JPH0813368A - Method for treating grain skin in beer and product using fibrous material obtained by the same method - Google Patents

Method for treating grain skin in beer and product using fibrous material obtained by the same method

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Publication number
JPH0813368A
JPH0813368A JP16332294A JP16332294A JPH0813368A JP H0813368 A JPH0813368 A JP H0813368A JP 16332294 A JP16332294 A JP 16332294A JP 16332294 A JP16332294 A JP 16332294A JP H0813368 A JPH0813368 A JP H0813368A
Authority
JP
Japan
Prior art keywords
beer
fibrous material
paper
weight
pulp
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP16332294A
Other languages
Japanese (ja)
Inventor
Toshiyuki Ishii
俊行 石井
Kazuhiko Yamamoto
一彦 山本
Shigeo Suzuki
茂男 鈴木
Tadayoshi Kurebayashi
忠義 紅林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TOKAI PULP KK
Kirin Brewery Co Ltd
Original Assignee
TOKAI PULP KK
Kirin Brewery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by TOKAI PULP KK, Kirin Brewery Co Ltd filed Critical TOKAI PULP KK
Priority to JP16332294A priority Critical patent/JPH0813368A/en
Publication of JPH0813368A publication Critical patent/JPH0813368A/en
Pending legal-status Critical Current

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Abstract

PURPOSE:To use grain skin in beer as a main raw material for a molded article of pulp and various paper products and to recover the grain skin in beer as used paper by making the grain skin in beer into a fibrous material under specific conditions. CONSTITUTION:Grain skin in beer as a by-product in a beer plant is treated with an alkali aqueous solution (aqueous solution of NaOH or KOH) and ash component is removed to give a soft fibrous material of grain skin. The concentration of the alkali aqueous solution is usually 0.1-1.0mol and the treating temperature is generally 50-100 deg.C to give the fibrous material of grain skin having <=20wt.% of content passing through 150 meshes and excellent dispersibility in a slurry of wood fibers, etc. Fibrillation is promoted by a beating process and entanglement between the fibrous materials of grain skin each other and that between fibrous material of grain skin and wood fibers and strength of hydrogen bond can be improved.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】この発明は、ビール製造工場の副
産物から得られる穀皮(以下、ビール穀皮という。)の
処理方法及びこの処理方法によって得られた繊維状物を
利用したパルプモールド品や各種紙製品に係り、特に、
従来からゴミ公害として問題の多い発泡ポリエチレンお
よびポリスチレン等に代わる包装材としての有効利用を
可能にすると共に、従来の木材繊維を主原料としたパル
プモールド品や各種紙製品における木材繊維の使用量を
大幅に減少させることにより、資源の保護に寄与するこ
とのできるビール穀皮の処理方法及びこの処理方法によ
って得られた繊維状物を利用した製品に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for treating husks (hereinafter referred to as beer husks) obtained from a by-product of a beer manufacturing plant, and a pulp-molded product using the fibrous material obtained by this treatment method. And various paper products, especially
It enables effective use as a packaging material that replaces foamed polyethylene and polystyrene, which have traditionally been a problem with waste pollution, and also reduces the amount of wood fiber used in conventional pulp-molded products and various paper products that use wood fiber as the main raw material. The present invention relates to a method for treating beer hulls, which can contribute to resource conservation by significantly reducing the amount, and a product using the fibrous material obtained by the method.

【0002】[0002]

【従来技術とその課題】周知のように、ビール製造工場
では副産物として膨大なビール穀皮[例えば、ビール製
造工程で副産物として発生するビール粕(モルトフィー
ド)等から得られるものをいう。]が生み出されている
が、このビール穀皮は非常に腐敗し易く、その臭気も強
い、という問題を有し、各ビール製造工場では、このビ
ール穀皮の取り扱いに苦慮しているのが現状である。
2. Description of the Related Art As is well known, in a beer manufacturing factory, a huge amount of beer husks as by-products [for example, those obtained from beer lees (malt feed) and the like generated as by-products in the beer manufacturing process]. ], But this beer husk has a problem that it is very easy to rot and has a strong odor, and at present, each beer manufacturing factory has a hard time handling this beer husk. Is.

【0003】ところで、上記ビール穀皮は、上記問題を
有してはいるものの、もみ殻等と同様に繊維を豊富に含
んでおり、これを、例えば、もみ殻等を使用したパルプ
モールド品等のように、有効利用できる方法の出現が当
該技術分野では強く要望されていた。
Although the above-mentioned beer hulls have the above-mentioned problems, they contain abundant fibers like rice husks and the like, and, for example, pulp-molded products using rice husks and the like. As described above, the emergence of a method that can be effectively used has been strongly demanded in the technical field.

【0004】しかしながら、ビール穀皮の場合、穀皮状
態のまま、例えば、木材パルプスラリー中に混合する
と、繊維同士の絡み合いや水素結合も不足するため、強
度面において単なるカタサ向上や増量材としての効果に
は寄与するが、破裂強度・引き裂き強度等の向上は無
く、逆に穀皮の混合比率の増加による低下が著しいた
め、穀皮状態のままではパルプモールド品や各種紙製品
の主原料として用いることができない、という問題点を
有していた。
However, in the case of beer husks, when the husks are mixed in the state of the husks, for example, in a wood pulp slurry, the entanglement of the fibers and hydrogen bonding are insufficient, so that the strength of the beer husks is simply improved or as a filler. Although it contributes to the effect, there is no improvement in burst strength, tear strength, etc., and conversely, the decrease is remarkable due to the increase in the mixing ratio of the husks, so as the main raw material of pulp mold products and various paper products in the husk state It had a problem that it could not be used.

【0005】また、穀皮状態での混合は、その沈降速度
等が木材パルプと異なるため、木材パルプスラリー中へ
の均一な分散が難しく、また、原料精選工程におけるク
リーナー装置通過時に、異物として大量に系外へと排出
されてしまうので、歩留まりが大幅に低下してしまう、
という問題を有していた。
Further, in the case of mixing in a husk state, it is difficult to uniformly disperse it in the slurry of wood pulp because the sedimentation speed and the like are different from those of wood pulp, and a large amount of foreign matter is generated when passing through the cleaner device in the raw material selection process. Is discharged to the outside of the system, resulting in a significant decrease in yield.
Had a problem.

【0006】さらに、ビール穀皮は、非常に臭気が強
く、周知の抄紙方法では、製品にその臭気が残存してし
まう、という問題も有していた。
Further, beer hulls have a very strong odor, and the known papermaking method has a problem that the odor remains in the product.

【0007】また、上記ビール穀皮は繊維の絡み合いが
無いため、抄紙の脱水および乾燥工程においても離脱散
乱し、各用具の汚れを促進し、工程および製品不良の原
因となり、更には、パルプモールドおよび紙の製品表面
からも穀皮が簡単に離脱し、後の印刷工程等で、版へ大
量に付着し、良好な印刷仕上がりを得ることが不可能で
あった。
Further, since the beer hull has no entanglement of fibers, it separates and scatters even in the dehydration and drying steps of paper making, which promotes soiling of each tool and causes process and product defects. Also, the husks easily detached from the product surface of the paper and adhered to the plate in a large amount in the subsequent printing step, etc., and it was impossible to obtain a good printed finish.

【0008】尚、上記ビール穀皮の離脱防止対策として
は、バインダーの検討等も考えれらるが、最も効果的な
のは、紙の中間層にのみビール穀皮を混入し、表裏層に
はビール穀皮を混入しない方法が挙げられる。
As a measure for preventing the detachment of the beer hull, it may be possible to consider a binder or the like, but the most effective method is to mix the beer hull only in the middle layer of paper and to prepare the beer grain in the front and back layers. There is a method of not mixing the skin.

