JPH07330854A - Production of cold-setting coating-waterproofing material - Google Patents

Production of cold-setting coating-waterproofing material

Info

Publication number
JPH07330854A
JPH07330854A JP6151725A JP15172594A JPH07330854A JP H07330854 A JPH07330854 A JP H07330854A JP 6151725 A JP6151725 A JP 6151725A JP 15172594 A JP15172594 A JP 15172594A JP H07330854 A JPH07330854 A JP H07330854A
Authority
JP
Japan
Prior art keywords
curing agent
aromatic
coating film
polyol
agent
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP6151725A
Other languages
Japanese (ja)
Other versions
JP3445363B2 (en
Inventor
Akira Ishii
明 石井
Shigeo Katagiri
繁雄 片桐
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hodogaya Chemical Co Ltd
Original Assignee
Hodogaya Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hodogaya Chemical Co Ltd filed Critical Hodogaya Chemical Co Ltd
Priority to JP15172594A priority Critical patent/JP3445363B2/en
Publication of JPH07330854A publication Critical patent/JPH07330854A/en
Application granted granted Critical
Publication of JP3445363B2 publication Critical patent/JP3445363B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PURPOSE:To produce the subject waterproofing material capable of stable cold application over the whole year and formation of an excellently finished cured coating film excellent in heat resistance and useful for a poured flooring material, etc., by using aromatic polyamines composed of a prescribed ratio of diethyltoluenediamine and a specified amine as the curing agent. CONSTITUTION:This waterproofing material is composed of (A) a main agent composed mainly of a prepolymer synthesized by reacting (i) toluylene diisocyanate with (ii) a polyol and having isocyanate terminals and (B) a curing agent composed mainly of an aromatic polyamine. The waterproofing material is produced by using a mixture of (iii) 30 to 90mol% diethyltoluenediamine and (iv) 10 to 70mol% aromatic secondary amine of the formula (R1 is a 1 to 4C alkyl) as the component (B), blending the main agent with the curing agent at a job site so that the equivalent ratio of the isocyanate groups in the main agent to the amino groups in the aromatic polyamine of the curing agent may be 0.8 to 2.0, applying and curing it.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、常温硬化性ポリウレタ
ン塗膜防水材、塗り床材などの製造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a room temperature curable polyurethane coating film waterproof material, a coated floor material and the like.

【0002】[0002]

【従来の技術】ポリウレタン塗膜防水材、塗り床材は現
在ビルディングの屋上、ベランダ、廊下などの防水、ス
ポーツ施設の弾性舗装などの用途に大量に使用されてい
る。この方法は、ポリプロピレンエーテルポリオールな
どのポリオールとトリレンジイソシアネート(TDI)
などの芳香族ジイソシアネートとの反応により製造され
るイソシアネート末端プレポリマーを主剤とし、ポリオ
ールおよび4,4’−メチレン−ビス(2−クロロアニ
リン)(MOCA)をイソシアネート反応成分(硬化
剤)とする2液型の手作業現場混合塗布方式による常温
硬化性ポリウレタンウレア防水材、塗り床材が主流を占
めている。
2. Description of the Related Art Polyurethane-coated waterproof materials and floor covering materials are currently used in large quantities for waterproofing rooftops, balconies, and corridors of buildings, and elastic paving in sports facilities. This method uses polyols such as polypropylene ether polyols and tolylene diisocyanate (TDI).
An isocyanate-terminated prepolymer produced by a reaction with an aromatic diisocyanate as a main component, and a polyol and 4,4′-methylene-bis (2-chloroaniline) (MOCA) as an isocyanate reaction component (curing agent) 2 Room temperature curable polyurethane urea waterproof materials and floor coating materials, which are liquid-type hand-operated mixed coating methods, are the mainstream.

【0003】[0003]

【発明が解決しようとする課題】この方式で硬化剤の主
成分として使用されるMOCAは常温では固体であり、
硬化剤の組成に組み込むためにはこれの溶解工程が必要
である。ところがMOCAは溶剤または可塑剤に対する
溶解性が悪く、溶媒等を多量に必要とするが、この分野
の用途にはこれらの溶媒は一定限度以上の使用を避けね
ばならない。さらにこれらに一旦溶解しても経時すると
MOCAの結晶が析出して来る場合が多く硬化剤の貯蔵
安定性に欠ける。MOCAはポリアルキレンエーテルポ
リオールに対してある程度の溶解性があるので現在はほ
とんどこれに所要量を溶解した形で使用されている。
The MOCA used as the main component of the curing agent in this method is solid at room temperature,
It requires a dissolution step to be incorporated into the hardener composition. However, MOCA has poor solubility in a solvent or a plasticizer and requires a large amount of a solvent or the like, but for the use in this field, use of these solvents beyond a certain limit must be avoided. Further, even if once dissolved in these, MOCA crystals often precipitate with the passage of time and the storage stability of the curing agent is lacking. Since MOCA has a certain degree of solubility in polyalkylene ether polyols, it is used almost in the form of a required amount dissolved therein at present.

【0004】しかしながら主剤のイソシアネート成分と
の反応性がMOCAとポリオールとでは異るのでこれら
の反応を常温で円滑に進行させ完結させるために有機金
属鉛などの触媒が必須とされている。このように硬化剤
の組成を組み立てても、冬場(低温時)にはみかけ上硬
化が進行するが塗膜表面にタックがいつまでも残る場合
が多く、この不具合を避けるために触媒の添加量を多く
すると硬化塗膜の耐熱性が劣化する。夏場(高温時)に
は可使時間(主剤と硬化剤とを混合した後、これを支障
なく塗布できる限度の時間、通常混合後粘度が10万セ
ンチポイズに達するまでの時間)と硬化性のバランスが
とりにくく、高温多湿の条件下では湿分の影響のために
発泡する場合が多く、表面の仕上りが悪くフクレの原因
ともなる。このように従来技術には改善を要する種々な
困難があり年間を通じて安定した施工が出来るような処
方が望まれていた。さらにMOCAは特定化学物質であ
り、製造および使用に際して一定の制約がある。
However, since the reactivity of the main component with the isocyanate component is different between MOCA and polyol, a catalyst such as organometallic lead is indispensable for the smooth progress and completion of these reactions at room temperature. Even if the composition of the curing agent is assembled in this way, curing apparently proceeds in the winter (at low temperature), but in many cases tack remains on the coating surface forever. Then, the heat resistance of the cured coating film deteriorates. In the summer (at high temperature), the balance between pot life (the maximum time after mixing the main agent and curing agent and the time it can be applied without any problems, usually the time until the viscosity reaches 100,000 centipoise after mixing) and curability Is difficult to remove, and under high temperature and high humidity conditions, foaming often occurs due to the effect of moisture, resulting in poor surface finish and causing blisters. As described above, the related art has various difficulties that need improvement, and a formulation that enables stable construction throughout the year has been desired. Furthermore, MOCA is a specific chemical substance, and there are certain restrictions in its manufacture and use.

【0005】[0005]

【課題を解決するための手段】本発明者らは、従来技術
のかかえている上記のような困難を解決するために、検
討を重ねた結果、本発明に到達した。 1.トリレンジイソシアネート(以下TDI)とポリオ
ールとの反応によって得られるイソシアネート末端プレ
ポリマーを主成分とする主剤と芳香族ポリアミンを主成
分とする硬化剤とからなる2液型常温硬化性塗膜防水材
の製造方法において、硬化剤の主成分である芳香族ポリ
アミン架橋剤としてジエチルトルエンジアミン(以下D
ETDA)と下記一般式(1)で表わされる芳香族2級
アミンとの混合物を使用し、
The present inventors have arrived at the present invention as a result of repeated studies in order to solve the above-mentioned difficulties of the prior art. 1. A two-part type room temperature curable waterproof film comprising a base compound containing an isocyanate-terminated prepolymer as a main component obtained by a reaction of tolylene diisocyanate (TDI) and a polyol, and a curing agent containing an aromatic polyamine as a main component. In the production method, diethyltoluenediamine (hereinafter D) is used as an aromatic polyamine crosslinking agent which is the main component of the curing agent.
ETDA) and an aromatic secondary amine represented by the following general formula (1) are used,

【0006】[0006]

【化2】 [Chemical 2]

【0007】(ただし、R1=C1〜C4のアルキル基) 該芳香族ポリアミンの30〜90モル%がDETDAで
あり、10〜70モル%が一般式(1)で表わされる芳
香族2級アミンであり、主剤と硬化剤とを施工現場で主
剤のイソシアネート基と硬化剤の芳香族ポリアミンのア
ミノ基との当量比が0.8〜2.0となるように混合
し、塗工し硬化せしめることを特徴とする常温硬化性塗
膜防水材の製造方法である。
(However, R 1 = C 1 -C 4 alkyl group) 30 to 90 mol% of the aromatic polyamine is DETDA, and 10 to 70 mol% is aromatic 2 represented by the general formula (1). It is a primary amine, and the main agent and the curing agent are mixed and applied at the construction site so that the equivalent ratio of the isocyanate group of the main agent and the amino group of the aromatic polyamine of the curing agent becomes 0.8 to 2.0. A method for producing a room temperature-curable waterproof coating film characterized by being cured.

