JPH07289881A - Quantitative mixing method of liquid - Google Patents

Quantitative mixing method of liquid

Info

Publication number
JPH07289881A
JPH07289881A JP9142994A JP9142994A JPH07289881A JP H07289881 A JPH07289881 A JP H07289881A JP 9142994 A JP9142994 A JP 9142994A JP 9142994 A JP9142994 A JP 9142994A JP H07289881 A JPH07289881 A JP H07289881A
Authority
JP
Japan
Prior art keywords
solution
solutions
solns
mixing
mixed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP9142994A
Other languages
Japanese (ja)
Inventor
Koichi Okamoto
浩一 岡本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Sumitomo Metal Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Metal Industries Ltd filed Critical Sumitomo Metal Industries Ltd
Priority to JP9142994A priority Critical patent/JPH07289881A/en
Publication of JPH07289881A publication Critical patent/JPH07289881A/en
Pending legal-status Critical Current

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  • Accessories For Mixers (AREA)
  • Feeding, Discharge, Calcimining, Fusing, And Gas-Generation Devices (AREA)

Abstract

PURPOSE:To mix two or more kinds of solns. in a specified proportion with high accuracy by using a simple structure device. CONSTITUTION:Two kinds of solns. 2a, 2b having different specific gravities or viscosities from each other are mixed by fixed amts. In this method, solns. 2a, 2b are supplied from respective reservoirs 1a, 1b to soln. segment chambers 5a, 5b of volumes preliminarily determined to obtain a desired mixing ratio till the solns. overflow. Then supplying of these solns. 2a, 2b is stopped, and the solns. 2a, 2b in respective segment chambers 5a, 5b are discharged into a mixing chamber 9 and mixed by stirring with a stirrer 10.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、例えば塗料の主剤と硬
化剤とシンナー等の溶液を一定の割合で調合する方法に
関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for preparing a solution of a base material for a paint, a curing agent and a thinner at a constant ratio.

【0002】[0002]

【従来の技術】例えば塗料の主剤と硬化剤とシンナーを
一定の割合で調合する場合、次のような方法が採用され
ている。 各溶液をポンプ本体内で定量化して混合容器に送給
し、混合容器内でスタティクミキサー等で混合する方
法。 各切り出し容器の重量や液面高さを検出してそれぞ
れのポンプの送給・停止を行うことで各切り出し容器か
ら送給する溶液の定量化と混合を行う方法。
2. Description of the Related Art For example, in the case where a main component of a coating material, a curing agent and a thinner are mixed at a constant ratio, the following method is adopted. A method in which each solution is quantified in the pump body, sent to a mixing container, and mixed in a mixing container using a static mixer. A method of quantifying and mixing the solution sent from each cutting container by detecting the weight and liquid level of each cutting container and sending / stopping each pump.

【0003】しかしながら、のようなポンプによる定
量では、特に高粘度の溶液の場合には混合精度が非常に
悪くなる。またの方法では硬化した塗料によって装置
の周囲が汚れやすいので、秤量あるいは液面を感知する
センサー類に異常が発生し易い、という欠点がある。
However, in the quantitative determination by the pump as described above, especially in the case of a highly viscous solution, the mixing accuracy becomes very poor. The other method has a drawback in that the surroundings of the device are easily soiled by the hardened paint, and therefore abnormalities easily occur in sensors for weighing or measuring the liquid level.

【0004】そこで、予め設定される定量ポンプの切り
出し容量から設定重量を演算するとともに、この切り出
された溶液の重量を測定し、これらの値の比較結果に基
づいて次回の切り出し容量を補正することにより調合す
る方法(特開平2−187141号公報)や、一方の液
体は一定圧力にて圧送し、他方の液体は一定流量で圧送
することで混合する方法(特開昭60−48160号公
報)、主剤と硬化剤をそれぞれ同一の粘度になるような
温度に独立して温度調整したのち混合する方法(特開昭
61−174966号公報)等が提案されている。
Therefore, the set weight is calculated from the preset cut-out volume of the metering pump, the weight of the cut-out solution is measured, and the next cut-out volume is corrected based on the comparison result of these values. (JP-A-2-187141) or a method in which one liquid is pumped at a constant pressure and the other liquid is pumped at a constant flow rate to mix (JP-A-60-48160). A method has been proposed in which the main agent and the curing agent are independently adjusted in temperature so that they have the same viscosity, and then mixed (Japanese Patent Laid-Open No. 61-174966).

【0005】[0005]

【発明が解決しようとする課題】ところが、特開平2−
187141号公報で提案された方法では、悪環境条件
のために重量測定時に誤差が生じやすく、また次回の切
り出し量を補正するものであるから、その都度誤差が発
生する。
However, Japanese Unexamined Patent Application Publication No.
In the method proposed in Japanese Patent No. 187141, an error is likely to occur at the time of weight measurement due to the bad environment condition, and the next cutting amount is corrected, so an error occurs each time.

