JPH08174205A - Honeycomb panel brazed with aluminum - Google Patents
Honeycomb panel brazed with aluminumInfo
- Publication number
- JPH08174205A JPH08174205A JP33804794A JP33804794A JPH08174205A JP H08174205 A JPH08174205 A JP H08174205A JP 33804794 A JP33804794 A JP 33804794A JP 33804794 A JP33804794 A JP 33804794A JP H08174205 A JPH08174205 A JP H08174205A
- Authority
- JP
- Japan
- Prior art keywords
- honeycomb
- honeycomb core
- core material
- brazing
- aluminum
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Laminated Bodies (AREA)
Abstract
Description
【０００１】[0001]
【産業上の利用分野】本発明は、アルミニウムろう付け
ハニカムパネル、とくに、ろう付け接合時におけるハニ
カムコアの溶解（エロージョン）を防止できるアルミニ
ウムろう付けハニカムパネルに関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an aluminum brazed honeycomb panel, and more particularly to an aluminum brazed honeycomb panel capable of preventing the melting (erosion) of the honeycomb core during brazing and joining.
【０００２】[0002]
【従来の技術】アルミニウムろう付けハニカムパネル
は、図８に示すように、例えば、予めコルゲート加工し
たアルミニウム（アルミニウム合金を含む。以下同じ）
のハニカムコア材またはアルミニウムブレージングシー
トのハニカムコア材１Ａをハニカムコア１の形状に整
列、積層し、上下両面にアルミニウム板２Ａの片面にろ
う材２Ｂをクラッドしたアルミニウムブレージングシー
トからなる面板２、２を配置して、治具で固定したの
ち、ろう付け炉中において加熱することによりハニカム
コア１と面板２、２を一体にろう付け接合することによ
って製造される。2. Description of the Related Art An aluminum brazed honeycomb panel is, for example, as shown in FIG. 8, corrugated aluminum (including an aluminum alloy. The same applies hereinafter).
The honeycomb core material 1A or the aluminum brazing sheet honeycomb core material 1A is aligned and laminated in the shape of the honeycomb core 1, and the face plates 2 and 2 made of an aluminum brazing sheet in which the brazing material 2B is clad on one surface of the aluminum plate 2A on the upper and lower surfaces. After being placed and fixed with a jig, the honeycomb core 1 and the face plates 2 and 2 are integrally brazed and joined by heating in a brazing furnace.
【０００３】ハニカムパネルのろう付け接合において
は、図９に示すようにハニカムコア１の上下に配置され
た面板２、２のろう材２Ｂが溶融して、図１０に示すよ
うに、ハニカムコア１と面板２、２の接合部にフィレッ
トＦ１、Ｆ２が形成され、ハニカムコア１と面板２、２
とが一体にろう付けされる。In brazing and joining a honeycomb panel, as shown in FIG. 9, the brazing filler metal 2B of the face plates 2 and 2 arranged above and below the honeycomb core 1 is melted, and as shown in FIG. Fillets F1 and F2 are formed at the joints between the honeycomb core 1 and the face plates 2 and 2.
And are brazed together.
【０００４】しかしながら、多くの場合には、図１１に
示すように、上面の配置された面板２のろう材２Ｂが重
力によって下面側に垂れ落ち、下面側に必要以上に大き
なフィレットＦ２が形成され、ろう材の垂れ落ちがとく
に激しい場合には、下面部の溶融ろう中のコア材１Ａが
溶解し、その結果、図１２に示すように、コア材１Ａが
座屈、倒壊して、コア材１Ａが下方に下がり、上面側の
接合部に間隙が生じ、それまで形成されていたフィレッ
トＦ１が切れてしまうこととなる。However, in many cases, as shown in FIG. 11, the brazing filler metal 2B of the face plate 2 on which the upper surface is arranged hangs down to the lower surface side due to gravity, and an unnecessarily large fillet F2 is formed on the lower surface side. In the case where the brazing material droops down drastically, the core material 1A in the molten brazing material on the lower surface portion melts, and as a result, the core material 1A buckles and collapses, as shown in FIG. 1A drops downward, a gap is created in the upper surface side joint portion, and the fillet F1 formed up to that point is cut.
