JPH08143627A - Production of singly dispersible polystyrene particle - Google Patents

Production of singly dispersible polystyrene particle

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Publication number
JPH08143627A
JPH08143627A JP29178694A JP29178694A JPH08143627A JP H08143627 A JPH08143627 A JP H08143627A JP 29178694 A JP29178694 A JP 29178694A JP 29178694 A JP29178694 A JP 29178694A JP H08143627 A JPH08143627 A JP H08143627A
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JP
Japan
Prior art keywords
monomer
chemical formula
weight
particles
polymer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP29178694A
Other languages
Japanese (ja)
Other versions
JP3466301B2 (en
Inventor
Chikako Kojima
千加子 小島
Akira Furukawa
彰 古川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Paper Mills Ltd
Original Assignee
Mitsubishi Paper Mills Ltd
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Priority to JP29178694A priority Critical patent/JP3466301B2/en
Publication of JPH08143627A publication Critical patent/JPH08143627A/en
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Publication of JP3466301B2 publication Critical patent/JP3466301B2/en
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Expired - Fee Related legal-status Critical Current

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  • Polymerisation Methods In General (AREA)

Abstract

PURPOSE: To obtain the subject particles useful for delustering agents, chromatrographic carriers, medicine carriers, powder coatings, electrophotographic toners, cosmetics, etc., by polymerizing a styrenic monomer in the presence of a specific polymer as a stabilizer. CONSTITUTION: (B) Styrene or its mixture with a copolymerizable monomer such as a monomer of formula II (R<2> is H, methyl; R<3> is H, an <=18C alkyl) is polymerized in the presence of (S) a polymer containing 0.1-20 pts.wt. of (A) a monomer of formula I (R<1> is an <=18C alkyl, phenyl) and having a weight- average mol.wt. of >=10000 in an alcoholic solvent comprising a <=4C aliphatic alcohol, an ether alcohol, etc., to obtain the objective particles having an average particle diameter of 1-20μm. The polymerization is preferably performed by controlling the pH of the alcoholic solvent containing the preliminarily dissolved polymer S to 8-13, heating the Ph controlled solution at a room temperature to 80 deg.C for 15min to 1hr to convert the thiol ester group of formula I into the mercapto group, and subsequently polymerizing the monomer (mixture) B.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、艶消し剤、クロマトグ
ラフィー用担体、薬用担体、粉体塗料、電子写真用トナ
ー、化粧品等として盛んに利用されている樹脂粒子に関
するものであり、とくにシャープな粒子径分布を有する
ミクロンサイズ樹脂粒子の製造方法に関するものであ
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to resin particles which are widely used as matting agents, chromatographic carriers, medicinal carriers, powder coatings, electrophotographic toners, cosmetics, etc. The present invention relates to a method for producing micron-sized resin particles having various particle size distributions.

【0002】[0002]

【従来の技術】従来から用いられているミクロンサイズ
の単分散性重合粒子の製造方法としては、懸濁重合法、
シード重合法、分散重合法があげられる。
2. Description of the Related Art As a conventional method for producing micron-sized monodisperse polymer particles, a suspension polymerization method,
The seed polymerization method and the dispersion polymerization method can be used.

【0003】懸濁重合法は、分散安定剤の存在下、水中
でモノマーを機械的に攪拌することにより液滴を形成さ
せ、適当な油溶性重合開始剤を用いて粒子を得る方法で
ある。懸濁重合法では、粒子径が機械的な攪拌に依存し
シャープな粒子径分布をもつ粒子を得ることは難しい。
The suspension polymerization method is a method in which a monomer is mechanically stirred in water in the presence of a dispersion stabilizer to form droplets, and particles are obtained by using an appropriate oil-soluble polymerization initiator. In the suspension polymerization method, it is difficult to obtain particles having a sharp particle size distribution because the particle size depends on mechanical stirring.

【0004】シード重合法は先になんらかの方法により
合成したポリマー粒子をシード粒子とし、このシード粒
子を溶剤および重合性モノマーで膨潤させて粒子径を大
きくさせる方法であるが、シード粒子の膨潤率は体積の
10倍程度が限界であり、大粒子径の粒子を得るには数
回のシード重合を繰返さなければならない。また、J.
Ugelstdらにより開発された2段膨潤シード重合
法(J.Polymer Science,Polym.Symposium 72,225(198
5))は、シード粒子のモノマー吸収能力を高めるため、
オリゴマー等の膨潤助剤を使用することにより体積で1
000倍程度まで膨潤率を高め、大粒子を得る方法であ
る。この方法では膨潤助剤の除去が必要となる。シード
重合法、2段膨潤シード重合法は単分散性のミクロンサ
イズ粒子の合成方法としては大変有効であるが、2段階
以上の工程を踏むことから手間がかかり、コスト的にも
工業的な製造法としては好ましくない。
The seed polymerization method is a method in which polymer particles previously synthesized by some method are used as seed particles and the seed particles are swollen with a solvent and a polymerizable monomer to increase the particle size. The limit is about 10 times the volume, and seed polymerization must be repeated several times to obtain particles having a large particle size. Also, J.
A two-step swelling seed polymerization method developed by Ugelstd et al. (J. Polymer Science, Polym. Symposium 72,225 (198
5)) enhances the monomer absorption capacity of the seed particles,
1 by volume by using swelling aids such as oligomers
This is a method for obtaining large particles by increasing the swelling ratio up to about 000 times. This method requires removal of the swelling aid. The seed polymerization method and the two-step swelling seed polymerization method are very effective as a method for synthesizing monodisperse micron-sized particles, but it takes time and labor because two or more steps are involved, and the manufacturing cost is also industrial. It is not preferable as a method.

【0005】分散重合法は有機溶媒中で分散安定剤の存
在下、重合性モノマーは溶媒に溶解するが得られるポリ
マーは溶媒に不溶で析出してくるような系で重合を行
い、粒子を得る方法である。分散重合法は1段階でミク
ロンサイズの単分散性粒子が得られることから、手間や
コストの面で優位である。一般に、Y.Almogら
(British Polym J. 14,131(1982))やJ.W.Van
derhoffら(J.PolymScience:Part A:24,2995(19
86))により、ポリスチレン粒子の分散重合法による合
成方法が知られているが、これらの方法では、重合性モ
ノマーの濃度や、分散剤の濃度等の条件により、粒子径
や単分散性が著しく変化し、サブミクロンサイズの粒子
の副生や凝集等が起こりやすい。スチレンと種々のアク
リレートモノマーとの共重合体粒子についても粒子径分
布が広がる傾向がみられる。このため、工業的な観点か
らは大規模で安定に製造することに問題がある。さら
に、粒子に対し少なくとも10〜20%と多量の高分子
分散剤を必要とするために、得られた粒子と分散剤の分
離が十分に行われず粒子表面に過剰に高分子分散剤が吸
着し、粒子同志の付着が起こりやすく、再分散性が悪く
なる。
In the dispersion polymerization method, particles are obtained by polymerizing in an organic solvent in the presence of a dispersion stabilizer in such a system that the polymerizable monomer is dissolved in the solvent but the obtained polymer is insoluble in the solvent and precipitates. Is the way. The dispersion polymerization method is advantageous in terms of labor and cost since micron-sized monodisperse particles can be obtained in one step. Generally, Y. Almog et al. (British Polym J. 14, 131 (1982)) and J. W. Van
derhoff et al. (J. Polym Science: Part A: 24, 2995 (19
86)), a method of synthesizing polystyrene particles by a dispersion polymerization method is known, but in these methods, the particle size and the monodispersity are remarkably increased depending on the conditions such as the concentration of the polymerizable monomer and the concentration of the dispersant. It tends to change, and sub-micron-sized particles are likely to be by-produced or aggregated. The particle size distribution of the copolymer particles of styrene and various acrylate monomers also tends to widen. Therefore, from an industrial point of view, there is a problem in large-scale and stable production. Furthermore, since a large amount of at least 10 to 20% of the polymer dispersant with respect to the particles is required, the obtained particles and the dispersant are not sufficiently separated, and the polymer dispersant is excessively adsorbed on the particle surface. , Particles tend to adhere to each other, resulting in poor redispersibility.

