JPH08218399A - Manufacture of female die for molding decorative panel and manufacture of decorative panel - Google Patents

Manufacture of female die for molding decorative panel and manufacture of decorative panel

Info

Publication number
JPH08218399A
JPH08218399A JP4507095A JP4507095A JPH08218399A JP H08218399 A JPH08218399 A JP H08218399A JP 4507095 A JP4507095 A JP 4507095A JP 4507095 A JP4507095 A JP 4507095A JP H08218399 A JPH08218399 A JP H08218399A
Authority
JP
Japan
Prior art keywords
pattern
decorative panel
mold
female
manufacture
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP4507095A
Other languages
Japanese (ja)
Other versions
JP2984902B2 (en
Inventor
Hidemitsu Akamine
秀光 赤嶺
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KOUJIN KK
TAMAI SANGYO KK
Original Assignee
KOUJIN KK
TAMAI SANGYO KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by KOUJIN KK, TAMAI SANGYO KK filed Critical KOUJIN KK
Priority to JP7045070A priority Critical patent/JP2984902B2/en
Publication of JPH08218399A publication Critical patent/JPH08218399A/en
Application granted granted Critical
Publication of JP2984902B2 publication Critical patent/JP2984902B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Landscapes

  • Retaining Walls (AREA)
  • Revetment (AREA)
  • Finishing Walls (AREA)
  • Producing Shaped Articles From Materials (AREA)
  • Moulds, Cores, Or Mandrels (AREA)

Abstract

PURPOSE: To easily obtain in a short period of time a female die of optional size which has patterns of natural stone and can be freely formed and to manufacture a GRC decorative panel which is of large size and variety, and produces very high decorative effect in a short period of time, avoiding complicated processes. CONSTITUTION: A unit primary basic pattern having a pattern of a female die which is transferred from the surface of a rock using a silicone resin or the like is prepared, and a pattern of a male die of optional size is formed on a wet raw plaster or clay, using the unit primary pattern, to manufacture a secondary basic pattern 2. Urethane elastomer is sprayed onto the surface of the pattern 2 in a wet state, cured, and removed to manufacture a female die. Fiber reinforceds concrete is filled into the female die, cured, and removed to obtain a glass fiber reinforced concrete decorative panel.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、大型の装飾パネル、特
に擬岩や積み石模様等を構成するコンクリート装飾パネ
ルも容易に成形できる装飾パネル成形用の雌型製作方法
及び、該雌型を用いたコンクリート装飾パネルの製造方
法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for making a female mold for molding a decorative panel, which is capable of easily molding a large decorative panel, particularly a concrete decorative panel forming a pseudo rock or a stone pattern, and the use of the female mold. The present invention relates to a method for manufacturing a concrete decorative panel.

【0002】[0002]

【従来の技術】自然石の積み石や岩盤を模したコンクリ
ートパネルが装飾性を高める建築材や土木材として多用
されている。特に、ガラス繊維強化コンクリート(以
下、GRCという)は、その特性上薄くて強度の高いパ
ネルの製作が可能であるため、近時GRCによる装飾パ
ネルが使用されてきている。従来、コンクリート製擬岩
等の人工自然物を形成する方法として、例えば、特開平
6−26020号公報、特開平7−9800号公報等多
くの方法が提案されているが、従来提案されているこの
種装飾パネルの製作方法は、概ね次の3点に集約され
る。
2. Description of the Related Art Concrete panels simulating natural stone piles and bedrock are widely used as building materials and earth and wood for enhancing decorativeness. In particular, glass fiber reinforced concrete (hereinafter, referred to as GRC) is capable of producing a thin and high-strength panel due to its characteristics, and thus a decorative panel by GRC has been recently used. Conventionally, as a method for forming an artificial natural object such as a concrete artificial rock, for example, many methods such as JP-A-6-26020 and JP-A-7-9800 have been proposed. The method of manufacturing a decorative panel is generally summarized in the following three points.