【０００５】溶融ろうの量が多いほど、またろう付け温
度が高いほどコア材の溶融ろう中への溶解（エロージョ
ン）が激しく進行し、コア材が倒壊して接合不良が生じ
る。さらに曲面ハニカムパネルの場合には、ろう付け接
合時、図１３に示すように、面板２、２のろう材２Ｂが
曲面ハニカムパネルの最下部に流下し、大量のろう溜ま
り部Ｆ３が形成される結果、ハニカムコア材１Ａの溶解
（エロージョン）が起こり易く、しばしば接合不良が生
じていた。As the amount of the molten brazing material increases and the brazing temperature increases, melting (erosion) of the core material into the molten brazing progresses rapidly, and the core material collapses to cause defective joints. Further, in the case of a curved honeycomb panel, at the time of brazing and joining, as shown in FIG. 13, the brazing material 2B of the face plates 2 and 2 flows down to the lowermost part of the curved honeycomb panel, and a large amount of brazing material reservoir F3 is formed. As a result, melting (erosion) of the honeycomb core material 1A was apt to occur, often resulting in poor bonding.
【０００６】[0006]
【発明が解決しようとする課題】本発明は、アルミニウ
ムハニカムパネルのろう付けにおいて、上部の面板のろ
う材が重力により垂れ落ち下面側に必要以上に大きなフ
ィレットが形成されるのを防止するためのハニカムパネ
ル構造を種々試作、検討した結果としてなされたもので
あり、その目的は、上部の面板のろう材の流下を少なく
し、とくに、下面側においては余剰の溶融ろうが生じな
いようにすることによって、上面側および下面側におけ
る均等なフィレット形成を可能とし、下面側接合部にお
けるコア材のエロージョンを抑制したアルミニウムろう
付けハニカムパネルを提供することにある。DISCLOSURE OF THE INVENTION The present invention, in brazing an aluminum honeycomb panel, is for preventing the brazing material of the upper face plate from dropping by gravity and forming an unnecessarily large fillet on the lower surface side. This was done as a result of various trial manufactures of honeycomb panel structures, and the purpose is to reduce the flow of brazing filler metal on the upper face plate and to prevent excessive molten brazing on the lower surface side in particular. Thus, it is possible to provide an aluminum brazed honeycomb panel that enables uniform fillet formation on the upper surface side and the lower surface side and suppresses erosion of the core material at the lower surface side joint portion.
【０００７】[0007]
【課題を解決するための手段】上記の目的を達成するた
めの本発明によるアルミニウムろう付けハニカムパネル
は、上下面板間にハニカムコア材を積層してなるハニカ
ムコアを配置して一体にろう付け接合されるハニカムパ
ネルにおいて、ハニカムパネルのセル内にろう材吸収体
を設けたことを構成上の基本的特徴とする。In order to achieve the above object, an aluminum brazed honeycomb panel according to the present invention has a honeycomb core formed by laminating honeycomb core materials between upper and lower face plates and integrally brazed and joined. In the honeycomb panel described above, the basic structural feature is that the brazing material absorber is provided in the cells of the honeycomb panel.
【０００８】また、吸収体がハニカムコア材と重合状態
に設けられる重合ハニカムコア材をもって形成されるこ
とを構成上の第２の特徴とし、重合ハニカムコア材がハ
ニカムコア材に対し部分的に設けられること、重合ハニ
カムコア材がハニカムコア材より低高に形成されるこ
と、およびハニカムコア材および重合ハニカムコア材の
一方または両方に、重合したとき両者間に所要の隙間を
形成するための突起を設けることを第３、第４および第
５の特徴とする。さらに、吸収体がアルミニウム細片を
もって形成されることを構成上の第６の特徴とする。A second feature of the structure is that the absorber is formed of a polymerized honeycomb core material provided in a polymerized state with the honeycomb core material, and the polymerized honeycomb core material is partially provided with respect to the honeycomb core material. That the polymerized honeycomb core material is formed to have a height lower than that of the honeycomb core material, and a protrusion for forming a required gap between the honeycomb core material and the polymerized honeycomb core material or both when polymerized. Is provided as a third, fourth, and fifth characteristic. Furthermore, the sixth structural feature is that the absorber is formed of aluminum strips.
【０００９】本発明においては、上部面板のろう材の流
下を少なくし、下部側接合部における余剰のろう材を吸
い上げるために、ハニカムコアのセル内に吸収体を設け
ることを特徴とする。好ましい態様としては、図１に示
すように、ハニカムコア１を構成するハニカムコア材１
Ａと重合状態に設けられる重合ハニカムコア材１Ｂをも
って吸収体を形成する。The present invention is characterized in that an absorber is provided in the cells of the honeycomb core in order to reduce the flow of the brazing material on the upper face plate and to suck up the excess brazing material at the lower joint. As a preferred embodiment, as shown in FIG. 1, the honeycomb core material 1 constituting the honeycomb core 1
An absorbent body is formed of A and the superposed honeycomb core material 1B provided in a superposed state.
