JPH0744030B2 - Sealing body for cylindrical alkaline batteries - Google Patents

Sealing body for cylindrical alkaline batteries

Info

Publication number
JPH0744030B2
JPH0744030B2 JP61118951A JP11895186A JPH0744030B2 JP H0744030 B2 JPH0744030 B2 JP H0744030B2 JP 61118951 A JP61118951 A JP 61118951A JP 11895186 A JP11895186 A JP 11895186A JP H0744030 B2 JPH0744030 B2 JP H0744030B2
Authority
JP
Japan
Prior art keywords
sealing body
current collector
resin
inner peripheral
collector
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP61118951A
Other languages
Japanese (ja)
Other versions
JPS62274549A (en
Inventor
浩二 小出
弘志 中村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hitachi Maxell Energy Ltd
Original Assignee
Hitachi Maxell Energy Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Maxell Energy Ltd filed Critical Hitachi Maxell Energy Ltd
Priority to JP61118951A priority Critical patent/JPH0744030B2/en
Publication of JPS62274549A publication Critical patent/JPS62274549A/en
Publication of JPH0744030B2 publication Critical patent/JPH0744030B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • H01M50/147Lids or covers
    • H01M50/148Lids or covers characterised by their shape
    • H01M50/154Lid or cover comprising an axial bore for receiving a central current collector
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • H01M50/172Arrangements of electric connectors penetrating the casing
    • H01M50/174Arrangements of electric connectors penetrating the casing adapted for the shape of the cells
    • H01M50/179Arrangements of electric connectors penetrating the casing adapted for the shape of the cells for cells having curved cross-section, e.g. round or elliptic
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Sealing Battery Cases Or Jackets (AREA)

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は筒形アルカリ電池用の封口体に関する。The present invention relates to a sealing body for a tubular alkaline battery.

〔従来の技術〕[Conventional technology]

近年、筒形アルカリ電池においては、耐漏液性の向上を
図るために、例えば第14図に示すように、正極缶1の開
口端近傍に封口体5を受けるための凹溝1aを設け、正極
缶1の開口部に、負極側集電体としての集電棒6と環状
支持体13を装着した封口体5を挿入し、正極缶1の開口
端部にあたる凹溝1aから先の部分を内方、つまり半径方
向に締め付けて、その内周面を封口体5に圧接させて、
正極缶1の開口部を封口する封口構造が採用されること
になってきた(例えば、特開昭56−138858号公報、特開
昭56−138860号公報、実開昭58−174865号公報)。
In recent years, in cylindrical alkaline batteries, in order to improve resistance to liquid leakage, for example, as shown in FIG. 14, a concave groove 1a for receiving the sealing body 5 is provided near the opening end of the positive electrode can 1, Into the opening of the can 1, the sealing body 5 in which the current collector 6 as the negative electrode side current collector and the annular support 13 are mounted is inserted, and the portion beyond the recessed groove 1a corresponding to the opening end of the positive electrode can 1 is inward. That is, it is tightened in the radial direction, and its inner peripheral surface is pressed against the sealing body 5,
A sealing structure for sealing the opening of the positive electrode can 1 has been adopted (for example, JP-A-56-138858, JP-A-56-138860, and JP-A-58-174865). .

このような封口構造を採る筒形アルカリ電池の封口体5
は、例えば第10図に示すように、集電棒6が圧入される
透孔15を中央部に設けた筒状で厚肉の集電棒抱持部16
と、その外周面が正極缶1の開口端部内周面に圧接する
外周厚肉部17と、該集電棒抱持部16の集電棒貫通側16b
の端部と外周厚肉部17の上端部17aとを連結する連結部1
8からなり、この連結部18には環状または一部不連続環
状の薄肉部19を上記集電棒抱持部16の近傍に設け、電池
内部の圧力が異常に上昇したときに、薄肉部19が破れて
電池内部に溜っていたガスを外部に逃散させ、電池内部
の圧力が高圧になりすぎて電池が爆発を起こすのを防止
するための安全対策が講じられている。特に最近では、
環境汚染を防止する観点から、負極活物質の亜鉛をアマ
ルガム化する水銀量を減少ないし皆無にすることが要請
されており、その要請に応えるべく水銀量を減少してい
くと、それに伴って電池内部に水素ガスが発生しやすく
なり、電池内部の圧力が異常上昇を起こしやすい傾向に
あるため、電池に信頼性の高い防爆機能を備えさせるこ
とが重要な要件となっている。
Cylindrical alkaline battery sealing body 5 having such a sealing structure
For example, as shown in FIG. 10, a cylindrical thick collector rod holding portion 16 having a through hole 15 into which the collector rod 6 is press-fitted is provided in the central portion.
And an outer peripheral thick portion 17 whose outer peripheral surface is in pressure contact with the inner peripheral surface of the opening end portion of the positive electrode can 1, and the collector rod penetrating side 16b of the collector rod holding portion 16.
Connecting portion 1 for connecting the end portion of the outer peripheral thick portion 17 and the upper end portion 17a of the thick outer peripheral portion 17
The connecting portion 18 is provided with an annular or partially discontinuous annular thin-walled portion 19 in the vicinity of the current collector holding portion 16, and when the internal pressure of the battery rises abnormally, the thin-walled portion 19 is formed. Safety measures have been taken to prevent the gas that had broken and accumulated inside the battery from escaping to the outside, and the pressure inside the battery becoming too high to cause the battery to explode. Especially recently
From the viewpoint of preventing environmental pollution, it is required to reduce or eliminate the amount of mercury that amalgamates zinc as a negative electrode active material. If the amount of mercury is reduced to meet the demand, the battery will be reduced accordingly. Since hydrogen gas is likely to be generated inside and the pressure inside the battery tends to rise abnormally, it is an important requirement to provide the battery with a highly reliable explosion-proof function.

封口体5の薄肉部19がそのような目的にそって一定のガ
ス圧で破れるようにするためには、その薄肉部19の厚さ
のバラツキが小さくなるように封口体5を成形しなけれ
ばならない。また、そのような薄肉部19を設けると、封
口体成形時に樹脂が流れにくくなるため、封口体の形状
設計とともに、樹脂注入ゲートの位置設定が非常に重要
になる。
In order to break the thin portion 19 of the sealing body 5 at a constant gas pressure for such a purpose, the sealing body 5 must be molded so that the variation in the thickness of the thin portion 19 is small. I won't. Further, when such a thin portion 19 is provided, it becomes difficult for the resin to flow at the time of molding the sealing body. Therefore, it is very important to design the shape of the sealing body and set the position of the resin injection gate.

ところで、このような封口体5を成形するための樹脂注
入ゲート方式としては、次のようなものが考えられる。
例えば、第15図に示すように、封口体5の外周厚肉部17
の外周側から樹脂を注入するサイドゲート方式23a、同
様に外周厚肉部17の外周側から樹脂を注入するが、注入
位置を封口体5の厚み方向のほぼ中央部とし、ゲート切
断仕上げを金型構造で改良したサブマリンゲート方式23
b、あるいは第16図に示すように連結部18の一部から樹
脂を注入するピンポイントゲート方式23c、さらには、
第11図に示すように、集電棒6を圧入する透孔15の上方
にフィルム状の閉塞部21を形成して、この部分から樹脂
を注入するセンターディスクゲート方式23dなどが考え
られる。
By the way, as a resin injection gate system for molding such a sealing body 5, the following can be considered.
For example, as shown in FIG. 15, the outer peripheral thick portion 17 of the sealing body 5
The side gate method 23a in which the resin is injected from the outer peripheral side, similarly, the resin is injected from the outer peripheral side of the thick outer peripheral portion 17, but the injection position is almost the central portion in the thickness direction of the sealing body 5, and the gate cutting finish is made with gold. Submarine gate system improved with a mold structure 23
b, or a pinpoint gate system 23c in which resin is injected from a part of the connecting portion 18 as shown in FIG. 16, and further,
As shown in FIG. 11, a center disk gate method 23d in which a film-shaped closing portion 21 is formed above the through hole 15 into which the current collecting rod 6 is press-fitted and the resin is injected from this portion can be considered.