【0008】2.ポリオールが分子量400〜8000
のポリプロピレンエーテルポリオールまたはポリエチレ
ン−プロピレンエーテルポリオールである1記載の常温
硬化性塗膜防水材の製造方法。 3.トリレンジイソイアネートが2,4−異性体含有率
が80重量%以上のトリレンジイソシアネ−トである1
記載の常温硬化性塗膜防水材の製造方法。 4.トリレンジイソイアネートが2,4−異性体含有率
が85重量%以上のトリレンジイソシアネ−トである3
記載の常温硬化性塗膜防水材の製造方法。 5.イソイアネ−ト末端プレポリマーのNCO含有率が
1.5〜8重量%である1記載の常温硬化性塗膜防水材
の製造方法。 6.硬化剤中の芳香族ポリアミンの60〜90モル%が
ジエチルトルエンジアミンであり、10〜40モル%が
一般式(1)で表される芳香族2級アミンである1記載
の常温硬化性塗膜防水材の製造方法。
2. Polyol molecular weight 400-8000
2. The method for producing a room temperature curable waterproof film as described in 1, which is the polypropylene ether polyol or the polyethylene-propylene ether polyol. 3. Tolylene diisocyanate is a tolylene diisocyanate having a 2,4-isomer content of 80% by weight or more 1.
A method for producing the room-temperature-curable coating film waterproof material as described. 4. Tolylene diisocyanate is a tolylene diisocyanate having a 2,4-isomer content of 85% by weight or more. 3
A method for producing the room-temperature-curable coating film waterproof material as described. 5. 2. The method for producing a room temperature curable waterproof film as described in 1, wherein the NCO content of the isocyanate end prepolymer is 1.5 to 8% by weight. 6. 60-90 mol% of the aromatic polyamine in the curing agent is diethyltoluenediamine, and 10-40 mol% is the aromatic secondary amine represented by the general formula (1). Method of manufacturing waterproof material.

【0009】本発明の方法において主剤の主成分として
使用されるイソシアネート末端プレポリマーは、TDI
とポリオールとの反応によって製造する。この場合得ら
れたプレポリマー中に遊離の状態で残存するTDIの量
をできるだけ少なくするために仕込TDIとポリオール
とは、NCO/OHの当量比で2.1を超えないように
仕込で反応させることが望ましい。本願に係るプレポリ
マーを製造する際に用いるTDIとしては、市販の2,
4ー異性体含有率が65〜100重量%のものが使用で
きるが、2,4ー異性体含有率の低いTDIを使用した
プレポリマーは可使時間を短くする傾向があるので可使
時間を得るためには2,4ー異性体含有率80重量%以
上のTDIを使用するのが好ましく、85重量%以上の
ものが最適である。本発明で得られる防水材は従来のよ
りも速硬化性となり、補修用あるいは小面積施工用とし
ても適したものとなるため、可使時間は施工温度下で1
5分以上を保持できることが好ましい。イソシアネート
末端プレポリマーの原料であるポリオールは、通常のウ
レタンプレポリマー用に使用されるポリエーテルポリオ
ール、ポリエステエルポリオールポリカプロラクトンポ
リオールなどはいづれも使用できるが、本発明の塗膜防
水材用途には常温液状で低粘度である分子量400〜8
000のポリアルキレンエーテルポリオールが好まし
く、最も好ましいポリオールは、ポリプロピレンエーテ
ルポリオールまたはポリエチレン−プロピレンエーテル
ポリオールである。イソシアネート末端プレポリマーの
イソシアネート含有率は1.5〜8重量%の範囲である
ことが好ましい。8重量%を超えると得られる塗膜は、
硬くなりすぎ伸びがでにくくなり、1.5重量%未満で
は、塗膜の機械的強度が弱くなり、本発明用途に必要と
される物性が保持できなくなる。
The isocyanate terminated prepolymer used as the main component of the base compound in the method of the present invention is TDI.
It is produced by the reaction of a polyol with a polyol. In this case, in order to reduce the amount of TDI remaining in a free state in the obtained prepolymer as much as possible, the charged TDI and the polyol are reacted in such a manner that the equivalent ratio of NCO / OH does not exceed 2.1. Is desirable. As the TDI used for producing the prepolymer according to the present application, commercially available 2,
Those having a 4-isomer content of 65 to 100% by weight can be used, but a prepolymer using TDI having a low 2,4-isomer content tends to shorten the work life, so the work life is shortened. In order to obtain it, it is preferable to use TDI having a 2,4-isomer content of 80% by weight or more, and most preferably 85% by weight or more. The waterproof material obtained by the present invention has a faster hardening property than conventional ones, and is suitable for repair or for construction of a small area. Therefore, the pot life is 1 at the construction temperature.
It is preferable to be able to hold for 5 minutes or more. Polyol, which is a raw material for the isocyanate-terminated prepolymer, can be any polyether polyol, polyester ester polyol, polycaprolactone polyol, etc. used for ordinary urethane prepolymers, but at room temperature for the waterproof film application of the present invention. Liquid, low viscosity molecular weight 400-8
000 polyalkylene ether polyols are preferred and the most preferred polyols are polypropylene ether polyols or polyethylene-propylene ether polyols. The isocyanate content of the isocyanate-terminated prepolymer is preferably in the range of 1.5 to 8% by weight. The coating film obtained when the content exceeds 8% by weight is
It becomes too hard and difficult to stretch, and if it is less than 1.5% by weight, the mechanical strength of the coating film becomes weak and the physical properties required for the use of the present invention cannot be maintained.

【0010】本発明の方法において硬化剤の必須成分と
して使用するDETDAは3,5−ジエチルトルエン−
2,4および2,6−ジアミンの混合物で、常温液状で
ありたとえばエタキュア#100(エチルコーポレーシ
ョン社製)などが市販されている。
DETDA used as an essential component of the curing agent in the method of the present invention is 3,5-diethyltoluene-
A mixture of 2,4 and 2,6-diamine, which is liquid at room temperature and commercially available, for example, Etacure # 100 (manufactured by Ethyl Corporation).

【0011】DETDAと共に使用する前記一般式[化
1]で表わされる芳香族2級アミンとしては、N,N’
−ジ−セカンダリ−ブチル−パラ−フェニレンジアミン
(商品名:ユニリンク#4100,UOP社製)が市販
されており、常温液状である
The aromatic secondary amine represented by the above general formula [Chemical Formula 1] used together with DETDA includes N, N '.
-Di-secondary-butyl-para-phenylenediamine (trade name: Unilink # 4100, manufactured by UOP) is commercially available and is liquid at room temperature.

【0012】このように硬化剤の必須成分である本発明
に使用する芳香族ポリアミンは常温で液状であり、可塑
剤などの稀釈剤とは自由に相溶するので従来技術のMO
CAの溶解という工程が不要で、これに由来する種々の
困難は解消される。DETDAを硬化剤中の芳香族ポリ
アミンの90モル%以上使用すると主剤のイソシアネー
ト成分との反応が速いため高温(夏場)には所望の可使
時間がとりにくくなる。
As described above, the aromatic polyamine used in the present invention, which is an essential component of the curing agent, is liquid at room temperature and freely compatible with diluents such as plasticizers.
The step of dissolving CA is unnecessary, and various difficulties derived from this are eliminated. When DETDA is used in an amount of 90 mol% or more of the aromatic polyamine in the curing agent, the reaction with the isocyanate component of the main component is fast, and it becomes difficult to obtain the desired pot life at high temperatures (summer).

