JP2006280332A - Method for reusing apple lees after primary squeeze - Google Patents

Method for reusing apple lees after primary squeeze Download PDF

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JP2006280332A
JP2006280332A JP2005108350A JP2005108350A JP2006280332A JP 2006280332 A JP2006280332 A JP 2006280332A JP 2005108350 A JP2005108350 A JP 2005108350A JP 2005108350 A JP2005108350 A JP 2005108350A JP 2006280332 A JP2006280332 A JP 2006280332A
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reusing
straw
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JP4531616B2 (en
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Susumu Itoku
行 伊徳
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
    • Y02P60/87—Re-use of by-products of food processing for fodder production

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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for reusing apple lees for effectively using apple resources without waste through effectively reusing apple lees after extracting apple fruit juice from an apple fruit main body. <P>SOLUTION: This method for reusing apple lees after primary squeeze comprises mixing at a prescribed ratio an auxiliary material comprising plant long fiber refuse which is roughly crushed to a length of about 1mm-15mm and a diameter of about 1mm or below with apple lees after extracting apple fruit juice from an apple fruit main body in primary squeeze, and extracting apple fruit juice contained in the apple lees by secondary squeeze of applying high pressure force to the mixed product. Furthermore, the method comprises drying the mixed product after the secondary squeeze and fermenting the mixed product using lactic acid bacteria so as to supply to livestock feed. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、リンゴ果実本体からリンゴ果汁を抽出した後のリンゴ滓の有効な再利用を図ることによってリンゴ資源の無駄のない有効利用を図ったリンゴ滓の再利用法に関するものである。   The present invention relates to a method for reusing apple straw that has achieved effective use without wasting apple resources by effectively reusing the apple straw after extracting apple juice from the apple fruit body.

従来、リンゴ果実本体からリンゴ果汁を搾出した後のリンゴ滓が含有するリンゴ汁を抽出する方法としては、そのリンゴ滓に水を加えてジューサー等の破砕によって液状化し、それを織布の袋へ詰めた後、加圧し液分を外部へ滲出させるバッチプレス法、又は、遠心分離機によって液分を固形分から分離させてから、特開平９−７５６３８号公報「ベルトプレス脱水機用フィルタークロス」に示すような上下のベルトの間に挟み込んで圧搾するベルトプレス法が一般的である。   Conventionally, as a method of extracting the apple juice contained in the apple cake after squeezing the apple juice from the apple fruit body, water is added to the apple cake and liquefied by crushing a juicer etc. After being packed, the batch is pressed to exude the liquid to the outside, or the liquid is separated from the solid by a centrifuge, and then disclosed in Japanese Patent Application Laid-Open No. 9-75638 “Filter Cross for Belt Press Dehydrator” A belt press method is generally used in which the belt is pressed between upper and lower belts as shown in FIG.

しかし、それらの方法では、フィルタークロス（織布）の表層への搾り滓の付着防止や剥離性、目詰りの改善が図られていても、フィルタークロスの繊維強度が加圧力の限界となり、また、処理に長時間を要する等の技術上又はコストなどに種々の問題点があった。   However, in these methods, the fiber strength of the filter cloth becomes the limit of the applied pressure even if the surface of the filter cloth (woven fabric) is prevented from adhering squeezes, peelability, and clogging are improved. However, there are various problems in terms of technology, such as a long time required for processing, or cost.

その点を解消する手段として、図２に示すように、前記リンゴ滓２を挟んで上下から圧搾機３により圧力を付加しただけでは、液状化して僅かの間隙から流出してしまって圧搾の目的を全く達し得ない。   As a means for solving this problem, as shown in FIG. 2, if pressure is applied from above and below by the pressing machine 3 with the apple candy 2 sandwiched between them, it will be liquefied and will flow out of a slight gap. Cannot be reached at all.

