JPH08189349A - Double exhaust pipe for engine - Google Patents

Double exhaust pipe for engine

Info

Publication number
JPH08189349A
JPH08189349A JP6328891A JP32889194A JPH08189349A JP H08189349 A JPH08189349 A JP H08189349A JP 6328891 A JP6328891 A JP 6328891A JP 32889194 A JP32889194 A JP 32889194A JP H08189349 A JPH08189349 A JP H08189349A
Authority
JP
Japan
Prior art keywords
pipe
inner pipe
exhaust gas
engine
flange
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP6328891A
Other languages
Japanese (ja)
Inventor
Satoru Imabetsupu
悟 今別府
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nissan Motor Co Ltd
Original Assignee
Nissan Motor Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nissan Motor Co Ltd filed Critical Nissan Motor Co Ltd
Priority to JP6328891A priority Critical patent/JPH08189349A/en
Publication of JPH08189349A publication Critical patent/JPH08189349A/en
Pending legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/08Other arrangements or adaptations of exhaust conduits
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/08Other arrangements or adaptations of exhaust conduits
    • F01N13/10Other arrangements or adaptations of exhaust conduits of exhaust manifolds
    • F01N13/102Other arrangements or adaptations of exhaust conduits of exhaust manifolds having thermal insulation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/14Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having thermal insulation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/14Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having thermal insulation
    • F01N13/141Double-walled exhaust pipes or housings

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Exhaust Silencers (AREA)

Abstract

PURPOSE: To improve temperature rise characteristics of exhaust gas and certainly eliminate thermal expansion difference between an outer pipe and an inner pipe. CONSTITUTION: A double exhaust pipe is composed of an outer pipe 1 and an inner pipe 2 made of material thinner than that of the outer pipe 1, and inserted into the outer pipe 1 with a clearance 12. In such a double exhaust pipe, each end of the outer pipe 1 and the inner pipe 2 are connected to a flange 3 arranged on an upstream end in a flowing direction of exhaust gas. A circular bent portion 5 prepared by bending a pipe wall inward or outward is formed on the inner pipe 2 near its end. A cylindrical member 8 whose leading end 8b is inserted into the inner pipe 2 without contact in the flowing direction of the exhaust gas. The leading end of the cylindrical member 8 is extended so as to surround the circular bent portion 5.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、自動車の排気ガスの保
温とエンジンルーム内への熱放射の抑制を図ったエンジ
ンの二重排気管に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a dual exhaust pipe for an engine, which is intended to keep the exhaust gas of a vehicle warm and to suppress heat radiation into the engine room.

【0002】[0002]

【従来の技術】自動車においては、排気管の下流部に触
媒を配置し、排気ガスの浄化を図ることが行われてい
る。この場合、浄化効率の面ではエンジン始動時が問題
となる。エンジン始動時には、触媒及び排気ガスが共に
低温である。よって、触媒温度が活性温度に至らないた
めに、化学変化が起こらず、排気ガス内の未燃成分が十
分に反応しきれない状況が発生する。
2. Description of the Related Art In automobiles, a catalyst is arranged downstream of an exhaust pipe to purify exhaust gas. In this case, in terms of purification efficiency, there is a problem when the engine is started. When the engine is started, both the catalyst and the exhaust gas have a low temperature. Therefore, since the catalyst temperature does not reach the activation temperature, a chemical change does not occur, and a situation occurs in which the unburned components in the exhaust gas cannot fully react.

【0003】これに対処するため、排気ガスの保温を図
った二重排気管が提案されている。二重排気管は、外管
の内部に隙間を持たせて内管を同心に配置し、外管と内
管との間に中空の断熱層を確保したものである。
In order to deal with this, a double exhaust pipe has been proposed in which the temperature of the exhaust gas is kept warm. In the double exhaust pipe, the inner pipe is concentrically arranged with a gap inside the outer pipe, and a hollow heat insulating layer is secured between the outer pipe and the inner pipe.

【0004】二重排気管は、外管で構造上の強度を確保
し、排気ガス通路を構成する内管の肉厚を極力薄くする
ことにより、排気ガスの接触する部分の熱容量を小さく
するができる。また、内管と外管の間に中空の断熱層を
設けていることにより、外管を通しての熱の逃げを減ら
すことができる。従って、エンジンの始動時に、排気管
の内壁の温度を速やかに上昇させることができ、排ガス
の保温効果を高めることができる。
The double exhaust pipe secures the structural strength of the outer pipe, and the inner pipe forming the exhaust gas passage is made as thin as possible to reduce the heat capacity of the portion in contact with the exhaust gas. it can. Further, since the hollow heat insulating layer is provided between the inner pipe and the outer pipe, heat escape through the outer pipe can be reduced. Therefore, when the engine is started, the temperature of the inner wall of the exhaust pipe can be quickly raised, and the heat retention effect of the exhaust gas can be enhanced.

【0005】しかし、二重排気管では、内管と外管との
間に大きな温度差が生じるため、両者の熱膨脹差を吸収
しながら外管で内管を保持する構造を取り入れなければ
ならない。
However, in the double exhaust pipe, since a large temperature difference occurs between the inner pipe and the outer pipe, it is necessary to adopt a structure in which the outer pipe holds the inner pipe while absorbing the difference in thermal expansion between the two.

【0006】従来、そのような構造の例として、図8〜
図12に示すものが知られいる。
Conventionally, as an example of such a structure, FIG.
The one shown in FIG. 12 is known.

【0007】図8は実開平2−103122号公報に記
載の二重排気管を示す。この二重排気管では、外管1の
端部を、径方向及び軸方向に弾性変形自在の連結部材5
1を介して内管2の外周に固着し、この連結部材51で
外管1と内管2の熱膨脹差を吸収するようにしている。
FIG. 8 shows a double exhaust pipe disclosed in Japanese Utility Model Laid-Open No. 2-103122. In this double exhaust pipe, the end portion of the outer pipe 1 is elastically deformable in the radial direction and the axial direction.
It is fixed to the outer circumference of the inner pipe 2 via 1 and the connecting member 51 absorbs the difference in thermal expansion between the outer pipe 1 and the inner pipe 2.

【0008】図9は特開平5−44460号公報に記載
の二重排気管を示す。この二重排気管では、外管1を蛇
腹状に形成して、この蛇腹部で外管1と内管2の熱膨張
差を吸収するようにしている。
FIG. 9 shows a double exhaust pipe described in JP-A-5-44460. In this double exhaust pipe, the outer pipe 1 is formed in a bellows shape, and the bellows portion absorbs a difference in thermal expansion between the outer pipe 1 and the inner pipe 2.

【0009】図10は実開昭62−67922号公報に
記載の二重排気管を示す。この二重排気管では、外管1
の両端に設けたフランジ55、56に、内管2の一端を
溶接すると共に他端を圧入嵌合し、圧入嵌合部での摺動
により外管1と内管2の熱膨脹差を吸収するようにして
いる。
FIG. 10 shows a double exhaust pipe described in Japanese Utility Model Laid-Open No. 62-67922. In this double exhaust pipe, the outer pipe 1
One end of the inner pipe 2 is welded to the flanges 55 and 56 provided at both ends of the inner pipe 2 and the other end is press-fitted, and the thermal expansion difference between the outer pipe 1 and the inner pipe 2 is absorbed by sliding at the press-fitted fitting portion. I am trying.

【0010】図11は実開昭56−67318号公報に
記載の二重排気管を示す。この二重排気管では、内管2
と外管1の隙間にスペーサー58を介装し、このスペー
サ58で外管1と内管2の熱膨脹差を吸収するようにし
ている。
FIG. 11 shows a double exhaust pipe described in Japanese Utility Model Laid-Open No. 56-67318. In this double exhaust pipe, the inner pipe 2
A spacer 58 is interposed in the gap between the outer tube 1 and the outer tube 1, and the spacer 58 absorbs the difference in thermal expansion between the outer tube 1 and the inner tube 2.

【0011】図12は実開昭59−99117号公報に
記載の中空二重管を示す。この二重排気管では、内管2
と外管1の一部に屈曲部59を設け、この屈曲部59で
外管1と内管2の熱膨脹差を吸収するようにしている。
FIG. 12 shows a hollow double tube described in Japanese Utility Model Laid-Open No. 59-99117. In this double exhaust pipe, the inner pipe 2
A bent portion 59 is provided in a part of the outer tube 1, and the bent portion 59 absorbs the difference in thermal expansion between the outer tube 1 and the inner tube 2.