【0013】前記一般式(1)の芳香族2級アミンを硬
化剤中の芳香族ポリアミンの70モル%以上使用すると
主剤との反応が遅くなり過ぎ、低温時の硬化性が悪くな
り、得られた硬化塗膜の機械的強度も弱いので本発明の
用途には不適なものとなる。従って本発明の方法では、
硬化剤中のDETDAと一般式(1)の芳香族2級アミ
ンとは上述の範囲で組合わせて使用される。このことに
より低温時(冬場)はもちろん、高温時(夏場)におい
ても可使時間と硬化性のバランスが良好な、すなわち年
間を通して安定な施工の可能な処方を組み立てることが
できる。速硬化で防水材、塗り床材用途に好適な機械的
物性を有する硬化塗膜とするため最も好ましいDETD
Aの使用量は硬化剤中の芳香族ポリアミン架橋剤の60
〜90モル%である。
When the aromatic secondary amine represented by the general formula (1) is used in an amount of 70 mol% or more of the aromatic polyamine in the curing agent, the reaction with the main agent becomes too slow and the curability at low temperature deteriorates. Also, the cured coating film has a low mechanical strength, which makes it unsuitable for use in the present invention. Therefore, in the method of the present invention,
DETDA in the curing agent and the aromatic secondary amine of the general formula (1) are used in combination within the above range. This makes it possible to assemble a formulation which has a good balance between pot life and curability not only at low temperatures (winter) but also at high temperatures (summer), that is, which enables stable construction throughout the year. Most preferred DETD because it gives a cured coating film that is fast-curing and has suitable mechanical properties for waterproofing and floor coating applications.
The amount of A used is 60% of the aromatic polyamine crosslinking agent in the curing agent.
~ 90 mol%.

【0014】硬化剤中にDETDAを使用することによ
りMOCAを使用する場合よりも硬化剤中あるいは施工
環境からもたらされる湿分による影響が小さくなるか
ら、発泡によるフクレあるいは仕上り性の悪さなどの従
来技術のかかえていた困難が防止できる。しかも本発明
の方法による硬化塗膜は従来技術によるよりも塗膜表面
にベタつきが残り難く、短時間のうちにタックのとれた
良好な仕上りとなる。本発明の方法におけるDETDA
および前記一般式(1)の芳香族2級アミンは、日本に
おいては既存化学物質に登録されており、従来技術のM
OCAとは異り、製造または使用に際しての制約はな
い。
By using DETDA in the curing agent, the influence of moisture caused in the curing agent or the construction environment is smaller than that in the case of using MOCA. Therefore, conventional techniques such as blistering due to foaming or poor finishability are required. You can prevent the difficulties that were involved. In addition, the cured coating film produced by the method of the present invention is less likely to be sticky on the surface of the coating film than that produced by the prior art, and has a good tacky finish in a short time. DETDA in the method of the invention
In addition, the aromatic secondary amine represented by the general formula (1) is registered as an existing chemical substance in Japan, and the conventional secondary amine
Unlike OCA, there are no restrictions on manufacturing or use.

【0015】本発明の方法において硬化剤の主成分とし
て使用する芳香族ポリアミンは、上述のように常温液状
のものが主体であるから、特に可塑剤などの稀釈剤また
は溶剤に溶解する必要はないが硬化剤の組成を組み立て
るときに主剤との量的なバランスを考慮して、あるいは
主剤との反応性を勘案して可塑剤で稀釈するのが好まし
い。可塑剤としては、フタル酸ジオクチル(DOP),
アジピン酸ジオクチル(DOA),リン酸トリクレジル
(TCP),塩素化パラフィンなどの通常の可塑剤が使
用できる。可塑剤は硬化剤中に主として加えられるが場
合により主剤に一部添加することがある。可塑剤の使用
量は主剤のプレポリマー100部に対し130部以下の
量が好ましい。130部を越えると硬化塗膜表面から可
塑剤がブリードしたり塗膜の機械的強度が弱くなって不
適である。
Since the aromatic polyamine used as the main component of the curing agent in the method of the present invention is mainly liquid at room temperature as described above, it does not need to be dissolved in a diluent such as a plasticizer or a solvent. Is preferably diluted with a plasticizer in consideration of the quantitative balance with the main agent when assembling the composition of the curing agent, or in consideration of the reactivity with the main agent. As a plasticizer, dioctyl phthalate (DOP),
Usual plasticizers such as dioctyl adipate (DOA), tricresyl phosphate (TCP) and chlorinated paraffin can be used. The plasticizer is mainly added to the curing agent, but in some cases, it may be partially added to the main agent. The amount of the plasticizer used is preferably 130 parts or less with respect to 100 parts of the main polymer prepolymer. If it exceeds 130 parts, the plasticizer bleeds from the surface of the cured coating film and the mechanical strength of the coating film becomes weak, which is not suitable.

【0016】本発明の方法では、硬化剤中のDETDA
というかなり高活性な芳香族アミンを必須成分として使
用するのでこの使用量により反応速度(可使時間と硬化
性)を調整することができる。従って、有機金属鉛(2
0重量%)などのような触媒の添加は必須ではないが場
合により鉛オクトエートなどのような触媒を硬化剤中に
2重量%以下の量で添加することができる。この程度の
使用量であれば塗膜の耐熱性は劣化することがない。
In the method of the present invention, DETDA in the curing agent is used.
That is, since a highly active aromatic amine is used as an essential component, the reaction rate (pot life and curability) can be adjusted by the amount used. Therefore, organometallic lead (2
The addition of a catalyst such as 0 wt%) is not essential, but in some cases a catalyst such as lead octoate can be added to the curing agent in an amount of 2 wt% or less. With this amount of use, the heat resistance of the coating film does not deteriorate.

【0017】従来技術で硬化剤中にMOCAの溶解用兼
イソシアネート反応成分として使用されていたポリオー
ルは本発明では、不可欠成分ではないが、ポリオールは
DETDAよりも、イソシアネートとの反応性がかなり
低く、可塑剤と同様の効果をもたらすため場合によりこ
れを可塑剤的に硬化剤中に配合することができる。可塑
剤的に使用することができるポリオールとしては、分子
量400〜8000のポリプロピレンエーテルポリオー
ルまたはポリエチレン−プロピレンエーテルポリオール
があげられ、プレポリマーの使用量100部に対して3
5部以下の量で使用するのが好ましい。これ以上の量で
配合すると硬化塗膜表面にポリオールがブリードし易く
なり、かつ塗膜の機械的強度が低くなる。
The polyol used in the prior art as a solvent for dissolving MOCA in the curing agent and as an isocyanate reaction component is not an essential component in the present invention, but the polyol has much lower reactivity with isocyanate than DETDA. It can optionally be incorporated into the hardener as a plasticizer in order to bring about the same effect as the plasticizer. Examples of the polyol that can be used as a plasticizer include polypropylene ether polyol or polyethylene-propylene ether polyol having a molecular weight of 400 to 8000, and 3 per 100 parts of the prepolymer used.
It is preferably used in an amount of 5 parts or less. If it is blended in an amount more than this, the polyol tends to bleed on the surface of the cured coating film, and the mechanical strength of the coating film becomes low.

【0018】本発明の硬化剤には場合により炭酸カルシ
ウム、タルク、カオリン、ゼオライト、硅ソウ土などの
無機充填剤、酸化クロム、酸化チタン、ベンガラ、カー
ボンブラック、酸化鉄などの顔料、またはヒンダードア
ミン系、ヒンダードフェノール系、ベンゾチアゾール系
などの安定剤を添加することができる。
The curing agent of the present invention may optionally contain inorganic fillers such as calcium carbonate, talc, kaolin, zeolite, and silica, pigments such as chromium oxide, titanium oxide, red iron oxide, carbon black and iron oxide, or hindered amine-based agents. Stabilizers such as hindered phenols and benzothiazoles can be added.

