JPH08243763A - Method and device for automatically welding bar arrangement - Google Patents

Method and device for automatically welding bar arrangement

Info

Publication number
JPH08243763A
JPH08243763A JP7707795A JP7707795A JPH08243763A JP H08243763 A JPH08243763 A JP H08243763A JP 7707795 A JP7707795 A JP 7707795A JP 7707795 A JP7707795 A JP 7707795A JP H08243763 A JPH08243763 A JP H08243763A
Authority
JP
Japan
Prior art keywords
welding
reinforcing bar
bar
bar material
stopper
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP7707795A
Other languages
Japanese (ja)
Inventor
Mamoru Amekura
守 雨倉
Matsuo Okazaki
松男 岡崎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sanyo Denki Co Ltd
Original Assignee
Sanyo Denki Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sanyo Denki Co Ltd filed Critical Sanyo Denki Co Ltd
Priority to JP7707795A priority Critical patent/JPH08243763A/en
Publication of JPH08243763A publication Critical patent/JPH08243763A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F23/00Feeding wire in wire-working machines or apparatus
    • B21F23/005Feeding discrete lengths of wire or rod

Abstract

PURPOSE: To provide a method and device by which steel bars or wires used for arrangement of reinforcement are automatically aligned and supplied in order, the bar arrangement is efficiently welded with the use of materials, and many kinds of such bars are readily manufactured. CONSTITUTION: One group of bar stocks 19 for a bar arrangement consisting of steel bars or wires is set on a base for welding, and the other group of bar stocks 9 are successively supplied; in welding under the pinching conditions of welding electrodes 6 for the intersected parts of both of these bar stocks 19, 9, the other bar stocks 9 are transported to the dropping position of the welding part and stopped by a stopper 40b. The other bar stocks 9 stopped by the stopper 40b are transported one by one to the upper side part of the welding electrodes 6 to stand by, means of a rotary transporting means provided between a transporting means 40 and the welding electrode 6; and the other bar stock 9 is supplied from the rotary transporting means to a positioning means 12 for the bar stock, concurrently with the clearance between both electrodes after the welding of a preceding bar stock and with the movement of the bar stock, so that welding is performed by the pinching between both electrodes 6.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は鋼棒または線材を素材と
した配筋材の自動溶接方法およびその装置に係り、配筋
材などとして用いられる鋼棒または線材を自動的に整列
整序して供給し、また該材料を用いて配筋材を高能率に
溶接することができ、更には多品種配筋材の製造に即応
することのできる方法および装置を提供しようとするも
のである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method and apparatus for automatically welding a reinforcing bar made of a steel rod or wire, and automatically aligning and ordering a steel bar or a wire used as a reinforcing bar. It is an object of the present invention to provide a method and an apparatus which can supply the above-mentioned materials and can weld the reinforcing bar with high efficiency by using the material, and further can respond to the production of the multi-kind reinforcing bar immediately.

【0002】[0002]

【従来の技術】各種建築または土木工事自体およびそれ
らに採用されるプレキヤスト製品に関し、コンクリート
などの配筋、補強に棒鋼などの線材が広く採用されてお
り、この棒鋼(異径棒鋼などを含む)その他の鋼線材は
夫々の施工利用条件に即応せしめ所定長さに切断された
ものを、縦横筋の交点などで溶接その他により接合した
ものとして夫々の利用目的に供給される。
2. Description of the Related Art Regarding various architectural or civil engineering works themselves and precast products used for them, wire rods such as steel bars are widely used for reinforcing and reinforcing concrete and the like. Other steel wire rods are supplied to each purpose of use by being made to meet the respective conditions of use for construction and cut into a predetermined length, and then joined by welding or the like at intersections of vertical and horizontal lines.

【0003】ところで、このような棒鋼などの鋼線材は
従来一般的には1本宛手作業によって溶接機などに供給
されている。即ち上記のような異径棒鋼などの鋼線材は
相当の長さを有し、しかも周面に凹凸の形成されたもの
であるから多数本が堆積されたものはその長さ方向にお
いて撓み、しかも異径棒鋼の如きではその周面の凹凸に
よって引掛った状態となることから作業者が1本々々を
引出し、持ち上げて溶接機や切断機などへ供給するわけ
である。
By the way, such a steel wire rod such as a steel bar has conventionally been generally supplied to a welding machine or the like by hand work. That is, the steel wire rods such as the different diameter steel bars as described above have a considerable length, and since the unevenness is formed on the peripheral surface, a large number of deposited wires bend in the length direction, and In the case of a steel bar with a different diameter, it is caught by the unevenness of the peripheral surface, so the worker pulls out each one, lifts it up, and supplies it to a welding machine, a cutting machine, or the like.

【0004】なおこのような線材ないし棒材を供給する
手段として、多数の該材料をストックするようにしたス
トック台の底部に適宜送り爪を配設したチェーンを懸回
駆動し、ストック台上に装入堆積された該線材ないし棒
材を底部から順次に引き出し、このような底部からの引
出し操作に随伴して上部に堆積した材料をも適宜に回転
ないし移動せしめて方向を整序することが行われてお
り、又上記した供給に斜面を利用して落し込み、あるい
は往復作動機構若しくはそれに準じた機構を用いて装入
することが行われている。
As a means for supplying such wire rods or rods, a chain having a feed claw appropriately arranged at the bottom of a stock table for stocking a large number of the materials is driven in a suspended manner to be mounted on the stock table. It is possible to sequentially pull out the charged wire rods or rods from the bottom portion, and appropriately rotate or move the material deposited on the upper portion in association with the pulling operation from the bottom portion to arrange the direction. In addition, the above-mentioned supply is performed by dropping using a slope or by using a reciprocating mechanism or a mechanism similar thereto.

【0005】また本出願人においては上記したような従
来技術に対し能率的な棒鋼などの整序供給を図る装置と
して実開平3−102515において、ストック台に収
容された多数の棒鋼を自動的に整列せしめ、整序供給部
を介して溶接機などの加工機構に供給するようにしたも
のにおいて、前記整序供給部に傾斜台を設けると共に該
傾斜台に添設された複数の操作ロッドと上記傾斜台との
間に該傾斜台にそって降下する棒鋼を保持する受部材を
傾斜台の長さ方向において交互に配置して枢着せしめ、
しかも前記操作ロッドを各個且つ交互に作動させるため
の操作機構を設けることを提案している。
In addition, the applicant of the present invention, as a device for efficiently ordering and supplying steel bars and the like to the above-mentioned prior art, in Utility Model No. 3-102515, automatically operates a large number of steel bars stored in a stock table. In such a configuration that the components are aligned and are supplied to a processing mechanism such as a welding machine through an order supply unit, a tilt table is provided in the order supply unit and a plurality of operation rods attached to the tilt table and the above Receiving members for holding steel bars descending along the tilt table are alternately arranged in the length direction of the tilt table and pivotally attached to the tilt table.
Moreover, it is proposed to provide an operating mechanism for operating each of the operating rods individually and alternately.

【0006】[0006]

【発明が解決しようとする課題】上記したような棒鋼の
溶接などに関し従来一般の棒鋼を1本、1本取出し供給
する操作は作業者による手作業とならざるを得ない。即
ち比較的短い単なる線材については送り爪をもったチェ
ーンによってストック台から順次取出し送出することが
可能であるが、棒鋼としては7〜8m、あるいはそれ以
上にも達する長さを有することがあり、しかもコンクリ
ートなどとの結着のために周面に凹凸を形成した棒鋼に
おいては送り爪をもったチェーンの駆動によっても棒鋼
相互が凹凸によって係合し、しかも長さが大で重量もあ
ることから屈曲して整序が適切に得られず、手作業的に
1本宛装入することとならざるを得ない。線材としても
長さが2〜3m以上のものは同様に1本宛装入とせざる
を得ない。
With regard to the welding of the steel bars as described above, the operation of taking out and supplying the conventional general steel bars one by one must be manually performed by the operator. That is, a relatively short wire can be sequentially taken out from the stock base by a chain having a feed claw and sent out, but as a steel bar, it may have a length of 7 to 8 m or more, Moreover, in the case of steel bars that have irregularities on the peripheral surface for binding with concrete, etc., the steel bars are engaged with each other due to the irregularities even when the chain with the feed claw is driven, and the length is large and heavy. Since it bends and the order is not properly obtained, it is unavoidable to manually insert one. As for the wire rod, if the wire rod has a length of 2 to 3 m or more, it is inevitable that only one wire is loaded.

