JPH0775800A - Method for dehydrating industrial waste of high water content food - Google Patents
Method for dehydrating industrial waste of high water content foodInfo
- Publication number
- JPH0775800A JPH0775800A JP5180041A JP18004193A JPH0775800A JP H0775800 A JPH0775800 A JP H0775800A JP 5180041 A JP5180041 A JP 5180041A JP 18004193 A JP18004193 A JP 18004193A JP H0775800 A JPH0775800 A JP H0775800A
- Authority
- JP
- Japan
- Prior art keywords
- industrial waste
- raw materials
- dehydration
- high water
- water content
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 13
- 239000002440 industrial waste Substances 0.000 title claims abstract description 10
- 235000013305 food Nutrition 0.000 title claims abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title abstract description 22
- 230000018044 dehydration Effects 0.000 claims abstract description 14
- 238000006297 dehydration reaction Methods 0.000 claims abstract description 14
- 239000002994 raw material Substances 0.000 claims abstract description 14
- 241000251468 Actinopterygii Species 0.000 claims abstract description 5
- 238000000926 separation method Methods 0.000 claims description 9
- 229920000742 Cotton Polymers 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 5
- 239000002893 slag Substances 0.000 claims description 5
- 239000010899 old newspaper Substances 0.000 claims description 4
- 235000020083 shōchū Nutrition 0.000 claims description 4
- 235000012055 fruits and vegetables Nutrition 0.000 claims description 3
- 244000144972 livestock Species 0.000 claims description 3
- 239000002699 waste material Substances 0.000 abstract description 7
- 239000007788 liquid Substances 0.000 abstract description 5
- 230000006835 compression Effects 0.000 abstract description 4
- 238000007906 compression Methods 0.000 abstract description 4
- 235000013372 meat Nutrition 0.000 abstract description 4
- 238000002485 combustion reaction Methods 0.000 abstract description 3
- 235000013399 edible fruits Nutrition 0.000 abstract description 2
- 239000000835 fiber Substances 0.000 abstract description 2
- 238000001914 filtration Methods 0.000 abstract description 2
- 241000283690 Bos taurus Species 0.000 abstract 1
- 230000003247 decreasing effect Effects 0.000 abstract 1
- 239000007787 solid Substances 0.000 abstract 1
- 235000013311 vegetables Nutrition 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 8
- 238000002474 experimental method Methods 0.000 description 4
- 238000011160 research Methods 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- 239000000428 dust Substances 0.000 description 2
- 239000003337 fertilizer Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 241001465754 Metazoa Species 0.000 description 1
- 235000002595 Solanum tuberosum Nutrition 0.000 description 1
- 244000061456 Solanum tuberosum Species 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 1
Landscapes
- Processing Of Solid Wastes (AREA)
- Treatment Of Sludge (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は高水分系食品の工業廃棄
物の効率的な脱水方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an efficient method for dehydrating industrial waste of high moisture food.
【0002】[0002]
【従来の技術】おから,果実および野菜の搾汁滓,魚肉
および畜肉の残滓,焼酎廃液,酒粕等は高水分を含む材
料であって一般に80%以上の高い含水率を有する。こ
のために、 a.そのまま脱水するので効率が非常に悪く所期の脱水
ができない。 b.高水分であるがために酸敗し易い。 c.高水分であるがために燃焼処理ができない。 d.重量があるがために廃棄処分のための運搬コストが
かかる。 e.酸敗して悪臭を出すので廃棄場所が特定される。 等の多くの問題点がある。Okara, fruit and vegetable juice, fish and animal meat residues, shochu liquor, sake lees, etc., are materials containing a high amount of water and generally have a high water content of 80% or more. To this end, a. Since it is dehydrated as it is, efficiency is very poor and desired dehydration cannot be performed. b. Due to its high water content, it is easily rancid. c. Since it has a high water content, it cannot be burnt. d. Due to its weight, it requires transportation costs for disposal. e. The place of disposal is specified because it becomes rancid and emits a foul odor. There are many problems such as.
