JPH0740501A - Black steel panel excellent in processability and production thereof - Google Patents
Black steel panel excellent in processability and production thereofInfo
- Publication number
- JPH0740501A JPH0740501A JP18518193A JP18518193A JPH0740501A JP H0740501 A JPH0740501 A JP H0740501A JP 18518193 A JP18518193 A JP 18518193A JP 18518193 A JP18518193 A JP 18518193A JP H0740501 A JPH0740501 A JP H0740501A
- Authority
- JP
- Japan
- Prior art keywords
- weight
- steel panel
- parts
- polyolefin wax
- acrylic resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は自動車、家電、建材等の
分野の材料として好適な加工性に優れた黒色鋼板および
その製造方法に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a black steel sheet having excellent workability, which is suitable as a material in the fields of automobiles, home appliances, building materials and the like, and a method for producing the same.
【0002】[0002]
【従来の技術】自動車、家電、建材等に用いられている
黒色化処理鋼板は、黒色化処理後の着色皮膜を保護する
ため透明な有機樹脂皮膜をあるいは特開平2-217480号公
報に開示されているように着色顔料を添加した有機樹脂
皮膜を数μm 施している。また耐蝕性を得るために樹脂
塗布前にクロメート処理したり、樹脂中にクロム酸を含
有させたりしている。2. Description of the Related Art Blackening-treated steel sheets used in automobiles, home appliances, building materials, etc. are disclosed in JP-A-2-217480 with a transparent organic resin film for protecting the colored film after the blackening treatment. As shown in the above, an organic resin film with a color pigment added is applied to a thickness of several μm. Further, in order to obtain corrosion resistance, chromate treatment is performed before coating the resin, or chromic acid is contained in the resin.
【0003】このようにして製造された鋼板は美麗な黒
色外観を呈しているが、実際にユーザーで打ち抜きや折
り曲げ、さらには絞り等の加工を施すと、かじりを生じ
たり、絞りきれずに加工の途中で鋼板が割れるなどの不
具合を生じることが多々あった。The steel sheet produced in this way has a beautiful black appearance, but if the user actually punches it, bends it, and further squeezes it, it will cause galling or will not be drawn completely. In many cases, problems such as cracking of the steel plate occurred during the process.
【0004】[0004]
【発明が解決しようとする課題】本発明の目的は、これ
らの問題点を解決し、加工性に優れた黒色鋼板およびそ
の製造方法を提供することである。SUMMARY OF THE INVENTION An object of the present invention is to solve these problems and to provide a black steel sheet having excellent workability and a method for producing the same.
【0005】[0005]
【課題を解決するための手段】本発明は、陽極酸化黒色
皮膜を有するZn−Ni合金めっき鋼板の表面に、アクリル
樹脂 100重量部に対しポリオレフィンワックスを 1〜20
重量部およびクロム酸を 0.2〜 1.0重量部含有する厚み
0.5〜 2μm の有機樹脂複合皮膜を有することを特徴と
する加工性に優れた黒色鋼板であり、また本発明は、水
分散型アクリル樹脂からなる溶液の不揮発分 100重量部
に対して、平均粒子径が 0.5〜10μm のポリオレフィン
ワックスを 1〜20重量部およびクロム酸を 0.2〜 1.0重
量部添加した水溶液を陽極電解処理したZn−Ni合金めっ
き鋼板上に塗布し、到達板温80〜150℃で乾燥処理し、
厚み 0.5〜 2μm の有機樹脂複合皮膜を形成したことを
特徴とする加工性に優れた黒色鋼板の製造方法である。Means for Solving the Problems The present invention is to apply 1 to 20 parts of a polyolefin wax to 100 parts by weight of an acrylic resin on the surface of a Zn-Ni alloy plated steel sheet having an anodized black film.