【0007】しかもこの作業者による装入は上記のよう
に長さがあり、又重量もそれなりにあることから重労働
であると共に困難であって、長大且つ重量の大きい棒鋼
が当然に撓曲した状態を採り、このように撓曲する棒鋼
の供給に関し好ましい能率化を図り得ない。勿論労賃な
ども高額となる。線材の場合は重量的には軽いとしても
撓曲性は一層顕著であって同様の不利がある。
[0007] Moreover, since the charging by the operator is long and heavy as described above, it is hard work and difficult, and a long and heavy steel bar is naturally bent. Therefore, it is impossible to achieve a preferable efficiency in supplying the steel bar that bends in this way. Of course, labor costs are also high. In the case of a wire rod, even if it is light in weight, the flexibility is more remarkable, and there is a similar disadvantage.

【0008】前記した供給に斜面を利用する場合におい
て該斜面の傾斜角が緩徐であると前述のように長さが大
で、しかも周面に凹凸が形成された棒鋼のような場合に
おいて転動ないしすべり落ちが必ずしも円滑に行われな
いし、滑り出すと多数本が一時に滑動し、正確に供給す
ることが困難である。一方この斜面角度が一定以上に急
峻となると上位棒鋼の重量が下位棒鋼に対する押出し力
として重畳的に大きく作用することから折角整列された
棒鋼の一部ないし大部分が斜面上での整列状態からはみ
出し、あるいは多数本が同時に押出され易いこととな
り、それらの何れからしても溶接機のように一本宛を正
確に供給し、電極間で押圧通電して加工するような処理
作業条件に即応せしめた安定な供給をなし得ない。
When a slope is used for the above-mentioned supply, if the slope angle of the slope is slow, as described above, the length is large, and rolling occurs in the case of a steel bar having unevenness on the peripheral surface. It does not always slide smoothly, and when it starts to slide, a large number of slides slide at once, making it difficult to supply it accurately. On the other hand, if the slope angle becomes steeper than a certain level, the weight of the upper steel bar exerts a large overlapping effect on the lower steel bar as a pushing force. Or, it becomes easy to extrude multiple wires at the same time, and any one of them can be accurately supplied to one wire like a welding machine, and can quickly respond to processing work conditions such as pressing electricity between electrodes for processing. A stable supply cannot be achieved.

【0009】上記した実開平3−102515によるも
のは上述したような従来一般のものの課題をそれなりに
解消し能率的に整理供給することができるが、相当のス
トロークを採り交互に作動する往復作動によって各棒鋼
ないし線材を供給するものであるからその速度が必ずし
も充分となし得ず、また設備が高姿勢且つ大型化せざる
を得ないなどの不利を有している。
[0009] The above-mentioned actual Kaihei 3-102515 can solve the problems of the conventional ones described above to some extent and can efficiently rearrange and supply, but by a reciprocating operation which takes a considerable stroke and alternately operates. Since each bar or wire is supplied, the speed is not always sufficient, and there are disadvantages such that the equipment must have a high attitude and must be upsized.

【0010】[0010]

【課題を解決するための手段】本発明は上記したような
従来のものにおける課題を解消するように検討し、特殊
な移送および供給方式を採用することによって有効な速
度アップと安定した整序、供給を得しめることに成功し
たものであって、以下の如くである。
DISCLOSURE OF THE INVENTION The present invention has been studied so as to solve the above-mentioned problems in the prior art, and by adopting a special transfer and supply system, effective speedup and stable ordering, It succeeded in obtaining the supply, and is as follows.

【0011】(1) 鋼棒または線材である一方の配筋
条材群を溶接作業台上にセットし、他方の配筋材を順次
に供給し、それら両配筋材の交点部分に対する溶接電極
の挾圧条件下で溶接するに当り、前記した他方の配筋条
材を上記溶接部落し込み位置まで搬送し、ストッパーで
停止せしめ、このストッパーで停止した他方の配筋条材
を1本宛上記搬送手段と溶接電極との間に設けた回転移
送手段によって溶接電極の上部側方に送って待機せし
め、先行配筋条材溶接後の両電極離間および配筋材移動
に併行して前記回転移送手段から他方の配筋条材を配筋
条材位置決め手段に供給し両電極の挾圧による溶接を行
うことを特徴とした配筋材の自動溶接方法。
(1) One bar arrangement bar group, which is a steel rod or a wire rod, is set on a welding workbench, the other bar bar is sequentially supplied, and a welding electrode is applied to the intersection of both bar bars. When welding under the pressure condition of, the above-mentioned other bar-arranged bar material is conveyed to the above-mentioned welded part dropping position, stopped by a stopper, and the other bar-bar bar material stopped by this stopper is addressed. It is sent to the upper side of the welding electrode by a rotary transfer means provided between the above-mentioned conveying means and the welding electrode to make it stand by, and the rotation is carried out in parallel with the separation of both electrodes and the movement of the reinforcing bar after the preceding bar arrangement bar welding. An automatic welding method for reinforcing bars, characterized in that the other reinforcing bar material is supplied from the transfer means to the reinforcing bar material positioning means to perform welding by sandwiching both electrodes.

【0012】(2) 他方の配筋条材を溶接部落とし込
み位置まで集合状態で搬送すると共に該搬送手段端部に
設けたストッパーで停止せしめることを特徴とした前記
(1)項に記載の配筋材の自動溶接方法。
(2) The arrangement according to the above item (1), characterized in that the other reinforcing bar material is conveyed to the welding portion dropping position in a collective state and stopped by a stopper provided at the end of the conveying means. Automatic welding method for muscles.

【0013】(3) 溶接電極の上部側方における配筋
条材待機位置と溶接電極センターライン間の間隔が20
〜50mmで、溶接電極を形成する上下電極の距離が12
〜20mmとされた条件下で回転移送手段から他方の配筋
条材を配筋条材位置決め手段に供給することを特徴とし
た前記(1)項または(2)項の何れか1つに記載の配
筋材の自動溶接方法。
(3) The space between the welding electrode standby position on the upper side of the welding electrode and the welding electrode center line is 20.
~ 50mm, the distance between the upper and lower electrodes forming the welding electrode is 12
Item (1) or (2) above, wherein the other reinforcing bar material is supplied from the rotary transfer means to the reinforcing bar positioning means under the condition of -20 mm. Automatic welding method for steel bar.

【0014】(4) 鋼棒または線材である一方の配筋
条材を受入れて移送すると共に溶接電極を設けた溶接作
業台と整序された鋼棒または線材である他方の配筋条材
を整列して受入れると共に端部に該他方配筋条材に対す
るストッパーを設けた傾斜供給台を備え、該傾斜供給台
におけるストッパーに近接した位置に他方の配筋条材を
1本宛送出するための送出作動機構を設け、該送出作動
機構に対し配筋条材を受入れるための受入部を放射状に
配設した回転部体を設け、該回転部体を介して前記溶接
作業台における溶接電極部分に送り込むようにしたこと
を特徴とする配筋材の自動溶接装置。
(4) One of the reinforcing bars, which is a steel rod or wire, is received and transferred, and the welding work table provided with a welding electrode and the other arranged reinforcing bar, which is a steel rod or wire, are arranged. An inclined supply table which is aligned and receives and which is provided at its end with a stopper for the other bar arrangement bar, is provided for delivering the other bar arrangement bar to the inclined supply table in a position close to the stopper. A delivery actuation mechanism is provided, and a rotating part body is provided in which a receiving part for receiving the bar-arranged bar material is radially arranged with respect to the delivering actuation mechanism, and the welding electrode part in the welding work table is provided through the rotating part body. An automatic welding device for reinforcing bar, characterized by being sent in.

