JPH07265790A - Recoated steel plate of superior rear face grounding properties - Google Patents

Recoated steel plate of superior rear face grounding properties

Info

Publication number
JPH07265790A
JPH07265790A JP5716794A JP5716794A JPH07265790A JP H07265790 A JPH07265790 A JP H07265790A JP 5716794 A JP5716794 A JP 5716794A JP 5716794 A JP5716794 A JP 5716794A JP H07265790 A JPH07265790 A JP H07265790A
Authority
JP
Japan
Prior art keywords
coating film
film
back surface
filler
rear face
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP5716794A
Other languages
Japanese (ja)
Other versions
JP3068998B2 (en
Inventor
Motoo Kabeya
元生 壁屋
Hiroshi Kanai
洋 金井
Ryoji Nishioka
良二 西岡
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Corp filed Critical Nippon Steel Corp
Priority to JP5716794A priority Critical patent/JP3068998B2/en
Publication of JPH07265790A publication Critical patent/JPH07265790A/en
Application granted granted Critical
Publication of JP3068998B2 publication Critical patent/JP3068998B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Application Of Or Painting With Fluid Materials (AREA)
  • Laminated Bodies (AREA)

Abstract

PURPOSE:To provide stably the grounding properties to a rear face film by forming a specified polyester resin film to the rear face of a steel plate and providing specified temperature to the film on the rear face to a top film of glass transition point over the specified temperature. CONSTITUTION:A high molecular polyester resin film of 0.5-5mum as a solid film, having a profile metallic Ni filler of primary average particle diameter of 0.1-50mum with the resin quantity ratio of flake-shaped Ni/chain-shaped Ni of 1-10 as the shape ratio and the total weight of Ni filler of 10-200% by the resin weight ratio to the rear face of a steel plate, is formed. The film on the rear face is set to be 10-40 deg.C to a top film of glass transition point (Tg) of 50 deg.C or over. On the other hand, the surface roughness of the rear face of a coating original sheet is controlled to be 70-150 as a PPI and 0.5-2.0mum as Ra. The grounding properties of the rear face film is provided stably while the formation of coil pressure scars on the top coated surface of high design properties is prevented.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は化成処理を施した亜鉛系
めっき鋼板を基板に、特に鋼板の片面に導電性塗装を行
ったプレコート塗装鋼板に関し、オーディオ製品に要求
されるアース性を片面に付与したプレコート塗装鋼板に
関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a zinc-plated steel sheet subjected to chemical conversion treatment as a substrate, and more particularly to a precoated steel sheet having a conductive coating on one side of the steel sheet. Regarding the applied precoated steel sheet.

【0002】[0002]

【従来の技術】近年、家電や自動車分野における表面処
理鋼板の低コスト化ニーズは高く、ポストコートのプレ
コート化が一段と進む中、鋼板表裏で機能差をつけた高
機能化要求も高い。特にオーディオやビデオ商品の外板
に多用される家電用プレコート鋼板にあっては、裏面サ
ービスコート面へのアース性を義務付けした塗装鋼板の
要求が高まりつつある。薄膜塗装して鋼板に導電性を付
与した従来技術としては、以下のように自動車用の溶接
可能塗装鋼板に例をみるが、家電用プレコート塗装鋼板
の分野では殆ど事例の開示はない。
2. Description of the Related Art In recent years, there has been a great need for reducing the cost of surface-treated steel sheets in the fields of home appliances and automobiles, and as the precoating of post-coating has progressed further, there is also a strong demand for higher functionality with different functions on the front and back of the steel sheets. Especially for pre-coated steel sheets for home appliances, which are often used as outer panels for audio and video products, there is an increasing demand for coated steel sheets that require earthing on the back surface of the service coat. As an example of a conventional technique for applying electrical conductivity to a steel sheet by applying a thin film coating, the following is an example of a weldable coated steel sheet for automobiles, but there is almost no disclosure in the field of home appliance precoated steel sheet.

【0003】例えば、導電性の金属粉を薄膜塗装してな
るものとして特開昭61−23766号、特公昭62−
20024号公報があり、これらの代表的市場商品とし
てはジンクロメタルがある。しかし、これらの塗膜性能
は、例えば家電分野で要求される加工に対する塗膜のク
ラックフリーは基本的に達成できない欠点があり、生産
性やコストを含めあまり得策でない。
For example, as a thin film coated with a conductive metal powder, JP-A-61-23766 and JP-B-62-
There is a publication No. 20024, and a typical market product of these is zinc metal. However, these coating film performances have a drawback that the crack-free coating film for processing required in the field of home electric appliances, for example, cannot be basically achieved, and it is not a good idea including productivity and cost.

【0004】次に、水分散性樹脂にクロム化合物を混ぜ
て鋼板の高耐食性化を図った特開昭59−162278
号、特開昭61−584号公報などが提案されている
が、いずれも塗膜に導電性機能に乏しく裏面アース性と
しては実用的でない。さらには、水分散性樹脂にシラン
カップリング剤とシリカゾルをブレンドした有機複合シ
リケート樹脂皮膜を薄膜塗装してなる特開昭60−50
181号、特開昭60−149786号公報などがあ
る。しかし、これらは印加電圧が高く高圧下で抵抗加熱
されて塗膜が破壊するような鋼板のスポット溶接性とし
ては実用に供するかも知れないが、印加電圧と加圧力の
小さい家電用途のアース性に対しては塗膜破壊を伴わな
いソフトタッチでの接触抵抗が要求され、この場合、本
開示技術は全く実用的でない。
Next, a chromium compound was mixed with a water-dispersible resin to improve corrosion resistance of a steel sheet. JP-A-59-162278
JP-A-61-584 and the like have been proposed, but none of them are practical as a back surface grounding property because the coating film lacks a conductive function. Furthermore, a thin film coating of an organic composite silicate resin film obtained by blending a water-dispersible resin with a silane coupling agent and silica sol is made.
181 and JP-A-60-149786. However, although they may be put to practical use as spot weldability of steel sheets where the applied voltage is high and resistance heating under high pressure causes the coating film to break, they are not suitable for the earthing property of home appliances where the applied voltage and pressure are small. On the other hand, soft-touch contact resistance without film destruction is required, and in this case, the disclosed technique is not practical at all.

【0005】以上のように、自動車分野では溶接可能塗
装鋼板として開示される従来技術は、いづれも家電分野
のプレコート鋼板、就中オーディオやビデオ製品等で要
求される表ノンガード/裏面導電性といった鋼板表裏で
塗膜の機能が異なるプレコート鋼板の開示事例は殆どな
いのが現状である。加えて、上記する従来技術にあっ
て、導電性金属粉の種類に対する開示については一元的
に挙げられるに止どまり、各金属粉毎の性状の違いと塗
膜中での挙動や性能上での特徴の差についても何等開示
されていない。
As described above, the prior art disclosed as the weldable coated steel sheet in the automobile field is the precoated steel sheet in the field of home electric appliances, the steel sheet having the non-front surface / back surface conductivity required for audio and video products, etc. At present, there are almost no disclosure examples of precoated steel sheets with different coating functions on the front and back. In addition, in the above-mentioned prior art, the disclosure regarding the type of the conductive metal powder is merely listed, and the difference in the properties of each metal powder and the behavior and the performance in the coating film. It does not disclose any difference in characteristics.