【0003】このため含水率を減らすために種々の脱水
方法が研究されている。おからにおいては圧搾分離,遠
心分離,濾過等の手法が可能であるが、一般には圧搾分
離特に機械的圧搾法が行われている。例えばスクリュー
を三角形のワイヤーを一定間隔で支持体に巻きつけて円
筒としたワイヤーフィルタのバレルに挿通し加水してス
ラリー状にしてから固液分離するワイヤーフィルタープ
レス法、濾布を用い片面又は両面を圧搾して加水してス
ラリー状としたから固液分離する高圧フィルタプレス
法、加水してスラリー状としたものから固液分離する高
圧ベルトプレス法、更に一軸型のスクリュープレス法等
が種々研究発表されている。Therefore, various dehydration methods have been studied in order to reduce the water content. Techniques such as squeeze separation, centrifugal separation, and filtration are possible in Okara, but squeeze separation, especially mechanical squeeze method is generally performed. For example, a screw is wrapped around a support with triangular wires at regular intervals and is inserted into the barrel of a wire filter which is made into a cylinder to form a slurry and then a solid-liquid separation is performed by a wire filter pressing method, one side or both sides using a filter cloth. Various researches such as a high-pressure filter press method that squeezes water to form a slurry and then solid-liquid separation, a high-pressure belt press method that separates water from a slurry to solid-liquid separation, and a uniaxial screw press method. Has been announced.
【0004】[0004]
【発明が解決しようとする課題】以上のものは何れも試
験研究段階にあり処理後の含水率が75%前後と充分満
足できる脱水効果が得られていないという問題がある。
本発明は従来の技術の有するこのような問題点に鑑みな
されたものであって、その目的とするところは脱水経費
の上昇を少なく、含水率を60%以下として今まで半日
で酸敗していたおからを少なくとも2日間は持つように
酸敗を遅延させる。そして含水率を下げることにより重
量を減らし、体積を減らして運搬コストを低減する。さ
らに含水率を下げて燃焼処分を可能として廃棄場所の制
約を逃れることのできる脱水方法を提供しようとするも
のである。All of the above problems are at the stage of testing and research, and there is a problem in that the water content after treatment is around 75%, which is not a sufficient dehydrating effect.
The present invention has been made in view of the above problems of the prior art. The object of the present invention is to increase the dehydration cost little, and to reduce the water content to 60% or less so that it has been rancid in half a day. Delay rancidity to have okara for at least 2 days. By lowering the water content, the weight is reduced and the volume is reduced to reduce the transportation cost. Further, the present invention intends to provide a dehydration method in which the water content can be lowered to enable combustion disposal and to escape the restriction of the disposal site.
【0005】[0005]
【課題を解決するための手段】上述の目的を達成するた
めに本発明は、おから,果実および野菜の搾汁滓,魚肉
および畜肉の残滓,焼酎廃液,酒粕等の高水分系食品の
工業廃棄物を圧搾分離型脱水機で脱水するに際し、工業
廃棄物の脱水原料に濾過助材としておが屑,又は及び裁
断した古新聞,又は及び裁断して紙,又は及びスポンジ
屑,又は及び裁断した衣類,又は及び脱脂綿を混合させ
るものである。そしてその混合率は5〜30%が望まし
い。[Means for Solving the Problems] In order to achieve the above-mentioned objects, the present invention provides an industry for producing high-moisture food products such as okara, fruit and vegetable squeezed slag, fish meat and livestock dregs, shochu liquor, sake lees and the like. When dehydrating waste with a press-separation type dehydrator, sawdust used as a filter aid for dehydrating raw materials of industrial waste, or cut old newspaper, and cut paper or sponge scrap, or cut clothing , Or and mixed with absorbent cotton. The mixing ratio is preferably 5 to 30%.
【0006】[0006]
【作用】脱水すべき原料に濾過助材を5〜30%混合さ
せた混合原料をスクリュープレス、又はフィルタープレ
スに投入し圧縮を行うと、原料中の水分が圧搾され、浸
み出た水分は濾過助材が吸収して原料に戻らないように
取込み、濾過助材の圧縮により取込んだ水分を機外に排
出する。When the mixed raw material in which the raw material to be dehydrated is mixed with the filter aid in an amount of 5 to 30% is put into a screw press or a filter press and compressed, the water in the raw material is squeezed and the leached water is The filter aid is taken in so as not to be absorbed and returned to the raw material, and the water taken in by the compression of the filter aid is discharged to the outside of the machine.