【0009】しかしながら、ビール穀皮は非常に硬いた
め、紙の抄紙工程においてキャレンダーロールで紙を締
めるときに、目標とする紙の平滑性が得られないばかり
か、後工程で紙表面の凹凸を原因とする印刷不良を招き
易い、という問題を有していた。
However, since beer hull is very hard, when the paper is tightened with a calendar roll in the paper making process, not only the target smoothness of the paper cannot be obtained, but also the paper surface has unevenness in the subsequent process. However, there is a problem in that printing defects due to

【0010】そこで、本発明者等は、公知の技術である
特公昭56−22991号公報や特公昭60−4313
号公報および特開平4−174791号公報等に示され
ているアルカリ処理条件を基にビール穀皮を処理してパ
ルプ化を実験してみたが、これらの公知技術に開示され
ているアルカリ処理のみでは、ビール穀皮を木材繊維に
代わり得る程度にパルプ化し得ないことが判明した。
Therefore, the inventors of the present invention have known techniques, such as Japanese Patent Publication No. 56-22991 and Japanese Patent Publication No. 60-4313.
The beer husks were treated on the basis of the alkaline treatment conditions disclosed in Japanese Patent Publication No. 4-174791 and Japanese Patent Laid-Open Publication No. 4-174791, and an experiment for pulping was conducted. However, only the alkaline treatment disclosed in these known techniques was used. Found that beer hulls cannot be pulped to the extent that they can replace wood fibers.

【0011】即ち、木材繊維に代わり得るビール穀皮繊
維状物は、次の叩解工程で、いかに効果的なフィブリル
化ができるかが重要で、そのためにはアルカリ水溶液の
モル濃度、処理温度および処理後の繊維状物の灰分含有
量の3条件が特定範囲になるように処理された繊維状物
でなければ、次の工程で繊維状物同士または繊維状物と
木材繊維等との絡み合いおよび水素結合強度の改善のた
めの適切な叩解ができないことが判明した。さらに、適
正範囲での処理によって得られた繊維状物を用いること
で、ビール穀皮の利用分野を大幅に拡大することが可能
であることを見出した。
That is, it is important for the beer hull fibrous material which can replace wood fibers to be effective in fibrillation in the subsequent beating step. For that purpose, the molar concentration of the alkaline aqueous solution, the treatment temperature and the treatment are required. If the fibrous material is not a fibrous material that has been treated so that the three conditions of the ash content of the subsequent fibrous material fall within the specific range, the entanglement between the fibrous materials or the fibrous material and the wood fiber, etc. and hydrogen in the next step. It was found that proper beating for improving the bond strength was not possible. Furthermore, it has been found that it is possible to greatly expand the field of application of beer husks by using the fibrous material obtained by the treatment in an appropriate range.

【0012】この発明は、かかる知見に基づき創案され
たものである。
The present invention was devised based on such knowledge.

【0013】[0013]

【課題を解決するための手段】即ち、この発明は、硬い
固形物状のビール穀皮を、アルカリ水溶液(例えば、水
酸化ナトリウム、水酸化カリウム等)処理により脱灰分
し、柔らかな穀皮繊維状物とすることによって、木材繊
維等のスラリー中への分散性を解決し、さらに、叩解工
程を付加することによって該穀皮繊維状物のフィブリル
化を促進し、該穀皮繊維状物同士または該穀皮繊維状物
と木材繊維等との絡み合いおよび水素結合強度を改善し
て、各種の発現強度の向上を図った。
Means for Solving the Problems That is, according to the present invention, a soft bark fiber is obtained by decalcifying hard solid beer bark by treating with an alkaline aqueous solution (for example, sodium hydroxide, potassium hydroxide, etc.). By forming a fibrous material, the dispersibility of a wood fiber or the like in a slurry is solved, and by further adding a beating step, the fibrillation of the husk fibrous material is promoted, and the husk fibrous materials are Alternatively, the entanglement of the husk fibrous material with wood fibers and the like and the hydrogen bond strength were improved to improve various expression strengths.

【0014】上記処理により得られる繊維状物は、パル
プモールド品や各種紙製品の主原料として用いることが
できる。パルプモールド品に混合する場合には、パルプ
モールド品の重量に対し、最大90重量%の比率まで混
合することができ、また、紙製品の場合には、紙製品の
重量に対し、最大80重量%の比率まで混合することが
できるが、強度を重視する場合は50重量%の比率まで
の混合が好ましい。
The fibrous material obtained by the above treatment can be used as a main raw material for pulp molded products and various paper products. When it is mixed with a pulp molded product, it can be mixed up to a ratio of 90% by weight with respect to the weight of the pulp molded product, and in the case of a paper product, up to 80% by weight with respect to the weight of the paper product. %, But if strength is important, it is preferable to mix up to a ratio of 50% by weight.

【0015】ところで、前記の硬い固形物状のビール穀
皮を繊維状物にするため、本発明に係る処理が施されて
いないビール穀皮のリファイナーによる機械処理テスト
を実施した結果、繊維状物はほとんど得られず、穀皮の
大部分は微細物となり、これがパルプモールド品や各種
紙製品の成形性に悪影響を及ぼすことから、このままで
は本発明のパルプモールド品や各種紙製品の主原料には
なり得ないことが解った。
By the way, in order to make the above-mentioned hard solid beer hull into a fibrous substance, a mechanical treatment test by a refiner of the beer hull which has not been treated according to the present invention was carried out, and as a result, a fibrous substance was obtained. Can hardly be obtained, and most of the husks become fine particles, which adversely affects the moldability of pulp-molded products and various paper products.As such, they remain the main raw materials for the pulp-molded products and various paper products of the present invention. It turns out that it cannot happen.

【0016】尚、ビール穀皮が微細化する理由は、ビー
ル穀皮の灰分(含有量=4乃至6重量%)中の多くを占
める硬くて脆いシリカ成分を含有しているためであるこ
とが解った。
The reason why the beer hull is miniaturized is that the beer hull contains a hard and brittle silica component which occupies most of the ash content (content = 4 to 6% by weight) of the beer hull. I understand.

【0017】また、高温・高圧下での爆砕処理テストを
実施した結果においても、穀皮の微細化物の発生が多
く、これがパルプモールド品や各種紙製品の成形性に悪
影響を及ぼすことも解った。
Also, in the result of conducting the blasting treatment test under high temperature and high pressure, it was also found that a large amount of fine grain of the husk was generated, which adversely affected the formability of pulp molded products and various paper products. .

【0018】さらに、高温・高圧下での化学およびセミ
ケミカル蒸解処理テストを実施した結果、繊維状物の繊
維長分布(JIS P−8207)では150メッシュ
通過が50重量%以上と極めて短繊維状物が多くなり、
強度が著しく弱化するため、これもパルプモールド品や
各種紙製品の成形性および強度に悪影響を及ぼすことが
解った。尚、通常の高歩留りパルプの150メッシュ通
過は、10重量%程度である。
Further, as a result of conducting chemical and semi-chemical digestion treatment tests under high temperature and high pressure, the fiber length distribution (JIS P-8207) shows that very small fibrous material with 150 mesh passing is 50% by weight or more. More things,
Since the strength is significantly weakened, it was found that this also adversely affects the formability and strength of pulp-molded products and various paper products. It should be noted that the normal high-yield pulp passing through 150 mesh is about 10% by weight.

