JPH07292381A - Lubricant for casting and hot processing - Google Patents

Lubricant for casting and hot processing

Info

Publication number
JPH07292381A
JPH07292381A JP11432094A JP11432094A JPH07292381A JP H07292381 A JPH07292381 A JP H07292381A JP 11432094 A JP11432094 A JP 11432094A JP 11432094 A JP11432094 A JP 11432094A JP H07292381 A JPH07292381 A JP H07292381A
Authority
JP
Japan
Prior art keywords
lubricant
casting
oil
powder
weight
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP11432094A
Other languages
Japanese (ja)
Other versions
JP2935954B2 (en
Inventor
Shigeru Ikeda
茂 池田
Kozo Komatsu
浩三 小松
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KITAMURA CO Ltd
KITAMURA KK
TOUSERA KK
ZAIRYO GIJUTSU SHIRYO CENTER K
ZAIRYO GIJUTSU SHIRYO CENTER KK
Original Assignee
KITAMURA CO Ltd
KITAMURA KK
TOUSERA KK
ZAIRYO GIJUTSU SHIRYO CENTER K
ZAIRYO GIJUTSU SHIRYO CENTER KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by KITAMURA CO Ltd, KITAMURA KK, TOUSERA KK, ZAIRYO GIJUTSU SHIRYO CENTER K, ZAIRYO GIJUTSU SHIRYO CENTER KK filed Critical KITAMURA CO Ltd
Priority to JP11432094A priority Critical patent/JP2935954B2/en
Publication of JPH07292381A publication Critical patent/JPH07292381A/en
Application granted granted Critical
Publication of JP2935954B2 publication Critical patent/JP2935954B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PURPOSE:To obtain the subject lubricant free from generation of a harmful and uncomfortable-smell gas in casting and processing and capable of producing a smooth cast material free from a surface defect such as a crack or a subcutaneous fault by using a polytetrafluoroethylene resin powder and a sintered resin powder prepared by grinding a sintered resin. CONSTITUTION:This composition is prepared by blending (B) 1 to 25 pts. wt. sintered resin powder of polytetrafluoroethylene resin obtained by grinding a sintered material of polytetrafluoroethylene resin, having 1 to 5mum, preferably 2 to 20mum average particle diameter and including particles having a particle diameter within the above-mentioned range in a ratio of >=95% with (A) 99 to 75 pts.wt. lubricant composed of a vegetable oil or a mineral oil respectively having <=0.020wt.% water content or their mixture. In addition, the component (A) is preferably a mixture oil composed of one or more kinds of oils selected from rapeseed oil, castor oil and soybean oil and >=95 pts.wt. of the component (B) is preferably particles having <=3 aspect ratio.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は離型、潤滑作用と共に、
鋳塊又は被熱間加工塊表面の改質機能を兼ね備えた鋳
造、熱間加工用潤滑剤に関するものである。
BACKGROUND OF THE INVENTION The present invention has a function of releasing, lubricating, and
The present invention relates to a lubricant for casting and hot working, which also has a function of modifying the surface of an ingot or a hot worked ingot.

【0002】鋳塊、又は鋳物製造用金型、或いは連続鋳
造用金型又は金属熱間加工用金型等の離型・潤滑剤とし
て、各種植物油、鉱物油等の油剤に四弗化エチレン樹脂
の粉末を分散せしめた潤滑剤が知られている(特開平3
−121197号公報)。この潤滑剤は、従来から使用
されている黒鉛、二硫化モリブデン等の潤滑物質を各種
油剤に混合分散せしめた潤滑剤に較べ、潤滑、離型作用
が優れているほか、四弗化エチレン樹脂が溶湯に触れた
際に発生する分解ガスが強力な還元作用を有するため
に、鋳塊又は被熱間加工塊表面に酸化皮膜が生成せ
ず、鋳肌が平滑で肌荒れ、アバタ、シワ等の欠陥が少な
い、鋳型又は熱間加工用金型にクラック、ワレ等の疵
が発生し難いため、鋳型の寿命が長い、鋳型又は熱間
加工用金型に黒鉛や金属酸化物が付着し難く、洗浄の手
間が省ける、等の優れた特徴を有している。
As a mold release / lubricant for ingots, dies for producing castings, dies for continuous casting, dies for hot metal working, and the like, various vegetable oils, mineral oils, and other tetrafluoroethylene resins. A lubricant in which the above powder is dispersed is known (Japanese Patent Application Laid-Open No. HEI 3)
-121197). This lubricant is superior in lubrication and demolding effect to the lubricants used in the past, in which lubricating substances such as graphite and molybdenum disulfide are mixed and dispersed in various oil agents. Since the decomposition gas generated when the molten metal comes into contact has a strong reducing action, no oxide film is formed on the surface of the ingot or hot-worked ingot, the casting surface is smooth and rough, and defects such as avatars and wrinkles are generated. There is less, cracks in the mold or hot working mold are less likely to cause flaws such as cracks, so the life of the mold is longer, graphite or metal oxides are less likely to adhere to the mold or hot working mold, and cleaning It has excellent features such as saving time and effort.

【0003】しかし、それにもかかわらず、つぎのよう
な欠点のためにこれまでその使用は特殊なケースのみに
限定されていた。
However, its use has hitherto been limited to special cases only because of the following drawbacks.

【0004】第一の問題点は鋳造時又は熱間加工時に、
悪臭を有する衛生上有害なガスが発生することで、この
ため鋳造及び熱間加工現場の換気が必要であり、このこ
とが、この潤滑剤の普及を著しく妨げていた。
The first problem is that during casting or hot working,
The generation of offensive, hygienically harmful gases required ventilation at the casting and hot working sites, which significantly impeded the spread of this lubricant.

【0005】第二の問題点は、油剤への四弗化エチレン
粉末の分散性がきわめて悪いことで、このため使用のた
びに強力な攪拌を必要とし、このことが、この潤滑剤の
実用性を著しく損ねていた。
The second problem is that the dispersibility of the tetrafluoroethylene powder in the oil agent is extremely poor, which necessitates vigorous stirring after each use, which makes this lubricant practical. Was significantly spoiled.

【0006】第三の問題点は、鋳塊皮下にピンホールや
ブローホールが発生し易いことで、この結果、鋳塊表皮
の削り代を多くとらざるを得ず、この結果、せっかく鋳
肌が改善されても、歩留りの改善効果は僅かでしかなか
った。
A third problem is that pinholes and blowholes are easily generated under the ingot, and as a result, there is no choice but to take a large amount of shavings on the ingot skin, resulting in a poor casting surface. Even if it was improved, the yield improvement effect was only slight.

【0007】第四の問題点は、値段が高いことで、これ
は四弗化エチレン粉末が高価であることによる。
The fourth problem is the high price, which is due to the high price of tetrafluoroethylene powder.

【0008】[0008]

【発明が解決しようとする課題】本発明は、鋳造時又は
熱間加工時における有害ガスの発生が少なく、また油剤
への分散性が良好で攪拌を必要とせず、さらに、鋳塊皮
下のピンホール、ブローホール等の発生がなく、しかも
安価な鋳造、熱間加工用潤滑剤を提供することを目的と
するものである。
DISCLOSURE OF THE INVENTION The present invention produces less harmful gas during casting or hot working, has good dispersibility in an oil agent, does not require stirring, and further has a pin under the ingot. It is an object of the present invention to provide an inexpensive lubricant for casting and hot working, which is free from the occurrence of holes and blow holes.

