JP3068998B2 - Pre-coated steel sheet with excellent backside grounding - Google Patents

Pre-coated steel sheet with excellent backside grounding

Info

Publication number
JP3068998B2
JP3068998B2 JP5716794A JP5716794A JP3068998B2 JP 3068998 B2 JP3068998 B2 JP 3068998B2 JP 5716794 A JP5716794 A JP 5716794A JP 5716794 A JP5716794 A JP 5716794A JP 3068998 B2 JP3068998 B2 JP 3068998B2
Authority
JP
Japan
Prior art keywords
coating
coating film
steel sheet
filler
film
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP5716794A
Other languages
Japanese (ja)
Other versions
JPH07265790A (en
Inventor
元生 壁屋
洋 金井
良二 西岡
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Corp filed Critical Nippon Steel Corp
Priority to JP5716794A priority Critical patent/JP3068998B2/en
Publication of JPH07265790A publication Critical patent/JPH07265790A/en
Application granted granted Critical
Publication of JP3068998B2 publication Critical patent/JP3068998B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Laminated Bodies (AREA)

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は化成処理を施した亜鉛系
めっき鋼板を基板に、特に鋼板の片面に導電性塗装を行
ったプレコート塗装鋼板に関し、オーディオ製品に要求
されるアース性を片面に付与したプレコート塗装鋼板に
関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a galvanized steel sheet subjected to a chemical conversion treatment on a substrate, and more particularly to a precoated steel sheet having a conductive coating on one side of the steel sheet. The present invention relates to the applied precoated steel sheet.

【0002】[0002]

【従来の技術】近年、家電や自動車分野における表面処
理鋼板の低コスト化ニーズは高く、ポストコートのプレ
コート化が一段と進む中、鋼板表裏で機能差をつけた高
機能化要求も高い。特にオーディオやビデオ商品の外板
に多用される家電用プレコート鋼板にあっては、裏面サ
ービスコート面へのアース性を義務付けした塗装鋼板の
要求が高まりつつある。薄膜塗装して鋼板に導電性を付
与した従来技術としては、以下のように自動車用の溶接
可能塗装鋼板に例をみるが、家電用プレコート塗装鋼板
の分野では殆ど事例の開示はない。
2. Description of the Related Art In recent years, there has been a high demand for cost reduction of surface-treated steel sheets in the field of home appliances and automobiles, and as the precoating of post-coats has progressed further, there is also a high demand for high-performance steel sheets having different functions on both sides. In particular, in the case of pre-coated steel sheets for home appliances frequently used for outer panels of audio and video products, there is an increasing demand for painted steel sheets which oblige a grounding property on a back service coat surface. As an example of the prior art in which a thin film is applied to impart electrical conductivity to a steel sheet, an example is given to a weldable coated steel sheet for an automobile as follows, but there is almost no disclosure in the field of a pre-coated steel sheet for home appliances.

【0003】例えば、導電性の金属粉を薄膜塗装してな
るものとして特開昭61−23766号、特公昭62−
20024号公報があり、これらの代表的市場商品とし
てはジンクロメタルがある。しかし、これらの塗膜性能
は、例えば家電分野で要求される加工に対する塗膜のク
ラックフリーは基本的に達成できない欠点があり、生産
性やコストを含めあまり得策でない。
[0003] For example, Japanese Patent Application Laid-Open No. 61-23766 and Japanese Patent Publication No.
There is JP-A No. 20004, and zinclometal is a typical marketed product. However, these coating film performances are disadvantageous in that, for example, crack-free coating films for processing required in the field of home electric appliances cannot be basically achieved.

【0004】次に、水分散性樹脂にクロム化合物を混ぜ
て鋼板の高耐食性化を図った特開昭59−162278
号、特開昭61−584号公報などが提案されている
が、いずれも塗膜に導電性機能に乏しく裏面アース性と
しては実用的でない。さらには、水分散性樹脂にシラン
カップリング剤とシリカゾルをブレンドした有機複合シ
リケート樹脂皮膜を薄膜塗装してなる特開昭60−50
181号、特開昭60−149786号公報などがあ
る。しかし、これらは印加電圧が高く高圧下で抵抗加熱
されて塗膜が破壊するような鋼板のスポット溶接性とし
ては実用に供するかも知れないが、印加電圧と加圧力の
小さい家電用途のアース性に対しては塗膜破壊を伴わな
いソフトタッチでの接触抵抗が要求され、この場合、本
開示技術は全く実用的でない。
[0004] Next, a chromium compound is mixed with a water-dispersible resin to improve the corrosion resistance of a steel sheet.
And Japanese Patent Application Laid-Open No. 61-584 are proposed, but none of them has a conductive function in a coating film and is not practical as a back surface grounding property. Further, Japanese Patent Application Laid-Open No. Sho-60-50 discloses a thin film coating of an organic composite silicate resin film obtained by blending a silane coupling agent and silica sol with a water dispersible resin.
181 and JP-A-60-149786. However, these may be used as spot weldability of steel sheets where the applied voltage is high and the coating film is destroyed by resistance heating under high pressure, but it is not suitable for the grounding of home appliances for which the applied voltage and pressure are small. On the other hand, a contact resistance by soft touch without destruction of the coating film is required, and in this case, the disclosed technology is not practical at all.