【0019】これらの実験結果を基に、種々の実験を重
ねた結果、硬い固形状物のビール穀皮を柔らかな穀皮繊
維状物にするため、種々のモル濃度アルカリ水溶液中
で、かつ、50乃至100℃で処理テストを実施した結
果、0.1乃至1.0モル濃度アルカリ水溶液中での処
理が、次の叩解工程で該繊維状物をフィブリル化するに
最も適した繊維状物の長さおよび均一性が得られること
が解った。尚、0.1モル濃度未満アルカリ水溶液中で
の処理では、脱灰分が不十分なため、繊維状物の柔らか
さが不足し、次の叩解工程において繊維状物のフィブリ
ル化よりも微粉化の促進が見られ、また、1.0モル濃
度を超すアルカリ水溶液中での処理では、前記化学およ
びセミケミカル蒸解処理の場合と同様な傾向が見られ
た。
As a result of repeating various experiments based on these experimental results, in order to make a hard beer husk of a solid solid into a soft husk fibrous substance, in various molar aqueous alkali solutions, and As a result of carrying out the treatment test at 50 to 100 ° C., the treatment in an alkali aqueous solution of 0.1 to 1.0 molar concentration is most suitable for fibrillating the fibrous substance in the next beating step. It was found that length and uniformity were obtained. Incidentally, the treatment in an alkaline aqueous solution with a concentration of less than 0.1 molar concentration results in insufficient decalcification, resulting in insufficient softness of the fibrous material, and in the next beating step, the fibrous material is more finely divided than fibrillated. Acceleration was observed, and the same tendency as in the case of the chemical and semi-chemical digestion treatments was observed in the treatment in the alkaline aqueous solution exceeding 1.0 molar concentration.

【0020】このように、0.1乃至1.0モル濃度ア
ルカリ水溶液中での処理によって得られた柔らかな穀皮
繊維状物は、150メッシュ通過分が20重量%以下で
あり、これが叩解装置にてフィブリル化を促進し、本発
明のパルプモールド品或は紙製品の主原料である繊維状
物同士または繊維状物と木材繊維等との絡み合いおよび
水素結合を大幅に改善させることができる。特に、パル
プモールド品の場合には、0.3乃至1.0モル濃度の
アルカリ水溶液中で処理するのが品質的にも望ましく、
また、段ボール原紙の中層等に配設される紙製品の場合
には、0.1モル濃度のアルカリ水溶液で処理しても、
十分使用に耐えられることが解った。
As described above, the soft husk fibrous material obtained by the treatment in the 0.1 to 1.0 molar aqueous alkali solution has a content of 150 mesh of 20% by weight or less, which is the beating apparatus. The fibrillation can be promoted, and the entanglement and hydrogen bonding between the fibrous materials or the fibrous materials, which are the main raw material of the pulp molded product or the paper product of the present invention, or the wood fiber, etc., can be greatly improved. In particular, in the case of pulp molded products, it is desirable in terms of quality to treat them in an alkaline aqueous solution of 0.3 to 1.0 molar concentration,
Further, in the case of a paper product arranged in the middle layer of corrugated cardboard, even if it is treated with a 0.1 molar aqueous alkali solution,
It turns out that it can be used sufficiently.

【0021】また、各種発現強度を向上するための叩解
度としては、カナディアン・スタンダード・フリーネス
で150乃至650ccが適しているが、最適範囲とし
ては、300cc乃至500ccであることを見い出し
た。尚、パルプモールド品の場合、カナディアン・スタ
ンダード・フリーネスが300cc未満では、厚さ方向
の脱水むらが発生して水切れが悪くなるため、パルプモ
ールド品の成形性および生産性に悪影響があり、また、
紙製品の場合は、カナディアン・スタンダード・フリー
ネスが150cc未満になると、抄紙の脱水工程から来
る生産性に悪影響があり、さらに、カナディアン・スタ
ンダード・フリーネスが650ccを超すと、繊維状物
のフィブリル化不足による各種発現強度の向上が少な
く、本発明のパルプモールド品や紙製品の主原料にはな
り得ない。
Further, it was found that the beating degree for improving various expression strengths is 150 to 650 cc in Canadian Standard Freeness, but the optimum range is 300 cc to 500 cc. In the case of a pulp molded product, if the Canadian Standard Freeness is less than 300 cc, dehydration unevenness in the thickness direction will occur and water drainage will be poor, which will adversely affect the moldability and productivity of the pulp molded product.
In the case of paper products, if the Canadian Standard Freeness is less than 150 cc, the productivity resulting from the papermaking dehydration process will be adversely affected, and if the Canadian Standard Freeness exceeds 650 cc, the fibrillation of the fibrous material will be insufficient. There is little improvement in various expression strengths due to the above, and it cannot be used as a main raw material of the pulp mold products and paper products of the present invention.

【0022】上記のように叩解された柔らかな穀皮繊維
状物は、該繊維状物単独のスラリー或は木材繊維等を混
合したスラリー状で、透水性の型に充填し、減圧脱水工
程を経て乾燥或はプレス加工・乾燥という、所謂パルプ
モールド品製造工程や公知の抄紙工程を経て本発明のパ
ルプモールド品や紙製品となるが、その穀皮繊維状物の
混合比率は、パルプモールド品の場合には最大90重量
%まで可能であり、また、紙製品の場合には最大80重
量%まで可能である。上記各重量%を超えた混合比率に
なると、該穀皮繊維状物の長さ限界或は強度限界等を原
因としたパルプモールド品または紙製品の生産歩留りの
低下が見られるためである。
The soft husk fibrous material beaten as described above is filled in a water-permeable mold in the form of a slurry of the fibrous material alone or a slurry in which wood fibers and the like are mixed and subjected to a vacuum dehydration step. After that, the pulp mold product or the paper product of the present invention is subjected to a so-called pulp mold product manufacturing process or a known paper making process of drying or pressing / drying, and the mixing ratio of the husk fibrous material is a pulp mold product. In the case of, the maximum amount is 90% by weight, and in the case of paper products, the maximum amount is 80% by weight. This is because when the mixing ratio exceeds the above respective weight%, the production yield of pulp molded products or paper products decreases due to the length limit or strength limit of the husk fibrous material.

【0023】この発明にあっては、上記処理によるパル
プモールド品を、電器製品およびその部品・精密機器お
よびその部品や、硝子・缶・プラスチック等の荷扱い等
における損傷を防止する包装用支持部材・緩衝材および
包装材として、または、水産物・農産物およびそれらの
加工品等、食品を包装する包装材として最も好適であ
る。
According to the present invention, the pulp-molded product obtained by the above-mentioned treatment is used as a packaging support member for preventing damages in the handling of electric appliances, parts thereof, precision instruments and parts thereof, glass, cans, plastics, etc. -It is most suitable as a cushioning material and a packaging material, or as a packaging material for packaging foods such as marine products, agricultural products and processed products thereof.

【0024】また、この発明において、上記処理により
得られた紙製品は、台所や洗面所・浴室・トイレ等で使
用されるペーパータオル等の吸水機能が求められる衛生
用紙や、機器・農産物・水産物及びその加工品等の包装
材に用いられ、特に、圧縮強度(JIS P−812
6)が要求される段ボール原紙、または、美粧性および
印刷適正が要求される板紙や手提げ袋・封筒等に用いら
れる包装洋紙として最も好適である。
Further, in the present invention, the paper product obtained by the above-mentioned treatment is a sanitary paper which is required to have a water absorbing function such as a paper towel used in a kitchen, a washroom, a bathroom, a toilet, etc., equipment, agricultural products, marine products, and It is used for packaging materials such as processed products, and especially compressive strength (JIS P-812
It is most suitable as a corrugated cardboard base paper for which 6) is required, or a packaging paper used for a paper board, a carrying bag, an envelope, and the like that are required to have good cosmetic properties and printability.

