JPH0811161B2 - Method for separating impurities in high-concentration ethanol - Google Patents
Method for separating impurities in high-concentration ethanolInfo
- Publication number
- JPH0811161B2 JPH0811161B2 JP7506693A JP7506693A JPH0811161B2 JP H0811161 B2 JPH0811161 B2 JP H0811161B2 JP 7506693 A JP7506693 A JP 7506693A JP 7506693 A JP7506693 A JP 7506693A JP H0811161 B2 JPH0811161 B2 JP H0811161B2
- Authority
- JP
- Japan
- Prior art keywords
- ethanol
- distillation column
- alcohol
- concentration
- impurities
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
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- Extraction Or Liquid Replacement (AREA)
- Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は含水エタノールを臨界点
近傍のガス溶媒で抽出して得た高濃度エタノールに含有
されるガス溶媒に由来する不純物の分離方法に関する。TECHNICAL FIELD The present invention relates to a method for separating impurities derived from a gas solvent contained in high-concentration ethanol obtained by extracting water-containing ethanol with a gas solvent in the vicinity of a critical point.
【0002】[0002]
【従来の技術】甘しょ、さつまいも、とうもろこしなど
の炭水化物を原料とする発酵アルコールは飲料用及び工
業用として重要な出発原料であるが、発酵法で得られる
アルコール水溶液のアルコール濃度は10〜20wt%と
低いため、約95〜100wt%まで濃縮する必要があ
る。従来、この濃縮法として蒸留法が用いられてきた
が、大部分を占める水も80〜100℃まで昇温せねば
ならず、経済的に不利であり、これに替わる省エネルギ
型の濃縮法の開発が望まれている。Fermented alcohols made from carbohydrates such as sweet potatoes, sweet potatoes and corns are important starting materials for beverages and industrial purposes, but the alcohol concentration of the aqueous alcohol solution obtained by the fermentation method is 10 to 20% by weight. Therefore, it is necessary to concentrate to about 95 to 100 wt%. Conventionally, a distillation method has been used as the concentration method, but water, which occupies most of the concentration method, has to be heated to 80 to 100 ° C., which is economically disadvantageous, and an alternative energy-saving type concentration method is used. Development is desired.
【0003】一方、省エネルギ型の濃縮法として超臨界
状態または擬臨界状態の炭酸ガスを用いてアルコールを
水より抽出・分離して濃縮する方法が提案されている。
(特開昭56−56201及び同59−141528号
公報)しかしながら、炭酸ガスを溶剤として用いた場合
アルコールの選択的抽出には限界があって、最大濃縮度
は約91wt%が限界であり、これ以上に濃縮することは
不可能であることが最近報告されている。また、炭酸ガ
ス中へのアルコールの溶解度は十分に大きくないことよ
り、大量の炭酸ガス(10%アルコール水溶液1重量部
に対して15重量部以上)を必要とするという問題点が
あり、その改善が望まれている。On the other hand, as an energy-saving type concentration method, a method has been proposed in which carbon dioxide in a supercritical state or a pseudocritical state is used to extract and separate alcohol from water to concentrate it.
(JP-A-56-56201 and JP-A-59-141528) However, when carbon dioxide is used as a solvent, there is a limit to the selective extraction of alcohol, and the maximum concentration is about 91 wt%. It has recently been reported that it is impossible to further concentrate. Further, since the solubility of alcohol in carbon dioxide gas is not sufficiently large, there is a problem that a large amount of carbon dioxide gas (15 parts by weight or more per 1 part by weight of 10% alcohol aqueous solution) is required. Is desired.