【００１０】すなわち、コルゲート加工したアルミニウ
ムのハニカムコア材１Ａと重合ハニカムコア材１Ｂとを
重ね合わせてなるコア材を積層してハニカムコア１を構
成し、必要に応じて端部に枠材３を配設して、その上下
両面にアルミニウムブレージングシートからなる面板
２、２を配置し、ろう付け温度に加熱する。重合したコ
ア材でハニカムコアを構成した場合、とくに図２にみら
れるように、重合したコア材１Ａ、１Ｂの間には寸法ｄ
1 、ｄ2 の隙間Ｄが生じているので、図３に示すよう
に、上面側では上部面板２の溶融したろう材が隙間Ｄに
流れ込んで、ろう材の垂れ落ち量を減少させ、下面側で
は下部面板２の溶融したろう材が隙間Ｄに吸い上げられ
て、接合部における余剰のろうが少なくなるため、エロ
ージョンによるコア材の座屈、倒壊が防止され、適正な
フィレットＦ１、Ｆ２が形成される。コアがハニカムコ
ア１Ａおよび重合ハニカムコア材１Ｂから構成され、二
重に形成されていることも座屈、倒壊の防止に役立つ。
なお、ハニカムコア材１Ａ及び重合ハニカムコア材１Ｂ
としては、裸材の使用が好ましいが、ブレージングシー
トを使用することもできる。That is, a honeycomb core 1 is constructed by laminating a core material formed by stacking a corrugated aluminum honeycomb core material 1A and a polymerized honeycomb core material 1B, and if necessary, a frame material 3 is provided at an end portion. They are arranged, and face plates 2 and 2 made of an aluminum brazing sheet are arranged on both upper and lower sides thereof and heated to a brazing temperature. When the honeycomb core is made of the polymerized core material, as shown in FIG. 2, the dimension d is between the polymerized core materials 1A and 1B.
Since a gap D of 1 and d 2 is generated, as shown in FIG. 3, the molten brazing material of the upper face plate 2 flows into the gap D on the upper surface side to reduce the amount of sagging of the brazing material and reduce the lower surface side. Then, since the molten brazing material of the lower face plate 2 is sucked up into the gap D and the excess brazing material at the joint is reduced, buckling and collapse of the core material due to erosion are prevented, and proper fillets F1 and F2 are formed. It The fact that the core is composed of the honeycomb core 1A and the superposed honeycomb core material 1B and is formed in double also helps prevent buckling and collapse.
The honeycomb core material 1A and the polymerized honeycomb core material 1B
For this, it is preferable to use a bare material, but a brazing sheet can also be used.
【００１１】溶融ろうの流れ込みおよび吸い上げを効果
的にするための隙間Ｄの好ましい寸法は、ハニカムコア
のセルサイズやハニカムコアの厚さにより異なるが、ｄ
1 は０．１〜０．３mm、ｄ2 は０．０５〜０．１mm程度
が好ましい。隙間への溶融ろうの吸収量を増大させるた
めには、隙間の寸法ｄ1 、ｄ2 を大きくするのが好まし
いが、０．４mmを限度とするのがよい。重合するハニカ
ムコア材の隙間を調整するために、図４に示すように、
ハニカムコア材１Ａおよび重合ハニカムコア材１Ｂの一
方または両方に突起４を形成することもできる。The preferred size of the gap D for effectively inflowing and sucking up the molten brazing material varies depending on the cell size of the honeycomb core and the thickness of the honeycomb core.
1 is preferably 0.1 to 0.3 mm, and d 2 is preferably 0.05 to 0.1 mm. In order to increase the amount of the molten brazing metal absorbed in the gap, it is preferable to increase the dimensions d 1 and d 2 of the gap, but it is preferable to limit the size to 0.4 mm. In order to adjust the gap between the honeycomb core materials to be polymerized, as shown in FIG.
The protrusions 4 may be formed on one or both of the honeycomb core material 1A and the polymerized honeycomb core material 1B.
【００１２】ハニカムパネルの重量増が使用上問題とな
る場合には、図５に示すように、重合ハニカムコア材１
Ｂをハニカムコア材１Ａより低高に形成することができ
る。この場合にも、ハニカムコアと面板とのろう付け
時、下部面板のろう材がハニカムコア材１Ａと重合ハニ
カムコア材１Ｂとの隙間Ｄに吸い上げられて、接合部に
おける余剰のろうが少なくなり、エロージョンによるコ
ア材の座屈、倒壊を防止することができる。また、とく
に図示しないが、アルミニウムの切削屑など、アルミニ
ウムの細断片をハニカムコアのセル内に装入することに
よっても、溶融ろうの流れ込みや吸い上げの作用を行わ
せることができる。When the increase in the weight of the honeycomb panel causes a problem in use, as shown in FIG. 5, the polymerized honeycomb core material 1 is used.