【0005】以上のように、自動車分野では溶接可能塗
装鋼板として開示される従来技術は、いづれも家電分野
のプレコート鋼板、就中オーディオやビデオ製品等で要
求される表ノンガード/裏面導電性といった鋼板表裏で
塗膜の機能が異なるプレコート鋼板の開示事例は殆どな
いのが現状である。加えて、上記する従来技術にあっ
て、導電性金属粉の種類に対する開示については一元的
に挙げられるに止どまり、各金属粉毎の性状の違いと塗
膜中での挙動や性能上での特徴の差についても何等開示
されていない。
As described above, the prior art disclosed as a weldable painted steel sheet in the automobile field is a pre-coated steel sheet in the field of home appliances, and a steel sheet such as front non-guard / backside conductive required for audio and video products. At present, there are few disclosure cases of precoated steel sheets having different coating functions on the front and back. In addition, in the prior art described above, disclosure of the type of conductive metal powder is only listed in a unified manner, the difference in properties of each metal powder and behavior and performance in the coating film No feature differences are disclosed.

【0006】特に商品外観を最も重要視するプレコート
鋼板は、先ずは塗膜外観に対する取扱い疵の防止に努め
る必要がある。例えば高生産性ラインでのコイル塗装に
おいては、製品の一次保管やスリターライン等での二次
加工までの間コイル状態にある。この状態にあって意匠
性の高いトップ塗膜と裏面塗膜は必然的に接触するが、
この際、コイル自重からトップ塗装面に裏面の塗膜外観
が板巾方向への線状マークとなって転写され、これがコ
イル長手方向で一定ピッチに圧痕疵として現れ、生産性
を大きく低下させる現象があるが、このプレッシャーマ
ーク防止策(以下、単に耐PM性という。)について裏
面の塗膜性状から提案された開示事例も全くない。
[0006] In the case of a pre-coated steel sheet in which the appearance of a product is most important, it is necessary to firstly work to prevent handling defects on the appearance of the coating film. For example, in coil coating in a high-productivity line, the coil is in a coil state until primary storage of the product or secondary processing in a slitter line or the like. In this state, the top coating with high designability and the back coating inevitably come into contact,
At this time, the appearance of the coating film on the back side is transferred as a linear mark in the width direction of the sheet from the coil's own weight to the top painted surface, which appears as indentation marks at a constant pitch in the longitudinal direction of the coil, greatly reducing productivity. However, there has been no disclosure of this pressure mark prevention measure (hereinafter simply referred to as PM resistance) based on the properties of the coating film on the back surface.

【0007】[0007]

【発明が解決しようとする課題】以上の従来技術に対
し、本願発明は高生産性ラインのコイル塗装において、
ガラス転移点(Tg)が50℃以上の高Tg型トップ塗
膜でなるプレコート鋼板の裏面塗膜に安定したアース性
を付与することを課題とする。この場合、留意すべき点
は、コイル塗装にあって意匠性の高い該高Tg型トップ
塗膜面への耐PM性を考慮しつつ、裏面塗膜にアース性
を安定して付与する必要がある。そのためには、先ず裏
面塗膜のバインダー樹脂である高分子ポリエステル樹脂
のTg範囲の特定、塗膜の導電化に対して各種導電性顔
料を事前選定し、塗料化及び塗装性の両面から金属Ni
フィラーが最適との知見に立ち、この金属Niフィラー
の形状、粒径及びその配合比について膜厚を含めた適性
範囲を検討するとともに、さらには、適用原板の裏面塗
装面側の表面粗さの特定によってトップ塗膜の耐PM性
を維持しつつ、裏面塗膜のアース性を安定して付与しよ
うとするものである。
In contrast to the above prior art, the present invention relates to a high productivity line coil coating.
It is an object of the present invention to impart stable grounding properties to a back coating film of a precoated steel sheet having a high Tg type top coating film having a glass transition point (Tg) of 50 ° C. or higher. In this case, it should be noted that it is necessary to stably impart grounding property to the back surface coating while considering the PM resistance to the high Tg type top coating surface having high designability in the coil coating. is there. For this purpose, first, the Tg range of the high molecular polyester resin, which is the binder resin for the back surface coating, is specified, and various conductive pigments are preliminarily selected for the conductivity of the coating.
Based on the knowledge that the filler is optimal, the appropriate range including the film thickness is examined for the shape, particle size and compounding ratio of this metal Ni filler, and furthermore, the surface roughness of the coated back side of the applicable original plate is reduced. It is intended to stably impart the grounding property of the back coating while maintaining the PM resistance of the top coating by specificity.

