JPH08131898A - Production of fine porous part - Google Patents

Production of fine porous part

Info

Publication number
JPH08131898A
JPH08131898A JP26908394A JP26908394A JPH08131898A JP H08131898 A JPH08131898 A JP H08131898A JP 26908394 A JP26908394 A JP 26908394A JP 26908394 A JP26908394 A JP 26908394A JP H08131898 A JPH08131898 A JP H08131898A
Authority
JP
Japan
Prior art keywords
component
tubular member
tubular
pores
manufacturing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP26908394A
Other languages
Japanese (ja)
Inventor
Akio Yamazaki
昭夫 山崎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Universal Bio Research Co Ltd
Original Assignee
Unitec Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Unitec Co Ltd filed Critical Unitec Co Ltd
Priority to JP26908394A priority Critical patent/JPH08131898A/en
Publication of JPH08131898A publication Critical patent/JPH08131898A/en
Pending legal-status Critical Current

Links

Abstract

PURPOSE: To easily produce porous parts having pores of small core in part bodies by forming the part bodies on the circumferences of tubular members in the state of that a closing plate closes the part bodies and the pores of the tubular members open at both end faces of the part bodies. CONSTITUTION: One-side ends of the tubular members 2 having the pores 3 are inserted into the supporting holes formed at the closing plate 16 and are immersed together with peripheral wall members 15 from the closing plate 16 side into a heat resistant adhesive, for example, a brazing filler metal 18 in a thermostatic vessel 19 in which the brazing filler metal 18 is melted. The brazing filler metal 18, then, infiltrates the spacings between the supporting holes and the tubular members 3 and closes the spacings. The tubular members 2 and the closing plate 16 are thereafter closely joined if the closing plate 16 is taken out of the thermostatic vessel 19 and is cooled. The peripheral wall members 15 and the tubular members 2 are integrated in such a manner and thereafter, a molten metallic material is packed into the peripheral wall members 15. The porous parts are completed when the pores 3 of the tubular members 2 are opened by cutting or grinding both end faces after the metallic material solidifies.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】この発明は、自動車エンジンの燃
料噴射ノズル,農薬等の噴霧ノズルなど液体を霧状に噴
射する部品として好適な細孔部品の製造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing fine pore parts suitable as parts for injecting liquid in a mist form such as fuel injection nozzles for automobile engines and spray nozzles for agricultural chemicals.

【0002】[0002]

【従来の技術】自動車エンジン,農薬散布機など、液体
を霧状に噴射するノズル等の部品を備えた機器は数多く
存在する。これらの機器において、液体の噴射用部品
は、液体の流速を速めるという機能のために装着される
こともあるが、その他、液体の表面積を広げて均一に放
散するという機能から装着されているものも多い。例え
ば、自動車エンジンの燃料噴射ノズルや農薬散布機の液
体噴射ノズルは主に後者の機能を主眼としている。
2. Description of the Related Art There are many devices, such as automobile engines and pesticide sprayers, which are equipped with parts such as nozzles for spraying liquid in a mist state. In these devices, the liquid jetting part may be mounted for the function of increasing the flow velocity of the liquid, but in addition, it is mounted for the purpose of spreading the surface area of the liquid to diffuse the liquid evenly. There are also many. For example, the fuel injection nozzle of an automobile engine and the liquid injection nozzle of a pesticide sprayer mainly aim at the latter function.

【0003】ここで、後者の機能、すなわち液体の表面
積を広げて噴射させるという機能をより効率的に発揮さ
せるためには、できるだけ細径の孔から液体を噴出させ
た方が、噴出する液体をより細かな粒子の霧状にできる
ため好ましい。
Here, in order to more efficiently exert the latter function, that is, the function of expanding the surface area of the liquid and ejecting the liquid, it is better to eject the liquid from a hole having a diameter as small as possible. It is preferable because finer particles can be atomized.

【0004】また、近年、OA機器の出力部に使用され
ているインクジェット方式のプリンタには、インク(液
体)を噴射させるための極めて細径の噴射孔を備えたヘ
ッド部品(液体の噴射用部品)が装着されている。この
ヘッド部品においては、噴射孔の内径が小さい程、出力
文字のドットを高密度化できるため、そのことを主眼と
して噴射孔の内径を短縮しようとする開発が進められて
いる。
In recent years, ink jet printers used in the output section of office automation equipment have head parts (liquid ejecting parts) provided with extremely small diameter ejection holes for ejecting ink (liquid). ) Is installed. In this head component, the smaller the inner diameter of the ejection hole is, the higher the density of the dots of the output characters can be. Therefore, the development aiming at that is to reduce the inner diameter of the ejection hole is underway.

【0005】[0005]

【発明が解決しようとする課題】このように液体噴射用
部品の開発において、噴射孔の内径をより小さくするこ
とが重要課題とされる例は少なくない。また、噴射孔の
内径を小さくした場合、供給圧力が同じであれば、液体
の噴射量が少なくなってしまう。したがって、噴射孔の
内径狭小化を実現した場合には、その噴射孔の断面積が
小さくなった分を、噴射孔の数で補填することが必要に
なってくる。
As described above, in the development of liquid jet parts, there are many cases in which it is an important issue to make the inner diameter of the jet hole smaller. Further, when the inner diameter of the injection hole is reduced, the injection amount of the liquid is reduced if the supply pressure is the same. Therefore, when the inner diameter of the injection hole is narrowed, it becomes necessary to compensate for the reduced cross-sectional area of the injection hole with the number of injection holes.

【0006】本発明はこのような事情に鑑みてなされた
もので、部品本体に内径の小さな細孔を複数有する細孔
部品を簡易に製作することを目的とする。特に、この発
明の製造方法は、例えば直径0.03〜0.25mmと
いう極めて微細な細孔を複数有する細孔部品の製作をも
可能とすることを目的としている。
The present invention has been made in view of such circumstances, and an object thereof is to easily manufacture a micropore component having a plurality of micropores having a small inner diameter in a component body. In particular, the production method of the present invention aims to enable the production of a fine hole component having a plurality of extremely fine fine holes having a diameter of 0.03 to 0.25 mm, for example.

【0007】[0007]

【課題を解決するための手段】上記目的を達成するため
にこの発明は、細孔を有する複数本の管状部材を使用し
て細孔部品を製造している。すなわち、請求項1の細孔
部品の製造方法にあっては、まず、管状部材の一部を閉
塞板に設けた各支持孔内に配置するとともに、管状部材
と支持孔との間の隙間を接着材によって閉塞する。次い
で、閉塞板が部品本体を横切るとともに部品本体の両端
面に前記管状部材の細孔が開口する状態で、管状部材の
周囲に部品本体を形成することを特徴としている。
In order to achieve the above object, the present invention manufactures a micropore component by using a plurality of tubular members having micropores. That is, in the method for manufacturing a pore component according to claim 1, first, a part of the tubular member is arranged in each support hole provided in the closing plate, and a gap between the tubular member and the support hole is formed. Block with adhesive. Next, the component body is formed around the tubular member in a state where the closing plate crosses the component body and the pores of the tubular member are opened at both end surfaces of the component body.