【0012】[0012]

【発明が解決しようとする課題】ところで、図8、図9
に示した二重排気管は、内管2を構造部材として使用し
ているため、内管2の薄肉化には対応できない。
By the way, FIG. 8 and FIG.
Since the double exhaust pipe shown in (1) uses the inner pipe 2 as a structural member, it cannot cope with the thinning of the inner pipe 2.

【0013】また、図10に示した二重排気管は、内管
2の圧入嵌合部で無理な力が作用する可能性があるた
め、円滑に熱膨脹差を吸収することはできない。
Further, the double exhaust pipe shown in FIG. 10 may not be able to smoothly absorb the difference in thermal expansion because an unreasonable force may act on the press-fitting fitting portion of the inner pipe 2.

【0014】また、図11に示した二重排気管は、内管
2の熱膨張を逃がすために内管2の一端は自由端にして
おく必要があり、その自由端と外管の隙間から排気ガス
が出入りし、それにより排気ガスの昇温性能が悪化する
可能性がある。
Further, in the double exhaust pipe shown in FIG. 11, one end of the inner pipe 2 needs to be a free end in order to release the thermal expansion of the inner pipe 2, and the gap between the free end and the outer pipe is Exhaust gas may come and go, which may deteriorate the temperature rise performance of the exhaust gas.

【0015】また、図12に示した二重排気管は、屈曲
部59で熱膨脹差を吸収できるものの、内管2内を流れ
る排気ガスが屈曲部59に当たることで熱伝達率が上昇
し、その上、屈曲部59で管壁の表面積が増大するた
め、排気ガスの熱の逃げが大きくなり、排気ガスの昇温
性能が悪化する可能性がある。
The double exhaust pipe shown in FIG. 12 can absorb the difference in thermal expansion at the bent portion 59, but the exhaust gas flowing in the inner pipe 2 hits the bent portion 59 to increase the heat transfer coefficient. In addition, since the surface area of the pipe wall is increased at the bent portion 59, the heat of the exhaust gas escapes more, which may deteriorate the temperature raising performance of the exhaust gas.

【0016】本発明は、上記事情を考慮し、エンジン始
動時の排気ガスの昇温特性の向上を図ることができ、し
かも外管と内管の熱膨脹差の吸収を確実に行い得るエン
ジンの二重排気管を提供することを目的とする。
In consideration of the above circumstances, the present invention provides an engine which can improve the temperature rise characteristic of exhaust gas at the time of starting the engine and can surely absorb the difference in thermal expansion between the outer pipe and the inner pipe. It is intended to provide a heavy exhaust pipe.

【0017】[0017]

【課題を解決するための手段】請求項1の発明は、外管
と、この外管より薄肉に形成され該外管内に隙間をもっ
て挿入された内管とからなり、前記内管内を排気ガスの
通路とするエンジンの二重排気管において、前記排気ガ
スの流れ方向の上流端に配されたフランジに前記外管と
内管の各端部を接合し、前記端部に近い内管上に、管壁
を内側または外側に湾曲させた環状湾曲部を形成し、前
記フランジに、先端を排気ガスの流れ方向に沿って前記
内管の内部に非接触で挿入させた円筒部材を取り付け、
この円筒部材の先端を前記環状湾曲部を覆う位置まで延
ばしたことを特徴とする。
The invention according to claim 1 comprises an outer pipe and an inner pipe which is formed thinner than the outer pipe and is inserted into the outer pipe with a gap therebetween. In the double exhaust pipe of the engine to be the passage, each end portion of the outer pipe and the inner pipe is joined to the flange arranged at the upstream end in the flow direction of the exhaust gas, and on the inner pipe close to the end portion, An annular curved portion is formed by bending the pipe wall inward or outward, and the flange is fitted with a cylindrical member having a tip inserted in the inner pipe in a non-contact manner along a flow direction of exhaust gas,
It is characterized in that the tip end of the cylindrical member is extended to a position covering the annular curved portion.

【0018】請求項2の発明は、請求項1記載のエンジ
ンの二重排気管であって、前記内管の前記円筒部材で覆
われている範囲に、前記内管の内部空間と該内管と前記
外管の隙間を連通する導通孔を設けたことを特徴とする
エンジンの二重排気管。
According to a second aspect of the present invention, there is provided the dual exhaust pipe for an engine according to the first aspect, wherein the inner space of the inner pipe and the inner pipe are within a range of the inner pipe covered by the cylindrical member. A double exhaust pipe for an engine, characterized in that a conduction hole is provided to connect a gap between the outer pipe and the outer pipe.

【0019】請求項3の発明は、請求項1または2記載
のエンジンの二重排気管であって、前記円筒部材は、前
記内管と同材料、同肉厚であるか、もしくは、内管と同
等の比熱、熱膨張率、肉厚を持つ材料で形成されている
ことを特徴とする。
According to a third aspect of the present invention, there is provided the dual exhaust pipe for an engine according to the first or second aspect, wherein the cylindrical member is made of the same material and has the same thickness as the inner pipe, or the inner pipe. It is characterized by being formed of a material having a specific heat, a coefficient of thermal expansion and a wall thickness equivalent to those of.

【0020】請求項4の発明は、請求項1〜3のいずれ
かに記載のエンジンの二重排気管であって、前記円筒部
材は上流端側に外に張り出した鍔部を一体に有し、該鍔
部が前記フランジと他のフランジ間に挟持されることに
より、前記内管の内方位置に保持されていることを特徴
とする。
A fourth aspect of the present invention is a double exhaust pipe for an engine according to any one of the first to third aspects, wherein the cylindrical member integrally has a flange portion protruding outward on an upstream end side. The flange portion is held between the flange and the other flange so as to be held at the inner position of the inner pipe.

【0021】請求項5の発明は、外管と、この外管より
薄肉に形成され該外管内に隙間をもって挿入された内管
とからなり、前記内管内を排気ガスの通路とするエンジ
ンの二重排気管において、前記内管を上流側と下流側と
に分割し、上流側内管の下流端外周にサポート材を溶接
することにより、上流側内管の下流端に下流側を向いた
円筒状の隙間を形成し、この隙間に下流側内管の上流端
をスライド自在に差し込み接合したことを特徴とする。
According to a fifth aspect of the present invention, there is provided an engine including an outer pipe and an inner pipe which is formed thinner than the outer pipe and is inserted into the outer pipe with a gap, and the inner pipe serves as an exhaust gas passage. In a heavy exhaust pipe, the inner pipe is divided into an upstream side and a downstream side, and a support material is welded to the outer periphery of the downstream end of the upstream inner pipe, whereby a cylinder facing the downstream end of the upstream inner pipe. Is formed, and the upstream end of the downstream side inner pipe is slidably inserted and joined into this gap.

【0022】請求項6の発明は、請求項5記載のエンジ
ンの二重排気管であって、前記サポート材は、前記内管
と同材料、同肉厚であるか、もしくは、内管と同等の比
熱、熱膨張率、肉厚を持つ材料で形成されていることを
特徴とする。
According to a sixth aspect of the present invention, there is provided a dual exhaust pipe for an engine according to the fifth aspect, wherein the support member is made of the same material and has the same thickness as the inner pipe, or is equivalent to the inner pipe. It is characterized by being formed of a material having a specific heat, a coefficient of thermal expansion, and a wall thickness.

【0023】請求項7の発明は、外管と、この外管より
薄肉に形成され該外管内に隙間をもって挿入された内管
とからなり、前記内管内を排気ガスの通路とするエンジ
ンの二重排気管において、前記内管の下流端を、前記外
管の下流端に接合されたフランジの中央開口に非接触で
挿入して、該フランジよりも外方に延ばし、前記内管の
外周側にテーパ状の連結部材を配設し、該連結部材の上
流端を前記内管の外周に溶接すると共に、下流端を前記
フランジに溶接して、この連結部材を介して内管をフラ
ンジで保持し、さらに、前記連結部材の上流端と下流端
の中間に、管壁を内側または外側に湾曲させることで形
成した環状湾曲部を設けたことを特徴とする。
According to a seventh aspect of the present invention, there is provided an engine having an outer pipe and an inner pipe which is thinner than the outer pipe and is inserted into the outer pipe with a gap, and the inner pipe serves as an exhaust gas passage. In the heavy exhaust pipe, the downstream end of the inner pipe is inserted into the central opening of the flange joined to the downstream end of the outer pipe in a non-contact manner and extends outward from the flange, and the outer peripheral side of the inner pipe. A tapered connecting member is provided on the inner pipe, the upstream end of the connecting member is welded to the outer circumference of the inner pipe, and the downstream end is welded to the flange so that the inner pipe is held by the flange through the connecting member. Further, an annular curved portion formed by bending the pipe wall inward or outward is provided between the upstream end and the downstream end of the connecting member.