さらに、リンゴ滓を乾燥機により乾燥させ保存性を高めようとする場合においても、リンゴ滓は糖度が高いために乾燥機内面に付着して乾燥機の乾燥性能を著しく減退させると共にリンゴ滓の乾燥を極度に困難としていた。   In addition, even when apple candy is dried with a dryer to increase its storage stability, apple candy adheres to the inner surface of the dryer due to its high sugar content and significantly reduces the drying performance of the dryer, while drying the apple candy. Was extremely difficult.

そのため、リンゴ滓は従来有効に活用されることなく、大量に廃棄処分されているのが実状であり、また、廃棄処分するにも多額の費用が掛かるだけでなく、公害の防止や予防の観点からも早急の有用且つ人畜無害な解決策が求められていた。
特開平９−７５６３８号公報 For this reason, apple candy has not been effectively used in the past and has been disposed of in large quantities, and it is not only expensive to dispose of, but also from the viewpoint of pollution prevention and prevention. Therefore, there was a need for an immediate, useful and harmless solution.
JP-A-9-75638

そこで、本発明は、リンゴ果実本体からリンゴ果汁を抽出した後のリンゴ滓の有効な再利用を図ることによってリンゴ資源を無駄なく有効に利用できるようにしたリンゴ滓の再利用法を得ようとするものである。   Therefore, the present invention seeks to obtain a method for reusing apple straw that effectively uses apple resources without waste by effectively reusing the apple straw after extracting apple juice from the apple fruit body. To do.

本発明は、以上の観点からなされたものであって、リンゴ果実本体から一次圧搾でリンゴ果汁を抽出した後のリンゴ滓に対して、クラッシャー等の適宜の破砕機により長さが１mm〜１５mm程度、径が１mm以下程度の寸法に粗砕された植物長繊維屑からなる補助材を所要の割合で混合し、その混合した混合物に高圧の加圧力を付加する二次圧搾によって該リンゴ滓に含有のリンゴ果汁を抽出する一次圧搾後のリンゴ滓の再利用法、更に、該二次圧搾後の混合物に乾燥を施し乳酸菌等を用いて該混合物を発酵させて家畜飼料に供することができる一次圧搾後のリンゴ滓の再利用法を提供しようとするものである。   The present invention has been made from the above viewpoint, and is about 1 mm to 15 mm in length by an appropriate crusher such as a crusher with respect to the apple cake after extracting apple juice from the apple fruit main body by primary pressing. Included in the apple koji by secondary squeezing by adding a high proportion of auxiliary material consisting of plant long fiber scraps roughly crushed to a diameter of about 1 mm or less, and applying high pressure to the mixed mixture The method of reusing apple koji after primary pressing to extract the apple juice of the apple, further drying the mixture after the secondary pressing and fermenting the mixture using lactic acid bacteria, etc., can be used for livestock feed It intends to provide a method for reusing apple candy later.

上記本発明の手段により、従来有効に活用されることなく、大量に廃棄処分されていたリンゴ滓の無駄のない有効な再利用を効率よく遂行できると共に公害の防止や予防に多大の貢献をするものである。   By the means of the present invention, it is possible to efficiently carry out efficient reuse without waste of apple candy that has been disposed of in large quantities without being effectively used in the past, and contribute greatly to the prevention and prevention of pollution. Is.

以下、本発明の一実施例を説明する。
通常、一般的な小規模のリンゴジュース製造工場において、所要量のリンゴ果実本体に対して加圧力２０kg／cm２ 程の圧搾機によって原体重量の６０％程を果汁として抽出した後の約４０％の残滓として扱われているリンゴ滓２を原料とする。 An embodiment of the present invention will be described below.
Usually, in a general small-scale apple juice manufacturing factory, about 40% after extracting about 60% of the original weight as fruit juice by a press with a pressure of about 20 kg / cm 2 to the required amount of apple fruit body. The raw material is apple cocoon 2, which is treated as a residual material.