【0008】また、請求項2の細孔部品の製造方法にあ
っては、部品本体の外周面形状に対応した形状の内周面
を有する筒状成形型を使用して、まず複数本の管状部材
を各部材の周囲に狭小空間が形成される状態で筒状成形
型内に差し込んで固定する。そして、筒状成形型内の狭
小空間にろう材を充填して部品本体を形成することを特
徴としている。
Further, in the method of manufacturing a micro-part according to the second aspect, a tubular molding die having an inner peripheral surface having a shape corresponding to the outer peripheral surface of the main body of the component is used to first form a plurality of tubular parts. The members are inserted and fixed in a tubular mold with a narrow space formed around each member. Then, the component body is formed by filling a narrow space in the cylindrical mold with a brazing material.

【0009】さらに、請求項3の細孔部品の製造方法に
あっては、部品本体に複数の配設孔を設け、これらの配
設孔に管状部材を嵌め入れ、かつ該配設孔と管状部材と
の間の隙間にろう材を供給して該隙間を閉塞するととも
に前記管状部材を部品本体内に固着することを特徴とし
ている。
Further, in the method for manufacturing a micropore component according to claim 3, a plurality of mounting holes are provided in the component body, tubular members are fitted into these mounting holes, and the mounting holes and the tubular member are tubular. It is characterized in that a brazing material is supplied to a gap between the member and the gap to close the gap and the tubular member is fixed in the component body.

【0010】また、請求項4の細孔部品の製造方法にあ
っては、部品本体に複数の配設孔を設け、これらの配設
孔内に管状部材を焼嵌めすることにより該管状部材を部
品本体内に固着することを特徴としている。
Further, in the method for manufacturing a porous component according to the fourth aspect, a plurality of mounting holes are provided in the component body, and the tubular member is shrink-fitted into these mounting holes to form the tubular member. It is characterized by being fixed inside the component body.

【0011】[0011]

【作用】一般のドリル加工等の機械加工によって穿設で
きる孔の内径は、0.2mm程度が限界とされている。
また、管状部材を延伸させて孔の内径を小さくする方法
も、例えば注射針の製造などに利用されているが、この
延伸による細孔の形成方法によると、孔の内周面に延伸
方向の筋が発生して平滑性が失われるため、高精度な細
孔の加工には適していない。
The inner diameter of a hole that can be drilled by general mechanical processing such as drilling is limited to about 0.2 mm.
Further, a method of stretching the tubular member to reduce the inner diameter of the hole is also used, for example, in manufacturing an injection needle, etc., but according to the method of forming the pores by this stretching, the inner peripheral surface of the hole has a stretching direction. Since streaks occur and smoothness is lost, it is not suitable for highly precise processing of fine pores.

【0012】これに対し、本発明者は、金属粉末射出成
形や引抜き加工を応用すれば、内周面が平滑でしかも内
径0.03〜0.25mmといった極めて小さな細孔を
有する管状部材を成形できることを明らかにした。。こ
こで、金属粉末射出成とは、金属粉とバインダーとを均
一に混ぜ合わせ(混練)、それをペレット化(造粒)し
た後、金型内に射出成形して成形体を製造し、さらに成
形体内のバインダーを除去(脱脂)して焼結するという
工程を経て製品を製造する方法であり、現在、各種複雑
形状の精密小形部品の製造に利用されている。
On the other hand, the present inventor applies a metal powder injection molding or drawing process to form a tubular member having a smooth inner peripheral surface and very small pores with an inner diameter of 0.03 to 0.25 mm. Revealed what you can do. . Here, the term “metal powder injection molding” means that metal powder and a binder are uniformly mixed (kneading), pelletized (granulated), and then injection-molded in a mold to produce a molded body. This is a method of manufacturing a product through a process of removing (defatting) the binder in the molded body and sintering it, and it is currently used for manufacturing precision small parts of various complicated shapes.

【0013】この金属粉末射出成形の技術を応用し、す
なわち金型内の軸方向に細線(金属線,炭素線等)を配
置し、射出成形後、この細線を除去することによって上
述したような極めて小さな細孔を有する管状部材を成形
することができる。
By applying the technique of this metal powder injection molding, that is, by arranging a fine wire (metal wire, carbon wire, etc.) in the axial direction in the mold, and after the injection molding, the fine wire is removed as described above. It is possible to mold tubular members with very small pores.

【0014】また、引抜き加工とは、比較的大きな内径
(例えば、φ0.5mm以上)の管状部材を軸方向に引
き延ばすことによって、外径とともにその内径を細くし
ていく加工法である。この引抜き加工を応用することに
よっても、内径0.03〜0.25mmといった極めて
小さな細孔を有する管状部材を成形することができる。
The drawing process is a process in which a tubular member having a relatively large inner diameter (for example, Φ0.5 mm or more) is stretched in the axial direction to reduce the inner diameter together with the outer diameter. By applying this drawing process, a tubular member having extremely small pores with an inner diameter of 0.03 to 0.25 mm can be formed.

【0015】しかしながら、前者、金属粉末射出成形に
よって直接部品本体に複数の細孔を形成するには、金型
内に複数本の細線を配置しなければならないため、高度
な技術が必要となり量産に向かないばかりか歩留りが悪
く実用的とはいえない。また、引抜き加工によっても、
単一の細孔を有する管状部品の形態でなければ、内径
0.03〜0.25mmといった細孔の形成を実現する
のは困難であった。すなわち、材料内部の組織が不均一
となっている箇所等で、隣接する透孔の間の壁が破壊さ
れ、透孔どうしが連通してしまう等の問題が頻発し、と
ても実用に耐えない結果を招いたからである。
However, in the former case, in order to directly form a plurality of pores in the component body by metal powder injection molding, a plurality of fine wires must be arranged in the mold, which requires a high level of technology and mass production. Not only is it unsuitable, but the yield is poor and not practical. Also, even by drawing
It has been difficult to achieve the formation of pores having an inner diameter of 0.03 to 0.25 mm unless it is in the form of a tubular part having a single pore. In other words, at locations where the internal structure of the material is uneven, the walls between adjacent through holes are destroyed, and the problems of frequent communication between the through holes frequently occur, resulting in a very unpractical result. Because he invited.

【0016】そこで、この発明に係る細孔部品の製造方
法では、上記金属粉末射出成形や引抜き加工をはじめ、
各種の細管成形技術を応用して、まず一本の細孔を有す
る管状部材を複数本製作し、これらの管状部材の周囲に
部品本体を形成することで、その部品本体に複数本の細
孔を有した細孔部品を簡易に製作できるようにした。
Therefore, in the method of manufacturing a micro-part according to the present invention, the metal powder injection molding and the drawing process described above are performed.
By applying various thin tube forming techniques, first make a plurality of tubular members with a single pore, and form the component main body around these tubular members to create multiple pores in the component main body. It has been made possible to easily manufacture a micropore component having a.