【0015】(5) 下位側に夫々ストッパーを形成し
た多段の傾斜供給部を有する固定受入部体と可動受入部
体によって傾斜供給台を形成し、前記可動受入部体にお
ける下位側ストッパーを上記固定受入部体における下位
側ストッパー間に位置せしめ、該可動受入部体に昇降操
作機構を設けたことを特徴とする前記(4)項に記載の
配筋材の自動溶接装置。
(5) An inclined supply base is formed by a fixed receiving part body having a multi-stage inclined supply part each having a stopper formed on the lower side and a movable receiving part body, and the lower side stopper in the movable receiving part body is fixed to the above. The automatic welding device for reinforcing bar according to the item (4), characterized in that it is positioned between lower stoppers in the receiving part body, and the movable receiving part body is provided with a lifting operation mechanism.

【0016】(6) 傾斜供給台におけるストッパーに
近接した位置に設けられ他方の配筋材を1本宛送出する
ための送出作動機構が傾斜面を形成した操作部を備え、
該傾斜面の方向が傾斜供給台におけるストッパーで停止
された他方の配筋条材列における配筋条材の長さ方向と
平行状に位置せしめられ、前記傾斜面の頂端において送
出すべき配筋条材を区分すると共に該傾斜面により前記
ストッパーを超えた送出を行わせるようにしたことを特
徴とした前記(4)項または(5)項の何れか1つに記
載の配筋材の自動溶接装置。
(6) A delivery operation mechanism provided at a position close to the stopper on the inclined supply table for delivering one of the other bar arrangement members includes an operation portion having an inclined surface,
The direction of the inclined surface is positioned parallel to the length direction of the bar arrangement bar in the other bar arrangement bar row stopped by the stopper in the inclined supply table, and the bar arrangement to be delivered at the top end of the inclined surface The automatic reinforcement of the bar arrangement according to any one of (4) and (5) above, characterized in that the strip material is divided and the inclined surface is used to perform delivery beyond the stopper. Welding equipment.

【0017】(7) 溶接電極を形成する上下電極間に
装入された配筋条材を溶接位置にセットするための位置
決め手段を設け、前記溶接電極の側方にガイド手段を設
け、該ガイド手段と回転部体との間に形成された送り込
み位置と前記位置決め手段との間隔が50mm以下とされ
たことを特徴とする前記(3)〜(5)項の何れか1つ
に記載の配筋材の自動溶接装置。
(7) Positioning means for setting the reinforcing bar material inserted between the upper and lower electrodes forming the welding electrode at the welding position, and a guide means beside the welding electrode are provided. An arrangement according to any one of the above items (3) to (5), characterized in that an interval between the feeding position formed between the means and the rotary member and the positioning means is 50 mm or less. Automatic welding equipment for muscles.

【0018】[0018]

【作用】鋼棒または線材である一方の配筋条材群を溶接
作業台上にセットし、他方の配筋材を順次に供給し、そ
れら両配筋材の交点部分に対する溶接電極の挾圧条件下
で溶接するに当り、前記した他方の配筋条材を上記溶接
部落し込み位置まで搬送し、ストッパーで停止せしめる
ことによって上記したような鋼棒または線材である他方
の配筋材を適切に供給するための準備状態を形成する。
[Function] One bar arrangement bar group, which is a steel rod or wire, is set on the welding work table, the other bar is sequentially supplied, and the welding electrode is pressed against the intersection of the two bar arrangements. When welding under the conditions, the other reinforcing bar material, which is the above-mentioned steel bar or wire rod, is appropriately transferred by transporting the other reinforcing bar material to the welded part dropping position and stopping it with a stopper. Forming a ready state for feeding to.

【0019】他方の配筋条材を溶接部落とし込み位置ま
で集合状態で搬送すると共に該搬送手段の端部に設けた
ストッパーで停止せしめることにより、この溶接部落と
し込み位置までの他方の配筋条材搬送を能率化し、簡易
な搬送手段により円滑に送り込ましめる。
The other reinforcing bar material is conveyed to the welding portion dropping position in a collective state, and stopped by a stopper provided at the end of the conveying means, so that the other reinforcing bar material reaches the welding portion dropping position. Streamlines transportation and allows smooth delivery by simple transportation means.

【0020】上記のようなストッパーで停止した他方の
配筋条材を1本宛上記搬送手段と溶接電極との間に設け
た回転移送手段によって溶接電極の上部側方に送って待
機せしめ、先行配筋条材溶接後の両電極離間および配筋
材移動に併行して前記回転移送手段から他方の配筋条材
を配筋条材位置決め手段に供給し両電極の挾圧による溶
接を行うことにより溶接電極に近い位置から他方の配筋
条材を装入し、また溶接された配筋材の移動に併行した
配筋条材供給を図って高能率な配筋材の溶接製作を図ら
しめる。
The other bar-arranged bar material stopped by the above stopper is sent to one side of the welding electrode by the rotary transfer means provided between the above-mentioned conveying means and the welding electrode to make it stand by. In parallel with the separation of both electrodes and the movement of the reinforcing bar after welding, the rotating transfer means supplies the other reinforcing bar to the reinforcing bar positioning means to perform welding by sandwiching both electrodes. The other reinforcing bar material is inserted from the position close to the welding electrode, and the reinforcing bar material is supplied in parallel with the movement of the welded reinforcing bar material to achieve highly efficient welding manufacturing of the reinforcing bar material. .

【0021】溶接電極の上部側方における配筋条材待機
位置と溶接電極センターライン間の間隔が20〜50mm
で、溶接電極を形成する上下電極の距離が12〜20mm
とされた条件下で回転移送手段から他方の配筋条材を配
筋条材位置決め手段に供給することによって装入速度自
体は殊更に高くないとしても短時間内に配筋条材を送り
込み且つ電極操作による溶接を迅速に開始させる。
The space between the welding bar standby position on the upper side of the welding electrode and the welding electrode center line is 20 to 50 mm.
The distance between the upper and lower electrodes forming the welding electrode is 12 to 20 mm.
By supplying the other reinforcing bar material to the reinforcing bar material positioning means from the rotary transfer means under the above conditions, the reinforcing bar material can be fed in a short time even if the charging speed itself is not particularly high. Start welding by electrode operation quickly.

【0022】鋼棒または線材である一方の配筋条材を受
入れて移送すると共に溶接電極を設けた溶接作業台と整
序された鋼棒または線材である他方の配筋条材を整列し
て受入れると共に端部に該他方配筋条材に対するストッ
パーを設けた傾斜供給台を備えたことにより比較的コン
パクトな機構によって溶接作業台に他方の配筋条材を供
給せしめる。
One of the reinforcing bars, which is a steel rod or wire, is received and transferred, and the welding work table provided with a welding electrode and the other arranged reinforcing bar, which is a steel rod or wire, are aligned. Since the inclined supply table having the stopper for the other reinforcing bar material at the end thereof is provided, the welding bar can be supplied with the other reinforcing bar material by a relatively compact mechanism.

【0023】上記したような傾斜供給台におけるストッ
パーに近接した位置に他方の配筋材を1本宛送出するた
めの送出作動機構を設け、該送出作動機構に対し配筋条
材を受入れるための受入部を放射状に配設した回転部体
を設け、該回転部体を介して前記溶接作業台における溶
接電極部分に送り込むようにしたことによって溶接すべ
き1本宛の他方の配筋材を回転部体を介して溶接電極に
近接した部分から適切に供給し、高能率な配筋材の溶接
を行わしめる。
A delivery actuating mechanism for delivering one of the other bar arrangement materials is provided at a position close to the stopper on the inclined supply table as described above, and the bar arrangement bar is received by the delivery operation mechanism. By providing a rotating part body in which the receiving parts are radially arranged and feeding the receiving part to the welding electrode part in the welding work table through the rotating part body, the other bar arranging material for one wire to be welded is rotated. By appropriately supplying from a portion close to the welding electrode through the body, highly efficient welding of the reinforcing bar material can be performed.

