JPH08175810A - Purification apparatus for waste sulfuric acid - Google Patents

Purification apparatus for waste sulfuric acid

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Publication number
JPH08175810A
JPH08175810A JP32101694A JP32101694A JPH08175810A JP H08175810 A JPH08175810 A JP H08175810A JP 32101694 A JP32101694 A JP 32101694A JP 32101694 A JP32101694 A JP 32101694A JP H08175810 A JPH08175810 A JP H08175810A
Authority
JP
Japan
Prior art keywords
sulfuric acid
waste sulfuric
distillation column
distillation
condenser
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP32101694A
Other languages
Japanese (ja)
Inventor
Michiaki Nomura
三千昭 野村
Yasuhiro Takahashi
康弘 高橋
Toshiaki Shirai
俊昭 白井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Japan Oxygen Co Ltd
Nippon Sanso Corp
Original Assignee
Japan Oxygen Co Ltd
Nippon Sanso Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Japan Oxygen Co Ltd, Nippon Sanso Corp filed Critical Japan Oxygen Co Ltd
Priority to JP32101694A priority Critical patent/JPH08175810A/en
Publication of JPH08175810A publication Critical patent/JPH08175810A/en
Withdrawn legal-status Critical Current

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  • Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)

Abstract

PURPOSE: To provide a purification apparatus for waste sulfuric acid free from the exhaust of toxic gas when distilling a waste sulfuric acid containing hydrogen peroxide and enabling the stabilization of the degree of vacuum during distillation and the reduction of distillation time in a purification apparatus for waste sulfuric acid of a reduced pressure distillation-type. CONSTITUTION: This purification apparatus for waste sulfuric acid 12 is provided with a distillation tower 2 for receiving a waste sulfuric acid, a heating means 3 for heating the waste sulfuric acid received in the distillation tower 2 and a condenser 4 for cooling and condensing each fraction of vapors derived from the distillation tower 2. The distillation tower 2 is attached with a degasifier 14 composed of a degasifying column 46 which receives a waste sulfuric acid containing hydrogen peroxide and decomposing the hydrogen peroxide under the heating of the waste sulfuric acid and a toxicant-decomposing column 48 for decomposing ozone which is produced by the decomposition of the hydrogen peroxide.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、使用済みの廃硫酸溶液
を回収し精製する装置に係り、特に過酸化水素を含む廃
硫酸を安全に回収精製し得る廃硫酸精製装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an apparatus for recovering and refining used spent sulfuric acid solution, and more particularly to an apparatus for refining spent sulfuric acid capable of safely recovering and refining spent sulfuric acid containing hydrogen peroxide.

【0002】[0002]

【従来の技術】近年、半導体工場ではウエハーの洗浄工
程やエッチング工程およびフォトレジストの剥離工程に
多量の硫酸が使用されている。ここで使用後の廃硫酸を
精製して半導体製造工程に再使用可能な高純度硫酸を製
造することが望まれ、そのための方法として蒸留による
方法が採用されている。
2. Description of the Related Art In recent years, a large amount of sulfuric acid has been used in a semiconductor factory for a wafer cleaning process, an etching process, and a photoresist stripping process. Here, it is desired to purify spent sulfuric acid after use to produce high-purity sulfuric acid that can be reused in a semiconductor manufacturing process, and a method by distillation is adopted as a method therefor.

【0003】これらの工程で生じた廃硫酸は多くの場
合、中和槽で処理した後に廃棄されるか或いは産業廃棄
物処理業者に引渡して処理しているが、このような処理
では環境への影響や経済的に多くの問題を生じていた。
そこで近年、半導体工場など製造工程で使用済みとなっ
た廃硫酸を回収して精製し再度利用するためのその精製
装置として、図4に示すような蒸留による方法が採用さ
れている。
In many cases, the waste sulfuric acid generated in these steps is either disposed of after being treated in a neutralization tank or is handed over to an industrial waste treatment company for treatment. It caused many problems in terms of impact and economy.
Therefore, in recent years, a method by distillation as shown in FIG. 4 has been adopted as a refining device for collecting, refining and reusing waste sulfuric acid that has been used in a manufacturing process such as a semiconductor factory.

【0004】この廃硫酸精製装置1は、廃硫酸溶液を収
容する蒸留塔2とこの蒸留塔本体の底部の下方に設けら
れた加熱手段3と前記蒸留塔本体から導出された硫酸蒸
気を冷却、凝縮して液化する凝縮器4と、該凝縮器4に
接続された凝縮液分配装置5と、凝縮器4に接続されて
蒸留系内を排気する排気装置6を備えて構成されてい
る。
This waste sulfuric acid refining apparatus 1 is equipped with a distillation column 2 for containing a waste sulfuric acid solution, heating means 3 provided below the bottom of the distillation column body, and cooling the sulfuric acid vapor derived from the distillation column body. It comprises a condenser 4 for condensing and liquefying, a condensate distribution device 5 connected to the condenser 4, and an exhaust device 6 connected to the condenser 4 for exhausting the inside of the distillation system.

【0005】上記廃硫酸精製装置1は次のように運転さ
れる。不純物として微量の金属成分が含まれている廃硫
酸溶液の所望量を、廃硫酸溶液供給口7より蒸留塔2に
導入する。ついで真空排気装置8を駆動し、廃硫酸精製
装置1の全系を約10TORRまで減圧し、この圧力を
維持しながら加熱ヒータ9を作動し蒸留塔2内の廃硫酸
溶液を加熱し始める。
The waste sulfuric acid refining apparatus 1 is operated as follows. A desired amount of the waste sulfuric acid solution containing a trace amount of metal components as impurities is introduced into the distillation column 2 through the waste sulfuric acid solution supply port 7. Then, the vacuum evacuation device 8 is driven to reduce the pressure of the entire system of the waste sulfuric acid purification device 1 to about 10 TORR, and the heater 9 is operated while maintaining this pressure to start heating the waste sulfuric acid solution in the distillation column 2.

【0006】そして廃硫酸溶液が約130℃まで加熱さ
れると廃硫酸溶液中の水分の蒸発が激しくなりこの蒸発
した水蒸気は凝縮器4で冷却されドレンタンク10に排
出される。
When the waste sulfuric acid solution is heated up to about 130 ° C., the water content in the waste sulfuric acid solution evaporates violently, and the evaporated water vapor is cooled by the condenser 4 and discharged to the drain tank 10.

【0007】さらに蒸留塔2内の廃硫酸溶液を徐々に温
度を高めて約190℃まで加熱する。そこで廃硫酸中の
硫酸の沸点より低い不純物が気化して凝縮器4に導入さ
れここで凝縮しさらにドレンタンク10に排出される。
さらに廃硫酸溶液の温度を200℃〜210℃まで加熱
昇温させ、この結果硫酸の気化が始まり凝縮器4に導入
されて凝縮し、高純度(96重量%以上)の硫酸液とな
って所定時間凝縮器4内を洗浄後、製品タンク11に回
収貯留される。
Further, the temperature of the waste sulfuric acid solution in the distillation column 2 is gradually raised to about 190.degree. Therefore, impurities lower than the boiling point of sulfuric acid in the waste sulfuric acid are vaporized, introduced into the condenser 4, condensed there, and further discharged to the drain tank 10.
Further, the temperature of the waste sulfuric acid solution is heated to 200 ° C. to 210 ° C., and as a result, the vaporization of sulfuric acid starts and is introduced into the condenser 4 to be condensed and become a high purity (96% by weight or more) sulfuric acid liquid. After the time condenser 4 is cleaned, it is collected and stored in the product tank 11.

【0008】このようにして蒸留処理を継続し蒸留塔2
内の廃硫酸溶液が所定量なくなったら、精製処理すべき
廃硫酸溶液を再び導入し、上述の蒸留処理工程を繰り返
し行うものである。そして蒸留塔2の底部に金属成分な
どが残渣として蓄積されたらそれらは蒸留塔2底部から
排出される。そして製品タンク11内の硫酸は再び半導
体工場に供給し再利用される。
In this way, the distillation treatment is continued and the distillation column 2
When the amount of the waste sulfuric acid solution in the inside is exhausted, a waste sulfuric acid solution to be purified is reintroduced and the above-mentioned distillation treatment step is repeated. When metal components and the like are accumulated as a residue at the bottom of the distillation column 2, they are discharged from the bottom of the distillation column 2. Then, the sulfuric acid in the product tank 11 is supplied again to the semiconductor factory for reuse.