前記リンゴ滓２に対して、クラッシャー等の適宜の破砕機３により長さが１mm〜１５mm程度で径が１mm以下程度の寸法に粗砕された植物長繊維屑からなる補助材１を混合する。その混合割合は、好ましくは、大凡、リンゴ滓：補助材＝２：１である。   The apple 1 is mixed with the auxiliary material 1 made of plant long fiber waste that is roughly crushed to a size of about 1 mm to 15 mm and a diameter of about 1 mm or less by an appropriate crusher 3 such as a crusher. The mixing ratio is preferably approximately apple cocoon: auxiliary material = 2: 1.

前記リンゴ滓２と補助材１とを混合した混合物を、１８０kg／cm２〜２５０kg／cm２ の高圧好ましくは２２０kg／cm２ 程度の加圧力で二次圧搾を施す。 A mixture prepared by mixing said apples slag 2 and the auxiliary material 1, the high pressure preferably 180kg / cm 2 ~250kg / cm 2 subjected to secondary compression in 220 kg / cm 2 about pressure.

前記二次圧搾の過程で加圧力が約８０kg／cm２ 付近になると、通常、リンゴ滓２は液状化して流動性を生じ、果汁液分のみを回収するのは非常に困難であるが、本発明においては、リンゴ滓２と補助材１としての植物長繊維屑とが満遍なく混合されているので、図１に示す如く、不規則に絡み合って網目構造を呈する植物長繊維屑がリンゴ滓２を該網目構造に閉じこめる作用を果たすと共に該植物長繊維屑の網目構造がフィルター機能を発揮する。そのために、圧搾した場合、加圧によって該混合物中のリンゴ滓２は液状を呈しはするが流動を起こさずに果汁である液体のみが外部へ滲み出す。 When the applied pressure reaches about 80 kg / cm 2 in the secondary pressing process, the apple cake 2 usually liquefies and becomes fluid, and it is very difficult to recover only the juice. In the present invention, the apple basket 2 and the plant long fiber waste as the auxiliary material 1 are evenly mixed. Therefore, as shown in FIG. The network structure of the plant long fiber waste exerts a filter function while serving to confine the network structure. Therefore, when squeezed, the apple koji 2 in the mixture exhibits a liquid state by pressurization, but only the liquid that is fruit juice oozes out without causing flow.

その結果、リンゴ滓２に対する重量比約４０％分の果汁が抽出され回収された。   As a result, about 40% of the fruit juice with respect to apple straw 2 was extracted and collected.

前記の抽出果汁の化学的性質は次の通りである。
ｐＨ：４．７３ 糖度(Brix)：１０．７ The chemical properties of the extracted fruit juice are as follows.
pH: 4.73 Sugar (Brix): 10.7

上記のような高圧を付与することにより得られる果汁は糖度も高く、食品や飲料としても優れている。   The fruit juice obtained by applying the high pressure as described above has a high sugar content and is excellent as a food or beverage.

前記二次圧搾後の混合物に乾燥を施し乳酸菌等を用いて該混合物を発酵させれば、良質な家畜飼料となり、従来、廃棄物とされていたリンゴ滓２の殆どを捨てることなく有効活用することができる外、公害予防の観点からも極めて画期的である。   If the mixture after the secondary pressing is dried and fermented with lactic acid bacteria or the like, it becomes a high quality livestock feed, and effectively uses most of the apple straw 2 that has been regarded as waste in the past without throwing it away. In addition, it is extremely innovative from the viewpoint of pollution prevention.

前記補助材１と混合されたリンゴ滓２は、二次搾汁後の保存のために、乾燥を施さなければならないが、その乾燥過程において、リンゴ滓は一般に糖度が高いために乾燥機内面に接触して付着するが、混合された補助材による擦過により擦り取られる。そのために、乾燥機に対する余分な抵抗負荷を与えないので、乾燥機の乾燥作業能率が格段に向上し、且つ操業コストも大幅に低減する。   The apple candy 2 mixed with the auxiliary material 1 must be dried for storage after secondary squeezing, but during the drying process, the apple candy generally has a high sugar content, so that Although it adheres in contact, it is scraped off by rubbing with the mixed auxiliary material. Therefore, since no extra resistance load is applied to the dryer, the drying work efficiency of the dryer is remarkably improved, and the operation cost is greatly reduced.