【0006】特に商品外観を最も重要視するプレコート
鋼板は、先ずは塗膜外観に対する取扱い疵の防止に努め
る必要がある。例えば高生産性ラインでのコイル塗装に
おいては、製品の一次保管やスリターライン等での二次
加工までの間コイル状態にある。この状態にあって意匠
性の高いトップ塗膜と裏面塗膜は必然的に接触するが、
この際、コイル自重からトップ塗装面に裏面の塗膜外観
が板巾方向への線状マークとなって転写され、これがコ
イル長手方向で一定ピッチに圧痕疵として現れ、生産性
を大きく低下させる現象があるが、このプレッシャーマ
ーク防止策(以下、単に耐PM性という。)について裏
面の塗膜性状から提案された開示事例も全くない。
Pre-coated steel sheets, in which the product appearance is of the utmost importance, must first be sought to prevent handling flaws in the coating film appearance. For example, in the case of coil coating on a high productivity line, the coil is in a coiled state until the product is first stored and secondary processing is performed on a slitter line or the like. In this state, the top coating film and the back surface coating film, which have high design, inevitably come into contact with each other,
At this time, the appearance of the coating film on the back side is transferred as a linear mark in the plate width direction from the coil's own weight to the top coated surface, which appears as indentation marks at a constant pitch in the coil longitudinal direction, greatly reducing productivity. However, there is no disclosure example of this pressure mark prevention measure (hereinafter, simply referred to as PM resistance) proposed from the coating film properties on the back surface.

【0007】[0007]

【発明が解決しようとする課題】以上の従来技術に対
し、本願発明は高生産性ラインのコイル塗装において、
ガラス転移点(Tg)が50℃以上の高Tg型トップ塗
膜でなるプレコート鋼板の裏面塗膜に安定したアース性
を付与することを課題とする。この場合、留意すべき点
は、コイル塗装にあって意匠性の高い該高Tg型トップ
塗膜面への耐PM性を考慮しつつ、裏面塗膜にアース性
を安定して付与する必要がある。そのためには、先ず裏
面塗膜のバインダー樹脂である高分子ポリエステル樹脂
のTg範囲の特定、塗膜の導電化に対して各種導電性顔
料を事前選定し、塗料化及び塗装性の両面から金属Ni
フィラーが最適との知見に立ち、この金属Niフィラー
の形状、粒径及びその配合比について膜厚を含めた適性
範囲を検討するとともに、さらには、適用原板の裏面塗
装面側の表面粗さの特定によってトップ塗膜の耐PM性
を維持しつつ、裏面塗膜のアース性を安定して付与しよ
うとするものである。
In contrast to the above-mentioned conventional techniques, the present invention is applied to coil coating in a high productivity line.
An object of the present invention is to impart stable grounding property to a back surface coating film of a precoated steel sheet having a high Tg type top coating film having a glass transition point (Tg) of 50 ° C. or higher. In this case, the point to be noted is that it is necessary to stably impart the grounding property to the back surface coating film in consideration of PM resistance to the surface of the high Tg type top coating film having a high design property in coil coating. is there. In order to do so, first, various conductive pigments are selected in advance in order to specify the Tg range of the high-molecular polyester resin that is the binder resin for the back surface coating, and to make the coating conductive, and to make it metallic Ni
Based on the finding that the filler is optimal, the suitable range including the film thickness for the shape, particle size and mixing ratio of this metallic Ni filler is examined, and further, the surface roughness of the back coated surface of the applied original plate It is intended to stably impart the grounding property of the back surface coating film while maintaining the PM resistance of the top coating film by specifying.

【0008】[0008]

【課題を解決するための手段】本願発明は上記の課題解
決に当り、次のような技術思想にもとづき、プレコート
鋼板の裏面アース性付与のため、原板表面粗さを含めた
裏面塗膜設計について適性化を図ったものである。 塗装鋼板の表裏を薄い銅板片でサンドイッチし、その
上から軽微の電圧と荷重を印加した際の裏面塗膜との接
触抵抗が1Ω以下であって、それが場所によってバラツ
キがなく安定して得られること(裏面アース性の確
保)。 塗装コイル自重を約5トンとし、コイル自重による意
匠性の高いトップ塗膜への裏面塗膜外観の転写がないこ
と(耐PM性の確保)。 及びを両立するための裏面塗膜形成にあたり、導
電性金属Niフィラーの形態と配合比の適性化及びその
膜厚の適性化をバインダーのポリエステル樹脂と整合性
を得るとともに、形成された裏面塗膜のTgをトップ塗
膜の耐PM性の観点から特定する。
In order to solve the above-mentioned problems, the present invention is based on the following technical concept, and for the back surface coating design including the surface roughness of the original plate for imparting the back surface earthing property of the pre-coated steel plate. This is an optimization. Sandwiching the front and back of a coated steel sheet with thin copper plate pieces, the contact resistance with the back surface coating is 1 Ω or less when a slight voltage and load are applied from above, which is stable and does not vary depending on the location. Being able to secure the back side grounding. The weight of the coated coil is approximately 5 tons, and the appearance of the backside coating film is not transferred to the top coating film with high designability due to the weight of the coil itself (securing PM resistance). In forming a back surface coating film for achieving both and, compatibility of the form and compounding ratio of the conductive metal Ni filler and the film thickness thereof with the polyester resin of the binder are obtained, and the back surface coating film formed Tg is specified from the viewpoint of PM resistance of the top coating film.

【0009】対象面となる下地原板の表面粗さとして
制御すべき粗さ要素の抽出、など。すなわち、プレコー
ト鋼板の裏面アース性付与にあたっては、トップ塗装面
への耐PM性を十分考慮した裏面設計が必要である。こ
のためには、先ずトップ塗膜の耐PM性を考慮した裏面
塗膜のTgやその適性膜厚、裏面塗膜の導電体となる金
属Niフィラーの形状、粒径といったフィラー形態及び
その配合比の適性化を図る必要がある。加えて、その裏
面アース性を安定して確保するには、下地原板の表面粗
さ形態、特にPPI及びRaの適性制御が必要等につい
て詳細検討を行った結果、本願発明を提案するに至った
ものである。
Extraction of roughness elements to be controlled as the surface roughness of the base original plate which is the target surface. That is, in order to impart the back surface earthing property of the precoated steel sheet, it is necessary to design the back surface with due consideration of PM resistance to the top coated surface. To this end, first, the Tg of the back surface coating film considering the PM resistance of the top coating film and its appropriate film thickness, the shape of the metallic Ni filler that becomes the conductor of the back surface coating film, the filler form such as the particle size, and the mixing ratio thereof. It is necessary to optimize the In addition, in order to stably secure the back surface grounding property, the surface roughness form of the base original plate, in particular, the appropriate control of PPI and Ra is required to be examined in detail, and as a result, the present invention has been proposed. It is a thing.