【0009】一方、最近、ウエハーの洗浄やフォトレジ
ストの剥離工程などで有機物を除去するために濃硫酸に
過酸化水素を添加し100℃以上の高温に加熱した硫酸
溶液で処理を行うSPM洗浄法が用いられている。この
SPM洗浄法で使用した後の廃硫酸の濃度は硫酸60〜
80%、過酸化水素0.1〜5%、そのほか水などの混
合液である。
On the other hand, recently, an SPM cleaning method in which hydrogen peroxide is added to concentrated sulfuric acid and treated with a sulfuric acid solution heated to a high temperature of 100 ° C. or higher in order to remove organic substances in a wafer cleaning process or a photoresist stripping process. Is used. The concentration of waste sulfuric acid after used in this SPM cleaning method is 60-
It is a mixed solution of 80%, hydrogen peroxide 0.1 to 5%, and water.

【0010】[0010]

【発明が解決しようとする課題】このような過酸化水素
を含む廃硫酸を、上述の従来型の廃硫酸精製装置で蒸留
したときの、蒸留塔内の被処理廃硫酸の液温と塔頂温度
および塔内の真空度を測定した結果を図5に示す。図5
で、実線は蒸留塔内の真空度、一点鎖線は蒸留塔内の液
温度、二点鎖線は蒸留塔内の塔頂部温度を示している。
図5で、15TORRの真空度を保持した蒸留塔内で廃
硫酸を逐次加熱し、廃硫酸の液温が約100℃位に達す
ると塔内の真空度が低下し、液温が140℃〜160℃
の液温になると塔内の真空度は一時的に53〜55TO
RRまで劣化する。このような真空度の低下は、上記過
酸化水素の分解により生じる、有害ガスのオゾンを含む
大量の酸素に起因するものである。
When such waste sulfuric acid containing hydrogen peroxide is distilled by the above-mentioned conventional waste sulfuric acid refining apparatus, the liquid temperature of the waste sulfuric acid to be treated in the distillation column and the top of the tower. The results of measuring the temperature and the degree of vacuum in the tower are shown in FIG. Figure 5
The solid line indicates the degree of vacuum in the distillation column, the one-dot chain line indicates the liquid temperature in the distillation column, and the two-dot chain line indicates the column top temperature in the distillation column.
In FIG. 5, waste sulfuric acid is sequentially heated in a distillation column maintaining a vacuum degree of 15 TORR, and when the liquid temperature of the waste sulfuric acid reaches about 100 ° C., the vacuum degree in the column is lowered, and the liquid temperature is 140 ° C. 160 ° C
At the liquid temperature of, the degree of vacuum in the tower is temporarily 53 to 55 TO.
It deteriorates to RR. Such a decrease in the degree of vacuum is due to a large amount of oxygen containing ozone, which is a harmful gas, generated by the decomposition of hydrogen peroxide.

【0011】このような塔内の真空度の低下は、廃硫酸
の蒸発作用の低下をもたらし、蒸留速度を低下させる。
また上記廃硫酸溶液の100℃近辺の温度での脱気時
は、溶液中の過酸化水素の分解で液面が激しく躍動し突
沸が生じるため、安全上ヒーター出力を下げなければな
らず蒸留速度が低下してしまう。さらにこのような突沸
による真空度の乱れなどのため、正確に硫酸濃度の管理
が困難となり、装置の運転操作に誤差が生じたり、さら
には装置の破損の危険もある。
Such a decrease in the degree of vacuum in the column results in a decrease in the evaporation action of waste sulfuric acid and a reduction in the distillation rate.
Further, when degassing the waste sulfuric acid solution at a temperature around 100 ° C., decomposition of hydrogen peroxide in the solution causes the liquid surface to violently vibrate and bumping occurs. Therefore, the heater output must be reduced for safety reasons. Will decrease. Further, since the degree of vacuum is disturbed due to such bumping, it is difficult to accurately control the sulfuric acid concentration, which causes an error in the operation of the apparatus, and there is a risk of damage to the apparatus.

【0012】さらに上述のごとく、過酸化水素の分解に
よりオゾンが発生するが、その濃度は有害濃度である
0.01〜0.1ppmに達し、このままでは操作上の
安全性に問題があった。
Further, as described above, ozone is generated by the decomposition of hydrogen peroxide, but the concentration thereof reaches a harmful concentration of 0.01 to 0.1 ppm, and as it is, there is a problem in operational safety.

【0013】本発明は上記事情に鑑みてなされたもの
で、蒸留方式の廃硫酸精製装置において、過酸化水素を
含む廃硫酸を蒸留したときに、有害ガスが排出されず、
かつ減圧蒸留方式の廃硫酸精製装置において、蒸留時の
真空度の安定化、蒸留時間の短縮化が行うことができる
ような廃硫酸精製装置の提供を目的としている。
The present invention has been made in view of the above circumstances, and in a distillation-type waste sulfuric acid refining apparatus, when the waste sulfuric acid containing hydrogen peroxide is distilled, no harmful gas is discharged,
In addition, it is an object of the present invention to provide a waste sulfuric acid refining apparatus of the vacuum distillation system, which can stabilize the degree of vacuum during distillation and shorten the distillation time.

【0014】[0014]

【課題を解決するための手段】本発明の廃硫酸精製装置
においては、廃硫酸を収容する蒸留塔と、該蒸留塔に収
容された廃硫酸を加熱する加熱手段と、該蒸留塔から導
出された各成分の蒸気を冷却凝縮する凝縮器とを備えた
廃硫酸精製装置において、上記蒸留塔に、過酸化水素を
含む廃硫酸を収容し該廃硫酸を加熱して含有過酸化水素
を分解する脱気塔と、上記過酸化水素の分解により生じ
るオゾンを分解処理する除害塔を備えた脱気装置を設け
たことを上記課題の解決手段とした。
In the waste sulfuric acid refining apparatus of the present invention, a distillation column for containing waste sulfuric acid, a heating means for heating the waste sulfuric acid contained in the distillation column, and a derivation unit from the distillation column And a condenser for cooling and condensing the vapor of each component, the waste sulfuric acid refining apparatus stores waste sulfuric acid containing hydrogen peroxide in the distillation column, and heats the waste sulfuric acid to decompose the contained hydrogen peroxide. The provision of a deaerator equipped with a deaeration tower and a detoxification tower for decomposing ozone generated by the decomposition of hydrogen peroxide was provided as a means for solving the above problems.

【0015】上記除害塔に、上記オゾンを還元するため
の触媒を配することが好ましい。また上記脱気塔または
上記除害塔に冷却凝縮器を連接することが好ましい。さ
らに上記脱気塔の内部及び凝縮器の内部を減圧状態とす
る真空排気装置を備えることができる。
It is preferable to dispose a catalyst for reducing the ozone in the detoxification tower. Further, it is preferable to connect a cooling condenser to the degassing tower or the detoxification tower. Further, a vacuum exhaust device for reducing the pressure inside the degassing tower and the inside of the condenser can be provided.

【0016】[0016]

【作用】廃硫酸を蒸留する前に脱気塔に収容し加熱処理
を行って、この廃硫酸溶液に含有している過酸化水素を
分解する。ここでオゾンを含む酸素ガスが生成するが、
この生成ガスを脱気しつつ、含有するオゾンを除害塔に
て分解し、生成ガスを完全に無害化する。脱気後の廃硫
酸は常法にて蒸留精製される。
Before the waste sulfuric acid is distilled, the waste sulfuric acid is placed in a degassing tower and subjected to heat treatment to decompose the hydrogen peroxide contained in the waste sulfuric acid solution. Oxygen gas containing ozone is generated here,
While degassing the generated gas, the ozone contained is decomposed in the detoxification tower to completely detoxify the generated gas. Waste sulfuric acid after degassing is distilled and purified by a conventional method.