【0006】[0006]

【発明が解決しようとする課題】本発明の目的は、分散
重合法により、重合条件の変化に対して安定に単分散性
粒子を得ることのできるポリスチレン粒子の製造方法を
提供することにある。また、少量の分散安定剤を使用す
ることにより粒子表面の分散安定剤による汚染を低減さ
せて再分散性が良い粒子を得ることである。さらに、ス
チレンと共重合可能なモノマー類とスチレンとの共重合
系についても同様の単分散性の良い粒子を得ることであ
る。
SUMMARY OF THE INVENTION It is an object of the present invention to provide a method for producing polystyrene particles which can stably obtain monodisperse particles by a dispersion polymerization method against changes in polymerization conditions. Further, by using a small amount of the dispersion stabilizer, the contamination of the surface of the particle with the dispersion stabilizer is reduced to obtain particles having good redispersibility. Further, it is also necessary to obtain similar particles having good monodispersity in a copolymerization system of styrene and a monomer copolymerizable with styrene.

【0007】[0007]

【課題を解決するための手段】本発明は、アルコール性
媒体中において、前記化1に示されるモノマーAを有す
る分散安定剤としての重合体Sの存在下で、前記に示さ
れるモノマーBを重合することにより平均粒子径1μm
以上20μm以下の単分散性ポリスチレン系粒子を製造
することを特徴とする単分散性ポリスチレン系粒子の製
造方法である。
According to the present invention, a monomer B shown above is polymerized in an alcoholic medium in the presence of a polymer S as a dispersion stabilizer having the monomer A shown in the chemical formula 1. By doing so, the average particle size is 1 μm
The method for producing monodisperse polystyrene-based particles is characterized by producing monodisperse polystyrene-based particles having a particle size of 20 μm or less.

【0008】化1で示されるモノマーAはオルト体、メ
タ体、パラ体いずれでもよく、化1中R1は炭素数18
以下のアルキル基もしくはフェニル基を表す。 例え
ば、チオ酢酸、チオプロピオン酸、チオ酪酸、チオ吉草
酸、チオカプロン酸、チオ安息香酸などが挙げられる。
The monomer A represented by the chemical formula 1 may be an ortho isomer, a meta isomer or a para isomer, and in the chemical formula 1, R 1 has 18 carbon atoms
The following alkyl group or phenyl group is represented. Examples thereof include thioacetic acid, thiopropionic acid, thiobutyric acid, thiovaleric acid, thiocaproic acid, and thiobenzoic acid.

【0009】粒子を形成する前記モノマーBとしては、
スチレン単独でもよいし、スチレンと共重合可能なモノ
マー類とスチレンとの混合物でもよい。スチレンとの共
重合可能なモノマーとしては、前記化2に示したモノマ
ーもしくは分子内に二重結合を2つ以上有するモノマー
類が好ましい。化2中、 R2は水素原子あるいはメチル
基を,R3は水素原子あるいは炭素数18以下のアルキ
ル基を表す。
As the monomer B forming particles,
Styrene may be used alone or a mixture of styrene and a monomer copolymerizable with styrene may be used. The monomer copolymerizable with styrene is preferably the monomer shown in Chemical Formula 2 or monomers having two or more double bonds in the molecule. In the chemical formula 2 , R 2 represents a hydrogen atom or a methyl group, and R 3 represents a hydrogen atom or an alkyl group having 18 or less carbon atoms.

【0010】化2で示される化合物はアクリル酸、メタ
クリル酸およびそのエステル類であり、例えば、アクリ
ル酸メチル、アクリル酸エチル、アクリル酸n−ブチ
ル、アクリル酸tert−ブチル、アクリル酸2−エチ
ルヘキシル、メタクリル酸メチル、メタクリル酸エチ
ル、メタクリル酸n−ブチル、メタクリル酸tert−
ブチル、メタクリル酸2−エチルヘキシルなどが挙げら
れる。分子内に二重結合を2つ以上有するモノマーとし
ては、例えば、ジビニルベンゼン、ジビニルナフタレン
およびそれらの誘導体である芳香族ジビニル化合物、エ
チレングリコールジメタクリレート、ジエチレングリコ
ールジアクリレート、トリメチロールプロパントリアク
リレート、トリメチロールプロパントリメタクリレー
ト、メタクリル酸アリル、メタクリル酸ビニル、1,3
−ブタンジオールジメタクリレート等のジエチレン性ア
クリル酸およびメタクリル酸エステルなどが挙げられ
る。
The compound represented by Chemical formula 2 is acrylic acid, methacrylic acid and esters thereof, such as methyl acrylate, ethyl acrylate, n-butyl acrylate, tert-butyl acrylate, 2-ethylhexyl acrylate, Methyl methacrylate, ethyl methacrylate, n-butyl methacrylate, tert-methacrylate
Butyl, 2-ethylhexyl methacrylate and the like can be mentioned. Examples of the monomer having two or more double bonds in the molecule include divinylbenzene, divinylnaphthalene, and aromatic divinyl compounds which are derivatives thereof, ethylene glycol dimethacrylate, diethylene glycol diacrylate, trimethylolpropane triacrylate, trimethylol. Propane trimethacrylate, allyl methacrylate, vinyl methacrylate, 1,3
-Diethylenic acrylic acid such as butanediol dimethacrylate and methacrylic acid ester.

【0011】スチレンと共重合可能なモノマー類とスチ
レンとの混合物として、共重合可能なモノマー類から選
ばれるモノマー1種とスチレンとの混合物でもよいし、
共重合可能なモノマー類から選ばれるモノマー2種以上
とスチレンとの混合物でもよい。また、これらのスチレ
ンとの共重合可能なモノマー類は混合物100重量部中
1〜40重量部の範囲で使用することが好ましい。
The mixture of styrene with a monomer copolymerizable with styrene may be a mixture of styrene with one monomer selected from the monomers capable of copolymerization,
It may be a mixture of two or more kinds of monomers selected from copolymerizable monomers and styrene. Further, it is preferable to use these monomers copolymerizable with styrene in an amount of 1 to 40 parts by weight in 100 parts by weight of the mixture.