【0010】以下、本願発明の裏面塗膜構成について先
ず説明する。本願発明鋼板の裏面塗膜にアース性を安定
して付与するには、先ず鋼板裏面をPPIで70〜15
0、Raが0.5〜2.0μmに粗さ制御し、次いで適
宜な化成処理を鋼板両面に施した後、この裏面に対し、
高分子ポリエステル樹脂をバインダーとし、これに粒径
が0.1〜50μmの形状の異なるNiフィラーをブレ
ンドするにあたり、該フィラーの形状比としてフレーク
状Ni/鎖状Niの比が樹脂分重量比で1〜10、該N
iフィラーの総量が樹脂分重量比で10〜200%を含
有してなることを特徴とし、この塗膜のTgが0〜40
℃であって、固形皮膜として0.5〜5μm形成されて
なることを特徴とする。
The back coating composition of the present invention will be described below. In order to stably impart the grounding property to the back surface coating film of the steel sheet of the present invention, first, the back surface of the steel sheet is PPI 70 to 15
0, Ra, the roughness is controlled to 0.5 to 2.0 μm, and appropriate chemical conversion treatment is applied to both sides of the steel sheet.
When a high-molecular polyester resin is used as a binder and Ni fillers having different shapes with a particle size of 0.1 to 50 μm are blended, the shape ratio of the filler is flake Ni / chain Ni ratio in terms of resin component weight ratio. 1-10, the N
The total amount of the i filler is 10 to 200% by weight of the resin content, and the Tg of the coating film is 0 to 40.
It is characterized in that it is formed at a temperature of 0 ° C. and a solid film of 0.5 to 5 μm is formed.

【0011】その骨子は、コイル製品としてトップ塗装
面の耐PM性を考慮した裏面塗膜のアース性を安定して
得る点にある。前者のトップ塗膜への耐PM性に支障の
ない裏面塗膜とするには、基本的に裏面塗膜のTgをト
ップ塗膜より下げる必要がある点及び裏面塗膜の導電体
であるNiフィラーの形態と配合比を特定し、該裏面塗
膜の膜厚を特定して、さらには下地原板の表面粗さを特
定した点にある。ここで本願発明の裏面塗膜に対する着
色性が必要な場合には、従来技術の範疇で着色顔料によ
る塗料化を行えば何等問題ないことを付言しておく。
The essence is that a coil product has a stable grounding property of the back coating film in consideration of PM resistance of the top coated surface. In order to make the former back coating film that does not affect PM resistance to the top coating film, it is basically necessary to lower the Tg of the back coating film from that of the top coating film, and Ni which is a conductor of the back coating film. The point is that the form and blending ratio of the filler are specified, the film thickness of the back coating film is specified, and further the surface roughness of the base original plate is specified. It should be additionally noted that if the back coating film of the present invention is required to have colorability, there is no problem if it is made into a coating material with a color pigment within the scope of the prior art.

【0012】尚、本発明に適用される鋼板は裸鋼板又は
亜鉛系めっき鋼板の何れであってもよいが、亜鉛系めっ
き鋼板としては公知のめっき方法によって得られるもの
の何れであってもよく、例えば電気めっき系では、Zn
めっき、合金元素がNi,Cr,Feの何れか1種以上
からなるZn系合金めっき鋼板が用いられてよい。ま
た、電気分散めっき系においては、Zn−Ni,Zn−
FeをベースにSiO2,TiO2 ,ZrO2 ,BaC
rO4 等の金属酸化物を均一分散析出させてなるZn系
分散合金めっき鋼板が用いられてよい。さらに、溶融め
っき系において溶融亜鉛めっき鋼板、Zn−Al系合金
めっき鋼板、及びそれらの合金化処理した亜鉛めっき鋼
板が適用されてよい。
The steel sheet applied to the present invention may be either a bare steel sheet or a zinc-based plated steel sheet, but the zinc-based plated steel sheet may be any one obtained by a known plating method, For example, in electroplating systems, Zn
A Zn-based alloy-plated steel sheet whose plating and alloying elements are one or more of Ni, Cr, and Fe may be used. In the electrodispersive plating system, Zn-Ni, Zn-
Fe based SiO 2 , TiO 2 , ZrO 2 , BaC
A Zn-based dispersion alloy plated steel sheet obtained by uniformly dispersing and depositing a metal oxide such as rO 4 may be used. Further, hot-dip galvanized steel sheets, Zn-Al alloy plated steel sheets, and galvanized steel sheets obtained by alloying them may be applied in the hot-dip galvanizing system.

【0013】[0013]

【作用】以下に本願発明鋼板の裏面を構成する各制御因
子に対する作用限界について述べる。 (1)原板の表面粗さ トップ塗膜面の耐PM性に支障がなく、本願発明の裏面
塗装面のアース性を安定して得るには、先ず対象とする
原板裏面の表面粗さとして、特にPPIとRaの制御が
必要である。又、PPIが70未満では原板表面が平滑
化し過ぎて裏面塗膜厚が過剰に平滑になり易く、塗膜中
の導電性Niがもともと不均一分布することもあって安
定したアース性が得られにくくなるため、生産性のライ
ン下ではあまり得策でない。一方PPIが150超では
ロール粗度寿命と原板コストの観点から安定した原板の
粗度管理が困難となり、トップ塗膜面の耐PM性の低下
もあってコスト的にも得策でない。従って、原板粗度の
PPIとしては70〜150がよく、就中90〜120
が好ましい。
The operation limits for the respective control factors constituting the back surface of the steel sheet of the present invention will be described below. (1) Surface Roughness of Original Plate In order to stably obtain the grounding property of the back coated surface of the present invention, there is no problem in PM resistance of the top coating surface, and the surface roughness of the back surface of the original substrate is first Especially, it is necessary to control PPI and Ra. On the other hand, when the PPI is less than 70, the surface of the original plate is excessively smoothed and the back surface coating film thickness tends to be excessively smooth, and conductive Ni in the coating film is originally non-uniformly distributed, so that stable grounding properties can be obtained. It's hard to do, so it's not a good idea under the productivity line. On the other hand, if the PPI is more than 150, it is difficult to stably control the roughness of the original plate from the viewpoint of roll roughness life and original plate cost, and the PM resistance of the top coating film surface is deteriorated, which is not a cost effective measure. Therefore, the PPI of the original plate roughness is preferably 70 to 150, especially 90 to 120.
Is preferred.

【0014】次に、Raが0.5μm未満では、裏面塗
膜のアース性付与に必要な金属Niフィラーの配合比を
過剰に上げる必要があり、塗料パン内での該Niフィラ
ーの均一分散性や加工密着性の低下、或は、Niフィラ
ーによる裏面塗膜表面の肌荒れがトップ塗膜表面に転写
され易くなり、所謂トップ塗膜の耐PM性をも両立した
裏面アース性の付与は難しく、コストを含めてあまり得
策でない。又、Raが2.0μm超では、ロール粗度寿
命と原板コストの観点から安定した原板の粗度管理が難
しくなり、トップ塗膜面の耐PM性の低下もあってあま
り得策でない。従って、原板粗度としてRaは0.5〜
2.0μmがよく、就中0.8〜1.5μmが好まし
い。
Next, when Ra is less than 0.5 μm, it is necessary to excessively increase the compounding ratio of the metallic Ni filler necessary for imparting the earth property of the back surface coating film, and the uniform dispersion of the Ni filler in the paint pan. Or a decrease in processing adhesion, or the surface roughness of the back coating film due to the Ni filler is easily transferred to the top coating surface, and it is difficult to impart the back surface grounding property that is compatible with the so-called PM resistance of the top coating, Not a good idea, including cost. On the other hand, if Ra exceeds 2.0 μm, it becomes difficult to stably control the roughness of the original plate from the viewpoint of roll roughness life and original plate cost, and PM resistance of the top coating film surface is deteriorated, which is not a good idea. Therefore, Ra of the original plate roughness is 0.5 to
2.0 μm is preferable, and 0.8 to 1.5 μm is particularly preferable.