【0024】請求項8の発明は、請求項7記載のエンジ
ンの二重排気管であって、前記連結部材は、前記内管と
同材料、同肉厚であるか、もしくは、内管と同等の比
熱、熱膨張率、肉厚を持つ材料で形成されていることを
特徴とする。
The invention according to claim 8 is the double exhaust pipe for an engine according to claim 7, wherein the connecting member is made of the same material and has the same thickness as the inner pipe, or is equivalent to the inner pipe. It is characterized by being formed of a material having a specific heat, a coefficient of thermal expansion, and a wall thickness.

【0025】[0025]

【作用】請求項1の発明では、内管の肉厚を薄くしてい
るので、内管の熱容量が小さく内管の壁温が早期に上昇
する。従って、排気ガスから内管への伝熱量が低く抑え
られ、排気ガスの温度低下が抑制され、その結果、排気
ガス流れ方向下流側に設置してある触媒の入口排気ガス
温を上昇させることができる。
According to the first aspect of the present invention, the wall thickness of the inner tube is thin, so that the heat capacity of the inner tube is small and the wall temperature of the inner tube rises early. Therefore, the amount of heat transferred from the exhaust gas to the inner pipe is suppressed to a low level, the temperature drop of the exhaust gas is suppressed, and as a result, the inlet exhaust gas temperature of the catalyst installed on the downstream side in the exhaust gas flow direction can be increased. it can.

【0026】また、内管の環状湾曲部に直接排気ガスが
当たる場合は、排気ガスの熱が多く内管に与えられるこ
とになり、排気ガス温度の上昇が遅くなる可能性がある
が、環状湾曲部は円筒部材で完全に覆われているので、
排気ガスが直接環状湾曲部に当たることがなく、排気ガ
ス温度の低下が抑制される。また、高温時における内管
と外管の熱膨脹差は、環状湾曲部の変形により確実に吸
収されることになる。
Further, when the exhaust gas hits the annular curved portion of the inner pipe directly, a large amount of heat of the exhaust gas is given to the inner pipe, which may slow the rise of the exhaust gas temperature. Since the curved part is completely covered by the cylindrical member,
Exhaust gas does not directly hit the annular curved portion, and a decrease in exhaust gas temperature is suppressed. Further, the difference in thermal expansion between the inner pipe and the outer pipe at high temperature is reliably absorbed by the deformation of the annular curved portion.

【0027】請求項2の発明では、内管に設けた導通孔
を通して内管の内外の排気ガスの圧力差が緩和されるこ
とになる。この導通孔は円筒部材で覆われているので、
排気ガスが導通孔を通して内管の外側にあまり漏れ出な
くなる。
According to the second aspect of the invention, the pressure difference between the exhaust gas inside and outside the inner pipe is alleviated through the through hole provided in the inner pipe. Since this conduction hole is covered with a cylindrical member,
Exhaust gas hardly leaks to the outside of the inner pipe through the through hole.

【0028】請求項3の発明では、円筒部材と内管の熱
膨脹の差がなくなる。
In the invention of claim 3, there is no difference in thermal expansion between the cylindrical member and the inner tube.

【0029】請求項4の発明では、フランジを相手のフ
ランジに接合する際に鍔部を挟持することで、円筒部材
を保持することができる。
According to the fourth aspect of the invention, the cylindrical member can be held by holding the flange portion when the flange is joined to the mating flange.

【0030】請求項5の発明では、上流側内管の下流端
と下流側内管の上流端が相互に差し込み接合されている
ため、排気ガスの漏れのおそれなく、内管の熱膨脹を吸
収することができる。
According to the invention of claim 5, since the downstream end of the upstream inner pipe and the upstream end of the downstream inner pipe are inserted and joined to each other, the thermal expansion of the inner pipe is absorbed without fear of exhaust gas leakage. be able to.

【0031】請求項6の発明では、サポート材と内管の
熱膨脹の差がなくなる。
In the invention of claim 6, there is no difference in thermal expansion between the support material and the inner pipe.

【0032】請求項7の発明では、内管がフランジより
下流の排気管側に延びているため、排気ガスが直接フラ
ンジに接することがなく、フランジを通しての排気ガス
の熱の逃げが抑えられる。また、内管と外管を連結部材
を介して接合し、内管と外管の隙間と、内管の内部空間
とを隔離しているので、内管と外管の隙間からの低温の
空気の吸い出し作用が無くなり、排気ガス温度の低下が
確実に抑制される。また、連結部材と内管の溶接部には
排気ガスが直接当たらないため、排気ガスの熱伝達率の
増加はなく、その点でも排気ガス温度の低下が抑制され
る。また、高温時には連結部材に設けた環状湾曲部の変
形により、内管と外管の熱膨脹が吸収される。
In the invention of claim 7, since the inner pipe extends downstream of the flange toward the exhaust pipe, the exhaust gas does not come into direct contact with the flange, and the escape of heat of the exhaust gas through the flange is suppressed. In addition, since the inner pipe and the outer pipe are joined via the connecting member to separate the gap between the inner pipe and the outer pipe from the inner space of the inner pipe, the low temperature air from the gap between the inner pipe and the outer pipe is separated. The function of sucking out the exhaust gas is eliminated, and the decrease in exhaust gas temperature is reliably suppressed. Further, since the exhaust gas does not directly impinge on the welded portion of the connecting member and the inner pipe, the heat transfer coefficient of the exhaust gas does not increase, and in that respect also, the decrease of the exhaust gas temperature is suppressed. Further, when the temperature is high, the thermal expansion of the inner pipe and the outer pipe is absorbed by the deformation of the annular curved portion provided on the connecting member.

【0033】請求項8の発明では、連結部材と内管の熱
膨脹の差がなくなる。
According to the invention of claim 8, there is no difference in thermal expansion between the connecting member and the inner pipe.

【0034】[0034]

【実施例】以下、本発明の実施例を図面に基づいて説明
する。
Embodiments of the present invention will be described below with reference to the drawings.

【0035】図1は本発明の第1実施例の二重排気管を
排気マニホールドに適用した場合の外観図である。図2
は図1のII−II矢視断面図であり、排気ガス入口側
の構造を示している。図3は図1のIII−III矢視
断面図であり、二重排気管の途中の構造を示している。
図4は図1のIV−IV矢視断面図であり、排気ガス出
口側の構造を示している。なお、図中Fは排気ガスの流
れ方向を示す。
FIG. 1 is an external view of the double exhaust pipe of the first embodiment of the present invention applied to an exhaust manifold. Figure 2
FIG. 2 is a sectional view taken along the line II-II in FIG. 1, showing a structure on the exhaust gas inlet side. FIG. 3 is a cross-sectional view taken along the line III-III of FIG. 1, showing a structure in the middle of the double exhaust pipe.
FIG. 4 is a cross-sectional view taken along the line IV-IV in FIG. 1, showing the structure on the exhaust gas outlet side. In the figure, F indicates the flow direction of the exhaust gas.

【0036】図2〜図4に示すように、排気マニホール
ドの強度部材となるように肉厚に形成された外管1の内
部には、外管1よりも薄肉(例えば0.5mm)に形成
された内管2、10が、隙間12をもって同心状に挿入
されている。この実施例の内管は、途中で上流側内管2
と下流側内管10に分割されている。また、外管1は一
体に形成され、その両端には十分な厚みを持ったフラン
ジ3、13が溶接されている。
As shown in FIGS. 2 to 4, inside the outer pipe 1 formed to be a strength member of the exhaust manifold, the outer pipe 1 is formed thinner than the outer pipe 1 (for example, 0.5 mm). The inner tubes 2 and 10 thus formed are concentrically inserted with a gap 12 therebetween. The inner pipe of this embodiment is the upstream inner pipe 2 on the way.
And the inner pipe 10 on the downstream side. The outer tube 1 is integrally formed, and flanges 3 and 13 having a sufficient thickness are welded to both ends thereof.