【0012】アルコール性媒体としては、メタノール、
エタノール、n−プロパノール、イソプロパノール、n
−ブチルアルコール、tert−ブチルアルコールなど
の炭素数が4以下の脂肪族アルコール類、あるいはメチ
ルセロソルブ、エチルセロソルブなどのエーテルアルコ
ール類が好ましい例としてあげられる。これらは単独あ
るいは2種以上の混合物として用いられる。これら以外
のアルコール類を単独で使用した場合には得られる粒子
の単分散性が低下する場合があるが、炭素数5以上8以
下の脂肪族アルコール類、例えばn−ペンタノール、n
−ヘキサノール、n−オクタノールなどは炭素数4以下
の脂肪族アルコール類と混合することで有利に用いるこ
とができる。さらに、炭素数4以下の脂肪族アルコール
類と混和可能な媒体、例えばベンゼン、トルエン、キシ
レン等の芳香族系炭化水素、エチルエーテル、テトラヒ
ドロフラン等のエーテル類、アセトン、メチルエチルケ
トン、メチルイソブチルケトン等のケトン類、あるいは
水を混合媒体100重量部中20重量部以下の範囲で含
む混合媒体も好ましく用いられる。媒体の溶解度パラメ
ーターを変化させることにより、合成して得られる粒子
の粒子径および粒子径分布を調節することが可能であ
る。
As the alcoholic medium, methanol,
Ethanol, n-propanol, isopropanol, n
Preferred examples include aliphatic alcohols having 4 or less carbon atoms such as -butyl alcohol and tert-butyl alcohol, and ether alcohols such as methyl cellosolve and ethyl cellosolve. These are used alone or as a mixture of two or more kinds. When alcohols other than these are used alone, the monodispersibility of the particles obtained may decrease, but aliphatic alcohols having 5 to 8 carbon atoms, such as n-pentanol, n
-Hexanol, n-octanol and the like can be advantageously used by mixing with aliphatic alcohols having 4 or less carbon atoms. Further, a medium miscible with aliphatic alcohols having 4 or less carbon atoms, for example, aromatic hydrocarbons such as benzene, toluene, xylene, ethers such as ethyl ether and tetrahydrofuran, ketones such as acetone, methyl ethyl ketone and methyl isobutyl ketone. A mixed medium containing 20 parts by weight or less in 100 parts by weight of the mixed medium is preferably used. By changing the solubility parameter of the medium, it is possible to control the particle size and particle size distribution of the particles obtained by synthesis.

【0013】重合体Sは前記化1に示されるモノマーA
を0.1〜20重量部含む共重合体であり、モノマーA
と共に前記化3、化4、化5、化6、化7、化8で示さ
れるモノマー群より選ばれるモノマーCの少なくとも1
種を50〜99.9重量部含む共重合体が好ましく用い
られる。ここで、 化3中R4は水素原子あるいはメチル
基を、R5、R6は メチル基あるいはエチル基を表し、
nは1〜3の整数を表す。化4中R7は水素原子あるい
はメチル基を、R8、 R9は水素原子、あるいは炭素数
4以下のアルキル基を表す。化5中R10、R11、R12
水素原子あるいはメチル基を表し、nは0〜10の整数
を表す。化7中R13は水素原子あるいはメチル基を表
す。
The polymer S is the monomer A shown in the chemical formula 1 above.
Is a copolymer containing 0.1 to 20 parts by weight of
And at least one of the monomers C selected from the monomer group represented by the above Chemical formula 3, Chemical formula 4, Chemical formula 5, Chemical formula 6, Chemical formula 7, and Chemical formula 8
A copolymer containing 50 to 99.9 parts by weight of the seed is preferably used. Here, in Chemical formula 3, R 4 represents a hydrogen atom or a methyl group, R 5 and R 6 represent a methyl group or an ethyl group,
n represents an integer of 1 to 3. In Chemical Formula 4, R 7 represents a hydrogen atom or a methyl group, and R 8 and R 9 represent a hydrogen atom or an alkyl group having 4 or less carbon atoms. In Chemical formula 5, R 10 , R 11 , and R 12 represent a hydrogen atom or a methyl group, and n represents an integer of 0 to 10. In Chemical formula 7, R 13 represents a hydrogen atom or a methyl group.

【0014】化3の具体的な例としてはアクリル酸2−
(N,N−ジメチルアミノ)エチル、アクリル酸2−
(N,N−ジエチルアミノ)エチル、メタクリル酸2−
(N,N−ジメチルアミノ)エチル、メタクリル酸2−
(N,N−ジエチルアミノ)エチル等のアミノ基を有す
るアクリル系モノマーが挙げられる。化4の具体的な例
としては、N,N−ジメチルアクリルアミド、N,N−
ジエチルアクリルアミド、N,N−ジメチルアミノプロ
ピルアクリルアミド、エチルアクリルアミド、N−イソ
プロピルアクリルアミド、tert−ブチルアクリルアミド
等のアクリルアミド系モノマーが挙げられる。化5の具
体的な例としては、アクリル酸、メタクリル酸、アクリ
ル酸2−ヒドロキシエチル、メタクリル酸2−ヒドロキ
シエチル等のカルボキシル基や水酸基を有するアクリル
系モノマーが挙げられ、化6としてはN−ビニルピロリ
ドン、化7の具体的な例としてはビニルピリジン、ビニ
ルイミダゾール等の窒素原子またはその複素環を有する
モノマーが挙げられる。
As a concrete example of the chemical formula 3, acrylic acid 2-
(N, N-dimethylamino) ethyl, acrylic acid 2-
(N, N-diethylamino) ethyl, methacrylic acid 2-
(N, N-dimethylamino) ethyl, methacrylic acid 2-
An acrylic monomer having an amino group such as (N, N-diethylamino) ethyl may be mentioned. As specific examples of the chemical formula 4, N, N-dimethylacrylamide, N, N-
Examples thereof include acrylamide monomers such as diethyl acrylamide, N, N-dimethylaminopropyl acrylamide, ethyl acrylamide, N-isopropyl acrylamide and tert-butyl acrylamide. Specific examples of Chemical Formula 5 include acrylic monomers having a carboxyl group or a hydroxyl group such as acrylic acid, methacrylic acid, 2-hydroxyethyl acrylate, and 2-hydroxyethyl methacrylate, and as Chemical Formula 6, N- Specific examples of vinylpyrrolidone and Chemical formula 7 include monomers having a nitrogen atom or a heterocycle thereof such as vinylpyridine and vinylimidazole.

【0015】重合体Sを製造するに際してはモノマーC
1種とモノマーAを共重合させてもよいし、上記のモノ
マー群より選ばれる2種以上のモノマーCをモノマーA
と共重合させてもよい。これらモノマーAとCをアルコ
ール性媒体中で重合し、重合体Sを得る。
In producing the polymer S, the monomer C is used.
One type may be copolymerized with the monomer A, or two or more types of the monomer C selected from the above-mentioned monomer group may be used as the monomer A.
It may be copolymerized with. These monomers A and C are polymerized in an alcoholic medium to obtain a polymer S.

