JPS6143529A - Molding method - Google Patents
Molding methodInfo
- Publication number
- JPS6143529A JPS6143529A JP16507384A JP16507384A JPS6143529A JP S6143529 A JPS6143529 A JP S6143529A JP 16507384 A JP16507384 A JP 16507384A JP 16507384 A JP16507384 A JP 16507384A JP S6143529 A JPS6143529 A JP S6143529A
- Authority
- JP
- Japan
- Prior art keywords
- nozzle
- ceramics
- tip
- steel
- ceramic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000465 moulding Methods 0.000 title claims description 7
- 238000000034 method Methods 0.000 title claims description 6
- 239000000463 material Substances 0.000 claims abstract description 18
- 229910010272 inorganic material Inorganic materials 0.000 claims abstract description 6
- 239000011147 inorganic material Substances 0.000 claims abstract description 6
- 239000007787 solid Substances 0.000 claims abstract description 6
- 238000010438 heat treatment Methods 0.000 claims 1
- 239000000919 ceramic Substances 0.000 abstract description 13
- 229910000831 Steel Inorganic materials 0.000 abstract description 5
- 238000005524 ceramic coating Methods 0.000 abstract description 5
- 239000010959 steel Substances 0.000 abstract description 5
- 238000001746 injection moulding Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 241000251468 Actinopterygii Species 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/20—Injection nozzles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/27—Sprue channels ; Runner channels or runner nozzles
- B29C2045/2766—Heat insulation between nozzle and mould
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
Description
【発明の詳細な説明】
〔技術分野〕
本発明は、射出成形において、射出す、る部分、あるい
は射出される部分に固体の無機材料で゛あるセラミック
を用いる方法に関するものであり、上記成形方法に新た
なる提案をするものである。[Detailed Description of the Invention] [Technical Field] The present invention relates to a method of using ceramic, which is a solid inorganic material, in the part to be injected or the part to be injected in injection molding. This is a new proposal.
従来の射出成形は、射出する部分及び射出される部分に
金属を用いている。第1図は、一般に用いられている射
出成形機の原理を示したものである。1はポツバ、2は
スクリュー、3はシリンダー、4はヒーターである。材
料はボツバ1に貯蔵させ、スクリュ20回転によって、
シリンダー3の中にホッパ1からフィードされる。シリ
ンダー5の中で加熱可塑性化された材料は、スクリュ2
の先端付近にためられる。この時に生じる圧力によりス
クリュ2は後退する。5aは油圧シリンダー、5’bは
駆動ギア、6はノズル、7は金型である。スクリュ2の
先端に所定量の可塑化された材質がたまつ念時、油圧シ
リンダー5aに油圧を送シ込み、駆動ギア5bを通して
スクリュ2は軸方向に前進して、ノズル6エシ、金型7
に射出されるしくみ罠なっている。Conventional injection molding uses metal for the part to be injected and the part to be injected. FIG. 1 shows the principle of a commonly used injection molding machine. 1 is a potsuba, 2 is a screw, 3 is a cylinder, and 4 is a heater. The material is stored in Botsuba 1 and rotated by 20 turns of the screw.
It is fed from the hopper 1 into the cylinder 3. The material thermoplasticized in the cylinder 5 is transferred to the screw 2
It is stored near the tip of the. The pressure generated at this time causes the screw 2 to retreat. 5a is a hydraulic cylinder, 5'b is a drive gear, 6 is a nozzle, and 7 is a mold. Just in case a predetermined amount of plasticized material has accumulated at the tip of the screw 2, hydraulic pressure is sent to the hydraulic cylinder 5a, and the screw 2 moves forward in the axial direction through the drive gear 5b, causing the nozzle 6 and the mold 7 to move forward.
The way it is ejected is a trap.
しかしながら、ノズル6の元端に可塑化された材料がた
まる迄の間にノズル6の熱が金型7を伝導し放熱し易い
為、ノズル6の先端にある材料が固化することを恐れて
、シリンダ−3自体もスクリュ2と同様、前進、後進す
る処置をとシ生産効率を悪くしている。However, until the plasticized material accumulates at the base end of the nozzle 6, the heat of the nozzle 6 is easily conducted through the mold 7 and radiated, so there is a fear that the material at the tip of the nozzle 6 will solidify. Similarly to the screw 2, the cylinder 3 itself has to be moved forward and backward, which impairs production efficiency.
しかしさらにこの処置をとっても特に粘性の低い材料は
、ノズル6の先端から相狙が押し出され固化し、成形不
可能の状態が頻繁に生じ、非常に生産効率が悪いという
欠点があった。However, even if this procedure is applied, materials with particularly low viscosity are often forced out of the tip of the nozzle 6 and solidified, resulting in a situation in which molding is not possible, resulting in extremely low production efficiency.
本発明は以上のような欠点を解消し、生産効率を向上さ
せることを目的とするものである。The present invention aims to eliminate the above-mentioned drawbacks and improve production efficiency.
本発明は、射出成形機の射出する部分、あるいは、射出
される部分に、熱伝導性の低い固体の無機材料であるセ
ラミックを用いることで、生産効率の向上を図ったもの
である。The present invention aims to improve production efficiency by using ceramic, which is a solid inorganic material with low thermal conductivity, for the injection part of the injection molding machine or the part to be injected.
次に本発明の実施例について、図面とともに詳細に説明
する。Next, embodiments of the present invention will be described in detail with reference to the drawings.
第2図は、本実施例の一具体例を示したものであシ、射
出成形機の射出する部分と射出される部分の側面図であ
る。FIG. 2 shows a specific example of the present embodiment, and is a side view of an injecting part and an injected part of an injection molding machine.
