JPH08145580A - Heat exchanger - Google Patents

Heat exchanger

Info

Publication number
JPH08145580A
JPH08145580A JP6283819A JP28381994A JPH08145580A JP H08145580 A JPH08145580 A JP H08145580A JP 6283819 A JP6283819 A JP 6283819A JP 28381994 A JP28381994 A JP 28381994A JP H08145580 A JPH08145580 A JP H08145580A
Authority
JP
Japan
Prior art keywords
tube
twisted
bent
heat exchanger
tubes
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP6283819A
Other languages
Japanese (ja)
Other versions
JP2851540B2 (en
Inventor
Ryoichi Hoshino
良一 星野
Hirotaka Shibata
弘貴 柴田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Showa Aluminum Can Corp
Original Assignee
Showa Aluminum Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Showa Aluminum Corp filed Critical Showa Aluminum Corp
Priority to JP6283819A priority Critical patent/JP2851540B2/en
Publication of JPH08145580A publication Critical patent/JPH08145580A/en
Application granted granted Critical
Publication of JP2851540B2 publication Critical patent/JP2851540B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • F28D1/047Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being bent, e.g. in a serpentine or zig-zag
    • F28D1/0475Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being bent, e.g. in a serpentine or zig-zag the conduits having a single U-bend
    • F28D1/0476Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being bent, e.g. in a serpentine or zig-zag the conduits having a single U-bend the conduits having a non-circular cross-section

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Details Of Heat-Exchange And Heat-Transfer (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

PURPOSE: To reduce internal pressure loss and improve heat exchanging efficiency by a method wherein a flat tube is bent in the widthwise direction of the tube at a proper place in the lengthwise direction of the same while the bent part is twisted to produce a twisted bent part. CONSTITUTION: A flat tube l is bent so as to obtain a U-shape bent part in the widthwise direction of the tube 1 at the intermediate part in the lengthwise direction of the tube 1 while the bent part is twisted by a predetermined angle with respect to the straight tube type parts of both sides 2, 3 to constitute a twisted bent part 4. The twisting angle or an angle at the twisted and bent part 4 with respect to the straight tube type parts 2, 3 is set so as to be an angle slightly smaller than 90 deg., for example. Under this state, the twisted and bent parts 4 of neighboring tubes 1 are retained while being abutted against each other under superposed and engaged arranging condition mutually. According to this method, an internal pressure loss can be reduced and a heat exchanging rate can be improved.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】この発明は、カーエアコンディシ
ョニングシステム、ルームエアコンディショニングシス
テム等における蒸発器や凝縮器等として用いられる熱交
換器、特に熱交換用チューブがその長手方向適宜位置に
おいて折曲形成された形式の熱交換器に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a heat exchanger used as an evaporator, a condenser or the like in a car air conditioning system, a room air conditioning system or the like, and in particular, a heat exchange tube is bent at an appropriate position in its longitudinal direction. Type heat exchanger.

【0002】[0002]

【従来の技術とその問題点】近時、例えばカーエアコン
ディショニングシステムにおける蒸発器や凝縮器等とし
て、厚さ方向に所定間隔を隔てて互いに平行状に配置さ
れた複数本の直管状偏平チューブと、前記チューブの両
端に配置され、チューブ端部が連通接続された一対の中
空ヘッダーとを備えた、いわゆるマルチフローないしは
パラレルフロータイプと称される熱交換器が広く使用さ
れるに至っている。
2. Description of the Related Art Recently, for example, as an evaporator or a condenser in a car air-conditioning system, a plurality of straight tubular flat tubes arranged in parallel with each other at a predetermined interval in the thickness direction. A so-called multi-flow or parallel-flow type heat exchanger having a pair of hollow headers arranged at both ends of the tube and having tube ends communicated with each other has been widely used.

【0003】この種の熱交換器は、その内部を流通する
熱交換媒体と、隣接チューブ間に形成された空気流通間
隙を通過する空気との間で熱交換するものであるが、熱
交換効率のより一層の向上、結露水の処理の都合あるい
は設置場所に応じたコンパクト化等の要請に応じて、例
えば特開昭63−282490号(日本国特許出願公開
公報)に示されるように、熱交換器構成部材である前記
各偏平チューブがそれぞれその長手方向中間部にてチュ
ーブ幅方向に折曲形成された構造の折曲状熱交換器が既
知である。
This type of heat exchanger is for exchanging heat between a heat exchange medium flowing through the inside thereof and air passing through an air circulation gap formed between adjacent tubes. In response to a request for further improvement of the water vapor, the convenience of treatment of condensed water, or the downsizing according to the installation location, for example, as disclosed in Japanese Patent Application Laid-Open No. 63-28490 (Japanese Patent Application Publication), A bent heat exchanger having a structure in which each of the flat tubes, which is a constituent member of the exchanger, is bent in the tube width direction at an intermediate portion in the longitudinal direction is known.

【0004】しかしながら、このように偏平チューブ
を、内部通路の圧潰を招くことなく幅方向に折曲げるこ
と自体が技術的に非常に難しいものであった。
However, it is technically very difficult to bend the flat tube in the width direction without crushing the internal passage.

【0005】かかる問題点を解消したものとして、米国
特許第5、279、360号明細書、米国特許第5、3
41、870号明細書において開示されているように、
折曲予定部位の幅方向両側縁部に予め多数の折曲用溝を
形設しておき、チューブ幅方向への曲げ加工を容易に行
い得るようになされたものも既知である。
As a solution to this problem, US Pat. No. 5,279,360 and US Pat.
41,870,
It is also known that a large number of bending grooves are formed in advance on both side edges in the width direction of a planned bending portion so that bending work in the tube width direction can be easily performed.

【0006】しかるに、この提案にあっては、各偏平チ
ューブについてその折曲げ予定部位を予め定めて、その
幅方向両側縁部に折曲用溝を形設しておかねばならず、
作業工程が増加するばかりか、折曲げ部位が限定されて
しまうという難がある。加えて、折曲用溝の形成によっ
て折曲げ部位の通路断面積が減少して内部圧力損失が増
大するという問題点を具有するものであった。
According to this proposal, however, it is necessary to predetermine the bending portion of each flat tube and form bending grooves on both side edges of the flat tube.
Not only the number of working steps is increased, but also the bending portion is limited. In addition, the formation of the bending groove reduces the cross-sectional area of the passage at the bent portion and increases the internal pressure loss.

【0007】一方において、上記のように偏平チューブ
を幅方向に折曲げる構造に代えて、特開平4−1879
90号公報(日本国特許出願公開公報)に示されるよう
に、折曲げ予定部位を境にしてその両側の直管状部が互
いに表裏反転するようにねじりを加えつつ折曲げたチュ
ーブを用いた折曲状熱交換器が提案されている。
On the other hand, instead of the structure in which the flat tube is bent in the width direction as described above, Japanese Patent Laid-Open No. 4-1879.
As disclosed in Japanese Patent Application Publication No. 90 (Japanese Patent Application Publication No. 90), folding using a tube bent while being twisted so that the straight tubular portions on both sides of the planned bending portion are reversed from each other. A curved heat exchanger has been proposed.

【0008】この提案にかかる熱交換器にあっては、折
曲げ部位において内部通路が圧潰されて内部通路断面積
が著しく減少するような不都合を回避することができ
る。
In the heat exchanger according to this proposal, it is possible to avoid the disadvantage that the internal passage is crushed at the bent portion and the cross-sectional area of the internal passage is significantly reduced.