【0003】1)自然の岩肌にシリコン等剥離性に優れ
粘度と再現性のある樹脂を直接塗布し、剥離してそれを
直接雌型として使用してコンクリートパネル等の装飾パ
ネルを成形する方法。 2)積み石型の場合は、自然の平石を平板状に組み合わ
せ、その上面にソフラン、発泡樹脂等の脱型樹脂を流し
て雌型を製作し、該雌型により装飾パネルを製作する方
法。 3)金網等で形成された下地に直接コンクリートを吹き
付けて自然石模様等を形成する方法。
1) A method for directly forming a resin such as silicon having excellent releasability and viscosity and reproducibility on a natural rock surface, peeling the resin, and using the resin directly as a female mold to form a decorative panel such as a concrete panel. 2) In the case of a piled stone type, a method in which natural flat stones are combined in a flat plate shape, a demolding resin such as Soflan or foamed resin is poured on the upper surface to produce a female die, and a decorative panel is produced by the female die. 3) A method of directly spraying concrete onto a base formed of wire mesh or the like to form a natural stone pattern or the like.

【0004】[0004]

【発明が解決しようとする課題】上記従来技術におい
て、1)の方法は自然の岩肌を原型としてシリコン樹脂
等で直接転写して雌型として使用するため、精々1〜3
2程度の小規模の雌型しか得られない。従って、該雌
型を使用して得られる装飾パネルも同規模のものしか製
作できない欠点がある。このよにして得られたパネルに
より、大規模な岩肌を組立てるに際し、一枚当たりの面
積が小規模なので、仕上がりの表面は無数の小片のパッ
チワーク状となり、その目地処理に難渋するという問題
があった。
In the above-mentioned prior art, the method 1) uses a natural rock surface as a prototype and is directly transferred with a silicone resin or the like to be used as a female mold.
Only a small female mold of about m 2 can be obtained. Therefore, the decorative panel obtained by using the female mold has a drawback that only the same scale can be manufactured. When assembling a large-scale rock surface with the panel obtained in this way, the area per piece is small, so the finished surface becomes a patchwork of innumerable pieces and it is difficult to handle the joints. there were.

【0005】また、2)の方法は、自然の平石の組み合
わせそのものが雌型原型となるため、原型製作が非常に
繁雑となり種類が制限され、パターン化する傾向にあ
り、しかも模様の修正や任意の造形が困難であり、概し
て変化に乏しい欠点がある。さらに、3)の方法は自然
石等の自然物に模して造形することは困難であり、熟練
を要すると共に再現性がなく効率が悪い等の問題点があ
る。
In the method 2), since the natural flat stone combination itself becomes the female prototype, the prototype production is very complicated, the types are limited, and the patterns tend to be formed. It is difficult to model and has the drawback that it is generally poor in change. Further, the method 3) has a problem that it is difficult to form a model imitating a natural object such as a natural stone, requires skill, is not reproducible and is inefficient.

【0006】しかも、従来の1)及び2)の方法では、
原型から雌型を取る際、原型を完全に乾燥させ、その後
剥離剤を塗布してまた乾燥させるという、煩瑣な工程を
経なければ樹脂などの流し込みや注入ができなかった。
そのため、雌型製作まで数時間〜24時間の長時間を要
する等の問題点があった。
Moreover, in the conventional methods 1) and 2),
When the female mold was taken from the master mold, the master mold was completely dried, and then a release agent was applied and dried again, and the resin and the like could not be poured or injected without a complicated process.
Therefore, there is a problem that it takes a long time of several hours to 24 hours until the female mold is manufactured.

【0007】本発明は、従来の装飾パネルの製造方法の
上記問題点を解消するために創案されたものであり、任
意大きさの雌型を短時間で簡単に製作でき、しかも模様
の修正等も容易にできる雌型製作方法、及び大型で変化
に富んで極めて装飾性の高いパネルを繁雑な工程を経る
ことなく短時間で製造することができるコンクリートパ
ネル等の装飾パネルの製造方法を提供することを目的と
する。
The present invention was devised in order to solve the above problems of the conventional method for manufacturing a decorative panel. A female die of an arbitrary size can be easily manufactured in a short time, and the pattern can be corrected. And a method for producing a decorative panel, such as a concrete panel, which can produce a large-sized, highly versatile and highly decorative panel in a short time without complicated steps. The purpose is to