B can be formed to a height lower than that of the honeycomb core material 1A. Also in this case, at the time of brazing the honeycomb core and the face plate, the brazing material of the lower face plate is sucked up into the gap D between the honeycomb core material 1A and the polymerized honeycomb core material 1B, and the excess brazing at the joint portion is reduced, Buckling and collapse of the core material due to erosion can be prevented. Further, although not shown in particular, by charging fine aluminum fragments such as aluminum cutting chips into the cells of the honeycomb core, it is possible to cause the molten braze to flow and suck.
【００１３】ハニカムコア材１Ａと重合ハニカムコア材
１Ｂとを重ね合わせて構成したコア１の上下面に面板
２、２を配置して、ろう付け一体としてなるハニカムパ
ネルは、とくに曲面ハニカムパネルに適用した場合、曲
面ハニカムパネルの最下部への溶融ろうの流下による溶
融ろうの溜まり部の形成を防止するのに有効である。コ
ルゲート加工したハニカムコア材１Ａと重合ハニカムコ
ア材１Ｂとを重ね合わせてなるコア材を積層して曲面ハ
ニカムコア１を構成し、その上下面に曲成した面板２、
２を配置して、治具で固定し、ろう付け炉中で加熱した
場合、上面部では溶融ろうがハニカムコア材１Ａと重合
ハニカムコア材１Ｂとの隙間Ｄに流入し、下面部では溶
融ろうが隙間Ｄに吸い上げられるため、曲面ハニカムパ
ネルの最下部へ流動する溶融ろうの量はきわめて少なく
なり、溶融ろうの溜まり部の形成が防止される。A honeycomb panel in which face plates 2 and 2 are arranged on the upper and lower surfaces of a core 1 formed by superposing a honeycomb core material 1A and a superposed honeycomb core material 1B and integrally brazed is particularly applied to a curved honeycomb panel. In this case, it is effective to prevent the formation of a molten brazing material pool due to the flowing of the molten brazing metal to the lowermost portion of the curved honeycomb panel. A corrugated honeycomb core material 1A and a superposed honeycomb core material 1B are laminated to form a curved honeycomb core 1, and a curved face plate 2 is formed on the upper and lower surfaces thereof.
When 2 are arranged, fixed with a jig and heated in a brazing furnace, the molten braze flows into the gap D between the honeycomb core material 1A and the polymerized honeycomb core material 1B at the upper surface portion, and melts at the lower surface portion. Is sucked up into the gap D, the amount of the molten brazing material flowing to the lowermost portion of the curved honeycomb panel is extremely small, and the formation of the pooled portion of the molten brazing material is prevented.
【００１４】図１においては、全てのコア材を、ハニカ
ムコア材１Ａと重合ハニカムコア材１Ｂとを重ね合わせ
た二重コア材としたが、作製するハニカムパネルのサイ
ズ、形状などによっては、図７、図８に示すように、ハ
ニカムコア１内において、二重コア材を間隔を置いて配
置してもよい。面板のろう材はコア１の全面にあり、溶
融したろう材はハニカムコアの全てのセルと連通してい
るから、局部的に溶融ろうが吸い上げられた場合にも、
下面部の接合部に適正な大きさのフィレットを形成する
効果は全てのセルに及ぶ。曲面ハニカムパネルの場合に
は、ろうの溜まり部が形成され易い最下部近傍のみを二
重コア材としてもよい。また必要に応じて三重以上のコ
ア材とすることもできる。In FIG. 1, all core materials are double core materials in which the honeycomb core material 1A and the superposed honeycomb core material 1B are superposed, but depending on the size and shape of the honeycomb panel to be manufactured, As shown in FIG. 7 and FIG. 8, double core materials may be arranged in the honeycomb core 1 at intervals. Since the brazing filler metal on the face plate is on the entire surface of the core 1 and the molten brazing filler metal communicates with all the cells of the honeycomb core, even when the molten brazing filler metal is locally sucked up,
The effect of forming a fillet having an appropriate size at the joint portion of the lower surface portion extends to all cells. In the case of a curved honeycomb panel, the double core material may be provided only in the vicinity of the lowermost portion where the brazing filler metal is easily formed. If necessary, a triple or more core material can be used.
