒
れの発生がない。また,上記凹部を有するので山形鋼へ
の成形が容易である。
That is, the intermediate material has an apex portion having the same shape as the angle steel to be obtained, one side portion and another side portion extending from the apex portion to both sides, and the one side portion and the other side portion. There is one that is substantially flush with the sides and has a recess on the side opposite to the apex (FIG. 5). In this case, since the peripheral speed difference of the forming roll between the apex angle portion and the both side portions is extremely small, the rough skin does not occur. Further, since it has the above-mentioned concave portion, it can be easily formed into an angle steel.

【0020】また,他の中間材としては,得ようとする
山形鋼と同形状の頂角部と,該頂角部から両側へ伸びる
一辺部と他辺部とを有し,該一辺部と他辺部とは鈍角山
形状に向かい合っているものもある(図15,図1
6)。この場合には,両辺部が鈍角を形成しているの
で,最終加工工程の加工が容易である。
The other intermediate material has an apex portion having the same shape as the angle steel to be obtained, and one side portion and the other side portion extending from the apex angle portion to both sides. Some of the other sides face an obtuse angle mountain shape (FIGS. 15 and 1).
6). In this case, since both sides form an obtuse angle, the final working process is easy.

【0021】また,上記予備成形部材における先端部
は,得ようとする山形鋼と同形状を有することが好まし
い。この場合には,最終加工工程における,当初の加工
が一層容易である。また,上記最終加工工程は,冷間加
工又は温間加工により行なうことが好ましい。この場合
には,省熱エネルギーを図ることができる。上記冷間加
工とは,熱を加えることなく加工することをいう。温間
加工は,300〜700℃における加工をいう。
Further, it is preferable that the tip portion of the preformed member has the same shape as the angle steel to be obtained. In this case, the initial processing in the final processing step is easier. Further, it is preferable that the final working step is performed by cold working or warm working. In this case, heat saving energy can be saved. The cold working means working without applying heat. Warm working refers to working at 300 to 700 ° C.

【0022】また,最終加工工程は,800℃〜120
0℃の熱間加工により行なうこともできる。この場合に
は,中間工程において熱間圧延加工され,高温状態にあ
る中間材を,連続して成形する。そのため,予備成形部
材における加工及び最終加工工程の加工が容易であり,
省熱エネルギーを図ることもできる。
The final processing step is 800 ° C to 120 ° C.
It can also be carried out by hot working at 0 ° C. In this case, hot rolling is performed in the intermediate step, and the intermediate material in a high temperature state is continuously formed. Therefore, it is easy to process the preformed member and the final process.
It is also possible to save heat energy.

【0023】上記圧延素材は,塑性変形可能な金属,例
えばステンレス鋼,耐熱鋼,構造用鋼,普通鋼などの金
属材料を用いる。特にステンレス鋼,耐熱鋼の場合は変
形能が低いので,本発明の効果が一層発揮される。本発
明において得られる山形鋼としては,一辺部と他辺部と
が直角状に当接しているものがある。
As the rolled material, a plastically deformable metal such as stainless steel, heat-resistant steel, structural steel or ordinary steel is used. Particularly in the case of stainless steel and heat-resistant steel, the deformability is low, so that the effect of the present invention is further exerted. As the angle steel obtained in the present invention, there is one in which one side and the other side are in contact with each other at a right angle.

【0024】また,上記山形鋼は一辺部と他辺部とが鈍
角状に当接しているものがある。また,本発明の製造方
法は,等辺山形鋼,不等辺山形鋼のいずれの製造にも適
用できる。また,本発明の製造方法は,一辺部と他辺部
の厚さが同じものあるいは異なるいずれの製造にも適用
できる。
In some of the angle steels, one side and the other side are in contact with each other at an obtuse angle. Further, the manufacturing method of the present invention can be applied to the production of either equilateral angle steel or unequal angle steel. Further, the manufacturing method of the present invention can be applied to any manufacturing in which the thickness of one side portion and the thickness of the other side portion are the same or different.

【0025】[0025]

【作用及び効果】本発明においては,圧延素材を上記中
間工程,先端成形工程,最終加工工程の順に成形し,山
形鋼を製造する。そして,まず上記中間工程において
は,頂角部を有する平山状の中間材を熱間圧延加工によ
り成形する。そのため,中間工程における加工形状は,
平山状までであり,頂角部と両辺部とを成形する成形ロ
ールの周速差は,従来例の場合に比較して非常に少な
い。それ故,大きい形状の場合でも肌荒れの発生が殆ど
ない。
In the present invention, the rolled material is formed in the order of the intermediate step, the tip forming step, and the final processing step to manufacture the angle steel. Then, in the intermediate step, first, a flat mountain-shaped intermediate material having a vertex is formed by hot rolling. Therefore, the machining shape in the intermediate process is
It is up to a flat mountain, and the peripheral speed difference of the forming roll forming the apex and both sides is very small compared to the case of the conventional example. Therefore, even if the shape is large, there is almost no occurrence of rough skin.