【0019】本発明を実施するには、TDIとポリオー
ルとの反応によって得られるイソシアネート末端プレポ
リマーを主成分とする主剤と、DETDAおよびN,
N’−ジ−セカンダリ−ブチル−パラ−フェニレンジア
ミン等の芳香族2級アミンを特定の範囲で配合した硬化
剤(場合により可塑剤、ポリオール、充填剤、触媒など
を含む)とを施工現場において主剤のイソシアネート基
と硬化剤の芳香族ポリアミンのアミノ基との当量比が
0.8〜2.0となるように混合して被塗物上に塗工
し、硬化せしめるのである。主剤のイソシアネート基と
硬化剤中のアミノ基との当量比が0.8未満では、未反
応のアミンが塗膜表面にブリードしてきて変色の原因と
なり、2.0を越えると硬化性が遅くなりすぎ機械的強
度も低いので、いずれも本発明の目的を達成することが
できない。
To carry out the present invention, a base compound containing an isocyanate-terminated prepolymer as a main component, which is obtained by a reaction of TDI and a polyol, and DETDA and N,
At the construction site, a curing agent (including a plasticizer, a polyol, a filler, a catalyst, etc. in some cases) containing an aromatic secondary amine such as N′-di-secondary-butyl-para-phenylenediamine in a specific range is used. The isocyanate group of the main agent and the amino group of the aromatic polyamine of the curing agent are mixed in an equivalent ratio of 0.8 to 2.0, and the mixture is coated on the article to be coated and cured. If the equivalent ratio of the isocyanate group of the main agent to the amino group of the curing agent is less than 0.8, unreacted amine will bleed to the surface of the coating film and cause discoloration. If it exceeds 2.0, the curability will be slow. Since the mechanical strength is too low, neither of them can achieve the object of the present invention.

【0020】本発明の方法により、年間を通して安定し
た常温施工ができ、短時間のうちにベタつきのない仕上
り性の良好な、耐熱性および耐候性に優れた塗膜防水
材、塗り床材などの用途に好適な硬化塗膜が得られる。
本発明の方法は手作業による混合、塗工に主として用い
られるが、可使時間およびレベリング可能時間が長くと
れるため、スタチックミキサー、あるいは、ダイナミッ
クミキサー等の自動混合装置を使用した機械施工にも使
用することができる。
According to the method of the present invention, stable room-temperature construction can be carried out throughout the year, and in a short period of time, a waterproof coating material, a floor coating material, etc. having excellent heat resistance and weather resistance, which has a good finish without stickiness A cured coating film suitable for use can be obtained.
Although the method of the present invention is mainly used for manual mixing and coating, it can be used for machine construction using an automatic mixing device such as a static mixer or a dynamic mixer because the pot life and leveling possible time are long. Can be used.

【0021】[0021]

【実施例】以下に実施例および比較例を挙げて、本発明
を具体的に説明する。実施例において使用される各記号
はそれぞれ下記の意味を有する。表中の”←”は左欄の
数値と同じ値であることを示す。 [主剤] D−2000:ポリプロピレンエーテルジオール 分子
量 2000(武田薬品工業社製) D−3000:ポリプロピレンエーテルジオール 分子
量 3000(武田薬品工業社製) D−400:ポリプロピレンエーテルジオール 分子量
400(武田薬品工業社製) T−3000:ポリプロピレンエーテルトリオール 分
子量 3000(武田薬品工業社製) T−5000:ポリプロピレンエーテルトリオール 分
子量 5000(武田薬品工業社製)
EXAMPLES The present invention will be specifically described below with reference to Examples and Comparative Examples. The symbols used in the examples have the following meanings. "←" in the table indicates that the value is the same as the value in the left column. [Main agent] D-2000: Polypropylene ether diol Molecular weight 2000 (manufactured by Takeda Pharmaceutical Company) D-3000: Polypropylene ether diol Molecular weight 3000 (manufactured by Takeda Pharmaceutical Company) D-400: Polypropylene ether diol Molecular weight 400 (manufactured by Takeda Pharmaceutical Company Limited) ) T-3000: Polypropylene ether triol molecular weight 3000 (manufactured by Takeda Pharmaceutical Company) T-5000: Polypropylene ether triol molecular weight 5000 (manufactured by Takeda Pharmaceutical Company)

【0022】[硬化剤] DETDA:ジエチルトルエンジアミン(エタキュア1
00、エチルコーポレーション社製) ユニリンク4100:N,N’−ジ−セカンダリ−ブチ
ル−パラ−フェニレンジアミン(UOP社製) MOCA:4,4´−メチレン−ビス(2−クロロアニ
リン)(イハラケミカル社製) DOP:フタル酸ジオクチル(可塑剤、大八化学工業所
製) ポリオール:ポリプロピレンエーテルジオール D−2
000 炭酸カルシウム:無機充填材(丸尾カルシウム社製) 鉛オクトエート:触媒、鉛含有率20重量%、(日本化
学産業社製) NCO/NH2 (NH)当量比:プレポリマー(主剤)
のNCO基と硬化剤の芳香族ポリアミン架橋剤のアミノ
基との当量比(但し比較例8のみNCO基/(NH2
OH)基の当量比)
[Curing agent] DETDA: Diethyltoluenediamine (Etacure 1
00, manufactured by Ethyl Corporation) Unilink 4100: N, N'-di-secondary-butyl-para-phenylenediamine (manufactured by UOP) MOCA: 4,4'-methylene-bis (2-chloroaniline) (Ihara Chemical DOP: Dioctyl phthalate (plasticizer, manufactured by Daihachi Chemical Industry Co., Ltd.) Polyol: Polypropylene ether diol D-2
000 Calcium carbonate: Inorganic filler (Maruo Calcium Co., Ltd.) Lead octoate: Catalyst, lead content 20% by weight, (Nippon Kagaku Sangyo Co., Ltd.) NCO / NH 2 (NH) equivalent ratio: Prepolymer (main agent)
Equivalent ratio of the NCO groups of the above and the amino groups of the aromatic polyamine cross-linking agent of the curing agent (however, in Comparative Example 8 only NCO groups / (NH 2 +
OH) group equivalent ratio)

【0023】[可使時間と硬化性] 可使時間:主剤と硬化剤とを混合した後、支障なく塗工
できる限度の時間(分)(混合後の粘度が10万センチ
ポイズに達するまでの時間) タックフリータイム:塗膜表面にベトつきがなくなるま
での時間(時間)(塗工後塗膜上に人が乗れるようにな
るまでの時間)
[Working time and curability] Working time: the maximum time (minutes) after which the main agent and the curing agent are mixed and which can be applied without any trouble (time until the viscosity after mixing reaches 100,000 centipoise) ) Tack free time: Time (hours) until stickiness disappears on the surface of the coating (time until a person can ride on the coating after coating)

【0024】[硬化塗膜の物性] 基礎物性:塗工後塗膜を20℃、7日間硬化させた後J
ISA−6021に準じて行う塗膜物性試験結果(JI
S規格では破断伸びは450%以上、引張強度は25k
gf/cm2以上) 耐熱性:20℃、7日間硬化後、80℃のオーブンで7
日間加熱した後の塗膜物性試験結果 引張強度保持率:耐熱性試験後の引張強度と基礎物性の
それとの強度比(百分率)(JIS規格では80以上1
50以下)
[Physical properties of cured coating] Basic physical properties: After coating, the coating is cured at 20 ° C. for 7 days, and then J
Results of coating film physical property test conducted according to ISA-6021 (JI
Breaking elongation is 450% or more and tensile strength is 25k according to S standard
gf / cm 2 or more) Heat resistance: cured at 20 ° C. for 7 days, then in an oven at 80 ° C.
Result of coating film physical property test after heating for days Tensile strength retention ratio: Strength ratio (percentage) between tensile strength after heat resistance test and that of basic physical property (JIS standard 80 or more 1
50 or less)

【0025】主剤(イソシアネート末端プレポリマー)
の調製 2リットルのガラスコルベンに表1,表2,表3の配合
表に従って、それぞれ2,4−異性体対2,6−異性体
含有率(重量比)が65対35、80対20、85/1
5または100対0のTDIを仕込み、窒素気流下にD
−2000、D−3000、D−400、T−3000
またはT−5000のポリプロピレンエーテルポリオー
ルをそれぞれの仕込NCO基対OH基の当量比に従って
徐々に加え、80〜105℃で4〜8時間加熱攪拌し反
応を完結させ、イソシアネート末端プレポリマー(主
剤)を調製した。
Main agent (isocyanate-terminated prepolymer)
Preparation of 2 liters of glass Kolben according to the recipes of Table 1, Table 2 and Table 3 having a content ratio of 2,4-isomer to 2,6-isomer of 65:35, 80:20, respectively. 85/1
Charge TDI of 5 or 100: 0 and D under nitrogen flow.
-2000, D-3000, D-400, T-3000
Alternatively, polypropylene ether polyol of T-5000 is gradually added according to the equivalent ratio of each charged NCO group to OH group, and the mixture is heated and stirred at 80 to 105 ° C. for 4 to 8 hours to complete the reaction, and an isocyanate-terminated prepolymer (main component) is added. Prepared.