【0008】[0008]

【課題を解決するための手段】本発明の装飾パネルの雌
型製作方法は、積み石模様又は岩盤模様等の立体図柄を
有するコンクリートパネル等の装飾パネル成形用雌型の
製作方法であって、雌型図柄を有する単位1次原型を1
又は複数種製作する工程、該単位1次原型を用いて塑性
材料上に任意大きさの雄型図柄を有する2次原型を製作
する工程、該2次原型から雌型を製作する工程からなる
ことを特徴とするものである。前記塑性材料として湿潤
した生漆喰又は粘土を採用し、且つ前記雌型製作工程に
おいて、湿潤した生漆喰又は粘土からなる2次原型の表
面にウレタンエストラマーを噴霧して硬化させることに
より、非常に短時間で雌型を製作することができる。
A method for manufacturing a female mold for a decorative panel of the present invention is a method for manufacturing a female mold for molding a decorative panel such as a concrete panel having a three-dimensional pattern such as a stone pattern or a rock pattern. 1 unit primary prototype with female pattern
Or a step of producing a plurality of types, a step of producing a secondary mold having a male pattern of an arbitrary size on a plastic material using the unit primary mold, and a step of producing a female mold from the secondary mold It is characterized by. By adopting wet raw plaster or clay as the plastic material, and spraying urethane urethane elastomer on the surface of the secondary mold made of wet raw plaster or clay to cure in the female mold manufacturing step, a very short time is obtained. You can make a female mold in time.

【0009】そして、本発明の装飾パネルの製造方法
は、積み石模様又は岩盤模様等の立体図柄を有するコン
クリート装飾パネルの製造方法であって、雌型図柄を有
する単位1次原型を1又は複数種製作する工程、該単位
1次原型を用いて塑性材料上に任意の大きさの雄型図柄
を有する2次原型を製作する工程、該2次原型から雌型
を製作する工程、該雌型にコンクリート等の成形材料を
注入し硬化後脱型する工程からなることを特徴とし、2
段階で雌型を製作することによって、積み石模様又は岩
盤模様等の立体図柄を有する大型の装飾パネルを得るこ
とができ、小規模・画一の従来の技術の問題点が解決さ
れた。
The method for producing a decorative panel of the present invention is a method for producing a concrete decorative panel having a three-dimensional pattern such as a stone pattern or a rock pattern, in which one or a plurality of unit primary patterns having a female pattern are used. A step of producing a seed, a step of producing a secondary prototype having a male pattern of an arbitrary size on a plastic material using the unit primary prototype, a step of producing a female die from the secondary prototype, the female die It is characterized in that it comprises a step of injecting a molding material such as concrete into the mold, and removing it after hardening.
By manufacturing the female mold in stages, a large-sized decorative panel having a three-dimensional pattern such as a stone pattern or a rock pattern can be obtained, and the problems of the conventional technology of small scale and uniform size are solved.

【0010】前記装飾パネルを、コンクリート特にガラ
ス繊維強化コンクリートによって製造することによっ
て、薄くて強度の強いパネルが得られる。また、前記単
位1次原型の製作は、自然の岩肌、自然石、又はその他
の自然又は人工造形物の表面をシリコン樹脂等の小片で
直接転写することによって簡単に製作できる。
By producing the decorative panel from concrete, especially glass fiber reinforced concrete, a thin and strong panel is obtained. Further, the unit primary prototype can be easily manufactured by directly transferring the surface of a natural rock surface, natural stone, or other natural or artificial shaped object with a small piece of silicon resin or the like.