【0037】まず、排気ガス流れ方向上流側(排気ガス
入口側)の構成について、図2を参照しながら説明す
る。
First, the structure on the upstream side in the exhaust gas flow direction (exhaust gas inlet side) will be described with reference to FIG.

【0038】上流端のフランジ3は、エンジン排気口に
対するフランジ接合面3aと反対側の面3bの内周角部
に、環状の嵌合凹部3cを有している。外管1の端部は
内管2の外径よりもやや大きい内径まで湾曲されて絞り
込まれており、その絞り込まれてできた直線部1aが、
フランジ3の嵌合凹部3cの内周面に嵌合され、直線部
1aの先端面が嵌合凹部3cの底面に突き当てられた状
態で、外管1の端部がフランジ3に溶接されている。
The flange 3 at the upstream end has an annular fitting recess 3c at an inner peripheral corner of a surface 3b opposite to the flange joint surface 3a with respect to the engine exhaust port. The end portion of the outer tube 1 is curved and narrowed to an inner diameter slightly larger than the outer diameter of the inner tube 2, and the straight portion 1a formed by the narrowing is
The end portion of the outer tube 1 is welded to the flange 3 while being fitted to the inner peripheral surface of the fitting recess 3c of the flange 3 and the tip end surface of the linear portion 1a being abutted against the bottom surface of the fitting recess 3c. There is.

【0039】また、内管2のフランジ3に近い位置に
は、管壁を局部的に外側に滑らかに半円凸形に湾曲させ
ることにより、全周にわたって連続した環状湾曲部5が
形成されている。また、この環状湾曲部5よりフランジ
3側の内管2上には、内管2と外管1の隙間12と、内
管2の内部空間とを連通する導通孔6が設けられてい
る。
Further, at a position close to the flange 3 of the inner pipe 2, the pipe wall is locally curved outwardly in a semi-circular convex shape to form an annular curved portion 5 continuous over the entire circumference. There is. Further, on the inner pipe 2 closer to the flange 3 than the annular curved portion 5, a gap 12 between the inner pipe 2 and the outer pipe 1 and a conduction hole 6 that communicates with the inner space of the inner pipe 2 are provided.

【0040】内管2は、環状湾曲部5よりフランジ3側
の部分が拡径した直円筒状に形成されており、その拡径
された部分の端部が、外管1の端部の直線部1a内に挿
入され、外管1の端部と共にフランジ3の嵌合凹部3c
内に位置させられて、フランジ3に溶接接合されてい
る。
The inner pipe 2 is formed in a straight cylindrical shape in which the portion closer to the flange 3 than the annular curved portion 5 is expanded, and the end of the expanded portion is a straight line of the end of the outer pipe 1. The fitting recess 3c of the flange 3 is inserted together with the end of the outer tube 1 into the portion 1a.
It is located inside and welded to the flange 3.

【0041】また、フランジ3の内周面には、直円筒状
のカラー8の基端部8aが固着されている。このカラー
8は、内管2と同材質、同肉厚のもので、先端部(下流
側端部)8bが排気ガスの流れ方向に沿って、内管2の
内部に挿入されている。このカラー8の先端部8bは、
内管2に形成した環状湾曲部5の下流側にまで延びてお
り、導通孔6及び環状湾曲部5を完全に覆っている。カ
ラー8は内管2の径よりも僅かに小径に形成されてお
り、環状湾曲部5の下流側において、内管2とカラー8
は僅かの隙間17を保って非接触で対向している。この
隙間17は、環状湾曲部5の下流側端部16からカラー
8の先端まで一定の寸法で延びており、環状湾曲部5の
下流側端部16からカラー8の先端まで、ある程度の長
さが確保されている。
A base end portion 8a of a straight cylindrical collar 8 is fixed to the inner peripheral surface of the flange 3. The collar 8 is made of the same material and has the same thickness as the inner pipe 2, and the tip portion (downstream end portion) 8b is inserted into the inner pipe 2 along the flow direction of the exhaust gas. The tip 8b of this collar 8 is
It extends to the downstream side of the annular curved portion 5 formed in the inner pipe 2, and completely covers the conduction hole 6 and the annular curved portion 5. The collar 8 is formed to have a diameter slightly smaller than the diameter of the inner pipe 2, and on the downstream side of the annular curved portion 5, the inner pipe 2 and the collar 8 are formed.
Are opposed to each other in a non-contact manner with a slight gap 17 therebetween. The gap 17 extends from the downstream end 16 of the annular curved portion 5 to the tip of the collar 8 with a certain size, and has a certain length from the downstream end 16 of the annular curved portion 5 to the tip of the collar 8. Is secured.

【0042】次に、上流側と下流側の間の構成につい
て、図3を参照しながら説明する。
Next, the structure between the upstream side and the downstream side will be described with reference to FIG.

【0043】上流側内管2と下流側内管10の接続部で
は、上流側内管2の端部外周面に、同内管2と同材質、
同肉質の短筒状のサポート材11が配置されている、サ
ポート材11は、上流側が内管2の外周に密着して嵌ま
るよう小径に形成され、下流側がそれよりも肉厚相当分
だけ大径に形成され、その上流側の小径部11aのみが
溶接により内管2の外周面に固着され、下流側の大径部
11bと内管2の外周面との間に、下流側を向いた円筒
状の隙間14が形成されている。この隙間14は、下流
側内管10の肉厚より僅かに大きく、この隙間14に、
上流側内管2と同内径を持つ下流側内管10の拡径先端
部10aが、管の長手方向にスライド可能に差し込み接
続されている。
At the connecting portion between the upstream inner pipe 2 and the downstream inner pipe 10, the same material as the inner pipe 2 is provided on the outer peripheral surface of the end of the upstream inner pipe 2.
A short tube-shaped support material 11 of the same meat quality is arranged. The support material 11 is formed to have a small diameter so that the upstream side is closely fitted to the outer circumference of the inner pipe 2, and the downstream side is equivalent to the wall thickness than that. It is formed to have a large diameter, and only the small diameter portion 11a on the upstream side thereof is fixed to the outer peripheral surface of the inner pipe 2 by welding, and the downstream side is faced between the large diameter portion 11b on the downstream side and the outer peripheral surface of the inner pipe 2. A cylindrical gap 14 is formed. This gap 14 is slightly larger than the wall thickness of the downstream inner pipe 10, and
An enlarged diameter tip portion 10a of the downstream inner pipe 10 having the same inner diameter as the upstream inner pipe 2 is slidably connected in the longitudinal direction of the pipe.

【0044】次に、排気ガス流れ方向下流側(排気ガス
出口側)の構成について、図4を参照しながら説明す
る。
Next, the structure on the downstream side (exhaust gas outlet side) in the exhaust gas flow direction will be described with reference to FIG.

【0045】下流端のフランジ13は、その中央開口1
3aが、下流側内管10の外周との間に隙間を存する程
度に、内管10よりも大きめに形成されている。外管1
の下流側端部は、フランジ13の中央開口13aの径ま
で湾曲されて絞り込まれており、その絞り込まれてでき
た直線部1bが、フランジ13の中央開口13aの内周
面に嵌合されてフランジ13と溶接されている。
The flange 13 at the downstream end has a central opening 1
3 a is formed to be larger than the inner pipe 10 so that there is a gap between the outer pipe 3 a and the outer periphery of the downstream inner pipe 10. Outer tube 1
The downstream end of the flange 13 is curved and narrowed down to the diameter of the central opening 13a of the flange 13, and the narrowed linear portion 1b is fitted to the inner peripheral surface of the central opening 13a of the flange 13. It is welded to the flange 13.

【0046】下流側内管10は、下流側の先端部10b
がフランジ13の中央開口13aを貫通して、フランジ
13よりも外側にまで延ばされている。内管10の外周
側には、下流側に向かって拡径されたテーパ筒状の連結
部材9が配設され、この連結部材9の上流端9aは、内
管10の外周に嵌合されて溶接固着され、下流端9b
は、内管10の外径よりも大きめに形成されたフランジ
13の中央開口13aの内周に嵌合され、外管1の直線
部1bと共にフランジ13に溶接されている。そして、
この連結部材9を介して、内管10がフランジ13に保
持されている。
The downstream inner pipe 10 has a downstream end 10b.
Extends through the central opening 13 a of the flange 13 to the outside of the flange 13. On the outer peripheral side of the inner pipe 10, a tapered cylindrical connecting member 9 having a diameter enlarged toward the downstream side is arranged, and an upstream end 9a of the connecting member 9 is fitted to the outer periphery of the inner pipe 10. Welded and fixed, downstream end 9b
Is fitted to the inner circumference of the central opening 13a of the flange 13 formed to be larger than the outer diameter of the inner pipe 10, and is welded to the flange 13 together with the straight portion 1b of the outer pipe 1. And
The inner pipe 10 is held by the flange 13 via the connecting member 9.