【0026】[0026]

【表1】 [Table 1]

【0027】[0027]

【表2】 [Table 2]

【0028】[0028]

【表3】 [Table 3]

【0029】硬化剤の調製 2リツトルの円筒型開放容器に表1,表2,表3の配合
表に従って、DETDA、ユニリンク4100、DO
P、場合によりポリオール、炭酸カルシウム、場合によ
り鉛オクトエートを仕込み、室温でデイゾルバーを用い
て15分間攪拌しそれぞれの硬化剤を調製した。但し比
較例8の硬化剤のみはあらかじめMOCAをポリオール
(D−2000)に加熱溶解したものを使用した。
Preparation of Curing Agent In a 2-liter cylindrical open container, DETDA, Unilink 4100, DO according to the recipes of Table 1, Table 2 and Table 3 were used.
P, optionally a polyol, calcium carbonate and optionally a lead octoate were charged and stirred at room temperature for 15 minutes using a dissolver to prepare each curing agent. However, only the curing agent of Comparative Example 8 was prepared by previously dissolving MOCA in a polyol (D-2000) by heating.

【0030】実施例1 2リットルのガラスコルベンに2,4−異性体/2,6
−異性体重量比が65/35のTDIを148.2g仕
込み、681.4gのD−2000と170.4gのT
−3000(D−2000/T−3000=80/20
重量比)を徐々に加え、窒素気流下に80℃に加熱し攪
拌しながら90〜100℃に昇温しこの温度で5時間保
ち反応を完結させ、NCO含有率3.5重量%のプレポ
リマー1000gを調製した。これとは別に、2リット
ルの円筒型開放容器に49gのDETDA、15gのユ
ニリンク4100(硬化剤中の芳香族ポリアミン中に、
DETDAが80モル%およびユニリンクが20モル%
含有)、436gのDOPおよび500gの炭酸カルシ
ウムを仕込み、室温でデイゾルバーにて15分間攪拌し
1000gの硬化剤を調製した。上記で調製した主剤と
硬化剤とを3分し、10℃(冬場を想定)、20℃およ
び35℃(夏場を想定)の雰囲気に2時間以上静置した
後、それぞれの雰囲気で主剤と硬化剤を重量比1/1
(主剤のNCO基/硬化剤のNH2 およびNH基当量比
=1.2)の割合に混合し、可使時間をチェックしなが
らプライマー処理したスレート板にコテまたはヘラを用
いて厚さ1.5〜2mmになるように塗布した。20℃
で混合したものの1部をガラス板上に厚さ1.5〜2m
mになるように流延し、このまま20℃で硬化させ塗膜
物性(基礎物性および耐熱性)測定用の試験片とした。
Example 1 2,4-isomer / 2,6 in 2 liters of glass Kolben
Charged 148.2 g of TDI with an isomer weight ratio of 65/35, 681.4 g of D-2000 and 170.4 g of TDI.
-3000 (D-2000 / T-3000 = 80/20
(Weight ratio) is gradually added, the temperature is raised to 90 to 100 ° C. with stirring under heating in a nitrogen stream at 80 ° C., the temperature is kept at this temperature for 5 hours to complete the reaction, and the prepolymer having an NCO content of 3.5% by weight is added. 1000 g was prepared. Separately from this, 49 g of DETDA and 15 g of Unilink 4100 (in an aromatic polyamine in the curing agent, in a 2 liter cylindrical open container,
80 mol% DETDA and 20 mol% Unilink
Included), 436 g of DOP and 500 g of calcium carbonate were charged and stirred at room temperature with a dissolver for 15 minutes to prepare 1000 g of a curing agent. After the main agent and the curing agent prepared above are left for 3 minutes in an atmosphere of 10 ° C (assuming winter), 20 ° C and 35 ° C (assuming summer) for 2 hours or more, the main agent and curing are performed in each atmosphere. Agent weight ratio 1/1
(NCO group of the main agent / NH 2 and NH group equivalent ratio of the curing agent = 1.2) are mixed, and a slate plate primed while checking the pot life is coated with a trowel or spatula to a thickness of 1. It was applied so as to have a thickness of 5 to 2 mm. 20 ° C
Part of what was mixed in 1. on a glass plate with a thickness of 1.5-2 m
Then, it was cast at a temperature of 20 ° C. and used as a test piece for measuring coating film physical properties (basic physical properties and heat resistance).

【0031】[0031]

【表4】 [Table 4]

【0032】その結果表4のように10℃、20℃およ
び35℃の可使時間はそれぞれ40分、28分および1
5分であり高温時(夏場)においても所望の可使時間が
保持でき、タックフリータイムはそれぞれ5時間、2.
5時間および1.5時間と低温においても硬化性が良好
であり、発泡もなく良好な仕上り性を示した。20℃7
日後の塗膜の基礎物性および耐熱性は表の通りであり塗
膜防水材のJIS規格を充分に満足する性能を示した。
As a result, as shown in Table 4, the pot life at 10 ° C., 20 ° C. and 35 ° C. was 40 minutes, 28 minutes and 1 respectively.
5 minutes, the desired pot life can be maintained even at high temperatures (summer), and the tack free time is 5 hours and 2.
The curability was good even at low temperatures of 5 hours and 1.5 hours, and there was no foaming and good finish was exhibited. 20 ° C 7
The basic physical properties and heat resistance of the coating film after the day are as shown in the table, and the performance of the coating film waterproofing material sufficiently satisfies the JIS standard.

【0033】実施例2〜5 実施例2〜4は、主剤の原料TDIとして2,4−異性
体/2,6−異性体の重量比が80/20、85/15
または100/0のものを用いて調整したプレポリマー
を使用し、主剤と硬化剤の重量比1/1(主剤のNCO
基/硬化剤のNH2 およびNH基の当量比=1.2)の
割合に混合し実施例2および3は20℃で、実施例4は
10℃および35℃のテストも実施した。結果は表4の
通りである。すなわち2,4−異性体含有率の多いもの
ほど可使時間が長くなり所望の可使時間を保持し易くな
るが、硬化性はやや遅くなる傾向を示す。しかしながら
実施例4にみられるように、硬化が遅いものであっても
低温(10℃)においてさえ8時間でタックフリーとな
り速硬化性であり(比較例8の従来法ではこれが30〜
40時間)、また高温(35℃)においても30分の可
使時間が保持でき、発泡もなく仕上り性良好な塗膜とな
った。これらの硬化塗膜はいづれも防水材として好適な
物性を示した。すなわち年間を通して支障なく施工が可
能であることが示された。実施例5は実施例4の組成で
硬化剤に触媒を小量添加した例であるが、実施例4より
速硬化性となり、この程度の触媒の添加量であれば所望
の可使時間を保持しながら耐熱性が劣化しないことを示
している。
Examples 2 to 5 In Examples 2 to 4, the weight ratio of 2,4-isomer / 2,6-isomer was 80/20, 85/15 as the raw material TDI of the main agent.
Alternatively, a prepolymer prepared by using 100/0 is used, and the weight ratio of the main agent to the curing agent is 1/1 (NCO of the main agent).
Tests were also carried out at 20 ° C. in Examples 2 and 3 and at 10 ° C. and 35 ° C. in Examples 2 and 3, mixed in a ratio of the ratio of NH 2 and NH groups of the curing agent = 1.2). The results are shown in Table 4. That is, the higher the 2,4-isomer content, the longer the pot life and the easier it is to maintain the desired pot life, but the curability tends to be slightly slower. However, as seen in Example 4, even if the curing was slow, it became tack-free in 8 hours even at a low temperature (10 ° C.) and had a rapid curing property (in the conventional method of Comparative Example 8, this was 30 to 30%).
It was possible to maintain a pot life of 30 minutes even at high temperature (35 ° C.) for 40 hours, and there was no foaming, resulting in a coating film with good finish. Each of these cured coating films showed suitable physical properties as a waterproof material. In other words, it was shown that construction can be done without any problem throughout the year. Example 5 is an example in which a small amount of the catalyst was added to the curing agent with the composition of Example 4, but the curing rate was faster than that of Example 4, and a desired pot life was maintained with this amount of catalyst addition. However, it shows that the heat resistance does not deteriorate.