【0009】しかし、その熱交換器の製造、組立てに際
して、全てのチューブを予め上記のように折曲形成して
おき、その後それらチューブとヘッダーとを組み立てね
ばならず、製造および組み立て作業が些か面倒なもので
あった。そればかりか偏平チューブとして多孔偏平チュ
ーブを用い、該チューブを上記のように折曲形成せしめ
て、その一方の直管状部相互間の空気流通間隙を通過し
た空気が他方の直管状部相互間の空気流通間隙を通過す
るようにした熱交換器とした場合には、各偏平チューブ
の一方の直管状部における風上側単位通路が、他方の直
管状部においても風上側単位通路を構成するものとな
る。従って、偏平チューブの単位通路相互間で熱交換効
率が異なるものとなり、全体として熱交換効率が劣るも
のとなるという難があった。
However, when manufacturing and assembling the heat exchanger, all the tubes must be bent and formed in advance as described above, and then the tubes and the header must be assembled. It was troublesome. In addition, a perforated flat tube is used as the flat tube, and the tube is bent and formed as described above, and the air passing through the air flow gap between the straight tube portions of one of the tubes is passed between the straight tube portions of the other. In the case of a heat exchanger that passes through the air circulation gap, the windward unit passage in one straight tubular portion of each flat tube constitutes the windward unit passage in the other straight tubular portion. Become. Therefore, there is a problem in that the heat exchange efficiency is different between the unit passages of the flat tube, and the heat exchange efficiency is deteriorated as a whole.

【0010】この発明は、かかる従来技術の問題点に鑑
み、厚さ方向に所定間隔を隔てて互いに平行状に配置さ
れた複数本の偏平チューブと、前記チューブの両端に配
置され、チューブ端部が連通接続された一対のヘッダー
とを備え、チューブの長手方向適宜部位においてチュー
ブ幅方向に曲成された折曲状熱交換器でありながら、そ
の製造を容易に行うことができると共に、内部圧力損失
が少なく、しかも熱交換効率に優れた熱交換器を提供す
ることを目的とするものである。
In view of the problems of the prior art, the present invention has a plurality of flat tubes arranged in parallel to each other at a predetermined interval in the thickness direction, and tube ends arranged at both ends of the tubes. Although it is a bent heat exchanger having a pair of headers connected in communication with each other and bent in the tube width direction at an appropriate portion in the longitudinal direction of the tube, its manufacture can be easily performed and the internal pressure It is an object of the present invention to provide a heat exchanger with low loss and excellent heat exchange efficiency.

【0011】[0011]

【課題を解決するための手段】上記目的において、この
発明は、厚さ方向に所定間隔を隔てて互いに平行状に配
置された複数本の偏平チューブと、前記チューブの両端
に配置され、チューブ端部が連通接続された一対の中空
ヘッダーとを備え、前記各チューブは、その長手方向適
宜箇所においてチューブ幅方向に折曲形成されると共
に、その折曲部位がその両側の直管状部に対して所定角
度のねじりを付与されたねじり折曲部を構成するものと
なされたものであり、更に、隣接する前記直管状部相互
間にフィンが介在配置されてなることを特徴とする熱交
換器を要旨とするものである。
To achieve the above object, the present invention is directed to a plurality of flat tubes arranged in parallel with each other at a predetermined interval in the thickness direction, and tube ends arranged at both ends of the tubes. The tube comprises a pair of hollow headers connected in communication with each other, and each of the tubes is bent and formed in the tube width direction at an appropriate position in the longitudinal direction, and the bent parts are formed with respect to the straight tubular parts on both sides thereof. A heat exchanger characterized by comprising a twisted bent portion provided with a twist of a predetermined angle, further comprising fins arranged between adjacent straight tubular portions. It is a summary.

【0012】上記熱交換器を容易に製造することができ
るようにすると共に、熱交換器全体の強度を向上させる
目的で、更に、隣接する前記直管状部相互間および最外
側のチューブの外側に配置されたフィンと、前記各チュ
ーブに対応するチューブ挿通孔が列設され、該挿通孔に
各チューブの直管状部とねじり折曲部との境界部分が挿
通された中間帯板状部と、該中間帯板状部の両端からそ
れぞれ屈曲して延設され、最外側のチューブの外側に配
置されたフィンに沿接配置状態に接合一体化された外側
帯板状部とを有する帯板状補強プレートとを備えたもの
としても良い。
For the purpose of facilitating the manufacture of the heat exchanger and improving the strength of the entire heat exchanger, the heat exchanger is further provided between the adjacent straight tubular portions and outside the outermost tube. Arranged fins, tube insertion holes corresponding to each of the tubes are provided in a row, an intermediate strip plate-shaped portion in which the boundary portion between the straight tubular portion and the twisted bent portion of each tube is inserted into the insertion hole, A strip plate shape having an outer strip plate portion that is bent and extended from both ends of the intermediate strip plate portion, and is integrally joined to a fin arranged outside the outermost tube in a juxtaposed arrangement state. It may be provided with a reinforcing plate.

【0013】また熱交換器のねじり折曲部側の強度を向
上させる目的で、隣接するねじり折曲部どおしを、互い
に重なり合う状態で接触させるようにしても良い。
Further, in order to improve the strength of the heat exchanger on the side of the twisted bent portion, the adjacent twisted bent portions may be brought into contact with each other in an overlapping state.

【0014】[0014]

【作用】前記各偏平チューブは、その長手方向適宜箇所
においてチューブ幅方向に折曲形成されると共に、その
折曲部位がその両側の直管状部に対して所定角度のねじ
りを付与されたねじり折曲部を構成するものである。
The flat tubes are bent in the tube width direction at appropriate places in the longitudinal direction, and the bent portions are twisted at a predetermined angle with respect to the straight tubular portions on both sides thereof. This is what constitutes the bending part.

【0015】この構成により、偏平チューブのねじり折
曲部を加工するに際して、複数本の直管状偏平チューブ
を厚さ方向に所定間隔を隔てて平行状に配置すると共
に、その両端に一対のヘッダーを配置し、かつ該ヘッダ
ーにチューブ端部を連通接続した状態で、チューブの長
手方向適宜箇所において全てのチューブを同時にチュー
ブ幅方向に折曲形成すると同時にその折曲部位にその両
側の直管状部に対して所定角度のねじりを付与する、ね
じり曲成加工を施せばよい。これにより、各チューブの
ねじり折曲部の加工が技術的に非常に容易に遂行され
る。
With this configuration, when the twisted bent portion of the flat tube is processed, a plurality of straight tubular flat tubes are arranged in parallel in the thickness direction at predetermined intervals, and a pair of headers is provided at both ends thereof. All tubes are simultaneously bent in the tube width direction at appropriate points in the longitudinal direction of the tube in a state in which they are arranged and the tube ends are connected in communication with the header. On the other hand, a twist bending process that imparts a twist of a predetermined angle may be performed. As a result, the processing of the twisted bent portion of each tube is technically very easily performed.