【0026】また,上記中間材は,最終加工工程の二方
向成形ロール装置に送入する前に,先端成形工程におい
てその先端部を山形状に成形しておく。そのため,中間
材を,二方向成形ロール装置の成形空間部に容易に挿入
することができ,最終加工工程の圧延成形が容易とな
る。
In addition, before the intermediate material is fed into the bidirectional forming roll device in the final processing step, its tip portion is formed into a mountain shape in the tip forming step. Therefore, the intermediate material can be easily inserted into the forming space of the two-way forming roll device, and the roll forming in the final processing step becomes easy.

【0027】また,最終加工工程においては,上ロール
により中間材の頂角部及び両辺部の上面を,下ロールに
より中間材の両辺部の下面を押圧して成形する。ここで
は,両辺部が所望する山形鋼の形状に成形される。そし
て,最終加工工程では,二方向成形ロール装置により1
回のみ加工する1パス法を用いて成形している。そのた
め,山形鋼のコバ部に肌荒れを生ずることがない。
In the final processing step, the upper roll presses the tops of the apexes and both sides of the intermediate material, and the lower roll presses the bottoms of both sides of the intermediate material. Here, both sides are formed into a desired angle steel shape. Then, in the final processing step,
It is molded using a one-pass method that processes only once. Therefore, the edge of the angle steel does not become rough.

【0028】また,最終加工工程は上記1パス法による
加工であるため,従来のごとくスタンド間の張力により
不均一伸びを引き起こすということがない。また,上ロ
ールと下ロールに設定荷重以上の加工荷重が発生した際
には,進退可能なロールが後退し,設定荷重が維持され
る。そのため,加工される中間材の両辺部の厚みにばら
つきがあっても,厚い部分が強圧下されることがない。
Further, since the final processing step is the one-pass method, the tension between the stands does not cause non-uniform elongation as in the conventional case. Further, when a processing load exceeding the set load occurs on the upper roll and the lower roll, the roll that can move back and forth retracts, and the set load is maintained. Therefore, even if the thickness of both sides of the processed intermediate material varies, the thick portion is not strongly pressed.

【0029】それ故,得られた山形鋼の先端部は不均一
伸びを引き起こすことなく,良好な形状を維持するとと
もに,加工硬度にばらつきを生じない。したがって,加
工硬化抑制元素を添加する必要がない。
Therefore, the tip of the obtained angle steel does not cause uneven elongation, maintains a good shape, and does not cause variations in working hardness. Therefore, it is not necessary to add a work hardening suppressing element.

【0030】また,上記のごとく,設定荷重以上の加工
荷重が発生した際には,進退可能なロールが後退するた
め,片側の辺部のみ強圧下されることがない。そのた
め,片側の辺部が他方の辺部よりも伸びることがない。
それ故,得られた山形鋼には左右曲がりが発生しない。
Further, as described above, when a processing load larger than the set load is generated, the roll capable of advancing and retreating retracts, so that only one side is not strongly pressed down. Therefore, one side does not extend more than the other side.
Therefore, left and right bends do not occur in the obtained angle steel.

【0031】したがって,本発明によれば,肌荒れ及び
左右曲がりの発生がなく,先端部の形状が良好な,大形
状の山形鋼を容易に製造することができる,山形鋼の製
造方法を提供することができる。
Therefore, according to the present invention, there is provided a method for manufacturing angle steel, which is free from rough skin and left-right bending, and can easily manufacture a large angle steel having a good tip shape. be able to.

【0032】[0032]

【実施例】【Example】

実施例1 本発明の実施例にかかる山形鋼の製造方法につき,図1
〜図12を用いて説明する。本例において製造しようと
する山形鋼は,図10に示すごとく,一辺部102及び
他辺部103の2つの辺部からなると共に,両辺部が互
いに当接する直角状の頂角部101を有する,直角状の
山形鋼10である。
Example 1 FIG. 1 shows a method for manufacturing angle steel according to an example of the present invention.
~ It demonstrates using FIG. As shown in FIG. 10, the angle steel to be manufactured in this example includes two side portions, one side portion 102 and the other side portion 103, and has a right-angled apex angle portion 101 in which both side portions abut each other. It is a right angle chevron steel 10.