【0017】[0017]

【実施例】以下、図面を参照して本発明を詳細に説明す
る。図1は本発明に係る廃硫酸精製装置の一実施例を示
す図であり、この廃硫酸精製装置12は、蒸留装置13
および脱気装置14から概略構成されている。蒸留装置
12は、図4で示した従来型の廃硫酸精製装置1と同様
の構成であり、蒸留塔2と、この蒸留塔2に接続された
凝縮器4と、該凝縮器4に接続された凝縮液分配装置5
と、凝縮器4に接続されて蒸留系内を排気する排気装置
6とを備えて構成されている。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described in detail below with reference to the drawings. FIG. 1 is a diagram showing an embodiment of a waste sulfuric acid refining apparatus according to the present invention. This waste sulfuric acid refining apparatus 12 is a distillation apparatus 13
And a deaeration device 14. The distillation apparatus 12 has the same structure as the conventional waste sulfuric acid refining apparatus 1 shown in FIG. 4, and includes a distillation column 2, a condenser 4 connected to the distillation column 2, and a condenser 4 connected to the condenser 4. Condensate distributor 5
And an exhaust device 6 connected to the condenser 4 for exhausting the inside of the distillation system.

【0018】蒸留塔2は、廃硫酸及び蒸留時に発生する
硫酸蒸気に腐食され難いような材料からなり、かつ内部
を減圧状態として操作可能な耐圧強度を有する容器であ
り、好ましくは厚肉のガラスやセラミックス、さらに好
ましくは石英ガラスまたはホウ珪酸ガラス製の容器が用
いられる。この蒸留塔2の底部には加熱ヒータ6が設け
られている。この加熱ヒータ6としては、例えばマント
ルヒータが好適に使用される。
The distillation column 2 is a container made of a material that is unlikely to be corroded by waste sulfuric acid and sulfuric acid vapor generated during distillation, and has a pressure resistance capable of being operated in a depressurized state, and preferably a thick glass. A container made of ceramics, more preferably quartz glass or borosilicate glass is used. A heater 6 is provided at the bottom of the distillation column 2. As the heater 6, for example, a mantle heater is preferably used.

【0019】上記蒸留塔2内には圧力を測定する圧力計
15、蒸留塔2内の溶液の温度を測定するための温度計
16が備えられている。蒸留塔2の上部には、蒸留初期
に発生する低沸点成分(主に水分)の蒸気と硫酸蒸気と
の分離を向上させるためのラシヒリング等の充填材が充
填された充填層17が設けられている。
A pressure gauge 15 for measuring the pressure and a thermometer 16 for measuring the temperature of the solution in the distillation column 2 are provided in the distillation column 2. A packing layer 17 filled with a packing material such as Raschig ring for improving the separation of the low boiling point component (mainly water) vapor generated in the initial stage of distillation from the sulfuric acid vapor is provided in the upper part of the distillation column 2. There is.

【0020】この蒸留塔2には、廃硫酸を塔内に導入す
る廃硫酸供給管18と、蒸留塔2の底部から廃硫酸を導
出するドレン管19とが設けられている。これら廃硫酸
供給管18とドレン管19とには、それぞれ弁20,2
1が介在されている。
The distillation column 2 is provided with a waste sulfuric acid supply pipe 18 for introducing waste sulfuric acid into the column, and a drain pipe 19 for discharging the waste sulfuric acid from the bottom of the distillation column 2. The waste sulfuric acid supply pipe 18 and the drain pipe 19 are provided with valves 20, 2 respectively.
1 is interposed.

【0021】蒸留塔2の上部には、塔内で発生した蒸気
を凝縮器4内に導く管22が設けられている。凝縮器4
は、硫酸蒸気に腐食され難いような材料からなり、かつ
内部を減圧状態として操作可能な耐圧強度を有する容器
であり、好ましくは、厚肉のガラスやセラミックス、さ
らに好ましくは石英ガラスまたはホウ珪酸ガラス製の容
器である。
At the upper part of the distillation column 2, there is provided a pipe 22 for guiding the vapor generated in the column into the condenser 4. Condenser 4
Is a container made of a material that is unlikely to be corroded by sulfuric acid vapor and having pressure resistance capable of being operated in a reduced pressure state inside, preferably thick glass or ceramics, more preferably quartz glass or borosilicate glass. It is a container made of.

【0022】この凝縮器4内には、冷却水を流通させて
凝縮器4内に導入された蒸気を冷却して凝縮、液化させ
る冷却用の蛇管23が配設されている。凝縮器4の底部
には凝縮器4内から凝縮液分配装置5に凝縮液を導出す
るための管24と、排気装置5に接続される管25とが
取付けられている。
Inside the condenser 4, there is provided a cooling flexible pipe 23 for circulating cooling water to cool, condense and liquefy the steam introduced into the condenser 4. At the bottom of the condenser 4, a pipe 24 for leading the condensed liquid from the inside of the condenser 4 to the condensed liquid distribution device 5 and a pipe 25 connected to the exhaust device 5 are attached.

【0023】上記凝縮液分配装置5は、製品タンク11
と、ドレンタンク10と、凝縮器4と製品タンク11と
を接続する管24と、この管24に介在された第1の切
換弁26と、管24の第1の切換弁26と凝縮器4との
間で分岐されてドレンタンク10に接続した管24a
と、この管24aに介在された第2の切換弁27とを備
えて構成されている。製品タンク11の底部には弁28
を有する製品硫酸抜出管29が取付けられ、ドレンタン
ク10の底部には弁30を有する排出管31が取付けら
れている。
The condensate distributor 5 is provided with a product tank 11
, A drain tank 10, a pipe 24 connecting the condenser 4 and the product tank 11, a first switching valve 26 interposed in the pipe 24, a first switching valve 26 of the pipe 24 and the condenser 4 A pipe 24a which is branched between and connected to the drain tank 10.
And a second switching valve 27 interposed in the pipe 24a. A valve 28 is provided at the bottom of the product tank 11.
A product sulfuric acid extraction pipe 29 having a valve is attached, and a drain pipe 31 having a valve 30 is attached to the bottom of the drain tank 10.

【0024】この凝縮液分配装置5は、第1、第2の切
換弁26,27の開閉切換操作によって、凝縮器4底部
から管24を通して導出される凝縮液を、ドレンタンク
10と製品タンク11とのいずれかに導入させる凝縮液
供給方向の切換えができるようになっている。
In the condensate distribution device 5, the condensate drawn out from the bottom of the condenser 4 through the pipe 24 by the opening / closing switching operation of the first and second switching valves 26, 27 is drain tank 10 and product tank 11. It is possible to switch the supply direction of the condensate to be introduced into either of the above.

【0025】上記排気装置6は、真空排気装置8と、こ
の真空排気装置8と凝縮器4との間に配設された管25
に介在されたミストセパレータ32及び硫酸除去筒33
とを備えて構成されている。ミストセパレータ32には
グラスウール等の濃硫酸に耐性の材料からなるフィルタ
が充填され、かつ管25を通して導入される気相を再度
冷却し、気相中の低沸点成分を液化するための冷却管3
4が配設されている。また硫酸除去筒33にはソーダラ
イムのようなアルカリ性吸収剤が充填されている。ま
た、ミストセパレータ32の底部には、内部に溜った液
体を排出するための、弁35を有する排出管36が取付
けられている。
The exhaust device 6 is a vacuum exhaust device 8 and a pipe 25 arranged between the vacuum exhaust device 8 and the condenser 4.
Mist separator 32 and sulfuric acid removal cylinder 33 interposed in
It is comprised including. The mist separator 32 is filled with a filter made of a material resistant to concentrated sulfuric acid such as glass wool, and a cooling pipe 3 for cooling the gas phase introduced through the pipe 25 again and liquefying the low boiling point component in the gas phase.
4 are provided. The sulfuric acid removing cylinder 33 is filled with an alkaline absorbent such as soda lime. Further, at the bottom of the mist separator 32, a discharge pipe 36 having a valve 35 for discharging the liquid accumulated inside is attached.