【0011】[0011]

【作用】湿潤状態の非硬化の生漆喰や粘土等塑性材料を
細工して2次原型を製作するので、自然の岩肌から転写
して得られた単位1次原型による転写を任意に繰り返
し、且つ自由に細工することにより、多種多様の積み石
模様等が造形された大型の2次原型を製作することがで
きる。また、この2次原型は、雄型であるので最終製品
のパネルと同様な凹凸模様となり、この段階で最終製品
の仕上がり状態を視覚的に認識でき、所望のデザインの
ものが得られるように簡単に修正することができる。ま
た、二次原型は乾燥しても硬化せず、再生・再使用がで
きるので、製造コストを低減させることができる。
[Function] Since a secondary prototype is manufactured by crafting a non-hardening raw stucco or clay in a wet state, a secondary prototype is produced by transferring from a natural rock surface. By freely working, it is possible to manufacture a large-sized secondary prototype in which various types of stone patterns are formed. Also, since this secondary mold is a male mold, it has an uneven pattern similar to the panel of the final product, and at this stage the finished state of the final product can be visually recognized, and it is easy to obtain the desired design. Can be modified to Further, the secondary prototype does not cure even when dried, and can be recycled and reused, so that the manufacturing cost can be reduced.

【0012】前記2次原型から得られる大型の雌型によ
り自然石模様等を組み合わせたオーダーメイド独特の模
様を有する大型のGRC装飾パネル等の装飾パネルを容
易に製造することができる。従って、該コンクリート装
飾パネルを使用することによって、目地処理が容易で大
型の壁や擁壁、あるいは擬岩等でも短時間に施工するこ
とができる。また、雌型製作に際して、原型に剥離剤を
塗布して乾燥させる等の繁雑な工程を必要としないの
で、第2次原型から雌型を数分程度の短時間で製作する
ことができる。
A large-sized female mold obtained from the secondary mold can easily manufacture a large-sized GRC decorative panel or the like having a unique pattern made by combining natural stone patterns and the like. Therefore, by using the concrete decorative panel, it is possible to easily perform joint treatment and to construct a large wall, a retaining wall, a pseudo rock or the like in a short time. In addition, since a complicated process such as applying a release agent to the master and drying it is not necessary when manufacturing the female mold, the female mold can be manufactured from the secondary master in a short time of about several minutes.

【0013】[0013]

【実施例】以下、本発明の実施例に係る装飾パネル成形
用の雌型製作方法及びGRC装飾パネルの製造方法を図
面に基づいて工程順に詳細に説明する。 (1)自然の岩や石等の自然の肌、あるいは必要に応じ
てその他の造形物の表面に、シリコン樹脂等の粘度と再
現性のある樹脂を直接塗布して転写することによって、
図1に示す雌型図柄を有する単位1次原型1が得られ
る。該単位1次原型1は、1種又は必要に応じて表面形
状が違う複数種を製作するが、該単位1次原型を使用し
て大規模な2次原型を製作する際、繰り返し使用するこ
とができるので、同一種類のものは1個製作すれば間に
合う。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS A method for manufacturing a female mold for molding a decorative panel and a method for manufacturing a GRC decorative panel according to an embodiment of the present invention will be described below in detail in order of steps with reference to the drawings. (1) By directly applying a resin having viscosity and reproducibility such as silicone resin to the surface of natural skin such as natural rock or stone, or the surface of another shaped object as necessary,
A unit primary prototype 1 having the female pattern shown in FIG. 1 is obtained. The unit primary mold 1 is made of one kind or a plurality of kinds having different surface shapes as required, but it should be repeatedly used when a large-scale secondary mold is made by using the unit primary mold. Since it is possible to manufacture one of the same type, it will be in time.

【0014】(2)図2は、上記第1次原型1を使用し
て、塑性材料、特に生漆喰又は粘土で大型の2次原型2
を製作したものである。該2次原型2は、生漆喰又は粘
土であるため、1次原型1をその表面に押し当てるだけ
で容易に転写でき、1又は複数種の一次原型を適宜組み
合わせて繰り返し使用することによって、例えば、目地
1を有する積み石模様を造形することができ、大型の
任意の雄型模様を創出することができる。且つ必要に応
じて自在に造形を加えることが可能であるので、独特の
形状の自然石模様等を組み合わせたオーダーメイド独特
の模様を創作することができる。
(2) FIG. 2 shows a large secondary mold 2 made of a plastic material, particularly raw plaster or clay, using the first master 1 described above.
Was produced. Since the secondary prototype 2 is raw plaster or clay, it can be easily transferred by simply pressing the primary prototype 1 on its surface, and by repeatedly using one or a plurality of primary prototypes in an appropriate combination, for example, , A stone pattern having joints 5 1 can be formed, and a large arbitrary male pattern can be created. In addition, since it is possible to freely add modeling as needed, it is possible to create a custom-made unique pattern that combines natural stone patterns with a unique shape.