【0033】上記山形鋼10を製造するに当たっては,
図3,図4に示すごとく,圧延素材を中間材1に加工す
る中間工程と,図7に示すごとく,中間材1の先端部1
7を山形状に成形して予備成形部材170に加工する先
端成形工程と,図1,図8,図9に示すごとく,予備成
形部材17を1パス法により,二方向成形ロール装置3
を用いて山形鋼に圧延成形する最終加工工程とを行な
う。
In manufacturing the angle steel 10 described above,
As shown in FIGS. 3 and 4, an intermediate step of processing a rolled material into an intermediate material 1 and, as shown in FIG. 7, a tip portion 1 of the intermediate material 1.
7 is formed into a mountain shape and processed into a preforming member 170, and as shown in FIGS. 1, 8 and 9, the preforming member 17 is formed into a bidirectional forming roll device 3 by a one-pass method.
And a final processing step of rolling and forming an angle steel.

【0034】上記二方向成形ロール装置3は,図1,図
8,図9に示すごとく,上ロール31と下ロール32と
よりなる。そして,下ロール32は,図1に示すごと
く,そのロール軸324を保持するロールチョック32
9を介して,進退可能に油圧シリンダ72に支持されて
いる。油圧シリンダ72は,図2に示すごとく,油圧制
御装置702に連結されている。
As shown in FIGS. 1, 8 and 9, the bidirectional forming roll device 3 comprises an upper roll 31 and a lower roll 32. The lower roll 32, as shown in FIG. 1, holds the roll shaft 324 of the roll chock 32.
It is supported by a hydraulic cylinder 72 so as to be capable of advancing and retracting via 9. The hydraulic cylinder 72 is connected to a hydraulic control device 702 as shown in FIG.

【0035】また,図1に示すごとく,上ロール31
は,そのロール軸314を介してロールチョック319
に保持されている。そして,ロールチョック319は,
二方向成形ロール装置3の上部ハウジング391に固定
配設されている。また,図1に示すごとく,上記下ロー
ル32を進退可能に支持する油圧シリンダ72は,二方
向成形ロール装置3の下部ハウジング392に固定配設
されている。
Further, as shown in FIG. 1, the upper roll 31
The roll chock 319 through the roll shaft 314.
Held in. And the roll chock 319
It is fixedly arranged in the upper housing 391 of the bidirectional forming roll device 3. Further, as shown in FIG. 1, the hydraulic cylinder 72 that supports the lower roll 32 so as to be capable of advancing and retracting is fixedly disposed in the lower housing 392 of the two-way forming roll device 3.

【0036】上記油圧制御装置702は,図2に示すご
とく,逆止弁721を通して油圧シリンダ72を加圧す
るための油圧ポンプ720と,一定圧力を維持するため
のリリーフ弁724とを有する。また,該リリーフ弁7
24及び油圧ポンプ720は,油タンク723に連結さ
れている。
As shown in FIG. 2, the hydraulic control device 702 has a hydraulic pump 720 for pressurizing the hydraulic cylinder 72 through a check valve 721 and a relief valve 724 for maintaining a constant pressure. Also, the relief valve 7
24 and the hydraulic pump 720 are connected to the oil tank 723.

【0037】以下詳細に説明する。まず,中間工程にお
いては,図5,図6に示すごとく,中央部に頂角部11
を有し,左右に一辺部12,他辺部13を有し,また頂
角部11の反対側(下面)に弧状凹部14を有する平山
状の中間材1を熱間圧延加工により成形する。上記一辺
部12,他辺部13は同じ大きさを有し,また同一平面
状にある。上記熱間圧延加工に当たっては,図3に示す
ごとく,上ロール211〜219及び下ロール221〜
229の一対の圧延ロール2を用いる。
The details will be described below. First, in the intermediate step, as shown in FIGS.
A flat mountain-shaped intermediate material 1 having a side portion 12 and another side portion 13 on the left and right and an arc-shaped concave portion 14 on the opposite side (lower surface) of the apex angle portion 11 is formed by hot rolling. The one side portion 12 and the other side portion 13 have the same size and are in the same plane. In the hot rolling process, as shown in FIG. 3, upper rolls 211 to 219 and lower rolls 221 to 221 are processed.
229 pairs of rolling rolls 2 are used.

【0038】例えば,図4に示すごとく,中間工程の最
終,即ち中間材の最終形状に成形するための上ロール2
19は,中間材1の上面の頂角部11,及び両辺部1
2,13の上面を圧延成形する。一方,下ロール229
は,中間材1の下面の上記弧状凹部14及び両辺部1
2,13の下面を成形する。上記圧延素材は,断面が四
角形のビレットであり,これを上記上,下の圧延ロール
により,順次中間材1に成形していく。
For example, as shown in FIG. 4, the upper roll 2 for forming the final shape of the intermediate step, that is, the final shape of the intermediate material.
Reference numeral 19 denotes an apex angle portion 11 on the upper surface of the intermediate member 1 and both side portions 1
The upper surfaces of 2 and 13 are roll-formed. On the other hand, the lower roll 229
Is the above-mentioned arcuate recess 14 and both side portions 1 on the lower surface of the intermediate member 1.
The lower surfaces of 2 and 13 are molded. The rolled material is a billet having a quadrangular cross section, which is sequentially formed into the intermediate material 1 by the upper and lower rolling rolls.