【0015】(2)裏面塗膜の導電性を付与するNiフ
ィラーの形態とその配合比 先ず、本願発明の裏面塗膜を形成するバインダー樹脂の
高分子ポリエステル系樹脂としては、従来技術の範疇で
得られるものであればよい。また必要に応じた塗膜の着
色に対しても、市販の着色顔料による従来技術での塗料
化により、裏面塗膜の着色化は容易に可能である。裏面
塗膜の導電性付与にあたって用いる金属Niフィラーの
形状、粒径及びその配合割合については以下の特定範囲
に制御することが肝要である。Niフィラーの形態のう
ち、その形状はコイル塗装にあって意匠性の高いトップ
塗膜への裏面塗膜外観の転写、つまり耐PM性を安定し
て得る上で燐片状が最も好ましく、フレーク状及び鎖状
のNiフィラーの併用がよい。
(2) Form and Mixing Ratio of Ni Filler that Gives Conductivity to Backside Coating First, as the high molecular polyester resin of the binder resin forming the backside coating of the present invention, it is within the scope of the prior art. Anything can be obtained. Further, for the coloring of the coating film as needed, it is possible to easily color the back surface coating film by using a commercially available coloring pigment as a conventional coating material. It is important to control the shape, particle size and mixing ratio of the metallic Ni filler used for imparting conductivity to the back surface coating within the following specific ranges. Of the forms of Ni filler, the shape is most preferably flake-like for transferring the appearance of the back surface coating film to the top coating film having high designability in coil coating, that is, stably obtaining PM resistance, and flakes. It is preferable to use a combination of linear and chain Ni fillers.

【0016】先ず該Niフィラーの総量比については、
樹脂分重量比で10〜200%が許容される。このNi
配合比が10%未満では裏面アース性の低下を招く。な
おこの状態でアース性を確保するには塗膜厚を0.5μ
m未満にする必要があるが、この膜厚では塗膜切れが起
こりやすく裏面塗膜外観を含めてコイル製品としてのト
ップ塗膜の耐PM性の両立は難しい。また200%を超
えては塗料中での該Niフィラーの均一分散性が損なわ
れ、肝心の裏面アース性が逆に低下するため、高生産性
のライン下では作業性及びコストを含めてあまり得策で
ない。従って、Niフィラーの総量としては樹脂分重量
比で10〜200%がよく、就中20〜100%が好ま
しい。
First, regarding the total amount ratio of the Ni filler,
A resin weight ratio of 10 to 200% is allowed. This Ni
If the compounding ratio is less than 10%, the back side grounding property is deteriorated. In this state, the coating thickness should be 0.5μ
It is necessary to make the thickness less than m, but with this film thickness, coating film breakage easily occurs and it is difficult to achieve both PM resistance of the top coating film as a coil product including the appearance of the back surface coating film. Further, if it exceeds 200%, the uniform dispersibility of the Ni filler in the paint is impaired, and the essential backside grounding property is deteriorated. Therefore, it is a good idea including workability and cost under a high productivity line. Not. Therefore, the total amount of Ni filler is preferably 10 to 200%, and more preferably 20 to 100% in terms of the resin content weight ratio.

【0017】次にNiフィラーの適性形態とその配合比
についてであるが、フレークNi/鎖状Niの形状比が
樹脂分重量比で1.0未満では、鎖状Niの割合が過剰
となり、比重差から塗料中での均一分散性に支障が生
じ、塗膜中へのNi転写率の低下から裏面塗膜のNiに
よる電気回路形成機能が低下し、塗膜抵抗の上昇を招い
てアース性の低下を呈するため、あまり好ましくない。
また該Niの比が10を超えてはフレーク状Niが塗膜
の表層に偏析し易くなって鎖状Niとの導電回路形成が
短絡し易くなり、結果的に安定した裏面塗膜のアース性
が得られ難くなり、あまり好ましくない。フレーク状N
i/鎖状Niの形状比としては樹脂分重量比で1〜10
にあって、就中3〜7が好ましい。
Next, regarding the suitable form of Ni filler and its compounding ratio, when the flake Ni / chain Ni shape ratio is less than 1.0 in terms of resin content weight ratio, the ratio of chain Ni becomes excessive and the specific gravity Due to the difference, the uniform dispersibility in the paint is hindered, the transfer rate of Ni into the coating film decreases, the function of forming an electric circuit by Ni in the back surface coating film decreases, and the resistance of the coating film increases, resulting in an increase in grounding property. It is less preferable because it exhibits a decrease.
Further, when the ratio of Ni exceeds 10, flaky Ni is likely to segregate on the surface layer of the coating film, and a conductive circuit formation with chain Ni is likely to be short-circuited, resulting in stable groundability of the back coating film. Is difficult to obtain, which is not preferable. Flaky N
The shape ratio of i / chain Ni is 1 to 10 in terms of resin weight ratio.
Therefore, 3 to 7 is preferable.

【0018】このような形態の異なるNiフィラーにあ
って、その粒径も適性範囲に制御が必要である。該Ni
の粒径が0.1μm未満ではNiが細か過ぎて塗膜表面
に偏析し易く、肝心のNiによる塗膜の電気回路形成に
支障を生じ、引いてはこれが裏面のアース性を不安定に
するため、あまり好ましくない。また、該粒径が50μ
mを超えては裏面塗膜が肌荒れし易く、これがコイル製
品としてのトップ塗装面に対する耐PM性の低下を招
き、商品価値の上からあまり好ましくない。従って該N
iフィラーの好ましい粒径としては0.1〜50μmが
よく、就中5〜20μmが好ましい。
In such Ni fillers having different morphologies, it is necessary to control the particle size of the Ni filler within an appropriate range. The Ni
If the particle size is less than 0.1 μm, Ni is too fine and segregates easily on the surface of the coating film, which interferes with the formation of the electric circuit of the coating film due to the essential Ni, which in turn makes the grounding property of the back surface unstable. Therefore, it is not so preferable. The particle size is 50μ
If it exceeds m, the back surface coating film is liable to be rough, which leads to a decrease in PM resistance on the top coated surface of the coil product, which is not so preferable from the standpoint of commercial value. Therefore, the N
The particle size of the i filler is preferably 0.1 to 50 μm, and more preferably 5 to 20 μm.