【0009】[0009]

【課題を解決するための手段】以下本発明に至る経過を
たどりつつ、上記の諸問題を解決するための手段につい
て説明する。
[Means for Solving the Problems] Means for solving the above problems will be described below while following the course of the present invention.

【0010】まず発明者等は、鋳造又は熱間加工時に発
生する悪臭を有する有毒ガスにつき検討し、それが主と
して四弗化エチレン樹脂のバージン粉末が鋳造又は熱間
加工時に加熱分解する際に発生するブチル系、ブチレン
系のモノマーガスに因ること、したがってバージン粉末
の使用に問題があることをつきとめた。そこで、バージ
ン粉末の代りにバージン粉末を焼結した四弗化エチレン
重合体樹脂の切り粉を粉砕して得られる焼結樹脂粉末を
使用したところ、上記の悪臭を有する有害ガスの発生が
全くないことを確認した。
First, the inventors examined a poisonous gas having a foul odor generated during casting or hot working, which was mainly generated when virgin powder of tetrafluoroethylene resin was thermally decomposed during casting or hot working. It was found that there was a problem with the use of virgin powder due to the butyl-based and butylene-based monomer gas. Then, instead of the virgin powder, a sintered resin powder obtained by pulverizing the cutting powder of the tetrafluoroethylene polymer resin obtained by sintering the virgin powder was used, and no harmful gas having the above-mentioned malodor was generated. It was confirmed.

【0011】つぎに発明者等は、油剤への四弗化エチレ
ン樹脂重合体焼結樹脂粉末の分散性につき検討し、分散
性が該焼結樹脂粉末の粒度、粒形、粒度分布と密接に関
係していることを知った。まず、粒度については、粒径
1μm以下では粒子がきわめて凝集し易いことがわかっ
た。粒子が凝集して大きな塊になると、分散性は悪くな
り、この結果、滑らかで平坦な鋳肌を得ることが困難に
なる。
Next, the inventors examined the dispersibility of the tetrafluoroethylene resin polymer sintered resin powder in the oil agent, and the dispersibility was closely related to the particle size, particle shape and particle size distribution of the sintered resin powder. I knew it was related. First, regarding the particle size, it was found that the particles were extremely likely to aggregate when the particle size was 1 μm or less. When the particles agglomerate into a large mass, the dispersibility deteriorates, and as a result, it becomes difficult to obtain a smooth and flat casting surface.

【0012】一方粒径が1μm以上になると、凝集性は
なくなるが、粒径が50μmを超えると、油剤と粒子の比
重の違いがきいて来て、粒子の沈降速度が急激に増し、
攪拌してもすぐに粒子が沈殿してしまい使用上困難きた
すことになる。したがって粉末粒径は1〜50μm、望ま
しくは2〜20μmであることが好ましい。
On the other hand, when the particle size is 1 μm or more, the cohesiveness disappears, but when the particle size exceeds 50 μm, the difference in the specific gravity between the oil agent and the particles comes into play, and the sedimentation speed of the particles increases rapidly.
Even if it is stirred, the particles will settle out immediately, making it difficult to use. Therefore, the powder particle size is preferably 1 to 50 μm, and more preferably 2 to 20 μm.

【0013】また、粒度のバラツキも粒子の分散性に影
響し、粒度分布の巾がなるべく狭いことが望ましいこと
がわかった。平均粒度が1〜50μmの範囲内にあって
も、その範囲外の粒径の粒子が多いと、粉末の分散性が
悪くなり、均一な分散の保持が困難になる。したがっ
て、全粉末重量の少なくとも95%が1〜50μmの範囲内
にあることが望ましく、2〜20μmの範囲内にあること
が最も望ましい。
It has also been found that variations in particle size also affect the dispersibility of the particles, and it is desirable that the width of the particle size distribution be as narrow as possible. Even if the average particle size is in the range of 1 to 50 μm, if there are many particles with a particle size outside the range, the dispersibility of the powder will deteriorate and it will be difficult to maintain a uniform dispersion. Therefore, it is desirable that at least 95% of the total powder weight be in the range of 1-50 μm, most preferably in the range of 2-20 μm.

【0014】粒形に関しては、粒径が球形に近いほど、
凝集性は弱く、分散性が良いことがわかった。具体的に
は粒子の最小径に対する最長径の比(アスペクト比)が
5以上であると、粒度分布が1〜50μm内に収まってい
ても凝集が起り易く、3以下であると凝集のおそれは殆
どないことが確認された。
Regarding the particle shape, the closer the particle diameter is to the spherical shape,
It was found that the cohesiveness was weak and the dispersibility was good. Specifically, if the ratio of the longest diameter to the smallest diameter of particles (aspect ratio) is 5 or more, aggregation is likely to occur even if the particle size distribution is within 1 to 50 μm, and if it is 3 or less, aggregation may occur. It was confirmed that there was almost no.

【0015】なお四弗化エチレン重合体樹脂焼結体を、
通常の機械的粉砕法で粉砕しても、粒径50μm以下の粉
末を作ることは不可能である。
The tetrafluoroethylene polymer resin sintered body is
Even if it is pulverized by the usual mechanical pulverization method, it is impossible to produce a powder having a particle size of 50 μm or less.

【0016】発明者等は、四弗化エチレン重合体樹脂焼
結体の粉砕方法につき種々検討した結果、同焼結体に放
射線を照射したものを液体窒素温度に冷却した後、粉砕
すると、容易に粒径50μm以下の球形に近い形状の粉末
が得られることを知り、これによって本発明に必要な粉
末を確保することができた。
As a result of various investigations by the inventors on the method of pulverizing a tetrafluoroethylene polymer resin sintered body, it is easy to pulverize the same sintered body by irradiating it after cooling it to liquid nitrogen temperature. It was found that a powder having a shape close to a sphere having a particle size of 50 μm or less can be obtained, and the powder necessary for the present invention could be secured.

【0017】つぎに鋳塊の鋳肌直下のピンホール、ブロ
ーホール抑止のため、その発生原因について検討した結
果、油剤に含まれる水分がこれらの発生に関係している
ことを知った。
Next, in order to suppress pinholes and blowholes just below the casting surface of the ingot, the cause of the occurrence was examined, and as a result, it was found that the water contained in the oil agent is related to these occurrences.

【0018】日常、食料品の製造などに使用されている
植物油は、通常 0.4重量%前後の水分を含む。この油を
そのまま潤滑剤に使用すると鋳塊表面近くに多数のピン
ホール、ブローホールが発生し、この結果、削り代はき
わめて大きくなり、歩留りの向上は全く期待できない。
この油を減圧蒸溜すると、水分含有量を 0.025重量%ま
で下げることができるが、この水分含有率の油を使用し
ても、ピンホール、ブローホールの発生を完全には抑止
できない。しかるに、従来の減圧蒸溜法では、水分含有
率を 0.025重量%以下にすることは不可能である。
The vegetable oils that are used daily for the production of food products usually contain about 0.4% by weight of water. If this oil is used as a lubricant as it is, a large number of pinholes and blowholes are generated near the surface of the ingot, and as a result, the machining allowance is extremely large, and no improvement in yield can be expected.
When this oil is distilled under reduced pressure, the water content can be reduced to 0.025% by weight, but even if an oil having this water content is used, the occurrence of pinholes and blowholes cannot be completely suppressed. However, it is impossible to reduce the water content to 0.025% by weight or less by the conventional vacuum distillation method.