【0015】また、この2次原型は、雄型模様であるの
で最終製品のパネルと同じ凹凸模様となり、この段階で
最終製品の仕上がりデザインを視覚的に認識でき、所望
のデザインのものが得られるように簡単に修正すること
ができる。従って、パネル作製後にデザイン不備のため
作り直しが要求されることが少なくなり、雌型及び製品
が無駄になることがなく、効率良く製造することができ
る。さらに、乾燥しても水を加えることによって、再生
・再使用ができるので、製造コストを低減させることが
できる。
Further, since this secondary prototype has a male pattern, it has the same uneven pattern as the panel of the final product, and at this stage, the finished design of the final product can be visually recognized and a desired design can be obtained. Can be easily modified. Therefore, it is less necessary to remake the panel after the panel is manufactured due to a defective design, the female mold and the product are not wasted, and the panel can be efficiently manufactured. Furthermore, even if it is dried, it can be recycled and reused by adding water, so that the manufacturing cost can be reduced.

【0016】(3)次に、前工程で得られた2次原型2
が湿潤したまま、超硬化ウレタンエラストマーを表面に
1〜5mm程度噴霧して塗膜を作り、それを脱型すること
によって、図3に示すように、雄型の目地51部分が突
出部分52となる雌型3が得られる。2次原型2が湿潤
したまま、ウレタンエラストマーを表面に噴霧すること
で、ウレタンエラストマーと水分との不飽和反応により
数分程度の短時間で硬化するので、従来の雌型製作が樹
脂の硬化待ちのため8時間〜24時間要したものと比べ
て、非常に短時間で脱型することができる。
(3) Next, the secondary prototype 2 obtained in the previous step
As shown in FIG. 3, the male joint 5 1 is projected onto the projecting portion 5 by spraying a super-cured urethane elastomer on the surface with a wetness of about 1 to 5 mm to form a coating film and removing it from the mold. The female mold 3 which becomes 2 is obtained. By spraying urethane elastomer on the surface while the secondary mold 2 is wet, the urethane elastomer cures in a short time of about a few minutes due to the unsaturated reaction between the urethane elastomer and water. Therefore, it is possible to remove the mold in a very short time as compared with the case where it takes 8 to 24 hours.

【0017】(4)このようにして得られた雌型3の型
面に、GRCをダイレクトスプレー又はプレミックス工
法で吹き付け塗布することによって、目地53を有する
大判のGRC装飾パネル4が得られる。該GRC装飾パ
ネルとして、例えば、肉厚15mm〜30mmの大判パネル
を得、該大判パネルを連続して組み合わせて擁壁を構成
することによって、自然石積み模様の擁壁が得られる。
(4) A large format GRC decorative panel 4 having joints 5 3 can be obtained by spraying GRC onto the mold surface of the female mold 3 thus obtained by direct spraying or premixing. . As the GRC decorative panel, for example, a large-sized panel having a wall thickness of 15 mm to 30 mm is obtained, and a retaining wall having a natural masonry pattern is obtained by continuously combining the large-sized panels to form a retaining wall.

【0018】以上、本発明の好適な実施例を示したが、
本発明は上記実施例に限るものではない。例えば、上記
実施例では、得られた雌型からGRC装飾パネルを製造
したが、本発明で得られる雌型を用いて、通常のコンク
リート装飾パネル又は合成樹脂装飾パネル等の製造にも
適用できることは言うまでもない。また、該コンクリー
ト装飾パネルは、平面形状に限らず、用途に応じて種々
の立体形状に形成できることは言うまでもない。
The preferred embodiment of the present invention has been described above.
The present invention is not limited to the above embodiment. For example, in the above-mentioned examples, the GRC decorative panel was manufactured from the obtained female mold, but it can be applied to the manufacture of ordinary concrete decorative panels or synthetic resin decorative panels using the female mold obtained in the present invention. Needless to say. Further, it goes without saying that the concrete decorative panel is not limited to a planar shape and can be formed into various three-dimensional shapes depending on the application.