ところが、サイドゲート方式23aやサブマリンゲート方
式23b、あるいはピンポイントゲート方式23cでは、それ
ぞれ第15図(b)、第16図(b)に示すように、樹脂の
流れ(樹脂の流れを矢印で示す)が一定方向にならず、
注入した樹脂が不規則に流れるので、流れ方向の異なっ
た樹脂同士がぶつかりあって樹脂の境界層であるウエル
ドライン22が形成される。このウエルドライン22は、冷
えた金型内をそれぞれ異なる方向に流動してきた樹脂の
先頭部分がぶつかって形成されるものであって、若干温
度の低下した樹脂同士が接合することによって形成され
ているため、このウエルドライン22では樹脂の溶け合い
が充分でなく、そのため、他の部分より強度が小さくな
って、クラック発生の原因になったりする。
However, in the side gate method 23a, the submarine gate method 23b, or the pinpoint gate method 23c, as shown in FIGS. 15 (b) and 16 (b), respectively, the flow of resin (the flow of resin is indicated by an arrow). ) Is not fixed,
Since the injected resin flows irregularly, the resins having different flow directions collide with each other to form a weld line 22 which is a boundary layer of the resins. The weld line 22 is formed by hitting the leading portions of the resins that have flowed in different directions in the cold mold, and is formed by joining the resins whose temperatures have dropped slightly. Therefore, in this weld line 22, the resin is not sufficiently melted, and therefore the strength becomes smaller than the other portions, which may cause cracks.

また、上記のゲート方式では、樹脂の流動距離が長くな
るので、金型内部の気体の追い出し、いわゆるガス逃げ
がうまくいかず、気泡の抱き込みが生じたり、ガス逃げ
不良による焼付き現象が生じやすくなる。また、金型内
のガス逃げを良くするために樹脂の射出圧力を高く設定
すると、金型分割面からのバリが大きくなり、バリ除去
のための工程を要したり、バリの除去が完全にできなく
て封口体の品質を低下させるなどの問題が発生する。
Further, in the above-mentioned gate method, the flow distance of the resin becomes long, so the gas inside the mold is not expelled, so-called gas escape does not work well, air bubbles are trapped, and seizure occurs due to poor gas escape. It will be easier. In addition, if the injection pressure of the resin is set high in order to improve the gas escape in the mold, the burr from the mold dividing surface will become large, and a process for burr removal will be required, or burr removal will be complete. If this is not possible, problems such as deterioration of the quality of the sealing body occur.

一方、第11図に示すように、封口体5の中央部から樹脂
を注入するセンターディスクゲート方式23dでは、樹脂
の流れ方向が半径方向放射状に規則正しく流れるので、
流れ方向の異なる樹脂のぶつかり合いによるウエルドラ
インの発生がなく、また、樹脂が半径方向に流れるの
で、流動距離が短く、金型内部の気体が金型の中央部か
ら外周部へすみやかに逃散するので、薄肉部における樹
脂の流れも均一で、寸法が安定した封口体を成形するこ
とができるという長所があり、最近ではこの種の封口体
の成形にあたってこのセンターディスクゲート方式が最
も多く採用されている(例えば特開昭59−8265号公報、
実開昭57−188255号公報、実開昭57−188256号公報)。
On the other hand, as shown in FIG. 11, in the center disk gate method 23d in which the resin is injected from the central portion of the sealing body 5, the flow direction of the resin regularly flows radially in a radial direction.
There is no weld line due to the collision of resins with different flow directions, and because the resin flows in the radial direction, the flow distance is short, and the gas inside the mold quickly escapes from the center of the mold to the outer periphery. Therefore, there is an advantage that the resin flow in the thin portion is uniform and the sealing body with stable dimensions can be molded. Recently, the center disk gate method is most often used for molding this kind of sealing body. (For example, JP-A-59-8265,
(Kaikai No. 57-188255 and No. 57-188256).

このようなセンターディスクゲート方式で成形される封
口体5は、第10図に示すように、集電棒6が挿入される
透孔15の上部にフィルム状の閉塞部21が形成されてお
り、この閉塞部21が集電棒6の尖端部6aの圧入によって
破れるようになっている。そのため、集電棒6を透孔15
内に強い圧力で挿入することが必要になり、それによっ
て集電棒抱持部16の集電棒貫通側16bの端部に大きな力
がかかって封口体が破壊するおそれがあるため、例えば
特開昭57−194452号公報に開示されるように、閉塞部21
の周囲を切欠いて、集電棒抱持部16の集電棒貫通側16b
に集電棒6の圧入によって破られた閉塞部21の切破部片
を収容させるための収容部24を設け、集電棒抱持部16の
集電棒貫通側端部に大きな力がかからないようにするこ
とも取り入れられている。
As shown in FIG. 10, the sealing body 5 molded by such a center disk gate method has a film-shaped closing portion 21 formed above the through hole 15 into which the current collecting rod 6 is inserted. The closing portion 21 is ruptured by the press-fitting of the tip portion 6a of the collector rod 6. Therefore, the collector rod 6 should have a through hole 15
Since it is necessary to insert it with a strong pressure inside, there is a possibility that a large force is applied to the end of the current collector holding side 16 of the current collector penetrating side 16b and the sealing body is destroyed. As disclosed in Japanese Patent Publication No. 57-194452, the blocking portion 21
Notch the periphery of the collector bar, and connect the collector bar holding part 16 to the collector bar penetrating side 16b.
An accommodating portion 24 for accommodating the cut-off piece of the blocking portion 21 ruptured by the press-fitting of the collector rod 6 is provided on the end of the collector rod 6 so that a large force is not applied to the end portion of the collector rod holding portion 16 on the side where the collector rod penetrates. Things have also been incorporated.

ところが、集電棒尖端部6aの圧入により閉塞部21が破ら
れると、第12図に示すように、集電棒6で破られた閉塞
部21には、小さいが目視できるくらいのV字状の裂け目
21aが数箇所発生する。透孔15内に圧入される集電棒6
の外径D2は、集電棒6と封口体5との間の密閉性を高め
るために、透孔15の内径D1より15〜65%程度大きく設計
されているため、集電棒6の圧入によって、上記裂け目
21aには、常に裂け目21aを押し拡げようとする力がかか
っている。
However, when the closing portion 21 is broken by the press-fitting of the current collector rod tip portion 6a, as shown in FIG. 12, the closing portion 21 broken by the current collecting rod 6 has a small but visible V-shaped crack.
21a occurs at several places. Current collector rod 6 press-fitted into the through hole 15
The outer diameter D 2 of the current collector 6 is designed to be larger than the inner diameter D 1 of the through hole 15 by about 15 to 65% in order to enhance the tightness between the current collector 6 and the sealing body 5, so that the current collector 6 is press-fitted. By the rift above
21a is constantly exerted with a force to push the crevice 21a apart.

こういう状態で製造された電池が長時間放置されると、
このV字状の裂け目21aが時間の経過とともに徐々に拡
大していき、集電棒抱持部16の集電棒貫通側16b端部や
防爆用の薄肉部19、さらには集電棒抱持部16の集電棒6
と環状支持体13との間で圧縮された部分にまでクラック
として拡がっていき、その結果、電解液が封口体外部に
漏出するようになる。特に、60℃以上90℃以下の高温条
件下で長時間保存すると、これらのストレスクラッキン
グの進行が速くなることも観察されている。
If a battery manufactured in such a state is left for a long time,
The V-shaped split 21a gradually expands with the passage of time, and the end portion 16b of the current collector holding portion 16 on the side where the current collector penetrates, the thin portion 19 for explosion-proof, and further the current collector holding portion 16 of the current collector holding portion 16. Collector rod 6
The crack spreads to the portion compressed between the ring support 13 and the annular support 13, and as a result, the electrolytic solution leaks to the outside of the sealing body. In particular, it has been also observed that the stress cracking progresses rapidly when stored for a long time under a high temperature condition of 60 ° C. or higher and 90 ° C. or lower.

〔発明が解決しようとする問題点〕[Problems to be solved by the invention]

本発明は上記従来製品が持っていた透孔上部のフイルム
状閉塞部を集電棒で突き破ることに基づいて発生する耐
漏液性の低下や、あるいはセンターディスクゲート方式
以外のゲート方式を採る場合の成形時の樹脂の流れの不
規則さに基づくウエルドラインの発生や樹脂の流動距離
が長いことに基づく封口体の品質低下などの問題点を解
決し、耐漏液性と電池の爆発防止に対する高い信頼性を
確保した筒形アルカリ電池用封口体を提供することを目
的とする。
The present invention is to reduce the leakage resistance caused by piercing the film-like closed portion at the upper part of the through hole which the conventional product has with the current collector rod, or molding when a gate method other than the center disk gate method is adopted. Solves problems such as generation of weld lines due to irregular resin flow and deterioration of sealing material quality due to long resin flow distance, and high reliability for liquid leakage resistance and battery explosion prevention It is an object of the present invention to provide a sealing body for a cylindrical alkaline battery that secures the above.