【００１５】[0015]
【作用】本発明においては、上下面板間にハニカムコア
を配置して一体のろう付け接合されるハニカムパネルに
おいて、ハニカムコアのセル内にろう材吸収体を設けた
から、ろう付け加熱時、溶融したろう材は、上面部にお
いては吸収体に流れ込んで流下量が減少し、下面部にお
いては余剰のろうが吸収体に吸い上げられるため、溶融
ろうによるコア材の溶解（エロージョン）が防止され、
上面部および下面部に適正なフィレットが形成され、健
全なろう付け接合が達成される。In the present invention, since the brazing material absorber is provided in the cells of the honeycomb core in the honeycomb panel in which the honeycomb core is arranged between the upper and lower face plates and is integrally brazed and joined, it is melted during the brazing heating. The brazing filler metal flows into the absorber at the upper surface to reduce the amount of flow-down, and since the surplus brazing filler is sucked up by the absorber at the lower surface, melting (erosion) of the core material due to the molten brazing is prevented,
Appropriate fillets are formed on the upper surface and the lower surface to achieve a sound brazing joint.
【００１６】[0016]
【実施例】以下、本発明の実施例を比較例と対比して説
明する。 実施例１・比較例１ ６０００系アルミニウム合金板（厚さ０．２mm、幅４
７．４mmの裸材) からなるハニカムコア材をコルゲート
加工し、このハニカムコア材を積層してセルサイズ１イ
ンチのハニカムコアの形状とし、端部に枠材を配設し
て、８３５mm×５７３mmの大きさの曲面ハニカムコア(
曲率半径２４９８mm) とし、この上下にアルミニウムブ
レージングシートＢＡ２３ＰＣ（心材６９５１合金、ろ
う材４０４５合金の片面クラッド板、厚さ１mm、ろう材
厚さ０．１mm) からなる曲成した面板を配置してハニカ
ムパネルの形状とした。なお、ハニカムパネル面の片側
半分、４１５×５７３mmの部分には、ハニカムコア材を
２枚重ね合わせた二重ハニカムコア材を３列置きに合計
１０列配置した構成とした。Hereinafter, examples of the present invention will be described in comparison with comparative examples. Example 1 and Comparative Example 1 6000 series aluminum alloy plate (thickness 0.2 mm, width 4
Corrugated honeycomb core material consisting of (7.4 mm bare material), and stacking this honeycomb core material to form a honeycomb core with a cell size of 1 inch, and arranging a frame material at the end, 835 mm x 573 mm Curved honeycomb core of size (
The radius of curvature is 2498 mm), and a bent face plate made of aluminum brazing sheet BA23PC (core material 6951 alloy, brazing material 4045 alloy single-sided clad plate, thickness 1 mm, brazing material thickness 0.1 mm) is arranged above and below this honeycomb. The shape of the panel. It should be noted that a double honeycomb core material in which two honeycomb core materials were superposed was arranged every three rows, for a total of 10 rows, in a portion of one side half of the honeycomb panel surface, 415 × 573 mm.
【００１７】組み立てたハニカムパネルを治具で固定
し、ろう付け炉に装入して、真空中において、約６０５
℃に加熱し、ろう付け作業を行った。なお、エロージョ
ンを促進させるために、ろう付け温度は適正温度よりや
や高くしている。ろう付け後、接合部から試料を採取
し、コア材の溶解( エロージョン) により接合不良が生
じたコア列の数を調べた。結果を表1 に示す。本発明に
従って二重ハニカムコア材を配置したハニカムパネルの
片面半分には接合不良が全くみられなかったが、二重コ
ア材を配置せず単板のハニカムコア材を配置した他の片
面半分には多くの接合不良部が観察された。The assembled honeycomb panel is fixed with a jig, charged into a brazing furnace, and then heated in a vacuum to about 605.
Brazing was performed by heating to ℃. The brazing temperature is set slightly higher than the appropriate temperature in order to promote erosion. After brazing, samples were taken from the joints, and the number of core rows in which joint failure occurred due to melting (erosion) of the core material was examined. The results are shown in Table 1. No defective bonding was observed in one half of the honeycomb panel in which the double honeycomb core material was arranged according to the present invention, but in the other half of one surface in which the single core honeycomb core material was arranged without arranging the double core material. Many defective joints were observed.