【0016】また、各チューブに対応するチューブ挿通
孔が列設され、該挿通孔に各チューブの直管状部とねじ
り折曲部との境界部分が挿通された中間帯板状部と、該
中間帯板状部の両端からそれぞれ屈曲して延設され、最
外側のチューブの外側に配置されたフィンに沿接配置状
態に接合一体化された外側帯板状部とを有する帯板状補
強プレートとを備えたものにあっては、上記ねじり折曲
げ加工に際して直管状部にねじりや折曲等の影響を与え
ることが少なくなる。従って、より一層小さい曲率半径
で容易かつ確実にねじり折曲加工を施すことができる。
しかも、上記補強プレートの存在により、熱交換器全体
の強度が向上される。
Further, tube insertion holes corresponding to the respective tubes are provided in a row, and an intermediate strip plate-shaped portion in which a boundary portion between the straight tubular portion and the twisted bent portion of each tube is inserted into the insertion hole, and the intermediate portion. A strip plate-shaped reinforcing plate that is bent and extends from both ends of the strip plate portion, and has outer strip plate portions that are integrally joined to fins arranged outside the outermost tube in a juxtaposed arrangement state. In the case of the one provided with, the influence of twisting, bending, etc. on the straight tubular portion is less likely to occur during the above-mentioned twist bending process. Therefore, the twist bending process can be performed easily and reliably with a smaller radius of curvature.
Moreover, the presence of the reinforcing plate improves the strength of the entire heat exchanger.

【0017】隣接するチューブのねじり折曲部どおし
を、互いに重ね合った状態で接触させると前記ねじり折
曲部側の強度が向上される。
When the twisted bent portions of adjacent tubes are brought into contact with each other in a state of being overlapped with each other, the strength on the twisted bent portion side is improved.

【0018】[0018]

【実施例】以下、この発明にかかる熱交換器を図示実施
例に基づいて説明する。
DESCRIPTION OF THE PREFERRED EMBODIMENTS The heat exchanger according to the present invention will be described below with reference to the illustrated embodiments.

【0019】(第1実施例)図1ないし図16は、カー
エアコンディショニングシステム用の蒸発器に適用した
実施例を示す。
(First Embodiment) FIGS. 1 to 16 show an embodiment applied to an evaporator for a car air conditioning system.

【0020】図1に示される熱交換器において、(1)
は熱交換用の偏平チューブである。各偏平チューブ
(1)は、図10に示されるように、横断面外周形状が
長円状をなし、内部に上下両平面壁(1a)(1a)を
連接する複数の連接壁(1b)が幅方向に並設され、チ
ューブ内部が複数の単位通路(1c)に区画形成されて
いる。
In the heat exchanger shown in FIG. 1, (1)
Is a flat tube for heat exchange. As shown in FIG. 10, each flat tube (1) has an elliptical cross-section outer peripheral shape, and has a plurality of connecting walls (1b) connecting the upper and lower planar walls (1a) (1a) therein. The tubes are arranged side by side in the width direction, and the inside of the tube is divided into a plurality of unit passages (1c).

【0021】上記偏平チューブ(1)は、アルミニウム
製押出材からなるいわゆるハーモニカチューブである。
もっとも、この発明においては、上記のような押出材製
のハーモニカチューブに代えて、断面が偏平な電縫管内
にコルゲートフィンを挿入配置せしめたものであっても
良いし、あるいはその他の既知の構造のものであっても
良い。
The flat tube (1) is a so-called harmonica tube made of aluminum extruded material.
However, in the present invention, instead of the harmonica tube made of the extruded material as described above, a corrugated fin may be inserted and arranged in an electric resistance welded tube having a flat cross section, or other known structure. It may be one.

【0022】この偏平チューブ(1)は、図1および図
2に示されるように、その長手方向中間部においてチュ
ーブ幅方向に折曲形成されると共に、その折曲部位がそ
の両側の直管状部(2)(3)に対して所定角度のねじ
りが付与されたねじり折曲部(4)を構成するものとな
されている。この実施例においては、上記両直管状部
(2)(3)が所定間隔を隔てて平行状となるようにね
じり折曲部(4)において偏平チューブ(1)がU字状
に折曲形成されている。
As shown in FIGS. 1 and 2, the flat tube (1) is bent in the tube width direction at the middle portion in the longitudinal direction, and the bent portions are straight tubular portions on both sides thereof. (2) The twisted bent portion (4) is provided with a twist of a predetermined angle with respect to (3). In this embodiment, the flat tube (1) is bent and formed in a U-shape at the twisted bent portion (4) so that the straight tubular portions (2) and (3) are parallel to each other at a predetermined interval. Has been done.

【0023】なお、このようにU字状に折曲形成する
他、例えば両直管状部(2)(3)どおしが所定角度を
なす例えばV字状等に折曲形成されたものであっても良
い。要は両直管状部(2)(3)どおしが互いに所定角
度をなすように折曲形成されたものであれば良い。
In addition to the U-shaped bending, the both straight tubular portions (2) and (3) are bent at a predetermined angle, for example, V-shaped. It may be. The point is that the straight tubular portions (2) and (3) are bent and formed so as to form a predetermined angle with each other.

【0024】また折曲部位は、長手方向適宜位置であれ
ば良く、実施例のように必ずしもチューブ(1)の長手
方向の中間部に限定されるものではない。
Further, the bent portion is not limited to the middle portion in the longitudinal direction of the tube (1) as in the embodiment, as long as it is located at an appropriate position in the longitudinal direction.

【0025】前記ねじり折曲部(4)は、特に図6に示
すように、その外側縁部側が前記両直管状部(2)
(3)と略平行状となる態様でねじり成形されている。
Particularly, as shown in FIG. 6, the twisted bent portion (4) has an outer edge side thereof at the straight tubular portion (2).
It is formed by twisting so as to be substantially parallel to (3).

【0026】そしてそのねじり角度、即ち直管状部
(2)(3)に対するねじり折曲部(4)のなす角度θ
は、90°をやや下回る程度に設定されている。
The twist angle, that is, the angle θ formed by the twisted bent portion (4) with respect to the straight tubular portions (2) and (3).
Is set to be slightly below 90 °.

【0027】なお、このねじり折曲部(4)は、ねじり
折曲加工の限界を考慮しつつ可及的に短く設定され、そ
の全体が円弧曲がり状に形成されるのが普通である。な
お、チューブ(1)の内部通路が圧潰されて通路断面積
が狭小とならない範囲であればその曲り形状や曲率半径
等は特に限定されるものではない。
The twisted and bent portion (4) is usually set as short as possible in consideration of the limit of twisting and bending, and the whole is usually formed in a curved arc shape. The bent shape and radius of curvature are not particularly limited as long as the inner passage of the tube (1) is not crushed and the passage cross-sectional area is not narrowed.

【0028】そして、上記のようにねじり折曲形成され
たU字状の偏平チューブ(1)…は、そのねじり折曲部
(4)を下方に配置すると共に直管状部(2)(3)を
鉛直状態に配置する態様において左右方向に所定間隔を
隔てた平行配置状態に配列され、これら偏平チューブ
(1)…の上端部にそれぞれ、アルミニウム製の中空ヘ
ッダー(5)(6)が連通状態に接続されている。
The U-shaped flat tubes (1) formed by twisting and bending as described above have their twisted and bent portions (4) arranged downward and the straight tubular portions (2) and (3). In a vertical arrangement, the flat tubes (1) are arranged in parallel at a predetermined interval in the left-right direction, and the hollow headers (5) (6) made of aluminum communicate with the upper ends of the flat tubes (1). It is connected to the.

【0029】この状態において、隣接するチューブ
(1)のねじり折曲部(4)どおしは、特に図6に示す
ように、互いに重なり合った嵌合配置状態で相互に当接
保持されている。これによって熱交換器のねじり折曲部
側の強度が向上するものとなされている。なお、上記ね
じり折曲部(4)どおしをろう付等によって接合一体化
して、より一層強度を向上させるようにしても良い。
In this state, the twisted bent portions (4) of the adjacent tubes (1) are held in contact with each other in a fitting arrangement in which they overlap each other as shown in FIG. . As a result, the strength of the heat exchanger on the twisted and bent side is improved. The twisted bent portions (4) may be joined and integrated by brazing or the like to further improve the strength.