【0047】この連結部材9のフランジ13に近い位置
には、管壁を局部的に外側に滑らかに半円凸形に湾曲さ
せることにより、全周にわたって連続した環状湾曲部1
5が形成されている。なお、連結部材9は、内管10の
外表面に溶接するため、接合が容易である上、その溶接
部には排気ガスが直接当たらない。
At a position close to the flange 13 of the connecting member 9, the tube wall is locally curved outwardly in a semi-circular convex shape so that the annular curved portion 1 is continuous over the entire circumference.
5 is formed. Since the connecting member 9 is welded to the outer surface of the inner pipe 10, the joining is easy, and the weld gas is not directly exposed to the exhaust gas.

【0048】に上記実施例の二重排気管の作用を説明す
る。
The operation of the double exhaust pipe of the above embodiment will be described below.

【0049】まず、始動時における排気ガスの昇温につ
いて説明する。
First, the temperature rise of exhaust gas at the time of starting will be described.

【0050】エンジンの停止直後を除き、エンジン始動
前の二重排気管の外管1及び内管2の温度は、外気温と
同じである。エンジン始動後、二重排気管内では、内管
2内を流れる排気ガスによって、まず内管2が暖められ
る。この結果、内管2の壁温は上昇するが、内管2に与
えた熱量だけ排気ガスの温度は低下する。
The temperature of the outer pipe 1 and the inner pipe 2 of the double exhaust pipe before the engine is started is the same as the outside air temperature except immediately after the engine is stopped. After the engine is started, in the double exhaust pipe, the inner pipe 2 is first warmed by the exhaust gas flowing in the inner pipe 2. As a result, the wall temperature of the inner pipe 2 increases, but the temperature of the exhaust gas decreases by the amount of heat applied to the inner pipe 2.

【0051】この実施例の二重排気管では、内管2の肉
厚を薄くしているので、内管2の熱容量が小さく、内管
2の壁温が早期に上昇する。従って、排気ガスから内管
2への伝熱量が低く抑えられ、排気ガスの温度低下が抑
制され、その結果、この実施例の二重排気管の後流に設
置してある触媒の入口排気ガス温を上昇させることがで
きる。
In the double exhaust pipe of this embodiment, since the thickness of the inner pipe 2 is thin, the heat capacity of the inner pipe 2 is small and the wall temperature of the inner pipe 2 rises early. Therefore, the amount of heat transferred from the exhaust gas to the inner pipe 2 is suppressed to a low level, the temperature decrease of the exhaust gas is suppressed, and as a result, the inlet exhaust gas of the catalyst installed in the downstream of the double exhaust pipe of this embodiment. The temperature can be raised.

【0052】排気ガス入口側では、図2に示すように、
内管2に設けられた導通孔6を通して、排気ガスの一部
が内管2と外管1の隙間12へ流出し、排気ガスの熱量
が低下し、排気ガス温度が低下する恐れがあるが、カラ
ー8が導通孔6を完全に覆っているので、カラー8と内
管2の小さな隙間17を通じて、内管2と外管1の隙間
12ヘ排気ガスが流出することは防止される。
On the exhaust gas inlet side, as shown in FIG.
Although a part of the exhaust gas may flow out to the gap 12 between the inner pipe 2 and the outer pipe 1 through the through hole 6 provided in the inner pipe 2, the heat quantity of the exhaust gas may decrease, and the exhaust gas temperature may decrease. Since the collar 8 completely covers the conduction hole 6, exhaust gas is prevented from flowing out to the gap 12 between the inner pipe 2 and the outer pipe 1 through the small gap 17 between the collar 8 and the inner pipe 2.

【0053】また、内管2の環状湾曲部5に直接排気ガ
スが当たる場合は、環状湾曲部5の下流側端部16での
排気ガスの熱伝達率が大きくなること、さらに環状湾曲
部5の伝熱面積が増加することにより、排気ガスの熱が
多く内管2に与えられることになり、内管2自体の壁温
の上昇が早くなるが、反面、排気ガス温度の上昇が遅く
なり、触媒の早期活性化を抑制することになる。しかし
ながら、本実施例の二重排気管では、環状湾曲部5をカ
ラー8で完全に覆っているため、排気ガスが直接環状湾
曲部5に接することがなく、排気ガス温度の低下を効果
的に抑制することができる。
When the exhaust gas directly impinges on the annular curved portion 5 of the inner pipe 2, the heat transfer coefficient of the exhaust gas at the downstream end 16 of the annular curved portion 5 increases, and the annular curved portion 5 further increases. As the heat transfer area of the inner pipe 2 increases, a large amount of heat of the exhaust gas is given to the inner pipe 2 and the wall temperature of the inner pipe 2 itself rises faster, but the exhaust gas temperature rises slower. Therefore, the early activation of the catalyst will be suppressed. However, in the double exhaust pipe of this embodiment, since the annular curved portion 5 is completely covered with the collar 8, the exhaust gas does not come into direct contact with the annular curved portion 5, and the exhaust gas temperature can be effectively lowered. Can be suppressed.

【0054】また、カラー8の先端部8bを通過した排
気ガスは、その下流側で内管2内へ流れ込むことになる
が、カラー8から内管2への流路径の拡大は小さいた
め、径の拡大による圧力低下作用は小さく抑えられ、そ
れが原因による排気ガスの温度低下が抑制されることに
なる。
Further, the exhaust gas passing through the tip portion 8b of the collar 8 will flow into the inner pipe 2 on the downstream side thereof, but since the expansion of the flow passage diameter from the collar 8 to the inner pipe 2 is small, The effect of reducing the pressure due to the expansion of is reduced, and the decrease in the temperature of the exhaust gas due to this is suppressed.

【0055】一方、二重排気管の途中に位置する上流側
内管2と下流側内管10の接続部では、図3に示すよう
に、下流側内管10の肉厚より僅かに大きい隙間14
に、下流側内管10の先端部が差し込み接合されている
ため、内管2、10内を流れる排気ガスが内管2、10
と外管1の隙間12へ流れ込むことはない。また、隙間
12の低温の空気、若しくは排気ガスを吸い出すことも
なく、そのまま温度低下を来さずに下流側へ流れてい
く。
On the other hand, at the connecting portion between the upstream inner pipe 2 and the downstream inner pipe 10 located in the middle of the double exhaust pipe, as shown in FIG. 3, a gap slightly larger than the wall thickness of the downstream inner pipe 10. 14
Since the tip of the downstream side inner pipe 10 is inserted and joined to the inner pipe 2, the exhaust gas flowing in the inner pipes 2 and 10 is
And does not flow into the gap 12 of the outer tube 1. Further, the low temperature air or the exhaust gas in the gap 12 is not sucked out, and the air flows to the downstream side without a temperature drop.

【0056】また、同接合部では、下流側内管10の拡
径先端部10aの直後で若干の段差を持つことになる
が、その段差は非常に小さいため、この部分での排気ガ
スの熱伝達率の増加は少なく、排気ガス温度の低下は殆
ど無い。
At the joint, there is a slight step immediately after the diameter-expanding tip 10a of the downstream inner pipe 10, but the step is very small, so the heat of the exhaust gas at this part is small. The increase in transmissivity is small, and the temperature of exhaust gas is hardly decreased.

【0057】排気ガス出口側では、図4に示すように、
下流側内管10がフランジ13より下流の排気管側に延
びているため、排気ガスが直接フランジ13に接するこ
とがなくなり、フランジ13を通しての排気ガスの熱の
逃げが抑えられる。
On the exhaust gas outlet side, as shown in FIG.
Since the downstream side inner pipe 10 extends to the exhaust pipe side downstream from the flange 13, the exhaust gas does not come into direct contact with the flange 13, and the escape of heat of the exhaust gas through the flange 13 is suppressed.

