JPH07305259A - Wool carpet and its production - Google Patents
Wool carpet and its productionInfo
- Publication number
- JPH07305259A JPH07305259A JP6115940A JP11594094A JPH07305259A JP H07305259 A JPH07305259 A JP H07305259A JP 6115940 A JP6115940 A JP 6115940A JP 11594094 A JP11594094 A JP 11594094A JP H07305259 A JPH07305259 A JP H07305259A
- Authority
- JP
- Japan
- Prior art keywords
- carpet
- wool
- yarn
- synthetic fiber
- producing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Automatic Embroidering For Embroidered Or Tufted Products (AREA)
- Carpets (AREA)
Abstract
Description
【０００１】[0001]
【産業上の利用分野】本発明はウールカーペットおよび
その製法に関する。特に、遊び毛（手などでカーペット
表面を擦ったときなどに出て来る綿状の繊維）の出にく
いウールカーペットおよびその製法に関する。FIELD OF THE INVENTION The present invention relates to a wool carpet and a method for producing the same. In particular, the present invention relates to a wool carpet in which play hair (cotton-like fibers that come out when the carpet surface is rubbed with a hand or the like) is hard to come out and a method for producing the wool carpet.
【０００２】[0002]
【従来の技術】従来、合成繊維やウールのカーペットが
周知である。2. Description of the Related Art Conventionally, carpet made of synthetic fiber or wool is well known.
【０００３】[0003]
【発明が解決しようとする課題】従来のウールカーペッ
トの難点は、遊び毛が出やすいことである。本発明はこ
の遊び毛が極めて少ないカーペットおよびその製造方法
を提供することを目的とする。A problem with conventional wool carpets is that they tend to produce play hair. An object of the present invention is to provide a carpet having very little idle hair and a method for producing the carpet.
【０００４】[0004]
【課題を解決するための手段】本発明者は遊び毛発生の
理由がウールに撚りをかけるためではないかと考え、無
撚糸を使用することにした。しかし、そのままでは強度
的に弱いため合成繊維の補強糸を併用することとし、本
発明に到達した。Means for Solving the Problems The present inventor has considered that the reason for the occurrence of idle hair is to twist the wool, and decided to use a non-twisted yarn. However, since the strength is weak as it is, the present invention has been reached by using a reinforcing fiber of synthetic fiber together.
【０００５】したがって、本発明のウールカーペット
は、合成繊維フィラメントで補強した無撚毛糸により形
成され、毛割り仕上げされていることを特徴とする。本
発明のウールカーペットの製法は、合成繊維フィラメン
トで補強した無撚毛糸を製造する工程、この無撚毛糸を
用いてカーペットに形成する工程、形成したカーペット
を毛割り仕上げする工程からなることを特徴とする。合
成繊維フィラメントの混合比率は全体量の０．５〜５％
（重量）であるのが好ましい。Therefore, the wool carpet of the present invention is characterized by being formed by untwisted wool reinforced with synthetic fiber filaments and having a split finish. The method for producing a wool carpet of the present invention comprises the steps of producing a non-twisted wool yarn reinforced with synthetic fiber filaments, forming a carpet using this non-twisted wool yarn, and splitting the formed carpet. And Mixing ratio of synthetic fiber filaments is 0.5-5% of the total amount
It is preferably (weight).
【０００６】[0006]
【作用】本発明のウールカーペットは原料糸に撚りをか
けていないため、ほとんど遊び毛が発生しない。In the wool carpet of the present invention, since the raw material yarn is not twisted, almost no play hair is generated.
【０００７】[0007]
【実施例】以下、添付の図面に基づき、本発明の実施例
を説明する。図１は、本発明の製造方法を示すフローチ
ャートである。本発明の方法は、大別して、原料糸製造
工程、カーペット形成工程、毛割り工程に区別される。Embodiments of the present invention will be described below with reference to the accompanying drawings. FIG. 1 is a flowchart showing the manufacturing method of the present invention. The method of the present invention is roughly divided into a raw yarn manufacturing process, a carpet forming process, and a hair splitting process.
【０００８】＜原料糸製造工程＞毛糸は紡績方法により
大別して梳毛糸と紡毛糸およびそれらの中間的品質のセ
ミ梳毛糸に区別される。本発明で使用する毛糸は、改良
したセミ梳毛糸である。本発明において使用するセミ梳
毛糸を製造する主要工程は、調合、カーディング、ギリ
ング、精紡および補強糸の添加である。これらの工程の
内、調合、カーディング、ギリングの各工程は従来と同
様であり、本発明に特徴的なのは精紡および補強糸の添
加工程である。<Manufacturing Process of Raw Material Yarn> The wool is roughly classified into a worsted yarn, a woolen yarn, and a semi-worsted yarn having an intermediate quality between them, according to a spinning method. The wool used in the present invention is an improved semi-worsted yarn. The main steps in making the semi-worsted yarn used in the present invention are compounding, carding, gilling, spinning and addition of reinforcing yarn. Among these steps, the steps of blending, carding and gilling are the same as conventional ones, and the features of the present invention are the steps of spinning and adding a reinforcing yarn.