【0034】実施例6〜7 主剤のプレポリマーは実施例4と同一のものを使用し、
硬化剤の芳香族ポリアミン架橋剤中のDETDAとユニ
リンク4100の芳香族2級アミンの使用割合を実施例
1〜5の場合と異り実施例6および7ではDETDA/
ユニリンク4100=65/35または40/60モル
%として実施例4と同様にテストした。結果は表4から
わかるように実施例4に比較して芳香族2級アミンの使
用割合が増加する(実施例6および7)に従って可使時
間が長くなり、それに伴って硬化性が遅くなりかつ塗膜
がやや軟く強度が低下する傾向を示すが実施例7のよう
に20℃におけるタックフリータイムが8時間とやや遅
くなってもなお比較例8の従来法に比べて速硬化性であ
り、硬化塗膜の物性も防水材として好適な性能を保持す
ることが示された。
Examples 6 to 7 The same main polymer as in Example 4 was used as the prepolymer.
The use ratios of DETDA in the aromatic polyamine crosslinking agent of the curing agent and the aromatic secondary amine of Unilink 4100 are different from those in Examples 1 to 5, and in Examples 6 and 7, DETDA /
The same test as in Example 4 was carried out with Unilink 4100 = 65/35 or 40/60 mol%. The results show that, as can be seen from Table 4, as the proportion of the aromatic secondary amine used increased as compared with Example 4 (Examples 6 and 7), the pot life increased and the curability slowed down accordingly. The coating film tends to be slightly soft and the strength tends to decrease, but even if the tack free time at 20 ° C. is slightly delayed to 8 hours as in Example 7, it is still quick-curing as compared with the conventional method of Comparative Example 8. It was also shown that the physical properties of the cured coating film maintain the performance suitable as a waterproof material.

【0035】実施例8 主剤のプレポリマーとして実施例4〜7と同一のものを
使用し、硬化剤中のDETDAと芳香族が2級アミン
(ユニリンク4100)の混合割合が80/20モル比
のものを使用し、これにポリオールD−2000を可塑
剤的に配合した場合の例である。結果は表4のように可
使時間と硬化性は所望の範囲内であり、硬化塗膜も防水
材として好適な物性をもつことを示し、硬化剤中にポリ
オールを可塑剤的にこの程度配合しても本発明の目的を
保持できることが示された。
Example 8 As the prepolymer of the main component, the same prepolymer as in Examples 4 to 7 was used, and the mixing ratio of DETDA and the aromatic secondary amine (Unilink 4100) in the curing agent was 80/20 molar ratio. It is an example of the case of using the above-mentioned one and adding the polyol D-2000 to this as a plasticizer. The results show that, as shown in Table 4, the pot life and the curability are within the desired ranges, and the cured coating film also has physical properties suitable as a waterproof material. However, it was shown that the object of the present invention can be retained.

【0036】実施例9 主剤のプレポリマーのNCO含有率が2.4重量%と実
施例1〜8(NCO含有率3.5重量%)より小さいも
のを使用し、硬化剤中のDETDAとユニリンク410
0の混合割合が80/20モル比と実施例1〜4と同じ
比率のものを使用した場合の例である。結果は、表5の
ように可使時間が60分(20℃)および35分(35
℃)、タックフリータイムが7時間(20℃)、3〜4
時間(35℃)と実施例4に比較して硬化性はやや遅く
なるがいずれも所望の範囲内にあり速硬化性である。硬
化塗膜は軟らかくなるが、防水材として好適な物性であ
ることが示された。
Example 9 The NCO content of the main polymer prepolymer was 2.4% by weight, which was lower than those of Examples 1 to 8 (NCO content 3.5% by weight), and was used in combination with DETDA in the curing agent. Link 410
In this example, the mixing ratio of 0 is 80/20 and the same ratio as in Examples 1 to 4 is used. As shown in Table 5, the pot life was 60 minutes (20 ° C) and 35 minutes (35
℃), tack free time 7 hours (20 ℃), 3-4
Although the curability is slightly slower than the time (35 ° C.) and that of Example 4, both are within the desired range and fast curability. Although the cured coating film became soft, it was shown to have suitable physical properties as a waterproof material.

【0037】[0037]

【表5】 [Table 5]

【0038】実施例10 主剤のプレポリマーのNCO含有率が7重量%と実施例
1〜8(NCO含有率3.5重量%)よりも大きいもの
を使用し、硬化剤中のDETDAとユニリンク4100
の混合割合が実施例6と同様に65/35モル比のもの
を使用した場合の例である。結果は表5のように可使時
間が30分(10℃)、22分(20℃)または15分
(35℃)と実施例4または6と比較して短くなるがい
づれも所望の範囲内であり、それに伴ってタックフリー
タイムは速くなり実施例4または6よりはさらに速硬化
性となり、硬化塗膜はやや硬くなるが防水材として好適
な物性であることが示された。
Example 10 A prepolymer of the main agent having an NCO content of 7% by weight, which is higher than those of Examples 1 to 8 (NCO content 3.5% by weight), was used, and DETDA and Unilink in the curing agent were used. 4100
This is an example of the case where a mixture ratio of 65/35 molar ratio was used as in Example 6. As shown in Table 5, the pot life was 30 minutes (10 ° C.), 22 minutes (20 ° C.) or 15 minutes (35 ° C.), which was shorter than that of Example 4 or 6, but in any desired range. Accordingly, the tack free time was shortened and the curing time became faster than in Example 4 or 6, and the cured coating film became slightly hard, but it was shown that the physical properties are suitable as a waterproof material.

【0039】実施例11および12 主剤としてNCO含有率3.5重量%と実施例4〜8と
同一のものを使用し、硬化剤中の芳香族ポリアミン架橋
剤の使用量を増減し、主剤のNCO基/硬化剤のNH2
およびNH基の当量比を0.9または1.8と実施例6
(NCO/NH2+NH=1.2)に比較して増減させ
た。硬化剤中のDETDAとユニリンク4100の混合
割合は65/35モル比と実施例6と同じ混合比で実施
した。結果は表5からわかるようにNCO基/NH2
よびNH基当量比が0.9(実施例11)と実施例6よ
り小さくすると可使時間は32分と短くなり、一方タッ
クフリータイムは3時間と硬化性は速くなる。NCO基
/NH2 およびNH基当量比が1.8(実施例12)と
大きくすると可使時間は65分と長くなり、一方タック
フリータイムは8時間とやや硬化性は遅くなるがいづれ
も所望の可使時間と硬化性の範囲内にある。塗膜物性は
いづれも防水材のJIS規格に合格する良好な性能を示
した。
Examples 11 and 12 Using the same NCO content of 3.5% by weight as those of Examples 4 to 8 as the main agent, the amount of the aromatic polyamine cross-linking agent used in the curing agent was increased or decreased. NCO group / hardener NH 2
And an NH group equivalent ratio of 0.9 or 1.8 and Example 6
It was increased or decreased compared to (NCO / NH 2 + NH = 1.2). The mixing ratio of DETDA and Unilink 4100 in the curing agent was 65/35 and the same mixing ratio as in Example 6. As can be seen from Table 5, when the NCO group / NH 2 and NH group equivalent ratio was 0.9 (Example 11), which was smaller than that in Example 6, the pot life was shortened to 32 minutes, while the tack free time was 3 Faster time and curability. When the NCO group / NH 2 and NH group equivalent ratio is as large as 1.8 (Example 12), the pot life is extended to 65 minutes, while the tack free time is 8 hours and the curability is slightly slowed, but any desired Within the range of pot life and curability. The physical properties of the coating films all showed good performance that passed the JIS standards for waterproof materials.