【0058】また、内管10と外管1を連結部材9で溶
接し、内管10と外管2の隙間12と内管10の内部空
間とを隔離しているので、隙間12からの低温の空気の
吸い出し作用を無くし、排気ガス温度の低下を確実に抑
制できる。また、連結部材9と内管10の溶接部には排
気ガスが直接当たらないため、排気ガスの熱伝達率の増
加はなく、その点でも排気ガス温度の低下が抑制され
る。
Further, since the inner pipe 10 and the outer pipe 1 are welded by the connecting member 9 and the gap 12 between the inner pipe 10 and the outer pipe 2 and the inner space of the inner pipe 10 are isolated from each other, the low temperature from the gap 12 is reduced. It is possible to reliably suppress the decrease of the exhaust gas temperature by eliminating the air sucking action. Further, since the exhaust gas does not directly impinge on the welded portion of the connecting member 9 and the inner pipe 10, the heat transfer coefficient of the exhaust gas does not increase, and in that respect also, the decrease of the exhaust gas temperature is suppressed.

【0059】次に、市街地走行時等の排気ガスや排気管
が十分に暖まった状態時には、内管2と外管1の肉厚の
差による熱容量差及び表面温度差のため、内管2、10
と外管1との間に熱膨張の差が生じる。
Next, when the exhaust gas and the exhaust pipe are sufficiently warmed when driving in urban areas, due to the difference in heat capacity and surface temperature due to the difference in wall thickness between the inner pipe 2 and the outer pipe 1, the inner pipe 2, 10
A difference in thermal expansion occurs between the outer tube 1 and the outer tube 1.

【0060】すなわち、外管1は、直接排気ガスにさら
されず表面温度が低い上、肉厚が厚いことで熱容量が大
きいため、熱膨張は内管2、10に比べて少ない。一
方、高温の排気ガスに直接さらされ、肉厚が薄いため熱
容量が少ない内管2は、高温となり、大きな熱膨張が発
生する。
That is, since the outer tube 1 is not directly exposed to the exhaust gas, has a low surface temperature, and has a large wall thickness, it has a large heat capacity, and therefore the thermal expansion is smaller than that of the inner tubes 2 and 10. On the other hand, the inner pipe 2, which is directly exposed to high-temperature exhaust gas and has a small heat capacity due to its thin wall, has a high temperature and undergoes large thermal expansion.

【0061】この内管2、10と外管1の熱膨張差は、
上流側及び下流側に設けた環状湾曲部5、15の変形
と、途中の上流側内管2と下流側内管10の差し込み式
接続部のスライドとで吸収することができ、熱膨張差に
よる内管2、10の破損を確実に防止することができ
る。
The difference in thermal expansion between the inner tubes 2 and 10 and the outer tube 1 is
It can be absorbed by the deformation of the annular curved portions 5 and 15 provided on the upstream side and the downstream side and the slide of the plug-in type connecting portion of the upstream inner pipe 2 and the downstream inner pipe 10 on the way, which causes a difference in thermal expansion. It is possible to reliably prevent damage to the inner tubes 2 and 10.

【0062】さらに、内管2、10の内部空間と、内管
2、10と外管1の隙間12との間での気体の温度差に
よる圧力差で、内管2、10の変形が繰り返されるおそ
れがあるが、上流側内管2に設けた導通孔6により、内
管2、10の内部空間と外部空間は連通されているの
で、内管2、10内の排気ガス圧力と、隙間12内の圧
力が平準化され、内管2、10の変形が防止される。
Further, the deformation of the inner tubes 2 and 10 is repeated due to the pressure difference due to the temperature difference of the gas between the inner space of the inner tubes 2 and 10 and the gap 12 between the inner tubes 2 and 10 and the outer tube 1. However, since the inner space of the inner pipes 2 and 10 communicates with the outer space by the through hole 6 provided in the upstream inner pipe 2, the exhaust gas pressure in the inner pipes 2 and 10 and the gap The pressure in 12 is leveled and the inner tubes 2 and 10 are prevented from being deformed.

【0063】なお、この導通孔6は径が小さいため、排
気ガス出口側に設けた場合でも、隙間12からの気体の
吸い出し作用は低く、エンジン始動直後の排気ガス温度
を大きく低下させることにはならないが、入口側に設け
る方が望ましい。
Since the diameter of the through hole 6 is small, even if it is provided on the exhaust gas outlet side, the action of sucking out the gas from the gap 12 is low, and the exhaust gas temperature immediately after the engine is started cannot be greatly lowered. No, but it is preferable to install it on the entrance side.

【0064】以上のことから、この実施例の二重排気管
を用いた場合、排気ガスの保温性能が高まり、それによ
りエンジンの始動時の触媒活性度が高まる。また、外管
1の表面温度を高負荷条件下でも低く保つことができ、
エンジンルーム内の雰囲気温の上昇を抑えることができ
る。よって、部品コストや重量の低減を図ることができ
ると共に、特に熱地での耐熱性能の向上が図れる。
From the above, when the double exhaust pipe of this embodiment is used, the heat retention performance of the exhaust gas is enhanced, and thereby the catalyst activity at the time of starting the engine is enhanced. Also, the surface temperature of the outer tube 1 can be kept low even under high load conditions,
It is possible to suppress an increase in the ambient temperature in the engine room. Therefore, the cost and weight of parts can be reduced, and the heat resistance performance can be improved especially in a hot place.

【0065】また、高負荷走行時でも、確実に内管2、
10と外管1との熱膨脹差を吸収できるので、内管2、
10を極力薄くしても、破損のおそれを解消することが
できる。
Further, even when running under high load, the inner pipe 2,
10 can absorb the difference in thermal expansion between the outer tube 1 and the inner tube 2,
Even if 10 is made as thin as possible, the risk of breakage can be eliminated.

【0066】次に、排気ガス入口側の構造を変形した本
発明の他の実施例を説明する。
Next, another embodiment of the present invention in which the structure on the exhaust gas inlet side is modified will be described.

【0067】図5に示す第2実施例では、内管2の環状
湾曲部5の上流側端部19の径を小さくし、その部分か
ら内管2の上流端までを拡径テーパ状に形成している。
これによれば、環状湾曲部5の上流側端部19と内管2
との間の隙間17aを縮小することができるので、カラ
ー8と内管2との間の隙間17、17aを通しての、排
気ガスのフランジ3側への流れを防止でき、排気ガスの
熱の逃げをより抑えることができる。
In the second embodiment shown in FIG. 5, the diameter of the upstream end portion 19 of the annular curved portion 5 of the inner pipe 2 is reduced, and the portion from that portion to the upstream end of the inner pipe 2 is formed in a taper shape with an enlarged diameter. are doing.
According to this, the upstream end 19 of the annular curved portion 5 and the inner pipe 2
Since it is possible to reduce the clearance 17a between the collar 8 and the inner tube 2, it is possible to prevent the exhaust gas from flowing to the flange 3 side through the clearances 17 and 17a between the collar 8 and the inner pipe 2, and to escape the heat of the exhaust gas. Can be further suppressed.

【0068】図6に示す第3実施例では、フランジ3の
中央開口3dの内周面の位置を、第1実施例の環状凹部
3c(図2参照)の内周面の位置まで拡大し、カラー8
の代わりに、内管2と同材質、同肉厚の円筒部18aと
鍔部18bとを持つキャップ18を用いている。そし
て、このキャップ18の鍔部18bを、フランジ3と他
のフランジとの間に挟持することにより、円筒部18a
を第1実施例のカラー8と同じ位置に保持している。ま
た、このキャップ18では、円筒部18aと鍔部18b
とを、滑らかな湾曲部18cで連続化している。
In the third embodiment shown in FIG. 6, the position of the inner peripheral surface of the central opening 3d of the flange 3 is enlarged to the position of the inner peripheral surface of the annular recess 3c (see FIG. 2) of the first embodiment. Color 8
Instead of the above, a cap 18 having a cylindrical portion 18a and a collar portion 18b having the same material and the same thickness as the inner tube 2 is used. Then, the flange portion 18b of the cap 18 is sandwiched between the flange 3 and another flange, whereby the cylindrical portion 18a is formed.
Is held at the same position as the collar 8 of the first embodiment. Further, in the cap 18, the cylindrical portion 18a and the collar portion 18b are
And are continuous by a smooth curved portion 18c.