【0039】次に,先端成形工程においては,図7に示
すごとく,中間材1の先端部17を,山形状に成形して
予備成形部材170に加工する。この加工は,プレス加
工により行なう。次に,最終加工工程においては,図
1,図2,図8,図9に示すごとく,上ロール31と下
ロール32とからなる二方向成形ロール装置3を用い
る。そして,この装置3に対して,上記予備成形部材1
70の先端部を挿入し,中間材1を順次,所望する山形
鋼10に,1パス法により圧延成形する。
Next, in the tip forming step, as shown in FIG. 7, the tip portion 17 of the intermediate material 1 is formed into a mountain shape and processed into a preforming member 170. This processing is performed by pressing. Next, in the final processing step, as shown in FIG. 1, FIG. 2, FIG. 8 and FIG. 9, the bidirectional forming roll device 3 including the upper roll 31 and the lower roll 32 is used. Then, for this device 3, the preformed member 1
The tip portion of 70 is inserted, and the intermediate material 1 is sequentially roll-formed on the desired angle steel 10 by the one-pass method.

【0040】図1,図8,図9に示すごとく,上記上ロ
ール31は,頂角部11の上面と,両辺部12,13の
上面を直角状に成形する加工面311を有する。また,
下ロール32は,頂角部11の下面と両辺部12,13
の下面を直角状に成形する加工面321を有する。
As shown in FIGS. 1, 8 and 9, the upper roll 31 has an upper surface of the apex angle portion 11 and a processing surface 311 for forming the upper surfaces of both side portions 12, 13 at right angles. Also,
The lower roll 32 includes a lower surface of the apex corner portion 11 and both side portions 12, 13
Has a processing surface 321 for forming the lower surface of the above into a rectangular shape.

【0041】これにより,図10,図11に示すごと
く,両辺部102と103とによって形成される角度α
が直角状の,山形鋼10を製造する。なお,上記製造法
においては,図12に示すごとく,両辺部182,18
3が角度βを有する鈍角状の山形鋼18を製造すること
もできる。この場合には,中間工程において,鈍角βの
頂角部181を有する中間材を熱間圧延加工しておく。
As a result, as shown in FIGS. 10 and 11, the angle α formed by both side portions 102 and 103 is
Angle steel 10 is manufactured. In the above manufacturing method, as shown in FIG.
It is also possible to produce an obtuse angle iron 18 with 3 having an angle β. In this case, the intermediate material having the apex angle portion 181 having an obtuse angle β is hot-rolled in the intermediate step.

【0042】次に,本例における作用効果につき説明す
る。本例においては,中間工程において,平山状の中間
材を熱間圧延加工している。そのため,熱間圧延加工は
平山状の形状まで行なえば良い。それ故,成形ロールに
おける周速差は,従来例に比較して非常に少ない。従っ
て,肌荒れの発生が殆どない。
Next, the function and effect of this example will be described. In this example, a flat mountain-shaped intermediate material is hot-rolled in the intermediate step. Therefore, hot rolling may be performed to a flat mountain shape. Therefore, the peripheral speed difference in the forming roll is very small compared to the conventional example. Therefore, there is almost no occurrence of rough skin.

【0043】また,最終加工工程に先立って中間材1の
先端部17を山形状に成形しておくので,最終加工工程
の二方向成形ロール装置3に対して,中間材4を容易に
挿入できる。また,そのため,成形当初の加工を円滑に
行なうことができる。
Further, since the tip portion 17 of the intermediate material 1 is formed into a mountain shape prior to the final processing step, the intermediate material 4 can be easily inserted into the bidirectional forming roll device 3 in the final processing step. . Therefore, the processing at the beginning of molding can be smoothly performed.

【0044】また,最終加工工程においては,二方向成
形ロール装置3を用いて,その上ロールと下ロールとに
よって,中間材の頂角部及び両辺部を押圧して,1パス
法により所望形状の山形鋼に圧延成形している。それ
故,山形鋼10のコバ部に肌荒れを生ずることがない。
Further, in the final processing step, the bidirectional forming roll device 3 is used to press the apex angle portion and both side portions of the intermediate material by the upper roll and the lower roll, and the desired shape is obtained by the one-pass method. It is rolled and formed into angle steel. Therefore, the edge of the angle steel 10 does not become rough.