【0006】また、特開昭60−48160号公報で提
案された方法では、とても高精度な混合は望めない。さ
らに、特開昭61−174966号公報で提案された方
法も、混合比率を測定する手段がないので、高精度な混
合は望めないという問題がある。
Further, with the method proposed in Japanese Patent Laid-Open No. 60-48160, highly accurate mixing cannot be expected. Further, the method proposed in Japanese Patent Laid-Open No. 61-174966 has a problem that highly accurate mixing cannot be expected because there is no means for measuring the mixing ratio.

【0007】本発明は上記した従来の調合方法にあった
問題点に鑑みてなされたものであり、簡単な構成の装置
を用いて高精度に2種類以上の溶液を一定の割合で調合
する方法を提供することを目的としている。
The present invention has been made in view of the problems in the above-mentioned conventional preparation method, and is a method for preparing two or more kinds of solutions with high accuracy and at a fixed ratio using an apparatus having a simple structure. Is intended to provide.

【0008】[0008]

【課題を解決するための手段】上記した目的を達成する
ために本発明の溶液の定量調合方法は、2種以上の比重
や粘度の異なる溶液を定量混合する方法であって、所望
の混合比になるように予め定められた容積のそれぞれの
溶液切り出し容器に、それぞれの溶液だめから溶液をオ
ーバーフローするまで供給した後これら溶液の供給を停
止し、その後前記それぞれの溶液切り出し容器内の溶液
を溶液混合容器内に排出し攪拌混合することとしている
のである。
[Means for Solving the Problems] In order to achieve the above object, a method for quantitatively mixing a solution of the present invention is a method for quantitatively mixing two or more kinds of solutions having different specific gravities and viscosities, and a desired mixing ratio. To each solution cut-out container of a predetermined volume so that the solution is supplied from each solution reservoir until it overflows, then the supply of these solutions is stopped, and then the solution in each solution cut-out container is dissolved. It is supposed that the mixture is discharged into the mixing container and mixed by stirring.

【0009】[0009]

【作用】本発明の溶液の定量調合方法は、所望の混合比
になるように予め定められた容積のそれぞれの溶液切り
出し容器に、それぞれの溶液だめから溶液をオーバーフ
ローするまで供給した後、前記それぞれの溶液切り出し
容器内に残った溶液を溶液混合容器内に排出し攪拌混合
するので、それぞれの溶液は常に所定量づつ混合される
ことになる。
The method for quantitatively formulating a solution of the present invention comprises supplying each solution cutting container having a predetermined volume so that a desired mixing ratio is obtained, until the solution overflows from each solution reservoir and then Since the solution remaining in the solution cutout container is discharged into the solution mixing container and mixed by stirring, the respective solutions are always mixed in predetermined amounts.

【0010】[0010]

【実施例】以下、本発明を図1に示す1実施例に基づい
て説明する。図1は本発明の溶液の定量調合方法を用い
て2種の溶液を混合する場合の装置の概略説明図であ
る。
DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below with reference to one embodiment shown in FIG. FIG. 1 is a schematic explanatory view of an apparatus in the case of mixing two kinds of solutions by using the solution quantitative preparation method of the present invention.

【0011】図1において、1a,1bはそれぞれ調合
すべき溶液2a,2bが満たされている溶液だめであ
り、これら溶液だめ1a,1b内の溶液2a,2bは、
それぞれ送給ポンプ3a,3bによって配管4a,4b
を介して溶液切り出し容器5a,5b内に供給される。
これら溶液切り出し容器5a,5bは、所望の混合比に
なるようにそれぞれの容積が予め定められており、この
容積を越えて供給された溶液2a,2bはそれぞれ戻り
配管6a,6bを介して溶液だめ1a,1bに戻るよう
になっている。
In FIG. 1, 1a and 1b are solution reservoirs filled with solutions 2a and 2b to be prepared, and the solutions 2a and 2b in these solution reservoirs 1a and 1b are
Pipes 4a and 4b are provided by the feed pumps 3a and 3b, respectively.
It is supplied into the solution cut-out containers 5a and 5b via.
The volume of each of the solution cutting containers 5a and 5b is predetermined so that a desired mixing ratio can be obtained, and the solutions 2a and 2b supplied in excess of this volume are supplied via the return pipes 6a and 6b, respectively. It is designed to return to No. 1a and 1b.