【0007】[0007]
【実施例】圧搾のみにより固液を分離する方法におい
て、原料の繊維細胞内に含まれた水分を脱水するに限度
があることが従来の研究データによって伺われる。この
ため圧搾作用に別の作用を付加するようにしてこの壁を
破るべく出願人は種々の研究を重ねた結果、セルローズ
の隙間の毛細管現象を利用することに想到した。付加す
る濾過助材として製材の廃棄物であるおが屑,廃品回収
の古新聞,雑誌等の裁断片,或いは低級脱脂綿,綿屑,
衣類の裁断片等の繊維材料、さらには微細空間による吸
水作用のあるスポンジ屑であって、これらのものを単独
又は混合させて用いる。即ちこれらの濾過助材は水分を
自ら吸着する性質を有し、スクリュープレスやフィルタ
ープレスにかけると水分を直ちに放出脱水が可能な素材
である。またこれらの濾過助材自身が同じ廃棄物であっ
て無用且つどちらかと言えば処分に困るものであるので
コストが安く、燃焼処理が可能である。これらの濾過助
材を用いて実験した結果を以下の記載をする。[Examples] According to the conventional research data, there is a limit to the dehydration of water contained in the raw material fiber cells in the method of separating solid-liquid only by pressing. For this reason, the Applicant has conducted various studies in order to break this wall by adding another action to the squeezing action, and as a result, has come to the idea of utilizing the capillary phenomenon in the gap of the cellulose. As additional filter aids, sawdust, which is waste of lumber, scraps of old newspapers, magazines, etc. for collecting waste, or lower absorbent cotton, cotton waste,
Fiber materials such as cut pieces of clothes, and sponge scraps having a water absorbing action due to a fine space, which are used alone or in combination. That is, these filter aids have a property of adsorbing water by themselves, and are materials capable of immediately releasing water when subjected to a screw press or a filter press for dehydration. Further, since these filter aids themselves are the same waste and are useless and rather difficult to dispose, the cost is low and the combustion treatment is possible. The results of experiments using these filter aids are described below.
【0008】実験1. 目的:濾過助材(おが屑)の混合割合の選定 脱水機:○スエヒロ イー・ピー・エム製一軸エクスト
ルーダ・機種V−01 ○動力・・3.7kw ○バレル横箋スリット・・0.3mm ○出口スリット・・巾1.0mmのリング状 ○スクリュー回転数・・10r.p.m. 原料:おから 濾過助材:おが屑 混合割合:0〜30%Experiment 1. Purpose: Selection of mixing ratio of filter aid (sawdust) Dewatering machine: ○ Suehiro IP MP single-screw extruder, model V-01 ○ Power: 3.7kw ○ Barrel horizontal slit ・ 0.3mm ○ Exit Slit: ring-shaped with a width of 1.0 mm ○ Screw rotation speed: 10 r. p. m. Raw material: Okara Filter aid: Sawdust Mixing ratio: 0-30%
【0009】[0009]
【表1】 おが屑を20%混合した場合が最も良い脱水効果が得ら
れ、10%,15%,25%で一応満足できる脱水効果
が得られた。濾過助材のない圧搾分離のみの場合に比べ
て顕著な効果が確認できた。[Table 1] The best dehydration effect was obtained when 20% of sawdust was mixed, and a satisfactory dehydration effect was obtained at 10%, 15% and 25%. A remarkable effect was confirmed as compared with the case of only squeeze separation without a filter aid.