【0008】[0008]

【課題を解決するための手段】本願発明は上記の課題解
決に当り、次のような技術思想にもとづき、プレコート
鋼板の裏面アース性付与のため、原板表面粗さを含めた
裏面塗膜設計について適性化を図ったものである。 塗装鋼板の表裏を薄い銅板片でサンドイッチし、その
上から軽微の電圧と荷重を印加した際の裏面塗膜との接
触抵抗が1Ω以下であって、それが場所によってバラツ
キがなく安定して得られること(裏面アース性の確
保)。 塗装コイル自重を約5トンとし、コイル自重による意
匠性の高いトップ塗膜への裏面塗膜外観の転写がないこ
と(耐PM性の確保)。 及びを両立するための裏面塗膜形成にあたり、導
電性金属Niフィラーの形態と配合比の適性化及びその
膜厚の適性化をバインダーのポリエステル樹脂と整合性
を得るとともに、形成された裏面塗膜のTgをトップ塗
膜の耐PM性の観点から特定する。
Means for Solving the Problems In order to solve the above-mentioned problems, the present invention is based on the following technical concept and, in order to impart a grounding property to the back surface of a pre-coated steel plate, a design of a back surface coating including the surface roughness of the original plate. It is intended to be suitable. The front and back of the coated steel sheet is sandwiched by thin copper sheet pieces, and the contact resistance with the backside coating when applying a slight voltage and load from above is 1Ω or less, and it can be obtained stably without variation depending on the place (Ensure backside grounding). The weight of the painted coil is about 5 tons, and the back film appearance is not transferred to the top film with high designability by the weight of the coil (ensure PM resistance). In the formation of the backside coating film to achieve both, the appropriateness of the form and the mixing ratio of the conductive metal Ni filler and the appropriateness of the film thickness are obtained in conformity with the polyester resin of the binder, and the formed backside coating film Is specified from the viewpoint of the PM resistance of the top coating film.

【0009】対象面となる下地原板の表面粗さとして
制御すべき粗さ要素の抽出、など。すなわち、プレコー
ト鋼板の裏面アース性付与にあたっては、トップ塗装面
への耐PM性を十分考慮した裏面設計が必要である。こ
のためには、先ずトップ塗膜の耐PM性を考慮した裏面
塗膜のTgやその適性膜厚、裏面塗膜の導電体となる金
属Niフィラーの形状、粒径といったフィラー形態及び
その配合比の適性化を図る必要がある。加えて、その裏
面アース性を安定して確保するには、下地原板の表面粗
さ形態、特にPPI及びRaの適性制御が必要等につい
て詳細検討を行った結果、本願発明を提案するに至った
ものである。
[0009] Extraction of a roughness element to be controlled as the surface roughness of the base original plate to be the target surface, and the like. That is, in imparting the grounding property to the back surface of the pre-coated steel sheet, it is necessary to design the back surface in consideration of PM resistance to the top painted surface. To achieve this, first, the Tg of the back coating and its appropriate film thickness in consideration of the PM resistance of the top coating, the shape and particle size of the metal Ni filler serving as the conductor of the back coating, and the compounding ratio thereof It is necessary to improve the suitability of In addition, in order to stably secure the grounding property on the back surface, it was necessary to control the surface roughness of the base plate, particularly the appropriate control of PPI and Ra. As a result, the present invention was proposed. Things.

【0010】以下、本願発明の裏面塗膜構成について先
ず説明する。本願発明鋼板の裏面塗膜にアース性を安定
して付与するには、先ず鋼板裏面をPPIで70〜15
0、Raが0.5〜2.0μmに粗さ制御し、次いで適
宜な化成処理を鋼板両面に施した後、この裏面に対し、
高分子ポリエステル樹脂をバインダーとし、これに粒径
が0.1〜50μmの形状の異なるNiフィラーをブレ
ンドするにあたり、該フィラーの形状比としてフレーク
状Ni/鎖状Niの比が樹脂分重量比で1〜10、該N
iフィラーの総量が樹脂分重量比で10〜200%を含
有してなることを特徴とし、この塗膜のTgが0〜40
℃であって、固形皮膜として0.5〜5μm形成されて
なることを特徴とする。
Hereinafter, the constitution of the backside coating film of the present invention will be described first. In order to stably impart the grounding property to the back surface coating of the steel plate of the present invention, first, the back surface of the steel plate is 70 to 15 PPI.
0, Ra controlled the roughness to 0.5 to 2.0 μm, and then subjected to appropriate chemical conversion treatment on both sides of the steel sheet.
When a high-molecular polyester resin is used as a binder and Ni fillers having different particle diameters of 0.1 to 50 μm are blended into the binder, the ratio of the flake-like Ni / chain-like Ni as the filler is expressed by the weight ratio of the resin. 1 to 10, the N
i is characterized in that the total amount of the filler contains 10 to 200% by weight of the resin component, and the Tg of this coating film is 0 to 40.
° C, and is formed as a solid film of 0.5 to 5 µm.