【0024】下位側に夫々ストッパーを形成した多段の
傾斜供給部を有する固定受入部体と可動受入部体によっ
て傾斜供給台を形成し、前記可動受入部体における下位
側ストッパーを上記固定受入部体における下位側ストッ
パー間に位置せしめ、該可動受入部体に昇降操作機構を
設けたことによって比較的簡易コンパクトな設備構成に
よって多量の配筋条材に対し有効な多段の整序整列操作
を与え、好ましい溶接準備状態を形成する。
An inclined supply base is formed by a fixed receiving part body and a movable receiving part body having a multi-stage inclined supply part each having a stopper formed on the lower side, and the lower side stopper in the movable receiving part body is the fixed receiving part body. It is positioned between the lower stoppers in the above, and the movable receiving part body is provided with an elevating operation mechanism, thereby giving an effective multi-stage ordering and aligning operation to a large amount of bar arrangement materials with a relatively simple and compact equipment configuration. Form a favorable weld preparation.

【0025】傾斜供給台におけるストッパーに近接した
位置に設けられ他方の配筋材を1本宛送出するための送
出作動機構が傾斜面を形成した操作部を備え、該傾斜面
の方向が傾斜供給台におけるストッパーで停止された他
方の配筋条材列における配筋条材の長さ方向と平行状に
位置せしめられ、前記傾斜面の頂端において送出すべき
配筋条材を区分すると共に該傾斜面により前記ストッパ
ーを超えた送出を行わせるようにしたことによってシリ
ンダーその他の昇降操作によって1本宛の好ましい送出
を図り、しかも前記傾斜面の範囲において適用されるべ
き配筋材の径変動に即応せしめて多品種配筋材の製造を
可能とする。
A delivery actuating mechanism for delivering one of the other bar arrangement materials provided at a position close to the stopper on the inclined supply table has an operating portion having an inclined surface, and the direction of the inclined surface is inclined supply. The bar is positioned parallel to the longitudinal direction of the bar in the other bar row stopped by the stopper in the table, and the bar to be delivered is divided at the top end of the inclined surface and By allowing the surface to carry out delivery beyond the stopper, it is possible to achieve a preferred delivery to one by lifting or lowering the cylinder or the like, and moreover, to immediately respond to the diameter variation of the reinforcing bar to be applied within the range of the inclined surface. At the very least, it will be possible to manufacture a wide variety of reinforcing bar materials.

【0026】溶接電極を形成する上下電極間に装入され
た配筋条材を溶接位置にセットするための位置決め手段
を設け、前記溶接電極の側方にガイド手段を設け、該ガ
イド手段と回転部体との間に形成された送り込み位置と
前記位置決め手段との間隔が50mm以下とされたことに
よって溶接電極に近接した位置に配筋条材を待機せし
め、先行配筋条材の溶接後において短時間内に次の溶接
条材を送り込み、高能率化を図る。回転部体とガイド手
段との間に形成された送り込み位置と位置決め手段との
間隔は一般的に20mm以上であり、それらの間の好まし
い実用的な間隔は25〜40mmである。
Positioning means for setting the reinforcing bar material inserted between the upper and lower electrodes forming the welding electrode at the welding position is provided, and guide means is provided at the side of the welding electrode, and the guide means is rotated. Since the distance between the feeding position formed between the bar and the body and the positioning means is set to 50 mm or less, the reinforcing bar material is made to stand by at a position close to the welding electrode, and after the preceding reinforcing bar material is welded. The next welding strip is sent in a short time to improve efficiency. The distance between the feed position and the positioning means formed between the rotary member and the guide means is generally 20 mm or more, and the preferred practical distance between them is 25 to 40 mm.

【0027】[0027]

【実施例】本発明によるものの具体的な実施態様を添附
図面に示すものについて説明すると、本発明方法を実施
すべく設計された本発明による連続自動溶接装置の一般
的態様は図1に示す如くであり、またこのものにおける
傾斜供給台および回転部体部分の仔細は別に図2におい
て示す如くである。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS A concrete embodiment of the present invention will be described with reference to the accompanying drawings. The general embodiment of the continuous automatic welding apparatus according to the present invention designed to carry out the method of the present invention is as shown in FIG. Further, the details of the inclined supply table and the rotary body portion in this one are as shown in FIG. 2 separately.

【0028】即ち、本発明においては一般的に矩形状に
形成して荷役運搬ないし整理される配筋材に関して用い
られる配筋条材数の多い横筋を整理し溶接台上に配列さ
れている縦筋を一方の配筋条材としてその上に前記横筋
を他方の配筋条材として供給し、溶接する場合を代表的
に示しているのが上記図1、図2であって、1は前記横
筋の整理供給部、2は溶接機構部であって、縦筋は溶接
機構部2部分より図1の右側方向に長く位置せしめられ
た状態で溶接作業台20上に配列され、各横筋を1本宛
供給溶接した後に図1の左方向に順次に前記横筋セット
間隔に応じた一定長さ宛送られて横筋を順次供給し溶接
するように成っている。
That is, in the present invention, generally, the horizontal bars having a large number of bar-arranged bar materials used for bar-barreled materials that are transported or arranged in a rectangular shape are arranged vertically on the welding table. It is the above-mentioned FIG. 1 and FIG. 2 that representatively shows a case in which a bar is supplied as one bar material and the transverse bar is supplied as the other bar material, and welding is performed. The horizontal streaks are arranged and provided on the welding work table 20 in a state in which the longitudinal streaks are positioned longer in the right direction of FIG. After the supply and welding of the horizontal lines, the horizontal lines are sequentially supplied in the left direction of FIG.

【0029】一方の配筋条材たる縦筋の供給セットにつ
いては図3にその1例が示されている如くであり、送出
固定台138と送出昇降台139よりなる傾斜供給台に
おいてその低位側端部に設けられたストッパー138a
部分に送出作動機構104が設けられ、その操作部14
1における傾斜面142でストッパー138a側の縦筋
である一方の配筋材19を1本宛送出するように成って
いる。
One example of the supply set of the vertical bar as the bar arrangement material is as shown in FIG. 3, and the lower side of the inclined supply table composed of the delivery fixing base 138 and the delivery elevating base 139. Stopper 138a provided at the end
A delivery actuating mechanism 104 is provided in the part, and the operating portion 14 thereof
The inclined surface 142 of No. 1 is designed to deliver one of the reinforcing bar members 19 which is a vertical bar on the stopper 138a side.

【0030】前記送出作動機構104に隣接した状態で
ガイド部材109、110と回転移送手段108とが設
けられ、ストッパー138aを超えて送出された前記配
筋条材19は両ガイド部材109、110間において回
転移送手段108における受入部118上に乗り、下方
に落し込まれ、移動する配筋条材受120に受入れられ
て、一定間隔を採り、整然と配列される。
The guide members 109 and 110 and the rotary transfer means 108 are provided adjacent to the delivery operation mechanism 104, and the bar-arranged bar material 19 delivered beyond the stopper 138a is located between the guide members 109 and 110. In the above, the sheet is received on the receiving portion 118 of the rotary transfer means 108, is dropped downward, and is received by the moving bar arrangement bar receiver 120, and is arranged at regular intervals at regular intervals.

【0031】なお上記した送出作動機構104の設定座
105は上記した送出固定台138の延出方向にそって
長くされたもので、該設定座105の長孔状取付孔10
6において送出固定台138の延出方向にスライド調整
可能に取付けられ、上記配筋条材19の径変化に即応す
る。即ち操作部141の傾斜面142はその傾斜範囲で
少なくとも1〜2mm程度の配筋条材19における径変化
に即応し多様な配筋条材19を適切に送出するが、上記
のような送出作動機構104の設定位置を締付具の弛緩
条件下でのスライド調整することにより更に適用配筋条
材の径変化に即応し、多様な製品を得しめる。
The setting seat 105 of the delivery actuating mechanism 104 is elongated along the extending direction of the delivery fixing base 138, and the elongated mounting hole 10 of the setting seat 105 is used.
6 is attached so as to be slidable in the extending direction of the delivery fixing base 138, and immediately responds to the diameter change of the bar-arranged bar material 19. That is, the inclined surface 142 of the operating portion 141 responds to a diameter change of the bar arrangement bar 19 of at least about 1 to 2 mm within the inclination range, and appropriately supplies various bar arrangement bar materials 19. By adjusting the set position of the mechanism 104 by sliding under the loosening condition of the tightening tool, it is possible to quickly respond to the diameter change of the applied bar arrangement material and obtain various products.