【0016】重合体Sを溶解した媒体中でモノマーBの
重合を行うことで単分散粒子を合成するわけであるが、
モノマーAとモノマーCから合成される重合体S中、モ
ノマーAは0.1〜20重量部含み、モノマーAの含有
量が多い重合体Sを使用することにより合成されるポリ
スチレン粒子の粒子径は小さくなる傾向がみられる。
Monodisperse particles are synthesized by polymerizing the monomer B in a medium in which the polymer S is dissolved.
In the polymer S synthesized from the monomer A and the monomer C, the particle size of the polystyrene particles synthesized by using the polymer S containing 0.1 to 20 parts by weight of the monomer A and having a large content of the monomer A is It tends to become smaller.

【0017】重合体Sは、あまり分子量が低い場合には
この存在下に分散重合を行っても粒子を形成しない場合
があることから、重量平均分子量が1万以上のものが好
ましい。重合体Sは重合後そのまま使用しても良いし、
適当な貧溶媒を用いて沈澱精製したポリマーを使用して
も良い。また、重合体Sの使用量としては、粒子を形成
するモノマーB100重量部に対して0.1〜30重量
部の範囲が適し、さらに好ましい使用量としては0.5
〜10重量部の範囲であり、特にに好ましくは0.5〜
5重量部の範囲である。この範囲で合成されるポリスチ
レン系粒子の粒子径には大きな変化はみられず、粒子径
分布が狭い単分散性粒子が得られる。
When the molecular weight of the polymer S is too low, particles may not be formed even if dispersion polymerization is carried out in the presence of the polymer S, so that the weight average molecular weight of 10,000 or more is preferable. The polymer S may be used as it is after polymerization,
A polymer purified by precipitation using a suitable poor solvent may be used. Further, the amount of the polymer S used is suitably in the range of 0.1 to 30 parts by weight with respect to 100 parts by weight of the monomer B forming particles, and a more preferable amount of use is 0.5.
10 to 10 parts by weight, and particularly preferably 0.5 to
It is in the range of 5 parts by weight. No significant change was found in the particle size of the polystyrene-based particles synthesized in this range, and monodisperse particles having a narrow particle size distribution were obtained.

【0018】重合開始剤として用いられるものは、例え
ば2,2′−アゾビスイソブチロニトリル、2,2′−
アゾビス(2−メチルブチロニトリル)、2,2´−ア
ゾビス(2,4−ジメチルバレロニトリル)、ジメチル
2,2´−アゾビス(2−メチルプロピオネート)、
4,4´−アゾビス(4−シアノ吉草酸)等のアゾ系開
始剤、過酸化ベンゾイル等の過酸化物系開始剤等であ
る。
As the polymerization initiator, for example, 2,2'-azobisisobutyronitrile and 2,2'- are used.
Azobis (2-methylbutyronitrile), 2,2'-azobis (2,4-dimethylvaleronitrile), dimethyl 2,2'-azobis (2-methylpropionate),
Examples thereof include azo initiators such as 4,4′-azobis (4-cyanovaleric acid) and peroxide initiators such as benzoyl peroxide.

【0019】重合開始剤の濃度はモノマーB100重量
部に対して0.1〜5重量部が好ましい。通常の重合条
件では、1〜2重量部用いられ、重合開始剤の濃度が大
きくなると生成するポリスチレン粒子の粒子径は大きく
なる傾向がみられる。
The concentration of the polymerization initiator is preferably 0.1 to 5 parts by weight with respect to 100 parts by weight of the monomer B. Under normal polymerization conditions, 1 to 2 parts by weight is used, and the particle size of polystyrene particles produced tends to increase as the concentration of the polymerization initiator increases.

【0020】重合開始時のモノマーBの濃度としては、
アルコール性媒体中45重量%以下が適するが、粒子径
分布を非常に狭くするならば、40重量%以下にするこ
とが好ましい。
The concentration of the monomer B at the start of polymerization is
45% by weight or less is suitable in the alcoholic medium, but if the particle size distribution is to be extremely narrowed, it is preferably 40% by weight or less.

【0021】重合はアルコール性媒体中に重合体Sを溶
解した後、撹拌しながら窒素雰囲気下、モノマーBを加
え、昇温後重合開始剤を添加し行われる。重合時間は6
時間から12時間程度要する。また、重合途中でさらに
重合開始剤を添加することにより、重合率を高め、重合
時間を短くすることができる。
Polymerization is carried out by dissolving the polymer S in an alcoholic medium, adding the monomer B under a nitrogen atmosphere while stirring, and adding a polymerization initiator after heating. Polymerization time is 6
It takes about 12 hours. Further, the polymerization rate can be increased and the polymerization time can be shortened by further adding a polymerization initiator during the polymerization.

【0022】この時、重合体Sはアルコール性媒体に溶
解後、モノマーBを加えてそのまま重合を行ってもよい
が、窒素雰囲気下、適当なアルカリを用いてpH8から
13のアルカリ条件に調整し、室温から80℃で15分
から1時間ほど加熱後、モノマーBを添加してこれらの
重合を行うことが望ましい。これは、アルカリ条件下で
重合体S中のチオールエステル基を加水分解してメルカ
プト基に変換するためである。変換されたメルカプト基
はモノマーBに連鎖移動することから重合体Sとモノマ
ーBとのグラフトポリマーが形成され、分散安定剤であ
る重合体Sがより効率的に粒子表面に固定化されること
になる。したがって、重合体SをモノマーBの重合以前
に加水分解することにより、少量の分散安定剤の使用で
安定に粒子が合成され、さらに単分散性のよい粒子を得
ることが可能となる。一般に、スチレン単独の重合によ
って得られる粒子は単分散性が良いものの、スチレンと
共重合可能なモノマーとスチレンとの共重合体粒子の粒
子径分布は広い場合が多いが、重合体Sを使用すると前
記のような効果により、該共重合体粒子についても同様
の単分散性粒子を得ることができる。
At this time, the polymer S may be dissolved in an alcoholic medium, and then the monomer B may be added to carry out the polymerization as it is. However, under a nitrogen atmosphere, the pH is adjusted to 8 to 13 by using an appropriate alkali. After heating at room temperature to 80 ° C. for about 15 minutes to 1 hour, it is desirable to add the monomer B to carry out these polymerizations. This is because the thiol ester group in the polymer S is hydrolyzed and converted into a mercapto group under alkaline conditions. Since the converted mercapto group undergoes chain transfer to the monomer B, a graft polymer of the polymer S and the monomer B is formed, and the polymer S as a dispersion stabilizer is more efficiently immobilized on the particle surface. Become. Therefore, by hydrolyzing the polymer S before the polymerization of the monomer B, it is possible to stably synthesize the particles by using a small amount of the dispersion stabilizer and to obtain the particles having good monodispersity. Generally, although particles obtained by polymerization of styrene alone have good monodispersity, the particle size distribution of copolymer particles of styrene and a monomer copolymerizable with styrene is often wide, but when the polymer S is used, Due to the effects as described above, similar monodisperse particles can be obtained for the copolymer particles.

【0023】重合終了後は、沈降分離、遠心分離、デカ
ンテーション等の操作により、重合体スラリーを回収、
洗浄し、濾過後、乾燥させ、ポリスチレン系粒子の粉体
を得ることができる。粉体として得られた粒子は、水あ
るいはアルコール性媒体中に容易に再分散する。
After the completion of the polymerization, the polymer slurry is recovered by operations such as sedimentation, centrifugation, decantation, etc.
After washing, filtering and drying, a powder of polystyrene particles can be obtained. The particles obtained as a powder are easily redispersed in water or an alcoholic medium.