〔問題点を解決するための手段〕[Means for solving problems]

本発明は、中央部に負極集電棒を圧入させる透孔を設け
た集電棒抱持部の集電棒貫通側の内周側に、透孔の上端
周囲に環状の底部を有する凹部を設け、該凹部の底部に
その上端部が防爆用の薄肉部の下面より下方に位置する
凸部を直径方向に相対向するようにして2個または周方
向にほぼ等間隔に3個設け、該凸部の内周側上端部を樹
脂注入ゲートとしたものである。
The present invention provides a recess having an annular bottom portion around the upper end of the through hole on the inner peripheral side of the current collector holding side in which the through hole for press-fitting the negative electrode current collector is provided in the central portion, The bottom of the recess is provided with two or three protrusions whose upper end is located below the lower surface of the explosion-proof thin portion so as to face each other in the diametrical direction, or three at substantially equal intervals in the circumferential direction. The upper end on the inner peripheral side is a resin injection gate.

すなわち、上記のように集電棒抱持部に設けた凹部の底
部に凸部を2個または3個設け、該凸部の内周側上端部
を樹脂注入ゲートとすることにより、第10図に示すセン
ターディスクゲート方式による従来の封口体のように透
孔上部の閉塞部が形成されなくなり、したがって集電棒
の尖端部で透孔上部の閉塞部を突き破ることが不要にな
って、閉塞部の裂け目に基づいて発生していた耐漏液性
の低下が解消される。もとより、凸部の内周側上端部に
おけるゲート部分は、透孔内周面の延長線上にそって2
個または3個と断続的にあり、しかもそれらのゲート部
分が透孔の軸方向(図の縦方向)に伸ばしたところにあ
るので、集電棒を透孔に圧入したときの押し拡げようと
する力がゲート部分にかからない。したがって、金型構
造でのゲート切断により、たとえゲート部分に微小凹凸
が発生したとしても、この微小凹凸が時間の経過ととも
に徐々に拡大していくことはなく、また集電棒の圧入に
より常に拡げようとする力がかかる環状の底部25aの内
周面は、滑らかな面であって、凸部と凸部との間の部分
が伸びるので、集電棒の圧入によっても裂け目が発生し
ない。また、集電棒抱持部に凹部を設けていることによ
り、透孔の上端位置が防爆用薄肉部の下面より低くなる
ため、透孔に集電棒を圧入したときに集電棒抱持部にか
かる力が薄肉部に及ばなくなり、薄肉部の変形や破損が
防止され、薄肉部を設定圧力どおりに破壊させることが
できるので、電池の爆発防止に対する信頼性が高くな
る。さらに、成形性についても、封口体のほぼ中央部か
ら樹脂を注入するので、サイドゲート方式や、サブマリ
ンゲート方式、ピンポイントゲート方式に比べて、樹脂
の流れが均一で、かつ樹脂の流動距離も短い。また、そ
の内周側上端部が樹脂注入ゲートとなる凸部を封口体の
中央部近くに位置する凹部の環状底部に、直径方向に相
対するように2個または周方向にほぼ等間隔に3個設け
ているので、樹脂注入ゲートが封口体のほぼ中央部にお
いて互いに近接しているため、実質的なウエルドライン
の発生がない。しかも、注入された樹脂は凹部周囲の厚
肉で流動しやすい集電棒抱持部分に流動してから薄肉部
に流れていくので、薄肉部における樹脂の流れが均一に
なり、薄肉部が均一な厚さに形成されるなど、成形性も
優れており、品質の良い封口体を安定して得ることがで
きる。
That is, by providing two or three convex portions on the bottom of the concave portion provided on the current collector holding portion as described above, and using the inner peripheral side upper end portion of the convex portion as a resin injection gate, As shown in the conventional center disk gate method, the closed part at the top of the through hole is no longer formed unlike the conventional sealing body, so it is not necessary to pierce the closed part at the top of the through hole with the tip of the current collector rod, and the rupture of the closed part The decrease in liquid leakage resistance that has occurred based on is solved. Of course, the gate portion at the upper end on the inner peripheral side of the convex portion is 2 along the extension line of the inner peripheral surface of the through hole.
There are 3 or 3 pieces intermittently, and their gates are located in the axial direction of the through hole (longitudinal direction in the figure), so when the current collector rod is pressed into the through hole, it tries to expand. The force is not applied to the gate part. Therefore, even if minute irregularities occur in the gate portion due to gate cutting in the mold structure, these minute irregularities do not gradually expand over time, and always expand by press fitting the current collector rod. Since the inner peripheral surface of the annular bottom portion 25a to which a force is applied is a smooth surface and the portion between the convex portions extends, no rupture occurs even when the current collector rod is press-fitted. In addition, since the upper end position of the through hole is lower than the lower surface of the explosion-proof thin portion by providing the concave portion in the current collecting rod holding portion, the current collecting rod holding portion is pressed when the current collecting rod is pressed into the through hole. Since the force does not reach the thin wall portion, the thin wall portion is prevented from being deformed or damaged, and the thin wall portion can be destroyed according to the set pressure, so the reliability of the explosion prevention of the battery becomes high. Furthermore, regarding moldability, resin is injected from almost the center of the sealing body, so the resin flow is more uniform and the resin flow distance is longer than in the side gate method, submarine gate method, or pinpoint gate method. short. Also, two convex portions whose inner upper ends are resin injecting gates are provided in the annular bottom portion of the concave portion located near the center of the sealing body so as to be diametrically opposed, or three at substantially equal intervals in the circumferential direction. Since the resin injection gates are provided individually, the resin injection gates are close to each other in the substantially central portion of the sealing body, so that substantially no weld line is generated. Moreover, the injected resin flows to the thick wall portion around the recess where it easily flows and then flows to the thin wall portion, so that the resin flow in the thin wall portion becomes uniform and the thin wall portion becomes uniform. It is excellent in moldability such as being formed to a thickness, and a high quality sealing body can be stably obtained.

〔実施例〕〔Example〕

つぎに本発明の実施例を図面に基づいて説明する。 Next, an embodiment of the present invention will be described with reference to the drawings.

第1図は本発明の筒形アルカリ電池用封口体の一実施例
を示す断面図であり、この第1図には集電棒の上端部も
併せて示されている。第2図は第1図に示す封口体の要
部斜視断面図である。第3図は第1図に示す封口体に集
電棒を圧入した状態を示す要部斜視図で、第4図は第1
図に示す封口体に集電棒を圧入した状態を示す要部断面
図で、第3図のX−X線における断面に相当する。第5
図は第1図に示す封口体を使用した筒形アルカリ電池の
一例を示す一部断面正面図である。なお、第2図および
後に説明する第8図を除く断面図においては、図面の繁
雑化を避けるため、封口体内部や電池内部の断面より後
方側の輪郭線は、集電棒抱持部の内周側のものを除き省
略している。
FIG. 1 is a cross-sectional view showing an embodiment of the tubular alkaline battery sealing body of the present invention. In FIG. 1, the upper end portion of the current collecting rod is also shown. FIG. 2 is a perspective sectional view of a main part of the sealing body shown in FIG. FIG. 3 is a perspective view of an essential part showing a state where a current collecting rod is press-fitted into the sealing body shown in FIG. 1, and FIG.
FIG. 4 is a cross-sectional view of a main part showing a state where a current collector rod is press-fitted into the sealing body shown in the drawing and corresponds to a cross section taken along line XX of FIG. Fifth
The figure is a partially sectional front view showing an example of a cylindrical alkaline battery using the sealing body shown in FIG. In addition, in the sectional views other than FIG. 2 and FIG. 8 described later, in order to avoid complication of the drawing, the contour line on the rear side of the inside of the sealing body or the inside of the battery is the inside of the current collector holding portion. It is omitted except for the peripheral side.

まず、第5図に基づいて、本発明の封口体が用いられた
筒形アルカリ電池についてその概要を説明する。
First, the outline of a cylindrical alkaline battery using the sealing body of the present invention will be described with reference to FIG.