【0030】風上側に位置する直管状部(2)相互間お
よび同最外側に位置する直管状部(2)の外側、同様に
風下側に位置する直管状部(3)相互間および同最外側
に位置する直管状部(3)の外側には、それぞれ熱交換
効率を高めるためのフィン、例えば、アルミニウム製の
コルゲートフィン(11)(12)が配置され、かつろ
う付一体化されている。図2に示されるように、風上側
のコルゲートフィン(11)の方が、風下側のコルゲー
トフィン(12)よりもフィンピッチが相対的に大きく
設定されている。
Between the straight tubular portions (2) located on the leeward side and outside the straight tubular portions (2) located on the outermost side, and between the straight tubular portions (3) also located on the leeward side, and between the straight tubular portions (3). Fins for improving heat exchange efficiency, for example, corrugated fins (11) (12) made of aluminum, are arranged on the outer side of the straight tubular portion (3) located on the outer side, and are integrated by brazing. . As shown in FIG. 2, the fin pitch of the leeward corrugated fin (11) is set relatively larger than that of the leeward corrugated fin (12).

【0031】また、この実施例にかかる熱交換器におい
ては、その風上側の直管状部(2)群と、風下側の直管
状部(3)群とをそれぞれ取り囲む態様で、前後一対の
帯板状補強プレート(13)(14)が装着されてい
る。
Further, in the heat exchanger according to this embodiment, a pair of front and rear bands are provided so as to surround the group of straight tubular portions (2) on the leeward side and the group of straight tubular portions (3) on the leeward side. Plate-shaped reinforcing plates (13) and (14) are attached.

【0032】この帯板状補強プレート(13)(14)
は、中間帯板状部(15)とその両端から屈曲して延設
された一対の外側帯板状部(16)(16)とからなる
正面視略上向きコ字状を呈するものであり、一枚のプレ
ートを折曲加工したものである。
This strip-shaped reinforcing plate (13) (14)
Is a substantially upward U-shape in a front view, which is composed of an intermediate strip plate portion (15) and a pair of outer strip plate portions (16) (16) bent and extended from both ends thereof. It is a bent plate.

【0033】前記中間帯板状部(15)は、図7に示す
ように、前記各偏平チューブ(1)に対応するチューブ
挿通孔(15a)が所定間隔毎に列設され、該挿通孔
(15a)に、対応する各チューブ(1)の直管状部
(2)(3)とねじり折曲部(4)との境界部分が挿通
され、かつろう付一体化されている。
As shown in FIG. 7, in the intermediate strip plate-like portion (15), tube insertion holes (15a) corresponding to the respective flat tubes (1) are arranged in rows at predetermined intervals. The boundary portion between the straight tubular portions (2) and (3) and the twisted and bent portion (4) of each corresponding tube (1) is inserted through 15a) and integrated by brazing.

【0034】前記外側帯板状部(16)(16)は、図
1に示すように、最外側のチューブ(1)の外側に配置
されたフィン(11)(12)に沿接状態に配置され、
かつろう付一体化されている。上記各ろう付を容易に行
うようにするために、上記補強プレートとして芯材の片
面または両面にろう材層が被覆形成されたものを用いる
ことが望ましい。
As shown in FIG. 1, the outer strip-shaped portions (16) (16) are arranged in a juxtaposed state with fins (11) (12) arranged outside the outermost tube (1). Is
It is integrated with brazing. In order to facilitate the above brazing, it is desirable to use, as the reinforcing plate, one having a brazing material layer coated on one surface or both surfaces of the core material.

【0035】この補強プレート(13)(14)の装着
により、熱交換器のコア部の強度を向上することができ
るばかりか、後述するチューブを所期する限定した部位
において他の部分にねじりや曲り等の悪影響を与えるこ
となく、ねじり折曲加工を施すことができる。
By mounting the reinforcing plates (13) and (14), not only the strength of the core portion of the heat exchanger can be improved, but also the tube to be described later is twisted or twisted to other portions at intended limited portions. Torsional bending can be performed without adverse effects such as bending.

【0036】なお、上記補強プレート(13)(14)
の中間帯板状部(15)に、図13に示すように水抜用
孔(15b)及び/又は排水用樋(15c)を設けるこ
とにより結露水が滞留しにくい構造としても良い。
The reinforcing plates (13) (14)
The intermediate strip plate portion (15) may be provided with a drainage hole (15b) and / or a drainage gutter (15c) as shown in FIG. 13 so that condensed water does not easily accumulate.

【0037】上記ヘッダー(5)(6)は、芯材の両面
または片面にろう材層が被覆形成されたアルミニウム製
のブレージングシートを筒状に成形すると共に、その衝
き合わせ縁部(5a)(6a)どおしを電縫溶接したも
のである。またこのヘッダー(5)(6)の断面形状
は、図2に示すように、チューブ挿入側周面が平坦状に
形成され、その反対側周面が円弧状に形成された、いわ
ゆる蒲鉾形を呈するものとなされている。このような断
面形状は、断面円形状のものと較べて耐圧性の点では劣
るものとなるが、蒸発器の場合には凝縮器ほどの高耐圧
性が要求されるものではないことより、内部圧力に充分
に耐え得るものである。
The headers (5) and (6) are formed by cylindrically molding a brazing sheet made of aluminum in which both sides or one side of a core material is coated with a brazing material layer, and the abutting edges (5a) ( 6a) A sushi is electric resistance welded. As shown in FIG. 2, the headers (5) and (6) have a so-called kamaboko shape in which the tube insertion side peripheral surface is formed flat and the opposite side peripheral surface is formed in an arc. It is supposed to be presented. Such a cross-sectional shape is inferior to the one having a circular cross-section in terms of pressure resistance, but in the case of an evaporator, it is not required to have pressure resistance as high as that of a condenser. It can withstand pressure sufficiently.

【0038】ヘッダー(5)(6)の断面形状を、上記
のようないわゆる蒲鉾形にしたのは次ぎの理由による。
即ち、ヘッダーが断面円形状であると、該ヘッダーにそ
の周方向に形成されたチューブ挿入孔から偏平チューブ
(1)を挿通接続する場合、チューブ端部をヘッダーの
略中心軸に至る程度にまで挿入しなければならない関係
上、有効コア面積が少なくなる。一方、ヘッダーの断面
形状が、上記実施例のようにヘッダー(5)(6)のチ
ューブ端部挿入側周面が平坦であると、チューブ端部の
挿入量が少なくてすみ、その分だけ有効コア面積の増大
を図ることができるからである。
The cross-sectional shapes of the headers (5) and (6) are so-called kamaboko shapes as described above for the following reason.
That is, when the header has a circular cross-section, when the flat tube (1) is inserted and connected from the tube insertion hole formed in the header in the circumferential direction, the tube end portion reaches the approximate center axis of the header. The effective core area is reduced because it must be inserted. On the other hand, when the header (5) (6) has a flat peripheral surface on the tube end insertion side as in the above-described embodiment, the insertion amount of the tube end is small, and the header is effective. This is because the core area can be increased.