【0024】このようにして得られた乾燥粉体は具体的
な応用例として乾式トナー、充填剤、マット剤等種々の
分野に使用可能であるが、いずれの場合にも粉体中の個
々の粒子が凝集していないことが必要であり、粉体同士
の接着、凝集が生じるとせっかくの単分散性粒子を合成
する意味がなくなってしまう。本発明で得られる単分散
性粒子の効果として、一つに合成により得られる粒子の
単分散性が従来の方法と比較してさらに改良されている
点と、得られた単分散性粒子を乾燥粒子として取り出し
た時の粒子の流動性が優れ、粒子の接着、合一がみられ
ず、さらに液中への再分散性が非常に優れていることが
挙げられる。
The dry powder thus obtained can be used in various fields such as dry toners, fillers and matting agents as specific application examples, and in each case, the individual powder particles can be used. It is necessary that the particles do not agglomerate, and if adhesion and agglomeration of the powder particles occur, there is no point in synthesizing the monodisperse particles. One of the effects of the monodisperse particles obtained in the present invention is that the monodispersity of the particles obtained by synthesis is further improved as compared with the conventional method, and the obtained monodisperse particles are dried. It can be mentioned that the fluidity of the particles when taken out as particles is excellent, adhesion and coalescence of particles are not observed, and the redispersibility in liquid is also very excellent.

【0025】[0025]

【実施例】以下、実施例を用いてさらに詳しく本発明に
ついて説明する。
EXAMPLES The present invention will be described in more detail with reference to examples.

【0026】合成例1(重合体S) 500ml4ツ口フラスコにエタノールを40g、水を
160g、モノマーAとしてチオ酢酸4−ビニルベンジ
ルを1g、モノマーBとしてN−ビニルピロリドンを1
00g加え、窒素雰囲気下、攪拌しながら55℃まで加
熱し、2,2´−アゾビス[2−(2−イミダゾリン−
2−イル)プロパン]二塩酸塩を1g添加して重合を開
始した。60℃で3時間重合後、粘凋なポリマー溶液と
なり、分散安定剤として重合体Sを得た。
Synthesis Example 1 (Polymer S) 40 g of ethanol, 160 g of water, 1 g of 4-vinylbenzyl thioacetate as monomer A and 1 g of N-vinylpyrrolidone as monomer B were put in a 500 ml four-necked flask.
00 g was added, and the mixture was heated to 55 ° C. with stirring under a nitrogen atmosphere to obtain 2,2′-azobis [2- (2-imidazoline-
Polymerization was started by adding 1 g of 2-yl) propane] dihydrochloride. After polymerization for 3 hours at 60 ° C., a viscous polymer solution was obtained, and a polymer S was obtained as a dispersion stabilizer.

【0027】合成例2〜9(重合体S) 表1に示した組成にしたがって,合成例1と同様に重合
体Sを合成した。
Synthesis Examples 2 to 9 (Polymer S) According to the composition shown in Table 1, polymer S was synthesized in the same manner as in Synthesis Example 1.

【0028】合成例10(比較重合体) 表1に示した組成にしたがって,合成例1と同様に分散
安定剤としてポリビニルピロリドンを合成した。
Synthesis Example 10 (Comparative Polymer) According to the composition shown in Table 1, polyvinylpyrrolidone was synthesized as a dispersion stabilizer in the same manner as in Synthesis Example 1.

【0029】[0029]

【表1】 [Table 1]

【0030】モノマーAとしては化1中R1としてメチ
ル基を有するものを使用した。 VA−044:2,2´−アゾビス[2−(2−イミダ
ゾリン−2−イル)プロパン ]二塩酸塩 AIBN :2,2´−アゾビスイソブチロニトリル V−65 :2,2´−アゾビス(2,4−ジメチル
バレロニトリル) NVP :N−ビニルピロリドン HEA :アクリル酸2−ヒドロキシエチル HEMA :メタクリル酸2−ヒドロキシエチル DMAEMA:メタクリル酸2−(ジメチルアミノ)エ
チル
As the monomer A, one having a methyl group as R 1 in Chemical formula 1 was used. VA-044: 2,2'-azobis [2- (2-imidazolin-2-yl) propane] dihydrochloride AIBN: 2,2'-azobisisobutyronitrile V-65: 2,2'-azobis (2,4-Dimethylvaleronitrile) NVP: N-vinylpyrrolidone HEA: 2-hydroxyethyl acrylate HEMA: 2-hydroxyethyl methacrylate DMAEMA: 2- (dimethylamino) ethyl methacrylate

【0031】実施例1 攪拌機、還流冷却管、温度計を備えた500ml4口フ
ラスコに、合成例1で得られた重合体Sを固形分で2.
4gとエタノールを187g入れ溶解した後、アンモニ
ア水を加えてpH10程度に調整し、120rpmで攪
拌しながら窒素雰囲気下70℃の湯浴中で1時間加熱し
た。スチレン80gを加え、15分ほど窒素置換した
後、N,N´−アゾビスイソブチロニトリルを0.8g
添加し重合を開始した。添加直後より白濁が始まり、3
0分程度で乳白色の分散液となった。重合開始後、72
〜73℃に昇温し4時間反応させ、さらにN,N´−ア
ゾビスイソブチロニトリルを0.4g添加し、さらに2
時間重合を行った。重合率はガスクロマトグラフィーに
より98%に達していることを確認した。この分散液を
少量取分け、コールターカウンターにより粒子径分布を
測定したところ、平均粒子径3.2μm、変動係数13
%の非常に単分散性の良い粒子径分布を示すことがわか
った。
Example 1 In a 500 ml four-necked flask equipped with a stirrer, a reflux condenser and a thermometer, the polymer S obtained in Synthesis Example 1 was added in a solid content of 2.
After adding 4 g and 187 g of ethanol and dissolving, ammonia water was added to adjust the pH to about 10, and the mixture was heated in a water bath at 70 ° C. for 1 hour under a nitrogen atmosphere while stirring at 120 rpm. After adding 80 g of styrene and substituting with nitrogen for about 15 minutes, 0.8 g of N, N'-azobisisobutyronitrile was added.
Addition started the polymerization. White turbidity started immediately after addition 3
It became a milky white dispersion in about 0 minutes. 72 after initiation of polymerization
The temperature is raised to ˜73 ° C. and the reaction is carried out for 4 hours, 0.4 g of N, N′-azobisisobutyronitrile is further added, and further 2
Polymerization was carried out for a time. It was confirmed by gas chromatography that the polymerization rate reached 98%. A small amount of this dispersion was set aside and the particle size distribution was measured with a Coulter counter. The average particle size was 3.2 μm and the coefficient of variation was 13
It was found to exhibit a very monodisperse particle size distribution of%.