Thickness of 0.2 to 1.0 parts by weight and chromic acid
It is a black steel sheet excellent in workability characterized by having an organic resin composite film of 0.5 to 2 μm, and the present invention is a non-volatile content of 100 parts by weight of a solution composed of a water-dispersible acrylic resin, and an average particle An aqueous solution containing 1 to 20 parts by weight of a polyolefin wax with a diameter of 0.5 to 10 μm and 0.2 to 1.0 parts by weight of chromic acid was applied onto anodically electrolyzed Zn-Ni alloy-plated steel sheet, and the ultimate temperature reached 80 to 150 ° C. Dried,
A method for producing a black steel sheet having excellent workability, characterized in that an organic resin composite film having a thickness of 0.5 to 2 μm is formed.
【0006】Zn−Ni合金めっき鋼板の陽極電解処理は、
塩素酸塩溶液中で通常の陽極電解処理を施せばよい。The anodic electrolytic treatment of Zn-Ni alloy plated steel sheet is
The usual anodic electrolytic treatment may be performed in the chlorate solution.
【0007】[0007]
【作用】本発明者らは、樹脂中にポリオレフィンワック
スを添加することにより加工性に優れた性状を確保する
ことができることを見出した。ポリオレフィンワックス
の平均粒子径を 0.5〜10μm に限定したのは、 0.5μm
未満では加工性に効果がなく、10μm を超えると水分散
性が悪く沈降しやすくなり好ましくないからである。The present inventors have found that by adding a polyolefin wax to the resin, it is possible to secure properties with excellent processability. The average particle size of polyolefin wax was limited to 0.5-10 μm because it was 0.5 μm.
If it is less than 10 μm, there is no effect on the workability, and if it exceeds 10 μm, the water dispersibility is poor and sedimentation tends to occur, which is not preferable.
【0008】ポリオレフィンワックスの添加量はベース
樹脂固形分 100重量部に対して、 1〜20重量部である。
1 重量部未満では加工性に効果がなく、20重量部を超え
ると成形時にパウダリングが生じやすくなり、型に付着
したりして好ましくない。ベース樹脂の水分散型アクリ
ル樹脂は特に指定されるものではないが、水分散のため
に用いられている乳化剤が塗装後の耐蝕性に悪影響を及
ぼさないよう、あるいはクロム酸を添加した場合樹脂が
固化したり、膜張りなどの悪影響のないものを選ぶ必要
がある。The amount of the polyolefin wax added is 1 to 20 parts by weight based on 100 parts by weight of the solid content of the base resin.
If it is less than 1 part by weight, there is no effect on the workability, and if it exceeds 20 parts by weight, powdering tends to occur during molding, and it is not preferable because it may adhere to the mold. The water-dispersible acrylic resin of the base resin is not particularly specified, but the emulsifier used for water dispersion does not adversely affect the corrosion resistance after painting, or the resin is added when chromic acid is added. It is necessary to select a material that does not have a bad effect such as solidification or film coating.
【0009】本発明では、さらにクロム酸を 0.2〜 1.0
重量部添加する。 0.2重量部未満では耐食性が不足し、
1.0重量部を超えると導電性がなくなりスポット溶接が
出来なくなったり、アース性がなくなるなどの不都合が
生じるので好ましくない。以上の組成の溶液を陽極電解
処理後のZn−Ni合金めっき鋼板上にロールコータ等で塗
布し、到達板温80〜 150℃で乾燥処理する。80℃未満で
は乾燥が不充分で密着性が劣化する。また 150℃超えで
は樹脂の劣化が早まるので好ましくない。In the present invention, chromic acid is further added to 0.2 to 1.0.
Add parts by weight. If less than 0.2 parts by weight, the corrosion resistance is insufficient,
If it exceeds 1.0 part by weight, the conductivity is lost, spot welding cannot be performed, and the grounding property is lost, which is not preferable. The solution having the above composition is applied on a Zn-Ni alloy-plated steel sheet after anodic electrolysis with a roll coater or the like, and dried at an ultimate plate temperature of 80 to 150 ° C. If the temperature is less than 80 ° C, the drying will be insufficient and the adhesion will deteriorate. On the other hand, if the temperature exceeds 150 ° C, deterioration of the resin is accelerated, which is not preferable.