【００１８】[0018]
【表１】 [Table 1]
【００１９】実施例２・比較例２ 実施例１と同一のハニカムコア材、面板により、同一形
状、寸法のハニカムパネルを組み立てた。なお、本例に
おいては、ハニカムパネルの片側半分、４１５×５７３
mmの部分には、ハニカムコア材を２枚重ね合わせた二重
ハニカムコア材を６列置きに合計５列配置した構成とし
た。Example 2 and Comparative Example 2 The same honeycomb core material and face plate as in Example 1 were used to assemble a honeycomb panel having the same shape and dimensions. In this example, one half of the honeycomb panel, 415 × 573
In the area of mm, a double honeycomb core material in which two honeycomb core materials were superposed was arranged every 6 rows, for a total of 5 rows.
【００２０】組み立てたハニカムパネルを治具で固定
し、ろう付け炉に装入して、実施例１と同様、約６０５
℃の加熱し、ろう付け作業を行った。ろう付け後、接合
部から試料を採取し、コア材の溶解（エロージョン）に
より接合不良が生じたコア列の列数を調べた。結果を表
２に示す。表２にみられるように、本発明に従って二重
ハニカムコア材を配置してコアを構成したパネルの片面
半分には接合不良がほとんど発生していないが、二重コ
ア材を配置せず単板ハニカムコア材によりコアを構成し
た他の片面半分には多くの接合不良列が観察された。The assembled honeycomb panel was fixed with a jig and placed in a brazing furnace, and about 605 as in Example 1.
The brazing work was performed by heating at ℃. After brazing, a sample was taken from the joint, and the number of core rows in which a joint failure occurred due to melting (erosion) of the core material was examined. Table 2 shows the results. As shown in Table 2, there is almost no joint failure in one half of one side of the panel in which the core is formed by arranging the double honeycomb core material according to the present invention. Many rows of defective bonding were observed on the other half of the one surface that constituted the core with the honeycomb core material.
【００２１】[0021]
【表２】 [Table 2]
【００２２】[0022]
【発明の効果】以上のとおり、本発明によれば、ハニカ
ムパネルのろう付け接合時の溶融ろうの流動量が減少
し、とくに下面部側の接合部におけるコア材の溶解（エ
ロージョン）が抑制されて、接合不良の発生が激減す
る。とくに、曲面ハニカムパネルに適用した場合に有効
で、曲面ハニカムパネルの接合品質を大幅に向上させる
ことができる。ハニカムコア材に重ね合わせる重合ハニ
カムコア材としては、ハニカムコア材と同じものが使用
でき、ハニカムコアの組立もコアを重ねるだけの簡単な
作業で足りるから、従来に比べて作業時間の増加も僅か
である。As described above, according to the present invention, the flow amount of the molten brazing filler metal at the time of brazing and joining the honeycomb panel is reduced, and in particular, the melting (erosion) of the core material at the joint portion on the lower surface side is suppressed. Therefore, the occurrence of defective joints is drastically reduced. In particular, it is effective when applied to a curved honeycomb panel and can significantly improve the bonding quality of the curved honeycomb panel. The same honeycomb core material can be used as the polymerized honeycomb core material to be overlaid on the honeycomb core material, and the simple operation of assembling the honeycomb core suffices, so the work time is slightly increased compared to the conventional method. Is.
【図１】本発明のアルミニウムろう付けハニカムパネル
の実施例を示す一部を切り欠いた部分斜視図である。FIG. 1 is a partially cutaway partial perspective view showing an embodiment of an aluminum brazed honeycomb panel of the present invention.
【図２】図１のハニカムコアの一部平面図である。FIG. 2 is a partial plan view of the honeycomb core shown in FIG.
【図３】図１のハニカムパネルのろう付け接合部の拡大
断面図である。3 is an enlarged cross-sectional view of a brazed joint portion of the honeycomb panel of FIG.
【図４】本発明のハニカムパネルに使用するハニカムコ
アの他の実施例を示す一部平面図である。FIG. 4 is a partial plan view showing another embodiment of the honeycomb core used in the honeycomb panel of the present invention.
【図５】本発明のハニカムパネルに使用するハニカムコ
アのさらに他の実施例を示す部分斜視図である。FIG. 5 is a partial perspective view showing still another embodiment of a honeycomb core used in the honeycomb panel of the present invention.
【図６】本発明のハニカムパネルに使用するハニカムコ
ア材の配列の一例を示す一部平面図である。FIG. 6 is a partial plan view showing an example of an arrangement of honeycomb core materials used for the honeycomb panel of the present invention.
【図７】本発明のハニカムパネルに使用するハニカムコ
ア材の配列の他の例を示す一部平面図である。FIG. 7 is a partial plan view showing another example of the arrangement of the honeycomb core materials used in the honeycomb panel of the present invention.