【0011】その骨子は、コイル製品としてトップ塗装
面の耐PM性を考慮した裏面塗膜のアース性を安定して
得る点にある。前者のトップ塗膜への耐PM性に支障の
ない裏面塗膜とするには、基本的に裏面塗膜のTgをト
ップ塗膜より下げる必要がある点及び裏面塗膜の導電体
であるNiフィラーの形態と配合比を特定し、該裏面塗
膜の膜厚を特定して、さらには下地原板の表面粗さを特
定した点にある。ここで本願発明の裏面塗膜に対する着
色性が必要な場合には、従来技術の範疇で着色顔料によ
る塗料化を行えば何等問題ないことを付言しておく。
The gist of the invention is that the grounding property of the back coating film can be stably obtained in consideration of the PM resistance of the top painted surface as a coil product. In order to obtain the former back coating having no adverse effect on the PM resistance to the top coating, it is basically necessary to lower the Tg of the back coating from the top coating, and Ni which is a conductor of the back coating is required. The point is that the form and the mixing ratio of the filler are specified, the film thickness of the back surface coating film is specified, and further, the surface roughness of the base plate is specified. Here, it is to be noted that if the back surface coating film of the present invention needs to be colored, there is no problem if a coating with a coloring pigment is performed in the category of the prior art.

【0012】尚、本発明に適用される鋼板は裸鋼板又は
亜鉛系めっき鋼板の何れであってもよいが、亜鉛系めっ
き鋼板としては公知のめっき方法によって得られるもの
の何れであってもよく、例えば電気めっき系では、Zn
めっき、合金元素がNi,Cr,Feの何れか1種以上
からなるZn系合金めっき鋼板が用いられてよい。ま
た、電気分散めっき系においては、Zn−Ni,Zn−
FeをベースにSiO2,TiO2 ,ZrO2 ,BaC
rO4 等の金属酸化物を均一分散析出させてなるZn系
分散合金めっき鋼板が用いられてよい。さらに、溶融め
っき系において溶融亜鉛めっき鋼板、Zn−Al系合金
めっき鋼板、及びそれらの合金化処理した亜鉛めっき鋼
板が適用されてよい。
The steel sheet applied to the present invention may be any of a bare steel sheet and a galvanized steel sheet, and the zinc-based steel sheet may be any one obtained by a known plating method. For example, in an electroplating system, Zn
Plating, a Zn-based alloy-plated steel sheet in which the alloy element is at least one of Ni, Cr and Fe may be used. Further, in the electro-dispersion plating system, Zn-Ni, Zn-
SiO 2 , TiO 2 , ZrO 2 , BaC based on Fe
A Zn-based dispersion alloy-plated steel sheet obtained by uniformly dispersing and depositing a metal oxide such as rO 4 may be used. Further, a hot-dip galvanized steel sheet, a Zn—Al-based alloy-coated steel sheet, and a galvanized steel sheet obtained by alloying them may be used in a hot-dip coating system.

【0013】[0013]

【作用】以下に本願発明鋼板の裏面を構成する各制御因
子に対する作用限界について述べる。 (1)原板の表面粗さ トップ塗膜面の耐PM性に支障がなく、本願発明の裏面
塗装面のアース性を安定して得るには、先ず対象とする
原板裏面の表面粗さとして、特にPPIとRaの制御が
必要である。又、PPIが70未満では原板表面が平滑
化し過ぎて裏面塗膜厚が過剰に平滑になり易く、塗膜中
の導電性Niがもともと不均一分布することもあって安
定したアース性が得られにくくなるため、生産性のライ
ン下ではあまり得策でない。一方PPIが150超では
ロール粗度寿命と原板コストの観点から安定した原板の
粗度管理が困難となり、トップ塗膜面の耐PM性の低下
もあってコスト的にも得策でない。従って、原板粗度の
PPIとしては70〜150がよく、就中90〜120
が好ましい。
The operation limits of the control factors constituting the back surface of the steel sheet of the present invention will be described below. (1) Surface roughness of original plate In order to stably obtain the grounding property of the back coated surface of the present invention without affecting the PM resistance of the top coating film surface, first, the surface roughness of the target original plate back surface should be as follows: In particular, control of PPI and Ra is required. On the other hand, if the PPI is less than 70, the surface of the original plate becomes too smooth, and the thickness of the coating film on the back surface tends to be excessively smooth, and the conductive Ni in the coating film is originally unevenly distributed, so that a stable grounding property is obtained. It is not a good idea under the productivity line because it becomes difficult. On the other hand, if the PPI is more than 150, it is difficult to stably manage the roughness of the original plate from the viewpoint of the life of the roll roughness and the cost of the original plate. Therefore, the PPI of the original plate roughness is preferably 70 to 150, particularly 90 to 120.
Is preferred.