【0040】比較例1 主剤のプレポリマーの原料TDIとして2,4−異性体
/2,6−異性体の重量比が80/20のもの(実施例
2と同じ)を使用し、硬化剤中のDETDAと芳香族2
級アミンのモル比が20/80と実施例の諸例(実施例
2、4、6および7)と比較してDETDAの使用割合
を少くし、芳香族2級アミンの使用割合を多くした場合
をテストし結果を表6に示した。
Comparative Example 1 As a raw material TDI for the prepolymer of the main component, a 2,4-isomer / 2,6-isomer weight ratio of 80/20 (same as in Example 2) was used. DETDA and Aromatic 2
When the molar ratio of the secondary amine is 20/80 and the proportion of DETDA used is smaller and the proportion of the aromatic secondary amine used is larger than those of the examples (Examples 2, 4, 6 and 7). Was tested and the results are shown in Table 6.

【0041】[0041]

【表6】 [Table 6]

【0042】結果は表6のように可使時間は70分と長
くなる一方タックフリータイムは18時間と遅くなり施
工当日にトップコート塗布などの次工程に移れない程度
にまで硬化性は遅くなる。さらに硬化塗膜は機械的強度
が弱く、耐熱性にも劣り、総じて防水材のJIS規格を
満足しないものとなることが示された。すなわち実施例
1から7の結果を勘案すると、本発明の目的を達成する
ためには硬化剤中の芳香族ポリアミン架橋剤であるDE
TDAとユニリンク4100で代表される芳香族2級ア
ミンの使用混合割合には限界的な所定の範囲が存在し、
比較例1はその限界外であることを示している。
As shown in Table 6, the pot life was extended to 70 minutes while the tack free time was delayed to 18 hours, and the curability was delayed to the extent that the next step such as coating the top coat could not be performed on the day of construction. . Further, it was shown that the cured coating film had weak mechanical strength and poor heat resistance, and generally did not satisfy the JIS standard for waterproof materials. That is, considering the results of Examples 1 to 7, in order to achieve the object of the present invention, DE which is an aromatic polyamine crosslinking agent in the curing agent is used.
There is a critical predetermined range for the mixing ratio of the aromatic secondary amine represented by TDA and Unilink 4100,
Comparative Example 1 shows that it is out of the limit.

【0043】比較例2および3 主剤として実施例4〜8、11および12と同じプレポ
リマーを使用し、比較例2は硬化剤中の可塑剤量が多い
場合、比較例3は硬化剤中に可塑剤的に使用するポリオ
ールの配合量が多い場合をそれぞれテストした。いづれ
も硬化剤中のDETDAと芳香族2級アミンの混合割合
として80/20モル比のものを使用した。比較例2は
可塑剤量が多いので主剤と硬化剤との重量混合比を1/
2.5とし、比較例2、3は両方とも主剤のNCO基/
硬化剤のNH2 およびNH基の当量比が1.2となるよ
うに調整した。結果は表6のように比較例2では可塑剤
が、比較例3では未反応ポリオールが硬化塗膜表面にブ
リードしてしまい、いづれも本発明の目的とする防水材
とすることができないことが示された。
Comparative Examples 2 and 3 The same prepolymer as in Examples 4 to 8, 11 and 12 was used as the main agent, Comparative Example 2 contained a large amount of plasticizer in the curing agent, and Comparative Example 3 contained in the curing agent. Each case was tested when the amount of the polyol used as a plasticizer was large. In each case, a curing agent having a mixing ratio of DETDA and aromatic secondary amine of 80/20 was used. Since Comparative Example 2 has a large amount of plasticizer, the weight mixing ratio of the main agent and the curing agent is 1 /
2.5 and Comparative Examples 2 and 3 are both NCO groups of the main agent /
The equivalent ratio of NH 2 and NH groups of the curing agent was adjusted to 1.2. As shown in Table 6, as shown in Table 6, the plasticizer in Comparative Example 2 and the unreacted polyol in Comparative Example 3 bleed to the surface of the cured coating film, and thus neither of them can be used as the waterproof material intended by the present invention. Was shown.

【0044】比較例4および5 比較例4および5は、主材のNCO基/硬化剤中のNH
2 およびNH基の当量比が小さい場合と大きい場合の例
である。結果は表6に示すようにNCO基/NH2 およ
びNH基の当量比を0.7(比較例4)と小さくすると
塗膜表面に未反応アミンがブリードして変色が大となり
当量比を2.4(比較例5)と大きくすると可使時間が
80分と長くなり硬化性が遅くなる上、塗膜が発泡して
しまい、いづれも本発明の目的の防水材を得ることがで
きなくなる。すなわち実施例4〜7、11および12の
結果を勘案すると、本発明の目的を達成するためには、
主剤のNCO基/硬化剤のNH2 およびNH基の当量比
は限界的な所定の範囲が存在することを示している。
Comparative Examples 4 and 5 In Comparative Examples 4 and 5, the NCO group of the main material / NH in the curing agent was used.
This is an example when the equivalence ratio of 2 and NH groups is small and large. As shown in Table 6, when the equivalent ratio of NCO groups / NH 2 and NH groups was reduced to 0.7 (Comparative Example 4), unreacted amine bleeds on the surface of the coating film, causing discoloration to be large and the equivalent ratio to 2 .4 (Comparative Example 5), the pot life becomes as long as 80 minutes and the curability slows down, and the coating film foams, making it impossible to obtain the waterproof material of the present invention in any case. That is, considering the results of Examples 4 to 7, 11 and 12, in order to achieve the object of the present invention,
The equivalence ratio of NCO groups in the base agent / NH 2 and NH groups in the curing agent indicates that there is a critical predetermined range.

【0045】比較例6および7 比較例6および7は主剤のNCO含有率が実施例より低
い場合と高い場合であり、硬化剤中の芳香族ポリアミン
架橋剤であるDETDAとユニリンク4100の芳香族
2級アミンの混合割合を80/20モル比と一定にして
その使用量を増減し、主剤のNCO基/硬化剤のNH 2
およびNH基の当量比がいづれも1.2となるように調
整して実施した。結果は表6からわかるように主剤のN
CO含有率が1.2重量%(比較例6)まで低くなる
と、可使時間は75分と充分長くなるがタックフリータ
イムが19時間と実施例4および9に比較して遅くなる
上、硬化塗膜は機械的強度が弱く、耐熱性も劣るものと
なる。主剤のNCO含有率が9重量%(比較例7)と高
くなると、タックフリータイムは1時間と速硬化性では
あるが可使時間は7分と短く手塗り塗工が困難となり、
硬化塗膜も堅く脆くなり弾性に欠け防水材としては不向
きな性能となることが示された。
Comparative Examples 6 and 7 Comparative Examples 6 and 7 are the cases where the NCO content of the main agent is lower and higher than the examples, and the aromatic polyamine cross-linking agent DETDA and Unilink 4100 aromatic in the curing agent are used. The mixing ratio of the secondary amine is kept constant at a molar ratio of 80/20 to increase or decrease the amount of the secondary amine, and the NCO group of the main agent / NH 2 of the curing agent is added.
And the equivalent ratio of NH groups were adjusted to 1.2 in each case. As can be seen from Table 6, the result is N
When the CO content was reduced to 1.2% by weight (Comparative Example 6), the pot life was 75 minutes, which was sufficiently long, but the tack free time was 19 hours, which was slower than in Examples 4 and 9, and the curing The coating film has weak mechanical strength and poor heat resistance. When the NCO content of the main agent was as high as 9% by weight (Comparative Example 7), the tack-free time was 1 hour, which was fast curable, but the pot life was as short as 7 minutes, making hand coating difficult,
It was shown that the cured coating film was also stiff and brittle, lacked elasticity and was unsuitable as a waterproof material.