【0039】なお、同様の理由で、ヘッダー(5)
(6)の断面形状を図11に示すように、チューブ挿入
側を楕円形断面形状とし、その反対側を円形断面形状と
しても良い。 また、図12に示すように、ヘッダー
(5)(6)にそのチューブ挿入側の反対側周面から隣
接チューブ間に位置する態様でバッフル部材(10)を
挿入配置することによって、熱交換媒体が各チューブ
(1)へ効率良く分流できるようにしても良い。このバ
ッフルプレート(10)は、ヘッダー(5)(6)の外
周面に沿接される外周沿接縁部(10a)とその内周面
から内方に突出したバッフルプレート(10b)とから
なるものである。
For the same reason, the header (5)
As shown in FIG. 11, the sectional shape of (6) may be an elliptical sectional shape on the tube insertion side and a circular sectional shape on the opposite side. In addition, as shown in FIG. 12, the baffle member (10) is inserted and arranged in the headers (5) and (6) so as to be positioned between the adjacent tubes from the peripheral surface on the opposite side of the tube insertion side, so that the heat exchange medium is disposed. May be efficiently divided into each tube (1). The baffle plate (10) is composed of an outer peripheral edge portion (10a) which is attached to the outer peripheral surfaces of the headers (5) and (6) and a baffle plate (10b) which protrudes inward from the inner peripheral surface thereof. It is a thing.

【0040】しかして、図1に示されるように、風下側
に位置される中空ヘッダー(6)の端部に連通接続され
た入口管(7)から送り込まれた熱交換媒体は、矢印で
示されるように、各偏平チューブ(1)…内をU状に巡
って、風上側の中空ヘッダー(5)内に流入され、その
ヘッダー(5)の端部に連通接続された出口管(8)か
ら送り出される。このように偏平チューブ(1)を流通
する熱交換媒体が、熱交換器を前後方向に流通される空
気(白抜き矢印)と熱交換を行うようにされている。
Therefore, as shown in FIG. 1, the heat exchange medium fed from the inlet pipe (7) connected to the end of the hollow header (6) located on the leeward side is indicated by an arrow. As described above, the flat tubes (1) are circulated in a U shape, flow into the hollow header (5) on the windward side, and the outlet pipe (8) is connected to the end of the header (5) for communication. Sent out from. In this way, the heat exchange medium flowing through the flat tube (1) exchanges heat with the air (white arrow) flowing through the heat exchanger in the front-rear direction.

【0041】もっとも、図14に示すように、入口管
(7)と出口管(8)を前記両ヘッダー(5)(6)の
同一端部側に設けるようにしても良い。このように配置
すると熱交換器の同一サイドから熱交換媒体を流出入さ
せることができる。また、入口側のヘッダー(6)に、
熱交換媒体分岐用の複数の孔(60a)を有するインナ
ーパイプ(60)を同軸状に配置すると共に入口管
(7)を連通接続せしめ、熱交換媒体の各チューブへの
分流を促進するようにしても良い。
However, as shown in FIG. 14, the inlet pipe (7) and the outlet pipe (8) may be provided on the same end side of both the headers (5) and (6). This arrangement allows the heat exchange medium to flow in and out from the same side of the heat exchanger. In addition, in the header (6) on the entrance side,
The inner pipe (60) having a plurality of holes (60a) for branching the heat exchange medium is coaxially arranged, and the inlet pipe (7) is connected for communication so as to promote the diversion of the heat exchange medium to each tube. May be.

【0042】上記構成の熱交換器は、例えば次のように
して製造される。
The heat exchanger having the above structure is manufactured, for example, as follows.

【0043】即ち、図8(イ)に示されるように、アル
ミニウム押出型材製の直すぐな偏平チューブ(1)をそ
の厚さ方向に所定間隔を隔てて互いに平行状に配置す
る。次いで、図8(ロ)に示すように、チューブ(1)
の両側から帯板状補強プレート(13)(14)を挿入
配置せしめる。そして図8(ハ)に示すように、チュー
ブ(1)の両端にヘッダー(5)(6)を連通接続せし
めると共に、隣接するチューブ(1)相互間および最外
側のチューブ(1)と前記外側帯板状部(16)との間
にコルゲートフィン(11)(12)を装填する。その
他、必要なろう付け部品を組付けた状態で、この熱交換
器組立て体に一括ろう付けを施し、全体を接合一体化す
る。
That is, as shown in FIG. 8 (a), straight flat tubes (1) made of aluminum extruded material are arranged parallel to each other at a predetermined interval in the thickness direction. Then, as shown in FIG. 8B, the tube (1)
The strip-shaped reinforcing plates (13) and (14) are inserted and arranged from both sides. As shown in FIG. 8C, the headers (5) and (6) are connected to both ends of the tube (1) so that the tubes (1) are connected to each other and the outermost tube (1) and the outer side of the tube (1) are connected to each other. The corrugated fins (11) and (12) are loaded between the strip plate portion (16). In addition, with the necessary brazing parts assembled, this heat exchanger assembly is collectively brazed to join and integrate the whole.

【0044】このようにしてろう付接合一体化された熱
交換器を、図9に示すように、チューブ(1)の長手方
向中間部においてチューブ幅方向に折曲形成せしめてチ
ューブ(1)の直管状部相互が互いに平行状となるよう
にする。なお、この折曲形成に際して、各チューブ
(1)の折曲予定部位がいずれも同方向にねじり形成さ
れるように適宜治具を用いてねじり方向の力を付与して
おけば良い。以上のようにして屈折状構造の熱交換器が
得られる。
As shown in FIG. 9, the heat exchanger integrally brazed and joined in this manner is bent in the tube width direction at the longitudinal intermediate portion of the tube (1) to form the tube (1). The straight tubular parts should be parallel to each other. At the time of forming the bend, a force may be applied in the twisting direction by using an appropriate jig so that all the planned bending portions of the tubes (1) are twisted in the same direction. As described above, the heat exchanger having the refraction structure is obtained.

【0045】以上の説明から明らかなように、各チュー
ブ(1)が、その長手方向適宜箇所においてチューブ幅
方向に折曲形成されると共に、その折曲部位がその両側
の直管状部に対して所定角度のねじりを付与されたねじ
り折曲部(4)を構成するものとなされたものであるか
ら、ねじり折曲部(4)の加工においては、偏平チュー
ブ(1)をその折曲予定部位においてチューブ幅方向に
折曲形成し、これと同時あるいは相前後して、その折曲
部位がその両側の直管状部に対して所定角度のねじりを
付与するねじり加工を施せばよく、ねじり折曲部(4)
を加工技術上非常に容易に形成することができる。
As is clear from the above description, each tube (1) is bent in the tube width direction at an appropriate position in the longitudinal direction, and the bent parts are formed on the straight tubular portions on both sides thereof. Since the twisted bent portion (4) is given a twist of a predetermined angle, in the processing of the twisted bent portion (4), the flat tube (1) is bent at the planned bending portion. In the tube width direction, it may be formed by bending it at the same time, or in tandem therewith, and the bending portion may be twisted to impart a predetermined angle of twist to the straight tubular portions on both sides thereof. Division (4)
Can be formed very easily in terms of processing technology.

【0046】特に、上記実施例に示した熱交換器のよう
に、偏平チューブ(1)をU字屈折状にした構造では、
そのねじり折曲部(4)の曲率半径を非常に小さなもの
に加工する必要があるが、上記のようなねじり屈曲構造
の採用により、このような小さな曲率半径のねじり屈曲
部(4)の加工を技術的に非常に容易に遂行することが
できる。
Particularly, in the structure in which the flat tube (1) has a U-shaped bending like the heat exchanger shown in the above embodiment,
The radius of curvature of the twisted bent portion (4) needs to be machined to a very small one, but the twisted bent structure (4) having such a small radius of curvature is machined by adopting the above-described twisted bending structure. Is technically very easy to carry out.