【0019】(3)裏面塗膜のTgについて 上述のような本願発明の裏面塗膜形成にあって、トップ
塗膜の耐PM性を基本的に保証するためには該Niフィ
ラーを含有してなる裏面塗膜のTgを適性範囲に制御す
ることが必要である。該裏面塗膜のTgが0℃未満で
は、基本的に塗膜が軟質のためプレス加工等の二次加工
工程でのハンドリング疵が生じやすくなる。又、逆に裏
面塗膜としての耐PM性が低下したり、あるいは塗膜の
光沢調整程度では救済が難しい骨剤のNiフィラーによ
る裏面塗膜の凹凸が助長され、これがトップ塗膜面の耐
PM性の低下を招くなど、いづれにしても裏面塗膜の柔
らかさが商品価値の低下を招くことが多く、あまり好ま
しくない。また該裏面塗膜のTgが40℃を超えてはト
ップ塗膜とのTg差が小さくなる分、トップ塗膜に対す
る耐PM性の低下や裏面塗膜としての密着性の低下があ
って好ましくない。従って高分子ポリエステル樹脂をバ
インダーとする本願発明の裏面塗膜のTgは0〜40℃
がよく、好ましくは15〜25℃がよい。
(3) Tg of Back Coating Film In forming the back coating film of the present invention as described above, in order to basically guarantee the PM resistance of the top coating film, the Ni filler is contained. It is necessary to control the Tg of the back coating film within a suitable range. When the Tg of the back surface coating film is less than 0 ° C., the coating film is basically soft and handling flaws easily occur in a secondary processing step such as pressing. On the contrary, the PM resistance of the back surface coating film decreases, or the unevenness of the back surface coating film due to the Ni filler of the bone agent, which is difficult to remedy only by adjusting the gloss of the coating film, is promoted, which is the resistance of the top coating film surface. In any case, the softness of the back surface coating film often causes a decrease in commercial value, such as a decrease in PM property, which is not preferable. Further, when the Tg of the back coating film exceeds 40 ° C., the Tg difference from the top coating film decreases, so that PM resistance to the top coating film and adhesion as the back coating film decrease, which is not preferable. . Therefore, the Tg of the back coating film of the present invention using a high molecular polyester resin as a binder is 0 to 40 ° C.
Is preferable, and 15 to 25 ° C. is preferable.

【0020】(4)裏面の適性塗膜厚 裏面塗膜の安定したアース性の付与にあたっては、上述
のような特定性状でなるNiフィラーの配合が必要であ
るが、その膜厚においても自ずと限界がある。塗膜厚が
0.5μm未満にあっては、例えばロール塗装などでは
塗膜切れなどから均一塗装性に欠け生産性に乏しい。
又、コイル製品としてのトップ塗装面への耐PM性の両
立が難しくなるため、あまり得策でない。また5μm超
にあっては裏面塗膜としてのアース性と密着性が不安定
化し、コストを含めてあまり得策でない。従って、トッ
プ塗装面への耐PM性と裏面アース性を両立するための
適性裏面塗膜厚としては0.5〜5.0μmがよく、好
ましくは1〜3μmがよい。
(4) Appropriate coating film thickness on the back surface In order to impart a stable grounding property to the back surface coating, it is necessary to mix the Ni filler having the above-mentioned specific characteristics, but the film thickness is naturally limited. There is. When the coating film thickness is less than 0.5 μm, for example, in roll coating, uniform coating property is lacked due to film breakage and the productivity is poor.
In addition, it is difficult to achieve both PM resistance on the top coated surface as a coil product, which is not a good idea. On the other hand, if it exceeds 5 μm, the grounding property and the adhesiveness of the back surface coating film become unstable, which is not a good idea including the cost. Therefore, a suitable back surface coating film thickness for achieving both PM resistance to the top coated surface and back surface grounding property is 0.5 to 5.0 μm, preferably 1 to 3 μm.

【0021】[0021]

【実施例】以下、実施例によって本発明の効果を詳述す
る。鋼板裏面が特定範囲に粗度制御された板厚0.7m
m、板巾914mmの鋼板両面に対し、ライン速度70
m/分で従来技術による塗装前処理として総クロム付着
量が50mg/m2 のシリカゾル含有クロメート処理が
施された後、直ちに2C2B(2コート2ベーク)のロ
ール塗装工程に入る。意匠性の高いトップ塗装(2C2
B)はプライマー塗装及びトップ塗装とも、いづれも有
機溶剤系の高分子ポリエステル樹脂塗料を用い、プライ
マー塗膜としてフレキコート600EUプライマー(日
本ペイント製)を固形皮膜として5μm塗装し、その上
層にトップ塗膜としてTgが60℃でなるフレキコート
500塗料(日本ペイント製)が固形皮膜で17μmに
なるよう膜厚制御されたのち、標準条件で焼付けされ、
水冷乾燥される。一方、特定粗度に制御された鋼板裏面
への裏面塗装については公知のロール塗装法により、表
1〜表8に記載の本願発明の実施例が特定するNiフィ
ラー含有の高分子ポリエステル樹脂塗料が特定膜厚で塗
装焼付される。こうして製造された本願発明法による裏
面塗装面は、意匠性の高いトップ塗装面に対する耐PM
性を犠牲にすることなく、安定した裏面アース性をも両
立した従来技術にない画期的技術であることが分かる。
EXAMPLES The effects of the present invention will be described in detail below with reference to examples. The thickness of the back side of the steel plate is 0.7m with the roughness controlled to a specific range.
Line speed 70 for both sides of a steel plate with a width of m and a width of 914 mm
After a silica sol-containing chromate treatment with a total chromium deposition amount of 50 mg / m 2 was applied as a pretreatment for coating by the conventional technique at m / min, the roll coating process of 2C2B (2-coat-2bake) is immediately started. Highly designed top coating (2C2
In B), both of the primer coating and the top coating, organic solvent-based polymer polyester resin coatings are used, and Flexcoat 600EU primer (manufactured by Nippon Paint) is coated as a solid coating with a thickness of 5 μm, and the top coating is applied on top of it. Flexcoat 500 paint (manufactured by Nippon Paint Co., Ltd.) having a Tg of 60 ° C. as a film is controlled to have a solid film thickness of 17 μm, and then baked under standard conditions.
It is water-cooled and dried. On the other hand, for the back surface coating on the back surface of the steel sheet controlled to have a specific roughness, a Ni roll-containing high-molecular polyester resin coating material specified by the examples of the present invention described in Tables 1 to 8 is prepared by a known roll coating method. Painted and baked with a specific film thickness. The back coated surface produced by the method of the present invention thus manufactured is PM resistant to the top coated surface having a high design.
It can be seen that this is an epoch-making technology that does not exist in the prior art and that also has stable back surface grounding properties without sacrificing the property.

【0022】(1)鋼板の裏面表面粗さ効果について 本願発明の裏面塗膜のアース性を安定して得るには、そ
の鋼板の表面粗さを特定することが肝要である。鋼板裏
面の表面粗さとして本願発明が特定するPPI及びRa
の適性範囲について実施例をNo.1〜No.24に示
し、比較例をNo.25〜No.32に示す。又、下地
原板として従来技術で製造された各種めっき鋼板に適用
した事例として実施例をNo.73及びNo.97〜N
o.105に示す。これより明らかなように、鋼板裏面
の表面粗さとしてPPI及びRaともに本願発明の特定
範囲を外れると、コイル塗装におけるトップ塗装面への
耐PM性や肝心の裏面アース性の両立が難しくなること
が分かる。つまり本願発明による意匠性の高いトップ塗
膜面への耐PM性を考慮した裏面塗膜のアース性を安定
して得るには、めっき系の如何に拘らず、下地鋼板の裏
面粗度について適性粗度に管理する必要があり、特にP
PI及びRaは本願発明が特定する範囲に制御すること
の有効性が明瞭に分かる。
(1) Effect of Back Surface Roughness of Steel Sheet In order to stably obtain the groundability of the back surface coating film of the present invention, it is essential to specify the surface roughness of the steel sheet. PPI and Ra specified by the present invention as the surface roughness of the back surface of the steel sheet
No. 1-No. 24, a comparative example No. 25-No. 32. In addition, as an example applied to various plated steel sheets manufactured by the conventional technique as the base original plate, No. 73 and No. 73. 97-N
o. Shown at 105. As is clear from this, if both the PPI and Ra of the surface roughness of the back surface of the steel plate deviate from the specific ranges of the present invention, it becomes difficult to achieve both PM resistance to the top coating surface and essential back surface grounding property in coil coating. I understand. That is, in order to stably obtain the grounding property of the back coating film in consideration of PM resistance to the top coating surface having a high design according to the present invention, the back surface roughness of the base steel sheet is suitable regardless of the plating system. It is necessary to manage the roughness, especially P
The effectiveness of controlling PI and Ra within the range specified by the present invention can be clearly understood.