【0014】次に、Raが0.5μm未満では、裏面塗
膜のアース性付与に必要な金属Niフィラーの配合比を
過剰に上げる必要があり、塗料パン内での該Niフィラ
ーの均一分散性や加工密着性の低下、或は、Niフィラ
ーによる裏面塗膜表面の肌荒れがトップ塗膜表面に転写
され易くなり、所謂トップ塗膜の耐PM性をも両立した
裏面アース性の付与は難しく、コストを含めてあまり得
策でない。又、Raが2.0μm超では、ロール粗度寿
命と原板コストの観点から安定した原板の粗度管理が難
しくなり、トップ塗膜面の耐PM性の低下もあってあま
り得策でない。従って、原板粗度としてRaは0.5〜
2.0μmがよく、就中0.8〜1.5μmが好まし
い。
Next, when Ra is less than 0.5 μm, it is necessary to excessively increase the mixing ratio of the metal Ni filler necessary for imparting the grounding property of the back surface coating, and the uniform dispersibility of the Ni filler in the paint pan is required. Or the lowering of the processing adhesion, or the surface roughness of the back coating film due to the Ni filler is easily transferred to the top coating film surface, and it is difficult to impart a back grounding property that is also compatible with the so-called PM resistance of the top coating film, Not very good, including cost. On the other hand, if Ra exceeds 2.0 μm, it is difficult to stably manage the roughness of the original plate from the viewpoint of the life of the roll roughness and the cost of the original plate. Accordingly, Ra as a raw plate roughness is 0.5 to
2.0 μm is preferred, and particularly preferably 0.8 to 1.5 μm.

【0015】(2)裏面塗膜の導電性を付与するNiフ
ィラーの形態とその配合比 先ず、本願発明の裏面塗膜を形成するバインダー樹脂の
高分子ポリエステル系樹脂としては、従来技術の範疇で
得られるものであればよい。また必要に応じた塗膜の着
色に対しても、市販の着色顔料による従来技術での塗料
化により、裏面塗膜の着色化は容易に可能である。裏面
塗膜の導電性付与にあたって用いる金属Niフィラーの
形状、粒径及びその配合割合については以下の特定範囲
に制御することが肝要である。Niフィラーの形態のう
ち、その形状はコイル塗装にあって意匠性の高いトップ
塗膜への裏面塗膜外観の転写、つまり耐PM性を安定し
て得る上で燐片状が最も好ましく、フレーク状及び鎖状
のNiフィラーの併用がよい。
(2) Form of Ni filler for imparting conductivity to the backside coating film and its compounding ratio First, as the high molecular polyester resin of the binder resin forming the backside coating film of the present invention, there is a conventional technology. What is necessary is just to be obtained. Also, the coloring of the back surface coating film can be easily performed by coating the film with a commercially available coloring pigment according to the conventional technique. It is important to control the shape, particle size, and mixing ratio of the metal Ni filler used for imparting conductivity to the back surface coating film within the following specific ranges. Among the forms of the Ni filler, the shape is most preferably flaky in order to transfer the appearance of the back surface coating to the top coating having high designability in the coil coating, that is, to obtain stable PM resistance. It is preferable to use a linear and a chain Ni filler in combination.

【0016】先ず該Niフィラーの総量比については、
樹脂分重量比で10〜200%が許容される。このNi
配合比が10%未満では裏面アース性の低下を招く。な
おこの状態でアース性を確保するには塗膜厚を0.5μ
m未満にする必要があるが、この膜厚では塗膜切れが起
こりやすく裏面塗膜外観を含めてコイル製品としてのト
ップ塗膜の耐PM性の両立は難しい。また200%を超
えては塗料中での該Niフィラーの均一分散性が損なわ
れ、肝心の裏面アース性が逆に低下するため、高生産性
のライン下では作業性及びコストを含めてあまり得策で
ない。従って、Niフィラーの総量としては樹脂分重量
比で10〜200%がよく、就中20〜100%が好ま
しい。
First, regarding the total amount ratio of the Ni filler,
A resin content weight ratio of 10 to 200% is allowed. This Ni
If the compounding ratio is less than 10%, lowering of the grounding property on the back side is caused. In this state, in order to secure the grounding property, the coating thickness should be 0.5 μm.
However, it is difficult to achieve the PM resistance of the top coating film as a coil product, including the appearance of the back coating film, with the film thickness being easily reduced. On the other hand, if it exceeds 200%, the uniform dispersibility of the Ni filler in the paint is impaired, and the essential grounding property of the back surface is reduced. Not. Therefore, the total amount of the Ni filler is preferably from 10 to 200% by weight, and more preferably from 20 to 100% by weight.