【0012】したがって、確実に溶液切り出し容器5
a,5b内に供給される溶液2a,2bの容量が予め設
定された容量となすには、溶液切り出し容器5a,5b
の容積以上の溶液2a,2bを溶液だめ1a,1bから
供給すればよい。そこで本発明方法では、予め定められ
た溶液切り出し容器5a,5bの容積を越える量の溶液
2a,2bとなるように、送給ポンプ3a,3bの作動
時間をタイマー7a,7bで設定しておく。このように
することで、溶液切り出し容器5a,5bには毎回送給
ポンプ3a,3b作動ごとに送給ポンプ3a,3bの送
給量の誤差の影響を受けることなく、一定量の溶液2
a,2bを供給したことになる。
Therefore, the solution cut-out container 5 is surely
In order for the volumes of the solutions 2a and 2b supplied into the a and 5b to be preset volumes, the solution cut-out containers 5a and 5b
It is sufficient to supply the solutions 2a and 2b having a volume equal to or more than the above from the solution reservoirs 1a and 1b. Therefore, in the method of the present invention, the operation time of the feed pumps 3a, 3b is set by the timers 7a, 7b so that the solution 2a, 2b has an amount exceeding the predetermined volume of the solution cutting container 5a, 5b. . By doing so, the solution cut-out containers 5a and 5b are not affected by the error in the feed amount of the feed pumps 3a and 3b each time the feed pumps 3a and 3b are operated, and a fixed amount of the solution 2 is supplied.
This means that a and 2b have been supplied.

【0013】溶液切り出し容器5a,5bで計量された
溶液2a,2bは切り出しバルブ8a,8bを開操作す
ることにより全量溶液混合容器9に注がれ、この溶液混
合容器9内で攪拌機10によって攪拌され、混合され
る。ところで、前記溶液切り出し容器5a,5b内の溶
液2a,2bは全量が溶液混合容器9内に注がれる必要
があるので、切り出しバルブ8a,8bの開操作時間も
タイマー11a,11bによって十分に余裕をもって設
定しておく。
The solutions 2a and 2b measured in the solution cut-out containers 5a and 5b are poured into the solution mixing container 9 by opening the cut-out valves 8a and 8b, and stirred by the stirrer 10 in the solution mixing container 9. Mixed and mixed. By the way, since the total amount of the solutions 2a and 2b in the solution cut-out containers 5a and 5b needs to be poured into the solution mixing container 9, the opening operation time of the cut-out valves 8a and 8b can be sufficiently spared by the timers 11a and 11b. Set with.

【0014】なお、攪拌を完了した混合液12は溶液混
合容器9を適宜の手段によって傾動させて混合液だめ1
3内に注がれ、その後は必要に応じてポンプ14によっ
て配管15を介して所定の場所に送給される。
The mixed solution 12 that has been stirred is tilted by a suitable means in the solution mixing container 9 and the mixed solution reservoir 1
3 and then, if necessary, it is delivered to a predetermined place by a pump 14 through a pipe 15.

【0015】上記したように送給する溶液2a,2bの
量が前記容積以上となるように、送給ポンプ3a,3b
の作動時間をタイマー7a,7bで設定しておくこと
で、配管4a,4bが詰まったりしていない限りは確実
に溶液切り出し容器5a,5bから余剰分の溶液2a,
2bをオーバーフローさせることができるが、念のため
に、戻り配管6a,6bの例えば入口にセンサー16
a,16bを設置し、溶液2a,2bがオーバーフロー
するのを確認できるようにしておけば、より確実であ
る。
As described above, the feed pumps 3a and 3b are arranged so that the amount of the solutions 2a and 2b to be fed becomes equal to or larger than the volume.
By setting the operating times of the timers 7a and 7b in advance, the excess solution 2a from the solution cut-out containers 5a and 5b can be reliably provided unless the pipes 4a and 4b are clogged.
2b can be overflowed, but as a precaution, a sensor 16 is provided at the inlet of the return pipes 6a, 6b, for example.
It is more reliable if a and 16b are installed and it is possible to confirm that the solutions 2a and 2b overflow.

【0016】なお、この時センサー16a,16bの設
置位置は、溶液切り出し容器5a,5bから余剰分の溶
液2a,2bがオーバーフローしているのを確認できる
のであれば、本実施例のように戻り配管6a,6bの入
口以外、例えば出口でもまたその他の場所でもよい。
At this time, if it can be confirmed that the excess solutions 2a and 2b have overflowed from the solution cut-out containers 5a and 5b, the installation positions of the sensors 16a and 16b are returned as in this embodiment. Other than the inlets of the pipes 6a and 6b, for example, an outlet or another place may be used.