【0026】製品タンク11には、弁37を介してミス
トセパレータ32に接続された管38が設けられ、また
ドレンタンク10には、弁39を介して上記管38と合
流してミストセパレータ32に接続された管40が設け
られている。そして製品タンク11とドレンタンク10
とは、これら弁37,39と管38,40を通してミス
トセパレータ32に接続されており、管25によって同
じくミストセパレータ32に接続された凝縮器4及び蒸
留塔2の内部と同じ減圧状態にできるようになってい
る。
The product tank 11 is provided with a pipe 38 connected to the mist separator 32 via a valve 37, and the drain tank 10 is joined to the pipe 38 via a valve 39 to join the mist separator 32. A connected tube 40 is provided. And product tank 11 and drain tank 10
Is connected to the mist separator 32 through these valves 37 and 39 and pipes 38 and 40 so that the same reduced pressure state as the inside of the condenser 4 and the distillation column 2 which are also connected to the mist separator 32 by the pipe 25 can be achieved. It has become.

【0027】なお本実施例では、蒸留塔2と凝縮器4と
の内部を減圧状態としたままで製品タンク11からの製
品硫酸の抜き出し、或いはドレンタンク10からの低沸
点凝縮液の抜き出しができるように、製品タンク11と
ミストセパレータ32とをつなぐ管38から分岐され、
弁41とフィルタ42を介して大気に開口する管43を
設けるとともに、ドレンタンク10とミストセパレータ
32とをつなぐ管40から分岐され、弁44を介して上
記管43に合流されてフィルタ42に達する管45を設
けている。
In the present embodiment, the product sulfuric acid can be withdrawn from the product tank 11 or the low boiling point condensate can be withdrawn from the drain tank 10 while the pressure inside the distillation column 2 and the condenser 4 is reduced. In this way, the pipe 38 that connects the product tank 11 and the mist separator 32 is branched,
A pipe 43 that opens to the atmosphere through a valve 41 and a filter 42 is provided, and a pipe 40 that connects the drain tank 10 and the mist separator 32 is branched and joined to the pipe 43 through a valve 44 to reach the filter 42. A tube 45 is provided.

【0028】本発明にかかる廃硫酸精製装置は、上記構
成の蒸留装置の蒸留塔2に、上記廃硫酸供給管18を介
して、脱気装置14が連設されていることが特徴となっ
ている。この脱気装置14は、上記蒸留塔2の廃硫酸供
給口7に接続された脱気塔46と、該脱気塔46に接続
された冷却凝縮器47と、冷却凝縮器47に接続された
除害塔48と、除害塔48に接続された真空排気装置4
9を備えて構成されている。
The waste sulfuric acid refining apparatus according to the present invention is characterized in that the degassing apparatus 14 is connected to the distillation column 2 of the distillation apparatus having the above-mentioned configuration via the waste sulfuric acid supply pipe 18. There is. The deaerator 14 is connected to the deaeration tower 46 connected to the waste sulfuric acid supply port 7 of the distillation tower 2, a cooling condenser 47 connected to the deaeration tower 46, and a cooling condenser 47. Detoxification tower 48 and vacuum exhaust device 4 connected to detoxification tower 48
9 is provided.

【0029】上記脱気塔46は、廃硫酸及び蒸留時に発
生する硫酸蒸気に腐食され難いような材料からなり、か
つ内部を減圧状態として操作可能な耐圧強度を有する容
器であり、好ましくは厚肉のガラスやセラミックス、さ
らに好ましくは石英ガラスまたはホウ珪酸ガラス製の容
器が用いられる。脱気塔46の底には管18が接続さ
れ、上部には、弁50を備えた廃硫酸供給口51と気化
ガス導出口52が設けられている。
The degassing tower 46 is a container made of a material that is not easily corroded by waste sulfuric acid and sulfuric acid vapor generated during distillation, and has a pressure resistance capable of being operated in a depressurized state inside. Containers made of glass or ceramics, more preferably quartz glass or borosilicate glass are used. A pipe 18 is connected to the bottom of the degassing tower 46, and a waste sulfuric acid supply port 51 equipped with a valve 50 and a vaporized gas outlet 52 are provided at the top.

【0030】この蒸留塔2の底部には加熱用ヒータ53
が設けられている。この加熱用ヒータ53としては、例
えばマントルヒータが好適に使用される。上記脱気塔4
6内には圧力を測定する圧力計54、該塔内の溶液の温
度を測定するための温度計55が備えられている。
A heater 53 for heating is provided at the bottom of the distillation column 2.
Is provided. As the heater 53 for heating, for example, a mantle heater is preferably used. Degassing tower 4 above
A pressure gauge 54 for measuring the pressure and a thermometer 55 for measuring the temperature of the solution in the tower are provided inside 6.

【0031】上記脱気塔46の上部の気化ガス導出口5
2には、塔内で発生した蒸気を冷却凝縮器47内に導く
管50が設けられている。冷却凝縮器47は、硫酸蒸気
に腐食され難いような材料からなり、かつ内部を減圧状
態として操作可能な耐圧強度を有する容器であり、好ま
しくは厚肉のガラスやセラミックス、さらに好ましくは
石英ガラスまたはホウ珪酸ガラス製の容器である。この
冷却凝縮器47内には、冷却水を流通させて冷却凝縮器
47内に導入された蒸気を冷却して凝縮、液化させる冷
却用の蛇管56が配設されている。冷却凝縮器47の底
部には、冷却凝縮器47内から内部に溜った液を排出す
るための管57と弁58が取り付けられている。冷却凝
縮器47の上部にはガス導出口59が設けられている。
Vaporized gas outlet 5 in the upper part of the degassing tower 46
2 is provided with a pipe 50 for guiding the vapor generated in the tower into the cooling condenser 47. The cooling condenser 47 is a container that is made of a material that is unlikely to be corroded by sulfuric acid vapor and has pressure resistance capable of being operated in a decompressed state inside, preferably thick glass or ceramics, more preferably quartz glass or It is a container made of borosilicate glass. Inside this cooling condenser 47, there is provided a cooling flexible pipe 56 for circulating cooling water to cool, condense and liquefy the steam introduced into the cooling condenser 47. At the bottom of the cooling condenser 47, a pipe 57 and a valve 58 for discharging the liquid accumulated inside from the inside of the cooling condenser 47 are attached. A gas outlet 59 is provided above the cooling condenser 47.

【0032】上記ガス導出口59には管60が接続さ
れ、この管6の他方の端に除害塔48が接続されてい
る。除害塔48は、脱気塔で発生したオゾンを分解する
ための装置である。オゾン分解の方法としては、従来知
られている如何なる方法でもよく、例えば、熱分解法、
薬液洗浄法、亜硫酸ソーダ法、チオ硫酸ソーダ法、活性
炭法、酸化マンガン(IV)、酸化鉛(IV)、白金粉
末などによる触媒法を用いることができるが、好ましく
は触媒法を、より好ましくは酸化マンガンによる還元触
媒法を用いることができる。
A pipe 60 is connected to the gas outlet 59, and the abatement tower 48 is connected to the other end of the pipe 6. The detoxification tower 48 is a device for decomposing ozone generated in the degassing tower. The ozone decomposition method may be any conventionally known method, for example, a thermal decomposition method,
A chemical cleaning method, a sodium sulfite method, a sodium thiosulfate method, an activated carbon method, a catalytic method using manganese (IV) oxide, lead (IV) oxide, platinum powder, or the like can be used, but a catalytic method is preferable, and a catalytic method is more preferable. A reduction catalyst method using manganese oxide can be used.

【0033】上記オゾン分解法として、触媒法を用いる
場合には、所望の触媒を上記除害塔48に充填してお
き、ここを冷却凝縮器から導出されたガスが通過するよ
うに構成すればよい。
When a catalytic method is used as the ozone decomposing method, a desired catalyst is filled in the detoxifying tower 48, and the gas discharged from the cooling condenser passes therethrough. Good.

【0034】除害塔48の上部には管61を介して真空
排気装置49が接続されている。
A vacuum exhaust device 49 is connected to the upper part of the abatement tower 48 via a pipe 61.