【0017】次にNiフィラーの適性形態とその配合比
についてであるが、フレークNi/鎖状Niの形状比が
樹脂分重量比で1.0未満では、鎖状Niの割合が過剰
となり、比重差から塗料中での均一分散性に支障が生
じ、塗膜中へのNi転写率の低下から裏面塗膜のNiに
よる電気回路形成機能が低下し、塗膜抵抗の上昇を招い
てアース性の低下を呈するため、あまり好ましくない。
また該Niの比が10を超えてはフレーク状Niが塗膜
の表層に偏析し易くなって鎖状Niとの導電回路形成が
短絡し易くなり、結果的に安定した裏面塗膜のアース性
が得られ難くなり、あまり好ましくない。フレーク状N
i/鎖状Niの形状比としては樹脂分重量比で1〜10
にあって、就中3〜7が好ましい。
Next, regarding the suitable form of the Ni filler and the compounding ratio thereof, if the shape ratio of flake Ni / chain Ni is less than 1.0 in terms of the weight ratio of the resin, the ratio of chain Ni becomes excessive, and the specific gravity is increased. The difference causes a problem in uniform dispersibility in the paint, and a decrease in the Ni transfer rate into the paint film causes a decrease in the function of forming an electric circuit by Ni on the back paint film, leading to an increase in paint film resistance and grounding property. It is not so preferable because it exhibits a decrease.
On the other hand, if the ratio of Ni exceeds 10, the flake-like Ni tends to segregate in the surface layer of the coating film, and the conductive circuit with the chain-like Ni is easily short-circuited. Is difficult to obtain, which is not so preferable. Flaky N
The shape ratio of i / chain Ni is 1 to 10 in terms of resin content weight ratio.
In particular, 3 to 7 are preferable.

【0018】このような形態の異なるNiフィラーにあ
って、その粒径も適性範囲に制御が必要である。該Ni
の粒径が0.1μm未満ではNiが細か過ぎて塗膜表面
に偏析し易く、肝心のNiによる塗膜の電気回路形成に
支障を生じ、引いてはこれが裏面のアース性を不安定に
するため、あまり好ましくない。また、該粒径が50μ
mを超えては裏面塗膜が肌荒れし易く、これがコイル製
品としてのトップ塗装面に対する耐PM性の低下を招
き、商品価値の上からあまり好ましくない。従って該N
iフィラーの好ましい粒径としては0.1〜50μmが
よく、就中5〜20μmが好ましい。
In the Ni filler having such a different form, it is necessary to control the particle size within an appropriate range. The Ni
If the particle size is less than 0.1 μm, Ni is too fine and tends to segregate on the surface of the coating film, which hinders the formation of an electric circuit of the coating film by the essential Ni, which in turn makes the grounding property of the back surface unstable. Therefore, it is not very preferable. In addition, the particle size is 50μ.
If it exceeds m, the back surface coating film is apt to be roughened, which causes a decrease in PM resistance to the top coated surface as a coil product, which is not preferable in terms of commercial value. Therefore, the N
The preferred particle size of the i-filler is preferably from 0.1 to 50 μm, more preferably from 5 to 20 μm.