【0032】然して前記した横筋整理供給部1は機台1
0の一側にストック台11が設けられ、該ストック台1
1の底部には適宜に送り爪を取付けたチェーンが設けら
れていて、駆動手段で駆動されることによりストック台
11内の配筋条材9を図示の右方に送り出すように成っ
ている。つまりストック台11に対しては適当な荷役手
段によって大量の配筋材9を送り込み、これを整列機構
部3において異径棒鋼などの配筋材であっても転動しな
がら移送される過程で少なくとも長さ方向を均一に引揃
える。
However, the horizontal streak organizing and supplying section 1 is the machine base 1
0 is provided with a stock stand 11 on one side, and the stock stand 1
A chain having feed claws attached thereto is provided at the bottom of 1 so that the bar arrangement material 9 in the stock base 11 can be fed out to the right side in the drawing by being driven by the driving means. In other words, a large amount of bar arranging material 9 is sent to the stock base 11 by an appropriate cargo handling means, and even if the bar is a bar arranging material such as a steel bar with a different diameter in the alignment mechanism part 3, it is transferred while rolling. Align at least the length direction uniformly.

【0033】整列機構部3は操作台30の頂部に設けら
れた原動機構31によって回転される転輪32の操作部
33に取付けられた昇降操作板35は操作台30に対し
図示のように傾斜して設けられているが、その幅方向中
間部には固定ガイド部34が設けられ、該固定ガイド部
34とその一側の入口固定台36との間には昇降操作板
35に取付けられた押上部体37が位置せしめられ、ま
た前記固定ガイド部34の上端部には入口固定台36に
対向して他側に傾斜した第1の送出固定台38が設けら
れている。
The alignment mechanism section 3 is rotated by a driving mechanism 31 provided on the top of the operation console 30, and an elevating operation plate 35 attached to an operation section 33 of a wheel 32 is tilted with respect to the operation console 30 as shown in the drawing. The fixed guide portion 34 is provided in the middle portion in the width direction, and the fixed guide portion 34 is attached to the lifting operation plate 35 between the fixed guide portion 34 and the inlet fixing base 36 on one side thereof. A push-up body 37 is positioned, and a first delivery fixing base 38 that is inclined toward the other side is provided at the upper end of the fixing guide portion 34 so as to face the inlet fixing base 36.

【0034】前記した入口固定台36および第1送出固
定台38は上記のように傾斜している昇降操作板35の
軸方向に対し直交状に設けられたもので、従って図示右
側の送出方向を低位とした傾斜を採っていることは図示
の如くであり、また前記第1送出固定台38の前方には
もう1つの第2送出固定台40が同様の傾斜を採って取
付けられ、しかもそれら送出固定台38、40の間には
前述した昇降操作板35に取付けられた送出昇降台39
が両送出固定台38、40の段設支持部38a、40a
の中間部を3つの段部とした段設支持部39a、39
a、39aとして設けられていて、これらの送出固定台
38、40と送出昇降台39によって傾斜供給台5を形
成している。
The inlet fixing base 36 and the first feeding fixing base 38 are provided so as to be orthogonal to the axial direction of the ascending / descending operation plate 35 as described above. As shown in the drawing, the lower inclination is adopted, and another second feeding fixing base 40 is attached in front of the first feeding fixing base 38 with the same inclination, and the feeding is performed. Between the fixed bases 38 and 40, the delivery lift base 39 attached to the lift operation plate 35 described above.
Is the stepped support portions 38a, 40a of both the delivery fixing bases 38, 40.
Stepped support parts 39a, 39 with three intermediate parts of the
a and 39a, and the delivery fixing bases 38 and 40 and the delivery elevating base 39 form the inclined supply base 5.

【0035】なお段設支持部38a、40aの各下位側
端部には適宜停止部38b、40bが設けられている
が、送出昇降台39における段設支持部39aにおいて
も停止部39bが下段側において突設されていて昇降操
作時において第2送出固定台40上における配筋条材9
の移動量を制限するように成っている。
Although the stop portions 38b and 40b are appropriately provided at the lower end portions of the stepped support portions 38a and 40a, the stop portion 39b of the stepped support portion 39a of the delivery elevator 39 is located on the lower side. And the reinforcing bar material 9 on the second delivery fixed base 40 during the lifting operation.
It is designed to limit the amount of movement.

【0036】即ち上記した転輪32の回転によって昇降
操作板35が昇降操作されることによってストック台1
1から入口固定台36に亘って図2に示すように堆積さ
れている配筋条材9の中で押上部体37上のものを固定
ガイド部34の上端を超えて第1送出固定台38の段設
支持部38a上に送り込む。しかも一方において送出昇
降台39も上昇することによってその上位段設支持部3
9aにより固定台38の各段設支持部38a上に支持さ
れた配筋条材9を上記した段設支持部38aにおける停
止部38bを超えて上昇せしめ、自らの支持部39aに
受入れると共にその停止部39bによって停止された状
態とする。
That is, the stock table 1 is operated by the lifting operation plate 35 being lifted by the rotation of the above-mentioned rolling wheels 32.
Among the reinforcing bar materials 9 accumulated as shown in FIG. 2 from 1 to the entrance fixing base 36, those on the push-up body 37 are passed over the upper end of the fixing guide portion 34 and the first delivery fixing base 38. It is fed onto the stepped support portion 38a. In addition, on the other hand, the delivery lifting platform 39 also rises, so that the upper stage support portion 3
The bar arrangement member 9 supported on each stepped support portion 38a of the fixed base 38 by 9a is lifted above the stop portion 38b in the above-mentioned stepped support portion 38a, and is received by its own support portion 39a and stopped. The state is stopped by the portion 39b.

【0037】また上記のようにして上昇した支持部39
aに配筋材を受入れた状態で送出昇降台39が下降する
ことによりその下位側支持部39a上に受入れられて停
止部39bで停止されていた配筋材9は第2送出固定台
40における支持部40aに受入れられ、その停止部4
0bによって停止されることは上述同様であって、送出
昇降台39の1回の昇降によって2回に亘る配筋材9の
移送と、また各支持部36a、38a、39aおよび4
0a上における転動を図り、均斉に整列された状態とし
て下位側停止部38b、40bによって停止された状態
となすことができる。
Further, the supporting portion 39 raised as described above.
When the delivery lifting / lowering table 39 descends in the state in which the reinforcing bar is received in a, the reinforcing bar 9 received on the lower side supporting portion 39a and stopped at the stop portion 39b is the The stop 4 is received by the support 40a.
0b is the same as described above, and the lifting / lowering of the delivery platform 39 is performed once to transfer the reinforcing bar 9 twice, and also to the supporting portions 36a, 38a, 39a and 4b.
By rolling on 0a, it can be brought into a state of being stopped by the lower stop portions 38b and 40b as a state of being evenly aligned.

【0038】上記のようにして整列状態で送られ且つ停
止部40bによって停止されている配筋条材9は、本発
明において第2送出固定台40の下位側停止部40bに
停止されたものに対し送出作動機構4が設けられてお
り、即ち図2において一層明らかにされているように操
作シリンダーである該送出作動機構4のピストンロッド
先端に設けられた送出操作部41は前記停止部40bに
停止されている配筋材9列の中で停止部40bに接合し
たもののみを選択して押上げる傾斜面42を形成してい
る。
As described above, the bar-arranged bar material 9 which has been fed in the aligned state and stopped by the stop portion 40b is the one which is stopped by the lower stop portion 40b of the second delivery fixing base 40 in the present invention. On the other hand, the delivery operating mechanism 4 is provided, that is, the delivery operating portion 41 provided at the tip of the piston rod of the delivery operating mechanism 4, which is an operating cylinder, as shown in FIG. Among the 9 rows of stopped bar arrangement materials, only the one joined to the stop portion 40b is selected to form the inclined surface 42 for pushing up.