【0017】ここで、鋳造又は金属粉末射出成形等によ
り管状部材の周囲に部品本体を形成した場合、特に管状
部材と部品本体とが異種材料のとき、その境界部分に隙
間を生じるおそれがある。ところがこの発明によって製
造した細孔部品の主たる用途は液体の噴射ノズルである
ため、このような隙間から液体が漏れ出すのは好ましく
ない。
Here, when the component body is formed around the tubular member by casting, metal powder injection molding, or the like, a gap may occur at the boundary portion, especially when the tubular member and the component body are different materials. However, since the main purpose of the micropore component manufactured according to the present invention is a liquid injection nozzle, it is not preferable that the liquid leaks out from such a gap.

【0018】以上の点を考慮して、この請求項1の発明
に係る細孔部品の製造方法では、閉塞板に穿設した各支
持孔に管状部材の一部を配置するとともに、これら支持
孔と閉塞板との間の隙間に接着材を充填して該隙間を閉
塞しておき、この閉塞板が部品本体を横切るように配置
することにより、該閉塞板で細孔部品内の隙間を遮断し
ている。
In view of the above points, in the method of manufacturing a fine pore component according to the invention of claim 1, a part of the tubular member is arranged in each of the support holes formed in the closing plate, and the support holes are formed. An adhesive is filled in the gap between the seal plate and the closing plate to close the gap, and the closing plate is arranged so as to cross the main body of the component. are doing.

【0019】一方、請求項2の発明に係る細孔部品の製
造方法では、上記金属粉末射出成形によって製作した一
本の細孔を有する複数の管状部材を筒状成形型内に差し
込み固定した後、該筒状成形型内の狭小空間にろう材を
充填して固めているので、ろう材が管状部材に密着して
隙間のない部品本体を形成することができる。
On the other hand, in the method of manufacturing a fine hole component according to the invention of claim 2, after a plurality of tubular members having a single fine hole produced by the metal powder injection molding are inserted into a cylindrical molding die and fixed, Since the brazing material is filled and solidified in the narrow space in the tubular molding die, the brazing material can be in close contact with the tubular member to form a component body without a gap.

【0020】さらに、請求項3の発明に係る細孔部品の
製造方法では、部品本体に複数の配設孔を設け、これら
配設孔内に管状部材を配置してろう付けによって管状部
材と部品本体との間の隙間を閉塞するという簡易な製造
方法によって、一方、請求項4の発明に係る細孔部品の
製造方法にあっては焼嵌めを利用したさらに簡易な製造
方法によって、製造コストの大幅な削減を実現してい
る。
Further, in the method for manufacturing a fine hole component according to the third aspect of the present invention, a plurality of mounting holes are provided in the component body, the tubular member is disposed in these mounting holes, and the tubular member and the component are brazed. By the simple manufacturing method of closing the gap with the main body, on the other hand, in the manufacturing method of the pore component according to the invention of claim 4, the manufacturing cost is reduced by the simpler manufacturing method using shrink fitting. A significant reduction has been achieved.

【0021】[0021]

【実施例】以下、この発明の実施例について図面を参照
して詳細に説明する。以下に示す実施例は、図19に示
すように部品本体1内に複数の管状部材2が埋設されて
おり、これら管状部材2の有する細孔3がそれぞれ部品
本体1の両端面に開口している細孔部品を製造するため
の実施例である。このような細孔部品は、例えば、図2
0に示すようにノズル装置4の先端に装着して液体を霧
状に噴射するという用途に好適な構造をしている。
Embodiments of the present invention will be described below in detail with reference to the drawings. In the embodiment described below, a plurality of tubular members 2 are embedded in the component body 1 as shown in FIG. 19, and the pores 3 of these tubular members 2 are opened on both end faces of the component body 1, respectively. It is an example for manufacturing a porous component. Such a pore component is shown in FIG.
As shown in 0, the nozzle device 4 is attached to the tip of the nozzle device 4 to have a structure suitable for use in spraying liquid in a mist state.

【0022】図1〜図6はこの発明の第一実施例に係る
細孔部品の製造方法を説明するための図である。この実
施例に係る細孔部品の製造方法では、まず、細孔3が穿
設された管状部材2を金属粉末射出成形の応用によって
製作する。すなわち、管状部材2の素材となる金属粉
と、この金属粉を固めるためのバインダーとを混ぜ合わ
せ(混練)、かつペレット化して成形機への供給を容易
にする(造粒)。
FIGS. 1 to 6 are views for explaining a method for manufacturing a micropore component according to the first embodiment of the present invention. In the method of manufacturing the fine hole component according to this embodiment, first, the tubular member 2 having the fine holes 3 formed therein is produced by applying metal powder injection molding. That is, the metal powder as the material of the tubular member 2 and the binder for hardening the metal powder are mixed (kneading) and pelletized to facilitate the supply to the molding machine (granulation).

【0023】成形機は、例えば図1に示すように、管状
部材2の外形に対応する形状の内面を有した成形型1
0、この成形型10に一端から材料を供給する射出ノズ
ル11、及び成形型10の他端で細線12を挾持するク
ランプ部材13を備えている。射出ノズル11には、細
線12の供給管11aが設けてあり、この供給管11a
を通して成形型10内に細線12を自動供給できるよう
になっている。
The molding machine is, for example, as shown in FIG. 1, a molding die 1 having an inner surface having a shape corresponding to the outer shape of the tubular member 2.
0, an injection nozzle 11 for supplying a material to the molding die 10 from one end, and a clamp member 13 for holding the thin wire 12 at the other end of the molding die 10. The injection nozzle 11 is provided with a supply pipe 11a for the thin wire 12, and this supply pipe 11a
The fine wire 12 can be automatically supplied into the molding die 10 through the.

【0024】射出ノズル11から自動供給された細線1
2の先端は、成形型10の内部を通って他端から導き出
されてクランプ部材13に挾持され、さらに射出ノズル
11とクランプ部材13との間で引っ張られて弛みのな
い状態で成形型10の中心軸部に配置される。続いて、
ペレット化した金属粉とバインダーの混練物を射出ノズ
ル11から成形型10内に供給し、管状部材本体2aを
形作る。この管状部材本体2aの内部には中心軸部分に
細線12が埋設されている。この管状部材本体2aを成
形型10から取り出し、添加してあるバインダーを除去
する(脱脂)とともに、管状部材本体2a内に埋設した
細線12を引き抜く。
The thin wire 1 automatically supplied from the injection nozzle 11.
The tip of 2 is led out from the other end through the inside of the molding die 10 and is clamped by the clamp member 13, and is further pulled between the injection nozzle 11 and the clamp member 13 so that the molding die 10 has no slack. It is arranged on the central shaft. continue,
The kneaded material of the pelletized metal powder and the binder is supplied from the injection nozzle 11 into the molding die 10 to form the tubular member body 2a. A thin wire 12 is embedded in the central axis portion of the tubular member body 2a. The tubular member body 2a is taken out from the molding die 10, the added binder is removed (degreasing), and the thin wire 12 embedded in the tubular member body 2a is pulled out.