【0047】更に、チューブ(1)の直管状部(2)
(3)の幅方向の側縁部を前後方向において対向状態に
した蒸発器用熱交換器において、風上側のフィン(1
1)…のフィンピッチを大きく、風下側のフィン(1
2)…のフィンピッチを小さく設定した構造を採用した
ものであるから、蒸発器としての熱交換性能を向上する
ことができる。
Furthermore, the straight tubular portion (2) of the tube (1)
In the heat exchanger for an evaporator in which the side edges in the width direction of (3) face each other in the front-back direction, the fins (1
1) The fin pitch of ... is large, and the leeward fins (1
Since the structure in which the fin pitch of 2) is set small is adopted, the heat exchange performance as the evaporator can be improved.

【0048】また、熱交換器の製造では、熱交換器組立
体に組み立てたのち、各偏平チューブ(1)…を一括し
て曲げ加工するというようにして、屈折状の熱交換器を
製造するものとしているから、生産性良く熱交換器を製
造することができる。
In the manufacture of the heat exchanger, the flat heat exchanger is assembled and then the flat tubes (1) are collectively bent to manufacture the refraction heat exchanger. Therefore, the heat exchanger can be manufactured with high productivity.

【0049】上記実施例においては、風下側ヘッダー
(6)に流入した熱交換媒体が該ヘッダー(6)に連通
接続された全てのチューブ(1)に分流して風上側ヘッ
ダー(5)に流入されるようになされた、いわゆる1パ
ス形式のものを示したが、前記ヘッダー(5)(6)内
にその内部を長手方向に仕切る仕切部材を配置せしめて
熱交換媒体が熱交換器内を蛇行状に流通する、いわゆる
複数パス形式の熱交換器としても良い。
In the above embodiment, the heat exchange medium that has flowed into the leeward header (6) is shunted to all the tubes (1) that are communicatively connected to the header (6) and then flows into the windward header (5). The so-called one-pass type is shown, but a partition member for partitioning the inside in the longitudinal direction is arranged in the headers (5) and (6) to allow the heat exchange medium to flow in the heat exchanger. It may be a so-called multi-pass type heat exchanger that flows in a meandering shape.

【0050】もっとも、この実施例に示したような構成
の蒸発器としての熱交換器の場合には、1パス形式のも
のが熱交換性能の点で優れている。この点を明確にする
目的で、1パスの蒸発器と2パスの蒸発器との性能比較
を行った。
However, in the case of the heat exchanger as the evaporator having the structure as shown in this embodiment, the one-pass type is excellent in heat exchange performance. For the purpose of clarifying this point, a performance comparison was made between the one-pass evaporator and the two-pass evaporator.

【0051】供試品として、上記実施例において示した
構成の蒸発器であって、いずれもコアサイズ:高さ23
5×幅258mm、有効コアサイズ:高さ178×幅2
59mm、有効コア面積:0.046m2 、チューブピ
ッチ:11.7mm、フィン:幅22×高さ10mm、
フィンピッチ:1.1mm、チューブ本数:21本にそ
れぞれ設定したものを準備し、2パスの蒸発器にあって
はチューブ本数が第1パスのチューブ本数が10本、第
2パスのチューブ本数が11本となるように仕切部材を
設けたものを採用した。そして試験条件を、熱交換媒
体:HFC134a、膨脹弁前熱交換媒体温度:53.
5℃、入口空気乾球温度:27℃、出口空気湿球温度:
19.5℃、SH:5degとして、交換熱量(kca
l/h)と蒸発器の出口圧力(kg/cm2 )との関係
を図15に示すと共に、熱交換媒体側圧力損失(kg/
cm2 )と同媒体流量(kg/h)との関係を図16に
示した。 その結果から明らかなように、交換熱量およ
び圧力損失のいずれにおいても1パス形式の蒸発器の方
が、2パス形式の蒸発器よりも優れていることが分か
る。
As the sample, the evaporator having the structure shown in the above-mentioned embodiment, and the core size: height 23
5 x width 258 mm, effective core size: height 178 x width 2
59 mm, effective core area: 0.046 m 2 , tube pitch: 11.7 mm, fins: width 22 x height 10 mm,
The fin pitch: 1.1 mm and the number of tubes: 21 were set respectively. For a 2-pass evaporator, the number of tubes was 10 in the first pass and 10 in the second pass. The one provided with a partition member so as to be 11 pieces was adopted. The test conditions were as follows: heat exchange medium: HFC134a, heat exchange medium temperature before expansion valve: 53.
5 ° C, inlet air dry bulb temperature: 27 ° C, outlet air wet bulb temperature:
Exchange heat (kca) at 19.5 ° C., SH: 5 deg
(l / h) and the outlet pressure (kg / cm 2 ) of the evaporator are shown in Fig. 15, and the heat exchange medium side pressure loss (kg /
The relationship between cm 2 ) and the same medium flow rate (kg / h) is shown in FIG. As is clear from the result, it can be seen that the one-pass type evaporator is superior to the two-pass type evaporator in both the heat exchange amount and the pressure loss.

【0052】(第2実施例)図17ないし図21は、上
記実施例と同様に、この発明をカーエアコンディショニ
ングシステム用の蒸発器に適用した実施例を示す。
(Second Embodiment) FIGS. 17 to 21 show an embodiment in which the present invention is applied to an evaporator for a car air conditioning system, as in the above embodiments.

【0053】この実施例にかかる蒸発器は、前記実施例
と略同様であるが、ヘッダーの断面形状、補強プレート
の有無、ねじり折曲部の形状等において異なる。従っ
て、ここでは前記実施例と異なる箇所について説明す
る。
The evaporator according to this embodiment is substantially the same as the above embodiment, but differs in the cross-sectional shape of the header, the presence or absence of the reinforcing plate, the shape of the twisted bent portion, and the like. Therefore, here, the points different from the above embodiment will be described.

【0054】この熱交換器を構成するチューブ(1)
は、そのねじり折曲部(4)がその両側の直管状部
(2)(3)に対して90度の角度をなすようにねじり
形成されると共に、隣接するねじり折曲部(4)どおし
が図17に示すように離間する態様で配置されている点
で前記実施例と異なる。
Tube (1) that constitutes this heat exchanger
Is twisted so that the twisted bent portion (4) forms an angle of 90 degrees with the straight tubular portions (2) (3) on both sides of the twisted bent portion (4) and the adjacent twisted bent portions (4) and the like. It differs from the above-described embodiment in that the axes are arranged in a spaced manner as shown in FIG.

【0055】またヘッダー(5)(6)は、より一層耐
圧性に優れたものとするために、断面円形のものが採用
されている点で前記実施例と異なる。
Further, the headers (5) and (6) are different from the above-mentioned embodiments in that the headers (5) and (6) have a circular cross section in order to further improve the pressure resistance.

【0056】この実施例にかかる熱交換器は、前記実施
例において示したような帯板状補強部材は装備されてい
ない。
The heat exchanger according to this embodiment is not equipped with the strip-shaped reinforcing member as shown in the above embodiment.

【0057】またこの熱交換器の製造は、図19に示す
ように予めチューブ(1)を上述のとおりねじり成形し
ておきそのチューブ(1)を用いて、図20に示すよう
に熱交換器組立体を形成し、然るのち図21に示すよう
に熱交換器組立体に折曲げ加工を施すようにして行われ
る。もっともこの熱交換器においても前記実施例と同様
の方法でチューブのねじり加工と折曲加工を施すように
しても良い。
Further, as shown in FIG. 19, the tube (1) is preliminarily twist-molded as described above and the tube (1) is used to manufacture the heat exchanger as shown in FIG. This is done by forming the assembly and then bending the heat exchanger assembly as shown in FIG. However, also in this heat exchanger, the tube may be twisted and bent in the same manner as in the above embodiment.