【0004】このため、現在、アルコール濃縮度を向上
させ、かつアルコール溶解度を大きくできる方法が望ま
れており、この要望に応じ本発明者らは先に臨界点近傍
の炭酸ガス溶媒を用いた改良されたエタノールの脱水方
法(特願平1〜160697号)および臨界点近傍のプ
ロパン,ブタン,プロピレン溶媒を用いた省エネルギ型
のエタノールの脱水方法(特願平1〜160696号,
特願平1〜294032号)を提案した。Therefore, at present, there is a demand for a method capable of improving the alcohol concentration and increasing the alcohol solubility. In response to this demand, the present inventors have previously made an improvement using a carbon dioxide gas solvent near the critical point. Method for Dehydrating Ethanol (Japanese Patent Application No. 1-160697) and Energy-saving Method for Dehydrating Ethanol Using Propane, Butane, and Propylene Solvents Near the Critical Point (Japanese Patent Application No. 1-160696,
Japanese Patent Application No. 1-294032).
【0005】しかしながら、これらの提案方法において
は脱水エタノール中に溶存するプロパン,ブタン,プロ
ピレン,CO2 などのガスを実質的になくするために、
加圧蒸留を行う必要があり、その際蒸留塔の下部温度
は、その操作圧力(10〜35atm.)におけるエタノー
ルの沸点になり、100〜210℃の範囲にある。とこ
ろが、この温度条件でステンレス製蒸留塔や炭素鋼製蒸
留塔で蒸留操作を行ったところ、アセトアルデヒド,エ
チルエーテルなどの不純物が数10ppm 生成し、工業用
アルコールのアルコール専売規格に不合格となることが
判明した。However, in these proposed methods, in order to substantially eliminate gases such as propane, butane, propylene and CO 2 dissolved in dehydrated ethanol,
Pressure distillation has to be carried out, the lower temperature of the distillation column being the boiling point of ethanol at its operating pressure (10-35 atm.), Which is in the range 100-210 ° C. However, when the distillation operation was carried out in a stainless steel distillation column or a carbon steel distillation column under these temperature conditions, impurities such as acetaldehyde and ethyl ether were produced in the range of several tens of ppm, failing to meet the alcohol proprietary standard for industrial alcohol. There was found.
【0006】[0006]
【発明が解決しようとする課題】本発明は前記本発明者
らが提案した方法によって得られた高濃度エタノール中
に存在するプロパン,ブタン,プロピレン,二酸化炭素
などのガスを、加圧蒸留により分離除去するに際し、エ
タノールの熱分解反応に起因するアセトアルデヒド,エ
チルエーテルなどの微量不純物の生成を防止し、専売ア
ルコール規格(工業用アルコール)に合格できるエタノ
ールを得ることができる方法を提供しようとするもので
ある。DISCLOSURE OF THE INVENTION The present invention separates gases such as propane, butane, propylene and carbon dioxide, which are present in high-concentration ethanol obtained by the method proposed by the present inventors, by pressure distillation. An object of the present invention is to provide a method capable of preventing the production of trace impurities such as acetaldehyde and ethyl ether due to the thermal decomposition reaction of ethanol upon removal, and obtaining ethanol that can pass the proprietary alcohol standard (industrial alcohol). Is.
【0007】[0007]
【課題を解決するための手段】本発明は含水エタノール
を臨界点近傍のガス溶媒で抽出して得た高濃度エタノー
ル中の前記ガス溶媒に由来する不純物を加圧蒸留塔にお
いて分離する方法であって、該加圧蒸留塔の高濃度エタ
ノール原料入口部より塔底リボイラまでの段数を高濃度
エタノール原料中の溶存酸素がなくなるに十分な段数を
採り、かつ温度が100℃以上となる加圧蒸留塔の材質
を銅製または銅めっきした材質とすることを特徴とする
高濃度エタノール中の不純物の分離方法である。The present invention SUMMARY OF] is a a method of separating impurities from the gas solvent high concentrations of ethanol obtained by extracting the water-containing ethanol gas solvent in the vicinity of the critical point in the pressure distillation tower And the pressure distillation at which the number of stages from the high-concentration ethanol raw material inlet to the bottom reboiler of the pressure distillation column is sufficient to eliminate dissolved oxygen in the high-concentration ethanol raw material and the temperature is 100 ° C. or higher. The method for separating impurities in high-concentration ethanol is characterized in that the material of the tower is copper or copper-plated material.