【0025】細線12の引き抜かれた管状部材本体2a
の中心軸部には、細孔3が形成される。この細孔3の内
径は使用した細線12の直径に相当する。したがって、
この細線12の選択によっては、例えば、0.03〜
0.25mmという微小な細孔3を形成することができ
る。ここで、細線12としては、各種金属線や炭素線等
を使用できるが、好ましくは引張強度の大きなタングス
テン線やステンレス線等を使用する方が、管状部材本体
2aからの引き抜き時の破断が少なく、歩留りが向上す
る。
The tubular member body 2a with the thin wire 12 pulled out
The pore 3 is formed in the central axis portion of the. The inner diameter of the pore 3 corresponds to the diameter of the thin wire 12 used. Therefore,
Depending on the selection of the thin wire 12, for example, 0.03 to
It is possible to form minute pores 3 having a size of 0.25 mm. Here, as the thin wire 12, various metal wires, carbon wire, or the like can be used, but it is preferable to use a tungsten wire or a stainless wire having a high tensile strength because breakage at the time of extraction from the tubular member main body 2a is small. , The yield is improved.

【0026】バインダーの除去及び細線12の引き抜き
を終了した後、管状部材本体2aを焼結して細孔3を有
する管状部材2を成形する。なお、この焼結によって管
状部材本体2aは僅かながら収縮するので、この線収縮
率を考慮して寸法及び細線12の直径を設定することが
好ましい。
After the binder is removed and the thin wire 12 is pulled out, the tubular member body 2a is sintered to form the tubular member 2 having the pores 3. Since the tubular member body 2a shrinks slightly due to this sintering, it is preferable to set the dimensions and the diameter of the thin wire 12 in consideration of the linear shrinkage rate.

【0027】図2はこのようにして製作した管状部材2
の外観を示す斜視図である。同図に示すように中心軸部
に細孔3が穿設された管状部材2を、上記工程により複
数本製作する。そして、図3に示すように、各管状部材
2に形成した細孔3の両端開口部をろう材14等により
閉塞する。これは、後述する本体成形工程において溶融
金属が細孔3内に流入し、その内部まで閉塞してしまう
のを防止するためである。
FIG. 2 shows the tubular member 2 thus manufactured.
3 is a perspective view showing the external appearance of FIG. As shown in the figure, a plurality of tubular members 2 each having a pore 3 formed in the central axis portion are manufactured by the above process. Then, as shown in FIG. 3, both end openings of the pores 3 formed in each tubular member 2 are closed by a brazing material 14 or the like. This is to prevent the molten metal from flowing into the pores 3 and clogging the inside thereof in the body forming step described later.

【0028】上述した管状部材2の製作と並行して周壁
部材15の製作を行なう。この実施例では、図4に示す
ように閉塞板16の周縁から筒状部17を延出させた周
壁部材15を使用している。この周壁部材15は、例え
ば鋳造によって製作することができ、その長さは管状部
材2とほぼ同一としてある。ここで、閉塞板16には管
状部材2を挿通する複数の支持孔16aを穿設してお
く。これらの支持孔16aは、最終製品である細孔部品
の細孔位置と同軸上に穿設する。また、筒状部17は、
後述するように細孔部品の外周面の一部となるため、細
孔部品の外径と同じ寸法に設定する。
The peripheral wall member 15 is manufactured in parallel with the manufacturing of the tubular member 2 described above. In this embodiment, as shown in FIG. 4, the peripheral wall member 15 in which the tubular portion 17 is extended from the peripheral edge of the closing plate 16 is used. The peripheral wall member 15 can be manufactured by casting, for example, and its length is substantially the same as that of the tubular member 2. Here, a plurality of support holes 16a through which the tubular member 2 is inserted are formed in the closing plate 16. These support holes 16a are formed coaxially with the fine hole positions of the fine hole component which is the final product. Further, the tubular portion 17 is
Since it will be a part of the outer peripheral surface of the pore component as described later, it is set to the same dimension as the outer diameter of the pore component.

【0029】次に、閉塞板16に形成した支持孔16a
内に各管状部材2の一端部を挿入する。このとき、図5
に示すように各管状部材2の他端は、筒状部17の先端
縁と同一平面上に配置される。そして、耐熱性の接着
材、例えばろう材18を溶融して充填してある恒温容器
19の中へ周壁部材15を閉塞板16側から嵌入し、閉
塞板16をろう材18に浸漬する。すると、閉塞板16
の支持孔16aと管状部材2との間の隙間にろう材18
が侵入してその隙間を閉塞する。その後、閉塞板16を
恒温容器19から取り出して冷却すれば、ろう材18が
固まって管状部材2と閉塞板16とが隙間なく接合され
る。
Next, the support hole 16a formed in the closing plate 16
One end of each tubular member 2 is inserted therein. At this time, FIG.
As shown in, the other end of each tubular member 2 is arranged on the same plane as the tip edge of the tubular portion 17. Then, the peripheral wall member 15 is fitted from the closing plate 16 side into a constant temperature container 19 in which a heat-resistant adhesive material, for example, the brazing material 18 is melted and filled, and the closing plate 16 is immersed in the brazing material 18. Then, the closing plate 16
In the gap between the support hole 16a of the
Invades and closes the gap. After that, when the closing plate 16 is taken out from the constant temperature container 19 and cooled, the brazing material 18 is solidified and the tubular member 2 and the closing plate 16 are joined together without a gap.

【0030】このようにして周壁部材15と管状部材2
とを一体化した後、周壁部材15の内部に溶融した金属
材料20を充填し、その金属材料20が固まったら、図
6の想像線で示す両端面部分を切削又は研削して管状部
材2の細孔3を開口すれば、図11に示したような細孔
部品ができあがる。この細孔部品は、周壁部材15の筒
状部17とその内部に充填した金属材料20によって部
品本体1が形成され、その部品本体1を横切るように閉
塞板16は配設されているので、例えば部品本体1内に
隙間があってもこの閉塞板16によって軸方向には遮断
されるので、液体の噴射ノズル等に使用しても該液体が
隙間から漏れ出すおそれはない。
In this way, the peripheral wall member 15 and the tubular member 2
After being integrated with each other, the molten metal material 20 is filled in the peripheral wall member 15, and when the metal material 20 is solidified, both end surface portions shown by imaginary lines in FIG. When the pores 3 are opened, the pore component as shown in FIG. 11 is completed. In this fine hole component, since the component body 1 is formed by the cylindrical portion 17 of the peripheral wall member 15 and the metal material 20 filled therein, the closing plate 16 is arranged so as to cross the component body 1. For example, even if there is a gap in the component body 1, it is blocked in the axial direction by the closing plate 16, so there is no risk of the liquid leaking out of the gap even when used as a liquid injection nozzle or the like.