【0069】この実施例によれば、キャップ18の湾曲
部18cによって、内管2及び外管1の各端部のフラン
ジ3への溶接部を完全に覆うことができるので、排気ガ
スの熱の逃げをより一層抑制することができる。また、
フランジ3の内周部の嵌合凹部3cを無くすので、製作
容易になる。
According to this embodiment, the curved portion 18c of the cap 18 can completely cover the welded portions of the respective ends of the inner pipe 2 and the outer pipe 1 to the flange 3, so that the heat of the exhaust gas is prevented. The escape can be further suppressed. Also,
Since the fitting concave portion 3c on the inner peripheral portion of the flange 3 is eliminated, the manufacturing becomes easy.

【0070】図7に示す第4実施例では、フランジ3の
中央開口3dの内周に、外管1、内管2、カラー8の各
端部を共に嵌合して一緒に溶接している。この場合は、
カラー8の径に合わせるため、外管1の端部の径、内管
2の端部の径も、カラー8の径まで絞り込んでフランジ
3に溶接している。この実施例では、外管1と内管2と
カラー8を同じ部分で一緒に溶接するので、製作容易と
なる。
In the fourth embodiment shown in FIG. 7, the outer tube 1, the inner tube 2 and the collar 8 are fitted together at the inner periphery of the central opening 3d of the flange 3 and welded together. . in this case,
In order to match the diameter of the collar 8, the diameter of the end portion of the outer pipe 1 and the diameter of the end portion of the inner pipe 2 are also narrowed down to the diameter of the collar 8 and welded to the flange 3. In this embodiment, the outer tube 1, the inner tube 2 and the collar 8 are welded together at the same portion, which facilitates manufacturing.

【0071】[0071]

【発明の効果】以上説明したように、請求項1の発明に
よれば、内管に環状湾曲部を設けたので、薄肉内管と外
管の熱膨張差を確実に吸収することができる。また、環
状湾曲部を円筒部材で覆ったので、環状湾曲部での排気
ガスの熱伝達率増加、内管の伝熱面積の増加を抑えるこ
とができ、エンジン始動後の排気ガス温度を早期に上昇
させ、触媒の早期活性化を促すことができる。
As described above, according to the invention of claim 1, since the inner pipe is provided with the annular curved portion, the difference in thermal expansion between the thin inner pipe and the outer pipe can be reliably absorbed. Further, since the annular curved portion is covered with the cylindrical member, it is possible to suppress an increase in the heat transfer coefficient of the exhaust gas in the annular curved portion and an increase in the heat transfer area of the inner pipe, and to reduce the exhaust gas temperature after the engine is started early. It can be increased to promote early activation of the catalyst.

【0072】請求項2の発明によれば、導通孔により、
内管の内外の圧力差が緩和されるので、圧力差による内
管の繰り返し変形を抑えることができる。
According to the second aspect of the present invention, by the conduction hole,
Since the pressure difference between the inside and the outside of the inner pipe is alleviated, the repeated deformation of the inner pipe due to the pressure difference can be suppressed.

【0073】請求項3の発明によれば、円筒部材と内管
の熱膨脹の差がなくなるので、両者が熱膨脹時に接触す
るおそれもなく、接触による熱の逃げが抑えられる。
According to the third aspect of the invention, since there is no difference in thermal expansion between the cylindrical member and the inner tube, there is no risk of contact between the two during thermal expansion, and heat escape due to contact can be suppressed.

【0074】請求項4の発明によれば、円筒部材をフラ
ンジの内周に溶接する必要がなくなるため、製作容易に
なる上、溶接箇所からの熱の逃げが抑えられる。
According to the invention of claim 4, it is not necessary to weld the cylindrical member to the inner circumference of the flange, which facilitates the production and suppresses the escape of heat from the welded portion.

【0075】請求項5の発明によれば、上流側内管の下
流端と下流側内管の上流端の差し込み接合部で、排気ガ
スの漏れを抑えながら、内管の熱膨脹を吸収することが
できる。その結果、エンジン始動後の排気ガス温度を早
期に上昇させ、触媒の早期活性化を促すことができる。
According to the fifth aspect of the present invention, the expansion joint of the downstream end of the upstream inner pipe and the upstream end of the downstream inner pipe can absorb the thermal expansion of the inner pipe while suppressing the leakage of exhaust gas. it can. As a result, the temperature of the exhaust gas after the engine is started can be raised early, and the catalyst can be activated early.

【0076】請求項6の発明によれば、サポート材と内
管の熱膨脹の差がなくなるので、両者の間に無理な応力
の発生がなく、上流側内管と下流側内管の接続部の耐久
性が向上する。
According to the invention of claim 6, there is no difference in thermal expansion between the support material and the inner pipe, so that no undue stress is generated between the two and the connection between the upstream inner pipe and the downstream inner pipe is prevented. The durability is improved.

【0077】請求項7の発明によれば、環状湾曲部を有
した連結部材を介して、内管と外管を接合しているの
で、内管と外管の熱膨張差を環状湾曲部によって確実に
吸収することができると共に、内管と外管の隙間からの
低温空気の吸い出し作用を無くすことができ、その結
果、エンジン始動後の排気ガス温度を早期に上昇させ、
触媒の早期活性化を促すことができる。
According to the invention of claim 7, since the inner pipe and the outer pipe are joined through the connecting member having the annular curved portion, the difference in thermal expansion between the inner pipe and the outer pipe is caused by the annular curved portion. In addition to being able to reliably absorb, it is possible to eliminate the sucking action of the low-temperature air from the gap between the inner pipe and the outer pipe, and as a result, the exhaust gas temperature after the engine is started can be raised early,
It is possible to promote early activation of the catalyst.

【0078】請求項8の発明によれば、連結部材と内管
の熱膨脹の差がなくなるので、内管に無理な力が作用せ
ず、耐久性が向上する。
According to the invention of claim 8, the difference in thermal expansion between the connecting member and the inner tube is eliminated, so that no undue force is applied to the inner tube and the durability is improved.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の第1実施例を適用した排気マニホール
ドの外観図である。
FIG. 1 is an external view of an exhaust manifold to which a first embodiment of the present invention is applied.

【図2】図1のII−II矢視断面図である。FIG. 2 is a sectional view taken along the line II-II of FIG.

【図3】図1のIII−III矢視断面図である。FIG. 3 is a sectional view taken along the line III-III of FIG.

【図4】図1のIV−IV矢視断面図である。4 is a sectional view taken along the line IV-IV in FIG.

【図5】本発明の第2実施例の排気ガス入口側の構造を
示す断面図である。
FIG. 5 is a cross-sectional view showing the structure on the exhaust gas inlet side of the second embodiment of the present invention.

【図6】本発明の第3実施例の排気ガス入口側の構造を
示す断面図である。
FIG. 6 is a sectional view showing a structure of an exhaust gas inlet side of a third embodiment of the present invention.

【図7】本発明の第4実施例の排気ガス入口側の構造を
示す断面図である。
FIG. 7 is a sectional view showing the structure of an exhaust gas inlet side of a fourth embodiment of the present invention.

【図8】第1の従来例の断面図である。FIG. 8 is a cross-sectional view of a first conventional example.

【図9】第2の従来例の断面図である。FIG. 9 is a sectional view of a second conventional example.

【図10】第3の従来例の断面図である。FIG. 10 is a cross-sectional view of a third conventional example.

【図11】第4の従来例の断面図である。FIG. 11 is a cross-sectional view of a fourth conventional example.

【図12】第5の従来例の断面図である。FIG. 12 is a cross-sectional view of a fifth conventional example.