【0025】[0025]

【発明の効果】以上説明したように、本発明に係るビー
ル穀皮の処理方法によれば、ビール工場の副産物から得
られるビール穀皮を、従来ゴミ公害で敬遠されつつある
発泡ポリエチレンおよびポリスチレン等に代わるものと
して注目されているパルプモールド品や各種紙製品の主
原料、すなわち、木材繊維の代替繊維として有効利用す
ることができ、地球資源の有効利用と自然保護に多大な
る貢献をすることができる。
As described above, according to the method for treating beer husks according to the present invention, beer husks obtained from a by-product of a beer factory are expanded polyethylene and polystyrene, which have been shunned by garbage pollution. It can be effectively used as a main raw material for pulp-molded products and various paper products that are attracting attention as an alternative to wood fiber, that is, as a substitute fiber for wood fiber, and can make a significant contribution to the effective use of global resources and nature conservation. it can.

【0026】勿論、上記処理方法により得られた本発明
のパルプモールド品や紙製品は、従来の木材繊維を主原
料としたパルプモールド品や紙製品と同様、故紙として
の回収が可能であり、このことは、パルプモールドとし
ての再利用或は製紙用故紙原料として再利用が可能であ
る。
Of course, the pulp-molded product or paper product of the present invention obtained by the above-mentioned treatment method can be recovered as waste paper, like the conventional pulp-molded product or paper product mainly made of wood fiber, This can be reused as a pulp mold or as a waste paper raw material for papermaking.

【0027】以下、この発明の実施例を説明する。Embodiments of the present invention will be described below.

【0028】[0028]

【実施例1】ビール製造工場の副産物から得られるビー
ル穀皮を、絶乾重量で6kgを用意し、一方では、0モ
ル濃度,0.1モル濃度,0,3モル濃度,0.5モル
濃度,1.0モル濃度,1.5モル濃度の6種類のアル
カリ水溶液(水酸化ナトリウム)を夫々用意した。
[Example 1] 6 kg of beer hulls obtained from a by-product of a beer manufacturing plant were prepared in an absolute dry weight of 0 mol, 0.1 mol, 0.3 mol, 0.5 mol. Six kinds of alkaline aqueous solutions (sodium hydroxide) having a concentration, 1.0 molar concentration and 1.5 molar concentration were prepared respectively.

【0029】そして、先ず、ビール穀皮各1kgを回転
式オートクレープに入れ、これに前記各モル濃度のアル
カリ水溶液を各々液比7の比率で注入し、90℃・12
0分で処理した後、pH8前後まで洗浄した後、灰分
(JIS P−8204)および繊維長(JIS P−
8207)を測定した。その結果を表1に示す。
First, each 1 kg of beer hulls was placed in a rotary autoclave, and the aqueous alkali solution having each of the above molar concentrations was poured into each at a liquid ratio of 7 to 90 ° C.
After treating for 0 minutes and washing to pH around 8, the ash content (JIS P-8204) and the fiber length (JIS P-
8207) was measured. Table 1 shows the results.

【0030】また、上記処理で得られた繊維状物を、容
量10リットルのナイアガラビーターで夫々叩解し、カ
ナディアン・スタンダード・フリーネス450ccに調
成した。
The fibrous material obtained by the above treatment was beaten with a Niagara beater having a capacity of 10 liters to prepare a Canadian Standard Freeness of 450 cc.

【0031】このように調成した繊維状物を、各モル濃
度処理繊維状物30重量%・木材繊維70重量%の配合
にて坪量120g/m2 の手抄シート(JIS P−8
209で規定する装置による)を作成した。これら各手
抄シートの破裂強度(JISP−8112)および圧縮
強度(JIS P−8126)を測定し、ブランクとし
て作成した木材繊維100重量%の手抄シートの強度で
除した強度比率(%)を表1に示す。
The fibrous material thus prepared was blended with 30% by weight of each fibrous material treated with a molar concentration and 70% by weight of wood fiber to prepare a hand-made sheet having a basis weight of 120 g / m 2 (JIS P-8).
209). The burst strength (JISP-8112) and compressive strength (JIS P-8126) of each of these hand-made sheets were measured, and the strength ratio (%) divided by the strength of the hand-made sheet made of 100% by weight wood fiber as a blank was calculated. It shows in Table 1.

【0032】[0032]

【表1】 [Table 1]

【0033】上記表1から明らかなように、0モル濃度
アルカリ水溶液では、木材繊維の代替として使用するに
は困難であると判断せざるを得ない極めて低い強度であ
った。また、1.5モル濃度アルカリ水溶液では、15
0メッシュ通過の短繊維状物が非常に多いため、繊維状
物のフィブリル化を目的とする次の叩解工程での調成が
不可能であった。
As is clear from Table 1 above, the 0 molar aqueous alkali solution had an extremely low strength which was judged to be difficult to use as a substitute for wood fiber. In addition, in a 1.5 molar alkaline aqueous solution, 15
Since there were so many short fibrous materials that passed through 0 mesh, it was impossible to prepare them in the subsequent beating step for the purpose of fibrillating the fibrous materials.

【0034】[0034]

【実施例2】上記実施例1で得られた結果から、ここで
は0.5モル濃度アルカリ水溶液を固定して、処理温度
を30℃,50℃,80℃,100℃,130℃に変化
させた。尚、ビール穀皮の量・液比・処理時間および洗
浄等は、上記実施例1と同一の条件で実施し、灰分(J
IS P−8204)および繊維長(JIS P−82
07)を測定した。その結果を表2に示す。
Example 2 From the results obtained in Example 1 above, here, a 0.5 molar alkaline aqueous solution was fixed and the treatment temperature was changed to 30 ° C., 50 ° C., 80 ° C., 100 ° C., 130 ° C. It was The amount of beer hull, liquid ratio, treatment time, washing, etc. were carried out under the same conditions as in Example 1 above.
ISP-8204) and fiber length (JIS P-82)
07) was measured. The results are shown in Table 2.

【0035】また、上記処理で得られた繊維状物を、容
量10リットルのナイアガラビーターで夫々叩解し、カ
ナディアン・スタンダード・フリーネス450ccに調
成した。
The fibrous material obtained by the above treatment was beaten with a Niagara beater having a capacity of 10 liters to prepare a Canadian Standard Freeness of 450 cc.

【0036】このように調成した繊維状物を、各温度条
件処理の繊維状物30重量%・木材繊維70重量%の配
合にて坪量120g/m2 の手抄シート(JIS P−
8209で規定する装置による)を作成した。これら各
手抄シートの破裂強度(JIS P−8112)および
圧縮強度(JIS P−8126)を測定し、ブランク
として作成した木材繊維100重量%の手抄シート(J
IS P−8209で規定する装置による)の強度で除
した強度比率(%)を表2に示す。
The fibrous material thus prepared was blended with 30% by weight of fibrous material and 70% by weight of wood fiber treated under various temperature conditions to prepare a hand-made sheet having a basis weight of 120 g / m 2 (JIS P-
8209). The burst strength (JIS P-8112) and compressive strength (JIS P-8126) of each of these hand-made sheets were measured, and hand-made sheets (J
Table 2 shows the intensity ratio (%) divided by the intensity of the apparatus defined by ISP-8209).

【0037】[0037]

【表2】 [Table 2]

【0038】上記表2から明らかなように、処理温度3
0℃では木材繊維の代替として使用するには、強度的に
問題があることが解る。また、処理温度130℃では、
150メッシュ通過の短繊維状物が極めて多く、繊維状
物のフィブリル化を目的とする次の叩解工程での調成が
不可能であった。
As is clear from Table 2 above, the treatment temperature is 3
It can be seen that at 0 ° C, there is a problem in strength when used as a substitute for wood fiber. Also, at a processing temperature of 130 ° C,
The number of short fibrous materials passing through 150 mesh was extremely large, and it was impossible to prepare the fibrous material in the subsequent beating step for the purpose of fibrillation.