【0045】また,最終加工工程は上記1パス法により
行っているため,従来のごとくスタンド間の張力により
不均一伸びを引き起こすということがない。また,上ロ
ール31と下ロール32に設定荷重以上の加工荷重が発
生した際には,上記油圧シリンダ72の作動によって,
上ロール31に対して進退可能に配設された下ロール3
2が後退し,設定荷重が維持される。
Further, since the final processing step is performed by the one-pass method, the tension between the stands does not cause non-uniform elongation as in the conventional case. Further, when a processing load exceeding the set load is generated in the upper roll 31 and the lower roll 32, the operation of the hydraulic cylinder 72 causes
Lower roll 3 which is arranged to be able to move forward and backward with respect to upper roll 31
2 retracts and the set load is maintained.

【0046】そのため,加工される中間材1の両辺部の
厚みにばらつきがあっても,厚い部分が強圧下されるこ
とがない。それ故,得られた山形鋼の先端部は不均一伸
びを引き起こすことなく,良好な形状を維持するととも
に,加工硬度にばらつきを生じない。したがって,加工
硬化抑制元素を添加する必要がない。
Therefore, even if the thickness of both sides of the processed intermediate material 1 varies, the thick portion is not strongly pressed. Therefore, the tip of the obtained angle steel does not cause uneven elongation, maintains a good shape, and does not cause variations in work hardness. Therefore, it is not necessary to add a work hardening suppressing element.

【0047】また,上記のごとく,設定荷重以上の加工
荷重が発生した際には,上記のごとく,下ロール32が
後退するため,片側の辺部のみが強圧下されることがな
い。そのため,片側の辺部が他方の辺部よりも伸びるこ
とがない。それ故,得られた山形鋼には左右曲がりが発
生しない。
Further, as described above, when a processing load larger than the set load is generated, the lower roll 32 retracts as described above, so that only one side portion is not strongly pressed. Therefore, one side does not extend more than the other side. Therefore, left and right bends do not occur in the obtained angle steel.

【0048】したがって,本例によれば,肌荒れ及び左
右曲がりの発生がなく,先端部の形状が良好な,大形状
の山形鋼を容易に製造することができる。
Therefore, according to the present example, it is possible to easily manufacture a large-angle chevron steel which does not cause rough skin and left-right bending and has a good tip shape.

【0049】実施例2 本例は,図13及び図14に示すごとく,不等辺の直角
状山形鋼(図14)を製造する方法を示す。本例におい
ては,中間工程において,図13に示すごとく,頂角部
41と一辺部42と他辺部43とよりなる中間材4を熱
間圧延加工により成形する。上記頂角部41の下面には
弧状凹部410を有する。また,一辺部42に比較し
て,他辺部43の長さは短い。
Example 2 As shown in FIGS. 13 and 14, this example shows a method of manufacturing angle-angled angle steel with unequal sides (FIG. 14). In the present example, in the intermediate step, as shown in FIG. 13, the intermediate material 4 including the apex angle portion 41, the one side portion 42 and the other side portion 43 is formed by hot rolling. The lower surface of the apex portion 41 has an arc-shaped recess 410. Further, the length of the other side portion 43 is shorter than that of the one side portion 42.

【0050】その他は,実施例1と同様にして,中間工
程,先端成形工程及び最終加工工程を行ない,図14に
示す不等辺直角山形鋼40を製造する。本例において
も,実施例1と同様の効果を得ることができる。
Otherwise, the intermediate step, the tip forming step, and the final working step are performed in the same manner as in Example 1 to manufacture the unequal-angled angle angle steel 40 shown in FIG. Also in this example, the same effect as that of the first embodiment can be obtained.

【0051】実施例3 本例は,図15,図16に示すごとく,実施例1とは異
なる形状の中間材16,又は45を用いた山形鋼の製造
方法を示すものである。図15に示す中間材16は,頂
角部161と一辺部162,他辺部163からなる。頂
角部161は直角状である。一辺部162,他辺部16
3は,頂角部161から,互いに鈍角状をなして,左右
に伸びている。また,両辺部162,163は,若干曲
線状をなしており,また互いに等しい長さである。
Example 3 As shown in FIGS. 15 and 16, this example shows a method for manufacturing angle steel using an intermediate material 16 or 45 having a shape different from that of Example 1. The intermediate member 16 shown in FIG. 15 includes a vertex portion 161, a side portion 162, and another side portion 163. The apex portion 161 has a right angle shape. One side 162, the other side 16
3 extend from the apex angle portion 161 to the left and right, forming obtuse angles with each other. The both side portions 162, 163 are slightly curved and have the same length.