【0058】他の構成については、前記実施例と同様で
あるので対応箇所に同一符号を付してその説明を省略す
る。
The other parts of the configuration are the same as those of the above-mentioned embodiment, and the corresponding parts are designated by the same reference numerals and the description thereof is omitted.

【0059】(第3実施例)図22および図23は、こ
の発明をカーエアコンディショニングシステム用の凝縮
器に適用した実施例を示す。
(Third Embodiment) FIGS. 22 and 23 show an embodiment in which the present invention is applied to a condenser for a car air conditioning system.

【0060】この実施例にかかる凝縮器は、前記第1の
実施例に示した構造の熱交換器をそのヘッダー(5)
(6)が鉛直方向、チューブ(1)の直管状部(2)
(3)が水平方向となるように配置されたものであり、
ヘッダー(5)(6)の断面形状および仕切部材の有無
の点においてのみ、前記実施例に示した構造の熱交換器
と異なる。この実施例にかかる凝縮器のヘッダー(5)
(6)は、蒸発器よりも高い内圧が付加される関係上、
断面円形のものが採用されている。そして同ヘッダー
(5)(6)には、図23に示すように、各ヘッダー
(5)(6)内にその内部を長手方向に仕切る仕切部材
(20)(20)がそれぞれ設けられている。これによ
り、熱交換媒体が熱交換器内を蛇行状に流通するものと
なされている。
The condenser according to this embodiment has the header (5) of the heat exchanger having the structure shown in the first embodiment.
(6) is the vertical direction, the straight tubular portion (2) of the tube (1)
(3) is arranged in the horizontal direction,
It differs from the heat exchanger having the structure shown in the above embodiment only in the cross-sectional shapes of the headers (5) and (6) and the presence or absence of a partition member. Condenser header according to this embodiment (5)
(6) is because an internal pressure higher than that of the evaporator is added,
It has a circular cross section. As shown in FIG. 23, the headers (5) and (6) are provided with partition members (20) and (20) for partitioning the inside of the headers (5) and (6) in the longitudinal direction. . As a result, the heat exchange medium circulates in a meandering manner in the heat exchanger.

【0061】他の構成は、前記第1の実施例と全く同様
であるので、対応箇所に同一符号を付してその説明を省
略する。
Since the other construction is exactly the same as that of the first embodiment, the corresponding portions are designated by the same reference numerals and the description thereof will be omitted.

【0062】[0062]

【発明の効果】上述の次第で、この発明にかかる熱交換
器の各偏平チューブは、その長手方向適宜箇所において
チューブ幅方向に曲成されると共に、その折曲部位がそ
の両側の直管状部に対して所定角度のねじりを付与され
たねじり折曲部を構成するものである。
As described above, each flat tube of the heat exchanger according to the present invention is bent in the tube width direction at an appropriate position in the longitudinal direction, and the bent portions are straight tubular portions on both sides thereof. And a twisted bent portion provided with a twist of a predetermined angle.

【0063】この構成により、偏平チューブのねじり折
曲部を加工するに際して、複数本の直管状偏平チューブ
を厚さ方向に所定間隔を隔てて平行状に配置すると共
に、その両端に一対のヘッダーを配置し、かつ該ヘッダ
ーにチューブ端部を連通接続した状態で、チューブの長
手方向適宜部位において全てのチューブを同時にチュー
ブ幅方向に折曲すると共に各チューブの折曲部位にその
両側の直管状部に対して所定角度のねじりを付与するね
じり折曲加工を施せばよい。従って、チューブのねじり
折曲部の加工が技術的に非常に容易に遂行され、ひいて
はこの種の折曲状熱交換器を容易に製造することができ
る。
With this structure, when the twisted bent portion of the flat tube is processed, a plurality of straight tubular flat tubes are arranged in parallel at predetermined intervals in the thickness direction, and a pair of headers are provided at both ends thereof. All tubes are bent simultaneously in the tube width direction at appropriate portions in the longitudinal direction of the tubes in a state in which they are arranged and the tube ends are connected to the header, and straight tubular portions on both sides of the bent portion of each tube It suffices to apply a twist bending process for imparting a twist of a predetermined angle to. Therefore, the processing of the twisted and bent portion of the tube is technically very easy to carry out, and thus a bent heat exchanger of this kind can be easily manufactured.

【0064】またそのようなチューブのねじり折曲成形
の際に、チューブのねじり折曲部が圧潰されてその内部
通路断面積が狭小となって内部圧力損失が増大するとい
うような不都合を未然に回避することができる。
Further, during such twist-bending of the tube, there is a problem that the twist-bent portion of the tube is crushed and the internal passage cross-sectional area is narrowed to increase the internal pressure loss. It can be avoided.

【0065】また、各チューブに対応するチューブ挿通
孔が列設され、該挿通孔に各チューブの直管状部とねじ
り折曲部との境界部分が挿通された中間帯板状部と、該
中間帯板状部の両端からそれぞれ屈曲して延設され、最
外側のチューブの外側に配置されたフィンに沿接配置状
態に接合一体化された外側帯板状部とを有する帯板状補
強プレートとを備えたものにあっては、上記チューブの
曲げ加工に際して直管状部にねじれや折曲等の影響を与
えることが少なくなり、ひいては小さい曲率半径で確実
にねじり折曲加工を施すことができる。
Further, tube insertion holes corresponding to each tube are provided in a row, and an intermediate strip plate-shaped portion in which a boundary portion between the straight tubular portion and the twisted bent portion of each tube is inserted into the insertion hole, and the intermediate portion. A strip plate-shaped reinforcing plate that is bent and extends from both ends of the strip plate portion, and has outer strip plate portions that are integrally joined to fins arranged outside the outermost tube in a juxtaposed arrangement state. When the tube is bent, the straight tubular portion is less likely to be twisted or bent, so that the tube can be surely bent with a small radius of curvature. .

【0066】また隣接するチューブのねじり折曲部どお
しを、互いに重ね合った状態で接触させると前記折曲部
側の強度を向上することができる。
When the twisted bent portions of adjacent tubes are brought into contact with each other in a state of being overlapped with each other, the strength on the bent portion side can be improved.

【図面の簡単な説明】[Brief description of drawings]

【図1】この発明の実施例にかかる熱交換器(エバポレ
ータ)の全体斜視図である。
FIG. 1 is an overall perspective view of a heat exchanger (evaporator) according to an embodiment of the present invention.

【図2】図1のII−II線断面図である。FIG. 2 is a sectional view taken along line II-II in FIG.

【図3】同上熱交換器の正面図である。FIG. 3 is a front view of the above heat exchanger.

【図4】同上熱交換器の平面図である。FIG. 4 is a plan view of the above heat exchanger.

【図5】同上熱交換器の底面図である。FIG. 5 is a bottom view of the above heat exchanger.

【図6】同上熱交換器のチューブのねじり折曲部の拡大
正面図である。
FIG. 6 is an enlarged front view of the twisted and bent portion of the tube of the heat exchanger of the above.

【図7】帯板状補強プレートの部分拡大斜視図である。FIG. 7 is a partially enlarged perspective view of a strip plate reinforcing plate.

【図8】図8(イ)〜(ハ)は、同上熱交換器の製造工
程途上を示す説明図である。
8 (a) to (c) are explanatory views showing the manufacturing process of the heat exchanger in the same as above.