【0019】(3)裏面塗膜のTgについて 上述のような本願発明の裏面塗膜形成にあって、トップ
塗膜の耐PM性を基本的に保証するためには該Niフィ
ラーを含有してなる裏面塗膜のTgを適性範囲に制御す
ることが必要である。該裏面塗膜のTgが0℃未満で
は、基本的に塗膜が軟質のためプレス加工等の二次加工
工程でのハンドリング疵が生じやすくなる。又、逆に裏
面塗膜としての耐PM性が低下したり、あるいは塗膜の
光沢調整程度では救済が難しい骨剤のNiフィラーによ
る裏面塗膜の凹凸が助長され、これがトップ塗膜面の耐
PM性の低下を招くなど、いづれにしても裏面塗膜の柔
らかさが商品価値の低下を招くことが多く、あまり好ま
しくない。また該裏面塗膜のTgが40℃を超えてはト
ップ塗膜とのTg差が小さくなる分、トップ塗膜に対す
る耐PM性の低下や裏面塗膜としての密着性の低下があ
って好ましくない。従って高分子ポリエステル樹脂をバ
インダーとする本願発明の裏面塗膜のTgは0〜40℃
がよく、好ましくは15〜25℃がよい。
(3) Tg of Back Coating In the formation of the back coating of the present invention as described above, the Ni filler is contained in order to basically guarantee the PM resistance of the top coating. It is necessary to control the Tg of the backside coating film within an appropriate range. When the Tg of the back surface coating film is less than 0 ° C., the coating film is basically soft, and thus a handling flaw is likely to occur in a secondary processing step such as press working. Conversely, the PM resistance of the back coating decreases, or the unevenness of the back coating is promoted by the Ni filler of the skeleton, which is difficult to remedy by adjusting the gloss of the coating. In any case, the softness of the back surface coating often causes a decrease in commercial value, such as a decrease in PM property, and is not preferred. Further, when the Tg of the back coating exceeds 40 ° C., the Tg difference from the top coating is reduced, so that there is a decrease in PM resistance to the top coating and a decrease in adhesion as the back coating, which is not preferable. . Therefore, the Tg of the backside coating film of the present invention using a high-molecular polyester resin as a binder is 0 to 40 ° C.
And preferably 15 to 25 ° C.

【0020】(4)裏面の適性塗膜厚 裏面塗膜の安定したアース性の付与にあたっては、上述
のような特定性状でなるNiフィラーの配合が必要であ
るが、その膜厚においても自ずと限界がある。塗膜厚が
0.5μm未満にあっては、例えばロール塗装などでは
塗膜切れなどから均一塗装性に欠け生産性に乏しい。
又、コイル製品としてのトップ塗装面への耐PM性の両
立が難しくなるため、あまり得策でない。また5μm超
にあっては裏面塗膜としてのアース性と密着性が不安定
化し、コストを含めてあまり得策でない。従って、トッ
プ塗装面への耐PM性と裏面アース性を両立するための
適性裏面塗膜厚としては0.5〜5.0μmがよく、好
ましくは1〜3μmがよい。
(4) Appropriate Thickness of Backside Coating In order to impart stable grounding properties to the backside coating, it is necessary to mix Ni filler having the specific properties as described above, but the thickness of the film naturally limits. There is. When the thickness of the coating film is less than 0.5 μm, for example, in roll coating or the like, the coating film lacks uniform paintability due to the breakage of the coating film and the productivity is poor.
In addition, it is difficult to achieve both PM resistance and the top painted surface as a coil product, so this is not very advantageous. On the other hand, if it exceeds 5 μm, the grounding property and adhesion as the back surface coating film become unstable, and this is not very advantageous including cost. Therefore, a suitable backside coating thickness for achieving both PM resistance to the top painted surface and backside grounding property is preferably 0.5 to 5.0 μm, and more preferably 1 to 3 μm.

【0021】[0021]

【実施例】以下、実施例によって本発明の効果を詳述す
る。鋼板裏面が特定範囲に粗度制御された板厚0.7m
m、板巾914mmの鋼板両面に対し、ライン速度70
m/分で従来技術による塗装前処理として総クロム付着
量が50mg/m2 のシリカゾル含有クロメート処理が
施された後、直ちに2C2B(2コート2ベーク)のロ
ール塗装工程に入る。意匠性の高いトップ塗装(2C2
B)はプライマー塗装及びトップ塗装とも、いづれも有
機溶剤系の高分子ポリエステル樹脂塗料を用い、プライ
マー塗膜としてフレキコート600EUプライマー(日
本ペイント製)を固形皮膜として5μm塗装し、その上
層にトップ塗膜としてTgが60℃でなるフレキコート
500塗料(日本ペイント製)が固形皮膜で17μmに
なるよう膜厚制御されたのち、標準条件で焼付けされ、
水冷乾燥される。一方、特定粗度に制御された鋼板裏面
への裏面塗装については公知のロール塗装法により、表
1〜表8に記載の本願発明の実施例が特定するNiフィ
ラー含有の高分子ポリエステル樹脂塗料が特定膜厚で塗
装焼付される。こうして製造された本願発明法による裏
面塗装面は、意匠性の高いトップ塗装面に対する耐PM
性を犠牲にすることなく、安定した裏面アース性をも両
立した従来技術にない画期的技術であることが分かる。
The effects of the present invention will be described below in detail with reference to examples. 0.7m thick steel plate with roughness controlled in specific range
m, line speed 70 on both sides of steel plate 914mm wide
After the silica sol-containing chromate treatment with a total chromium deposition amount of 50 mg / m 2 as a pre-coating treatment according to the prior art at m / min, the roll coating process of 2C2B (2 coats 2 bake) is immediately started. Top design (2C2
B) Both primer coating and top coating use an organic solvent-based high-molecular polyester resin paint, and a flexible coat 600 EU primer (manufactured by Nippon Paint) is applied as a primer coating to a thickness of 5 μm as a solid coating, and the top coating is applied to the upper layer. After a flexible coat 500 paint (manufactured by Nippon Paint Co., Ltd.) having a Tg of 60 ° C. as a film, the thickness of which is controlled to 17 μm as a solid film, the film is baked under standard conditions.
Water cooled and dried. On the other hand, for the back surface coating on the steel plate back surface controlled to a specific roughness, by a known roll coating method, the Ni filler-containing high-molecular polyester resin paint specified in Examples of the present invention described in Tables 1 to 8 is applied. Painted with a specific film thickness. The back painted surface manufactured by the method of the present invention manufactured in this way has a PM resistance to the top painted surface having high designability.
It can be seen that this is an epoch-making technology which does not sacrifice the characteristics and does not exist in the prior art, which also achieves stable backside grounding.