第5図において、1は正極缶で、2は正極合剤、3はセ
パレータ、4は負極剤、5は封口体である。6は負極側
集電体としての集電棒で、7は板バネ、8は負極端子板
である。9は紙製の絶縁リング、10、11はそれぞれ熱収
縮性樹脂チューブ、12はメタルジャケット、13は環状支
持体で、14は正極端子板である。
In FIG. 5, 1 is a positive electrode can, 2 is a positive electrode mixture, 3 is a separator, 4 is a negative electrode agent, and 5 is a sealing body. 6 is a collector rod as a negative electrode side current collector, 7 is a leaf spring, and 8 is a negative electrode terminal plate. Reference numeral 9 is a paper insulating ring, 10 and 11 are heat-shrinkable resin tubes, 12 is a metal jacket, 13 is an annular support, and 14 is a positive terminal plate.

上記電池は、組立時は第5図に示す状態とは上下を反転
させた状態になっており、正極缶1は有底円筒状をして
いて、その正極缶1内に二酸化マンガンを正極活物質と
し筒状に成形された正極合剤2と、コップ状に成形され
たセパレータ3と、亜鉛粉末とゲル状アルカリ電解液の
混練物からなる負極剤4が順次装填される。そして、正
極缶1の開口部に、中央部の透孔に黄銅製の集電棒6を
圧入し、ガス抜き孔13aを有する金属製の環状支持体13
を装着した封口体5を嵌合し、正極缶1の開口端部にあ
たる凹溝1aから先の部分を内方に、すなわち半径方向に
締め付けて、正極缶1の開口部が封口体5で封口され
る。正極缶1の開口部の封口後、熱収縮性樹脂チューブ
10、絶縁リング9、板バネ7、負極端子板8、正極端子
板14をそれぞれ所定位置に配設し、熱収縮正樹脂チュー
ブ11で固定のち、樹脂製の絶縁リング(図示せず)を正
極端子板14の周縁部上の熱収縮性樹脂チューブ11上に配
設し、ついでメタルジャケット12で締め付けて電池が組
み立てられている。
When assembled, the battery is upside down from the state shown in FIG. 5, the positive electrode can 1 has a cylindrical shape with a bottom, and manganese dioxide is used as a positive electrode in the positive electrode can 1. A positive electrode mixture 2 formed as a substance in a cylindrical shape, a separator 3 formed in a cup shape, and a negative electrode agent 4 made of a kneaded product of zinc powder and a gelled alkaline electrolyte are sequentially loaded. Then, in the opening of the positive electrode can 1, a brass current collector rod 6 is press-fitted into a through hole in the central portion, and a metal annular support 13 having a gas vent hole 13a is formed.
The opening 5 of the positive electrode can 1 is sealed with the sealing member 5 fitted with the sealing member 5 fitted therein, and the portion beyond the concave groove 1a corresponding to the opening end of the positive electrode can 1 is tightened inward, that is, in the radial direction. To be done. After sealing the opening of the positive electrode can 1, a heat-shrinkable resin tube
10, the insulating ring 9, the leaf spring 7, the negative electrode terminal plate 8, and the positive electrode terminal plate 14 are respectively arranged at predetermined positions and fixed with the heat-shrinkable positive resin tube 11, and then the resin insulating ring (not shown) is used as the positive electrode. The battery is assembled by disposing it on the heat-shrinkable resin tube 11 on the peripheral portion of the terminal plate 14 and then tightening it with the metal jacket 12.

上記封口体5は、例えばナイロン、ポリエチレン、ポリ
プロピレンなどの弾性を有する合成樹脂で成形されてお
り、第1図に詳示するように、その中央部には集電棒6
を圧入する透孔15を有する筒状で厚肉の集電棒抱持部16
が設けられ、外周側には正極缶1の開口端部の内周面に
圧接する外周厚肉部17が設けられ、かつ、上記集電棒抱
持部16の集電棒貫通側16bの端部と外周厚肉部17の上端
部17aとを連結する連結部18が設けられている。
The sealing body 5 is formed of an elastic synthetic resin such as nylon, polyethylene or polypropylene, and as shown in detail in FIG.
Cylindrical thick-walled collector rod holding portion 16 having a through hole 15 for press-fitting
Is provided on the outer peripheral side thereof, and an outer peripheral thick-walled portion 17 is provided in pressure contact with the inner peripheral surface of the opening end of the positive electrode can 1, and the end portion of the collector rod holding portion 16 on the side of the collector rod penetrating side 16b is provided. A connecting portion 18 for connecting the upper end portion 17a of the outer peripheral thick portion 17 is provided.

なお、本明細書では、封口体5の透孔15に集電棒6を圧
入する際に、集電棒6を挿入する側(集電棒挿入側16a
参照)を下側、集電棒6が貫通していく側(集電棒貫通
側16b参照)を上側とする。そして、上記連結部18には
集電棒抱持部16の近傍に防爆用の薄肉部19が設けられ、
連結部18の外周厚肉部17近くには逆V字状部20が設けら
れている。上記薄肉部19の厚さやその設定破壊圧力は封
口体の材質や電池の大きさなどによって異なるが、例え
ば単3形電池では、薄肉部19の厚さは一般に0.15〜2.0m
mにされ、破壊圧力は一般に50〜60kg/cm2に設定されて
いる。ちなみに、他の電池についても例示すると、薄肉
部19の厚さは一般に0.15〜2.0mmにされるが、破壊圧力
は、単1形電池では一般に15〜25kg/cm2、単2形電池で
は一般に20〜30kg/cm2、単4形電池では一般に60〜70kg
/cm2、単5形電池では一般に50〜60kg/cm2に設定され
る。また、この薄肉部19が集電棒抱持部16の近傍に設け
られるのは、集電棒抱持部16が厚肉で固定しているた
め、その近傍に設ける方が内圧の上昇に対応して破れや
すいことと、薄肉部19の内径が小さくなるので、薄肉部
19の面積が広くならず、低い圧力でも単位面積あたりの
圧力が大きくなって、高圧力になりすぎないうちに薄肉
部19を破壊させることができるからである。なお、前記
逆V字状部20は、その内面側がセパレータ3の先端の案
内部として働き、また正極缶1の封口時に半径方向に若
干たわんで正極缶1の半径方向への締め付けを容易にす
るのに役立っているが、必ずしも設けなければならない
ものではない。
In this specification, when the current collector 6 is press-fitted into the through hole 15 of the sealing body 5, the side where the current collector 6 is inserted (current collector insertion side 16a).
The reference side) is the lower side, and the side through which the current collecting rod 6 penetrates (see the current collecting rod penetrating side 16b) is the upper side. The connecting portion 18 is provided with a thin portion 19 for explosion protection near the current collector holding portion 16.
An inverted V-shaped portion 20 is provided near the outer peripheral thick portion 17 of the connecting portion 18. The thickness of the thin portion 19 and the set breaking pressure thereof vary depending on the material of the sealing body and the size of the battery. For example, in an AA battery, the thickness of the thin portion 19 is generally 0.15 to 2.0 m.
m, and the burst pressure is generally set to 50-60 kg / cm 2 . By the way, when exemplifying other batteries, the thickness of the thin portion 19 is generally set to 0.15 to 2.0 mm, but the breaking pressure is generally 15 to 25 kg / cm 2 for AA batteries and generally for AA batteries. 20 to 30 kg / cm 2 , 60 to 70 kg for AAA batteries
/ cm 2 , for AA batteries, it is generally set to 50-60 kg / cm 2 . Further, the thin portion 19 is provided in the vicinity of the collector rod holding portion 16, because the collector rod holding portion 16 is fixed with a thick wall, so that it is provided in the vicinity thereof corresponds to the increase of the internal pressure. Since it is easy to tear and the inner diameter of the thin part 19 is small,
This is because the area of 19 does not become large and the pressure per unit area increases even at low pressure, and the thin portion 19 can be destroyed before the pressure becomes too high. The inner surface of the inverted V-shaped portion 20 serves as a guide portion for the tip of the separator 3, and when the positive electrode can 1 is closed, it is slightly bent in the radial direction to facilitate tightening of the positive electrode can 1 in the radial direction. It helps, but it is not always necessary.