【図9】同上熱交換器の折曲加工を示す説明図である。FIG. 9 is an explanatory view showing bending of the heat exchanger of the above.

【図10】同上熱交換器の偏平チューブの一部を示す斜
視図である。
FIG. 10 is a perspective view showing a part of a flat tube of the above heat exchanger.

【図11】ヘッダーの変形例を示す断面図である。FIG. 11 is a cross-sectional view showing a modified example of the header.

【図12】ヘッダーにバッフル部材を装填した状態を示
す変形例にかかる断面図である。
FIG. 12 is a cross-sectional view according to a modified example showing a state in which the baffle member is loaded in the header.

【図13】変形例に係る帯板状補強プレートの部分拡大
斜視図である。
FIG. 13 is a partially enlarged perspective view of a strip plate reinforcing plate according to a modification.

【図14】変形例に係る熱交換器の平面図である。FIG. 14 is a plan view of a heat exchanger according to a modified example.

【図15】交換熱量と出口圧力との関係を示すグラフで
ある。
FIG. 15 is a graph showing the relationship between the amount of heat exchanged and the outlet pressure.

【図16】熱交換媒体側圧力損失と同媒体流量との関係
を示すグラフである。
FIG. 16 is a graph showing the relationship between heat exchange medium side pressure loss and the same medium flow rate.

【図17】図17ないし図21は、この発明の第2の実
施例にかかる熱交換器(蒸発器)を示すもので、図17
は同熱交換器の正面図である。
17 to 21 show a heat exchanger (evaporator) according to a second embodiment of the present invention.
FIG. 3 is a front view of the heat exchanger.

【図18】図17のXVIII-XVIII 線の断面図である。18 is a sectional view taken along line XVIII-XVIII in FIG.

【図19】ねじり成形が施されたチューブの斜視図であ
る。
FIG. 19 is a perspective view of a tube that has been twist-formed.

【図20】熱交換器に折り曲げ成形を施す前の状態を示
す正面図である。
FIG. 20 is a front view showing a state before bending and forming the heat exchanger.

【図21】熱交換器に折り曲げ成形を施した後の状態を
示す平面図である。
FIG. 21 is a plan view showing a state after the heat exchanger is bent and formed.

【図22】図22及び図23は、この発明の第3の実施
例にかかる熱交換器(凝縮器)を示すもので、図22は
同熱交換器の全体斜視図である。
22 and 23 show a heat exchanger (condenser) according to a third embodiment of the present invention, and FIG. 22 is an overall perspective view of the heat exchanger.

【図23】同上熱交換器の左側面図である。FIG. 23 is a left side view of the above heat exchanger.

【符号の説明】[Explanation of symbols]

1 偏平チューブ 2 直管状部 3 直管状部 4 ねじり折曲部 5 中空ヘッダー 6 中空ヘッダー 11 コルゲートフィン 12 コルゲートフィン 13 帯板状補強プレート 14 帯板状補強プレート 15 中間帯板状部 15a チューブ挿入孔 16 外側帯板状部 DESCRIPTION OF SYMBOLS 1 Flat tube 2 Straight tubular part 3 Straight tubular part 4 Torsional bent part 5 Hollow header 6 Hollow header 11 Corrugated fin 12 Corrugated fin 13 Strip plate-shaped reinforcing plate 14 Strip plate-shaped reinforcing plate 15 Intermediate strip plate-shaped portion 15a Tube insertion hole 16 Outer strip plate

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 厚さ方向に所定間隔を隔てて互いに平行
状に配置された複数本の偏平チューブと、 前記チューブの両端に配置され、チューブ端部が連通接
続された一対の中空ヘッダーとを備え、 前記各チューブは、その長手方向適宜箇所においてチュ
ーブ幅方向に折曲形成されると共に、その折曲部位がそ
の両側の直管状部に対して所定角度のねじりを付与され
たねじり折曲部を構成するものとなされたものであり、 更に、隣接する前記直管状部相互間にフィンが介在配置
されてなることを特徴とする熱交換器。
1. A plurality of flat tubes arranged in parallel to each other at a predetermined interval in the thickness direction, and a pair of hollow headers arranged at both ends of the tubes and having tube ends communicating with each other. Each of the tubes is formed by bending in the tube width direction at an appropriate position in the longitudinal direction, and the bending portion has a twisted bending portion in which the straight tubular portions on both sides thereof are twisted at a predetermined angle. The heat exchanger characterized in that a fin is interposed between the adjacent straight tubular portions.
【請求項2】 厚さ方向に所定間隔を隔てて互いに平行
状に配置された複数本の偏平チューブと、 前記チューブの両端に配置され、チューブ端部が連通接
続された一対の中空ヘッダーとを備え、 前記各チューブは、その長手方向適宜箇所においてチュ
ーブ幅方向に折曲形成されると共に、その折曲部位がそ
の両側の直管状部に対して所定角度のねじりを付与され
たねじり折曲部を構成するものとなされたものであり、 更に、隣接する前記直管状部相互間および最外側のチュ
ーブの外側に配置されたフィンと、 前記各チューブに対応するチューブ挿通孔が列設され、
該挿通孔に各チューブの直管状部とねじり折曲部との境
界部分が挿通された中間帯板状部と、該中間帯板状部の
両端からそれぞれ屈曲して延設され、最外側のチューブ
の外側に配置されたフィンに沿接配置状態に接合一体化
された外側帯板状部とを有する帯板状補強プレートとを
備えていることを特徴とする熱交換器。
2. A plurality of flat tubes arranged in parallel with each other at a predetermined interval in the thickness direction, and a pair of hollow headers arranged at both ends of the tubes and having tube ends connected to communicate with each other. Each of the tubes is formed by bending in the tube width direction at an appropriate position in the longitudinal direction, and the bending portion has a twisted bending portion in which a twist of a predetermined angle is applied to the straight tubular portions on both sides thereof. Further, the fins arranged between the adjacent straight tubular portions and outside the outermost tube, and tube insertion holes corresponding to the tubes are arranged in a row,
An intermediate strip plate-shaped portion in which the boundary portion between the straight tubular portion and the twisted bent portion of each tube is inserted into the insertion hole, and bent and extended from both ends of the intermediate strip plate-shaped portion, respectively, the outermost portion A heat exchanger, comprising: a strip-shaped reinforcing plate having an outer strip-shaped portion integrally joined to a fin arranged outside the tube in a juxtaposed arrangement.
【請求項3】 隣接するチューブの前記ねじり折曲部ど
おしが、互いに重なり合った状態で接触されていること
を特徴とする、請求項1または2に記載の熱交換器。
3. The heat exchanger according to claim 1, wherein the twisted bent portions of adjacent tubes are in contact with each other in an overlapping state.
JP6283819A 1994-11-17 1994-11-17 Heat exchanger Expired - Fee Related JP2851540B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP6283819A JP2851540B2 (en) 1994-11-17 1994-11-17 Heat exchanger

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP6283819A JP2851540B2 (en) 1994-11-17 1994-11-17 Heat exchanger

Publications (2)

Publication Number Publication Date
JPH08145580A true JPH08145580A (en) 1996-06-07
JP2851540B2 JP2851540B2 (en) 1999-01-27

Family

ID=17670565

Family Applications (1)

Application Number Title Priority Date Filing Date
JP6283819A Expired - Fee Related JP2851540B2 (en) 1994-11-17 1994-11-17 Heat exchanger

Country Status (1)

Country Link
JP (1) JP2851540B2 (en)

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