【図８】従来のアルミニウムろう付けハニカムパネルを
示す一部を切り欠いた部分斜視図である。FIG. 8 is a partially cutaway perspective view showing a conventional aluminum brazed honeycomb panel.
【図９】図８のハニカムパネルのろう付け接合部の接合
前の拡大断面図である。FIG. 9 is an enlarged cross-sectional view of a brazing joint portion of the honeycomb panel of FIG. 8 before joining.
【図１０】図８のハニカムパネルのろう付け接合部の健
全なろう付け部を示す拡大断面図である。FIG. 10 is an enlarged cross-sectional view showing a sound brazing part of the brazing joint part of the honeycomb panel of FIG.
【図１１】図８のハニカムパネルのろう付け接合部の通
常のろう付け部を示す拡大断面図である。FIG. 11 is an enlarged cross-sectional view showing a normal brazing portion of the brazing joint portion of the honeycomb panel of FIG.
【図１２】図８のハニカムパネルのろう付け接合部の接
合不良部分を示す拡大断面図である。12 is an enlarged cross-sectional view showing a defective joint portion of a brazing joint portion of the honeycomb panel of FIG.
【図１３】従来の曲面ハニカムパネルのろう付け時の溶
融ろうの流動状態を示す一部断面図である。[Fig. 13] Fig. 13 is a partial cross-sectional view showing a flow state of molten brazing filler metal when brazing a conventional curved honeycomb panel.
１ ハニカムコア 1A ハニカムコア材 1B 重合ハニカムコア材 ２ 面板 2A アルミニウム板 2B ろう材 ３ 枠材 ４ 突起 F1 フィレット F2 フィレット F3 大量のろう溜まり部 Ｄ 隙間 d1 隙間の寸法 d2 隙間の寸法1 Honeycomb core 1A Honeycomb core material 1B Overlaid honeycomb core material 2 Face plate 2A Aluminum plate 2B Brazing material 3 Frame material 4 Protrusion F1 Fillet F2 Fillet F3 Large amount of brazing material D D Gap d 1 Gap size d 2 Gap size
Claims (6)
なるハニカムコアを配置して一体にろう付け接合される
ハニカムパネルにおいて、ハニカムコアのセル内にろう
材吸収体を設けたことを特徴とするアルミニウムろう付
けハニカムパネル。1. A honeycomb panel in which a honeycomb core formed by laminating honeycomb core materials between upper and lower plates is arranged and integrally brazed together, wherein a brazing material absorber is provided in cells of the honeycomb core. Aluminum brazed honeycomb panel.
けられる重合ハニカムコア材をもって形成されることを
特徴とする請求項１記載のアルミニウムろう付けハニカ
ムパネル。2. The aluminum brazed honeycomb panel according to claim 1, wherein the absorber is formed of a polymerized honeycomb core material provided in a polymerized state with the honeycomb core material.
対し部分的に設けられることを特徴とする請求項２記載
のアルミニウムろう付けハニカムパネル。3. The aluminum brazed honeycomb panel according to claim 2, wherein the polymerized honeycomb core material is partially provided on the honeycomb core material.
り低高に形成されることを特徴とする請求項２または３
記載のアルミニウムろう付けハニカムパネル。4. The polymerized honeycomb core material is formed to have a height lower than that of the honeycomb core material.
The described aluminum brazed honeycomb panel.
材の一方または両方に、重合したとき両者間に所要の隙
間を形成するための突起を設けることを特徴とする請求
項２〜４記載のアルミニウムろう付けハニカムパネル。5. The aluminum brazing material according to claim 2, wherein one or both of the honeycomb core material and the polymerized honeycomb core material are provided with protrusions for forming a required gap between the two when polymerized. Attached honeycomb panel.