【0035】以下上記廃硫酸精製装置の運転法を、硫酸
濃度88重量%、過酸化水素3重量%、および微量の金
属を含む廃硫酸水溶液を精製する場合を例示して説明す
る。
The operation method of the above-mentioned waste sulfuric acid refining apparatus will be described below by exemplifying the case of purifying a waste sulfuric acid aqueous solution containing a sulfuric acid concentration of 88% by weight, hydrogen peroxide of 3% by weight, and a trace amount of metal.

【0036】まず蒸留装置13と脱気装置14とを連通
せしめる弁20を閉じて、これらの流通を遮断し、蒸留
装置13と脱気装置14を個々に装置全系統を真空装置
8と19により約10TORRに減圧排気し継続してお
く。ついで過酸化水素3重量%、硫酸濃度88重量%を
含む廃硫酸溶液(W)を、弁50を介して脱気塔46内
に供給する。そして脱気塔46内の圧力を約10TOR
Rに保持しながら、廃硫酸溶液(W)が160℃になる
ように加熱装置53で加熱する。脱気塔46内の廃硫酸
溶液(W)の温度が100℃を越えると、廃硫酸溶液
(W)中の過酸化水素が分解し、酸素、オゾン等のガス
が発生し始め、前記溶液(W)の温度が150℃前後で
最もガスの発生が激しくなる。このとき発生した酸素や
オゾンおよび微量の水蒸気は、冷却凝縮器47と除害塔
48を通過して、水蒸気や有害なオゾンは除去され、残
余ガスは真空排気装置49で外部に排気される。この間
脱気塔46内の真空度は劣化して50TORR程度とな
り、そして経時と共にガスの発生は減少していき脱気塔
46の真空度は10TORRと初期の状態に戻る。
First, the valve 20 which connects the distillation apparatus 13 and the degassing apparatus 14 to each other is closed to cut off the flow of these, and the distillation apparatus 13 and the degassing apparatus 14 are individually operated by the vacuum devices 8 and 19 for the entire system. Evacuate to about 10 TORR and continue. Then, a waste sulfuric acid solution (W) containing 3% by weight of hydrogen peroxide and 88% by weight of sulfuric acid is supplied into the degassing tower 46 through the valve 50. Then, the pressure in the degassing tower 46 is set to about 10 TOR.
While maintaining at R, the heating device 53 heats the waste sulfuric acid solution (W) to 160 ° C. When the temperature of the waste sulfuric acid solution (W) in the degassing tower 46 exceeds 100 ° C., the hydrogen peroxide in the waste sulfuric acid solution (W) is decomposed, and gas such as oxygen and ozone starts to be generated. When the temperature of W) is around 150 ° C, the gas is most intensely generated. The oxygen and ozone generated at this time and a small amount of water vapor pass through the cooling condenser 47 and the detoxification tower 48 to remove water vapor and harmful ozone, and the residual gas is exhausted to the outside by the vacuum exhaust device 49. During this time, the degree of vacuum in the degassing tower 46 deteriorates to about 50 TORR, and the generation of gas decreases with time, and the degree of vacuum in the degassing tower 46 returns to the initial state of 10 TORR.

【0037】このようにして脱気処理を終了した廃硫酸
溶液(W’)を、弁20を開いて、廃硫酸供給口7より
蒸留塔2へ一定量導入する。
A certain amount of the waste sulfuric acid solution (W ') thus deaerated is introduced into the distillation column 2 from the waste sulfuric acid supply port 7 by opening the valve 20.

【0038】蒸留塔2の廃硫酸溶液(W’)はすでに脱
気塔46内で150℃以上に加熱され、しかも蒸留塔2
内が10TORRにあらかじめ減圧されているので、蒸
留塔2内に供給されると同時に水分の蒸発が始まる。ま
た加熱装置3のヒーター出力を一定にし、廃硫酸溶液
(W’)を徐々に加熱する。
The waste sulfuric acid solution (W ') in the distillation column 2 has already been heated to 150 ° C. or higher in the degassing column 46, and the distillation column 2
Since the inside is depressurized to 10 TORR in advance, evaporation of water begins as soon as it is supplied into the distillation column 2. Further, the heater output of the heating device 3 is kept constant and the waste sulfuric acid solution (W ′) is gradually heated.

【0039】廃硫酸溶液(W’)は195℃に達すると
該溶液(W’)中の低沸点物が蒸発し始め、この気化ガ
スは蒸留塔2の上部のラシヒリング等の充填材が充填さ
れた充填層17を通過して凝縮器4へ移動する。
When the waste sulfuric acid solution (W ′) reaches 195 ° C., low-boiling substances in the solution (W ′) start to evaporate, and this vaporized gas is filled with a packing material such as Raschig ring in the upper part of the distillation column 2. It passes through the packed bed 17 and moves to the condenser 4.

【0040】この間、凝縮器4では、硫酸より低沸点で
ある成分が凝縮するので、これを弁27を開いてドレン
タンク10へ排出する。このとき製品タンク11への弁
26は閉じておく。
In the meantime, in the condenser 4, the component having a lower boiling point than sulfuric acid is condensed, and thus this is discharged to the drain tank 10 by opening the valve 27. At this time, the valve 26 to the product tank 11 is closed.

【0041】蒸留塔2内の脱気済みの廃硫酸溶液
(W’)の硫酸濃度が96重量%以下である間は、前記
凝縮された低沸点物は弁27を開いた状態で、ドレンタ
ンク10へ排出される。
While the sulfuric acid concentration of the degassed waste sulfuric acid solution (W ') in the distillation column 2 is 96% by weight or less, the condensed low boiling point substances are drained with the valve 27 opened. It is discharged to 10.

【0042】このようにして廃硫酸溶液(W’)は、温
度が200〜210℃に達するころには凝縮されて、該
溶液(W’)の濃度は96重量%を越えた状態になって
いる。廃硫酸溶液(W’)の濃度が96重量%を越える
と、該溶液(W’)の硫酸成分が気化するようになり、
硫酸蒸気が充填層17を通過し、凝縮器4へ移動して凝
縮され、この凝縮器4の内底部に高純度硫酸が貯留して
くるので、弁27を閉じてドレンタンク10への排出を
止め、弁26を開いて製品硫酸として製品タンク11内
に回収する。
In this way, the waste sulfuric acid solution (W ') is condensed when the temperature reaches 200 to 210 ° C, and the concentration of the solution (W') exceeds 96% by weight. There is. When the concentration of the waste sulfuric acid solution (W ') exceeds 96% by weight, the sulfuric acid component of the solution (W') becomes vaporized,
The sulfuric acid vapor passes through the packed bed 17, moves to the condenser 4 and is condensed, and high-purity sulfuric acid is stored in the inner bottom of the condenser 4. Therefore, the valve 27 is closed and the drain tank 10 is discharged. Stop and open the valve 26 to collect the product sulfuric acid in the product tank 11.

【0043】このようにして蒸留塔2内に導入された脱
気済み廃硫酸溶液(W’)は、加熱気化され精製されて
いく。一方この間脱気装置14では上述のごとき操作に
より廃硫酸溶液(W’)の脱気処理が行われる。そこで
蒸留装置13での蒸留処理で、蒸留塔2の仕込脱気済み
廃硫酸溶液(W’)の残量が少なくなったら、弁20を
開いて、脱気済み廃硫酸溶液(W’)を脱気塔46より
所望量蒸留塔2へ導入し、以後かかる操作を繰り返し行
い連続して運転する。
The degassed waste sulfuric acid solution (W ') thus introduced into the distillation column 2 is heated and vaporized for purification. On the other hand, during this period, in the deaerator 14, the waste sulfuric acid solution (W ') is deaerated by the above-described operation. Therefore, when the remaining amount of the charged degassed waste sulfuric acid solution (W ′) in the distillation column 2 becomes small in the distillation process in the distillation apparatus 13, the valve 20 is opened to remove the degassed waste sulfuric acid solution (W ′). The desired amount is introduced into the distillation column 2 from the degassing column 46, and thereafter, such operation is repeated to continuously operate.