【0032】得られた分散液は3日間静置すると粒子が
沈降し、デカンテーションにより粒子のみを得ることが
できた。このスラリー状の粒子をメタノールに再分散
し、1500rpmで10分間遠心沈降すると粒子はす
べて沈降し上澄み液は透明となっ た。 さらにもう一度
メタノールで洗浄した後、濾過を行った。濾別した粒子
は一昼夜風乾後24時間減圧乾燥し、白色粉末のポリス
チレン粒子を得た。乾燥粉体は非常に流動性が高く、光
学顕微鏡で観察したところ、1個1個の粒子が凝集する
ことなく完全に独立していることが確認された。
When the obtained dispersion was left standing for 3 days, the particles settled down, and only particles could be obtained by decantation. When the slurry particles were redispersed in methanol and centrifugally sedimented at 1500 rpm for 10 minutes, all the particles were sedimented and the supernatant liquid became transparent. After washing with methanol again, filtration was performed. The filtered particles were air-dried for 24 hours and then dried under reduced pressure for 24 hours to obtain white powder polystyrene particles. The dry powder has a very high fluidity, and it was confirmed by observation with an optical microscope that the individual particles were completely independent without agglomeration.

【0033】粉末状の粒子を単に攪拌するのみで水中に
再分散させ、コールターカウンターにより再度粒子径分
布を測定したところ、2粒子以上の凝集体等はなく、分
散液を用いて測定した値と同様の分布を示した。
The powdery particles were redispersed in water simply by stirring, and the particle size distribution was measured again by a Coulter counter. As a result, there were no aggregates of 2 particles or more, and the value was measured using the dispersion liquid. It showed a similar distribution.

【0034】比較例1 実施例1と同様の装置に、合成例10で得られたポリビ
ニルピロリドンを固形分で8g、エタノールを187g
加えて溶解させた後、スチレンモノマーを80g加えて
120rpmで攪拌しながら窒素雰囲気下、70℃まで
湯浴中で昇温し、N,N´−ア ゾビスイソブチロニト
リルを0.8g添加し重合を開始した。72〜73℃に
昇温し4時間重合後、N,N´−アゾビスイソブチロニ
トリルを0.4g添加しさらに2時間重合を行った。こ
の分散液を小量取り、コールターカウンターで粒子径分
布を測定した。
Comparative Example 1 In a device similar to that of Example 1, the polyvinylpyrrolidone obtained in Synthesis Example 10 was added in a solid content of 8 g and ethanol in an amount of 187 g.
After the addition and dissolution, 80 g of styrene monomer was added and the temperature was raised to 70 ° C. in a water bath while stirring at 120 rpm under a nitrogen atmosphere, and 0.8 g of N, N′-azobisisobutyronitrile was added. Then, the polymerization was started. After the temperature was raised to 72 to 73 ° C. and polymerization was carried out for 4 hours, 0.4 g of N, N′-azobisisobutyronitrile was added and polymerization was further carried out for 2 hours. A small amount of this dispersion was taken and the particle size distribution was measured with a Coulter counter.

【0035】重合終了後、実施例1と同様にメタノール
で洗浄し、スラリー状の粒子を得たが、実施例1に比較
してベタベタとし粘性が高かった。一昼夜風乾後24時
間減圧乾燥し、白色粉末のポリスチレン粒子を得た。乾
燥粉体は数個〜数十個以上のポリスチレン粒子の凝集塊
を多く含み、光学顕微鏡で観察したところ、粒子同士が
各々の表面で接着していることがわかった。この粒子は
再分散性が悪いため水中で超音波照射を約1時間行うこ
とにより再分散し、コールターカウンターにより粒子径
分布の測定を行ったところ、分散液での平均粒子径の他
に二粒子以上の凝集によるものと考えられる大粒子径が
観測された。
After the completion of the polymerization, the particles were washed with methanol in the same manner as in Example 1 to obtain slurry-like particles, which were more sticky and more viscous than Example 1. After air-drying for 24 hours, it was dried under reduced pressure for 24 hours to obtain white powdery polystyrene particles. The dry powder contained many aggregates of several to several tens or more polystyrene particles, and it was found by observation with an optical microscope that the particles were adhered to each other on their surfaces. Since these particles have poor redispersibility, they were redispersed by sonication in water for about 1 hour, and the particle size distribution was measured with a Coulter counter. In addition to the average particle size in the dispersion, two particles A large particle size, which is considered to be due to the above aggregation, was observed.

【0036】比較例2 比較例1と同様に重合を行った。ただし、合成例10で
得られたポリビニルピロリドンを固形分で2.4g用い
た。重合後期に凝集が発生し、フラスコ壁に重合体の付
着物がみられ、特に4時間重合後、N,N´−アゾビス
イソブチロニトリルを0.4g添加すると凝集物が増加
し、攪拌翼にはかなり大きなポリマー塊がみられた。重
合後、コールターカウンターにより粒子径分布を測定し
たところ、1μm以下の微細な粒子から6μm以上の粒
子まで幅広い分布がみられた。
Comparative Example 2 Polymerization was carried out in the same manner as in Comparative Example 1. However, the polyvinylpyrrolidone obtained in Synthesis Example 10 was used in a solid content of 2.4 g. Aggregation occurred in the latter part of the polymerization, and polymer deposits were observed on the flask wall. Especially after 4 hours of polymerization, adding 0.4 g of N, N'-azobisisobutyronitrile increased the agglomerates and stirring. A fairly large lump of polymer was found on the wings. After the polymerization, the particle size distribution was measured with a Coulter counter, and a wide distribution from fine particles of 1 μm or less to particles of 6 μm or more was observed.

【0037】実施例2〜8 表2に示した組成にしたがって、実施例1と同様にして
ポリスチレン粒子を合成した。いずれの場合にも安定に
粒子が合成された。実施例1〜8および比較例1、2の
粒子径および粒子径分布等の結果を表3に示した。実施
例1〜8についてはいずれの場合にも乾燥粒子粉体の流
動性は良好で粒子同士の接着、凝集も認められなかっ
た。また水中への再分散性も良好であった。
Examples 2 to 8 According to the compositions shown in Table 2, polystyrene particles were synthesized in the same manner as in Example 1. In each case, particles were stably synthesized. Table 3 shows the results of the particle sizes and particle size distributions of Examples 1 to 8 and Comparative Examples 1 and 2. In each of Examples 1 to 8, the fluidity of the dry particle powder was good, and neither adhesion nor aggregation of particles was observed. The redispersibility in water was also good.

【0038】[0038]

【表2】 [Table 2]

【0039】[0039]

【表3】 [Table 3]

【0040】(1)粒子径分布のグレードは、粒子径分
布の変動係数により次のように分類した。 1:20%未満、2:20%以上35%未満、3:35
%以上
(1) The particle size distribution grades were classified as follows according to the coefficient of variation of the particle size distribution. 1: 20% or less, 2: 20% or more and less than 35%, 3:35
%that's all