【0017】また、このように、センサー16a,16
bを用いて溶液切り出し容器5a,5bから余剰分の溶
液2a,2bがオーバーフローしているのを確認するの
であれば、タイマー7a,7bを設置せずに余剰分の溶
液2a,2bがオーバーフローしているのを確認したの
ちに送給ポンプ3a,3bを作動を停止するようにして
もよい。
Further, as described above, the sensors 16a, 16
If it is confirmed that the excess solutions 2a and 2b overflow from the solution cutting containers 5a and 5b by using b, the excess solutions 2a and 2b overflow without setting the timers 7a and 7b. It is also possible to stop the operation of the feed pumps 3a and 3b after confirming that they are present.

【0018】本実施例では2種類の溶液を混合する場合
について説明したが、3種類以上の溶液を混合する場合
には、その数だけ溶液だめ,送給ポンプ,配管,溶液切
り出し容器,戻り配管等を設置しておけばよいことは言
うまでもない。
In this embodiment, the case of mixing two kinds of solutions has been described. However, when mixing three or more kinds of solutions, the number of the solution reservoirs, the feeding pump, the piping, the solution cutting container, and the return piping are required. Needless to say, it is sufficient to install the etc.

【0019】[0019]

【発明の効果】以上説明したように本発明方法は、所望
の混合比になるように予め定められた容積のそれぞれの
溶液切り出し容器に、それぞれの溶液だめから溶液をオ
ーバーフローするまで供給した後、前記それぞれの溶液
切り出し容器内に残った溶液を溶液混合容器内に排出し
攪拌混合するので、それぞれの溶液は常に所定量づつ混
合されることになり、高い精度で混合できる。また、本
発明方法に使用するセンサーは従来法のように溶液量を
計るためのものではなく、ただ単に溶液切り出し容器か
ら溶液がオーバーフローするのを検知するだけであるの
で、従来のセンサーを用いた方法のような問題はない。
As described above, according to the method of the present invention, after the solution is supplied from the respective solution reservoirs to the respective solution cut-out containers having the predetermined volumes so as to obtain the desired mixing ratio until the solution overflows, Since the solutions remaining in the respective solution cutout containers are discharged into the solution mixing container and agitated and mixed, the respective solutions are always mixed in predetermined amounts, and can be mixed with high accuracy. Further, the sensor used in the method of the present invention is not for measuring the amount of the solution as in the conventional method, but simply detects the overflow of the solution from the solution cutting container, and thus the conventional sensor was used. There is no problem like the method.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の溶液の定量調合方法を実施する装置の
概略説明図である。
FIG. 1 is a schematic explanatory diagram of an apparatus for carrying out the quantitative solution preparation method of the present invention.

【符号の説明】[Explanation of symbols]

1a 溶液だめ 1b 溶液だめ 2a 溶液 2b 溶液 3a 送給ポンプ 3b 送給ポンプ 4a 配管 4b 配管 5a 溶液切り出し容器 5b 溶液切り出し容器 8a 切り出しバルブ 8b 切り出しバルブ 9 溶液混合容器 10 攪拌機 12 混合液 1a Solution Reservoir 1b Solution Reservoir 2a Solution 2b Solution 3a Feed Pump 3b Feed Pump 4a Piping 4b Piping 5a Solution Cutting Container 5b Solution Cutting Container 8a Cutting Valve 8b Cutting Valve 9 Solution Mixing Container 10 Stirrer 12 Mixed Liquid

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 2種以上の比重や粘度の異なる溶液を定
量混合する方法であって、所望の混合比になるように予
め定められた容積のそれぞれの溶液切り出し容器に、そ
れぞれの溶液だめから溶液をオーバーフローするまで供
給した後これら溶液の供給を停止し、その後前記それぞ
れの溶液切り出し容器内の溶液を溶液混合容器内に排出
し攪拌混合することを特徴とする溶液の定量調合方法。
1. A method for quantitatively mixing two or more kinds of solutions having different specific gravities and viscosities, each solution being put into each solution cutting container having a predetermined volume so as to obtain a desired mixing ratio. A method for quantitatively preparing a solution, which comprises supplying the solutions until they overflow and then stopping the supply of these solutions, and then discharging the solutions in the solution cutting containers into the solution mixing containers and stirring and mixing.
JP9142994A 1994-04-28 1994-04-28 Quantitative mixing method of liquid Pending JPH07289881A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP9142994A JPH07289881A (en) 1994-04-28 1994-04-28 Quantitative mixing method of liquid

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP9142994A JPH07289881A (en) 1994-04-28 1994-04-28 Quantitative mixing method of liquid

Publications (1)

Publication Number Publication Date
JPH07289881A true JPH07289881A (en) 1995-11-07

Family

ID=14026137

Family Applications (1)

Application Number Title Priority Date Filing Date
JP9142994A Pending JPH07289881A (en) 1994-04-28 1994-04-28 Quantitative mixing method of liquid

Country Status (1)

Country Link
JP (1) JPH07289881A (en)

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