【0046】比較例8 比較例8は従来技術のMOCA−ポリオール併用硬化剤
を使用した例である。主剤の原料TDIとして2,4−
異性体/2,6−異性体の重量比が80/20のものを
使用し、MOCA−ポリオール併用系の硬化剤と触媒を
使用した。結果は表6からわかるように可使時間は充分
長いが、タックフリータイムは20℃でも20時間と遅
く、10℃の低温においては30〜40時間となり、施
工翌日になっても次工程(トップコート塗布など)に移
れない場合がある程に硬化が遅いことを示した。
Comparative Example 8 Comparative Example 8 is an example using a conventional MOCA-polyol combination curing agent. 2,4-as the raw material TDI of the main agent
An isomer / 2,6-isomer weight ratio of 80/20 was used, and a curing agent and a catalyst of the MOCA-polyol combination system were used. As can be seen from Table 6, the pot life is sufficiently long, but the tack free time is as slow as 20 hours even at 20 ° C, which is 30 to 40 hours at a low temperature of 10 ° C. It was shown that the curing was slow enough so that it could not be transferred to coating.

【0047】[0047]

【発明の効果】以上の説明からわかるように本発明によ
れば、TDIとポリオールとの反応によって得られるイ
ソシアネート末端プレポリマーを主成分とする主剤と、
DETDAとユニリンク4100等で表わされる芳香族
2級アミンとの所定混合割合の芳香族ポリアミンを硬化
剤とし、主剤のイソシアネート基と硬化剤中のアミノ基
との当量比が所定範囲内となるように施工現場で混合
し、手塗り塗工して硬化させることによって、年間を通
して安定した常温施工ができ、短時間のうちに発泡せ
ず、表面タックを残さず、仕上り性よくかつ耐熱性にす
ぐれたポリウレタン硬化塗膜を得ることができる。した
がって本発明の方法は、常温施工の塗膜防水材や塗り床
材などに効果的に適用できるものである。
As can be seen from the above description, according to the present invention, a main component containing an isocyanate-terminated prepolymer as a main component, which is obtained by the reaction of TDI and a polyol,
A predetermined mixing ratio of aromatic polyamine of DETDA and aromatic secondary amine represented by Unilink 4100 and the like is used as a curing agent, and the equivalent ratio of the isocyanate group of the main agent and the amino group in the curing agent is within a predetermined range. By mixing at the construction site, hand-coating and curing, stable room-temperature construction can be performed throughout the year, it does not foam in a short time, does not leave surface tack, has good finish and heat resistance. It is possible to obtain a cured polyurethane coating film. Therefore, the method of the present invention can be effectively applied to waterproof membranes, floor coverings, etc. that are applied at room temperature.

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 トリレンジイソシアネートとポリオール
との反応によって得られるイソシアネート末端プレポリ
マーを主成分とする主剤と、芳香族ポリアミンを主成分
とする硬化剤とからなる2液型常温硬化性塗膜防水材の
製造方法において、 硬化剤の主成分である芳香族ポリアミンとして、ジエチ
ルトルエンジアミンと一般式(1)で表わされる芳香族
2級アミンとの混合物を使用し、 【化1】 (ただし、R1=C1〜C4のアルキル基) 該芳香族ポリアミンの30〜90モル%がジエチルトル
エンジアミンであり、10〜70モル%が一般式(1)
で表わされる芳香族2級アミンであり、 主剤と硬化剤とを施工現場で主剤のイソシアネート基と
硬化剤の芳香族ポリアミンのアミノ基との当量比が0.
8〜2.0となるように混合し、塗工し硬化せしめるこ
とを特徴とする常温硬化性塗膜防水材の製造方法。
1. A two-part type room temperature curable waterproof coating film comprising a base material containing an isocyanate-terminated prepolymer as a main component obtained by a reaction of tolylene diisocyanate and a polyol, and a curing agent containing an aromatic polyamine as a main component. In the method for producing a material, a mixture of diethyltoluenediamine and an aromatic secondary amine represented by the general formula (1) is used as the aromatic polyamine which is the main component of the curing agent, and (However, R 1 = C 1 -C 4 alkyl group) 30 to 90 mol% of the aromatic polyamine is diethyltoluenediamine, and 10 to 70 mol% of the general formula (1).
It is an aromatic secondary amine represented by the formula (1), and the equivalent ratio of the isocyanate group of the main agent to the amino group of the aromatic polyamine of the curing agent is 0.
A method for producing a room-temperature-curable waterproof film, comprising mixing, coating and curing so as to be 8 to 2.0.
【請求項2】 ポリオールが分子量400〜8000の
ポリプロピレンエーテルポリオールまたはポリエチレン
−プロピレンエーテルポリオールである特許請求の範囲
第1項記載の常温硬化性塗膜防水材の製造方法。
2. The method for producing a room temperature curable waterproof film according to claim 1, wherein the polyol is polypropylene ether polyol having a molecular weight of 400 to 8000 or polyethylene-propylene ether polyol.
【請求項3】 トリレンジイソイアネートが2,4−異
性体含有率が80重量%以上のトリレンジイソシアネ−
トである特許請求の範囲第1項記載の常温硬化性塗膜防
水材の製造方法。
3. Tolylene diisocyanate having a 2,4-isomer content of tolylene diisocyanate of 80% by weight or more.
The method for producing a room temperature-curable waterproof coating film according to claim 1, which is
【請求項4】 トリレンジイソイアネートが2,4−異
性体含有率が85重量%以上のトリレンジイソシアネ−
トである特許請求の範囲第3項記載の常温硬化性塗膜防
水材の製造方法。
4. Tolylene diisocyanate having a 2,4-isomer content of tolylene diisocyanate of 85% by weight or more.
The method for producing a room temperature curable coating film waterproof material according to claim 3, wherein
【請求項5】 イソシアネ−ト末端プレポリマーのNC
O含有率が1.5〜8重量%である特許請求の範囲第1
項記載の常温硬化性塗膜防水材の製造方法。
5. NC of isocyanate terminated prepolymer
Claim 1 in which the O content is 1.5 to 8% by weight.
Item 7. A method for producing a room temperature-curable coating film waterproof material according to item.
【請求項6】 硬化剤中の芳香族ポリアミンの60〜9
0モル%がジエチルトルエンジアミンであり、10〜4
0モル%が(1)で表される芳香族2級アミンである特
許請求の範囲第1項記載の常温硬化性塗膜防水材の製造
方法。
6. The aromatic polyamine in the curing agent, 60 to 9
0 mol% is diethyltoluenediamine, 10-4
The method for producing a room temperature curable waterproof film according to claim 1, wherein 0 mol% is an aromatic secondary amine represented by (1).
JP15172594A 1994-06-10 1994-06-10 Method for producing cold-setting waterproof coating film Expired - Fee Related JP3445363B2 (en)

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Country Link
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09183942A (en) * 1995-12-28 1997-07-15 Hodogaya Chem Co Ltd Air-drying polyurethane coating material
JPH09208895A (en) * 1996-02-02 1997-08-12 Nippon Synthetic Chem Ind Co Ltd:The Two-component solventless urethane resin coating material
JPH09221628A (en) * 1996-02-14 1997-08-26 Nippon Synthetic Chem Ind Co Ltd:The Two-pack solventless urethane-based resin coating agent
JPH1046103A (en) * 1996-07-31 1998-02-17 I C K Kk Two-component cold-curing composition for waterproofing of polyurethane coating
JP2007246691A (en) * 2006-03-16 2007-09-27 Yokohama Rubber Co Ltd:The Two-part type ordinary temperature-curable urethane coating film water-resistant material composition

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09183942A (en) * 1995-12-28 1997-07-15 Hodogaya Chem Co Ltd Air-drying polyurethane coating material
JPH09208895A (en) * 1996-02-02 1997-08-12 Nippon Synthetic Chem Ind Co Ltd:The Two-component solventless urethane resin coating material
JPH09221628A (en) * 1996-02-14 1997-08-26 Nippon Synthetic Chem Ind Co Ltd:The Two-pack solventless urethane-based resin coating agent
JPH1046103A (en) * 1996-07-31 1998-02-17 I C K Kk Two-component cold-curing composition for waterproofing of polyurethane coating
JP2007246691A (en) * 2006-03-16 2007-09-27 Yokohama Rubber Co Ltd:The Two-part type ordinary temperature-curable urethane coating film water-resistant material composition

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