【0031】図7〜図9は上述した第一実施例で使用し
た周壁部材15を円盤状の閉塞板21に代えて細孔部品
を製作する変形例を説明するための図である。図7に示
すように複数の支持孔21aが穿設された円盤状の閉塞
板21を製作する。この閉塞板21は、図4に示した周
壁部材15における閉塞板16の部分に相当する。この
閉塞板21の各支持孔21aに管状部材2を挿通し、上
記第一実施例と同様にして耐熱性の接着材、例えばろう
材18を支持孔21aと管状部材2との間の隙間に充填
することによって、その隙間を閉塞するとともに閉塞板
21と管状部材2とを接合する(図8参照)。
FIGS. 7 to 9 are views for explaining modified examples in which the peripheral wall member 15 used in the above-described first embodiment is replaced with the disk-shaped closing plate 21 to manufacture the fine hole component. As shown in FIG. 7, a disk-shaped closing plate 21 having a plurality of support holes 21a is manufactured. The closing plate 21 corresponds to the closing plate 16 of the peripheral wall member 15 shown in FIG. The tubular member 2 is inserted into each of the supporting holes 21a of the closing plate 21, and a heat-resistant adhesive material such as a brazing material 18 is placed in the gap between the supporting hole 21a and the tubular member 2 in the same manner as in the first embodiment. By filling, the gap is closed and the closing plate 21 and the tubular member 2 are joined (see FIG. 8).

【0032】次いで、図9に示すように本体成形型22
内に閉塞板21及び管状部材2を配置する。本体成形型
22の内部空間(製品成形部)は、図11に示したよう
な細孔部品の外形に対応した形状に形成してある。この
とき閉塞板21は本体成形型22を横切るように配置し
ておく。そして、本体成形型22内に金属溶湯を供給し
部品本体1を鋳造する。その後、軸方向の両端面を切削
又は研削して管状部材2の細孔3を開口すれば、管状部
材2,閉塞板21,部品本体1からなる細孔部品ができ
あがる。
Then, as shown in FIG.
The closing plate 21 and the tubular member 2 are arranged therein. The internal space (product molding portion) of the main body molding die 22 is formed in a shape corresponding to the outer shape of the pore component as shown in FIG. At this time, the closing plate 21 is arranged so as to cross the main body mold 22. Then, the molten metal is supplied into the body forming die 22 to cast the component body 1. After that, both end faces in the axial direction are cut or ground to open the pores 3 of the tubular member 2, so that a pore component including the tubular member 2, the closing plate 21, and the component body 1 is completed.

【0033】図10はこの発明の第二実施例に係る細孔
部品の製造方法を説明するための図である。第二実施例
では、図11に示した細孔部品の外周面形状に対応した
形状の内周面を有する筒状成形型31を使用する。すな
わち、筒状成形型31の内部に複数本の管状部材2を差
し込んで固定する。このとき各管状部材2の周囲には狭
小空間が形成されるようにする。なお、使用する管状部
材2は、前記第一実施例と同様、金属粉末射出成形の応
用によって成形すればよい。
FIG. 10 is a diagram for explaining a method of manufacturing a micropore component according to the second embodiment of the present invention. In the second embodiment, a tubular molding die 31 having an inner peripheral surface having a shape corresponding to the outer peripheral surface shape of the pore component shown in FIG. 11 is used. That is, a plurality of tubular members 2 are inserted and fixed in the tubular molding die 31. At this time, a narrow space is formed around each tubular member 2. The tubular member 2 to be used may be formed by applying metal powder injection molding as in the first embodiment.

【0034】そして、管状部材2を差し込んだ状態で筒
状成形型31の一端を、溶融したろう材32が充填して
ある恒温容器33の中へ嵌入する。すると、嵌入により
生じた圧力又は毛細管現象によって管状部材2の周辺の
狭小空間内にろう材32が吸いあげられて、その狭小空
間中に充填される。
Then, with the tubular member 2 inserted, one end of the tubular molding die 31 is fitted into the constant temperature container 33 filled with the molten brazing material 32. Then, the brazing material 32 is sucked up into the narrow space around the tubular member 2 by the pressure or the capillary phenomenon caused by the fitting, and is filled in the narrow space.

【0035】この狭小空間中に充填されたろう材32が
固まると部品本体1が形成され、この部品本体1内に管
状部材2が埋設された状態となる。この管状部材2を埋
設した部品本体1を筒状成形型31から取り出し、軸方
向の両端面を切削又は研削して管状部材2の細孔3を開
口すれば、管状部材2,部品本体1からなる細孔部品が
できあがる。なお、部品本体1の取り出しを容易にする
ために、筒状成形型31を分割片の組み合わせで形成し
たり、あるいはセラミックスで形成してその後、苛性ソ
ーダ等の溶剤により溶かしてもよい。
When the brazing material 32 filled in the narrow space is solidified, the component body 1 is formed, and the tubular member 2 is embedded in the component body 1. If the component body 1 in which the tubular member 2 is embedded is taken out from the tubular molding die 31 and both axial end faces are cut or ground to open the pores 3 of the tubular member 2, the tubular member 2 and the component body 1 are removed. A fine pore component is completed. In order to facilitate the removal of the component body 1, the tubular molding die 31 may be formed of a combination of divided pieces, or may be formed of ceramics, and then melted with a solvent such as caustic soda.

【0036】この第二実施例の製造方法によれば、部品
本体1内に管状部材2を高密度に埋設できるので、第一
実施例に比べて小さな横断面内に多数の細孔3を有する
細孔部品を製作することができる。
According to the manufacturing method of the second embodiment, since the tubular member 2 can be embedded in the component body 1 at a high density, a large number of pores 3 are formed in a cross section smaller than that of the first embodiment. Pore parts can be manufactured.

【0037】図11乃至図17は、この発明の第三実施
例に係る細孔部品の製造方法を説明するための図であ
る。第三実施例では、まず引抜き加工を応用して細径の
管状部材を製作する。すなわち、図11に示すような外
径φ1および内径φ2がともに大きな線材40を用意し、
この線材40を図12に示すようにダイス41の加工孔
41aに通して引き抜いていく。太径の線材40は、通
常の押出し加工等によって容易に製作することができ
る。ダイス41の加工孔41aは、一端開口部から他端
開口部にかけてテーパ状に径が細くなっており、径が太
い側の開口部から線材40を通し、径の細い他方の開口
部から引き抜くことによって、該線材40を軸方向に引
き延ばして外径,内径ともに細い線材とすることができ
る。
11 to 17 are views for explaining a method for manufacturing a fine hole component according to the third embodiment of the present invention. In the third embodiment, first, a drawing process is applied to manufacture a thin tubular member. That is, as shown in FIG. 11, prepare a wire rod 40 having a large outer diameter φ1 and a large inner diameter φ2,
As shown in FIG. 12, this wire 40 is pulled out through the processed hole 41a of the die 41. The wire 40 having a large diameter can be easily manufactured by an ordinary extrusion process or the like. The processing hole 41a of the die 41 has a tapered diameter from the opening on one end to the opening on the other end, and the wire 40 is passed through the opening on the side with the larger diameter and pulled out from the opening with the smaller diameter. Thus, the wire 40 can be stretched in the axial direction to form a wire having a small outer diameter and a small inner diameter.