集電棒抱持部16の集電棒挿入側16a近傍部分と外周厚肉
部17との間にはガス抜き孔13aを有する金属製の環状支
持体13が装着される。集電棒6が圧入される透孔15の環
状支持体13と対応する付近の内径D1は、前述したよう
に、集電棒6の外形D2よりも若干小さく設計されてい
て、集電棒6の透孔15への圧入により、該部分における
集電棒抱持部16は径方向外方へ向かって押圧される。そ
して、正極缶1の凹溝1aから先の部分の内方への締め付
けにより、集電棒抱持部16の集電棒6と環状支持体13と
の間に介在する部分は集電棒6と環状支持体13で強く圧
縮され、また外周厚肉部17の正極缶1と環状支持体13と
の間に介在する部分は正極缶1と環状支持体13で強く圧
縮され、それによって封口体5は高い密閉性をもって正
極缶1の開口部を封口している。
A metal annular support 13 having a gas vent hole 13a is mounted between a portion near the collector rod insertion side 16a of the collector rod holding portion 16 and the outer peripheral thick portion 17. As described above, the inner diameter D 1 of the through hole 15 into which the current collecting rod 6 is press-fitted and corresponding to the annular support 13 is designed to be slightly smaller than the outer diameter D 2 of the current collecting rod 6, and By press-fitting into the through hole 15, the current collector rod holding portion 16 in that portion is pressed outward in the radial direction. Then, the portion of the current collector holding portion 16 interposed between the current collector 6 and the annular support 13 is tightened inwardly from the concave groove 1a of the positive electrode can 1 so as to support the current collector 6 and the annular support. The body 13 is strongly compressed, and the portion of the outer peripheral thick portion 17 interposed between the positive electrode can 1 and the annular support 13 is strongly compressed by the positive electrode can 1 and the annular support 13, whereby the sealing body 5 is high. The opening of the positive electrode can 1 is hermetically sealed.

集電棒抱持部16の集電棒貫通側16bの内周側には、内周
面が上方に向けて徐々に大きくなる凹部25が設けられ、
この凹部25の底部25aは透孔15の上端周囲で環状をなし
ており、この底部25aにはその外周側が凹部25の内周面
と一体となった角柱状の凸部26が設けられている。この
凸部26は第1〜2図では1個しか見えないが、本発明で
は2個または3個設けられ、本実施例では第3図で明ら
かにするように直径方向に相対向するように2個設けら
れている。そして、この凸部26の内周面は透孔15の内周
面の延長線上にあり、この凸部26の内周側上端部26aが
この封口体5を成形する際の樹脂注入ゲートになってい
る。
On the inner peripheral side of the current collector holding side 16b of the current collector penetrating side 16b, there is provided a concave portion 25 whose inner peripheral surface gradually increases upward,
The bottom portion 25a of the recess 25 is formed in an annular shape around the upper end of the through hole 15, and the bottom portion 25a is provided with a prismatic protrusion 26 whose outer peripheral side is integrated with the inner peripheral surface of the recess 25. . Although only one projecting portion 26 is visible in FIGS. 1 and 2, two or three projecting portions 26 are provided in the present invention, and in this embodiment, as shown in FIG. Two are provided. The inner peripheral surface of the convex portion 26 is on the extension line of the inner peripheral surface of the through hole 15, and the upper end portion 26a on the inner peripheral side of the convex portion 26 serves as a resin injection gate when molding the sealing body 5. ing.

第3図は上記のように、凸部26を直径方向に相対向する
ように2個設けた封口体5の透孔15に集電棒6を圧入し
たときの集電棒貫通側の要部を示す斜視図で、第4図は
その状態における要部断面図で、第3図のX−X線にお
ける断面に相当する。
FIG. 3 shows the main part on the side where the current collector 6 penetrates when the current collector 6 is press-fitted into the through hole 15 of the sealing body 5 in which the two convex portions 26 are provided so as to face each other in the diameter direction as described above. FIG. 4 is a perspective view, and FIG. 4 is a cross-sectional view of an essential part in this state, which corresponds to a cross section taken along line XX of FIG.

第6図は本発明の封口体の他の実施例の要部を示す斜視
図であるが、この第6図に示す実施例では、凸部26は凹
部25の底部25aに周方向にほぼ等間隔に3個設けられて
いる。そして、この実施例においても、凸部26の内周面
は透孔15の内周面の延長線上にあり、凸部26の内周側上
端部26aがこの封口体5を成形する際の樹脂注入ゲート
となっている。なお、本発明においては、その内周側上
端部26aが樹脂注入ゲートとなる凸部26を2個または3
個に特定しているのは、1個では樹脂の流れが均一にな
りにくく、また4個以上では理論上は2個または3個の
場合と同様の効果が得られると考えられるものの、封口
体の中央部近傍に設けられる直径が2〜3mm程度の小さ
い凹部25の底部25aに4個以上の凸部26を適正に設ける
ことがむつかしいからである。また、凸部26を2個設け
る場合には直径方向に相対向するように設け、凸部26を
3個設ける場合には周方向にほぼ等間隔に3個設けるの
は樹脂の流れを実質的に均一にするためである。
FIG. 6 is a perspective view showing a main part of another embodiment of the sealing body of the present invention. In the embodiment shown in FIG. 6, the convex portion 26 is substantially equal to the bottom portion 25a of the concave portion 25 in the circumferential direction. Three are provided at intervals. Also in this embodiment, the inner peripheral surface of the convex portion 26 is on the extension line of the inner peripheral surface of the through hole 15, and the upper end portion 26a on the inner peripheral side of the convex portion 26 is made of resin for molding the sealing body 5. It is an injection gate. In the present invention, the upper end portion 26a on the inner peripheral side has two or three convex portions 26 serving as resin injection gates.
What is specified as individual pieces is that it is difficult to make the resin flow uniform with one piece, and with 4 or more pieces, it is considered that the same effect as in the case of two or three pieces is theoretically obtained, but the sealing body This is because it is difficult to properly provide four or more convex portions 26 on the bottom portion 25a of the small concave portion 25 having a diameter of about 2 to 3 mm provided near the central portion. Further, when two convex portions 26 are provided, they are provided so as to face each other in the diametrical direction, and when three convex portions 26 are provided, it is necessary to provide three convex portions 26 at substantially equal intervals in the circumferential direction so that the resin flow is substantially equal. This is to make it uniform.

上記のように成形時の樹脂注入ゲートをその内周側上端
部に有する凸部26の内周側の幅は、透孔15の内周の10〜
20%程度に設定するのが好ましい。とりわけ、凸部26を
2個設ける場合は凸部26の内周側の幅を透孔15の内周の
12〜17%程度、凸部26を3個設ける場合は凸部26の内周
側の幅を透孔15の内周の10〜15%程度に設定するのが好
ましい。これは凸部26の内周側の幅が上記範囲より小さ
くなるとゲート断面積が小さくなって、樹脂の流れが悪
くなり、成形がしにくくなり、また、凸部26の内周側の
幅が上記範囲より広くなると、ゲート部分の引きちぎり
跡が長く伸びたり、ゲート引きちぎりの際にゲート部分
が欠けたりするおそれがあるからである。そして、凸部
26の高さは、該凸部26の上端が防爆用の薄肉部19の下面
より下になる高さであれば、集電棒圧入時の力が薄肉部
19に及ばないので、いくらでもよいが、通常は内周側の
幅とほぼ同寸法にされる。
As described above, the width of the inner peripheral side of the convex portion 26 having the resin injection gate at the time of molding at the inner peripheral side upper end thereof is 10 to the inner periphery of the through hole 15.
It is preferable to set it to about 20%. In particular, when two convex portions 26 are provided, the width of the inner peripheral side of the convex portion 26 is
About 12 to 17%, and when three convex portions 26 are provided, it is preferable to set the width of the inner peripheral side of the convex portion 26 to about 10 to 15% of the inner periphery of the through hole 15. This is because when the width of the inner peripheral side of the convex portion 26 is smaller than the above range, the gate cross-sectional area becomes small, the flow of the resin deteriorates, molding becomes difficult, and the width of the inner peripheral side of the convex portion 26 becomes smaller. If the width is larger than the above range, the traces of tearing off the gate portion may be elongated or the gate portion may be chipped when tearing off the gate. And the convex part
If the height of 26 is such that the upper end of the convex portion 26 is lower than the lower surface of the explosion-proof thin portion 19, the force at the time of press-fitting the current collector rod is
Since it does not reach 19, the size is usually set to be almost the same as the width on the inner peripheral side.