【0019】発明者等は、油剤中の水分量を 0.025重量
%以下にする方法につき検討を重ねた結果、約 250℃に
加熱した油剤に、窒素ガス等の不活性ガスを吹き込みな
がら、真空ポンプで吸引することにより、水分量を 0.0
10%以下にまで下げ得ることを知った。この方法で得ら
れる低含水率の油剤を使用した潤滑剤を使用して鋳造実
験を行なった結果、油剤中の含水率が 0.017重量%以下
の場合、ピンホール、ブローホールの発生をほぼ完全に
抑止することができ、この結果、鋳塊の削り代を格段に
少なくできることがわかった。
As a result of repeated studies on the method for reducing the water content in the oil agent to 0.025% by weight or less, the inventors of the present invention have conducted a vacuum pump while blowing an inert gas such as nitrogen gas into the oil agent heated to about 250 ° C. The water content is 0.0
I learned that it can be reduced to 10% or less. As a result of casting experiments using a lubricant using an oil agent with a low water content obtained by this method, when the water content in the oil agent was 0.017 wt% or less, pinholes and blowholes were almost completely generated. It has been found that this can be suppressed, and as a result, the cutting allowance of the ingot can be significantly reduced.

【0020】なお、油剤中の水分量が多いと鋳造時及び
熱間加工時に四弗化エチレン重合体樹脂の分解で発生す
る弗化カーボンガスが油剤中の水分と反応して、刺激臭
を有する有毒な弗化水素(HF)ガスが発生し、これ
も、バージンの四弗化エチレン重合体樹脂粉末を使用し
た従来の潤滑剤の鋳造時及び熱間加工時の悪臭の一原因
となっていることも判明したが、含水率が 0.020重量%
以下では、弗化水素ガスの発生はごく僅かで、換気の必
要は全くない。
When the amount of water in the oil agent is large, carbon fluoride gas generated by decomposition of the tetrafluoroethylene polymer resin at the time of casting and hot working reacts with the water in the oil agent and has an irritating odor. Toxic hydrogen fluoride (HF) gas is generated, which also contributes to the bad odor during casting and hot working of conventional lubricants using virgin tetrafluoroethylene polymer resin powder. It was also found that the water content was 0.020% by weight.
Below, the generation of hydrogen fluoride gas is negligible and there is no need for ventilation.

【0021】油剤への四弗化エチレン重合体焼結樹脂粉
末の添加量は多い方が潤滑離型作用、還元作用は強力で
あるが、25重量%以上の混合は粉末がかさばるため実際
上は不可能である。なお、油剤重量に対する粉末重量の
割合が増えると、潤滑剤の流動性が低下するので、潤滑
剤の自動連続供給が必要な大型鋳塊の連続鋳造には、数
%以下の低含有率のものが適している。但し、含有率が
1重量%以下になると、上記の諸効果は期待できない。
The greater the amount of the tetrafluoroethylene polymer sintered resin powder added to the oil agent, the stronger the lubricating mold releasing action and the reducing action, but the mixing of 25 wt% or more causes the powder to be bulky, so in practice It is impossible. If the ratio of the powder weight to the oil weight increases, the fluidity of the lubricant decreases, so for continuous casting of large ingots that require automatic lubricant continuous supply, a low content of several percent or less Is suitable. However, if the content is 1% by weight or less, the above-mentioned effects cannot be expected.

【0022】一方、金型鋳造や熱間押出加工、熱間型鍛
造などの熱間加工においては、ハケ、ローラー等で潤滑
剤を鋳型や工具に塗布する関係上、潤滑剤の粘度が高い
ことが望ましい場合がある。また、潤滑剤の持続性を高
めるためにも高粘度で流動性の低いものが必要な場合が
ある。このような場合には、本発明の潤滑剤に脂肪酸ア
マイドなどの増粘剤を添加して使用すればよい。増粘剤
の添加量は潤滑剤 100重量に対し普通 0.5〜12重量が適
当である。
On the other hand, in hot working such as die casting, hot extrusion and hot die forging, the viscosity of the lubricant is high because the lubricant is applied to the mold or tool with a brush, roller or the like. May be desirable. Further, in order to improve the durability of the lubricant, a lubricant having high viscosity and low fluidity may be required. In such a case, a thickener such as fatty acid amide may be added to the lubricant of the present invention before use. The proper amount of thickener is usually 0.5 to 12 weight per 100 weight of lubricant.

【0023】最後に、従来の四弗化エチレン重合体樹脂
粉末を使用した潤滑剤のコスト高の問題は、高価なバー
ジン粉末を使用したことによる。本発明においては、四
弗化エチレン重合体樹脂焼結体の削り粉を粉砕して得ら
れる安価な焼結樹脂再生粉を使用することができるの
で、大巾なコストダウンが可能になった。
Finally, the problem of high cost of the lubricant using the conventional tetrafluoroethylene polymer resin powder is due to the use of expensive virgin powder. In the present invention, since an inexpensive sintered resin regenerated powder obtained by crushing the shavings of the tetrafluoroethylene polymer resin sintered body can be used, it is possible to greatly reduce the cost.

【0024】なお、油剤については、ナタネ油、ヒマシ
油、大豆油、アマニ油等の各種植物油、流動パラフィン
油、ミネラル油、軽油、灯油、重油等の鉱物油を使用す
ることができるが、鉱物油には、硫黄等金属に有害な不
純物を含むものがあり、これら有害元素との親和性の強
い合金の鋳造や熱間加工に使用すると鋳塊や被加工材が
汚染、劣化するおそれがある。それ故一般的には、これ
ら有害な不純物を含まない植物油を使用することが望ま
しく、その中てもナタネ油、ヒマシ油、大豆油は乾性
度、流動性、コスト等の面で特に望ましいものである。
As the oil agent, various vegetable oils such as rapeseed oil, castor oil, soybean oil and linseed oil, mineral oils such as liquid paraffin oil, mineral oil, light oil, kerosene and heavy oil can be used. Some oils contain impurities that are harmful to metals such as sulfur, and when used in casting or hot working of alloys that have a strong affinity for these harmful elements, the ingot and work material may be contaminated and deteriorated. . Therefore, it is generally desirable to use vegetable oils that do not contain these harmful impurities. Among them, rapeseed oil, castor oil, soybean oil are particularly desirable in terms of dryness, fluidity, cost, etc. is there.

【0025】[0025]

【作用】以上、本発明の従来の鋳造用潤滑剤の問題点を
解決するための手段とその効果について詳述したが、本
発明者等は、研究の過程で本発明の鋳造用潤滑剤が従来
品に無い全く新しい機能を有することを発見した。
Although the means for solving the problems of the conventional casting lubricant of the present invention and the effect thereof have been described in detail above, the present inventors have found that the casting lubricant of the present invention was used in the course of research. It was discovered that it has a completely new function that conventional products do not have.

【0026】前に述べたように、各種油剤に四弗化エチ
レン樹脂のバージン粉末を分散せしめた鋳造用潤滑剤
は、従来から使用されている黒鉛、二硫化モリブデン等
の潤滑物質を各種油剤に分散せしめた潤滑剤に較べ、潤
滑作用が優れている。しかし、この四弗化エチレンバー
ジン粉末を使用した鋳造用潤滑剤の潤滑作用は、専ら四
弗化エチレンという物質が本来具備する物理的潤滑作用
のみによるものであり、それ故、潤滑剤が鋳型内に流入
して来た溶融金属、及び/又は凝固途中、或いは凝固直
後の金属鋳塊に触れて加熱分解した瞬間に潤滑機能は失
われてしまう。
As described above, the casting lubricant in which the virgin powder of tetrafluoroethylene resin is dispersed in various oil agents is the conventionally used lubricating substances such as graphite and molybdenum disulfide. Excellent lubrication action compared to dispersed lubricants. However, the lubrication effect of the lubricant for casting using this tetrafluoroethylene virgin powder is solely due to the physical lubrication effect originally possessed by the substance called tetrafluoroethylene, and therefore the lubricant is in the mold. The lubricating function is lost at the moment when the molten metal flowing in and / or the solidified metal ingot immediately after solidification is touched and thermally decomposed.