【0052】一方,図16に示す中間材45は,頂角部
451と,曲線状の一辺部452と他辺部453とから
なる。頂角部451は,直角状をなしており,両辺部4
52,453は鈍角状をなしている。他辺部453は,
一辺部452よりも短い。その他は,実施例1と同様で
ある。本例において,中間材16を用いた場合には,等
辺山形鋼(図10)が,中間材45を用いた場合は不等
辺山形鋼(図14)が得られる。本例においても,実施
例1と同様の効果を得ることができる。
On the other hand, the intermediate member 45 shown in FIG. 16 is made up of a vertex portion 451, a curved one side portion 452 and another side portion 453. The apex portion 451 has a right-angled shape, and both side portions 4
52 and 453 are obtuse-angled. The other side portion 453 is
It is shorter than the side portion 452. Others are the same as in the first embodiment. In this example, the equilateral angle steel (FIG. 10) is obtained when the intermediate material 16 is used, and the unequal angle steel (FIG. 14) is obtained when the intermediate material 45 is used. Also in this example, the same effect as that of the first embodiment can be obtained.

【0053】実施例4 本例においては,実施例1に示した山形鋼の製造方法の
具体例を示す。本例において,圧延素材は,ステンレス
鋼のSUS304を用いた。この圧延素材は,断面が3
20mm×185mmのビレットである。この圧延素材
は,圧延ロールを用いて,10パスの熱間圧延加工を行
ない,図5,図6に示す中間材1を成形した。
Example 4 In this example, a specific example of the method for manufacturing the angle steel shown in Example 1 will be described. In this example, the rolled material was stainless steel SUS304. This rolled material has a cross section of 3
The billet is 20 mm × 185 mm. This rolling material was hot-rolled for 10 passes using a rolling roll to form the intermediate material 1 shown in FIGS. 5 and 6.

【0054】図6,図17に示すごとく,該中間材1に
おける両辺部12,13の各長さLは150mm,各厚
みHはH1とH2が15.0mm,H3とH4が15.
5mm,頂角部11の高さTは30mm,頂角部の長さ
Kは40mmであった。上記中間工程における熱間圧延
加工は,約900℃で行なった。次に,先端成形工程に
おいては,プレス機により,先端部を略直角状に成形
し,予備成形部材を作製した。
As shown in FIGS. 6 and 17, the length L of both side portions 12 and 13 of the intermediate member 1 is 150 mm, the thicknesses H of H1 and H2 are 15.0 mm, and H3 and H4 are 15.
5 mm, the height T of the apex portion 11 was 30 mm, and the length K of the apex portion was 40 mm. The hot rolling process in the intermediate step was performed at about 900 ° C. Next, in the tip forming step, the tip portion was formed into a substantially right angle shape by a press machine to prepare a preformed member.

【0055】次に,二方向成形ロール装置においては,
上ロール及び下ロールを回転数5.0rpmで回転さ
せ,冷間加工により中間材を成形した。これにより,一
辺部102の各厚みH1,H2が15.0mmで,他辺
部103の各厚みH3,H4が15.5mm,頂角部1
01の頂点から辺部12,13の各端面までの長さが1
50mmの直角状の山形鋼を得た。該山形鋼のコバ部に
は,殆ど肌荒れが見られなかった。また,上記より辺部
の厚みは,中間材の場合に比較して,ほとんど変化しな
かった。
Next, in the bidirectional forming roll device,
The upper roll and the lower roll were rotated at a rotation speed of 5.0 rpm to form an intermediate material by cold working. As a result, the thickness H1, H2 of the one side portion 102 is 15.0 mm, the thickness H3, H4 of the other side portion 103 is 15.5 mm, and the apex angle portion 1 is
The length from the apex of 01 to the end faces of the side portions 12 and 13 is 1
A right angle chevron steel of 50 mm was obtained. Almost no rough skin was observed at the edge of the angle steel. In addition, the thickness of the side portion from the above was almost unchanged compared to the case of the intermediate material.

【0056】また,図17に示すごとく,従来であれば
中間材1の両辺部の厚みの差により山形鋼の先端部の形
状が不良となるが(実線位置A1),本例の山形鋼にお
いては,両辺部の先端長さがほぼ同じとなり(点線位置
A2),良好な先端形状が得られた。また,本例の山形
鋼においては,左右曲がりの発生はなかった。
Further, as shown in FIG. 17, in the conventional case, the shape of the tip of the angle steel becomes defective due to the difference in the thickness of both sides of the intermediate material 1 (solid line position A1). The tip lengths of both sides were almost the same (dotted line position A2), and a good tip shape was obtained. In addition, in the angle steel of this example, no left-right bending occurred.

【0057】実施例5 本例においては,二方向成形ロール装置による最終加工
工程を,約950℃の熱間加工により行なった。この熱
間加工は,熱間圧延加工において成形された中間材1
を,熱間のまま先端成形工程に移し,更に続いて最終加
工工程へ移す,連続加工により行なった。その他は,実
施例4と同様である。本例においても,実施例4と同様
の効果を得ることができた。
Example 5 In this example, the final processing step using a bidirectional forming roll device was carried out by hot working at about 950 ° C. This hot working is an intermediate material 1 formed by hot rolling.
Was transferred to the tip forming step while still hot, and then to the final processing step, which was performed by continuous processing. Others are the same as in the fourth embodiment. Also in this example, the same effect as in Example 4 could be obtained.