【0039】従って、上記実施例1と実施例2からも明
らかなように、木材繊維に代わり得る繊維状物を得るた
めには、叩解工程でより効果的なフィブリル化ができる
かどうかが重要であり、その前処理工程の処理条件とし
て、適切なモル濃度アルカリ水溶液および処理温度並び
にアルカリ処理後の灰分含有量の各適性範囲が存在する
ことが解った。
Therefore, as is clear from Examples 1 and 2, it is important to obtain more effective fibrillation in the beating step in order to obtain a fibrous material which can replace wood fibers. As a result, it was found that the treatment conditions of the pretreatment step include appropriate molar concentration aqueous alkali solutions, treatment temperatures, and appropriate ranges of ash content after alkali treatment.

【0040】[0040]

【実施例3】ビール製造工場の副産物から得られるビー
ル穀皮を、0.5モル濃度アルカリ水溶液中、90℃・
120分で処理して得た繊維状物を、カナディアン・ス
タンダード・フリーネスで450ccに叩解した後、繊
維状物30・木材繊維70と、繊維状物60・木材繊維
40と、繊維状物90・木材繊維10の各々重量%比率
に混合したスラリーを用意した。
[Example 3] Beer husks obtained from a by-product of a beer manufacturing plant were treated at 90 ° C in a 0.5 molar alkaline aqueous solution.
The fibrous material obtained by treating for 120 minutes was beaten to 450 cc with Canadian Standard Freeness, and then fibrous material 30 / wood fiber 70, fibrous material 60 / wood fiber 40, and fibrous material 90 / A slurry was prepared by mixing the wood fibers 10 in respective weight percentages.

【0041】このようにして得られた各スラリーを、透
水性の型に充填し、減圧脱水工程を経てプレス加工・乾
燥というパルプモールド品製造方法にて、上面(開口)
寸法が13cm×10cm、底面寸法が7cm×4c
m、深さが5cm、重量16g(1個当たり)のトレイ
容器を作り、その成形性および強度(破裂強度=JIS
−8112,こわさ=1インチ幅の試料をTABERこ
わさ試験機にて測定)を測定し、その結果を表3に示
す。尚、同表3には、木材繊維100重量%のものも同
様な方法で測定し、比較例(ブランク)の結果も併記し
た。また、同表において、A面,B面,C面,D面およ
びE面とあるのは、図1に示すトレーの各面部における
測定データ値を示している。
Each slurry thus obtained is filled in a water-permeable mold, and subjected to a dewatering process under reduced pressure, followed by pressing and drying to produce a pulp mold product.
Dimensions are 13 cm x 10 cm, bottom dimensions are 7 cm x 4 c
m, depth 5 cm, weight 16 g (per piece) made tray container, its moldability and strength (burst strength = JIS
A sample having a width of -8112 and a stiffness of 1 inch was measured with a TABER stiffness tester), and the results are shown in Table 3. In addition, in Table 3, the measurement of 100% by weight of wood fiber was also carried out by the same method, and the results of the comparative example (blank) are also shown. Further, in the same table, the terms “A side”, “B side”, “C side”, “D side” and “E side” indicate measured data values on the respective face portions of the tray shown in FIG. 1.

【0042】[0042]

【表3】 [Table 3]

【0043】上記表3から明らかなように、重量・厚さ
の精度については、木材繊維100重量%と比較して遜
色はない。また、強度(コワサ)についても全ての配合
比率で問題は見られないが、繊維状物の混合比率の増加
により破裂強度は低下する。これは繊維状物そのものが
持つ強度の限界を示しているもので、この実施例程度の
大きさのトレイ容器には問題なく採用可能である。尚、
今回比較例(ブランク)とした木材繊維100重量%の
パルプモールド品は、針葉樹の未晒クラフトパルプを使
用しており、最も強度のでる木材繊維であることを付記
する。
As is clear from Table 3, the accuracy of weight and thickness is comparable to 100% by weight of wood fiber. Further, regarding the strength (kowasa), no problem was found at all the compounding ratios, but the bursting strength was lowered by increasing the mixing ratio of the fibrous material. This indicates the limit of the strength of the fibrous material itself, and can be used without problems in a tray container of the size of this embodiment. still,
It should be additionally noted that the pulp-molded product of 100% by weight of wood fiber used as the comparative example (blank) this time uses unbleached kraft pulp of softwood and is the strongest wood fiber.

【0044】[0044]

【実施例4】ビール製造工場副産物から得られるビール
穀皮を、0.5モル濃度アルカリ水溶液中、90℃・1
20分で処理して得た繊維状物を、カナディアン・スタ
ンダード・フリーネスで450ccに叩解した後、繊維
状物5・木材繊維95と、繊維状物10・木材繊維90
と、繊維状物20・木材繊維80と、繊維状物30・木
材繊維70と、繊維状物40・木材繊維60および繊維
状物50・木材繊維50の各々重量%比率に混合したス
ラリーを用意した。
[Example 4] Beer husks obtained from a by-product of a beer manufacturing plant were treated at 90 ° C / 1 in a 0.5 molar alkaline aqueous solution.
The fibrous material obtained by treating for 20 minutes was beaten to 450 cc with Canadian Standard Freeness, and then fibrous material 5 / wood fiber 95 and fibrous material 10 / wood fiber 90
And fibrous material 20 / wood fiber 80, fibrous material 30 / wood fiber 70, fibrous material 40 / wood fiber 60 and fibrous material 50 / wood fiber 50 are mixed at respective weight percentages to prepare a slurry. did.

【0045】一方、比較例(ブランク)として、ビール
製造工場の副産物から得られる本発明に係る処理が施さ
れていないビール穀皮を、リファイナーにて機械処理を
した後、穀皮5・木材繊維95と、穀皮10・木材繊維
90および穀皮20・木材繊維80の各々重量%に混合
したスラリーも用意した。このようにして得られた各ス
ラリーを使用して、120g/m2 の手抄シート(JI
S P−8209で規定する装置による)を作成し、破
裂強度(JIS−P8112)・圧縮強度(JIS−P
8126)を測定し、その結果を表4に示す。
On the other hand, as a comparative example (blank), beer husks obtained from a by-product of a beer manufacturing plant and not subjected to the treatment according to the present invention were mechanically treated with a refiner, and then husks 5 / wood fibers were used. A slurry was also prepared in which 95 and each of the husks 10 and the wood fibers 90 and the husks 20 and the wood fibers 80 were mixed by weight%. Using each of the slurries thus obtained, 120 g / m 2 of hand-made sheet (JI
Supple strength (JIS-P8112) / compressive strength (JIS-P)
8126) was measured and the results are shown in Table 4.

【0046】[0046]

【表4】 [Table 4]

【0047】上記表4から明らかなように、この発明の
処理方法によって得られた繊維状物を使用した手抄シー
トは、繊維状物50・木材繊維50重量%の比率であっ
ても良好な強度を保持しているが、一方の比較例(ブラ
ンク)では、穀皮20・木材繊維80重量%の比率で既
に大巾な強度低下を示している。このことから明らかな
ように、特に、圧縮強度(JIS P−8126)が要
求される段ボール原紙などは、本発明の繊維状物を使用
することによって良好な強度を得ることができる。
As is clear from Table 4, the hand-made sheet using the fibrous material obtained by the treatment method of the present invention is good even if the ratio of fibrous material to wood fiber is 50% by weight. Although the strength is retained, in one comparative example (blank), the strength is already largely reduced at the ratio of the husk 20 and the wood fiber of 80% by weight. As is clear from this, particularly for corrugated cardboard base papers and the like that require compressive strength (JIS P-8126), good strength can be obtained by using the fibrous material of the present invention.