【0027】この結果、アルミニウム等の比較的低融点
の金属の鋳造においては、潤滑効果は期待できるもの
の、鉄、ニッケル、銅等の高融点金属の鋳造には潤滑作
用は殆ど、或いは全く発揮され得ず、このため、これら
高融点金属の鋳造には、油剤に四弗化エチレン粉末とと
もに、窒化ホウ素(BN)等の高価な耐熱性潤滑物質の
粉末を添加する必要があったが、この場合にも、コスト
アップの割には十分な潤滑効果は得られず、したがって
表面が十分に平滑で、しかもひび割れ、マイクロクラッ
ク、湯切れ等の重大欠陥のない鋳塊を得ることは困難で
あった。
As a result, although a lubricating effect can be expected in the casting of a metal having a relatively low melting point such as aluminum, a lubricating action is exhibited almost or not at all in the casting of a high melting point metal such as iron, nickel and copper. Therefore, in casting of these refractory metals, it was necessary to add powder of expensive heat-resistant lubricating substance such as boron nitride (BN) to the oil together with tetrafluoroethylene powder. Even though the cost was increased, a sufficient lubrication effect was not obtained, and therefore it was difficult to obtain an ingot having a sufficiently smooth surface and free from serious defects such as cracks, microcracks, and molten metal shortage. .

【0028】しかるに本発明者等は、本発明の鋳造用潤
滑剤を各種のアルミニウム合金、銅合金、鉄合金、ニッ
ケル合金、コバルト合金等の鋳造に試用して、鋳塊表面
及び鋳造後の鋳型表面を詳しく観察した結果、従来のバ
ージンの四弗化エチレン粉末を使用した鋳造用潤滑剤、
或いは黒鉛や二硫化モリブデン等の無機潤滑性物質の粉
末を使用した鋳造用潤滑剤と較べて本発明の潤滑剤の場
合には格段に優れた潤滑作用が働くこと、そしてその結
果、十分に平滑で、しかも欠陥の全くない優れた表面の
鋳塊が得られることを認めた。このような優れた効果
は、高融点の金属の場合ほど、そして特に水冷連続鋳造
の場合に顕著である。
However, the present inventors have tried the casting lubricant of the present invention for casting various aluminum alloys, copper alloys, iron alloys, nickel alloys, cobalt alloys, etc. As a result of observing the surface in detail, a conventional casting lubricant using virgin tetrafluoroethylene powder,
Alternatively, in the case of the lubricant of the present invention, as compared with a lubricant for casting which uses powder of an inorganic lubricating substance such as graphite or molybdenum disulfide, a significantly superior lubricating action works, and as a result, a sufficiently smooth surface is obtained. In addition, it was confirmed that an ingot having an excellent surface with no defects was obtained. Such an excellent effect is remarkable in the case of a metal having a high melting point, and particularly in the case of water-cooled continuous casting.

【0029】続いて本発明者等は、得られた鋳塊の表面
にごく薄く付着している物質の成分を分析した結果、そ
れが金属の弗化物、又は金属の酸・弗化物であること、
そして鋳塊の鋳型に接した面は、これらの弗化物、及び
/又は酸・弗化物のきわめて薄い透明な膜によって均一
かつ緻密に覆われていることを知った。
Next, the inventors of the present invention analyzed the components of the substance adhered very thinly to the surface of the obtained ingot, and found that it was a metal fluoride or a metal acid / fluoride. ,
Then, it was found that the surface of the ingot which was in contact with the mold was uniformly and densely covered with an extremely thin transparent film of these fluorides and / or acid / fluorides.

【0030】以上の検討結果から、本発明の潤滑剤の場
合には、鋳型に塗布された、潤滑剤、又は水冷連続鋳造
の場合には水冷鋳型と凝固しつつある溶融金属の間に注
入される潤滑剤が溶湯又は凝固途中或いは凝固直後の金
属に接触した際分解して発生したCF4 、C2 6 等の
強力な還元性ガスと、溶湯又は凝固過程或いは凝固直後
の金属の表面に生成した酸化物が反応して、金属の酸化
物より遥かに融点の低い金属の凝固温度付近で液状の金
属の弗化物、及び/又は酸・弗化物が生成し、これら流
動性に富んだ液状の生成物によって、凝固金属と鋳型の
間にきわめて優れた潤滑作用が発生するものと考えられ
る。
From the above examination results, in the case of the lubricant of the present invention, it is injected between the lubricant applied to the mold, or in the case of water-cooled continuous casting, between the water-cooled mold and the molten metal which is solidifying. A strong reducing gas such as CF 4 , C 2 F 6 or the like generated by the decomposition of the lubricant that is in contact with the molten metal or the metal during solidification or immediately after solidification, and the surface of the molten metal or the solidification process or immediately after solidification The generated oxide reacts to form a liquid metal fluoride and / or an acid / fluoride near the solidification temperature of the metal, which has a melting point far lower than that of the metal oxide. It is considered that the product of (1) causes an extremely excellent lubricating action between the solidified metal and the mold.

【0031】以上の考察から明らかなように、本発明の
鋳造用潤滑剤に特有の上記の潤滑作用は、従来の鋳造用
潤滑剤における潤滑効果がすべて油剤に添加した潤滑物
質自体の物理的な潤滑作用に基づくものであるのに対
し、それとは全く別の、化学的反応に基づく化学的な潤
滑作用によるものであり、この点も本発明を強く特徴づ
けるものである。
As is clear from the above consideration, the above-mentioned lubrication action peculiar to the casting lubricant of the present invention has all the lubricating effects of the conventional casting lubricant, and the physical properties of the lubricating substance itself added to the oil agent. The present invention is based on the lubrication action, whereas it is based on a chemical lubrication action based on a chemical reaction, which is completely different from the lubrication action. This point also strongly characterizes the present invention.

【0032】なお、同じく四弗化エチレンの粉末を使用
する従来の鋳造用潤滑剤に、このような化学的な潤滑作
用が生じない理由は、この従来の潤滑剤に使用される四
弗化エチレン重合体粉末がバージン粉末であることによ
る。即ち、バージン粉末は粒径 0.2〜0.3 μmとこまか
く、しかも粒形はフレーク状で偏平である。したがって
粉末単位重量当りの粉末粒子のトータル表面積は、球
状、或いは粒状の同一粒径の粉末のそれに較べて桁違い
に大きい。
Incidentally, the reason why such a chemical lubricating action does not occur in the conventional casting lubricant which also uses the powder of ethylene tetrafluoride is that the ethylene tetrafluoride used in this conventional lubricant is used. This is because the polymer powder is a virgin powder. That is, the virgin powder is fine with a particle size of 0.2 to 0.3 μm, and the particle shape is flaky and flat. Therefore, the total surface area of the powder particles per unit weight of the powder is orders of magnitude larger than that of spherical or granular powder having the same particle size.