8はノズル、9はスプールブツシュである。ノズル8の
先端からスプールブッシュ9全通して可是化された材料
が金型内に射出される。10はノズル9の上にセラミッ
クコーチングを施したセラミックコーテング膜である。8 is a nozzle, and 9 is a spool bush. The liquidized material is injected from the tip of the nozzle 8 all the way through the spool bushing 9 into the mold. Reference numeral 10 denotes a ceramic coating film in which a ceramic coating is applied on the nozzle 9.
固体の無機材料であるセラミックの熱伝導率は一般に使
用されている鋼と比較して10分の1から15分の1程
度であシ、セラミックコーテング膜10を施した事によ
り、保温性が向上し、ノズル8の先端部分にたまった可
塑化された材料も1f119単には固化しなくなる。The thermal conductivity of ceramic, which is a solid inorganic material, is about 1/10 to 1/15 of that of commonly used steel, and by applying a ceramic coating film 10, heat retention is improved. However, the plasticized material accumulated at the tip of the nozzle 8 will not solidify simply.
またさらに保温性の向上を望むならば、ノズル8の材質
を鋼からセラミックに置き換えても良いし、スグールブ
ツ7ユ?自体をセラミック化しても良い。If you want to further improve heat retention, you can replace the material of the nozzle 8 with ceramic instead of steel, or you can use it as a material for the nozzle 8. The material itself may be made of ceramic.
以上のLうに、ノズル部分に固体の無機材料であるセラ
ミックを用いる成形方法は、ノズル内の保温性を向上さ
せ、ノズル中で材料が固化するといった欠点を解消し生
産効率が向上させることができる。As mentioned above, the molding method using ceramic, which is a solid inorganic material, in the nozzle part improves the heat retention inside the nozzle, eliminates the drawbacks such as solidification of the material in the nozzle, and improves production efficiency. .
また保温性が向上することで、ノズルの先端部分あるい
はスプールブツシュにセラミックを用いノズルをスツー
ルフッシュに押入したまま成形が可能になり、成形サイ
クルが早まシ、生産効率をさらに高めることができる。In addition, improved heat retention makes it possible to use ceramic for the tip of the nozzle or spool bushing, allowing molding to be performed with the nozzle pushed into the stool bushing, which speeds up the molding cycle and further increases production efficiency. .
第1図は、一般に用いられている射出成形機の原理図、
第2図は、本発明の一実施例を示す射出する部分と射出
される部分の側面図である。
8・・・ノズル、9・・・スツールフッシュ、10・・
・セラミックコーテング膜
以 上Figure 1 is a diagram of the principle of a commonly used injection molding machine.
FIG. 2 is a side view of an injection part and an injection part showing an embodiment of the present invention. 8... Nozzle, 9... Stool fish, 10...
・Ceramic coating film or higher
Claims (1)
却させた後、固化した成形品を取り出す成形技術におい
て、材料を押し込む部分、あるいは押し込まれる部分に
固体の無機材料を用いる事を特徴とする成形方法。A molding technique in which a material is softened by heating, forced into a closed mold, cooled, and then the solidified molded product is taken out. Molding is characterized by using a solid inorganic material in the part into which the material is pushed or into which it is pushed. Method.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP16507384A JPS6143529A (en) | 1984-08-07 | 1984-08-07 | Molding method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP16507384A JPS6143529A (en) | 1984-08-07 | 1984-08-07 | Molding method |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS6143529A true JPS6143529A (en) | 1986-03-03 |
Family
ID=15805354
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP16507384A Pending JPS6143529A (en) | 1984-08-07 | 1984-08-07 | Molding method |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS6143529A (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6364715A (en) * | 1986-09-04 | 1988-03-23 | Okamura Sangyo Kk | Injection molding machine |
JPS63161810U (en) * | 1987-04-09 | 1988-10-21 | ||
EP0448283A2 (en) * | 1990-03-14 | 1991-09-25 | Nitrojection Corporation | Sprue bushing and nozzle for injection moulding |
JP2009040333A (en) * | 2007-08-10 | 2009-02-26 | Nissan Motor Co Ltd | Undercover support structure |
DE102008035436A1 (en) * | 2008-07-29 | 2010-02-11 | Schmelzmetall Ag | Antechamber bush made of high heat-conductive copper material for hot-runner system, comprises a material layer on mechanically loaded place in the area of discharge opening, where the material layer resists thermal and/or mechanical loads |
-
1984
- 1984-08-07 JP JP16507384A patent/JPS6143529A/en active Pending
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6364715A (en) * | 1986-09-04 | 1988-03-23 | Okamura Sangyo Kk | Injection molding machine |
JPS63161810U (en) * | 1987-04-09 | 1988-10-21 | ||
EP0448283A2 (en) * | 1990-03-14 | 1991-09-25 | Nitrojection Corporation | Sprue bushing and nozzle for injection moulding |
EP0448283A3 (en) * | 1990-03-14 | 1992-03-25 | Nitrojection Corporation | Sprue bushing and nozzle for injection moulding |
JP2009040333A (en) * | 2007-08-10 | 2009-02-26 | Nissan Motor Co Ltd | Undercover support structure |
DE102008035436A1 (en) * | 2008-07-29 | 2010-02-11 | Schmelzmetall Ag | Antechamber bush made of high heat-conductive copper material for hot-runner system, comprises a material layer on mechanically loaded place in the area of discharge opening, where the material layer resists thermal and/or mechanical loads |
DE102008035436B4 (en) * | 2008-07-29 | 2011-06-16 | Schmelzmetall Ag | Coated pre-chamber bush and hot runner nozzle |
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