【図面の簡単な説明】[Brief description of drawings]

【図1】実施例1における,二方向成形ロール装置の構
成の説明図。
FIG. 1 is an explanatory diagram of a configuration of a bidirectional forming roll device according to a first embodiment.

【図2】実施例1における,油圧シリンダ及び油圧制御
装置の説明図。
FIG. 2 is an explanatory diagram of a hydraulic cylinder and a hydraulic control device according to the first embodiment.

【図3】実施例1における,中間工程の説明図。FIG. 3 is an explanatory diagram of an intermediate process in Example 1.

【図4】実施例1における,中間材成形用の最終の成形
ロールの説明図。
FIG. 4 is an explanatory view of a final forming roll for forming an intermediate material in Example 1.

【図5】実施例1における,中間材の斜視図。FIG. 5 is a perspective view of an intermediate material according to the first embodiment.

【図6】実施例1における,中間材の寸法説明図。FIG. 6 is an explanatory view of the dimensions of the intermediate material according to the first embodiment.

【図7】実施例1における,予備成形部材の斜視図。FIG. 7 is a perspective view of a preformed member according to the first embodiment.

【図8】実施例1における,最終加工工程の斜視図。FIG. 8 is a perspective view of a final processing step in the first embodiment.

【図9】実施例1における,二方向成形ロール装置の正
面図。
FIG. 9 is a front view of the bidirectional forming roll device according to the first embodiment.

【図10】実施例1における,山形鋼の斜視図。FIG. 10 is a perspective view of angle steel in Example 1.

【図11】実施例1における,山形鋼の説明図。11 is an explanatory view of angle steel in Example 1. FIG.

【図12】実施例1における,他の山形鋼の説明図。FIG. 12 is an explanatory diagram of another angle steel in Example 1.

【図13】実施例2における,中間材の斜視図。FIG. 13 is a perspective view of an intermediate material according to the second embodiment.

【図14】実施例2における,不等辺山形鋼の正面図。FIG. 14 is a front view of unequal angle steel in Example 2.

【図15】実施例3における,中間材の正面図。FIG. 15 is a front view of an intermediate material according to the third embodiment.

【図16】実施例3における,他の中間材の正面図。FIG. 16 is a front view of another intermediate material according to the third embodiment.

【図17】実施例4における,中間材の厚みと山形鋼の
先端形状の関係の説明図。
FIG. 17 is an explanatory diagram of the relationship between the thickness of the intermediate material and the tip shape of the angle steel in Example 4.

【図18】従来例の山形鋼の製造工程説明図。FIG. 18 is an explanatory view of a manufacturing process of a conventional angle steel.

【図19】従来例の山形鋼の問題点を示す説明図。FIG. 19 is an explanatory view showing a problem of the angle steel of the conventional example.

【図20】他の従来例の山形鋼の斜視図。FIG. 20 is a perspective view of another conventional angle iron.

【図21】他の従来例の山形鋼の平面図。FIG. 21 is a plan view of another conventional angle steel.

【符号の説明】[Explanation of symbols]

1...中間材, 10...山形鋼, 11,101...頂角部, 12,102...一辺部, 13,103...他辺部, 17...先端部, 19...圧延素材, 31...上ロール, 32...下ロール, 319,329...ロールチョック, 72...油圧シリンダ, 2...圧延ロール, 3...二方向成形ロール装置, 40...不等辺山形鋼, 1. . . Intermediate material, 10. . . Angle steel, 11, 101. . . Apex, 12, 102. . . One side, 13, 103. . . Other side, 17. . . Tip, 19. . . Rolling material, 31. . . Upper roll, 32. . . Lower roll, 319, 329. . . Roll chock, 72. . . Hydraulic cylinder, 2. . . Rolling rolls, 3. . . Bi-directional forming roll device, 40. . . Unequal angle steel,

───────────────────────────────────────────────────── フロントページの続き (72)発明者 鈴木 直人 愛知県東海市荒尾町ワノ割1番地 愛知製 鋼株式会社内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Naoto Suzuki No. 1 Wano Wari, Arao-cho, Tokai City, Aichi Prefecture Aichi Steel Co., Ltd.