【0044】そして製品タンク11内に貯留された製品
硫酸を供給するときは、弁26、37を閉じ、かつ弁4
1を開き、フィルター42を介して製品タンク11内を
一時的に大気圧に戻した後、弁28を開いて導出供給す
る。またドレンタンク10に貯留された水などの廃棄物
を外部に排出するときもまた、弁27を閉じ、弁44を
開いてフィルター42を介してドレンタンク10内に大
気を導入して一時的に大気圧とした後、弁30を開いて
放出する。
When supplying the product sulfuric acid stored in the product tank 11, the valves 26 and 37 are closed and the valve 4 is closed.
1 is opened and the inside of the product tank 11 is temporarily returned to the atmospheric pressure through the filter 42, and then the valve 28 is opened and the product is supplied. Also, when waste such as water stored in the drain tank 10 is discharged to the outside, the valve 27 is closed and the valve 44 is opened to introduce the atmosphere into the drain tank 10 through the filter 42 to temporarily. After setting to atmospheric pressure, the valve 30 is opened to release.

【0045】なおミストセパレーター32にはグラスウ
ール等のフィルター材料が、また硫酸除去筒33にはソ
ーダライムのようなアルカリ性の吸収材が充填されてい
て真空排気装置8への有害物の侵入を防いでいる。
The mist separator 32 is filled with a filter material such as glass wool, and the sulfuric acid removing cylinder 33 is filled with an alkaline absorbent such as soda lime to prevent the harmful substances from entering the vacuum exhaust device 8. There is.

【0046】上記実施例では脱気装置14の真空排気系
すなわち冷却凝縮器47、除害塔48、および真空排気
装置49と蒸留装置13の真空排気系すなわちミストセ
パレーター32、硫酸除去筒33、真空排気装置8をそ
れぞれ別個に配設した例を例示したが、装置の小型化を
図るため、図2に図示するように、脱気装置14の脱気
塔46に連設される上記真空排気系を、蒸留装置101
の真空排気系と共用するように、脱気塔46を真空排気
系に連結する管62を弁63を介して蒸留装置13の真
空排気系のミストセパレーター32、硫酸除去筒33、
真空排気装置8に連設せしめてもよい。
In the above embodiment, the vacuum evacuation system of the deaerator 14, that is, the cooling condenser 47, the detoxification tower 48, and the vacuum evacuation system of the vacuum evacuation device 49 and the distillation device 13, that is, the mist separator 32, the sulfuric acid removal cylinder 33, the vacuum Although an example in which the exhaust devices 8 are separately provided has been illustrated, the vacuum exhaust system connected to the degassing tower 46 of the degassing device 14 as shown in FIG. 2 in order to downsize the device. The distillation apparatus 101
A pipe 62 connecting the degassing tower 46 to the vacuum exhaust system via a valve 63 so that the mist separator 32, the sulfuric acid removing cylinder 33 of the vacuum exhaust system of the distillation apparatus 13 can be shared.
It may be connected to the vacuum exhaust device 8.

【0047】この場合脱気装置14に配設した冷却凝縮
器、真空排気装置はもちろん省略し得る。
In this case, the cooling condenser and the vacuum evacuation device provided in the deaerator 14 can be omitted.

【0048】以下、本発明の装置の作用効果を実証する
ため、本発明装置により精製処理した場合(実施例)と
従来装置により精製処理した場合(従来例)について比
較する。
In order to verify the operation and effect of the apparatus of the present invention, the case where the apparatus of the present invention is used for purification (Example) and the case of the conventional apparatus used for purification (Conventional example) are compared below.

【0049】本発明の装置と従来使用されていた装置の
それぞれで硫酸濃度88重量%、過酸化水素3重量%で
ある廃硫酸溶液の精製を行った。使用した装置の概略仕
様は下記の通りである。
A waste sulfuric acid solution having a sulfuric acid concentration of 88% by weight and a hydrogen peroxide of 3% by weight was purified in each of the apparatus of the present invention and a conventionally used apparatus. The outline specifications of the device used are as follows.

【0050】 蒸留塔、脱気塔 材質:石英ガラス ボイラー容量:10l 真空排気装置 ドライポンプ 到達真空度:10TORR 装置材質(蒸留塔以外) パイレックス 製品硫酸処理速度 50ML/min 回収率 95% 硫酸濃度 入口:90重量% 出口:96重量%Distillation column, degassing column Material: Quartz glass Boiler capacity: 10 l Vacuum exhaust device Dry pump Ultimate vacuum: 10 TORR Equipment material (other than distillation column) Pyrex product Sulfuric acid treatment rate 50 ML / min Recovery rate 95% Sulfuric acid concentration Inlet: 90% by weight Outlet: 96% by weight

【0051】(実施例−本発明装置により精製処理した
場合)図1に示した本発明の廃硫酸精製装置を用いて処
理した。廃硫酸溶液(W)を脱気塔46内へ供給し、加
熱装置53で該溶液を約150℃まで加熱し、ここで発
生する酸素、オゾンを除去した。この脱気処理に約55
分要した。この脱気処理を行った脱気済み廃硫酸溶液
(W’)を蒸留塔2内へ導入し、加熱装置により該溶液
(W’)を約195℃〜198℃まで徐々に上げ、蒸留
を行った。
(Example-Case of purification treatment by the apparatus of the present invention) Treatment was performed by using the waste sulfuric acid purification apparatus of the present invention shown in FIG. The waste sulfuric acid solution (W) was supplied into the degassing tower 46, and the solution was heated to about 150 ° C. by the heating device 53 to remove oxygen and ozone generated here. About 55 for this degassing process
It took time. The degassed waste sulfuric acid solution (W ′) that has been degassed is introduced into the distillation column 2, and the solution (W ′) is gradually raised to about 195 ° C. to 198 ° C. by a heating device to perform distillation. It was

【0052】図3はその蒸留塔2内での蒸留データを示
したものである。図3で、実線は蒸留塔内の真空度、一
点鎖線は蒸留塔内の液温度、二点鎖線は蒸留塔内の塔頂
部温度を示している。蒸留開始時は水分の蒸発が起こる
ため真空度が21TORRまで上がり、加熱装置のヒー
タ出力が60%で運転を行った。真空度が13TORR
に下がった時点で、加熱装置6のヒータ出力を70%に
上げることができた。蒸留塔内の廃硫酸溶液から水分が
蒸発してから定常状態になるまで55分を要した。この
間凝縮器4に凝縮される液は弁27を介してドレンタン
クに送液して貯えた。
FIG. 3 shows the distillation data in the distillation column 2. In FIG. 3, the solid line indicates the degree of vacuum in the distillation column, the one-dot chain line indicates the liquid temperature in the distillation column, and the two-dot chain line indicates the column top temperature in the distillation column. At the start of distillation, evaporation of water occurs, so that the degree of vacuum rises to 21 TORR and the heater output of the heating device is 60%. Vacuum degree is 13 TORR
The heater output of the heating device 6 was able to be increased to 70% at the time when the temperature fell down to 70%. It took 55 minutes from the evaporation of water from the waste sulfuric acid solution in the distillation column to the steady state. During this time, the liquid condensed in the condenser 4 was sent to and stored in the drain tank via the valve 27.

【0053】蒸留塔2の脱気済み廃硫酸溶液の硫酸濃度
が96重量%になったのを確認した後、液温205℃、
真空度10TORRの定常状態を保持した。その間凝縮
器で凝縮される液は、弁26を開にし、弁27を閉にし
て製品硫酸として製品タンク11へ貯液した。このよう
にして製品硫酸5kgを製造するまでに55分要した。
After confirming that the sulfuric acid concentration of the degassed waste sulfuric acid solution in the distillation column 2 reached 96% by weight, the liquid temperature was 205 ° C.
A steady state with a vacuum degree of 10 TORR was maintained. During this time, the liquid condensed in the condenser was stored in the product tank 11 as product sulfuric acid by opening the valve 26 and closing the valve 27. It took 55 minutes to manufacture 5 kg of the product sulfuric acid in this manner.