このように、封口体5の集電棒抱持部16の集電棒貫通側
16bに凹部25を設け、その凹部25の底部25aに凸部26を直
径方向に相対向するように2個または周方向にほぼ等間
隔に3個設け、その凸部26の内周側上端部26aを樹脂注
入ゲートとすることによって、透孔15の内径よりも径大
の外形を有する集電棒6を透孔15に強圧入しても、第10
図に示すセンターディスクゲート方式による封口体のよ
うな閉塞部21の破壊をしないので、裂け目が発生せず、
集電棒6の圧入によるストレスクラッキングは長期間保
存しても発生しない。本発明の封口体を用いた電池と第
10図に示すセンターディスクゲート方式による従来の封
口体を用いた電池の高温貯蔵下における耐漏液性の相違
は下記の第1表に示すとおりである。
In this way, the current collector holding side of the sealing body 5 of the current collector holding portion 16 on the current collector penetration side
16b is provided with a concave portion 25, and two convex portions 26 or three convex portions 26 are provided at a bottom portion 25a of the concave portion 25 so as to face each other in the diametrical direction. By using 26a as the resin injection gate, even if the collector rod 6 having an outer diameter larger than the inner diameter of the through hole 15 is strongly pressed into the through hole 15,
Since the closing part 21 such as the sealing body by the center disk gate method shown in the figure is not broken, no tear is generated,
The stress cracking due to the press-fitting of the collector rod 6 does not occur even if stored for a long time. A battery using the sealing body of the present invention and
The difference in the leakage resistance under high temperature storage of the battery using the conventional sealing body according to the center disk gate system shown in FIG. 10 is as shown in Table 1 below.

第1表は本発明の封口体を用いた電池AおよびBと第10
図に示すセンターディスクゲート方式による従来の封口
体を用いた電池Cの耐漏液性試験結果を示すものであ
る。試験に供された電池は、第5図や第14図に示す構造
をとる単3形アルカリ電池であり、それらの電池に使用
されている集電棒はいずれも外径が1.5mmである。封口
体はいずれもナイロン66製で、外径13mm、総高4mmで、
透孔の内径は1.2mmである。電池Aに用いられた封口体
は、第1図に示す実施例のもので、凸部26が凹部25の底
部25aに直径方向に相対向するようにして2個設けられ
ており、凹部25の深さは1.3mm、凹部25の底部25aの幅は
0.4mmで、凸部26の内周側の幅は0.5mmであり、これは透
孔15の内周の13.5%に相当する。そして凸部26の高さは
0.5mmで、この凸部26の内周側上端部26aが封口体成形時
の樹脂注入ゲートとなっている。電池Bに用いられた封
口体5は、第6図に示す実施例のもので、凸部26が凹部
25の底部25aに周方向にほぼ等間隔に3個設けられ、該
凸部26の内周側の幅は0.4mmで、これは透孔15の内周の1
0.8%に相当している。そして、上記3個の凸部26の内
周側上端部26aが樹脂注入ゲートとなっており、それら
以外の仕様は前記電池Aに用いられた封口体の場合と同
じである。また、電池Cに用いられた封口体の閉塞部21
の厚みは0.2mmである。
Table 1 shows the batteries A and B using the sealing body of the present invention and the 10th table.
FIG. 8 shows the results of a liquid leakage resistance test of a battery C using a conventional sealing body according to the center disk gate method shown in the figure. The batteries used in the test are AA alkaline batteries having the structures shown in FIGS. 5 and 14, and the current collector rods used in these batteries all have an outer diameter of 1.5 mm. All the sealing bodies are made of nylon 66, outer diameter 13 mm, total height 4 mm,
The inner diameter of the through hole is 1.2 mm. The sealing body used in the battery A is that of the embodiment shown in FIG. 1, and two convex portions 26 are provided on the bottom portion 25a of the concave portion 25 so as to face each other in the diametrical direction. The depth is 1.3 mm and the width of the bottom 25a of the recess 25 is
The width of the inner peripheral side of the convex portion 26 is 0.4 mm and is 0.5 mm, which corresponds to 13.5% of the inner periphery of the through hole 15. And the height of the convex portion 26 is
The upper end portion 26a on the inner peripheral side of the convex portion 26 is 0.5 mm and serves as a resin injection gate at the time of molding the sealing body. The sealing body 5 used for the battery B is that of the embodiment shown in FIG.
Three pieces are provided on the bottom portion 25a of the 25 at substantially equal intervals in the circumferential direction, and the width of the convex portion 26 on the inner peripheral side is 0.4 mm.
It is equivalent to 0.8%. The inner peripheral side upper end portions 26a of the three convex portions 26 are resin injection gates, and other specifications are the same as those of the sealing body used in the battery A. In addition, the closing portion 21 of the sealing body used in the battery C
Has a thickness of 0.2 mm.

耐漏液性試験は、電池A、BおよびCを各100個ずつ60
℃、相対湿度90%の雰囲気中に所定期間貯蔵することに
よって行われ、第1表に示す数値の分母は試験に供され
た電池個数、分子は漏液の発生した電池個数である。
For the leak resistance test, 100 batteries A, B, and C, 60 each
The denominator of the numerical values shown in Table 1 is the number of batteries used in the test, and the numerator is the number of batteries in which leakage has occurred.

上記第1表に示すように、本発明の封口体を用いた電池
AおよびBは、センターディスクゲート方式による従来
の封口体を用いた電池Cに比べて、高温貯蔵下における
耐漏液性が優れている。
As shown in Table 1 above, the batteries A and B using the sealing body of the present invention are superior to the battery C using the conventional sealing body of the center disk gate system in leakage resistance under high temperature storage. ing.

また、第10図に示すセンターディスクゲート方式による
従来の封口体5においては、閉塞部21の切破部片の収容
部24を設けているにもかかわらず、閉塞部21と薄肉部19
とがほぼ同一平面上に位置することもあって、透孔15上
部の閉塞部21を集電棒6で突き破るときの力や集電棒圧
入による径拡大の力が防爆用の薄肉部19に作用して、第
13図に示すように、薄肉部19に歪を生じさせ、最悪の場
合には薄肉部19がたわんで破れるというおそれもあった
が、本発明の封口体5では、従来品のように閉塞部21を
突き破る必要がないので、集電棒圧入時の力を従来より
も小さくすることができ、また凹部25を設けたことによ
って、透孔15の上端位置が薄肉部19の下面より低くなっ
ているので、集電棒6の圧入による力が薄肉部19に及ば
ないため、薄肉部19を変形させたり、破損させたりする
ことがなく、薄肉部19の機能を設定通りに安定して発揮
させることができる。
Further, in the conventional sealing body 5 of the center disk gate system shown in FIG. 10, although the accommodating portion 24 for the cut-out piece of the closing portion 21 is provided, the closing portion 21 and the thin portion 19 are provided.
Since and are located on substantially the same plane, the force of piercing the blocking portion 21 above the through hole 15 with the current collector 6 and the force of expanding the diameter by press-fitting the current collector rod act on the explosion-proof thin portion 19. The first
As shown in FIG. 13, the thin portion 19 may be distorted, and in the worst case, the thin portion 19 may be bent and broken. Since it is not necessary to break through 21, it is possible to make the force at the time of press-fitting the current collector rod smaller than before, and by providing the recess 25, the upper end position of the through hole 15 is lower than the lower surface of the thin portion 19. Therefore, since the force due to the press-fitting of the collector rod 6 does not reach the thin portion 19, the thin portion 19 is not deformed or damaged, and the function of the thin portion 19 can be stably exhibited as set. it can.

また、成形性面からみても、本発明の封口体は、第1図
および第6図に示したように、樹脂注入ゲートを封口体
5の中心部近くに設けた凸部26の内周側上端部26aに設
けているので、樹脂の流れは、従来のセンターディスク
ゲート方式の場合とほとんど変わらず、半径方向放射状
に規則正しく、かつ、均一に流動していくので、実質的
なウエルドラインが発生せず、また、流動距離も短いの
で、ガス逃げ不良などの発生もない。さらに、樹脂注入
ゲートが薄肉部19より下にあり、金型内に注入された樹
脂は、凹部25周囲の厚肉で流動しやすい集電棒抱持部分
に流動してから薄肉部19に流れていくので、薄肉部19に
おける樹脂の流れが均一で、薄肉部19の厚みも均一に形
成される。
Also from the viewpoint of moldability, the sealing body of the present invention, as shown in FIGS. 1 and 6, has an inner peripheral side of the convex portion 26 in which the resin injection gate is provided near the center of the sealing body 5. Since it is provided at the upper end 26a, the flow of resin is almost the same as in the case of the conventional center disk gate method, and it regularly and radially flows in a radial direction, so that a substantial weld line is generated. Moreover, since the flow distance is short, there is no gas escape failure. Further, the resin injection gate is below the thin portion 19, and the resin injected into the mold flows to the thick and easily flowable collecting rod holding portion around the recess 25 and then flows to the thin portion 19. Therefore, the resin flow in the thin portion 19 is uniform and the thickness of the thin portion 19 is also uniform.