【符号の説明】[Explanation of symbols]

1 外管 2 上流側内管 3,13 フランジ 5,15 環状湾曲部 6 導通気孔 8 カラー(円筒部材) 8b 先端部 9 連結部材 9a 上流端 9b 下流端 10 下流側内管 10b 下流端 11 サポート材 12 隙間 14 隙間 18a キャップの円筒部(円筒部材) 18b キャップの鍔部 F 排気ガス流れ方向 1 Outer pipe 2 Upstream inner pipe 3,13 Flange 5,15 Annular curved part 6 Conducting pore 8 Collar (cylindrical member) 8b Tip part 9 Connecting member 9a Upstream end 9b Downstream end 10 Downstream inner pipe 10b Downstream end 11 Support material 12 Gap 14 Gap 18a Cap's cylindrical part (cylindrical member) 18b Cap's collar part F Exhaust gas flow direction

Claims (8)

【特許請求の範囲】[Claims] 【請求項1】 外管と、この外管より薄肉に形成され該
外管内に隙間をもって挿入された内管とからなり、前記
内管内を排気ガスの通路とするエンジンの二重排気管に
おいて、 前記排気ガスの流れ方向の上流端に配されたフランジに
前記外管と内管の各端部を接合し、 前記端部に近い内管上に、管壁を内側または外側に湾曲
させた環状湾曲部を形成し、 前記フランジに、先端を排気ガスの流れ方向に沿って前
記内管の内部に非接触で挿入させた円筒部材を取り付
け、 この円筒部材の先端を前記環状湾曲部を覆う位置まで延
ばしたことを特徴とするエンジンの二重排気管。
1. A double exhaust pipe for an engine, comprising an outer pipe and an inner pipe which is thinner than the outer pipe and is inserted into the outer pipe with a gap, wherein the inner pipe serves as an exhaust gas passage. An annular ring in which the ends of the outer pipe and the inner pipe are joined to a flange arranged at the upstream end in the flow direction of the exhaust gas, and the pipe wall is curved inward or outward on the inner pipe close to the end. A curved portion is formed, and a cylindrical member having a tip inserted into the inner pipe in a non-contact manner along the exhaust gas flow direction is attached to the flange, and the tip of the cylindrical member covers the annular curved portion. Double exhaust pipe of the engine characterized by being extended to.
【請求項2】 請求項1記載のエンジンの二重排気管で
あって、 前記内管の前記円筒部材で覆われている範囲に、前記内
管の内部空間と該内管と前記外管の隙間を連通する導通
孔を設けたことを特徴とするエンジンの二重排気管。
2. The double exhaust pipe of the engine according to claim 1, wherein the inner space of the inner pipe, the inner pipe, and the outer pipe are within a range of the inner pipe covered by the cylindrical member. A double exhaust pipe for an engine, which is provided with a through hole that communicates with the gap.
【請求項3】 請求項1または2記載のエンジンの二重
排気管であって、 前記円筒部材は、前記内管と同材料、同肉厚であるか、
もしくは、内管と同等の比熱、熱膨張率、肉厚を持つ材
料で形成されていることを特徴とするエンジンの二重排
気管。
3. The double exhaust pipe of the engine according to claim 1, wherein the cylindrical member is made of the same material and has the same thickness as the inner pipe,
Alternatively, a dual exhaust pipe for an engine, which is formed of a material having a specific heat, a coefficient of thermal expansion, and a wall thickness that are equivalent to those of the inner pipe.
【請求項4】 請求項1〜3のいずれかに記載のエンジ
ンの二重排気管であって、 前記円筒部材は上流端側に外に張り出した鍔部を一体に
有し、該鍔部が前記フランジと他のフランジ間に挟持さ
れることにより、前記内管の内方位置に保持されている
ことを特徴とするエンジンの二重排気管。
4. The double exhaust pipe for an engine according to claim 1, wherein the cylindrical member integrally has a flange portion projecting outward at an upstream end side, and the flange portion is A double exhaust pipe for an engine, which is held at an inner position of the inner pipe by being sandwiched between the flange and another flange.
【請求項5】 外管と、この外管より薄肉に形成され該
外管内に隙間をもって挿入された内管とからなり、前記
内管内を排気ガスの通路とするエンジンの二重排気管に
おいて、 前記内管を上流側と下流側とに分割し、上流側内管の下
流端外周にサポート材を溶接することにより、上流側内
管の下流端に下流側を向いた円筒状の隙間を形成し、こ
の隙間に下流側内管の上流端をスライド自在に差し込み
接合したことを特徴とするエンジンの二重排気管。
5. A double exhaust pipe of an engine, comprising an outer pipe and an inner pipe which is thinner than the outer pipe and is inserted into the outer pipe with a gap, wherein the inner pipe serves as an exhaust gas passage, The inner pipe is divided into an upstream side and a downstream side, and a support material is welded to the outer circumference of the downstream end of the upstream side inner pipe to form a cylindrical gap facing the downstream side at the downstream end of the upstream side inner pipe. The double exhaust pipe of the engine is characterized in that the upstream end of the downstream inner pipe is slidably inserted and joined into this gap.
【請求項6】 請求項5記載のエンジンの二重排気管で
あって、 前記サポート材は、前記内管と同材料、同肉厚である
か、もしくは、内管と同等の比熱、熱膨張率、肉厚を持
つ材料で形成されていることを特徴とするエンジンの二
重排気管。
6. The double exhaust pipe of the engine according to claim 5, wherein the support member is made of the same material and has the same wall thickness as the inner pipe, or has the same specific heat and thermal expansion as the inner pipe. A double exhaust pipe for an engine, which is characterized by being made of a material having a high rate and a high wall thickness.
【請求項7】 外管と、この外管より薄肉に形成され該
外管内に隙間をもって挿入された内管とからなり、前記
内管内を排気ガスの通路とするエンジンの二重排気管に
おいて、 前記内管の下流端を、前記外管の下流端に接合されたフ
ランジの中央開口に非接触で挿入して、該フランジより
も外方に延ばし、 前記内管の外周側にテーパ状の連結部材を配設し、 該連結部材の上流端を前記内管の外周に溶接すると共
に、下流端を前記フランジに溶接して、この連結部材を
介して内管をフランジで保持し、 さらに、前記連結部材の上流端と下流端の中間に、管壁
を内側または外側に湾曲させることで形成した環状湾曲
部を設けたことを特徴とするエンジンの二重排気管。
7. A double exhaust pipe of an engine, comprising an outer pipe and an inner pipe which is thinner than the outer pipe and is inserted into the outer pipe with a gap, wherein the inner pipe serves as an exhaust gas passage. The downstream end of the inner pipe is inserted into the central opening of a flange joined to the downstream end of the outer pipe in a non-contact manner, extends outwardly of the flange, and has a tapered connection to the outer peripheral side of the inner pipe. A member is provided, the upstream end of the connecting member is welded to the outer periphery of the inner pipe, the downstream end is welded to the flange, and the inner pipe is held by the flange via the connecting member; A double exhaust pipe for an engine, wherein an annular curved portion formed by bending a pipe wall inward or outward is provided between the upstream end and the downstream end of the connecting member.
【請求項8】 請求項7記載のエンジンの二重排気管で
あって、 前記連結部材は、前記内管と同材料、同肉厚であるか、
もしくは、内管と同等の比熱、熱膨張率、肉厚を持つ材
料で形成されていることを特徴とするエンジンの二重排
気管。
8. The double exhaust pipe of the engine according to claim 7, wherein the connecting member is made of the same material and has the same thickness as the inner pipe,
Alternatively, a dual exhaust pipe for an engine, which is formed of a material having a specific heat, a coefficient of thermal expansion, and a wall thickness that are equivalent to those of the inner pipe.
JP6328891A 1994-12-28 1994-12-28 Double exhaust pipe for engine Pending JPH08189349A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP6328891A JPH08189349A (en) 1994-12-28 1994-12-28 Double exhaust pipe for engine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP6328891A JPH08189349A (en) 1994-12-28 1994-12-28 Double exhaust pipe for engine

Publications (1)

Publication Number Publication Date
JPH08189349A true JPH08189349A (en) 1996-07-23

Family

ID=18215254

Family Applications (1)

Application Number Title Priority Date Filing Date
JP6328891A Pending JPH08189349A (en) 1994-12-28 1994-12-28 Double exhaust pipe for engine

Country Status (1)

Country Link
JP (1) JPH08189349A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11107745A (en) * 1997-08-08 1999-04-20 Nippon Soken Inc Exhaust manifold
FR2885384A1 (en) * 2005-05-04 2006-11-10 Renault Soc Par Actions Simpli Internal combustion engine exhaust manifold for guiding e.g. exhaust gas, has molded structure with input and output flanges covered by interface plates defining support surface of corresponding flange
JP2009533596A (en) * 2006-04-14 2009-09-17 フォーレシア・システムズ・デシャップマン Combined exhaust manifold

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11107745A (en) * 1997-08-08 1999-04-20 Nippon Soken Inc Exhaust manifold
FR2885384A1 (en) * 2005-05-04 2006-11-10 Renault Soc Par Actions Simpli Internal combustion engine exhaust manifold for guiding e.g. exhaust gas, has molded structure with input and output flanges covered by interface plates defining support surface of corresponding flange
JP2009533596A (en) * 2006-04-14 2009-09-17 フォーレシア・システムズ・デシャップマン Combined exhaust manifold

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