【０００９】（１）調合 原毛に給油（オイリング）
し、開毛およびブレンドを行なう。 （２）カーディング 洗い上げ羊毛をカード機にかけ
て、夾雑物や短い毛を除くと同時に、絡み合っている毛
の塊をさばきながら、毛を引き伸ばして平行状態に揃
え、最後にスライバーの形にする。 （３）ギリング ギル・ボックスにかけて数本のスラ
イバーを合わせ、これを数倍に引き伸ばすことを２〜３
回繰り返して、太さのむらを平均化するとともに、繊維
を真直に引き伸ばして平行状態に配列する。 （４）精紡および補強糸の添加 梳毛糸および紡毛糸
における精紡工程では、精紡機で適当に引き伸ばして所
要の細さとして、ここで適度な撚りをかける。 しかし、本発明の方法では、ここで撚りをかけないで無
撚糸のままとする。このとき、引き延ばしと同時に合成
繊維の補強糸を添加する。合成繊維としては、ナイロ
ン、ポリエチレン、プロピレン等のフィラメントを使用
することが出来る。添加比率は合成繊維フィラメントが
全体糸量の０．５〜５％（重量）となるようにするのが
好ましく、特に１〜３％（重量）が好ましい。添加方法
は、図２に示すように、合成繊維フィラメント１を精紡
糸２に軽く螺旋状に巻き付ける程度が好ましい。この工
程で出来上がった単糸はそのまま使用することも出来る
が、２〜３本撚り合せて使用することも出来る。(1) Formulation Oiling (oiling) for raw hair
And open and blend. (2) Carding The washed wool is placed on a card machine to remove foreign matters and short hairs, and at the same time, the lumps of intertwined hairs are separated, and the hairs are stretched to be in parallel and finally formed into a sliver shape. (3) Gilling It is possible to combine several slivers over the gil box and stretch it several times.
Repeated times to even out the unevenness of thickness and straighten the fibers to arrange them in parallel. (4) Spinning and Addition of Reinforcing Yarn In the spinning process for worsted yarns and woolen yarns, the fibers are appropriately stretched by a spinning machine to obtain the required fineness, and appropriate twists are applied here. However, according to the method of the present invention, the untwisted yarn is left untwisted here. At this time, the reinforcing yarn of synthetic fiber is added simultaneously with the stretching. As the synthetic fiber, a filament of nylon, polyethylene, propylene or the like can be used. The addition ratio of the synthetic fiber filaments is preferably 0.5 to 5% (weight) of the total yarn amount, and particularly preferably 1 to 3% (weight). As shown in FIG. 2, the addition method is preferably such that the synthetic fiber filament 1 is lightly wound around the fine spinning yarn 2 in a spiral shape. The single yarn produced in this step may be used as it is, or may be used by twisting two to three strands.
【００１０】＜カーペット形成工程＞地組織を構成する
経緯糸に黄麻糸を用い、パイル糸に前記原料糸製造工程
で製造した毛糸を用いて、絨毯織機で織成したり、植毛
機を用いて基布へパイルを植え付けたりすることができ
る。このカーペット形成工程は従来方法と同様であるの
で、詳細な説明は省略する。<Carpet forming step> Burlap yarn is used as the warp and weft yarns constituting the ground structure, and the yarn produced in the raw yarn producing process is used as the pile yarn, and the fabric is woven with a carpet loom or a base fabric using a flocking machine. Hepile can be planted. This carpet forming process is the same as the conventional method, and therefore detailed description thereof is omitted.
【００１１】＜毛割り工程＞形成されたカーペットは、
シャーリングした後、毛羽を整えるために毛割りする。
毛割り工程も従来方法と同様であるので、詳細な説明は
省略する。<Hair splitting process> The formed carpet is
After shirring, split hair to prepare fluff.
The hair splitting process is also the same as the conventional method, and thus detailed description thereof is omitted.