【0019】[0019]

【発明の効果】本発明は、以上のような構成からなり、
次のような格別な効果を奏する。本発明の雌型製作方法
によれば、自然石模様などの任意大きさの雌型を得るこ
とができ、しかも模様の修正等も容易にでき非常に融通
性に富んでいるので、積み石模様や岩盤又は多種のデザ
インを任意に造形できる。請求項3によれば、原型から
の雌型製作が、従来は8時間から24時間要したもの
が、僅か数分で脱型まで可能である。
The present invention is constituted as described above,
It has the following special effects. According to the female die manufacturing method of the present invention, it is possible to obtain a female die of an arbitrary size such as a natural stone pattern, and it is also very versatile because the pattern can be easily modified. It is possible to model rock, rock or various designs. According to the third aspect of the invention, the production of the female die from the original die, which conventionally took 8 to 24 hours, can be removed from the die in just a few minutes.

【0020】また、本発明によれば大規模のコンクリー
ト装飾パネルを得ることができるから、目地処理も容易
で且つ装飾性に富んだ擁壁等を短時間に低コストで施工
することができる。また、コンクリート装飾パネルをガ
ラス繊維強化セメントで製作することによって、軽量で
且つ強度が強く、しかも細かい模様が再現でき、より自
然物に近い模様の装飾パネルが得られる。
Further, according to the present invention, since a large-scale concrete decorative panel can be obtained, it is possible to construct a retaining wall or the like which is easy in joint treatment and rich in decorativeness in a short time and at low cost. Further, by manufacturing the concrete decorative panel with glass fiber reinforced cement, a lightweight, strong, and fine pattern can be reproduced, and a decorative panel having a pattern closer to a natural object can be obtained.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の実施例に係る単位1次原型を示し、
(a)は平面図、(b)は断面図である。
FIG. 1 shows a unit primary prototype according to an embodiment of the present invention,
(A) is a plan view and (b) is a sectional view.

【図2】本発明の実施例に係る2次原型を示し、(a)
は平面図、(b)はそのA−A断面図である。
FIG. 2 shows a secondary prototype according to an embodiment of the present invention, (a)
Is a plan view and (b) is a sectional view taken along line AA.

【図3】本発明の実施例に係る雌型を示し、(a)は平
面図、(b)はそのB−B断面図である。
3A and 3B show a female die according to an embodiment of the present invention, FIG. 3A is a plan view, and FIG.

【図4】本発明の実施例に係るGRC装飾パネルを示
し、(a)は平面図、(b)はそのC−C断面図であ
る。
4A and 4B show a GRC decorative panel according to an embodiment of the present invention, FIG. 4A is a plan view and FIG. 4B is a sectional view taken along line CC.

【符号の説明】[Explanation of symbols]

1 単位1次原型 2 2次原型 3 雌型 4 GRC装飾パ
ネル
1 unit Primary prototype 2 Secondary prototype 3 Female model 4 GRC decorative panel

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 E04F 13/08 8913−2E E04F 13/08 E ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 6 Identification code Office reference number FI technical display location E04F 13/08 8913-2E E04F 13/08 E