これを第1図に示す封口体を例にあげ、第7図により説
明すると次の通りである。第7図は第1図に示す封口体
の樹脂の流れを説明するための図で、第7図(a)は封
口体の断面図(ただし、第1図とは異なり、2個の凸部
26をともに切断する切断面で示している。また、実際の
ものは凸部26の外周側と凹部25の内周面が一体になって
いるが、凸部26の位置が理解しやすいように、凸部26の
外周側面と凹部25の内周面との境および凸部26の下端面
と凹部25の底部25aとの境に一点鎖線を入れている)、
第7図(b)はその底面図である。まず、第7図(a)
に基づいて説明すると、凸部26の内周側上端部26aに設
けられた樹脂注入ゲートから注入された樹脂は、矢印で
示すように、凹部25周囲の厚肉で流動しやすい集電棒抱
持部16に流動してから薄肉部19に流れていくので、薄肉
部19における樹脂の流れが均一になり、その結果、薄肉
部19の厚みが均一になる。また、樹脂は封口体5の中心
部に近い凸部26の内周側上端部26aから注入されるの
で、第7図(b)に矢印で示すように、封口体5の中心
部近傍から半径方向放射状に規則正しく、かつ、均一に
流れていくので、実質的なウエルドラインが発生せず、
また、流動距離も短いので、ガス逃げ不良などの発生も
なくなる。
This will be described below with reference to FIG. 7 by taking the sealing body shown in FIG. 1 as an example. FIG. 7 is a view for explaining the resin flow of the sealing body shown in FIG. 1, and FIG. 7 (a) is a cross-sectional view of the sealing body (however, unlike FIG. 1, two convex portions are shown.
26 is shown as a cut surface to be cut together. Further, in the actual product, the outer peripheral side of the convex portion 26 and the inner peripheral surface of the concave portion 25 are integrated, but in order to easily understand the position of the convex portion 26, the outer peripheral side surface of the convex portion 26 and the inner portion of the concave portion 25 are A dashed-dotted line is drawn on the boundary with the peripheral surface and the boundary between the lower end surface of the convex portion 26 and the bottom portion 25a of the concave portion 25),
FIG. 7 (b) is a bottom view thereof. First, FIG. 7 (a)
The resin injected from the resin injection gate provided on the upper end 26a on the inner peripheral side of the convex portion 26 holds the collector rod that is thick and easily flows around the concave portion 25 as indicated by the arrow. Since the resin flows in the thin portion 19 after flowing into the portion 16, the resin flow in the thin portion 19 becomes uniform, and as a result, the thickness of the thin portion 19 becomes uniform. Further, since the resin is injected from the upper end portion 26a on the inner peripheral side of the convex portion 26 near the center of the sealing body 5, as shown by the arrow in FIG. Since the flow flows in a radial direction regularly and uniformly, no substantial weld line is generated,
In addition, since the flow distance is short, the occurrence of gas escape defects is eliminated.

第8図は本発明の筒形アルカリ電池のさらに他の実施例
の要部斜視断面図であり、第9図は第8図のY−Y線断
面図である。この第8〜9図に示す実施例では、第1図
に示す封口体と同様に、凸部26を直径方向に相対向する
ように2個設けているが、第1図に示す封口体と異なる
ところは、第1図に示す封口体では、凸部26の外周側が
凹部25の内周面と一体になっていたが、この実施例では
凹部26の外周側面と凹部25の内周面とは切り離されてお
り、両者の間に隙間があいていて、凸部26が独立した状
態で凹部25上に設けられている。このような第8〜9図
に示す封口体においても、前述した第1図や第6図に示
す封口体同様に高い耐漏液性と電池の爆発防止に対する
高い信頼性を確保できる。また、封口体の樹脂の流れに
関する前記説明では、第1図に示す封口体を例にあげた
が、この第8〜9図に示す封口体においても、また第6
図に示す封口体においても、樹脂の流れは第1図に示す
封口体の場合と同様であり、いずれも成形性が良好で、
品質の良いものを安定して得ることができる。
FIG. 8 is a perspective sectional view of a main part of still another embodiment of the cylindrical alkaline battery of the present invention, and FIG. 9 is a sectional view taken along the line YY of FIG. In the embodiment shown in FIGS. 8 to 9, two convex portions 26 are provided so as to face each other in the diametrical direction, similarly to the sealing body shown in FIG. The difference is that in the sealing body shown in FIG. 1, the outer peripheral side of the convex portion 26 is integrated with the inner peripheral surface of the concave portion 25, but in this embodiment the outer peripheral side surface of the concave portion 26 and the inner peripheral surface of the concave portion 25 are Are separated from each other, and there is a gap therebetween, and the convex portion 26 is provided on the concave portion 25 in an independent state. In the sealing body shown in FIGS. 8 to 9 as well, similar to the sealing body shown in FIGS. 1 and 6 described above, high leak resistance and high reliability for preventing explosion of the battery can be secured. Further, in the above description regarding the flow of the resin of the sealing body, the sealing body shown in FIG. 1 is taken as an example, but also in the sealing body shown in FIGS.
Also in the sealing body shown in the figure, the flow of the resin is the same as in the case of the sealing body shown in FIG. 1, and all have good moldability,
It is possible to consistently obtain high quality products.

〔発明の効果〕〔The invention's effect〕

以上説明したように、本発明では、集電棒抱持部の集電
棒貫通側の内周側に凹部を設け、該凹部の底部に凸部を
特定の態様で2個または3個設け、該凸部の内周側上端
部を樹脂注入ゲートとすることによって、集電棒を透孔
に圧入してもゲート部分に裂け目を発生させず、集電棒
の圧入によるストレスクラッキングが長期間保存におい
ても発生しなくなるようにすることができた。また、凹
部を設けたことにより、透孔の上端と防爆用の薄肉部と
の位置がズレたため、集電棒の圧入によって集電棒抱持
部にかかる力が薄肉部にかからなくなったので、薄肉部
の変形や破損がなくなり、薄肉部を設定通りのガス内圧
で破壊させることができるので、電池の爆発防止に対す
る信頼性を高めることができた。さらに樹脂注入ゲート
を封口体の中央部近傍に設けているので、樹脂の流れが
均一で、かつ流動距離も短いので、実質的なウエルドラ
インの発生などがなく、成形性がサイドゲート方式や、
サブマリンゲート方式、ピンポイントゲート方式による
場合より優れており、センターディスクゲート方式に近
いものとなった。
As described above, in the present invention, the concave portion is provided on the inner peripheral side of the current collector holding portion on the side through which the current collector penetrates, and two or three convex portions are provided on the bottom of the concave portion in a specific mode. By using a resin injection gate on the inner peripheral side upper end, even if the current collector is pressed into the through hole, no cracks will occur in the gate part, and stress cracking due to press-fitting of the current collector also occurs during long-term storage. I was able to get rid of it. In addition, since the upper end of the through hole and the explosion-proof thin-walled part were displaced due to the provision of the recess, the force applied to the current-collecting rod holding part by press-fitting the current-collecting rod was not applied to the thin-walled part. Since the deformation and damage of the part are eliminated and the thin part can be destroyed by the set gas internal pressure, it is possible to improve the reliability for preventing the battery from exploding. Furthermore, since the resin injection gate is provided near the center of the sealing body, the resin flow is uniform and the flow distance is short, so there is no substantial weld line generation, and the moldability is a side gate method,
It is superior to the submarine gate method and pinpoint gate method, and is closer to the center disk gate method.