【0039】即ち、送出作動機構4が作動されることに
よりその送出操作部41によって停止部40bの高さ範
囲では配筋条材9が停止部40bにそって押上げられる
が、停止部40bの高さを超えることによって配筋条材
9を上記のような傾斜面42で下位側に押出し排出す
る。しかもこのように停止部40bに接した1本だけの
配筋条材9が押出されてもそれより上部の配筋条材9列
は前記傾斜面42の背面である垂立面43によってその
移動が阻止される。つまり最下位の配筋条材9のみが選
択して送出され、しかもその後の送出操作部41降下に
よって第2送出固定台40上の残留配筋条材9は該送出
固定台40の傾斜性によって、そのまま停止部40bに
接するまで降下移動される。
That is, when the delivery actuating mechanism 4 is actuated, the delivery operation portion 41 pushes up the bar-arrangement strip 9 along the stop portion 40b within the height range of the stop portion 40b. When the height exceeds the height, the reinforcing bar material 9 is extruded to the lower side by the inclined surface 42 and discharged. Moreover, even if only one bar-arranging bar material 9 in contact with the stop portion 40b is extruded in this way, the row of bar-bar bar materials 9 above it is moved by the vertical surface 43 which is the back surface of the inclined surface 42. Is blocked. That is, only the lowest bar arrangement bar material 9 is selected and delivered, and the descent of the delivery operation section 41 thereafter causes the residual bar arrangement bar material 9 on the second delivery fixing base 40 to change depending on the inclination of the delivery fixing base 40. , And is moved downward until it comes into contact with the stop portion 40b.

【0040】なお前記送出作動機構4が送出固定台40
などの延出下位方向にそって長い設定座45における長
孔状取付孔46において適宜に移動調整し、前述のよう
に停止部40bに接合した1本の配筋条材9のみを押上
げ排出する傾斜面42の位置を変え、適用される配筋条
材9の径変化に即応せしめられる。即ち縦筋たる一方の
配筋条材19について前記した図3に関し説明したよう
に傾斜面42は配筋条材9の径について2分の1に近い
範囲ではその径変化に即応して目的の配筋条材9のみを
押上げ排出するが、その範囲を超えたような径変化のも
のに対しては送出作動機構4の位置を変えることによっ
て更に即応し、本発明によるものが多様な配筋条材9
(従ってそれによって得られる配筋材)を処理し得るよ
うになっている。
The delivery actuating mechanism 4 includes the delivery fixing base 40.
And the like, by appropriately moving and adjusting in the elongated hole-like mounting hole 46 of the setting seat 45 along the extension lower direction, and pushing up only one bar arranging member 9 joined to the stop portion 40b as described above. By changing the position of the inclined surface 42, the diameter of the applied reinforcing bar material 9 can be quickly adjusted. That is, as described above with reference to FIG. 3 for one of the longitudinal reinforcing bar members 19, the inclined surface 42 is intended to respond to a change in the diameter of the reinforcing bar member 9 within a range close to one half. Only the reinforcing bar material 9 is pushed up and discharged. However, if the diameter of the bar material exceeds the range, it can be more promptly responded to by changing the position of the delivery actuating mechanism 4, and various materials can be arranged by the present invention. Strip material 9
(Hence the reinforcing bar obtained thereby).

【0041】上記のような送出作動機構4と溶接電極6
との間に設けられているのが本発明による主要な構成要
件をなす回転移送手段8であって、配筋条材9を受入れ
るための受入部18、18、18・・・・・・を放射状に配設
した回転体であり、回転操作機構7によって、この図示
のものの場合は90゜(前記した図3の配筋条材19に
対するものは45゜)宛、正確に回転される。なお溶接
電極6側には第1のガイド部16を設けると共に回転移
送手段8側にはもう1つの第2ガイド部17が設けら
れ、上記のような回転移送手段8の回転に伴い、各受入
部18に受入れられた配筋条材9をそれら両ガイド1
6、17間に放出し、ガイドして溶接電極6に案内す
る。
The delivery actuating mechanism 4 and the welding electrode 6 as described above.
The rotary transfer means 8 which is a main constituent element of the present invention is provided between the receiving parts 18, 18, 18, ... For receiving the bar arranging bar material 9. The rotary members are arranged radially, and can be accurately rotated by the rotation operating mechanism 7 to 90 ° in the case of the illustrated one (45 ° for the bar-arranged bar material 19 in FIG. 3 described above). A first guide portion 16 is provided on the welding electrode 6 side, and another second guide portion 17 is provided on the rotation transfer means 8 side. Reinforcing bar material 9 received in the part 18
It is discharged between 6 and 17 and guided to the welding electrode 6.

【0042】回転移送手段8はカム機構やラチェットな
どを利用し前記のように正確に回転されるが、その各受
入部18の回転作動関係と上記ガイド部16、17の関
係については各受入部18が第2図の仮想線で示したよ
うな位置を採った状態で送出作動機構4から送出された
配筋条材9を受入れるが、この場合において先行受入部
18に保持されていた配筋条材9は第1ガイド16と該
先行受入部18との間に保持される。またこの状態から
回転移送手段8が更に回転した図2の実線状態となるこ
とによって先行受入部18上の配筋条材9は第2ガイド
17上に落下し、電極部分に導かれる。
The rotary transfer means 8 is accurately rotated by using a cam mechanism or ratchet as described above. Regarding the relationship between the rotational operation of each receiving part 18 and the relationship between the guide parts 16 and 17, the receiving parts are described. 2 receives the bar-arranged bar material 9 delivered from the delivery operation mechanism 4 in a state in which the position shown by the phantom line in FIG. 2 is taken. In this case, the bar-arrangement retained in the preceding receiving portion 18 is arranged. The strip 9 is held between the first guide 16 and the preceding receiving portion 18. When the rotary transfer means 8 is further rotated from this state to the solid line state in FIG. 2, the bar-arranged strip material 9 on the preceding receiving portion 18 drops onto the second guide 17 and is guided to the electrode portion.

【0043】溶接電極6部分にはマグネットなどによる
位置決め手段12が設けられていて前記のように導かれ
た配筋条材9を上下電極6、6間に保持するが、位置決
め手段12の磁力如何によっては図2に示すように位置
決め手段12の表面に吸着されたままの状態となり、両
電極6、6の挾圧によって縦筋である一方の配筋条材1
9に圧接され通電されて溶接される。このような溶接時
間は視覚ないし聴覚的に火花の発生する時間は別とし
て、一般的に0.1秒前後である。
The welding electrode 6 is provided with a positioning means 12 such as a magnet for holding the bar-arranged bar material 9 guided between the upper and lower electrodes 6, 6 as described above. As shown in FIG. 2, it remains adsorbed on the surface of the positioning means 12, and one of the bar-arranged bar materials 1 which is a vertical bar due to the clamping pressure of both electrodes 6, 6.
It is welded by being pressed to 9 and energized. Such welding time is generally around 0.1 seconds, apart from the time when a spark is generated visually or acoustically.

【0044】配筋材を溶接するに当って、一方の配筋条
材たる縦筋を溶接作業台上に装入配置されていることは
図3に関して前述した通りである。即ちこの縦筋として
の一方の配筋材19は従来から知られている任意の手法
で装入してよいが、好ましい手法としては図3において
仔細を示したところにより傾斜供給台および回転移送手
段を採用して実施することが有利である。
As described above with reference to FIG. 3, in welding the reinforcing bar, one longitudinal bar, which is a bar, is inserted and placed on the welding workbench. That is, one of the reinforcing bar members 19 as the vertical bars may be loaded by any conventionally known method, but as a preferred method, the slant supply base and the rotary transfer means are shown in detail in FIG. It is advantageous to employ and implement.