【0033】一方、本発明の潤滑剤に使用される四弗化
エチレン重合体樹脂の焼結体を粉砕して得られる粉末
は、平均粒径が1〜50μmでバージン粉末より遥かに大
きく、しかも粒子の形状はアスペクト比3以下の球状或
いは粒状のものであり、したがって単位重量当りの粉末
粒子のトータル表面積はバージン粉末の場合より数桁小
さい。このため鋳型に注入された溶湯、又は鋳型内で凝
固しつつあるか凝固した直後の金属に接触する前から、
こまかくしかも偏平で表面積の大きい四弗化エチレンの
バージン粉末を使用する従来の鋳造用潤滑剤において
は、粉末粒子は熱の影響をきわめて受け易く鋳型内面の
温度の上昇とともに分解蒸発し始め、接触時には瞬時に
分解蒸発してしまう。
On the other hand, the powder obtained by crushing a sintered body of tetrafluoroethylene polymer resin used in the lubricant of the present invention has an average particle size of 1 to 50 μm, which is much larger than virgin powder, and The shape of the particles is spherical or granular with an aspect ratio of 3 or less, and therefore the total surface area of the powder particles per unit weight is several orders of magnitude smaller than that of virgin powder. Therefore, before contact with the molten metal injected into the mold, or the metal being solidified in the mold or immediately after solidification,
In a conventional casting lubricant that uses a virgin powder of tetrafluoroethylene that is fine and has a large surface area, powder particles are extremely susceptible to heat and begin to decompose and evaporate as the temperature inside the mold rises. It instantly decomposes and evaporates.

【0034】この結果、分解により発生したCF4 、C
2 6 などの、高温で強力な還元作用を有するガスは、
溶湯表面、或いは凝固金属表面の酸化皮膜の還元には多
少はあずかるものの、鋳塊と鋳型の間に十分な潤滑作用
を与え得るに足る金属の弗化物や酸・弗化物を反応形成
することはできず、したがって高融点金属の鋳造、特に
鉄系或いはニッケル系合金等の鋳造においては、バージ
ンの四弗化エチレン粉末を使用する従来の鋳造用潤滑剤
には、前記の化学的潤滑作用をもたらす能力はない。
As a result, CF 4 and C generated by decomposition are generated.
Gases that have a strong reducing action at high temperatures, such as 2 F 6 ,
Although it is somewhat involved in the reduction of the oxide film on the surface of the molten metal or on the surface of the solidified metal, it is not possible to form a metal fluoride or an acid / fluoride reaction enough to give a sufficient lubricating action between the ingot and the mold. Therefore, when casting refractory metals, especially iron-based or nickel-based alloys, conventional casting lubricants using virgin tetrafluoroethylene powder have the above chemical lubrication effect. There is no ability.

【0035】これに対し、本発明の鋳造熱間加工用潤滑
剤の場合には、使用される四弗化エチレン重合体焼結樹
脂の粉末は平均粒径が大きく、しかも粒形は球状又は粒
状であるため、バージン粉末に較べて格段に温度には鈍
感であり、粉末粒子は溶湯又は凝固中或いは凝固直後の
金属表面と接触する前に分解蒸発することは殆どなく、
接触しても分解、蒸発はバージン粉末に較べると遥かに
ゆっくりであり、かつ持続的である。この結果、四弗化
エチレンの熱分解によって発生した還元作用を有するガ
スは、金属表面の酸化抑止にあずかるだけでなく、鋳型
内の凝固しつつある金属の表面に、この表面を完全に被
覆するのに十分な、該金属の弗化物、及び/又は酸・弗
化物の層を形成することができる。
On the other hand, in the case of the lubricant for casting hot working of the present invention, the powder of the tetrafluoroethylene polymer sintered resin used has a large average particle size, and the particle shape is spherical or granular. Therefore, it is much less sensitive to temperature than virgin powder, and powder particles rarely decompose and evaporate before they come into contact with the molten metal or during solidification or immediately after solidification on the metal surface,
Decomposition and evaporation on contact are much slower and more persistent than virgin powder. As a result, the gas having a reducing action generated by the thermal decomposition of ethylene tetrafluoride not only participates in suppressing the oxidation of the metal surface, but also completely covers the surface of the solidifying metal in the mold. Of the metal and / or acid / fluoride layers sufficient to

【0036】しかるに、金属の弗化物や酸・弗化物の溶
融温度は、酸化物のそれよりかなり低く、特に鉄、ニッ
ケル、銅などの高融点金属の場合には、これらの金属の
弗化物や酸・弗化物は金属の凝固温度付近では液状であ
り、このため、凝固金属と鋳型の間で優れた潤滑機能を
果たす。かくて、本発明の鋳造用潤滑剤は、鉄、ニッケ
ル、銅等の高融点金属の鋳造において、バージンの四弗
化エチレン粉末を使用した従来の鋳造用潤滑剤のもち得
なかった化学的潤滑作用を発揮することが可能であり、
その効果は、特にこれら金属の水冷連続鋳造の場合に顕
著である。
However, the melting temperature of metal fluorides and acids / fluorides is much lower than that of oxides, and particularly in the case of refractory metals such as iron, nickel and copper, fluorides of these metals and The acid / fluoride is a liquid near the solidification temperature of the metal, and therefore has an excellent lubricating function between the solidified metal and the mold. Thus, the casting lubricant of the present invention is a chemical lubricant that cannot be obtained by the conventional casting lubricant using the virgin tetrafluoroethylene powder in the casting of refractory metals such as iron, nickel and copper. It is possible to exert the action,
The effect is particularly remarkable in the case of water-cooled continuous casting of these metals.

【0037】さらに発明者等は、本発明の鋳造用潤滑剤
は、フラックスで鋳型に注がれた溶融金属の上面を被覆
して水冷連続鋳造を行なう場合(所謂“パウダーキャス
ティングの場合)にも、特有の優れた化学的潤滑作用を
発揮することを発見した。即ち、鉄、ニッケル、銅など
の合金の水冷連続鋳造においては酸化抑止のために鋳型
内の溶湯の表面をシリカ、ホウ砂、ホタル石などの粉末
で覆って鋳造を行なうが、この場合には粉末は溶融して
ガラス状となって鋳型内に溜った溶湯の表面(大気に接
する面)を覆う一方、該溶湯表面と鋳型内側面との接触
部分から、鋳型内側面とそれと摺動しながら下降する鋳
塊側面との間隙に流入して両者の間の潤滑に寄与する。
この場合、鋳型と、凝固しつつ下降する鋳塊との間に働
く摩擦力は上記の溶融フラックスの流動性、即ち粘度に
依存し、粘度が高いと摩擦力は大きく、この結果、鋳塊
表面にヒビ割れ、クラック、湯切れ等の欠陥が発生し易
い。
Further, the inventors of the present invention have found that the casting lubricant of the present invention can be used in the case of performing water-cooled continuous casting by coating the upper surface of molten metal poured into the mold with flux (so-called "powder casting"). , It has been found that it exhibits a unique chemical lubrication effect, that is, in the water-cooled continuous casting of alloys such as iron, nickel and copper, the surface of the molten metal in the mold is silica, borax, to prevent oxidation. Casting is performed by covering with powder such as fluorspar. In this case, the powder melts into a glass and covers the surface of the molten metal (the surface in contact with the atmosphere) accumulated in the mold, while the surface of the molten metal and the mold are covered. From the contact portion with the inner side surface, it flows into the gap between the inner side surface of the mold and the side surface of the ingot that slides down and contributes to lubrication between them.
In this case, the frictional force acting between the mold and the ingot that solidifies and descends depends on the fluidity of the molten flux, that is, the viscosity, and the higher the viscosity, the greater the frictional force. It is easy for defects such as cracks, cracks, and hot water to occur.