【0023】(2)裏面塗膜の導電性金属Niフィラー
の適性配合について このNiフィラーの配合については、裏面アース性の付
与にあたって本願発明が最大の主旨とするもので、その
狙いは裏面塗膜に含まれる金属Niフィラーの分布形態
を適性に分布させる点にあり、加えてトップ塗装面の耐
PM性を考慮しつつ安定したアース性を得る点にある。
そのためには、異形状の金属Niフィラーをその形態を
含めて特定範囲に配合することが必要である。先ず形状
の異なるフレーク状Ni(NoF)及び鎖状Ni(No
C)の粒径組合せ効果として本願発明の実施例をNo.
33〜No.65に示し、比較例をNo.66〜No.
70に示す。
(2) Appropriate Blending of Conductive Metal Ni Filler for Back Side Coating The invention of the present application is the main purpose for imparting back side grounding property to the blending of this Ni filler. This is because the distribution form of the metallic Ni filler contained in is properly distributed, and in addition, the stable grounding property is obtained while considering the PM resistance of the top coated surface.
For that purpose, it is necessary to mix a metallic Ni filler having an irregular shape in a specific range including its form. First, flaky Ni (NoF) and chain Ni (No) having different shapes
As a particle size combination effect of C), the embodiment of the present invention is No.
33-No. 65, a comparative example No. 66-No.
70.

【0024】これより、該粒径としては本願発明が特定
する範囲の下限を切ると、Niフィラーが細粒過ぎて塗
膜断面の表層に偏析し易くなり、Niフィラーによる安
定した電気回路形成は期待し難く、印加電圧と荷重が小
さい状態では塗膜の接触抵抗が増大して、期待した裏面
のアース性付与は難しくなる。対して、該粒径が本願発
明の上限を超えては、塗装ロールへのNiフィラーのピ
ックアップ性にバラツキを生じ、塗膜へのNiフィラー
の分布が不安定化して、満足な裏面アース性は得られ難
くなり、これが場合によっては裏面塗膜表面へのNiフ
ィラーの突出を招き、これがトップ塗装面の耐PM性の
低下を招くことになる。いづれにしてもトップ塗装面の
耐PM性を維持しつつ安定したアース性を裏面塗膜に付
与するためのNiフィラーの適性粒径としては、本願発
明の特定範囲内で制御することが肝要であることが分か
る。
From this, when the particle size falls below the lower limit of the range specified by the present invention, the Ni filler becomes too fine and segregates easily in the surface layer of the cross section of the coating film, so that a stable electric circuit can be formed by the Ni filler. It is difficult to expect, and when the applied voltage and the load are small, the contact resistance of the coating film increases, and it becomes difficult to impart the expected grounding property to the back surface. On the other hand, when the particle size exceeds the upper limit of the present invention, the Ni filler pickup property on the coating roll varies, and the Ni filler distribution in the coating film becomes unstable. It becomes difficult to obtain the Ni filler, and in some cases, this causes the Ni filler to project to the surface of the back coating film, which leads to a reduction in PM resistance of the top coated surface. In any case, it is important to control the suitable particle size of the Ni filler for imparting a stable grounding property to the back coating film while maintaining the PM resistance of the top coating surface within the specific range of the present invention. I know there is.

【0025】次に本願発明にあって該Niフィラーの形
状比も適性に制御することが必要である。フレーク状
(F)及び鎖状(C)と形状の異なるNiフィラーを併
用するにあたり、その形状比(F/C)は樹脂分重量比
として特定される。本願発明の形状比について実施例を
No.71〜No.75に示し、比較例をNo.76〜
No.77に示す。本願発明のF/CのNi形状比が特
定範囲を外れると、裏面塗装外観、トップ塗膜面の耐P
M性、裏面塗膜の密着性及び裏面アース性といった塗膜
物性の両立が難しくなり、生産性の低下もあって、あま
り得策でないことが分かる。
Next, in the present invention, it is necessary to appropriately control the shape ratio of the Ni filler. When Ni flakes different in shape from flakes (F) and chains (C) are used in combination, the shape ratio (F / C) is specified as the resin weight ratio. Regarding the shape ratio of the present invention, No. 71-No. No. 75 shown in FIG. 76-
No. 77. If the F / C Ni shape ratio of the present invention deviates from a specific range, the back surface coating appearance and the P resistance of the top coating surface
It can be seen that it is not a good idea because it is difficult to achieve both physical properties of the coating film such as M property, adhesiveness of the coating film on the back surface and earthing property on the back surface, and productivity is lowered.

【0026】更に、高分子ポリエステル樹脂に対する該
Niフィラーの総量として本願発明の実施例をNo.7
8〜No.88に示し、比較例をNo.89〜No.9
0に示す。本願発明の裏面塗膜の安定したアース性の付
与にあっては、塗膜断面と表面における該Niフィラー
の分布密度の底上げが前提として必要であり、この意味
において総Ni量の特定制御は必須である。但し、この
場合もトップ塗膜面への耐PM性の考慮は言うまでもな
い。実施例と比較例から分かるように、総Ni量につい
ても本願発明の特定範囲を外すと上記主旨を満足しない
裏面塗膜性状となり、本願発明が主旨とするプレコート
鋼板の商品価値を損なうことが分かる。以上のように、
トップ塗膜への耐PM性を考慮しつつ裏面塗膜の電気的
回路形成を適宜に形成し安定したアース性を確保するに
は、金属Niフィラーの形状と粒径を適比に配合した本
願発明の範囲に制御することが必須であることが分か
る。
Further, as the total amount of the Ni filler with respect to the high-molecular polyester resin, the No. 7
8 to No. 88, and a comparative example No. 89-No. 9
It shows in 0. In order to impart stable grounding properties to the back surface coating film of the present invention, it is necessary to raise the distribution density of the Ni filler in the coating film cross section and surface, and in this sense, specific control of the total Ni content is essential. Is. However, in this case as well, it goes without saying that PM resistance to the top coating film surface is taken into consideration. As can be seen from the examples and comparative examples, when the total amount of Ni deviates from the specific range of the present invention, the back coating film properties do not satisfy the above-mentioned gist, and it is understood that the commercial value of the precoated steel sheet, which is the gist of the present invention, is impaired. . As mentioned above,
In order to ensure stable grounding by appropriately forming the electric circuit of the back coating film while considering PM resistance to the top coating film, the present invention in which the shape and particle size of the metallic Ni filler are blended in an appropriate ratio It turns out that control within the scope of the invention is essential.