【0045】また本発明によるものは溶接タイマーをマ
イコンによって処理し、溶接すべき線材径に即応させた
溶接電流、溶接時間、空気圧の如きを記憶式ボタン操作
で選んで何れも短時間内に調整せしめ、セット替えに当
っても上記のような傾斜供給台、回転操作機構を用いた
構成で装置内の残留線条材を容易に取出さしめると共に
その変換操作を迅速に行わしめることができることは明
らかである。
Further, according to the present invention, the welding timer is processed by the microcomputer, and the welding current, the welding time, the air pressure, etc., which are adapted to the diameter of the wire to be welded, are selected by the memorizing button operation, and all are adjusted within a short time. In fact, even when changing the set, it is possible to easily take out the residual linear material in the device and to perform the conversion operation quickly by the configuration using the inclined supply table and the rotation operation mechanism as described above. it is obvious.

【0046】具体的な操業運転例として前記した図1、
図2に示すような装置を製作し、径3.5mmの鋼線材を一
方の縦筋たる配筋条材19および他方の横筋たる配筋条
材9として試験運転し電極より30mmの装入位置から供
給し溶接した。図2に示した第1ガイド16と回転移送
手段8とによる装入位置と位置決め手段12による電極
間装入位置との間の平面的距離35mmとした条件であ
り、電極間距離を15mmとした両電極6、6間に装入
し、溶接電流を供給して実施したが、10回に亘る反覆
試験実施の結果はタクト(溶接速度)が平均77.5回/
min (71〜83回/min )であった。
FIG. 1 described above as a concrete operation example,
A device as shown in Fig. 2 was manufactured, and a steel wire rod with a diameter of 3.5 mm was used as one longitudinal bar reinforcing bar material 19 and the other horizontal bar reinforcing bar material 9 for test operation, and the charging position was 30 mm from the electrode. Supplied from and welded. The condition is that the planar distance between the charging position by the first guide 16 and the rotary transfer means 8 shown in FIG. 2 and the interelectrode charging position by the positioning means 12 is 35 mm, and the electrode distance is 15 mm. It was inserted between both electrodes 6 and 6, and the welding current was supplied, but the result of the repetition test conducted 10 times was that the tact (welding speed) was an average of 77.5 times /
min (71 to 83 times / min).

【0047】即ち上記のような溶接速度は従来の本出願
人による実開平3−102515号による溶接装置にお
ける溶接速度の35〜40回/min その他の従来技術に
よるこの種配筋材溶接設備として一般的に知られている
溶接速度を大幅に改善し、少なくとも1つの設備によっ
て従来の2つの設備と同等以上の作業能率を得しめるこ
とが理解された。
That is, the welding speed as described above is generally 35 to 40 times / min of the welding speed in the welding apparatus according to the conventional Applicant's Japanese Utility Model Laid-Open No. 105-2515 / min. It is understood that the welding speed known in the prior art is significantly improved, and that at least one equipment can achieve work efficiency equal to or higher than that of the two conventional equipment.

【0048】なお本発明者等は上記したような第1ガイ
ド16と回転移送手段8とによる配筋材装入位置と位置
決め手段12による電極間装入位置との間隔を種々に調
整して試験したが、その間隔が52mm程度までは60回
/min 以上の溶接速度をもって実施することができた
が、この間隔が上記以上となると溶接速度が次第に低下
し、200mm以上ともなると溶接速度が一般的に35回
/min 程度となることが知られた。
The inventors of the present invention have made various adjustments to the test by adjusting the distance between the charging position of the bar arrangement material by the first guide 16 and the rotary transfer means 8 and the charging position between the electrodes by the positioning means 12 as described above. However, it was possible to perform welding at a welding speed of 60 times / min or more up to an interval of about 52 mm, but if this interval is more than the above, the welding speed gradually decreases, and if it is 200 mm or more, the welding speed is generally. It was known that it was about 35 times / min.

【0049】[0049]

【発明の効果】以上説明したような本発明によるときは
一方向装入手法を採用し、しかも溶接位置に近接した装
入位置から配筋条材を装入することによりこの種配筋材
の生産性を著しく改善し、高能率に好ましい配筋材を得
しめることは明らかであって、更には得られる製品の多
種多様性に平易に追従せしめて同じく上記のような高能
率性を確保し得るなど工業的にその効果の大きい発明で
ある。
According to the present invention as described above, the unidirectional loading method is adopted, and the reinforcing bar material is loaded from the charging position close to the welding position. It is clear that the productivity can be significantly improved and a bar that is preferable for high efficiency can be obtained.Furthermore, it is possible to easily follow the wide variety of products that can be obtained to secure the high efficiency as described above. It is an invention that has a great effect industrially.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明による配筋材自動溶接装置の全般的な構
成関係を示した側面図である。
FIG. 1 is a side view showing a general structural relationship of an automatic reinforcing bar welding apparatus according to the present invention.

【図2】図1における傾斜供給台および回転部体部分の
拡大側面図である。
FIG. 2 is an enlarged side view of a tilt supply base and a rotary body portion in FIG.

【図3】一方の配筋条材である縦筋の供給セット機構の
1例についての側面図である。
FIG. 3 is a side view of an example of a supply setting mechanism for a vertical bar that is one bar arrangement material.

【符号の説明】[Explanation of symbols]

1 横筋整理供給部 2 溶接機構部 3 整列機構部 4 送出作動機構 5 傾斜供給台 6 溶接電極 7 回転操作機構 8 回転移送手段 9 配筋条材 10 機台 11 ストック台 12 位置決め手段 16 第1のガイド部 17 第2のガイド部 18 回転移送手段の受入部 19 一方の配筋条材(縦筋) 20 溶接作業台 30 操作台 31 原動機構 32 転輪 33 操作部 34 固定ガイド部 35 昇降操作板 36 入口固定台 36a その段設支持部 36b その停止部 37 押上部体 38 第1送出固定台 38a その段設支持部 38b その停止部 39 送出昇降台 39a その段設支持部 39b その停止部 40 第2送出固定台 40a その段設支持部 40b その停止部 41 送出作動機構の操作部 42 傾斜面 45 設定座 46 長孔状取付孔 104 一方の配筋条材に対する送出作動機構 105 設定座 106 長孔状取付孔 108 回転移送手段 109 ガイド部材 110 ガイド部材 118 受入部 120 配筋材受 138 送出固定台 138a そのストッパー 139 送出昇降台 141 操作部 142 その傾斜面 DESCRIPTION OF SYMBOLS 1 Horizontal streak organization supply part 2 Welding mechanism part 3 Alignment mechanism part 4 Delivery operation mechanism 5 Inclined supply table 6 Welding electrode 7 Rotation operation mechanism 8 Rotational transfer means 9 Bar arrangement material 10 Machine base 11 Stock base 12 Positioning means 16 First Guide part 17 Second guide part 18 Receiving part of rotation transfer means 19 One bar arranging bar material (vertical bar) 20 Welding workbench 30 Operating platform 31 Driving mechanism 32 Rolling wheel 33 Operating part 34 Fixed guide part 35 Lifting operation plate 36 entrance fixing base 36a its stepped support 36b its stop 37 push-up body 38 first delivery fixed base 38a its stepped support 38b its stop 39 delivery elevator 39a its stepped support 39b its stop 40th 2 Delivery fixing base 40a Its stepped support portion 40b Its stop portion 41 Operation portion of the delivery operation mechanism 42 Inclined surface 45 Setting seat 46 Oblong mounting hole 104 One Delivery actuation mechanism for bar arranging material 105 Setting seat 106 Oblong mounting hole 108 Rotating transfer means 109 Guide member 110 Guide member 118 Receiving section 120 Reinforcing bar material receiving 138 Delivery fixing base 138a Its stopper 139 Delivery elevating platform 141 Operation part 142 Its slope

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 B65G 47/78 B65G 47/78 F E 59/02 59/02 A ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 6 Identification code Office reference number FI technical display location B65G 47/78 B65G 47/78 FE 59/02 59/02 A

Claims (7)