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 積み石模様又は岩盤模様等の立体図柄を
有するコンクリートパネル等の装飾パネル成形用雌型の
製作方法であって、雌型図柄を有する単位1次原型を1
又は複数種製作する工程、該単位1次原型を用いて塑性
材料上に任意大きさの雄型図柄を有する2次原型を製作
する工程、該2次原型から雌型を製作する工程からなる
ことを特徴とする装飾パネルの雌型製作方法。
1. A method of producing a female mold for molding a decorative panel such as a concrete panel having a three-dimensional pattern such as a stone pattern or a rock pattern, wherein a unit primary prototype having a female pattern is 1
Or a step of producing a plurality of types, a step of producing a secondary mold having a male pattern of an arbitrary size on a plastic material using the unit primary mold, and a step of producing a female mold from the secondary mold A method for making a female mold for a decorative panel, characterized by:
【請求項2】 前記塑性材料が、湿潤した生漆喰又は粘
土である請求項1記載の装飾パネルの雌型製作方法。
2. The method for producing a female mold for a decorative panel according to claim 1, wherein the plastic material is wet raw plaster or clay.
【請求項3】 前記雌型製作工程が、湿潤した生漆喰又
は粘土からなる2次原型の表面にウレタンエラストマー
を噴霧して硬化させ、脱型することを特徴とする請求項
2記載の装飾パネルの雌型製作方法。
3. The decorative panel according to claim 2, wherein in the step of producing the female mold, urethane elastomer is sprayed on the surface of a secondary master made of wet raw plaster or clay to cure and then demolded. Female mold making method.
【請求項4】 積み石模様又は岩盤模様等の立体図柄を
有する装飾パネルの製造方法であって、雌型図柄を有す
る単位1次原型を1又は複数種製作する工程、該単位1
次原型を用いて塑性材料上に任意大きさの雄型図柄を有
する2次原型を製作する工程、該2次原型から雌型を製
作する工程、該雌型に成形材料を注入し硬化後脱型する
工程からなることを特徴とするコンクリート装飾パネル
の製造方法。
4. A method of manufacturing a decorative panel having a three-dimensional pattern such as a stone pattern or a rock pattern, the step of manufacturing one or a plurality of unit primary prototypes having a female pattern, the unit 1
A step of manufacturing a secondary mold having a male pattern of an arbitrary size on a plastic material using the next mold, a step of manufacturing a female mold from the secondary mold, a molding material is injected into the female mold, and the mold is removed after curing. A method for manufacturing a concrete decorative panel, which comprises a step of molding.
【請求項5】 前記成形材料がコンクリートである請求
項4記載の装飾パネルの製造方法。
5. The method for manufacturing a decorative panel according to claim 4, wherein the molding material is concrete.
【請求項6】 前記コンクリートがガラス繊維強化コン
クリートである請求項1記載の装飾パネルの製造方法。
6. The method for manufacturing a decorative panel according to claim 1, wherein the concrete is glass fiber reinforced concrete.
JP7045070A 1995-02-10 1995-02-10 Method for manufacturing female mold for decorative panel molding and method for manufacturing decorative panel Expired - Lifetime JP2984902B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP7045070A JP2984902B2 (en) 1995-02-10 1995-02-10 Method for manufacturing female mold for decorative panel molding and method for manufacturing decorative panel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP7045070A JP2984902B2 (en) 1995-02-10 1995-02-10 Method for manufacturing female mold for decorative panel molding and method for manufacturing decorative panel

Publications (2)

Publication Number Publication Date
JPH08218399A true JPH08218399A (en) 1996-08-27
JP2984902B2 JP2984902B2 (en) 1999-11-29

Family

ID=12709091

Family Applications (1)

Application Number Title Priority Date Filing Date
JP7045070A Expired - Lifetime JP2984902B2 (en) 1995-02-10 1995-02-10 Method for manufacturing female mold for decorative panel molding and method for manufacturing decorative panel

Country Status (1)

Country Link
JP (1) JP2984902B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20020025852A (en) * 2001-12-28 2002-04-04 (주) 자연과사람 Method of manufactuing an artifical rock
KR100901655B1 (en) * 2009-01-19 2009-06-09 장용옥 Manufacturing method of high-durability artificial stone

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20020025852A (en) * 2001-12-28 2002-04-04 (주) 자연과사람 Method of manufactuing an artifical rock
KR100901655B1 (en) * 2009-01-19 2009-06-09 장용옥 Manufacturing method of high-durability artificial stone

Also Published As

Publication number Publication date
JP2984902B2 (en) 1999-11-29

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