【0027】(3)裏面塗膜の適性厚みについて 本願発明にあって裏面塗膜厚についても適性範囲に制御
する必要がある。この点について、本願発明の実施例を
No.91〜No.94に、又その比較例についてN
o.95〜No.96に示す。これより明らかなよう
に、本願発明の特定膜厚を逸脱すると、商品価値の高い
トップ塗膜面への耐PM性の維持はもとより、本来目的
とする裏面塗膜のアース性確保も難しくなり、コストを
含めてあまり得策ではない。なお、本願発明の裏面塗膜
の着色化にあたっては、市販顔料を用いた従来技術の塗
料化の範疇で対応することができることは言をまたな
い。
(3) Appropriate thickness of back surface coating film In the present invention, the back surface coating film thickness also needs to be controlled within an appropriate range. In this regard, the embodiment of the present invention No. 91-No. 94 and N for the comparative example
o. 95-No. 96. As is clear from this, if the specific film thickness of the invention of the present application is deviated, it becomes difficult to maintain the PM property on the top coating film surface having high commercial value, and also to secure the grounding property of the originally desired back coating film, It is not a good idea, including costs. In addition, it goes without saying that the coloring of the back surface coating film of the present invention can be dealt with in the category of the conventional coating material using a commercially available pigment.

【0028】(4)裏面塗膜の適性Tgについて 本願発明のアース性を満足する裏面塗膜のTgについて
は、プレコート鋼板としての表裏塗膜面に対する耐PM
性を基本的に維持するためにある。本願発明が特定する
裏面塗膜のTg範囲について、実施例をNo.106〜
No.111に示し、比較例をNo.112〜No.1
13に示す。これより明らかなように、本願発明が特定
する裏面塗膜のTgを逸脱すると、低Tg側では塗膜の
硬さ不足によるスクラッチ疵や製品加工工程での裏面塗
膜へのハンドリング疵の多発を招く。
(4) Appropriate Tg of back side coating film Regarding the Tg of the back side coating film satisfying the groundability of the present invention, the PM resistance to the front and back side coating film surface as a precoated steel sheet is
It is to maintain sex basically. Regarding the Tg range of the back surface coating film specified by the present invention, Examples No. 106 ~
No. 111, and a comparative example No. 112-No. 1
13 shows. As is clear from this, when the Tg of the back coating film specified by the present invention is deviated, scratches due to insufficient hardness of the coating film on the low Tg side and frequent occurrence of handling flaws on the back coating film in the product processing process occur. Invite.

【0029】また塗膜が軟質のため逆にトップ塗膜外観
の裏面塗膜への耐PM性が低下すると同時に、裏面塗膜
の導電性Niフィラーによるトップ塗膜面への耐PM性
の低下をも併発し、裏面のアース性を満足しても塗膜外
観疵や密着性の低下が大きく商品価値はなくなる。一
方、該Tgが本願発明の上限を超えては逆に塗膜が硬質
化するため、裏面塗膜としての密着性の低下やトップ塗
膜への耐PM性の低下もあって商品価値としては全体に
低下する。いづれにしても、商品価値の点で裏面塗膜の
Tgは本願発明の範囲に制御しなければならないことが
分かる。
On the contrary, since the coating film is soft, the PM resistance of the top coating film on the back surface coating film is deteriorated, and at the same time, the PM resistance of the top coating film surface is deteriorated by the conductive Ni filler of the back surface film. Also, even if the grounding property of the back surface is satisfied, the scratches on the appearance of the coating film and the decrease in adhesion are large, and the commercial value is lost. On the other hand, when the Tg exceeds the upper limit of the present invention, the coating film becomes harder, so that the adhesiveness as the back surface coating film and the PM resistance to the top coating film also decrease, so that the commercial value is obtained. Overall decline. In any case, it is understood that the Tg of the back surface coating film must be controlled within the range of the present invention in terms of commercial value.

【0030】[0030]

【表1】 [Table 1]

【0031】[0031]

【表2】 [Table 2]

【0032】[0032]

【表3】 [Table 3]

【0033】[0033]

【表4】 [Table 4]

【0034】[0034]

【表5】 [Table 5]

【0035】[0035]

【表6】 [Table 6]

【0036】[0036]

【表7】 [Table 7]

【0037】[0037]

【表8】 [Table 8]

【0038】(注) *1. めっき系 EZ:電気亜鉛めっき ZN:電気Zn−Ni合金めっき(Ni;11.5%) EC:電気Zn−Cr−Ni合金めっき(Cr;10
%,Ni;2%) EF:電気Zn−Fe合金めっき(Fe;15%) ZS:電気Zn−Ni−SiO2 (Ni;12%,Si
2 ;3%) ZT:電気Zn−Ni−TiO2 (Ni;12%,Ti
2 ;3%) ZB:電気Zn−Ni−BaSO4 (Ni;12%,B
aSO4 ;3%) ZS:電気Zn−Fe−SiO2 (Fe;10%,Si
2 ;3%) GZ:溶融Znめっき GA:溶融Zn−Alめっき(Al;5%) GF:合金化溶融Znめっき(Fe;8〜11%)
(Note) * 1. Plating system EZ: Electric zinc plating ZN: Electric Zn-Ni alloy plating (Ni; 11.5%) EC: Electric Zn-Cr-Ni alloy plating (Cr; 10)
%, Ni; 2%) EF : Electrical Zn-Fe alloy plating (Fe; 15%) ZS: Electrical Zn-Ni-SiO 2 (Ni ; 12%, Si
O 2; 3%) ZT: Electrical Zn-Ni-TiO 2 (Ni ; 12%, Ti
O 2; 3%) ZB: Electrical Zn-Ni-BaSO 4 (Ni ; 12%, B
aSO 4; 3%) ZS: Electrical Zn-Fe-SiO 2 (Fe ; 10%, Si
O 2; 3%) GZ: molten Zn plating GA: molten Zn-Al plating (Al; 5%) GF: alloyed hot-dip Zn plating (Fe; 8~11%)

【0039】*2.表面粗さ 鋼板の板巾方向の粗さをいう。 PPI(長さ1インチ当りの凹凸の数),Ra(平
均表面粗さ) *3.裏面塗膜中の金属Niフィラー性状 F:フレーク状Ni,C:鎖状Ni F/Cの形状の異なるNiフィラーの配合比は、樹脂分
重量比で示す。フィラーの1次平均粒径は[(長径+短
径)/2]として表わす。塗膜TgはTMA(触針法)
測定による。
* 2. Surface roughness The roughness of the steel sheet in the width direction. PPI (number of irregularities per inch of length), Ra (average surface roughness) * 3. Metal Ni Filler Properties in Backside Coating F: Flake Ni, C: Chain Ni The blending ratio of Ni fillers having different F / C shapes is shown by resin weight ratio. The primary average particle size of the filler is expressed as [(major axis + minor axis) / 2]. Coating film Tg is TMA (probe method)
According to measurement.