【0054】(従来例−従来の廃硫酸精製装置を使用し
た場合)過酸化水素を含んでいる廃硫酸溶液を、図4に
図示した従来装置の蒸留塔2へ供給し加熱装置6により
徐々に加熱した。以下、蒸留塔2内の状態変化を図5に
従って説明する。
(Conventional Example-When Using Conventional Waste Sulfuric Acid Purification Device) A waste sulfuric acid solution containing hydrogen peroxide was supplied to the distillation column 2 of the conventional device shown in FIG. 4 and gradually heated by the heating device 6. Heated. The state change in the distillation column 2 will be described below with reference to FIG.

【0055】廃硫酸溶液(W)が100℃を越えた時点
で酸素、オゾンが発生し始め蒸留塔2内の真空度が劣化
してきた。そして液温が150℃に達したときは、蒸留
塔2内の真空度は54TORRにまで達した。この蒸留
塔2内へ廃硫酸を導入してから完全に脱気処理が終了す
るまで約50分間要した。蒸留塔2内の硫酸溶液の液面
の躍動や突沸が生じるのでこれを防止し、装置の安全保
守のため該装置の加熱装置6のヒータ出力を40%で行
った。真空度が54TORRのときの、オゾンの最大発
生濃度は0.1ppmであった。
When the waste sulfuric acid solution (W) exceeded 100 ° C., oxygen and ozone began to be generated and the degree of vacuum in the distillation column 2 deteriorated. When the liquid temperature reached 150 ° C., the vacuum degree in the distillation column 2 reached 54 TORR. It took about 50 minutes from the introduction of waste sulfuric acid into the distillation column 2 until the complete degassing treatment was completed. Since the liquid level of the sulfuric acid solution in the distillation column 2 fluctuates or bumps occur, this is prevented, and the heater output of the heating device 6 of the device is 40% for the safety maintenance of the device. The maximum concentration of ozone generated was 0.1 ppm when the degree of vacuum was 54 TORR.

【0056】その後徐々に真空度が回復し始め、廃硫酸
溶液からの脱気が完了した後、水蒸気が発生し始めた。
この間の脱気ガスは真空排気装置で吸引し、ミストセパ
レーター、硫酸除去筒で有害物を捕らえ、また凝縮器4
で凝縮した液は弁27を介してドレンタンク10に排出
される。
After that, the degree of vacuum gradually began to recover, and after the deaeration from the waste sulfuric acid solution was completed, steam started to be generated.
During this time, the degassed gas is sucked by a vacuum exhaust device, harmful substances are captured by a mist separator and a sulfuric acid removal cylinder, and the condenser 4
The liquid condensed in (1) is discharged to the drain tank 10 via the valve 27.

【0057】このとき一時的に蒸留塔2内の真空度が1
6TORRまで回復したが、液温が195〜198℃に
到達したときに、蒸留塔2内の真空度は水分蒸発により
再び20TORRまで下がった。その後14TORRに
なるまで加熱装置3のヒーター出力を60%にして加熱
を継続した。さらにその後定常状態(約10TORR)
になるまで加熱装置3のヒータ出力を70%に上げた。
液温150℃で、水分が蒸発し始めてから真空度10T
ORRの定常状態になるまで65分間要した。この間の
凝縮器4で凝縮した水は弁27を開いてドレンタンク1
0へ排出した。この安定した定常状態である10TOR
Rの真空度に達した廃硫酸溶液の硫酸濃度が96重量%
であることを確認した後も、引続き蒸留塔2内の真空度
10TORRを保持しながら加熱し続けた。液温が20
6℃に到達した頃、蒸発気化した硫酸ミストは、凝縮器
4で凝縮し弁26より製品タンク11へ貯液し始めた。
この製品硫酸を5kg製造するまでに約55分間の時間
を要した。
At this time, the degree of vacuum in the distillation column 2 is temporarily set to 1
Although it recovered to 6 TORR, when the liquid temperature reached 195 to 198 ° C., the degree of vacuum in the distillation column 2 again decreased to 20 TORR due to water evaporation. Thereafter, the heater output of the heating device 3 was set to 60% and heating was continued until it reached 14 TORR. After that, the steady state (about 10 TORR)
The heater output of the heating device 3 was increased to 70% until the temperature reached.
At a liquid temperature of 150 ° C, the degree of vacuum is 10T after water begins to evaporate
It took 65 minutes for the ORR to reach a steady state. During this time, the water condensed in the condenser 4 opens the valve 27 and the drain tank 1
It was discharged to 0. This stable steady state is 10 TOR
The sulfuric acid concentration of the waste sulfuric acid solution that has reached the vacuum degree of R is 96% by weight
Even after confirming that, heating was continued while maintaining the vacuum degree 10 TORR in the distillation column 2. Liquid temperature is 20
When the temperature reached 6 ° C., the vaporized sulfuric acid mist was condensed in the condenser 4 and started to be stored in the product tank 11 through the valve 26.
It took about 55 minutes to produce 5 kg of this product sulfuric acid.

【0058】上記実施例と従来例を比較してみると、脱
気装置を設けない従来の廃硫酸精製装置を用いた従来例
の場合では、過酸化水素を含有した廃硫酸溶液を蒸留精
製すると、蒸留のための加熱の際に液面が激しく躍動
し、突沸の恐れがあり装置の安全上加熱装置のヒータ出
力を最初は低く設定せねばならず脱気が終了し所定の真
空度に下がるまで廃硫酸の濃縮を行うことができなかっ
た。
Comparing the above-mentioned example with the conventional example, in the case of the conventional example using the conventional waste sulfuric acid refining device without the deaerator, when the waste sulfuric acid solution containing hydrogen peroxide was purified by distillation, , The liquid surface violently fluctuates during heating for distillation, and there is a risk of bumping, so the heater output of the heating device must be set low at the beginning for the safety of the device, degassing is completed, and the vacuum level drops to the specified level. Could not concentrate the waste sulfuric acid.

【0059】また蒸留塔内の真空度の変動に追従して加
熱装置のヒータ出力を徐々に上げているため、単位当り
の廃硫酸溶液の精製処理時間が本発明の廃硫酸精製装置
を用いた場合よりも多く必要であった。
Further, since the heater output of the heating device is gradually increased in accordance with the fluctuation of the degree of vacuum in the distillation column, the purification processing time of the waste sulfuric acid solution per unit is the waste sulfuric acid refining device of the present invention. Needed more than if.

【0060】これに対して本発明の装置を利用した廃硫
酸精製装置を用いた実施例の場合は、上記従来装置での
蒸留塔での液の躍動や突沸がなく安定した状態で工程が
遂行され運転操作を確実かつ安全に行うことができた。
そのうえ処理時間も従来より37%短縮することが可能
となった。
On the other hand, in the case of the embodiment using the waste sulfuric acid refining apparatus utilizing the apparatus of the present invention, the process is carried out in a stable state without liquid pulsation or bumping in the distillation column in the above conventional apparatus. As a result, the driving operation could be performed reliably and safely.
Moreover, the processing time can be shortened by 37% compared with the conventional method.

【0061】また本発明の装置ではあらかじめ脱気処理
を行い、酸素、オゾン等ガスを除去したため蒸留塔内の
真空度をバランスが崩れないため従来の装置よりも加熱
装置のヒーター出力を上げることができた。また脱気処
理した廃硫酸溶液はすでに150℃に加熱されているた
め蒸留塔2へ導入されると同時に蒸留が始まり蒸留時間
の大幅な短縮となった。
In the apparatus of the present invention, deaeration treatment is performed in advance to remove gases such as oxygen and ozone, so that the degree of vacuum in the distillation column does not become unbalanced, so that the heater output of the heating apparatus can be increased as compared with the conventional apparatus. did it. Further, since the waste sulfuric acid solution which has been degassed is already heated to 150 ° C., the distillation is started at the same time when it is introduced into the distillation column 2 and the distillation time is shortened significantly.

【0062】なお上記実施例では減圧蒸留処理の場合を
例示して説明したが本発明はこれに限定されるものでは
なく常圧または加圧蒸留にも適用し得ることは勿論であ
り、この場合真空排気装置を省略すればよい。
In the above examples, the case of the vacuum distillation treatment was described as an example, but the present invention is not limited to this, and it goes without saying that it can be applied to atmospheric distillation or pressure distillation. The evacuation device may be omitted.