【0041】実施例9 実施例1と同様の装置に、合成例6で得られた重合体S
を固形分で2.4g、エタノール187gを入れ溶解
後、アンモニア水でpH10程度に調整し120rpm
で攪拌し ながら窒素雰囲気下、 70℃の湯浴中で1時
間加熱した。スチレン64g、アクリル酸n−ブチル1
6gを加えて15分ほど窒素置換し、N,N´−アゾビ
スイソブチロニトリル0.8gを添加して重合を開始し
た。開始剤添加後、72〜73℃に昇温し15分で分散
液が青味がかって白濁し始め、45分後には乳白色の分
散液となった。6時間重合後、N,N´−アゾビスイソ
ブチロニトリル0.4gを添加してさらに2時間重合を
行った。重合終了後、分散液の粒子径分布をコールター
カウンターにより測定したところ、平均粒子径3.2μ
m、変動係数15%の単分散粒子であった。さらに実施
例1と同様に粒子を乾燥粉体として取り出したところ、
粒子同士の接着等に基づく凝集塊の生成もなく、個々の
粒子が独立して存在することが確認されるとともに、水
中への再分散性も良好であった。
Example 9 The polymer S obtained in Synthesis Example 6 was placed in the same apparatus as in Example 1.
2.4 g of solid content and 187 g of ethanol were added and dissolved, and the pH was adjusted to about 10 with aqueous ammonia and 120 rpm.
The mixture was heated in a water bath at 70 ° C. for 1 hour under a nitrogen atmosphere while being stirred. Styrene 64g, n-butyl acrylate 1
6 g was added and the atmosphere was replaced with nitrogen for about 15 minutes, and 0.8 g of N, N'-azobisisobutyronitrile was added to initiate polymerization. After the addition of the initiator, the temperature was raised to 72 to 73 ° C., and the dispersion became bluish and began to become cloudy in 15 minutes, and became a milky white dispersion after 45 minutes. After the polymerization for 6 hours, 0.4 g of N, N'-azobisisobutyronitrile was added and the polymerization was further performed for 2 hours. After completion of the polymerization, the particle size distribution of the dispersion was measured with a Coulter counter to find that the average particle size was 3.2 μm.
m, and the coefficient of variation was 15%. Further, when the particles were taken out as a dry powder in the same manner as in Example 1,
It was confirmed that the individual particles exist independently without the formation of aggregates due to the adhesion of the particles to each other, and the redispersibility in water was good.

【0042】比較例3 比較例1と同様の装置に、分散安定剤としては市販のポ
リビニルピロリドンK−30(東京化成製)8g、エタ
ノール187gを加えて溶解させた後、スチレン64
g、アクリル酸n−ブチル16gを加えて120rpm
で攪拌しながら窒素雰囲気下、70℃まで湯浴中で昇温
し、N,N´−アゾビスイソブチロニトリルを0.8g
添加し重合を開始し、72〜73℃に昇温し重合を行っ
た。重合後期には凝集がみられ、6時間重合後、N,N
´−アゾビスイソブチロニトリルを0.4g添加する
と、凝集は増加した。8時間重合して重合を終了し、重
合終了時の分散液の粒子径分布をコールターカウンター
により測定し、また、走査型電子顕微鏡により観察した
ところ、1μm程度の小粒子から13μm程度の大粒子
まで非常に幅広い粒子径分布を示した。
Comparative Example 3 8 g of a commercially available polyvinylpyrrolidone K-30 (manufactured by Tokyo Kasei) as a dispersion stabilizer and 187 g of ethanol were added and dissolved in the same apparatus as in Comparative Example 1, and then styrene 64 was added.
g, n-butyl acrylate 16 g, and 120 rpm
While stirring in a nitrogen atmosphere, the temperature was raised to 70 ° C. in a water bath and 0.8 g of N, N′-azobisisobutyronitrile was added.
Polymerization was carried out by adding the polymer to start the polymerization and raising the temperature to 72 to 73 ° C. Aggregation was observed in the latter stage of polymerization, and after 6 hours of polymerization, N, N
Aggregation increased when 0.4 g of'-azobisisobutyronitrile was added. After 8 hours of polymerization, the polymerization was completed, and the particle size distribution of the dispersion at the completion of the polymerization was measured with a Coulter counter and observed with a scanning electron microscope. From small particles of about 1 μm to large particles of about 13 μm. It showed a very broad particle size distribution.

【0043】実施例10〜16 表4に示した組成で、実施例9と同様の方法でポリスチ
レン系粒子を合成した。いずれの場合にも安定に粒子が
合成された。実施例9〜16および比較例3の粒子径お
よび粒子径分布等の結果を表5に示した。実施例9〜1
6についてはいずれの場合にも乾燥粉体中の凝集塊は認
められず、また水中での再分散性も良好であった。
Examples 10 to 16 Polystyrene-based particles having the composition shown in Table 4 were synthesized in the same manner as in Example 9. In each case, particles were stably synthesized. Table 5 shows the results of the particle sizes and particle size distributions of Examples 9 to 16 and Comparative Example 3. Examples 9-1
Regarding No. 6, no aggregates in the dry powder were observed in any case, and the redispersibility in water was good.

【0044】[0044]

【表4】 [Table 4]

【0045】 BA :アクリル酸n−ブチル DVB:ジビニルベンゼン BMA:メタクリル酸n−ブチル MA :アクリル酸メチル MAA:メタクリル酸 IPA:イソプロパノール OA :オクチルアルコールBA: n-butyl acrylate DVB: divinylbenzene BMA: n-butyl methacrylate MA: methyl acrylate MAA: methacrylic acid IPA: isopropanol OA: octyl alcohol

【0046】[0046]

【表5】 [Table 5]

【0047】(1)粒子径分布のグレードは、粒子径分
布の変動係数により次のように分類した。 1:20%未満、2:20%以上35%未満、3:35
%以上
(1) The particle size distribution grades were classified as follows according to the coefficient of variation of the particle size distribution. 1: 20% or less, 2: 20% or more and less than 35%, 3:35
%that's all

【0048】[0048]

【発明の効果】本発明に示した製造方法により、アルコ
ール性媒体中で安定に、シャープな粒子径分布を持ち、
かつ粉体とした後の再分散性のよいポリスチレン系の粒
子を得ることができる。
According to the production method of the present invention, a stable and sharp particle size distribution is obtained in an alcoholic medium,
Moreover, it is possible to obtain polystyrene-based particles having good redispersibility after being made into powder.

【図面の簡単な説明】[Brief description of drawings]

【図1】実施例4の走査型電子顕微鏡写真。1 is a scanning electron micrograph of Example 4. FIG.

Claims (7)