前記植物長繊維屑としては、維管束を形成し、又、ある程度の弾性を有し且つそれ自体からは圧搾によって食品等に有害であったり不適である樹液等が滲み出さない植物が望ましく、竹笹が特に有効である。   The plant long fiber waste is preferably a plant that forms a vascular bundle and has a certain degree of elasticity and does not exude sap or the like that is harmful or unsuitable to foods or the like by pressing. Acupuncture is particularly effective.

また、使用する補助材１によっては、その補助材自体から樹液等が滲み出して圧搾原料から回収される果汁等へ悪影響を及ぼすことを防ぐために補助材とする植物長繊維屑には予め圧搾その他の手段により含有する成分を取り去るための前処理を施す場合もある。   Moreover, depending on the auxiliary material 1 to be used, the plant long fiber waste used as an auxiliary material is pre-pressed or the like in order to prevent the sap from seeping out from the auxiliary material itself and adversely affecting the fruit juice recovered from the compressed raw material. In some cases, a pretreatment for removing the components contained therein is performed.

尚、上記実施例においてはリンゴ滓２の場合について説明したが、それに限定せずに、きゃべつや山葵などの野菜（植物）の場合でも同様に実施できるが、それらの対象物により補助材との混合割合を適当に変える必要がある。これらの場合でも補助材である植物長繊維屑が形成する網目空間に閉じこめられ、加圧されても流動化は生じないが、微細な間隙と植物自体の組織構造がフィルター機能となり、植物中の液体のみが外部へ滲出する。   In addition, in the said Example, although the case of the apple candy 2 was demonstrated, it can implement similarly in the case of vegetables (plants), such as a cabbage and a yam, without being limited to it, but with those objects, it is with an auxiliary material. It is necessary to change the mixing ratio appropriately. Even in these cases, it is confined in the mesh space formed by the plant long fiber waste, which is an auxiliary material, and fluidization does not occur even when pressurized, but the fine gap and the tissue structure of the plant itself serve as a filter function, Only liquid oozes out.

本発明に係る補助材を用いた場合の二次搾汁の概念の一例を示す説明図である。It is explanatory drawing which shows an example of the concept of secondary squeezing at the time of using the auxiliary material which concerns on this invention. 従来の補助材を用いない場合の二次搾汁の概念の一例を示す説明図である。It is explanatory drawing which shows an example of the concept of the secondary squeeze when not using the conventional auxiliary material.

符号の説明Explanation of symbols

１ 補助材（植物長繊維屑）
２ リンゴ滓 1 Auxiliary material (plant long fiber waste)
2 Apple candy

Claims (7)