【0040】*4.塗膜外観の均一性(目視外観) ◎:均一,〇:僅かにローピング,△:部分的ローピン
グ,×:全面ローピング又は筋ムラ *5.裏面塗膜のアース性 銅片で鋼板表裏をサンドイッチ,上下銅片間の接触抵抗
を場所を変えて5回測定し、その平均値とする(印加電
圧1V,荷重50g/cm2 )。 ◎:0.5Ω以下,〇:1Ω以下,△:2Ω以下,×:
5Ω超
* 4. Uniformity of coating film appearance (visual appearance) ◎: Uniform, ◯: Slightly roping, Δ: Partial roping, ×: Full surface roping or stripe unevenness * 5. Grounding property of backside coating Sandwich the front and back of a steel plate with copper pieces, and measure the contact resistance between the upper and lower copper pieces 5 times at different locations and take the average value (applied voltage 1 V, load 50 g / cm 2 ). ◎: 0.5Ω or less, ◯: 1Ω or less, △: 2Ω or less, ×:
Over 5Ω

【0041】*6.裏面塗膜密着性 1次密着性;OT密着曲げした同一加工部を繰り返し3
回セロテープ剥離。 2次密着性;純水浸漬、煮沸2時間後24時間放置した
のち、1次と同一の評価を行なった。 ◎:塗膜剥離無、〇:剥離5%以下、△:剥離10%以
下、×:剥離10%超 *7.トップ塗膜に対する耐プレッシャーマーク性 鋼板のトップ塗装面/裏面塗装面を面合わせし、荷重6
0kg/cm2 、40℃×48hrs経時後のトップ塗
装面の圧痕程度を目視判定。 ◎:変化なし、〇:透かして極く僅かに圧痕、△:薄い
圧痕、×;明瞭な圧痕
* 6. Adhesion to back side coating Primary adhesion; OT adhesion Repeatedly bending the same processed part 3
Peel off the cellophane tape. Secondary adhesiveness: Immersed in pure water, boiled and left for 2 hours and then for 24 hours, and then evaluated in the same manner as the primary adhesiveness. ⊚: No peeling of coating film, ◯: 5% or less of peeling, Δ: 10% or less of peeling, ×: More than 10% of peeling * 7. Resistance to pressure marks against top coatings The top and back surfaces of steel sheets are brought into contact with each other, and the load 6
The degree of indentation on the top coated surface after 0 kg / cm 2 and 40 ° C. × 48 hrs elapsed was visually judged. ◎: No change, ◯: Very slight indentation through watermark, △: Thin indentation, ×: Clear indentation

【0042】[0042]

【発明の効果】以上のように、本願発明は塗装鋼板の裏
面アース性付与ニーズに対し、その安定性確保を含めて
種々検討した結果、以下のような鋼板原板の表面粗さ特
性を含めた裏面の塗膜設計を提案するに至った。すなわ
ち、 原板の裏面表面粗さとして特にPPI及びRaの適性
範囲を特定した。 裏面塗膜の導電性回路形成能として金属Niフィラー
を採用したが、その形状及び粒径を特定し、それらの適
性配合比について特定したこと。 裏面塗膜にTgの適性範囲があってそれを特定したこ
と。 裏面塗膜厚として膜厚範囲を特定したこと。 これらの相乗効果により、本願発明は高生産性ライン下
でのコイル塗装における意匠性の高いトップ塗装面への
耐プレッシャーマーク性を損なうことなく、裏面塗膜の
アース性を安定して付与することに成功した従来に例の
ない画期的なプレコート鋼板として、これを市場提供す
るに至ったものである。なお、このようにしてなる本願
発明の裏面塗膜への着色要求に対しては、従来技術の範
疇で着色顔料の適宜配合により対応が可能な点を付言し
ておく。
As described above, according to the present invention, in order to meet the needs for imparting the backside grounding property of the coated steel sheet, various studies including securing the stability thereof have been performed. As a result, the following surface roughness characteristics of the steel sheet original plate are included. We have come up with a proposal for a coating film for the back surface. That is, an appropriate range of PPI and Ra was specified as the back surface roughness of the original plate. The metallic Ni filler was adopted as the conductive circuit forming ability of the back surface coating film, but its shape and particle size were specified, and their appropriate compounding ratio was specified. The back coating has a proper range of Tg and it is specified. The film thickness range is specified as the back coating thickness. Due to these synergistic effects, the invention of the present application stably imparts the grounding property of the back surface coating film without impairing the pressure mark resistance of the top coating surface with high designability in coil coating under a high productivity line. As a revolutionary pre-coated steel sheet that was unprecedented in the past, we have succeeded in providing it to the market. In addition, it should be added that the coloring request to the back coating film of the present invention thus formed can be dealt with by appropriately blending a coloring pigment within the scope of the conventional art.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 B32B 15/08 104 Z 7148−4F ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 6 Identification code Office reference number FI technical display location B32B 15/08 104 Z 7148-4F

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 鋼板の裏面に対し、1次平均粒径が0.
1〜50μmの異形状金属Niフィラーを形状比として
樹脂分重量比でフレーク状Ni/鎖状Niの比が1〜1
0、Niフィラーの総量が樹脂分重量比で10〜200
%でなる高分子ポリエステル樹脂塗膜を固形皮膜として
0.5〜5μm形成し、かつ、ガラス転移点(Tg)が
50℃以上のトップ塗膜に対し、その裏面の塗膜Tgが
10〜40℃でなることを特徴とする裏面アース性に優
れたプレコート鋼板。
1. The back surface of a steel sheet has a primary average grain size of 0.
The ratio of flake Ni / chain Ni in the resin component weight ratio is 1 to 1 with the shape ratio of the irregularly shaped metallic Ni filler of 1 to 50 μm.
0, the total amount of Ni filler is 10 to 200 in terms of resin weight ratio.
% Of the high molecular polyester resin coating film as a solid coating film having a glass transition point (Tg) of 50 ° C. or higher and a coating film Tg of 10 to 40% on the back surface thereof. Pre-coated steel sheet with excellent backside grounding characteristics, characterized in that the temperature is in ° C.
【請求項2】 塗装用原板の裏面表面粗さがPPIで7
0〜150、Raで0.5〜2.0μmに制御されてな
ることを特徴とした請求項1記載の裏面アース性に優れ
たプレコート鋼板。
2. The surface roughness of the back surface of the original plate for coating is 7 in PPI.
The precoated steel sheet having excellent grounding property on the back surface according to claim 1, which is controlled to 0 to 150 and Ra to 0.5 to 2.0 μm.
JP5716794A 1994-03-28 1994-03-28 Pre-coated steel sheet with excellent backside grounding Expired - Fee Related JP3068998B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP5716794A JP3068998B2 (en) 1994-03-28 1994-03-28 Pre-coated steel sheet with excellent backside grounding

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP5716794A JP3068998B2 (en) 1994-03-28 1994-03-28 Pre-coated steel sheet with excellent backside grounding

Publications (2)

Publication Number Publication Date
JPH07265790A true JPH07265790A (en) 1995-10-17
JP3068998B2 JP3068998B2 (en) 2000-07-24

Family

ID=13048006

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Link
JP (1) JP3068998B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006278653A (en) * 2005-03-29 2006-10-12 Jfe Steel Kk Electromagnetic wave shield member, steel plate therefor, and electromagnetic wave shield case
JP2007331218A (en) * 2006-06-14 2007-12-27 Kobe Steel Ltd Resin-coated metal plate having excellent performance of shielding electromagnetic wave
JP2009286091A (en) * 2008-06-02 2009-12-10 Nippon Steel Corp Surface-treated metal plate, metal box, metal cover and electrical and electronic equipment

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006278653A (en) * 2005-03-29 2006-10-12 Jfe Steel Kk Electromagnetic wave shield member, steel plate therefor, and electromagnetic wave shield case
JP2007331218A (en) * 2006-06-14 2007-12-27 Kobe Steel Ltd Resin-coated metal plate having excellent performance of shielding electromagnetic wave
JP2009286091A (en) * 2008-06-02 2009-12-10 Nippon Steel Corp Surface-treated metal plate, metal box, metal cover and electrical and electronic equipment

Also Published As

Publication number Publication date
JP3068998B2 (en) 2000-07-24

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