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 圧延素材を圧延成形して,一辺部と他辺
部の2つの辺部からなると共に,両辺部が互いに当接す
る外側に頂角部を有する山形鋼を製造する方法であっ
て,上記圧延素材を熱間圧延加工により,上記頂角部を
有する平山状の中間材に加工する中間工程と,上記中間
材における先端部を山形状に成形して,予備成形部材に
加工する先端成形工程と,上ロールと下ロールとからな
る二方向成形ロール装置を用いて,上記予備成形部材を
1回のみ加工する1パス法により成形する最終加工工程
とよりなり,かつ上記最終加工工程においては,上記上
ロール,上記下ロールの少なくとも一方は,これを軸支
しているロールチョックを介して進退可能に油圧シリン
ダに支持されており,いずれかのロールにおいて設定荷
重以上の加工荷重が発生した際には,上記油圧シリンダ
により,当該進退可能なロールを設定荷重以下となるよ
うに後退させて上記成形を行うことを特徴とする山形鋼
の製造方法。
1. A method for producing a mountain iron bar having two side portions, one side portion and the other side portion, and having an apex angle portion on the outer side in which both side portions contact each other, by rolling forming a rolled material. An intermediate step of processing the rolled material into a flat mountain-shaped intermediate material having the apex angle portion by hot rolling, and a tip of forming the tip portion of the intermediate material into a mountain shape and processing it into a preformed member A forming step and a final processing step of forming the preforming member by a one-pass method in which the preforming member is processed only once by using a bidirectional forming roll device including an upper roll and a lower roll, and in the final processing step, At least one of the upper roll and the lower roll is supported by a hydraulic cylinder so as to be able to move back and forth through a roll chock that pivotally supports the upper roll and the lower roll. When produced, the angle cylinder is made to retreat by the hydraulic cylinder so that the roll can be moved back and forth so that the load is equal to or less than a set load, and the forming is performed.
【請求項2】 請求項1において,上記中間材は,得よ
うとする山形鋼と同形状の頂角部と,該頂角部から両側
へ伸びる一辺部と他辺部とを有し,また一辺部と他辺部
とは略同一平面状にあり,かつ上記頂角部の反対側には
凹部を有することを特徴とする山形鋼の製造方法。
2. The intermediate member according to claim 1, wherein the intermediate material has an apex portion having the same shape as the angle steel to be obtained, and one side portion and another side portion extending from the apex portion to both sides. A method for manufacturing angle steel, wherein one side portion and the other side portion are substantially in the same plane, and a concave portion is provided on the side opposite to the apex angle portion.
【請求項3】 請求項1において,上記中間材は,得よ
うとする山形鋼と同形状の頂角部と,該頂角部から両側
へ伸びる一辺部と他辺部とを有し,該一辺部と他辺部と
は鈍角山形状に向かい合っていることを特徴とする山形
鋼の製造方法。
3. The intermediate material according to claim 1, wherein the intermediate material has an apex portion having the same shape as the angle steel to be obtained, and one side portion and another side portion extending from the apex portion to both sides. A method for manufacturing angle steel, wherein one side and the other side face each other in an obtuse angle mountain shape.
【請求項4】 請求項1〜3のいずれか1項において,
上記予備成形部材における先端部は,得ようとする山形
鋼と略同形状を有することを特徴とする山形鋼の製造方
法。
4. The method according to claim 1, wherein
A method for manufacturing an angle steel, wherein a tip portion of the preformed member has substantially the same shape as the angle steel to be obtained.
【請求項5】 請求項1〜4のいずれか1項において,
上記最終加工工程は冷間加工又は温間加工により行なう
ことを特徴とする山形鋼の製造方法。
5. The method according to any one of claims 1 to 4,
A method for manufacturing angle steel, wherein the final working step is performed by cold working or warm working.
【請求項6】 請求項1〜4のいずれか1項において,
上記最終加工工程は熱間加工により行なうことを特徴と
する山形鋼の製造方法。
6. The method according to any one of claims 1 to 4,
A method for manufacturing an angle steel, wherein the final working step is performed by hot working.
JP10788895A 1995-04-07 1995-04-07 Manufacture of angle steel Pending JPH08281303A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP10788895A JPH08281303A (en) 1995-04-07 1995-04-07 Manufacture of angle steel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP10788895A JPH08281303A (en) 1995-04-07 1995-04-07 Manufacture of angle steel

Publications (1)

Publication Number Publication Date
JPH08281303A true JPH08281303A (en) 1996-10-29

Family

ID=14470625

Family Applications (1)

Application Number Title Priority Date Filing Date
JP10788895A Pending JPH08281303A (en) 1995-04-07 1995-04-07 Manufacture of angle steel

Country Status (1)

Country Link
JP (1) JPH08281303A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102825064A (en) * 2012-09-05 2012-12-19 王力 Method and device for applying prestressing force onto hot-rolled steel angle
CN114260369A (en) * 2021-12-27 2022-04-01 佛山市立鼎科技有限公司 Intelligent production line for angle steel forming and punching

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102825064A (en) * 2012-09-05 2012-12-19 王力 Method and device for applying prestressing force onto hot-rolled steel angle
CN114260369A (en) * 2021-12-27 2022-04-01 佛山市立鼎科技有限公司 Intelligent production line for angle steel forming and punching

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