【００１２】[0012]
【発明の効果】試験試料（本発明のカーペット１種類と
従来のカーペット２種類、それぞれ摩擦面の広さは幅８
cm × 長さ１０．５cm）とブラシを学振型摩擦試験機
（スガ試験機株式会社ＦＲ−２改造型）に取付け、室温
２０℃、相対湿度６５％において、荷重１kgで５００回
摩擦した。実験の後、次式により、試料減少量と脱毛量
を決定した。 (1)試料減少量 g/m2 ＝ （試験前の重量 g − 試験後の
重量 g）× １m2／（0.08m × 0.105m） (2)脱毛量（遊び毛の量）g/m2 ＝ 試料より出た脱毛の
量 g× １m2／（0.08m × 0.105m） 本願発明は、1/3.5番手、1/8ゲージ(G)、未洗の毛糸に
約２％のナイロン補強糸を添加したものを用いて製造し
たカーペット（「カットループ」（ハイループをカット
し、ローループはカットしていない製品））である。従
来技術１は、1/3.5番手、1/8ゲージ(G)、未洗の撚り毛
糸を用いて製造したカーペット（「カット」（すべての
ループをカットした製品））である。従来技術２は、2/
3.5番手、1/8ゲージ(G)、未洗の撚り毛糸を用いて製造
したカーペット（「カットループ」）である。結果は次
表に示すとおりである。いずれにおいても試料減少量が
脱毛量よりも多いのは、脱毛以外の重量減少があるから
である。EFFECTS OF THE INVENTION Test samples (1 kind of carpet of the present invention and 2 kinds of conventional carpets, each having a width of a friction surface of 8
(cm x length 10.5 cm) and a brush were attached to a Gakushin-type friction tester (Suga Tester Co., Ltd. FR-2 modified type), and rubbed 500 times with a load of 1 kg at room temperature of 20 ° C and relative humidity of 65%. After the experiment, the sample reduction amount and the hair loss amount were determined by the following formulas. (1) Sample reduction g / m 2 = (weight before test g - weight g after the test) × 1m 2 /(0.08m × 0.105m) (2) alopecia amount (amount of play hair) g / m 2 = Amount of hair loss from the sample g × 1m 2 / (0.08m × 0.105m) The present invention is 1 / 3.5 count, 1/8 gauge (G), unwashed wool with about 2% nylon reinforcement thread It is a carpet manufactured using the added material (“cut loop” (a product in which the high loop is cut and the low loop is not cut)). Prior art 1 is a carpet manufactured using 1 / 3.5 count, 1/8 gauge (G), unwashed twisted yarn (“cut” (a product in which all loops are cut)). Prior art 2 is 2 /
Carpet ("cut loop") made from 3.5-count, 1/8 gauge (G), unwashed twisted yarn. The results are shown in the table below. In all cases, the reduction amount of the sample is larger than the hair loss amount because there is a weight reduction other than the hair loss.
【表１】 本願発明 従来技術１ 従来技術２ 試料減少量(g/m2) 1.8 26.0 18.2 脱毛量(g/m2) 1.2 16.6 6.5 本発明によれば、遊び毛の発生は従来の約１／５〜１／
２０程度に押さえられる。Table 1 Prior art 1 Prior art 1 Prior art 2 Sample reduction (g / m 2 ) 1.8 26.0 18.2 Hair loss (g / m 2 ) 1.2 16.6 6.5 According to the present invention, the occurrence of idle hair is about 1 / 5 to 1 /
It can be suppressed to about 20.
【図１】本発明の製造方法を示すフローチャートであ
る。FIG. 1 is a flowchart showing a manufacturing method of the present invention.
【図２】本発明で使用する原料毛糸の拡大図である。FIG. 2 is an enlarged view of a raw material yarn used in the present invention.
１ 補強糸 ２ 精紡糸 1 Reinforcing yarn 2 Spinning yarn
Claims (6)
糸により形成され、毛割り仕上げされていることを特徴
とするウールカーペット。1. A wool carpet formed by untwisted yarn reinforced with synthetic fiber filaments and having a split finish.
〜５％（重量）である請求１項記載のウールカーペッ
ト。2. The total amount of synthetic fiber filaments is 0.5.
The wool carpet according to claim 1, which is -5% (by weight).
糸を製造する工程、この無撚毛糸を用いてカーペットに
形成する工程、形成したカーペットを毛割り仕上げする
工程からなることを特徴とするウールカーペットの製
法。3. A wool carpet comprising: a step of producing a non-twisted wool yarn reinforced with a synthetic fiber filament; a step of forming a carpet using this non-twisted wool yarn; and a step of split-finishing the formed carpet. Manufacturing method.
〜５％（重量）である請求３項記載のウールカーペット
の製法。4. The total amount of synthetic fiber filaments is 0.5.
The method for producing a wool carpet according to claim 3, wherein the content is -5% (by weight).
糸。5. An untwisted yarn reinforced with a synthetic fiber filament.
〜５％（重量）である請求項５記載の無撚毛糸。6. The total amount of synthetic fiber filaments is 0.5.
The untwisted yarn according to claim 5, which is -5% (by weight).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP6115940A JP2843504B2 (en) | 1994-05-02 | 1994-05-02 | Wool carpet and its manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP6115940A JP2843504B2 (en) | 1994-05-02 | 1994-05-02 | Wool carpet and its manufacturing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH07305259A true JPH07305259A (en) | 1995-11-21 |
| JP2843504B2 JP2843504B2 (en) | 1999-01-06 |
Family
ID=14674949
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP6115940A Expired - Fee Related JP2843504B2 (en) | 1994-05-02 | 1994-05-02 | Wool carpet and its manufacturing method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2843504B2 (en) |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH055266A (en) * | 1991-06-21 | 1993-01-14 | Chisso Corp | Carpet |
-
1994
- 1994-05-02 JP JP6115940A patent/JP2843504B2/en not_active Expired - Fee Related
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH055266A (en) * | 1991-06-21 | 1993-01-14 | Chisso Corp | Carpet |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2843504B2 (en) | 1999-01-06 |
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