【特許請求の範囲】[Claims] 【請求項1】 アルコール性媒体中において、化1に示
されるモノマーAを有する重合体Sの存在下で下記に示
されるモノマーBを重合することにより平均粒子径1μ
m以上20μm以下の単分散性ポリスチレン系粒子を製
造することを特徴とする単分散性ポリスチレン系粒子の
製造方法。 【化1】 (化1中R1は炭素数18以下のアルキル基もしくはフ
ェニル基を表わす。) モノマーB:スチレンあるいはスチレンと共重合可能な
モノマーとスチレンとの混合物。
1. An average particle size of 1 μm by polymerizing a monomer B shown below in the presence of a polymer S having a monomer A shown in Chemical formula 1 in an alcoholic medium.
A method for producing monodisperse polystyrene-based particles, which comprises producing monodisperse polystyrene-based particles having a size of m or more and 20 μm or less. Embedded image (In the chemical formula 1, R 1 represents an alkyl group having 18 or less carbon atoms or a phenyl group.) Monomer B: styrene or a mixture of styrene and a monomer copolymerizable with styrene.
【請求項2】 重合体Sを溶解したアルコール性媒体の
pHが8以上13以下である条件下で化1のチオールエ
ステル基をメルカプト基に変換し、その後モノマーBの
重合を行うことを特徴とする請求項1記載の単分散性ポ
リスチレン系粒子の製造方法。
2. The thiol ester group of Chemical formula 1 is converted to a mercapto group under the condition that the pH of the alcoholic medium in which the polymer S is dissolved is 8 or more and 13 or less, and then the monomer B is polymerized. The method for producing monodisperse polystyrene-based particles according to claim 1.
【請求項3】 スチレンと共重合可能なモノマーとし
て、化2で示されるモノマーもしくは分子内に二重結合
を2つ以上有するモノマーを混合物100重量部中1〜
40重量部の範囲で使用することを特徴とする請求項1
または2記載の単分散性ポリスチレン系粒子の製造方
法。 【化2】 (化2中R2は水素原子あるいはメチル基を、R3は水素
原子あるいは炭素数18以下のアルキル基を表す。)
3. As a monomer copolymerizable with styrene, 1 to 100 parts by weight of a mixture of a monomer represented by Chemical formula 2 or a monomer having two or more double bonds in the molecule is used.
2. Use in the range of 40 parts by weight.
Alternatively, the method for producing monodisperse polystyrene-based particles according to item 2. Embedded image (In Chemical Formula 2, R 2 represents a hydrogen atom or a methyl group, and R 3 represents a hydrogen atom or an alkyl group having 18 or less carbon atoms.)
【請求項4】 アルコール性媒体が、炭素数が4以下の
脂肪族アルコールあるいはエーテルアルコールから選ば
れる少なくとも1種以上のアルコール類と、該アルコー
ル類と混和可能な水、芳香族炭化水素、エーテル、ケト
ンから選ばれる溶媒を該媒体100重量部中20重量部
以下の範囲で含む混合媒体であることを特徴とする請求
項1、2または3記載の単分散性ポリスチレン系粒子の
製造方法。
4. The alcoholic medium comprises at least one alcohol selected from aliphatic alcohols or ether alcohols having 4 or less carbon atoms, water miscible with the alcohols, aromatic hydrocarbons and ethers. The method for producing monodisperse polystyrene-based particles according to claim 1, 2 or 3, which is a mixed medium containing a solvent selected from ketones in an amount of 20 parts by weight or less based on 100 parts by weight of the medium.
【請求項5】 重合体Sが化1に示されるモノマーAを
0.1〜20重量部含む共重合体であり、モノマーAと
共に化3、化4、化5、化6、化7、化8で示されるモ
ノマー群より選ばれるモノマーCの少なくとも1種を5
0〜99.9重量部含む共重合体であることを特徴とす
る請求項1〜4いずれか記載の単分散性ポリスチレン系
粒子の製造方法。 【化3】 (化3中R4は水素原子あるいはメチル基を、 R5、R6
はメチル基あるいはエチル基を表し、nは1〜3の整数
を表す。) 【化4】 (化4中R7は水素原子あるいはメチル基を、 R8、R9
は水素原子、あるいは炭素数4以下のアルキル基を表
す。) 【化5】 (化5中R10、R11、R12は水素原子あるいはメチル基
を表し、nは0〜10の整数を表す。) 【化6】 【化7】 (化7中R13は水素原子あるいはメチル基を表す。)
5. The polymer S is a copolymer containing 0.1 to 20 parts by weight of the monomer A shown in Chemical formula 1, and together with the monomer A, Chemical formula 3, Chemical formula 4, Chemical formula 5, Chemical formula 6, Chemical formula 7, Chemical formula At least one monomer C selected from the monomer group represented by 8
The method for producing monodisperse polystyrene-based particles according to any one of claims 1 to 4, which is a copolymer containing 0 to 99.9 parts by weight. Embedded image (Wherein R 4 is a hydrogen atom or a methyl group, R 5 and R 6
Represents a methyl group or an ethyl group, and n represents an integer of 1 to 3. ) [Chemical 4] (4 in R 7 is a hydrogen atom or a methyl group of, R 8, R 9
Represents a hydrogen atom or an alkyl group having 4 or less carbon atoms. ) [Chemical 5] (In Chemical Formula 5, R 10 , R 11 , and R 12 represent a hydrogen atom or a methyl group, and n represents an integer of 0 to 10.) [Chemical 7] (In the chemical formula 7, R 13 represents a hydrogen atom or a methyl group.)
【請求項6】 モノマーB100重量部に対して重合体
Sを0.1〜30重量部用いることを特徴とする請求項
1〜5いずれか記載の単分散性ポリスチレン系粒子の製
造方法。
6. The method for producing monodisperse polystyrene-based particles according to claim 1, wherein 0.1 to 30 parts by weight of the polymer S is used with respect to 100 parts by weight of the monomer B.
【請求項7】 重合体Sの重量平均分子量が1万以上で
あることを特徴とする請求項1〜6いずれか記載の単分
散性ポリスチレン粒子の製造方法。
7. The method for producing monodisperse polystyrene particles according to claim 1, wherein the weight average molecular weight of the polymer S is 10,000 or more.
JP29178694A 1994-11-25 1994-11-25 Method for producing monodisperse polystyrene-based particles Expired - Fee Related JP3466301B2 (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007023233A (en) * 2005-07-21 2007-02-01 Hitachi Chem Co Ltd Graft polymer containing sulfur atom at side chain and method for producing the same
JP2008019234A (en) * 2006-06-14 2008-01-31 Hitachi Chem Co Ltd Graft polymer having sulfur atom in side chain, and method for producing the same
WO2014137134A1 (en) * 2013-03-05 2014-09-12 계명대학교 산학협력단 Method for synthesizing core material used for synthesizing hollow nano-silica material
US20180066094A1 (en) * 2015-05-12 2018-03-08 Continental Reifen Deutschland Gmbh Method for the synthesis of a copolymer, copolymer, rubber mixture, and use thereof
US10494336B2 (en) 2015-05-12 2019-12-03 Continental Reifen Deutschland Gmbh Monomer for copolymerization with alkenes, dienes, vinyl compounds and/or vinylidene compounds, method for the synthesis of a copolymer, copolymer, rubber mixture and use thereof

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007023233A (en) * 2005-07-21 2007-02-01 Hitachi Chem Co Ltd Graft polymer containing sulfur atom at side chain and method for producing the same
JP2008019234A (en) * 2006-06-14 2008-01-31 Hitachi Chem Co Ltd Graft polymer having sulfur atom in side chain, and method for producing the same
WO2014137134A1 (en) * 2013-03-05 2014-09-12 계명대학교 산학협력단 Method for synthesizing core material used for synthesizing hollow nano-silica material
US20180066094A1 (en) * 2015-05-12 2018-03-08 Continental Reifen Deutschland Gmbh Method for the synthesis of a copolymer, copolymer, rubber mixture, and use thereof
US10494336B2 (en) 2015-05-12 2019-12-03 Continental Reifen Deutschland Gmbh Monomer for copolymerization with alkenes, dienes, vinyl compounds and/or vinylidene compounds, method for the synthesis of a copolymer, copolymer, rubber mixture and use thereof
US11098145B2 (en) * 2015-05-12 2021-08-24 Continental Reifen Deutschland Gmbh Method for the synthesis of a copolymer, copolymer, rubber mixture, and use thereof

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