【0010】このような樹脂皮膜を厚み 0.5〜 2μm 形
成する。 0.5μm 未満では美麗な外観に仕上がらない。
また 2μm を超えるとスポット溶接を行う場合にナゲッ
トが形成されないばかりでなく、パウダリングも発生し
やすくなり加工性の点でも好ましくない。以下に本発明
の効果について実施例を以て説明する。Such a resin film is formed to a thickness of 0.5 to 2 μm. If it is less than 0.5 μm, it will not have a beautiful appearance.
If it exceeds 2 μm, not only the nugget is not formed when spot welding is performed, but also powdering is likely to occur, which is not preferable in terms of workability. The effects of the present invention will be described below with reference to examples.
【0011】[0011]
1、黒色化処理 Zn−Ni合金めっき鋼板(付着量20g/m2 、Ni含有率12
%、下地鋼板SPCC相当 板厚 0.7mm)を用い、NaCl
O3 50 g/l、Na2SO4 100g/l、pH1.5 、50℃の黒
化処理液で75A/dm2 、150 C/dm2 の条件で陽極電解
を行い黒化させたものを樹脂皮覆に供した。樹脂皮覆前
のL値=8 、G値=0.5 であった。 2、樹脂被覆 水分散型アクリル樹脂として、日本パーカライジング
(株)製の3966AX(商品名)を使用した。ポリオレフィ
ンワックスは、サンノプコ(株)製、三洋化成(株)
製、旭化成(株)製のものを使用した。1, blackening treatment Zn-Ni alloy plated steel sheet (coating weight 20 g / m 2, Ni content 12
%, Base steel plate SPCC equivalent plate thickness 0.7 mm), NaCl
O 3 50 g / l, Na 2 SO 4 100 g / l, pH 1.5, 50 ° C. blackening treatment liquid was blackened by anodic electrolysis under the conditions of 75 A / dm 2 and 150 C / dm 2. It was subjected to resin covering. The L value before covering with the resin was 8, and the G value was 0.5. 2. Resin coating As the water-dispersible acrylic resin, 3966AX (trade name) manufactured by Nippon Parkerizing Co., Ltd. was used. The polyolefin wax is manufactured by San Nopco Co., Ltd., Sanyo Kasei Co., Ltd.
Manufactured by Asahi Kasei Co., Ltd. were used.
【0012】表1に実施例、比較例ならびに耐食性、溶
接性、加工性を示した。耐食性は塩水噴霧試験(JIS Z2
371)により行い 200時間後の白錆発生率5%を基準とし
た。溶接性は加圧力 150Kg 40RのR型Cu−Cr電極で7.5k
A の電流を流したときに、通電されてナッゲトが形成さ
れたか否かにより評価した。Table 1 shows examples, comparative examples, corrosion resistance, weldability and workability. Corrosion resistance is based on salt spray test (JIS Z2
371) and based on the white rust occurrence rate of 5% after 200 hours. Weldability is 7.5k with R-type Cu-Cr electrode with pressure of 150Kg 40R
When a current of A was passed, it was evaluated by whether or not it was energized and a nugget was formed.
【0013】加工性のうち絞り性は無塗油の試験片を円
筒深絞り試験機で、しわ押え圧 1.0kg、ポンチ径33mm、
絞り比2.18で加工し割れの有無で、一方パウダリング性
はその時の壁面の樹脂の剥がれの有無で評価した。Of the workability, the drawability is an oil-free test piece with a cylindrical deep-drawing tester, wrinkle holding pressure 1.0 kg, punch diameter 33 mm,
The film was processed at a drawing ratio of 2.18, and the presence or absence of cracks was evaluated, while the powdering property was evaluated by the presence or absence of peeling of the resin on the wall surface at that time.
【0014】[0014]
【表1】 [Table 1]
【0015】[0015]
【発明の効果】以上のように本発明によれば、加工性が
著しく改善され、耐食性、溶接性も損なうことがない。
これによって家電、建材、自動車用品の生産性が著しく
向上する。As described above, according to the present invention, workability is remarkably improved, and corrosion resistance and weldability are not impaired.