【図面の簡単な説明】[Brief description of drawings]

第1図は本発明の筒形アルカリ電池用封口体の一実施例
を示す断面図であり、第2図は第1図に示す封口体の要
部斜視断面図、第3図は第1図に示す封口体に集電棒を
圧入したときの要部斜視図、第4図は第1図に示す封口
体に集電棒を圧入したときの要部断面図である。第5図
は本発明の封口体を使用した筒形アルカリ電池の一例を
示す一部断面正面図である。第6図は本発明の筒形アル
カリ電池用封口体の他の実施例の要部斜視図である。第
7図は第1図に示す封口体の樹脂の流れを説明するため
の図で、第7図(a)は封口体の断面図、第7図(b)
はその底面図である。第8図は本発明の筒形アルカリ電
池用封口体のさらに他の実施例を示す要部斜視断面図で
あり、第9図は第8図のY−Y線断面図である。第10図
はセンターディスクゲート方式による従来の筒形アルカ
リ電池用封口体を示す断面図、第11図は第10図に示す封
口体の樹脂注入ゲートと樹脂の流れを説明するための図
で、第11図(a)は封口体の断面図、第11図(b)はそ
の底面図である。第12図は第10図に示す封口体に集電棒
を圧入した状態を示す要部斜視図、第13図は第10図に示
す封口体に集電棒を圧入した状態を示す要部断面図、第
14図は第10図に示す封口体を用いた筒形アルカリ電池の
一部断面正面図である。第15図はサイドゲート方式ない
しサブマリンゲート方式による従来の筒形アルカリ電池
用封口体の樹脂注入ゲートと樹脂の流れを説明するため
の図で、第15図(a)は封口体の断面図、第15図(b)
はその底面図である。第16図はピンポイントゲート方式
による従来の筒形アルカリ電池用封口体の樹脂注入ゲー
トと樹脂の流れを説明するための図で、第16図(a)は
封口体の断面図、第16図(b)はその底面図である。 1……正極缶、2……正極合剤、3……セパレータ、4
……負極剤、5……封口体、6……集電棒、13……環状
支持体、15……透孔、16……集電棒抱持部、16b……集
電棒貫通側、17……外周厚肉部、17a……上端部、18…
…連結部、19……薄肉部、25……凹部、25a……凹部の
底部、26……凸部、26a……内周側上端部
FIG. 1 is a sectional view showing an embodiment of the sealing body for a cylindrical alkaline battery of the present invention, FIG. 2 is a perspective sectional view of a main part of the sealing body shown in FIG. 1, and FIG. 3 is FIG. FIG. 4 is a perspective view of relevant parts when the current collector rod is press-fitted into the sealing body shown in FIG. 4, and FIG. 4 is a sectional view of relevant parts when the current collector rod is press-fitted into the sealing body shown in FIG. FIG. 5 is a partial cross-sectional front view showing an example of a cylindrical alkaline battery using the sealing body of the present invention. FIG. 6 is a perspective view of an essential part of another embodiment of the tubular alkaline battery sealing body of the present invention. FIG. 7 is a view for explaining the resin flow of the sealing body shown in FIG. 1, FIG. 7 (a) is a sectional view of the sealing body, and FIG. 7 (b).
Is a bottom view thereof. FIG. 8 is a perspective sectional view of a main part showing still another embodiment of the tubular alkaline battery sealing body of the present invention, and FIG. 9 is a sectional view taken along line YY of FIG. FIG. 10 is a cross-sectional view showing a conventional cylindrical alkaline battery sealing body according to the center disk gate method, and FIG. 11 is a view for explaining the resin injection gate and the resin flow of the sealing body shown in FIG. FIG. 11 (a) is a sectional view of the sealing body, and FIG. 11 (b) is a bottom view thereof. FIG. 12 is a perspective view of a main part showing a state where the current collector rod is press-fitted into the sealing body shown in FIG. 10, and FIG. 13 is a cross-sectional view of the main part showing a state where the current collection rod is press-fitted into the sealing body shown in FIG. First
FIG. 14 is a partial sectional front view of a cylindrical alkaline battery using the sealing body shown in FIG. FIG. 15 is a view for explaining a resin injection gate and a resin flow of a conventional tubular alkaline battery sealing body by a side gate method or a submarine gate method, and FIG. 15 (a) is a sectional view of the sealing body, Figure 15 (b)
Is a bottom view thereof. FIG. 16 is a view for explaining a resin injection gate and a resin flow of a conventional cylindrical alkaline battery sealing body by a pinpoint gate system, and FIG. 16 (a) is a sectional view of the sealing body, FIG. (B) is the bottom view. 1 ... Positive electrode can, 2 ... Positive electrode mixture, 3 ... Separator, 4
...... Negative electrode agent, 5 ...... Sealing body, 6 ...... Current collector, 13 ...... Ring support, 15 ...... Through hole, 16 ...... Current collector holding part, 16b ...... Current collector penetration side, 17 ...... Peripheral thick part, 17a ... Upper end, 18 ...
… Connecting part, 19 …… Thin-walled part, 25 …… Recessed part, 25a …… Bottom of recessed part, 26 …… Convex part, 26a …… Inner peripheral side upper end part

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】中央部に集電棒(6)を圧入させる透孔
(15)を有する筒状の集電棒抱持部(16)と、その外周
面を正極缶(1)の開口端部の内周面に圧接させる外周
厚肉部(17)と、上記集電棒抱持部(16)の集電棒貫通
側(16b)の端部と外周厚肉部(17)の上端部(17a)と
を連結する連結部(18)を有し、上記連結部(17)の集
電棒抱持部(16)近傍に防爆用の薄肉部(19)を設け、
かつ集電棒抱持部(16)と外周厚肉部(17)の間にガス
抜き孔(13a)を有する硬質の環状支持体(13)を配置
できるようにした樹脂製の筒形アルカリ電池用封口体に
おいて、上記集電棒抱持部(16)の集電棒貫通側(16
b)の内周側に、透孔(15)の上端周囲に環状の底部(2
5a)を有する凹部(25)を設け、該凹部(25)の底部
(25a)にその上端が前記防爆用の薄肉部(19)の下面
より下方に位置する凸部(26)を直径方向に対向するよ
うにして2個または周方向にほぼ等間隔に3個設け、該
凸部(26)の内周側上端部(26a)を樹脂注入ゲートと
したことを特徴とする筒形アルカリ電池用封口体。
1. A tubular collector rod holding portion (16) having a through hole (15) into which a collector rod (6) is press-fitted, and an outer peripheral surface of the cylindrical collector rod holding portion (16) of the positive electrode can (1). An outer peripheral thick portion (17) to be pressed against the inner peripheral surface, an end portion of the collector rod holding portion (16) on the side of the current collector penetrating side (16b) and an upper end portion (17a) of the outer peripheral thick portion (17). And a thin portion (19) for explosion protection is provided in the vicinity of the collector rod holding portion (16) of the connecting portion (17),
In addition, for a resin cylindrical alkaline battery in which a hard annular support (13) having a gas vent hole (13a) can be arranged between the current collector holding portion (16) and the outer peripheral thick portion (17). In the sealing body, the current collector holding portion (16) has a current collector penetrating side (16
On the inner peripheral side of b), the annular bottom (2
5a) is provided with a concave portion (25), and a convex portion (26) whose upper end is located below the lower surface of the explosion-proof thin portion (19) is diametrically formed in the bottom portion (25a) of the concave portion (25). A cylindrical alkaline battery, characterized in that two or three are provided so as to face each other at substantially equal intervals in the circumferential direction, and the upper end portion (26a) on the inner peripheral side of the convex portion (26) is a resin injection gate. Sealed body.
JP61118951A 1986-05-22 1986-05-22 Sealing body for cylindrical alkaline batteries Expired - Fee Related JPH0744030B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP61118951A JPH0744030B2 (en) 1986-05-22 1986-05-22 Sealing body for cylindrical alkaline batteries

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP61118951A JPH0744030B2 (en) 1986-05-22 1986-05-22 Sealing body for cylindrical alkaline batteries

Publications (2)

Publication Number Publication Date
JPS62274549A JPS62274549A (en) 1987-11-28
JPH0744030B2 true JPH0744030B2 (en) 1995-05-15

Family

ID=14749291

Family Applications (1)

Application Number Title Priority Date Filing Date
JP61118951A Expired - Fee Related JPH0744030B2 (en) 1986-05-22 1986-05-22 Sealing body for cylindrical alkaline batteries

Country Status (1)

Country Link
JP (1) JPH0744030B2 (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2769158B2 (en) * 1988-05-11 1998-06-25 松下電器産業株式会社 Alkaline batteries
JPH0286054A (en) * 1988-09-20 1990-03-27 Sanyo Electric Co Ltd Manufacture of insulating gasket for battery
US5227261A (en) * 1991-10-15 1993-07-13 Eveready Battery Company, Inc. Cylindrical electrochemical cells with a diaphragm seal
JPH0644976A (en) * 1992-05-04 1994-02-18 Eveready Battery Co Inc Manufacture of collector assembly for electrochemical tank

Also Published As

Publication number Publication date
JPS62274549A (en) 1987-11-28

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