リンゴ果実本体から一次圧搾でリンゴ果汁を抽出した後のリンゴ滓に対して、クラッシャー等の適宜の破砕機により粗砕された植物長繊維屑からなる補助材を所要の割合で混合し、その混合した混合物に高圧の加圧力を付加する二次圧搾によって該リンゴ滓に含有のリンゴ果汁を抽出することを特徴とする一次圧搾後のリンゴ滓の再利用法。   After the apple fruit juice is extracted from the apple fruit main body by primary compression, the auxiliary material consisting of plant long fiber scraps coarsely crushed by an appropriate crusher such as a crusher is mixed in the required ratio and mixed. A method of reusing apple straw after primary pressing, wherein the apple juice contained in the apple straw is extracted by secondary pressing to apply a high pressure to the mixture. 前記補助材の材質は、竹笹である請求項１記載の一次圧搾後のリンゴ滓の再利用法。   The method for reusing apple straw after primary pressing according to claim 1, wherein the auxiliary material is bamboo straw. 前記補助材の寸法は、長さが１mm〜１５mm程度、径が１mm以下程度である請求項１記載の一次圧搾後のリンゴ滓の再利用法。   The method for reusing apple candy after primary pressing, wherein the auxiliary material has a length of about 1 mm to 15 mm and a diameter of about 1 mm or less. 前記補助材とする植物長繊維屑には予め圧搾その他により含有する成分を取り去るための前処理を施す請求項１記載の一次圧搾後のリンゴ滓の再利用法。   The method for reusing apple straw after primary pressing, wherein the plant long fiber waste used as the auxiliary material is pre-pressed in advance to remove components contained therein. 前記混合物の構成は、大凡、リンゴ滓：補助材＝２：１である請求項１記載の一次圧搾後のリンゴ滓の再利用法。   The method of reusing apple straw after primary pressing according to claim 1, wherein the composition of the mixture is approximately apple straw: auxiliary material = 2: 1. 前記混合物に付加する二次圧搾の加圧力は、１８０kg／cm２〜２５０kg／cm２ 程度である請求項１記載の一次圧搾後のリンゴ滓の再利用法。 The pressure of the secondary squeeze is added to the mixture, re-utilization of apples slag after the primary squeeze of claim 1 wherein the 180kg / cm 2 ~250kg / cm 2 approximately. 前記二次圧搾後の混合物に乾燥を施し乳酸菌等を用いて該混合物を発酵する請求項１記載の一次圧搾後のリンゴ滓の再利用法。   The method for reusing apple straw after primary pressing, wherein the mixture after the secondary pressing is dried and fermented using lactic acid bacteria or the like.
JP2005108350A 2005-04-05 2005-04-05 Reusing apple cake after primary pressing Expired - Fee Related JP4531616B2 (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008220274A (en) * 2007-03-13 2008-09-25 Nihon Haruma Kk Distillate solution and concentrated solution obtained by high-pressure compression and azeotropic fractional distillation using pomace of primary squeezed juice of apple fruit or apple juice and its production method of such distillate solution and concentrated solution
JP2009240253A (en) * 2008-03-31 2009-10-22 Rumiko Fukushi Sheet-shaped body made from waste of plant body and method for producing the same
JP2010018530A (en) * 2008-07-09 2010-01-28 Nihon Haruma Kk Method of extracting tyrosinase inhibition activator using apple secondary residue or sasa kurilensis as raw material and its typrosinase inhibition activator
JP2010195725A (en) * 2009-02-26 2010-09-09 Aomori Prefectural Industrial Technology Research Center Incense stick of apple scent
KR101219565B1 (en) 2010-02-18 2013-01-11 대한민국 Manufacturing Method of Feed Additive Using Apple by-product And Feed Additive Using The Same

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63102657A (en) * 1986-10-20 1988-05-07 Shokuhin Sangyo Maku Riyou Gijutsu Kenkyu Kumiai Purification method for pressed juice obtained from pressed juice residue of fruit
JP2002142686A (en) * 2000-08-28 2002-05-21 Japan Science & Technology Corp Method for recycling animal and vegetable wastes

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63102657A (en) * 1986-10-20 1988-05-07 Shokuhin Sangyo Maku Riyou Gijutsu Kenkyu Kumiai Purification method for pressed juice obtained from pressed juice residue of fruit
JP2002142686A (en) * 2000-08-28 2002-05-21 Japan Science & Technology Corp Method for recycling animal and vegetable wastes

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008220274A (en) * 2007-03-13 2008-09-25 Nihon Haruma Kk Distillate solution and concentrated solution obtained by high-pressure compression and azeotropic fractional distillation using pomace of primary squeezed juice of apple fruit or apple juice and its production method of such distillate solution and concentrated solution
JP2009240253A (en) * 2008-03-31 2009-10-22 Rumiko Fukushi Sheet-shaped body made from waste of plant body and method for producing the same
JP2010018530A (en) * 2008-07-09 2010-01-28 Nihon Haruma Kk Method of extracting tyrosinase inhibition activator using apple secondary residue or sasa kurilensis as raw material and its typrosinase inhibition activator
JP2010195725A (en) * 2009-02-26 2010-09-09 Aomori Prefectural Industrial Technology Research Center Incense stick of apple scent
KR101219565B1 (en) 2010-02-18 2013-01-11 대한민국 Manufacturing Method of Feed Additive Using Apple by-product And Feed Additive Using The Same

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