【0010】実験2. 目的:濾過助材の選定 脱水機:実験1と同じ 原料:おから,じゃがいもの皮Experiment 2. Purpose: Selection of filter aid Dehydrator: Same as Experiment 1 Raw material: Okara, potato skin
【表2】 古新聞,おが屑を濾過助材として使用の場合に良好な脱
水効果が得られた。なお、他の高水分系食品の工業廃棄
物である、果実及び油彩の搾汁滓、魚肉及び畜肉の残
滓,焼酎廃液,酒粕等においても同等の効果が得られ
た。さらに濾過助材として脱脂綿,綿屑,衣類の裁断
片,スポンジ屑を用いた場合も同等の効果が得られた。[Table 2] A good dehydration effect was obtained when old newspapers and sawdust were used as filter aids. Similar effects were obtained with other industrial wastes of high-moisture foods, such as fruit and oil squeezed slag, fish and livestock slag, shochu liquor, sake lees, and the like. Furthermore, the same effect was obtained when using absorbent cotton, cotton dust, pieces of clothing, and sponge dust as the filter aid.
【0011】[0011]
【発明の効果】上述のようであるので本発明は以下の効
果を奏する。濾過助材を用いることによるコストは、何
れも同じ廃棄物であるので安く、脱水費用を大きく上昇
させることはない。そして脱水による重量及び体積の減
少による運搬コストの低減の方がはるかに上回るので全
体のコスト低減におおいに寄与する。また酸敗を遅延さ
せるため無理して短時間に廃棄するための特別の運搬費
用が不要となるとともに肥料として利用地域の範囲を拡
げることができる。さらに原料を燃焼処分することがで
き特定廃棄場所の増設等を不要とするものである。As described above, the present invention has the following effects. The cost of using the filter aid is low because they are the same waste, and the dehydration cost does not increase significantly. The reduction of transportation cost due to the reduction of weight and volume due to dehydration is far more than that, which greatly contributes to the overall cost reduction. In addition, since the rancidity is delayed, no special transportation cost is required to dispose of the fertilizer in a short period of time, and the range of application area as fertilizer can be expanded. In addition, the raw materials can be burned and disposed of, eliminating the need to add a specific disposal site.
Claims (2)
および畜肉の残滓,焼酎廃液,酒粕等の高水分系食品の
工業廃棄物を圧搾分離型脱水機で脱水するに際し、工業
廃棄物の脱水原料に濾過助材としておが屑,又は及び裁
断した古新聞,又は及び裁断して紙,又は及びスポンジ
屑,又は及び裁断した衣類,又は及び脱脂綿を混合させ
ることを特徴とする高水分系食品の工業廃棄物の脱水方
法。1. Industrial waste when dehydrating industrial waste of high-moisture food such as okara, fruit and vegetable squeezed slag, fish and livestock slag, shochu liquor, sake lees, etc. with a press separation dehydrator. High-moisture food characterized by mixing sawdust, or cut old newspapers, and cut paper, and / or sponge scraps, and cut clothes, or absorbent cotton as a filter aid with the dehydrated raw material Method for dehydration of industrial waste.
請求項1に記載の高水分系食品の工業廃棄物の脱水方
法。2. The method for dehydrating industrial waste of high-moisture food according to claim 1, wherein the mixing ratio of the filter aid is 5 to 30%.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5180041A JPH0775800A (en) | 1993-06-25 | 1993-06-25 | Method for dehydrating industrial waste of high water content food |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5180041A JPH0775800A (en) | 1993-06-25 | 1993-06-25 | Method for dehydrating industrial waste of high water content food |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH0775800A true JPH0775800A (en) | 1995-03-20 |
Family
ID=16076453
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP5180041A Pending JPH0775800A (en) | 1993-06-25 | 1993-06-25 | Method for dehydrating industrial waste of high water content food |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0775800A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006026604A (en) * | 2004-07-21 | 2006-02-02 | Ebara Corp | Method and apparatus for dehydrating treatment of sludge |
CN110643463A (en) * | 2019-11-13 | 2020-01-03 | 曹庆怡 | White spirit brewing process |
-
1993
- 1993-06-25 JP JP5180041A patent/JPH0775800A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006026604A (en) * | 2004-07-21 | 2006-02-02 | Ebara Corp | Method and apparatus for dehydrating treatment of sludge |
JP4593193B2 (en) * | 2004-07-21 | 2010-12-08 | 荏原エンジニアリングサービス株式会社 | Sludge dewatering treatment method and apparatus |
CN110643463A (en) * | 2019-11-13 | 2020-01-03 | 曹庆怡 | White spirit brewing process |
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