形成されることを特徴とする請求項１記載のアルミニウ
ムろう付けハニカムパネル。6. The aluminum brazed honeycomb panel according to claim 1, wherein the absorber is formed of fine pieces of aluminum.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP33804794A JP2818547B2 (en) | 1994-12-27 | 1994-12-27 | Aluminum brazed honeycomb panel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP33804794A JP2818547B2 (en) | 1994-12-27 | 1994-12-27 | Aluminum brazed honeycomb panel |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH08174205A true JPH08174205A (en) | 1996-07-09 |
| JP2818547B2 JP2818547B2 (en) | 1998-10-30 |
Family
ID=18314423
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP33804794A Expired - Fee Related JP2818547B2 (en) | 1994-12-27 | 1994-12-27 | Aluminum brazed honeycomb panel |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2818547B2 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104228151A (en) * | 2013-06-16 | 2014-12-24 | 江苏新丽源南亚新材料有限公司 | Rounded corner honeycomb plate and manufacturing process thereof |
| JP2015037893A (en) * | 2011-09-22 | 2015-02-26 | 櫻護謨株式会社 | Mat for maintenance |
| CN111230243A (en) * | 2020-01-22 | 2020-06-05 | 中机智能装备创新研究院(宁波)有限公司 | Aluminum alloy honeycomb plate brazing method |
-
1994
- 1994-12-27 JP JP33804794A patent/JP2818547B2/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2015037893A (en) * | 2011-09-22 | 2015-02-26 | 櫻護謨株式会社 | Mat for maintenance |
| CN104228151A (en) * | 2013-06-16 | 2014-12-24 | 江苏新丽源南亚新材料有限公司 | Rounded corner honeycomb plate and manufacturing process thereof |
| CN111230243A (en) * | 2020-01-22 | 2020-06-05 | 中机智能装备创新研究院(宁波)有限公司 | Aluminum alloy honeycomb plate brazing method |
| CN111230243B (en) * | 2020-01-22 | 2022-02-18 | 中机智能装备创新研究院(宁波)有限公司 | Aluminum alloy honeycomb plate brazing method |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2818547B2 (en) | 1998-10-30 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| GB2075657A (en) | Method for joining two plate type heat exchanger core sections with an intermodular layer for improved heat transfer | |
| US4207662A (en) | Method of manufacturing an aluminum heat exchanger | |
| US4477012A (en) | Foil insert honeycomb sandwich brazing process and resulting structure | |
| JPH08174205A (en) | Honeycomb panel brazed with aluminum | |
| US4333598A (en) | Method of brazing honeycomb and panel assemblies | |
| EP4147803A1 (en) | Component with structured panel(s) and methods for forming the component | |
| JP7371600B2 (en) | Honeycomb core manufacturing method | |
| JP2600890Y2 (en) | Aluminum brazed honeycomb panel | |
| JPH0825011B2 (en) | Method for manufacturing brazed honeycomb panel | |
| JPS59101244A (en) | Manufacture of metallic honeycomb body | |
| US20040056071A1 (en) | Adhesive laminated braze sheet | |
| JP3445338B2 (en) | Brazed honeycomb panel | |
| GB2117298A (en) | Method of brazing honeycomb panels | |
| JP2739545B2 (en) | Brazed honeycomb panel | |
| JPH0796567A (en) | Production of brazed aluminum honeycomb panel | |
| JP2790767B2 (en) | Brazed honeycomb panel | |
| JPH07189419A (en) | Manufacture of brazed honeycomb panel | |
| JPH0768677A (en) | Soldered honeycomb panel and production thereof | |
| JP2606519B2 (en) | Method for manufacturing aluminum honeycomb panel | |
| JPH06106235A (en) | Manufacture of square steel tube column | |
| JPS59101243A (en) | Manufacture of metallic honeycomb body | |
| JPH07189417A (en) | Manufacture of brazed aluminum honeycomb panel | |
| JPH02251364A (en) | Production of aluminum-brazed honeycomb panel | |
| JPH08169068A (en) | Honeycomb panel | |
| JP2931544B2 (en) | Aluminum brazed honeycomb panel |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| FPAY | Renewal fee payment (prs date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20080821 Year of fee payment: 10 |
|
| FPAY | Renewal fee payment (prs date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20080821 Year of fee payment: 10 |
|
| FPAY | Renewal fee payment (prs date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20090821 Year of fee payment: 11 |
|
| FPAY | Renewal fee payment (prs date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20090821 Year of fee payment: 11 |
|
| FPAY | Renewal fee payment (prs date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20100821 Year of fee payment: 12 |
|
| FPAY | Renewal fee payment (prs date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20110821 Year of fee payment: 13 |
|
| FPAY | Renewal fee payment (prs date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20110821 Year of fee payment: 13 |
|
| FPAY | Renewal fee payment (prs date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20120821 Year of fee payment: 14 |
|
| FPAY | Renewal fee payment (prs date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20120821 Year of fee payment: 14 |
|
| S111 | Request for change of ownership or part of ownership |
Free format text: JAPANESE INTERMEDIATE CODE: R313111 |
|
| R350 | Written notification of registration of transfer |
Free format text: JAPANESE INTERMEDIATE CODE: R350 |
|
| FPAY | Renewal fee payment (prs date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20130821 Year of fee payment: 15 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| LAPS | Cancellation because of no payment of annual fees |