【0038】したがって、溶融フラックスの粘度は、或
る程度以下であることが望ましく、普通、粘度を下げる
ためにはフラックスにホタル石、氷晶石などの低融点の
弗化物系の塩、或いは化合物を添加するか、それらの添
加量を増やしてフラックスの融点を下げる。しかし、フ
ラックスの融点が下って流動性が増すと、鋳型と固まり
つつある鋳塊との間隙に流入するフラックスの浸入速度
が増し、この結果、フラックスの消耗量が多くなる一
方、凝固後の鋳塊表面に付着するフラックスの量が増し
て、鋳造後の諸工程に支障を来たすおそれが出て来る。
したがって、フラックスの融点を下げることは、鋳型・
鋳塊間の摩擦力を下げるためには望ましいが、経済性の
点では好ましくない。
Therefore, it is desirable that the viscosity of the molten flux is not more than a certain level. Usually, in order to reduce the viscosity, a low melting point fluoride salt such as fluorite or cryolite or a compound is used for the flux. Or increase the addition amount thereof to lower the melting point of the flux. However, when the melting point of the flux decreases and the fluidity increases, the infiltration speed of the flux flowing into the gap between the mold and the ingot that is solidifying increases, and as a result, the consumption of the flux increases, while the casting after solidification The amount of flux adhering to the surface of the ingot increases, which may hinder various processes after casting.
Therefore, lowering the melting point of the flux is
It is desirable to reduce the frictional force between the ingots, but it is not preferable from the economical point of view.

【0039】しかるに、本発明の潤滑剤を水冷鋳型内面
の凝固しつつある鋳塊に接する部分にハケ等で塗布する
か、この部分にポンピング供給しながら鋳造を行なう
と、CF4 、C2 6 等の四弗化エチレン重合体の分解
ガスが鋳型と固まりつつある鋳塊との間隙に流入したフ
ラックスと反応して、フラックスより低融点、低粘度の
弗化物及び/又は酸・弗化物が生成する。この結果、た
とえ溶湯上面を覆う溶融フラックス自体は高融点、高粘
度で潤滑性が悪くても、鋳型と鋳塊の接触部分のフラッ
クスの潤滑性はきわめて良好となり、ヒビ割れ、クラッ
ク等の鋳塊表面のキズの発生が抑えられる一方、鋳型と
鋳塊の間隙を通って流出するフラックスの量は少なく、
したがって、フラックスの消耗量も少ない。
However, when the lubricant of the present invention is applied to the portion of the inner surface of the water-cooled mold which is in contact with the solidifying ingot by brushing or the casting is performed while pumping and supplying to this portion, CF 4 and C 2 F The decomposition gas of tetrafluoroethylene polymer such as 6 reacts with the flux that has flowed into the gap between the mold and the ingot that is solidifying, and the fluoride and / or acid / fluoride having a lower melting point and lower viscosity than the flux is generated. To generate. As a result, even if the molten flux itself covering the upper surface of the molten metal has a high melting point, high viscosity, and poor lubricity, the lubricity of the flux at the contact portion between the mold and the ingot becomes extremely good, and the ingots such as cracks and cracks are While the occurrence of surface scratches is suppressed, the amount of flux flowing out through the gap between the mold and the ingot is small,
Therefore, the consumption of flux is also small.

【0040】近年注湯ノズル等の鋳造機材の消耗を少な
くするために塩基度の高いフラックスが使用される傾向
があるが、一般にフラックスの塩基度が上がると流動性
は低下するので鋳型−鋳塊間の潤滑が悪くなり、ヒビ割
れ、クラック等の鋳造欠陥が発生し易くなるという問題
が生じて来ているが、本発明の潤滑剤の使用は、この問
題の解決にきわめて有効である。なお、以上のような効
果は、こまかくかつフレーク状で熱の影響を受け易いバ
ージンの四弗化エチレン重合体粉末を使用する従来の鋳
造用潤滑剤の場合には、もちろん期待できない。
In recent years, a flux having a high basicity tends to be used in order to reduce the consumption of casting equipment such as a pouring nozzle, but generally, when the basicity of the flux increases, the fluidity decreases, so that the mold-ingot There is a problem that the lubrication between the two becomes poor and casting defects such as cracks and cracks are likely to occur, but the use of the lubricant of the present invention is extremely effective in solving this problem. The above effects cannot be expected in the case of the conventional casting lubricant using the virgin tetrafluoroethylene polymer powder, which is fine and flake-like and easily affected by heat.

【0041】[0041]

【実施例】以下、本発明の効果を実施例によって説明す
る。なお、以下の実施例において、本発明品に使用した
四弗化エチレン重合体焼結樹脂粉末は、いずれも脱脂洗
浄した四弗化エチレン重合体焼結樹脂の切削屑に電子線
を照射したのち、液体窒素に浸漬、冷却し、直ちに高速
ボールミルで−30℃以下で粉砕して得たものである。
EXAMPLES The effects of the present invention will be described below with reference to examples. In the following examples, the tetrafluoroethylene polymer sintered resin powder used in the products of the present invention was irradiated with an electron beam after cutting debris of the tetrafluoroethylene polymer sintered resin was degreased and washed. It was obtained by immersing it in liquid nitrogen, cooling it, and immediately pulverizing it with a high-speed ball mill at -30 ° C or lower.

【0042】実施例(1) アルミニウム合金(JIS 5056)の半連続水冷鋳
造において、本発明の潤滑剤の効果を従来品のそれと比
較した。潤滑剤の組成及び実験条件はつぎの通りであ
る。 ・鋳塊寸法:いずれも330 ×500 ×1800(mm) ・鋳込速度:いずれも60mm/分 ・鋳造温度:いずれも700 ℃ ・潤滑剤の供給の仕方 本発明品 (1):水冷鋳型の内側側面にはけぬり 本発明品 (2):ポンピング供給(供給速度: 0.6cc/cm
/分) 比較品 (1) : 同 上 比較品 (2) : 同 上
Example (1) In semi-continuous water cooling casting of an aluminum alloy (JIS 5056), the effect of the lubricant of the present invention was compared with that of a conventional product. The composition of the lubricant and the experimental conditions are as follows.・ Ingot size: 330 × 500 × 1800 (mm) ・ Casting speed: 60 mm / min ・ Casting temperature: 700 ° C ・ Lubricant supply method Invention product (1): Water-cooled mold The inner side surface is smeared. The product of the present invention (2): Pumping supply (supply speed: 0.6cc / cm
/ Min) Comparative product (1): Same as above Comparative product (2): Same as above

【0043】・潤滑剤組成及び実験結果 Lubricant composition and experimental results

【0044】以上の結果から、本発明品を使用した場
合、鋳塊表面に発生した割れの深さが比較品(従来品)
の場合に較べて格段に浅く、また、比較品の場合に多数
発生する鋳塊表面下のピンホールが、本発明品の場合に
は殆ど発生せず、表面の平滑度も良好なことがわかる。
この結果、本発明品を使用すると表面切削代が少なくて
すみ歩留りの著しい向上が期待できることがわかった。
なお、本実施例においては、いずれの場合もフラックス
は使用していない。
From the above results, when the product of the present invention is used, the depth of cracks generated on the surface of the ingot is comparable to that of the conventional product.
In the case of the product of the present invention, the number of pinholes under the surface of the ingot, which is much shallower than in the case of, and is large in the case of the comparative product, hardly occurs, and the surface smoothness is good. .
As a result, it was found that when the product of the present invention was used, the surface cutting margin was small and a remarkable improvement in yield could be expected.
In the present embodiment, no flux is used in any case.