This will significantly improve the productivity of home appliances, building materials, and automobile parts.
フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 C25D 11/34 303 Continuation of front page (51) Int.Cl. 6 Identification number Office reference number FI technical display location C25D 11/34 303
Claims (2)
っき鋼板の表面に、アクリル樹脂 100重量部に対しポリ
オレフィンワックスを 1〜20重量部およびクロム酸を
0.2〜 1.0重量部含有する厚み 0.5〜 2μm の有機樹脂
複合皮膜を有することを特徴とする加工性に優れた黒色
鋼板。1. On the surface of a Zn-Ni alloy plated steel sheet having an anodized black coating, 1 to 20 parts by weight of polyolefin wax and chromic acid are added to 100 parts by weight of an acrylic resin.
A black steel sheet with excellent workability, characterized by having an organic resin composite coating of 0.2 to 1.0 parts by weight and a thickness of 0.5 to 2 μm.
揮発分 100重量部に対して、平均粒子径が 0.5〜10μm
のポリオレフィンワックスを 1〜20重量部およびクロム
酸を 0.2〜 1.0重量部添加した水溶液を陽極電解処理し
たZn−Ni合金めっき鋼板上に塗布し、到達板温80〜 150
℃で乾燥処理し、厚み 0.5〜 2μm の有機樹脂複合皮膜
を形成したことを特徴とする加工性に優れた黒色鋼板の
製造方法。2. An average particle diameter of 0.5 to 10 μm with respect to 100 parts by weight of a nonvolatile content of a solution composed of an aqueous dispersion type acrylic resin.
1 to 20 parts by weight of the polyolefin wax and 0.2 to 1.0 parts by weight of chromic acid are applied to the anodically-electrolyzed Zn-Ni alloy plated steel sheet, and the ultimate plate temperature reaches 80 to 150
A method for producing a black steel sheet having excellent workability, characterized by forming an organic resin composite film having a thickness of 0.5 to 2 μm by drying treatment at ℃.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP18518193A JP3256339B2 (en) | 1993-07-27 | 1993-07-27 | Black steel sheet excellent in workability and weldability and method for producing the same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP18518193A JP3256339B2 (en) | 1993-07-27 | 1993-07-27 | Black steel sheet excellent in workability and weldability and method for producing the same |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0740501A true JPH0740501A (en) | 1995-02-10 |
JP3256339B2 JP3256339B2 (en) | 2002-02-12 |
Family
ID=16166264
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP18518193A Expired - Fee Related JP3256339B2 (en) | 1993-07-27 | 1993-07-27 | Black steel sheet excellent in workability and weldability and method for producing the same |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3256339B2 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1028177A1 (en) * | 1999-02-09 | 2000-08-16 | Walter Hillebrand Gmbh & Co, KG | Passivating process |
EP1165857A1 (en) * | 1999-03-04 | 2002-01-02 | Henkel Corporation | Composition and process for treating metal surfaces |
US6899770B1 (en) | 1999-03-04 | 2005-05-31 | Henkel Corporation | Composition and process for treating metal surfaces |
-
1993
- 1993-07-27 JP JP18518193A patent/JP3256339B2/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1028177A1 (en) * | 1999-02-09 | 2000-08-16 | Walter Hillebrand Gmbh & Co, KG | Passivating process |
EP1165857A1 (en) * | 1999-03-04 | 2002-01-02 | Henkel Corporation | Composition and process for treating metal surfaces |
EP1165857A4 (en) * | 1999-03-04 | 2003-08-13 | Henkel Corp | Composition and process for treating metal surfaces |
US6899770B1 (en) | 1999-03-04 | 2005-05-31 | Henkel Corporation | Composition and process for treating metal surfaces |
Also Published As
Publication number | Publication date |
---|---|
JP3256339B2 (en) | 2002-02-12 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
LAPS | Cancellation because of no payment of annual fees |