【特許請求の範囲】[Claims] 【請求項1】 鋼棒または線材である一方の配筋条材群
を溶接作業台上にセットし、他方の配筋材を順次に供給
し、それら両配筋材の交点部分に対する溶接電極の挾圧
条件下で溶接するに当り、前記した他方の配筋条材を上
記溶接部落し込み位置まで搬送し、ストッパーで停止せ
しめ、このストッパーで停止した他方の配筋条材を1本
宛上記搬送手段と溶接電極との間に設けた回転移送手段
によって溶接電極の上部側方に送って待機せしめ、先行
配筋条材溶接後の両電極離間および配筋材移動に併行し
て前記回転移送手段から他方の配筋条材を配筋条材位置
決め手段に供給し両電極の挾圧による溶接を行うことを
特徴とした配筋材の自動溶接方法。
1. A reinforcing bar material group, which is a steel rod or a wire rod, is set on a welding worktable, the other reinforcing bar materials are sequentially supplied, and a welding electrode for the intersection of both reinforcing bar materials is provided. When welding under pressure conditions, the above-mentioned other bar-arranged bar material is conveyed to the above-mentioned welded part dropping position, stopped by a stopper, and the other bar-bar bar material stopped by this stopper is addressed to the above one. The rotary transfer means provided between the transfer means and the welding electrode sends it to the upper side of the welding electrode to make it stand by, and the rotary transfer is performed in parallel with the separation of both electrodes and the movement of the bar material after the preceding welding of the bar material. An automatic welding method for a reinforcing bar material, characterized in that the other reinforcing bar material is supplied from the means to the reinforcing bar material positioning means and welding is performed by the clamping pressure of both electrodes.
【請求項2】 他方の配筋条材を溶接部落とし込み位置
まで集合状態で搬送すると共に該搬送手段端部に設けた
ストッパーで停止せしめることを特徴とした請求項1に
記載の配筋材の自動溶接方法。
2. The reinforcing bar material according to claim 1, characterized in that the other reinforcing bar material is conveyed to a welding portion dropping position in a collective state and stopped by a stopper provided at an end portion of the conveying means. Automatic welding method.
【請求項3】 溶接電極の上部側方における配筋条材待
機位置と溶接電極センターライン間の間隔が20〜50
mmで、溶接電極を形成する上下電極の距離が12〜20
mmとされた条件下で回転移送手段から他方の配筋条材を
配筋条材位置決め手段に供給することを特徴とした請求
項1または2の何れか1つに記載の配筋材の自動溶接方
法。
3. The distance between the welding bar standby position on the upper side of the welding electrode and the welding electrode center line is 20 to 50.
mm, the distance between the upper and lower electrodes forming the welding electrode is 12 to 20
3. The automatic reinforcing bar material according to claim 1, wherein the other reinforcing bar material is supplied from the rotary transfer means to the reinforcing bar material positioning means under the condition of mm. Welding method.
【請求項4】 鋼棒または線材である一方の配筋条材を
受入れて移送すると共に溶接電極を設けた溶接作業台と
整序された鋼棒または線材である他方の配筋条材を整列
して受入れると共に端部に該他方配筋条材に対するスト
ッパーを設けた傾斜供給台を備え、該傾斜供給台におけ
るストッパーに近接した位置に他方の配筋条材を1本宛
送出するための送出作動機構を設け、該送出作動機構に
対し配筋条材を受入れるための受入部を放射状に配設し
た回転部体を設け、該回転部体を介して前記溶接作業台
における溶接電極部分に送り込むようにしたことを特徴
とする配筋材の自動溶接装置。
4. A welding work table provided with a welding electrode, which receives and transports one reinforcing bar material which is a steel rod or a wire rod, and the other reinforcing bar material which is an ordered steel rod or wire rod is aligned. And an end of the inclined supply table, the inclined supply table having a stopper for the other reinforcing bar material is provided, and the other reinforcing bar material is delivered to a position close to the stopper on the inclined supply table. An actuating mechanism is provided, and a rotating part body is provided in which a receiving part for receiving the bar arranging material is radially arranged with respect to the sending actuating mechanism, and is fed to the welding electrode part in the welding work table through the rotating part body. The automatic welding device for reinforcing bar is characterized by the above.
【請求項5】 下位側に夫々ストッパーを形成した多段
の傾斜供給部を有する固定受入部体と可動受入部体によ
って傾斜供給台を形成し、前記可動受入部体における下
位側ストッパーを上記固定受入部体における下位側スト
ッパー間に位置せしめ、該可動受入部体に昇降操作機構
を設けたことを特徴とする請求項4に記載の配筋材の自
動溶接装置。
5. An inclined supply base is formed by a fixed receiving part body and a movable receiving part body having a multi-stage inclined supply part each having a stopper formed on the lower side, and the lower side stopper in the movable receiving part body is fixedly received. 5. The automatic welding device for reinforcing bar according to claim 4, wherein the movable receiving part body is provided with a lifting operation mechanism which is located between lower stoppers of the body part.
【請求項6】 傾斜供給台におけるストッパーに近接し
た位置に設けられ他方の配筋材を1本宛送出するための
送出作動機構が傾斜面を形成した操作部を備え、該傾斜
面の方向が傾斜供給台におけるストッパーで停止された
他方の配筋条材列における配筋条材の長さ方向と平行状
に位置せしめられ、前記傾斜面の頂端において送出すべ
き配筋条材を区分すると共に該傾斜面により前記ストッ
パーを超えた送出を行わせるようにしたことを特徴とし
た請求項4または5の何れか1つに記載の配筋材の自動
溶接装置。
6. A delivery actuating mechanism for delivering one of the other bar arrangement members provided at a position close to the stopper on the inclined supply table includes an operating portion having an inclined surface, and the direction of the inclined surface is It is positioned parallel to the length direction of the reinforcing bar material in the other reinforcing bar material row stopped by the stopper in the inclined supply table, and the reinforcing bar material to be delivered is divided at the top end of the inclined surface. 6. The automatic welding device for reinforcing bar according to claim 4, wherein the inclined surface is configured to perform the delivery beyond the stopper.
【請求項7】 溶接電極を形成する上下電極間に装入さ
れた配筋条材を溶接位置にセットするための位置決め手
段を設け、前記溶接電極の側方にガイド手段を設け、該
ガイド手段と回転部体との間に形成された送り込み位置
と前記位置決め手段との間隔が50mm以下とされたこと
を特徴とする請求項4〜6の何れか1つに記載の配筋材
の自動溶接装置。
7. A positioning means for setting a reinforcing bar material inserted between upper and lower electrodes forming a welding electrode at a welding position, and a guide means beside the welding electrode. The automatic welding of the reinforcing bar according to any one of claims 4 to 6, wherein a distance between a feeding position formed between the rotating member and the rotating member and the positioning means is 50 mm or less. apparatus.
JP7707795A 1995-03-09 1995-03-09 Method and device for automatically welding bar arrangement Pending JPH08243763A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP7707795A JPH08243763A (en) 1995-03-09 1995-03-09 Method and device for automatically welding bar arrangement

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP7707795A JPH08243763A (en) 1995-03-09 1995-03-09 Method and device for automatically welding bar arrangement

Publications (1)

Publication Number Publication Date
JPH08243763A true JPH08243763A (en) 1996-09-24

Family

ID=13623729

Family Applications (1)

Application Number Title Priority Date Filing Date
JP7707795A Pending JPH08243763A (en) 1995-03-09 1995-03-09 Method and device for automatically welding bar arrangement

Country Status (1)

Country Link
JP (1) JPH08243763A (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
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US7100642B2 (en) 2002-06-18 2006-09-05 Beta Systems Srl Machine for the formation of metal mesh and relative method
CN1297360C (en) * 2002-06-18 2007-01-31 倍塔赛斯特姆有限公司 Machine for the formation of metal mesh and relative method
CN103111747A (en) * 2013-02-07 2013-05-22 江苏固丰管桩集团有限公司 Steel reinforcement cage roll welding draw gear
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CN106552888A (en) * 2016-10-18 2017-04-05 于海双 A kind of bead wire automatic welding machine for preparing high-performance shot
CN106552888B (en) * 2016-10-18 2019-05-03 于海双 A kind of bead wire automatic welding machine preparing high-performance shot
CN106976200A (en) * 2017-04-17 2017-07-25 深圳华数机器人有限公司 A kind of automatic material distributing device and injection machine for bar
CN106976200B (en) * 2017-04-17 2023-03-21 深圳华数机器人有限公司 Automatic material distributing device for bars and injection molding machine

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