【0045】実施例(2) ステンレス合金(SUS 304)の半連続水冷鋳造に
おいて、本発明の潤滑剤の効果を従来品のそれと比較し
た。潤滑剤の組成及び実験条件はつぎの通りである。 ・鋳塊寸法:350 ×550 ×2000(mm) ・鋳造温度:1480℃ ・鋳込速度:65mm/分 ・潤滑剤の供給の仕方 ・使用モールドパウダー:SiO2 40重量部+CaO40
重量部+Na2 O20重量部 ・潤滑剤の供給の仕方:ポンピング供給(供給速度:0.
65cc/cm/分)
Example (2) In semi-continuous water cooling casting of a stainless steel alloy (SUS 304), the effect of the lubricant of the present invention was compared with that of a conventional product. The composition of the lubricant and the experimental conditions are as follows.・ Ingot size: 350 × 550 × 2000 (mm) ・ Casting temperature: 1480 ℃ ・ Casting speed: 65mm / min ・ Method of supplying lubricant ・ Molding powder used: 40 parts by weight of SiO 2 + CaO 40
Parts by weight + 20 parts by weight of Na 2 O ・ Lubricant supply method: Pumping supply (supply speed: 0.
65cc / cm / min)

【0046】・潤滑剤組成及び実験結果 Lubricant composition and experimental results

【0047】以上の結果から、本発明の潤滑剤を使用し
た場合、比較品(従来品)を使用した場合より表面の割
れの深さが格段に浅く、また表面下のビンホールも少な
く、かつ表面平滑度も遥かに良好であること、そして、
このような効果は使用する四弗化エチレン(PTFE)
再生粉の平均粒径が大きいほど顕著なことがわかる。こ
の結果から、高融点の鉄系合金の場合にも、本発明品を
使用することによって、表面切削代を大巾に縮小でき、
歩留りの著しい向上が期待できることがわかった。
From the above results, when the lubricant of the present invention is used, the depth of cracks on the surface is much shallower than when the comparative product (conventional product) is used, and there are less binholes below the surface, and The smoothness is much better, and
Such an effect is obtained by using tetrafluoroethylene (PTFE)
It can be seen that the larger the average particle size of the regenerated powder, the more remarkable it is. From this result, even in the case of a high melting point iron-based alloy, the surface cutting allowance can be greatly reduced by using the product of the present invention,
It was found that a significant improvement in yield can be expected.

【0048】実施例(3) 黄銅(亜鉛35重量部+銅65重量部)の熱間押出におい
て、本発明の潤滑剤の効果を従来品のそれと比較した。
潤滑剤の組成及び実験条件はつぎの通りである。 ・黄銅ビレット寸法:φ 250×750 L(mm) ・押出材寸法:50φ×L(mm) ・押出温度:830 ℃ ・押出速度:1000mm/分 ・潤滑剤の使用法:使用前に潤滑剤 100重量部に対し、
脂肪酸アマイド5重量部を添加して粘度を上げ押出型の
内側、及びスリーブ内面にハケで塗布。
Example (3) In hot extrusion of brass (35 parts by weight of zinc + 65 parts by weight of copper), the effect of the lubricant of the present invention was compared with that of the conventional product.
The composition of the lubricant and the experimental conditions are as follows.・ Brass billet size: φ 250 × 750 L (mm) ・ Extruded material size: 50 φ × L (mm) ・ Extrusion temperature: 830 ° C ・ Extrusion speed: 1000 mm / min ・ Lubricant usage: lubricant 100 before use Parts by weight,
Add 5 parts by weight of fatty acid amide to increase the viscosity and apply by brush to the inside of the extrusion die and the inner surface of the sleeve.

【0049】・潤滑剤組成及び実験結果 -Lubricant composition and experimental results

【0050】以上の結果から、本発明品を使用した場
合、比較品(従来品)を使用した場合にくらべて押出力
が格段に少なく、また押出材の表面も遥かに良好でまく
れ込み、ヒビ割れ、ソゲ等のキズの発生が全くなく、し
かも押出型の寿命が桁違いに長くなっているのがわか
る。
From the above results, when the product of the present invention is used, the pushing force is remarkably smaller than that when the comparative product (conventional product) is used, and the surface of the extruded material is much better, which causes a crack. It can be seen that there are no cracks, scratches, and other scratches, and the life of the extrusion die is significantly longer.

【0051】実施例(4) ニッケル合金(クロム20重量%−シリコン1重量%−ニ
ッケル残部)の金型鋳造において、本発明の潤滑剤の効
果を従来品のそれと比較した。潤滑剤の組成及び実験条
件はつぎの通りである。 ・鋳塊寸法:150 ×250 ×1500 ・金型材質:鋳鋼 ・鋳造温度:1465℃ ・潤滑剤の使用法:使用前に潤滑剤 100重量部に対し脂
肪酸アマイド4重量部を添加して粘度を上げハケで鋳型
内面に塗布。
Example (4) The effect of the lubricant of the present invention was compared with that of the conventional product in the die casting of a nickel alloy (20% by weight of chromium-1% by weight of silicon-the balance of nickel). The composition of the lubricant and the experimental conditions are as follows.・ Ingot size: 150 × 250 × 1500 ・ Mold material: Cast steel ・ Casting temperature: 1465 ℃ ・ Lubricant usage: Before use, add 4 parts by weight of fatty acid amide to 100 parts by weight of lubricant to increase viscosity. Apply on the inner surface of the mold with a brush.

【0052】・潤滑剤組成及び実験結果 -Lubricant composition and experimental results

【0053】以上の結果から本発明の潤滑剤を使用した
場合、比較品の場合に較べて鋳塊表面皮下のピンホール
の発生が完全に抑止されるとともに、鋳塊表面はシワ、
ヒダ、凹みなどの発生がなく、また酸化などによる汚染
もないため、格段に平滑かつ美麗であり、しかも鋳型内
面のヒビ割れ等の発生が抑止されるために、鋳型の寿命
が大巾に延長されているのがわかる。
From the above results, when the lubricant of the present invention was used, the occurrence of pinholes under the surface of the ingot was completely suppressed, and the surface of the ingot was wrinkled, as compared with the case of the comparative product.
Since there are no creases or dents, and there is no contamination due to oxidation, etc., it is remarkably smooth and beautiful, and the occurrence of cracks on the inner surface of the mold is suppressed, so the life of the mold is greatly extended. You can see that it is done.