【0008】[0008]
【作用】以下、本発明の一実施態様を図1によって詳述
し、その作用を明らかにする。図1において、1は原料
供給ライン(プロパン,ブタン,プロピレンまたはCO
2 などの軽質ガスが溶解しているエタノール)、2は加
圧蒸留塔、3はトレイ(または充填層)、4はヒータ、
5は塔底液部、6は塔底液抜出しライン(実質的に軽質
ガスを含有しないエタノール)、7は塔底液位制御弁、
8は塔頂ガス抜出しライン(実質的にエタノールを含有
しない軽質ガス)、9はコンプレッサ、10は冷却器、
11は分離槽、12は水(液体)取り出しライン、13
はO2 ,N2 パージライン、14は還流ライン(液体状
の軽質ガス)、15は塔頂還流ライン、16は軽質ガス
取り出しライン、17,18は流量制御弁である。The operation of the present invention will be described in detail below with reference to FIG. In FIG. 1, 1 is a raw material supply line (propane, butane, propylene or CO
Ethanol in which light gas such as 2 is dissolved) 2 is a pressure distillation column, 3 is a tray (or packed bed), 4 is a heater,
5 is a bottom liquid part, 6 is a bottom liquid extraction line (ethanol substantially containing no light gas), 7 is a bottom liquid level control valve,
8 is a top gas extraction line (light gas that does not substantially contain ethanol), 9 is a compressor, 10 is a cooler,
11 is a separation tank, 12 is a water (liquid) extraction line, 13
Is an O 2 or N 2 purge line, 14 is a reflux line (liquid light gas), 15 is an overhead reflux line, 16 is a light gas extraction line, and 17 and 18 are flow control valves.
【0009】プロパン,ブタン,プロピレンまたはCO
2 などの軽質ガスが溶解したエタノールを原料供給ライ
ン1より加圧蒸留塔2の中部に供給する。これらの軽質
ガスとエタノールは共沸組成物を形成せず容易に蒸留操
作で分離でき、塔底液抜出しライン6より実質的に軽質
ガスを含まないエタノールを、また塔頂ガス抜出しライ
ン8より実質的にエタノールを含まない軽質ガスを抜出
すことができる。Propane, butane, propylene or CO
Ethanol in which a light gas such as 2 is dissolved is supplied from the raw material supply line 1 to the middle part of the pressure distillation column 2. These light gases and ethanol can be easily separated by a distillation operation without forming an azeotropic composition. Ethanol containing substantially no light gas is extracted from the bottom liquid extraction line 6 and substantially separated from the top gas extraction line 8. It is possible to extract light gas that does not contain ethanol.
【0010】塔頂ガス抜出しライン8の軽質ガスはコン
プレッサ9により再圧縮され、冷却器10によって冷却
・液化されて分離槽11に送られ、こゝで水を水取り出
しライン12より取り出し、O2 ,N2 パージライン1
3からは原料中に溶解する可能性のあるO2 ,N2 ,C
H4 などの気体をパージする。The light gas in the overhead gas extraction line 8 is recompressed by the compressor 9, cooled and liquefied by the cooler 10 and sent to the separation tank 11, where water is taken out from the water take-out line 12, and O 2 , N 2 purge line 1
No. 3, O 2 , N 2 and C which may be dissolved in the raw material
Purge gases such as H 4 .
【0011】還流ライン14からは液化された軽質ガス
を取り出し、塔頂還流ライン15より流量制御弁17を
介して加圧蒸留塔2頂部へ還流し、軽質ガス取り出しラ
イン16からは原料中に溶解していた軽質ガスの全量が
流量制御弁18を介して取り出される。The liquefied light gas is taken out from the reflux line 14, is refluxed from the overhead reflux line 15 to the top of the pressure distillation column 2 through the flow control valve 17, and is dissolved in the raw material from the light gas removal line 16. The entire amount of the light gas that has been discharged is taken out through the flow rate control valve 18.