【0063】[0063]

【発明の効果】本発明の廃硫酸精製装置は、廃硫酸を収
容する蒸留塔と、該蒸留塔に収容された廃硫酸を加熱す
る加熱手段と、該蒸留塔から導出された各成分の蒸気を
冷却凝縮する凝縮器とを備えた廃硫酸精製装置におい
て、上記蒸留塔に、過酸化水素を含む廃硫酸を収容し該
廃硫酸を加熱して含有過酸化水素を分解する脱気塔と、
上記過酸化水素の分解により生じるオゾンを分解処理す
る除害塔を備えた脱気装置を設けたものである。
Industrial Applicability The waste sulfuric acid refining apparatus of the present invention comprises a distillation column containing waste sulfuric acid, a heating means for heating the waste sulfuric acid contained in the distillation column, and a vapor of each component derived from the distillation column. In a waste sulfuric acid purifying apparatus comprising a condenser for cooling and condensing, the distillation column contains a waste sulfuric acid containing hydrogen peroxide, and a degassing column for heating the waste sulfuric acid to decompose the contained hydrogen peroxide,
The degassing device is provided with a detoxification tower for decomposing ozone generated by decomposition of the hydrogen peroxide.

【0064】したがって、脱気時に発生するオゾンを無
害化でき、安全性が向上する。また蒸留塔内導入時に廃
硫酸溶液が加熱されているため、硫酸精製時間を大幅に
短縮することが可能となる。
Therefore, ozone generated at the time of degassing can be made harmless and safety can be improved. Further, since the waste sulfuric acid solution is heated when it is introduced into the distillation column, the sulfuric acid purification time can be significantly shortened.

【0065】また上記蒸留塔の内部及び凝縮器の内部を
減圧状態とする真空排気装置を備えることにより、蒸留
塔内へ導入された廃硫酸が突沸したり液面が躍動せず、
該蒸留塔内の真空度の安定した減圧式の廃硫酸精製装置
が得られる。このような廃硫酸精製装置は、蒸留温度を
必要以上に上げることもなくなりまた真空度の悪化によ
る蒸留速度の低下がなくなる。また真空度が安定するこ
とにより気液平衡計算による濃度の換算不良による製品
硫酸の品質を一定に管理することができる。さらに上記
した通り脱気した廃硫酸溶液を蒸留塔へ供給するため蒸
留塔の加熱装置のヒータ出力を従来より高く設定でき
る。
Further, by providing a vacuum exhaust device for reducing the pressure inside the distillation column and the inside of the condenser, waste sulfuric acid introduced into the distillation column does not bump or the liquid level does not move suddenly.
A depressurized waste sulfuric acid refining device having a stable vacuum degree in the distillation column can be obtained. In such a waste sulfuric acid refining apparatus, the distillation temperature is not raised more than necessary, and the distillation rate is not lowered due to the deterioration of the vacuum degree. In addition, since the degree of vacuum is stable, it is possible to control the quality of the product sulfuric acid to be constant due to the poor conversion of the concentration by the vapor-liquid equilibrium calculation. Further, since the waste sulfuric acid solution degassed as described above is supplied to the distillation column, the heater output of the heating device of the distillation column can be set higher than before.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の廃硫酸精製装置の一実施例を示す構成
図である。
FIG. 1 is a configuration diagram showing an embodiment of a waste sulfuric acid refining apparatus of the present invention.

【図2】本発明の廃硫酸精製装置の別の実施例を示す構
成図である。
FIG. 2 is a configuration diagram showing another embodiment of the waste sulfuric acid refining apparatus of the present invention.

【図3】本発明の廃硫酸精製装置による減圧式廃硫酸蒸
留の状態変化を示す図である。
FIG. 3 is a diagram showing a state change of vacuum distillation of waste sulfuric acid by the waste sulfuric acid refining apparatus of the present invention.

【図4】従来の廃硫酸精製装置の一例を示す構成図であ
る。
FIG. 4 is a configuration diagram showing an example of a conventional waste sulfuric acid refining apparatus.

【図5】従来の廃硫酸精製装置による減圧式廃硫酸蒸留
の状態変化を示す図である。
FIG. 5 is a diagram showing a state change in vacuum distillation of waste sulfuric acid by a conventional waste sulfuric acid refining apparatus.

【符号の説明】[Explanation of symbols]

2……蒸留塔、4……凝縮器、3……加熱手段、46…
…脱気塔、12……廃硫酸精製装置、14……脱気装
置、48……除害塔、47……冷却凝縮器、49……真
空排気装置、53……加熱装置
2 ... Distillation tower, 4 ... Condenser, 3 ... Heating means, 46 ...
… Deaeration tower, 12 …… Waste sulfuric acid refining equipment, 14 …… Deaeration equipment, 48 …… Detoxification tower, 47 …… Cooling condenser, 49 …… Vacuum exhaust equipment, 53 …… Heating equipment

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 廃硫酸を収容する蒸留塔と、該蒸留塔に
収容された廃硫酸を加熱する加熱手段と、該蒸留塔から
導出された各成分の蒸気を冷却凝縮する凝縮器とを備え
た廃硫酸精製装置において、上記蒸留塔に、過酸化水素
を含む廃硫酸を収容し該廃硫酸を加熱して含有過酸化水
素を分解する脱気塔と、上記過酸化水素の分解により生
じるオゾンを分解処理する除害塔を備えた脱気装置を設
けたことを特徴とする廃硫酸精製装置。
1. A distillation column containing waste sulfuric acid, a heating means for heating the waste sulfuric acid contained in the distillation column, and a condenser for cooling and condensing the vapor of each component derived from the distillation column. In the waste sulfuric acid refining apparatus, a degassing column for accommodating waste sulfuric acid containing hydrogen peroxide in the distillation column and heating the waste sulfuric acid to decompose the contained hydrogen peroxide, and ozone generated by the decomposition of the hydrogen peroxide An apparatus for purifying waste sulfuric acid, comprising a deaerator equipped with a detoxification tower for decomposing sewage.
【請求項2】 上記除害塔に、上記オゾンを還元するた
めの触媒を配したことを特徴とする請求項1記載の廃硫
酸精製装置。
2. The waste sulfuric acid refining apparatus according to claim 1, wherein a catalyst for reducing the ozone is arranged in the detoxification tower.
【請求項3】 上記脱気塔または上記除害塔に冷却凝縮
器を連接したことを特徴とする請求項1または2記載の
廃硫酸精製装置。
3. A waste sulfuric acid refining apparatus according to claim 1, wherein a cooling condenser is connected to the degassing tower or the detoxification tower.
【請求項4】 上記脱気塔の内部及び冷却凝縮器の内部
を減圧状態とする真空排気装置を備えたことを特徴とす
る請求項3記載の廃硫酸精製装置。
4. The waste sulfuric acid purification device according to claim 3, further comprising a vacuum exhaust device for reducing the pressure inside the degassing tower and the cooling condenser.
【請求項5】 上記蒸留塔の内部及び凝縮器の内部を減
圧状態とする真空排気装置を備えたことを特徴とする請
求項1ないし4のいずれかに記載の廃硫酸精製装置。
5. The waste sulfuric acid refining apparatus according to claim 1, further comprising a vacuum exhaust device for reducing the pressure inside the distillation column and the inside of the condenser.
JP32101694A 1994-12-22 1994-12-22 Purification apparatus for waste sulfuric acid Withdrawn JPH08175810A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP32101694A JPH08175810A (en) 1994-12-22 1994-12-22 Purification apparatus for waste sulfuric acid

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP32101694A JPH08175810A (en) 1994-12-22 1994-12-22 Purification apparatus for waste sulfuric acid

Publications (1)

Publication Number Publication Date
JPH08175810A true JPH08175810A (en) 1996-07-09

Family

ID=18127857

Family Applications (1)

Application Number Title Priority Date Filing Date
JP32101694A Withdrawn JPH08175810A (en) 1994-12-22 1994-12-22 Purification apparatus for waste sulfuric acid

Country Status (1)

Country Link
JP (1) JPH08175810A (en)

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