【0054】[0054]

【発明の効果】この発明は、以上説明したように、四弗
化エチレン重合体樹脂粉末を、各種油材に混合、分散せ
しめた鋳造用及び熱間加工用潤滑剤において、油材に水
分含有率 0.020重量%以下の低水分油剤を使用し、ま
た、四弗化エチレン重合体樹脂粉末に焼結樹脂を粉砕し
て得られる所定の粒度、粒形、粒度分布の焼結樹脂粉末
を使用することによって、鋳造時、及び加工時の有害悪
臭ガスの発生がなく、また四弗化エチレン重合体樹脂の
物理的潤滑作用、及び該樹脂の熱分解で発生する還元性
ガスの酸化抑止作用、及び該ガスにより反応形成された
低融点で低粘度の弗化物に基づく化学的潤滑作用によ
り、平滑でひび、割れ等の表面欠陥がなく、しかもピン
ホール、ブローホール等の表皮下欠陥もない鋳塊及び熱
間加工材の製造が可能であるとともに、粉末の分散性が
良好で攪拌の必要がない、安価で実用性に富んだ鋳造用
及び熱間加工用潤滑剤の提供を可能にしたもので、鋳塊
及び熱間加工材の歩留りの向上と製造コストの低減にお
いて、画期的な効果を発揮するものである。
As described above, the present invention provides a lubricant for casting and hot working in which a tetrafluoroethylene polymer resin powder is mixed and dispersed in various oil materials, and the oil material contains water. Use a low-moisture oil agent with a rate of 0.020% by weight or less, and use a sintered resin powder with a predetermined particle size, grain shape, and particle size distribution obtained by crushing a sintered resin into a tetrafluoroethylene polymer resin powder. As a result, no harmful foul-smelling gas is generated during casting and processing, a physical lubrication action of the tetrafluoroethylene polymer resin, and an oxidation inhibiting action of a reducing gas generated by thermal decomposition of the resin, and An ingot which is smooth and free from surface defects such as cracks and cracks and has no subdermal defects such as pinholes and blowholes due to a chemical lubrication action based on a low melting point and low viscosity fluoride formed by the reaction with the gas. It is also possible to manufacture hot-worked materials In addition, it is possible to provide an inexpensive and highly practical lubricant for casting and hot working, which has good powder dispersibility and does not require stirring. This is an epoch-making effect in improving manufacturing cost and reducing manufacturing cost.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 C10M 101:04 147:02) C10N 20:06 Z 30:10 40:24 Z 40:36 70:00 (72)発明者 小松 浩三 横浜市戸塚区名瀬町171−18─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 6 Identification code Office reference number FI technical display location C10M 101: 04 147: 02) C10N 20:06 Z 30:10 40:24 Z 40:36 70: 00 (72) Inventor Kozo Komatsu 171-1-18 Nase-cho, Totsuka-ku, Yokohama

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 水分含有率 0.020重量%以下の植物油、
又は鉱物油、或いは植物油と鉱物油の混合油からなる油
剤99乃至75重量部に、平均粒径1〜50μmでかつ全粉末
重量の少なくとも95%が該粒径範囲に属する、四弗化エ
チレン重合体樹脂焼結体を粉砕して得られる、四弗化エ
チレン重合体焼結樹脂粉砕粉末を1乃至25重量部添加分
散せしめてなる鋳造、熱間加工用潤滑剤。
1. A vegetable oil having a water content of 0.020% by weight or less,
Alternatively, 99 to 75 parts by weight of an oil agent comprising a mineral oil or a mixed oil of a vegetable oil and a mineral oil, and an average particle size of 1 to 50 μm, and at least 95% of the total powder weight belong to the particle size range, A lubricant for casting and hot working, comprising 1 to 25 parts by weight of a pulverized powder of a sintered tetrafluoroethylene polymer resin, which is obtained by pulverizing a coalesced resin sintered body.
【請求項2】 四弗化エチレン重合体焼結樹脂粉末の平
均粒径が2〜20μmでかつ全粉末重量の少なくとも95%
が該粒径範囲に属する請求項1記載の鋳造、熱間加工用
潤滑剤。
2. A tetrafluoroethylene polymer sintered resin powder having an average particle diameter of 2 to 20 μm and at least 95% of the total powder weight.
The lubricant for casting and hot working according to claim 1, wherein is within the particle size range.
【請求項3】 油剤がナタネ油、ヒマシ油、大豆油の何
れか1種、又は2種以上の混合油である請求項1又は2
記載の鋳造、熱間加工用潤滑剤。
3. The oil agent is any one kind of rapeseed oil, castor oil and soybean oil, or a mixed oil of two or more kinds.
Lubricant for casting and hot working described.
【請求項4】 四弗化エチレン重合体焼結樹脂粉砕粉末
の少なくとも95重量部が、アスペクト比(粉末粒子の最
短軸長に対する最長軸長の比)が3以下の粒子からなる
請求項1から3までのいずれか1項記載の鋳造、熱間加
工用潤滑剤。
4. The particles of which the aspect ratio (the ratio of the longest axial length to the shortest axial length of the powder particles) is 3 or less in at least 95 parts by weight of the pulverized powdered tetrafluoroethylene polymer sintered resin. Lubricant for casting and hot working according to any one of 3 to 3.
JP11432094A 1994-04-28 1994-04-28 Lubricants for casting and hot working Expired - Fee Related JP2935954B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP11432094A JP2935954B2 (en) 1994-04-28 1994-04-28 Lubricants for casting and hot working

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP11432094A JP2935954B2 (en) 1994-04-28 1994-04-28 Lubricants for casting and hot working

Publications (2)

Publication Number Publication Date
JPH07292381A true JPH07292381A (en) 1995-11-07
JP2935954B2 JP2935954B2 (en) 1999-08-16

Family

ID=14634900

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005007320A1 (en) * 2003-07-16 2005-01-27 Sumitomo Metal Industries, Ltd. Continuous casting method for magneisum alloy
JP2006041501A (en) * 2004-06-25 2006-02-09 Tdk Corp Method of manufacturing rare earth sintered magnet and method of pulverizing raw alloy powder for sintered magnet
JP2006295100A (en) * 2005-03-17 2006-10-26 Tdk Corp Method of manufacturing rare earth sintered magnet and method of pulverizing raw alloy powder for sintered magnet
WO2011048754A1 (en) * 2009-10-23 2011-04-28 三菱重工業株式会社 Lubricating oil composition for die forging and die forging device
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KR20200066046A (en) * 2018-11-30 2020-06-09 주식회사 포스코 Casting method of light weight steel
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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005007320A1 (en) * 2003-07-16 2005-01-27 Sumitomo Metal Industries, Ltd. Continuous casting method for magneisum alloy
JP2006041501A (en) * 2004-06-25 2006-02-09 Tdk Corp Method of manufacturing rare earth sintered magnet and method of pulverizing raw alloy powder for sintered magnet
JP2006295100A (en) * 2005-03-17 2006-10-26 Tdk Corp Method of manufacturing rare earth sintered magnet and method of pulverizing raw alloy powder for sintered magnet
JP4506973B2 (en) * 2005-03-17 2010-07-21 Tdk株式会社 Method for producing rare earth sintered magnet, method for grinding raw alloy powder for sintered magnet
WO2011048754A1 (en) * 2009-10-23 2011-04-28 三菱重工業株式会社 Lubricating oil composition for die forging and die forging device
JP2011089053A (en) * 2009-10-23 2011-05-06 Mitsubishi Heavy Ind Ltd Lubricating oil composition for forging processing
US9296035B2 (en) 2009-10-23 2016-03-29 Mitsubishi Heavy Industries, Ltd. Lubricating-oil composition for forging molding and forging molding apparatus
JP2011208612A (en) * 2010-03-30 2011-10-20 Ntn Corp Oscillating rotary cam lifter, and overhead valve engine
JP2021512191A (en) * 2018-01-29 2021-05-13 パーデュー・リサーチ・ファウンデーションPurdue Research Foundation Lubricating composition for die casting, how to use the composition, and products manufactured using the composition.
KR20200066046A (en) * 2018-11-30 2020-06-09 주식회사 포스코 Casting method of light weight steel
CN115516068A (en) * 2020-05-15 2022-12-23 株式会社Moresco Lubricant composition for plastic working

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