【0012】軽質ガス取り出しライン16の軽質ガスは
抽出溶剤として再使用するために、循環する必要がある
ので、この循環動力を少なくするために、加圧蒸留塔2
の操作圧力を10〜40kg/cm2 G と高くする必要があ
る。この圧力下では、塔底液部5の塔底液はその圧力に
おける100%エタノールの沸点となり、100〜21
0℃と高温になるので、エタノールが反応してアセトア
ルデヒド,エチルエーテルなどの微量不純物が生成する
現象が見られ、アルコール専売規格(工業用アルコー
ル)に合格しないほどであった。The light gas in the light gas extraction line 16 needs to be circulated for reuse as an extraction solvent. Therefore, in order to reduce the circulating power, the pressure distillation column 2 is used.
It is necessary to increase the operating pressure of 10 to 40 kg / cm 2 G. Under this pressure, the bottom liquid of the bottom liquid portion 5 has a boiling point of 100% ethanol at that pressure,
Since the temperature became as high as 0 ° C., a phenomenon in which trace amounts of impurities such as acetaldehyde and ethyl ether were generated due to the reaction of ethanol was observed, and the alcohol monopoly standard (industrial alcohol) was not passed.
【0013】そこで、本発明者らは微量不純物の生成防
止方法を鋭意検討した結果、エチルエーテルの生成防止
には蒸留塔の材質として銅を用い、アセトアルデヒド生
成防止には原料中の溶存酸素を前もって零にするか、ま
たは原料供給位置より下部の部分で酸素をストリッピン
グするに十分な段数を設けることにより、解決できるこ
とを見いだして本発明を完成させたものである。The inventors of the present invention have made extensive studies as to a method for preventing trace impurities from being produced. As a result, copper is used as a material for the distillation column to prevent the formation of ethyl ether, and dissolved oxygen in the raw material is used in advance to prevent the formation of acetaldehyde. The present invention has been completed by discovering that the problem can be solved by setting the number to zero or providing a sufficient number of stages for stripping oxygen in the portion below the raw material supply position.
【0014】[0014]
【実施例】以下、本発明に関する試験例をあげ、本発明
の効果を立証する。試薬特級エタノールを、ステンレス
製(SUS304),炭素鋼(STS38),銅,ガラ
スの容器に仕込み、N2 加圧下及び空気加圧下で温度2
10℃で10分間保持し、エタノール中の微量不純物生
成の有無をガスクロマトグラフにより分析した。EXAMPLES The effects of the present invention will be proved by the following test examples of the present invention. Reagent grade ethanol was charged into a container made of stainless steel (SUS304), carbon steel (STS38), copper, and glass, and the temperature was 2 under N 2 pressure and air pressure.
It was kept at 10 ° C. for 10 minutes, and the presence or absence of trace impurities in ethanol was analyzed by gas chromatography.
【0015】これより、ガラス容器の場合は不純物は全
く生成しなかったが、圧力容器内面をガラスコーティン
グするのは困難かつ高価であり、実用的とはいえない。
一方、ステンレス,炭素鋼の場合はアセトアルデヒド,
エチルエーテル,イソアミルアルコールが数10ppm 生
成した。銅の場合、空気加圧下ではアセトアルデヒドが
約200ppm 生成したが、N2 加圧下では微量不純物は
検出されずに好ましい結果であった。From the above, in the case of the glass container, no impurities were generated at all, but it is difficult and expensive to coat the inner surface of the pressure container with glass, which is not practical.