【0048】[0048]

【実施例5】ビール製造工場副産物から得られるビール
穀皮を、0.5モル濃度アルカリ水溶液中、90℃・1
20分で処理して得た繊維状物を、カナディアン・スタ
ンダード・フリーネスで450ccに叩解した後、繊維
状物5・木材繊維95重量%の比率で混合抄紙した板紙
(JIS P−8209で規定する装置による)と、ビ
ール製造工場の副産物から得られるビール穀皮をリファ
イナーにて機械処理をした後、穀皮5・木材繊維95重
量%の比率で混合抄紙(JIS P−8209で規定す
る装置による)した比較例(ブランク)とを、温度が2
8℃で湿度が90%の雰囲気中に12日間放置したとこ
ろ、アルカリ処理した本発明に係る板紙には黴が全く発
生しなかったのに対し、ブランクのものは黴が発生し
た。
[Example 5] Beer husks obtained from a by-product of a beer manufacturing plant were treated at 90 ° C / 1 in a 0.5 molar alkaline aqueous solution.
The fibrous material obtained by treating for 20 minutes was beaten to 450 cc with Canadian Standard Freeness, and then paperboard mixed with fibrous material 5 and wood fiber 95% by weight (specified in JIS P-8209). Machine) and a beer hull obtained from a by-product of a beer manufacturing plant are mechanically processed by a refiner, and then mixed with 5% of hull and 95% by weight of wood fiber (by a device specified in JIS P-8209). ) And the comparative example (blank) at a temperature of 2
When left in an atmosphere of 8 ° C. and a humidity of 90% for 12 days, the alkali-treated paperboard of the present invention did not have any mold, whereas the blank had a mold.

【0049】このことからも明らかなように、本発明の
処理方法により得られた繊維状物が混合された紙製品
は、長期保存性に富むことが実証できた。勿論、パルプ
モールド品も同様である。
As is clear from this, it was proved that the paper product mixed with the fibrous material obtained by the treatment method of the present invention has excellent long-term storability. Of course, the same applies to pulp-molded products.

【0050】[0050]

【実施例6】ビール製造工場の副産物から得られる本発
明に係る処理が施されていないビール穀皮を、リファイ
ナーにて機械処理をした後、穀皮5・段ボール原紙中原
料95重量%,穀皮10・段ボール原紙中原料90重量
%,穀皮20・段ボール原紙中原料80重量%および段
ボール原紙中原料100重量%の各比率で、坪量60g
/m2 の手抄シート(JIS P−8209で規定する
装置による)を作成し、風乾処理の状態で合成樹脂製の
瓶に入れ、10名の女性パネラーにより臭気テストを実
施した。最初に、合成樹脂製の瓶と段ボール原紙中原料
100重量%の手抄シートの臭いをブランクとして知覚
させた後、収納シートを隠蔽した状態で、穀皮5・段ボ
ール原紙中原料95重量%,穀皮10・段ボール原紙中
原料90重量%,穀皮20・段ボール原紙中原料80重
量の3種類のサンプルに対し、「臭う=2点」「やや臭
う=1点」「臭わない=0点」の3段階からいずれかを
選択させた。そのテスト結果を表5に示す。尚、このテ
ストは3種類の手抄シートの優劣比較法ではない。
Example 6 Beer hulls obtained from a by-product of a beer manufacturing plant, which have not been treated according to the present invention, are mechanically treated with a refiner, and then, the hulls 5 and 95% by weight of raw materials in a corrugated cardboard base paper, grain 60% basis weight with each ratio of 10% of raw materials in the hide 10 and the raw paper for corrugated board, 80% by weight of the raw material in 20 of corrugated baseboard and 100% by weight of the raw material in corrugated board.
/ M 2 hand-made sheet (by an apparatus specified in JIS P-8209) was prepared, put in a synthetic resin bottle in an air-dried state, and an odor test was carried out by 10 female panelists. First, after perceiving the smell of a synthetic resin bottle and a hand-made sheet of 100% by weight of the raw material in the corrugated cardboard as a blank, with the storage sheet hidden, the husk 5/95% by weight of the raw material in the corrugated cardboard, "Odor = 2 points""Slightly odor = 1 point""No odor = 0 point" for three types of samples, which are 90% by weight of the raw material in the hulls and 90% by weight of the raw material in the corrugated board. Any one of the three stages was selected. The test results are shown in Table 5. It should be noted that this test is not a method of comparing three types of handmade sheets.

【0051】[0051]

【表5】 [Table 5]

【0052】上記表5からも明らかなように、ビール製
造工場の副産物から得られる本発明に係る処理が施され
ていないビール穀皮を、リファイナーにて機械処理した
のみで、段ボール原紙中原料に混合して抄紙した場合、
ビール穀皮を10重量%以上混合するとパネラー全員が
臭気を感じたことが解る。
As is clear from Table 5 above, the beer husks obtained from the by-products of the beer manufacturing plant, which have not been treated according to the present invention, are used as raw materials in the corrugated cardboard base paper only by mechanical treatment with a refiner. When mixing and making paper,
It can be seen that all the panelists felt an odor when 10% by weight or more of beer hulls were mixed.

【0053】これに対して、ビール製造工場の副産物か
ら得られるビール穀皮を、0.5モル濃度アルカリ水溶
液中、90℃・120分で処理して得た繊維状物を、繊
維状物5・段ボール原紙中原料95重量%,繊維状物1
0・段ボール原紙中原料90重量%,繊維状物20・段
ボール原紙中原料80重量%および段ボール原紙中原料
100重量%の各比率で、坪量60g/m2 の手抄シー
ト(JIS P−8209で規定する装置による)を作
成し、前述と同様な方法にて、繊維状物5・段ボール原
紙中原料95重量%,繊維状物10・段ボール原紙中原
料90重量%,繊維状物20・段ボール原紙中原料80
重量%の3種類のサンプルに対し臭気テストを実施し
た。そのテスト結果を表6に示す。
On the other hand, a fibrous substance obtained by treating beer hulls obtained from a by-product of a beer manufacturing plant in a 0.5 molar alkaline aqueous solution at 90 ° C. for 120 minutes was used as a fibrous substance 5.・ 95% by weight of raw materials in corrugated board, fibrous material
0/90% by weight of raw material in corrugated board, fibrous material 20/80% by weight of raw material in corrugated board and 100% by weight of raw material in corrugated board, hand-made sheet having a basis weight of 60 g / m 2 (JIS P-8209) In the same manner as described above, the fibrous material 5 and the raw material in the cardboard base paper 95% by weight, the fibrous material 10 and the raw material in the corrugated paper base paper 90% by weight, the fibrous material 20 and the corrugated board Raw material in base paper 80
An odor test was performed on three types of samples with weight percent. The test results are shown in Table 6.

【0054】[0054]

【表6】 [Table 6]

【0055】上記表6からも明らかなように、本発明に
よる処理を施した繊維状物を段ボール原紙中原料に混合
して抄紙した場合、殆どのパネラーが臭気を感じなかっ
たことが解る。
As is clear from Table 6 above, when the fibrous material treated according to the present invention was mixed with the raw material in the corrugated fiberboard for papermaking, most panelists did not feel odor.

【0056】[0056]

【実施例7】次に、実施例4に示す本発明の繊維状物
を、従来のペーパータオル原料に20重量%混合したも
のをA1、繊維状物30重量%を混合したものをA2、
そして従来のペーパータオル原料100重量%のものを
ブランクとして、坪量50g/m2 の手抄シート(JI
S P−8209で規定する装置による)を夫々20枚
作成し、坪量(g/m2 ,JIS P−8124)、キ
ン度(g/cm3 ,JIS P−8118)、厚さ(m
m/100,JIS P−8118)、引き裂き(g,
JIS P−8116)、伸び(%,JIS P−81
32)、裂断長(km,JIS P−8113)、ガー
レーこわさ(g/インチ,TAPPIスタンダード T
543pm−84)、クレム吸水度(秒/10mm,J
IS P−8141)および透気度(秒/100cc,
JIS P−8117)を夫々比較測定した。その結果
を表7に示す。
Example 7 Next, the fibrous material of the present invention shown in Example 4 was mixed with a conventional paper towel raw material in an amount of 20% by weight, and A1 was mixed with 30% by weight of the fibrous material.
A conventional paper towel raw material of 100% by weight is used as a blank, and a hand-made sheet having a basis weight of 50 g / m 2 (JI
20 sheets were prepared for each of the devices specified by SP-8209, and the basis weight (g / m 2 , JIS P-8124), Kin degree (g / cm 3 , JIS P-8118), thickness (m
m / 100, JIS P-8118), tear (g,
JIS P-8116), elongation (%, JIS P-81
32), breaking length (km, JIS P-8113), Gurley stiffness (g / inch, TAPPI standard T)
543pm-84), Klem water absorption (sec / 10mm, J
ISP-8141) and air permeability (sec / 100cc,
JIS P-8117) was compared and measured, respectively. The results are shown in Table 7.