【0038】太径の線材40から本実施例で使用できる
細径(例えば、φ0.03〜0.25mm)の線材ま
で、単一のダイス41によって加工するには無理がある
ため、段階的に加工孔41aの径を小さくした複数のダ
イス41を使用し、順次加工孔41aの小さなダイス4
1に移行して引抜き加工を実施することにより、細径の
線材を形成する。このようにして形成した細径の線材を
適宜の長さに切断すれば、細孔3を有する管状部材2
(図2参照)が製作できる。
Since it is difficult to process with a single die 41 from a wire 40 having a large diameter to a wire having a small diameter (for example, φ0.03 to 0.25 mm) which can be used in this embodiment, it is not possible to process it stepwise. A plurality of dies 41 each having a reduced diameter of the processed hole 41a are used, and the dies 4 having smaller processed holes 41a are sequentially formed.
By shifting to 1 and carrying out drawing, a wire having a small diameter is formed. The tubular member 2 having the pores 3 can be obtained by cutting the thin wire rod formed in this manner into an appropriate length.
(See FIG. 2) can be manufactured.

【0039】引抜き加工を応用して製作した管状部材2
の細孔3の内壁は、軸方向に多数の突条が形成され平滑
性に劣ることは否めない。用途によって、細孔3の内壁
に平滑性を求められる場合には、図13に示すように、
ダイヤモンドペースト42を周面に塗布したワイヤ43
を管状部材2の細孔3に通し、該細孔3の内周面を研磨
する工程を挿入する。
Tubular member 2 manufactured by applying a drawing process
It cannot be denied that the inner walls of the pores 3 have inferior smoothness because a large number of protrusions are formed in the axial direction. When smoothness is required for the inner wall of the pore 3 depending on the application, as shown in FIG.
Wire 43 coated with diamond paste 42 on the peripheral surface
Through the pores 3 of the tubular member 2, and a step of polishing the inner peripheral surface of the pores 3 is inserted.

【0040】一方、この実施例では図14,図15に示
すように、管状部材2の外径より若干大きな内径の配設
孔44を適宜箇所に複数有する部品本体1を別途製作す
る。鋳造や金属ブロックにドリル加工によって配設孔4
4を穿設する等の方法で製作することができる。鋳造に
よって部品本体1を製作する場合には、例えば、部品本
体1の外形に対応する金型内における配設孔44の形成
位置に、セラミック材料で形成した中子を配置する。続
いて、金型内に金属溶湯を注湯し、金属溶湯が固まった
後、苛性ソーダ等の溶剤でセラミック製の中子を溶解す
ればよい。
On the other hand, in this embodiment, as shown in FIGS. 14 and 15, a component body 1 having a plurality of mounting holes 44 having an inner diameter slightly larger than the outer diameter of the tubular member 2 at appropriate places is separately manufactured. Arrangement hole 4 by casting or drilling on a metal block
4 can be manufactured by a method such as boring. When the component body 1 is manufactured by casting, for example, a core made of a ceramic material is arranged at a position where the arrangement hole 44 is formed in the mold corresponding to the outer shape of the component body 1. Subsequently, molten metal may be poured into the mold, and after the molten metal has solidified, the ceramic core may be melted with a solvent such as caustic soda.

【0041】上記のようにして製作した部品本体1の各
配設孔44に、それぞれ管状部材2を嵌め込み、配設孔
44の内壁と管状部材2との隙間44aにろう材45を
供給して、該隙間44aを閉塞するとともに管状部材2
を部品本体1に固着する(図16参照)。隙間44aへ
のろう材45の供給は、図16に示すように配設孔44
の開口端部にろう材45を配置し、加熱によってろう材
45を溶解し、毛細管現象を利用して隙間44a内に浸
透させて行なう。
The tubular member 2 is fitted into each of the mounting holes 44 of the component body 1 manufactured as described above, and the brazing material 45 is supplied to the gap 44a between the inner wall of the mounting hole 44 and the tubular member 2. The tubular member 2 while closing the gap 44a.
Are fixed to the component body 1 (see FIG. 16). The brazing material 45 is supplied to the gap 44a as shown in FIG.
The brazing filler metal 45 is arranged at the open end of the above, and the brazing filler metal 45 is melted by heating and penetrated into the gap 44a by utilizing the capillary phenomenon.

【0042】また、前記第二実施例で行なったように
(図10参照)、溶融したろう材32が充填してある恒
温容器33の中へ部品本体1を嵌入してもよい。する
と、嵌入により生じた圧力又は毛細管現象によって、配
設孔44の内壁と管状部材2との隙間44aにろう材3
2が吸いあげられてその隙間44a内に充填され、該隙
間44aを閉塞するとともに管状部材2を部品本体1に
固着することができる。その後、図17に示すように、
管状部材2および部品本体1を切削または研削して、所
望の寸法の細孔部品に形成する。
As in the second embodiment (see FIG. 10), the component body 1 may be fitted into the constant temperature container 33 filled with the molten brazing material 32. Then, due to the pressure generated by the fitting or the capillary phenomenon, the brazing material 3 is placed in the gap 44a between the inner wall of the installation hole 44 and the tubular member 2.
2 can be sucked up and filled in the gap 44a to close the gap 44a and fix the tubular member 2 to the component body 1. Then, as shown in FIG.
The tubular member 2 and the component body 1 are cut or ground to form a pore component having a desired size.

【0043】次に、この発明の第四実施例に係る細孔部
品の製造方法を説明する。この実施例では、焼嵌めを利
用して細孔部品を部品本体に固着する。すなわち、上述
した第三実施例と同様に引抜き成形法を用いて細径の管
状部材2を製作するとともに(図11〜図13参照)、
図14,図15で示したような複数の配設孔44を有す
る部品本体1を製作する。ここで、配設孔44の内径
は、管状部材2の外径よりも若干(例えば、0.01〜
0.03mm)小さく設定しておく。
Next, a method for manufacturing the fine hole component according to the fourth embodiment of the present invention will be described. In this embodiment, shrink fit is utilized to secure the microporous component to the component body. That is, the tubular member 2 having a small diameter is manufactured by using the pultrusion molding method as in the third embodiment described above (see FIGS. 11 to 13).
The component body 1 having the plurality of mounting holes 44 as shown in FIGS. 14 and 15 is manufactured. Here, the inner diameter of the mounting hole 44 is slightly smaller than the outer diameter of the tubular member 2 (for example, 0.01 to
0.03 mm) Set it small.

【0044】次いで、部品本体1を加熱すると、同本体
1は膨張して配設孔44の内径が拡大する。このように
拡大した配設孔44内に管状部材2を挿入する。続い
て、部品本体1を冷却すると同本体1が収縮し、それに
伴って配設孔44の内径が縮小して管状部材2を強固に
固着する。このように焼嵌めを利用して製造された細孔
部品は、エンジンの噴射ノズルなど高熱にさらされるよ
うな用途には不適当であるが、液体噴霧器など常温下で
用いられる装置のノズルとして広く利用することができ
る。
Next, when the component body 1 is heated, the component body 1 expands and the inner diameter of the mounting hole 44 increases. The tubular member 2 is inserted into the installation hole 44 thus enlarged. Subsequently, when the component body 1 is cooled, the component body 1 contracts, and accordingly, the inner diameter of the arrangement hole 44 is reduced, and the tubular member 2 is firmly fixed. The fine pore parts manufactured by using shrink fitting are unsuitable for applications such as engine injection nozzles that are exposed to high heat, but they are widely used as nozzles for devices used at room temperature such as liquid atomizers. Can be used.