On the other hand, in the case of stainless steel and carbon steel, acetaldehyde,
Several 10 ppm of ethyl ether and isoamyl alcohol were produced. In the case of copper, about 200 ppm of acetaldehyde was produced under the pressure of air, but no trace impurities were detected under the pressure of N 2 , which was a preferable result.
【0016】[0016]
【発明の効果】本発明によれば、先に提案した方法(例
えば特願平1〜160696号,同1〜294032
号,同1〜160697号)と組み合わせることによ
り、アルコール専売規格に合格できる工業用アルコール
の製造を、従来の蒸留法より大幅な省エネルギで行うこ
とができる効果を奏する。According to the present invention, the previously proposed method (for example, Japanese Patent Application Nos. 1-160696 and 1-294032).
No. 1 to 160697), it is possible to produce industrial alcohol that can pass the alcohol monopoly standard with significantly less energy than the conventional distillation method.
【図1】本発明の一実施態様の説明図。FIG. 1 is an explanatory diagram of an embodiment of the present invention.
───────────────────────────────────────────────────── フロントページの続き (72)発明者 山本 五男 広島県広島市西区観音新町四丁目6番22号 三菱重工業株式会社 広島研究所内 審査官 中野 孝一 (56)参考文献 特開 平2−196739(JP,A) 特開 平3−157340(JP,A) 特開 平3−27336(JP,A) 特開 平3−27337(JP,A) ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Goo Yamamoto 4-6-22 Kannon Shinmachi, Nishi-ku, Hiroshima City, Hiroshima Prefecture Mitsubishi Heavy Industries, Ltd. Hiroshima Research Laboratory Koichi Nakano (56) Reference JP-A-2-196739 (JP, A) JP-A-3-157340 (JP, A) JP-A-3-27336 (JP, A) JP-A-3-27337 (JP, A)
Claims (1)
で抽出して得た高濃度エタノール中の前記ガス溶媒に由
来する不純物を加圧蒸留塔において分離する方法であっ
て、該加圧蒸留塔の高濃度エタノール原料入口部より塔
底リボイラまでの段数を高濃度エタノール原料中の溶存
酸素がなくなるに十分な段数を採り、かつ温度が100
℃以上となる加圧蒸留塔の材質を銅製または銅めっきし
た材質とすることを特徴とする高濃度エタノール中の不
純物の分離方法。1. A impurities from the water-containing ethanol to the gas solvent high concentrations of ethanol obtained by extraction with a gas solvent in the vicinity of the critical point to a process for separating at pressure distillation column, pressurizing the distillation column The number of stages from the inlet of the high-concentration ethanol raw material to the bottom reboiler is sufficient to eliminate the dissolved oxygen in the high-concentration ethanol raw material, and the temperature is 100.
A method for separating impurities in high-concentration ethanol, characterized in that the material of the pressure distillation column having a temperature of ℃ or higher is copper or copper-plated material.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7506693A JPH0811161B2 (en) | 1993-03-10 | 1993-03-10 | Method for separating impurities in high-concentration ethanol |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7506693A JPH0811161B2 (en) | 1993-03-10 | 1993-03-10 | Method for separating impurities in high-concentration ethanol |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH06262002A JPH06262002A (en) | 1994-09-20 |
JPH0811161B2 true JPH0811161B2 (en) | 1996-02-07 |
Family
ID=13565464
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP7506693A Expired - Lifetime JPH0811161B2 (en) | 1993-03-10 | 1993-03-10 | Method for separating impurities in high-concentration ethanol |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0811161B2 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP6209352B2 (en) * | 2013-04-02 | 2017-10-04 | オルガノ株式会社 | Method for reducing oxides in purified alcohol and apparatus for purifying alcohol |
JPWO2016080531A1 (en) * | 2014-11-20 | 2017-09-07 | 国立大学法人名古屋大学 | Concentrated dehydration method of butanol |
-
1993
- 1993-03-10 JP JP7506693A patent/JPH0811161B2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
JPH06262002A (en) | 1994-09-20 |
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