【0057】[0057]

【表7】 [Table 7]

【0058】上記表7からも明らかなように、本発明に
係る繊維状物を用いて作成したペーパータオルは、従来
の原料で作成したペーパータオルと比較して、引き裂き
強度が若干低下するものの、実用上の品質において問題
はない。むしろ、吸水性が向上し、ペーパータオルとし
ての品質向上を図ることができる。
As is clear from Table 7 above, the paper towel prepared using the fibrous material according to the present invention has a slightly lower tear strength as compared with the paper towel prepared by the conventional raw material, but it is practically used. There is no problem in the quality of. Rather, the water absorption is improved, and the quality of the paper towel can be improved.

【0059】[0059]

【実施例8】ビール製造工場の副産物から得られるビー
ル穀皮を、0.5モル濃度アルカリ水溶液中、90℃・
120分で処理して得た繊維状物を、カナディアン・ス
タンダード・フリーネスで450ccに叩解した後、繊
維状物70重量%・クラフトパルプ(略称はKP)30
重量%,繊維状物80重量%・KP20重量%およびブ
ランクとしてサーモメカニカルパルプ(略称はTMP)
80重量%・KP20重量%の各比率にて、坪量60g
/m2 の手抄シート(JIS P−8209で規定する
装置による)を作成し、坪量(g/m2 ,JIS P−
8124)、キン度(g/cm3 ,JIS P−811
8)、厚さ(mm/100,JIS P−8118)、
引き裂き(g,JIS P−8116)、伸び(%,J
IS P−8132)、裂断長(km,JIS P−8
113)、透気度(秒/100cc,JIS P−81
17)を夫々比較測定した。その結果を表8に示す。
Example 8 Beer husks obtained from a by-product of a beer manufacturing plant were treated with a 0.5 molar aqueous alkali solution at 90 ° C.
The fibrous material obtained by treating for 120 minutes was beaten to 450 cc with Canadian Standard Freeness, and then 70% by weight of fibrous material / kraft pulp (abbreviation: KP) 30
% By weight, 80% by weight of fibrous material, 20% by weight of KP, and thermomechanical pulp as a blank (abbreviation: TMP)
60g basis weight at each ratio of 80% by weight and 20% by weight of KP
/ M 2 hand-made sheet (by the device specified in JIS P-8209) was prepared, and the basis weight (g / m 2 , JIS P-
8124), Kin degree (g / cm 3 , JIS P-811)
8), thickness (mm / 100, JIS P-8118),
Tear (g, JIS P-8116), elongation (%, J
ISP-8132), breaking length (km, JIS P-8
113), air permeability (second / 100 cc, JIS P-81
17) was comparatively measured. Table 8 shows the results.

【0060】[0060]

【表8】 [Table 8]

【0061】上記表8から明らかなように、本発明の繊
維状物は高歩留りパルプの一種であるTMPと比較した
場合、遜色がなく、80重量%の比率までの混合が可能
であることが解る。尚、繊維状物が90重量%の混合比
率の場合は、安定した手抄シート(JIS P−820
9で規定する装置による)の作成が困難な程、特に、引
き裂き強度の低下が著しい。
As is clear from Table 8 above, the fibrous material of the present invention is comparable to TMP, which is a type of high-yield pulp, and can be mixed up to a ratio of 80% by weight. I understand. When the fibrous material has a mixing ratio of 90% by weight, a stable hand-made sheet (JIS P-820) is used.
The more difficult it is to prepare (using the device specified in 9), the more remarkable the decrease in tear strength.

【0062】[0062]

【実施例9】ビール製造工場の副産物から得られる本発
明に係る処理が施されていないビール穀皮を、リファイ
ナーにて機械処理した後、穀皮20重量%・晒木材繊維
80重量%の混合比率で、坪量190g/m2 (名刺用
紙)および坪量120g/m2 (封筒用紙)を円網抄紙
機で抄紙した。その結果、混合した穀皮の約半分の量が
原料精選工程のクリーナー装置で異物として系外へ排出
され、大幅な歩留り低下となり、また、紙製品からの穀
皮離脱が激しく、オフセット印刷のときに、1色目です
でに版汚れが発生し、使用に耐え得ない紙となってしま
った。
Example 9 Beer husks which have not been treated according to the present invention obtained from a by-product of a beer manufacturing plant are mechanically treated with a refiner and then mixed with 20 weight% of husks and 80 weight% of bleached wood fibers. In terms of ratio, a basis weight of 190 g / m 2 (business card paper) and a basis weight of 120 g / m 2 (envelope paper) were paper-made with a cylinder paper machine. As a result, about half of the mixed husks are discharged to the outside of the system as foreign matter by the cleaner device in the raw material selection process, resulting in a significant decrease in yield. In addition, plate stains had already occurred in the first color, and the paper became unusable.

【0063】一方、ビール製造工場の副産物から得られ
るビール穀皮を、0.5モル濃度アルカリ水溶液中、9
0℃・120分で処理して得た繊維状物を、繊維状物2
0重量%・晒木材繊維80重量%の混合比率で、坪量1
90g/m2 (名刺用紙)及び坪量120g/m2 (封
筒用紙)を円網抄紙機で抄紙した。その結果、繊維状物
の歩留りは木材繊維と同等程度まで大幅に向上し、その
紙製品は、繊維状物同士あるいは繊維状物と晒木材繊維
の絡み合いおよび水素結合の改善から、オフセット印刷
工程の実用に十分耐え得るものであった。
On the other hand, beer husks obtained from a by-product of a beer manufacturing plant were mixed with 9% of a 0.5 molar aqueous alkaline solution.
The fibrous material obtained by treating at 0 ° C. for 120 minutes is used as fibrous material 2
With a mixing ratio of 0% by weight and 80% by weight of bleached wood fiber, basis weight is 1
90 g / m 2 (business card paper) and basis weight 120 g / m 2 (envelope paper) were paper-made with a cylinder paper machine. As a result, the yield of the fibrous material is significantly improved to the same level as that of the wood fiber, and the paper product has an improved entanglement and hydrogen bond between the fibrous materials or between the fibrous material and the bleached wood fiber. It was able to withstand practical use.

【図面の簡単な説明】[Brief description of drawings]

【図1】パルプモールドトレーの平面図である。FIG. 1 is a plan view of a pulp mold tray.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 鈴木 茂男 静岡県島田市4379番地 東海パルプ株式会 社内 (72)発明者 紅林 忠義 静岡県島田市4379番地 東海パルプ株式会 社内 ─────────────────────────────────────────────────── ─── Continuation of front page (72) Inventor Shigeo Suzuki 4379 Shimada City, Shizuoka Prefecture Tokai Pulp Co., Ltd. (72) Inventor Tadayoshi Koubayashi 4379 Shimada City, Shizuoka Prefecture Tokai Pulp Co., Ltd.