【0045】なお、この発明は上述した実施例に限定さ
れるものではない。例えば、第一,第二実施例における
管状部材2の製作に引抜き加工を応用してもよく、一
方、第三,第四実施例における管状部材2の製作に金属
粉末射出成形を応用してもよい。また、第一実施例及び
その変形例で部品本体1を形成する工程に、金属粉末射
出成形を応用してもよい。管状部材2は円筒形でなくと
も、例えば外周形状が多角形状、楕円形状等であっても
よい。ただし、第二実施例の場合には、少なくとも各管
状部材2の相互が密着することなく、各管状部材2の間
にろう材32の侵入できる狭小空間を形成できる外周形
状とする必要がある。
The present invention is not limited to the above embodiment. For example, drawing may be applied to manufacture the tubular member 2 in the first and second embodiments, while metal powder injection molding may be applied to manufacture the tubular member 2 in the third and fourth embodiments. Good. Further, metal powder injection molding may be applied to the step of forming the component main body 1 in the first embodiment and its modification. The tubular member 2 does not have to have a cylindrical shape, but may have, for example, a polygonal shape, an elliptical shape, or the like as the outer peripheral shape. However, in the case of the second embodiment, it is necessary to have an outer peripheral shape capable of forming a narrow space into which the brazing material 32 can enter between the tubular members 2 without at least contacting the tubular members 2 to each other.

【0046】さらに、部品本体1の中心軸に対して管状
部材2の中心軸をどのような配置にするかは、細孔部品
の用途に応じて適宜決定すればよい。例えば、各管状部
材2を部品本体1の中心軸と平行に配置するだけでな
く、任意の角度をもたせて配置することもできる。図1
8は、第三実施例において使用できる部品本体1の変形
例を示している。このように配設孔44を中心軸に対し
任意の角度をもたせて形成し、該配設孔44に管状部材
2を固着することで、種々の噴射角度をもつノズルとし
て利用できる細孔部品を製作することができる。
Further, the arrangement of the central axis of the tubular member 2 with respect to the central axis of the component body 1 may be appropriately determined according to the application of the micropore component. For example, the tubular members 2 may be arranged not only in parallel to the central axis of the component body 1 but also at an arbitrary angle. FIG.
Reference numeral 8 shows a modification of the component body 1 that can be used in the third embodiment. In this way, by forming the disposing hole 44 at an arbitrary angle with respect to the central axis and fixing the tubular member 2 to the disposing hole 44, a pore component that can be used as a nozzle having various injection angles can be obtained. Can be manufactured.

【0047】また、製作した細孔部品を噴射ノズル等と
して各種機器,装置に装着するために、細孔部品の外周
面にねじを形成することが好ましい。このねじ形成は、
部品本体1を製作した後、機械加工で形成することもで
きるが、例えば、第一実施例の変形例における本体成形
型22や第二実施例の筒状成形型31の内周面にねじ成
形用の溝を作っておけば、部品本体1の成形と同時にそ
の外周面にねじを形成することができる。さらに、第一
実施例の場合には、周壁部材15を製作する際に、筒状
部17の外周面にねじを形成することもできる。
Further, in order to mount the manufactured fine pore component on various equipments and devices as an injection nozzle or the like, it is preferable to form a screw on the outer peripheral surface of the fine pore component. This thread formation is
After the component body 1 is manufactured, it can be formed by machining, but for example, screw molding is performed on the inner peripheral surface of the body forming die 22 in the modification of the first embodiment or the cylindrical forming die 31 of the second embodiment. If the groove for use is formed, the screw can be formed on the outer peripheral surface of the component body 1 at the same time when the component body 1 is molded. Further, in the case of the first embodiment, when the peripheral wall member 15 is manufactured, a screw can be formed on the outer peripheral surface of the tubular portion 17.

【0048】細孔部品の用途によって、一方から高圧力
が作用する状態下におかれることも考えられる。そのよ
うな場合には、細孔部品の外形をテーパ状に形成し、圧
力の作用によって機器,装置の取付部に食い込む状態
(楔状)に同部品を装着することが好ましい(図12参
照)。上述した実施例及び変形例は、この発明の製造方
法を概念的に説明したものであるため、実際の方法使用
に際しては、管状部品,閉塞板,本体成形型,筒状成形
型等の使用部品,装置等について、適宜具体的な設計を
行なわなければならず、また工程変更の必要となる場合
があることは勿論である。
Depending on the application of the fine pore part, it may be possible to place it under a condition in which high pressure acts from one side. In such a case, it is preferable to form the outer shape of the pore component in a tapered shape and mount the component in a state (wedge shape) that bites into the mounting portion of the device or apparatus by the action of pressure (see FIG. 12). Since the above-mentioned embodiments and modifications are conceptual explanations of the manufacturing method of the present invention, when the method is actually used, parts to be used such as a tubular part, a closing plate, a main body molding die, and a cylindrical molding die are used. Needless to say, the apparatus and the like must be appropriately designed in some cases and the process may need to be changed.

【0049】[0049]

【発明の効果】以上説明したように、この発明の細孔部
品の製造方法によれば、部品本体に微細な細孔を複数有
する細孔部品を簡易に製作することができる。
As described above, according to the method of manufacturing a fine hole component of the present invention, it is possible to easily manufacture a fine hole component having a plurality of fine fine holes in the component body.

【図面の簡単な説明】[Brief description of drawings]

【図1】この発明の第一実施例における管状部材の製作
方法を説明するための断面図である。
FIG. 1 is a sectional view for explaining a method of manufacturing a tubular member according to a first embodiment of the present invention.

【図2】同実施例で使用する管状部材の斜視図である。FIG. 2 is a perspective view of a tubular member used in the embodiment.

【図3】同管状部材の細孔を両端面で閉塞した状態を示
す断面図である。
FIG. 3 is a cross-sectional view showing a state in which pores of the tubular member are closed at both end surfaces.

【図4】同実施例で使用する外周部材の斜視図である。FIG. 4 is a perspective view of an outer peripheral member used in the same embodiment.

【図5】同実施例において、閉塞板の支持孔と管状部材
との間の隙間を閉塞する工程を説明するための断面図で
ある。
FIG. 5 is a cross-sectional view for explaining the step of closing the gap between the support hole of the closing plate and the tubular member in the embodiment.

【図6】同実施例において、部材本体を製作する工程を
説明するための断面図である。
FIG. 6 is a cross-sectional view for explaining a step of manufacturing a member main body in the same example.

【図7】この発明の第一実施例に対する変形例で使用す
る閉塞板の斜視図である。
FIG. 7 is a perspective view of a closing plate used in a modification of the first embodiment of the present invention.

【図8】同変形例において、閉塞板の支持孔と管状部材
との間の隙間を閉塞する工程を説明するための断面図で
ある。
FIG. 8 is a cross-sectional view for explaining a step of closing the gap between the support hole of the closing plate and the tubular member in the modified example.

【図9】同変形例において、部材本体を製作する工程を
説明するための断面図である。
FIG. 9 is a cross-sectional view for explaining a step of manufacturing a member main body in the modification.

【図10】この発明の第二実施例を説明するための斜視
図である。
FIG. 10 is a perspective view for explaining the second embodiment of the present invention.

【図11】この発明の第三実施例における管状部材の製
作方法を説明するための線材の断面図である。
FIG. 11 is a cross-sectional view of a wire rod for explaining a method of manufacturing a tubular member according to the third embodiment of the present invention.

【図12】図11の線材をダイスに通して引抜いている
状態を示す断面図である。
FIG. 12 is a cross-sectional view showing a state where the wire rod of FIG. 11 is pulled through a die.

【図13】管状部材の細孔内壁を研磨する工程を説明す
るための断面図である。
FIG. 13 is a cross-sectional view for explaining the step of polishing the inner wall of the pores of the tubular member.

【図14】この発明の第三実施例で使用する部品本体を
示す平面図である。
FIG. 14 is a plan view showing a component body used in the third embodiment of the present invention.

【図15】同じく中央縦断面図である。FIG. 15 is likewise a central longitudinal sectional view.

【図16】部品本体に管状部材を固着する工程を説明す
るための断面図である。
FIG. 16 is a cross-sectional view for explaining a step of fixing the tubular member to the component body.

【図17】この発明の第三実施例で製作した細孔部品の
断面図である。
FIG. 17 is a cross-sectional view of a micropore component manufactured in the third embodiment of the present invention.

【図18】この発明の第三実施例に対する変形例を図1
5に対応して示す断面図である。
FIG. 18 is a modification of the third embodiment of the present invention.
It is sectional drawing shown corresponding to 5.

【図19】この発明の製造方法により製作される細孔部
品の一例を示す斜視図である。
FIG. 19 is a perspective view showing an example of a pore component manufactured by the manufacturing method of the present invention.

【図20】同細孔部品の用途例を示す断面図である。FIG. 20 is a cross-sectional view showing an application example of the same porous component.

【符号の説明】[Explanation of symbols]

1:部品本体 2:管状部材 3:細孔 10:成形型 11:射出ノズル 12:細線 13:クランプ部材 14:ろう材 15:周壁部材 16:閉塞板 16a:支持孔 17:筒状部 18:ろう材 19:恒温容器 20:金属材料 21:閉塞板 21a:支持孔 22:本体成形型 31:筒状成形型 32:ろう材 33:恒温容器 41:ダイス 44:配設孔 45:ろう材 1: Component body 2: Tubular member 3: Pore 10: Mold 11: Injection nozzle 12: Fine wire 13: Clamp member 14: Brazing material 15: Peripheral wall member 16: Closure plate 16a: Support hole 17: Cylindrical part 18: Brazing material 19: Constant temperature container 20: Metal material 21: Closure plate 21a: Support hole 22: Main body molding die 31: Cylindrical molding die 32: Brazing material 33: Constant temperature container 41: Die 44: Installation hole 45: Brazing material

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 細孔を有する複数本の管状部材を使用し
てなる細孔部品の製造方法であって、 前記管状部材の一部を閉塞板に設けた各支持孔内に配置
するとともに、前記管状部材と支持孔との間の隙間を接
着材によって閉塞し、 前記閉塞板が部品本体を横切るとともに部品本体の両端
面に前記管状部材の細孔が開口する状態で、前記管状部
材の周囲に部品本体を形成することを特徴とした細孔部
品の製造方法。
1. A method of manufacturing a pore component using a plurality of tubular members having pores, wherein a part of the tubular member is arranged in each support hole provided in a closing plate, and The gap between the tubular member and the support hole is closed by an adhesive, the closing plate traverses the component body, and the pores of the tubular member are opened at both end faces of the component body, the periphery of the tubular member. A method for manufacturing a micropore component, characterized in that a component body is formed on the substrate.
【請求項2】 細孔を有する複数本の管状部材と、部品
本体の外周面形状に対応した形状の内周面を有する筒状
成形型と、を少なくとも使用してなる細孔部品の製造方
法であって、 前記複数本の管状部材を各部材の周囲に狭小空間が形成
される状態で前記筒状成形型内に差し込み固定し、かつ
前記筒状成形型内の狭小空間にろう材を充填して部品本
体を形成することを特徴とした細孔部品の製造方法。
2. A method of manufacturing a micropore component, which comprises using at least a plurality of tubular members having micropores and a tubular molding die having an inner peripheral surface having a shape corresponding to the outer peripheral surface of the component main body. The plurality of tubular members are inserted and fixed in the tubular molding die in a state where a narrow space is formed around each member, and the narrow space in the tubular molding die is filled with a brazing material. A method of manufacturing a microporous component, the method comprising:
【請求項3】 細孔を有する複数本の管状部材を使用し
てなる細孔部品の製造方法であって、 部品本体に複数の配設孔を設け、これらの配設孔に前記
管状部材を嵌め入れ、かつ該配設孔と管状部材との隙間
にろう材を供給して該隙間を閉塞するとともに前記管状
部材を前記部品本体内に固着することを特徴とした細孔
部品の製造方法。
3. A method of manufacturing a pore component, which comprises using a plurality of tubular members having pores, wherein a plurality of mounting holes are provided in a component body, and the tubular member is provided in these mounting holes. A method for manufacturing a fine pore component, which comprises fitting and supplying a brazing filler metal to a gap between the disposing hole and the tubular member to close the gap and fixing the tubular member inside the component body.
【請求項4】 細孔を有する複数本の管状部材を使用し
てなる細孔部品の製造方法であって、 部品本体に複数の配設孔を設け、これらの配設孔内に前
記管状部材を焼嵌めすることにより該管状部材を前記部
品本体内に固着することを特徴とした細孔部品の製造方
法。
4. A method of manufacturing a pore component, which comprises using a plurality of tubular members having pores, wherein a plurality of mounting holes are provided in a component body, and the tubular member is provided in these mounting holes. A method for manufacturing a fine pore component, characterized in that the tubular member is fixed in the component body by shrink fitting.
JP26908394A 1994-09-12 1994-11-01 Production of fine porous part Pending JPH08131898A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP26908394A JPH08131898A (en) 1994-09-12 1994-11-01 Production of fine porous part

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP6-217038 1994-09-12
JP21703894 1994-09-12
JP26908394A JPH08131898A (en) 1994-09-12 1994-11-01 Production of fine porous part

Publications (1)

Publication Number Publication Date
JPH08131898A true JPH08131898A (en) 1996-05-28

Family

ID=26521775

Family Applications (1)

Application Number Title Priority Date Filing Date
JP26908394A Pending JPH08131898A (en) 1994-09-12 1994-11-01 Production of fine porous part

Country Status (1)

Country Link
JP (1) JPH08131898A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005031155A1 (en) * 2003-09-25 2005-04-07 Celltec Project Management Co., Ltd. Injection plug, method of producing the plug, and fuel injection valve

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005031155A1 (en) * 2003-09-25 2005-04-07 Celltec Project Management Co., Ltd. Injection plug, method of producing the plug, and fuel injection valve

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