Claims (12)

【特許請求の範囲】[Claims] 【請求項1】 ビール穀皮をアルカリ水溶液中に浸漬
し、これを所定温度で処理して繊維状物を得ることを特
徴とするビール穀皮の処理方法。
1. A method for treating beer hulls, which comprises immersing the beer hulls in an alkaline aqueous solution and treating the beer hulls at a predetermined temperature to obtain a fibrous substance.
【請求項2】 請求項1に記載のアルカリ水溶液の濃度
を0.1乃至1.0モル濃度とし、かつ、処理温度を5
0乃至100℃とすることを特徴とする請求項1に記載
のビール穀皮の処理方法。
2. The alkaline aqueous solution according to claim 1 has a concentration of 0.1 to 1.0 molar and a treatment temperature of 5
The method for treating beer husks according to claim 1, wherein the temperature is 0 to 100 ° C.
【請求項3】 請求項1または請求項2のいずれかに記
載されたビール穀皮の処理方法において、処理後の繊維
状物中の灰分含有量が2.0重量%以下であることを特
徴とするビール穀皮の処理方法。
3. The method for treating beer husks according to claim 1 or 2, wherein the ash content in the treated fibrous material is 2.0% by weight or less. Beer hull treatment method.
【請求項4】 請求項1乃至請求項3のいずれかに記載
されたビール穀皮の処理方法によって得られた繊維状物
を主原料とするパルプモールド品。
4. A pulp molded product containing a fibrous material obtained by the method for treating beer husk according to any one of claims 1 to 3 as a main raw material.
【請求項5】 請求項1乃至請求項4のいずれかに記載
された繊維状物が、叩解装置にてカナディアン・スタン
ダード・フリーネス300乃至650ccに叩解されて
いることを特徴とする請求項4に記載のパルプモールド
品。
5. The fibrous material according to any one of claims 1 to 4, wherein the fibrous material is beaten to a Canadian Standard Freeness of 300 to 650 cc with a beating device. Pulp-molded product described.
【請求項6】 請求項1乃至請求項5のいずれかに記載
された繊維状物を、パルプモールド品の重量に対し、最
大90重量%の比率まで混合したことを特徴とする請求
項4または請求項5のいずれかに記載されたパルプモー
ルド品。
6. The method according to claim 4, wherein the fibrous material according to any one of claims 1 to 5 is mixed in a ratio of up to 90% by weight with respect to the weight of the pulp molded product. The pulp-molded product according to claim 5.
【請求項7】 請求項4乃至請求項6に記載のパルプモ
ールド品は、電器製品及びその部品・精密機器及びその
部品或は硝子・缶・プラスチック等の容器または食品等
を保護する包装材または緩衝材であることを特徴とする
パルプモールド品。
7. The pulp molded article according to claim 4 to claim 6 is a packaging material for protecting electrical appliances and parts thereof, precision instruments and parts thereof, containers such as glass, cans, plastics, etc., or foods, or the like. A pulp-molded product characterized by being a cushioning material.
【請求項8】 請求項1乃至請求項3のいずれかに記載
されたビール穀皮の処理方法により得られた繊維状物
に、パルプ原料を混合して得られた紙製品。
8. A paper product obtained by mixing a pulp raw material with the fibrous material obtained by the method for treating beer husks according to any one of claims 1 to 3.
【請求項9】 請求項1乃至請求項3および請求項8に
記載された繊維状物は、叩解装置にてカナディアン・ス
タンダード・フリーネス150乃至650ccに叩解さ
れていることを特徴とする請求項8に記載の紙製品。
9. The fibrous material according to any one of claims 1 to 3 and 8 is beaten to Canadian Standard Freeness 150 to 650 cc by a beater. Paper products described in.
【請求項10】 請求項1乃至請求項3および請求項8
と請求項9に記載された繊維状物を、紙製品の重量に対
し、最大80重量%の比率まで混合したことを特徴とす
る請求項8または請求項9のいずれかに記載された紙製
品。
10. Claims 1 to 3 and claim 8.
10. The paper product according to claim 8 or 9, wherein the fibrous material according to claim 9 is mixed in a ratio of up to 80% by weight based on the weight of the paper product. .
【請求項11】 請求項8乃至請求項10に記載された
紙製品は、衛生用紙や段ボール原紙又は美粧性および印
刷適性が要求される板紙や包装洋紙であることを特徴と
する紙製品。
11. The paper product according to any one of claims 8 to 10, which is a sanitary paper, a cardboard base paper, a paperboard or a packaging paper that is required to have good cosmetic properties and printability.
【請求項12】 請求項11に記載された衛生用紙は、
ペーパータオルであることを特徴とする紙製品。
12. The sanitary paper according to claim 11,
A paper product characterized by being a paper towel.
JP16332294A 1994-06-23 1994-06-23 Method for treating grain skin in beer and product using fibrous material obtained by the same method Pending JPH0813368A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP16332294A JPH0813368A (en) 1994-06-23 1994-06-23 Method for treating grain skin in beer and product using fibrous material obtained by the same method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP16332294A JPH0813368A (en) 1994-06-23 1994-06-23 Method for treating grain skin in beer and product using fibrous material obtained by the same method

Publications (1)

Publication Number Publication Date
JPH0813368A true JPH0813368A (en) 1996-01-16

Family

ID=15771646

Family Applications (1)

Application Number Title Priority Date Filing Date
JP16332294A Pending JPH0813368A (en) 1994-06-23 1994-06-23 Method for treating grain skin in beer and product using fibrous material obtained by the same method

Country Status (1)

Country Link
JP (1) JPH0813368A (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5759704A (en) * 1995-05-25 1998-06-02 Takasaki Paper Mfg. Co., Ltd. Easily biodegradable composite and decorative paper product used the same
JP2014173208A (en) * 2013-03-11 2014-09-22 Mitsubishi Paper Mills Ltd Method of manufacturing fine fiber for ligneous heat insulation material
JP2020183600A (en) * 2019-08-21 2020-11-12 株式会社Samurai Trading Manufacturing method of fiber molded product, and fiber molded product
CN116219799A (en) * 2022-12-13 2023-06-06 大家智合(北京)网络科技股份有限公司 Pulp molding packaging material with bouquet and preparation process and application thereof
CN116856207A (en) * 2023-07-20 2023-10-10 东莞市智达降解材料研发有限公司 Pulp molding product containing vinasse and being degradable and preparation method thereof
CN116905287A (en) * 2023-07-20 2023-10-20 东莞市智达降解材料研发有限公司 Pulp molding material prepared from vinasse biomass and preparation method thereof

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5759704A (en) * 1995-05-25 1998-06-02 Takasaki Paper Mfg. Co., Ltd. Easily biodegradable composite and decorative paper product used the same
JP2014173208A (en) * 2013-03-11 2014-09-22 Mitsubishi Paper Mills Ltd Method of manufacturing fine fiber for ligneous heat insulation material
JP2020183600A (en) * 2019-08-21 2020-11-12 株式会社Samurai Trading Manufacturing method of fiber molded product, and fiber molded product
CN116219799A (en) * 2022-12-13 2023-06-06 大家智合(北京)网络科技股份有限公司 Pulp molding packaging material with bouquet and preparation process and application thereof
CN116856207A (en) * 2023-07-20 2023-10-10 东莞市智达降解材料研发有限公司 Pulp molding product containing vinasse and being degradable and preparation method thereof
CN116905287A (en) * 2023-07-20 2023-10-20 东莞市智达降解材料研发有限公司 Pulp molding material prepared from vinasse biomass and preparation method thereof
CN116905287B (en) * 2023-07-20 2024-04-05 东莞市众智达生物新材料有限公司 Pulp molding material prepared from vinasse biomass and preparation method thereof
CN116856207B (en) * 2023-07-20 2024-04-09 东莞市众智达生物新材料有限公司 Pulp molding product containing vinasse and being degradable and preparation method thereof

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