【0022】(1)鋼板の裏面表面粗さ効果について 本願発明の裏面塗膜のアース性を安定して得るには、そ
の鋼板の表面粗さを特定することが肝要である。鋼板裏
面の表面粗さとして本願発明が特定するPPI及びRa
の適性範囲について実施例をNo.1〜No.24に示
し、比較例をNo.25〜No.32に示す。又、下地
原板として従来技術で製造された各種めっき鋼板に適用
した事例として実施例をNo.73及びNo.97〜N
o.105に示す。これより明らかなように、鋼板裏面
の表面粗さとしてPPI及びRaともに本願発明の特定
範囲を外れると、コイル塗装におけるトップ塗装面への
耐PM性や肝心の裏面アース性の両立が難しくなること
が分かる。つまり本願発明による意匠性の高いトップ塗
膜面への耐PM性を考慮した裏面塗膜のアース性を安定
して得るには、めっき系の如何に拘らず、下地鋼板の裏
面粗度について適性粗度に管理する必要があり、特にP
PI及びRaは本願発明が特定する範囲に制御すること
の有効性が明瞭に分かる。
(1) Effect of Surface Roughness of Backside Surface of Steel Sheet In order to stably obtain grounding properties of the backside coating film of the present invention, it is important to specify the surface roughness of the steel sheet. PPI and Ra specified by the present invention as the surface roughness of the back surface of the steel sheet
No. was applied to the examples regarding the appropriate range of No. 1 to No. 24, and the comparative example is No. 24. 25-No. 32. Further, as an example in which the present invention is applied to various types of plated steel sheets manufactured by a conventional technique as an underlying base sheet, the examples are described as Nos. 73 and No. 97-N
o. Shown at 105. As is clear from this, if the surface roughness of the back surface of the steel sheet is out of the specific range of the present invention for both PPI and Ra, it becomes difficult to achieve both PM resistance to the top coated surface in coil coating and essential back surface grounding. I understand. In other words, in order to stably obtain the grounding property of the back coating film in consideration of PM resistance to the top coating surface with high designability according to the present invention, regardless of the plating system, the appropriateness of the back surface roughness of the base steel sheet It is necessary to control the roughness, especially P
The effectiveness of controlling PI and Ra within the range specified by the present invention is clearly seen.

【0023】(2)裏面塗膜の導電性金属Niフィラー
の適性配合について このNiフィラーの配合については、裏面アース性の付
与にあたって本願発明が最大の主旨とするもので、その
狙いは裏面塗膜に含まれる金属Niフィラーの分布形態
を適性に分布させる点にあり、加えてトップ塗装面の耐
PM性を考慮しつつ安定したアース性を得る点にある。
そのためには、異形状の金属Niフィラーをその形態を
含めて特定範囲に配合することが必要である。先ず形状
の異なるフレーク状Ni(NoF)及び鎖状Ni(No
C)の粒径組合せ効果として本願発明の実施例をNo.
33〜No.65に示し、比較例をNo.66〜No.
70に示す。
(2) Appropriate Compounding of Conductive Metal Ni Filler for Backside Coating The present invention is most concerned with the addition of the Ni filler in imparting the backside grounding property. The reason is that the distribution form of the metal Ni filler contained in the base material is appropriately distributed, and in addition, a stable grounding property is obtained in consideration of the PM resistance of the top painted surface.
For that purpose, it is necessary to mix the metal Ni filler having a different shape in a specific range including its form. First, flake-like Ni (NoF) and chain-like Ni (No
As the particle size combination effect of (C), the embodiment of the present invention is No.
33-No. No. 65, and the comparative example is No. 66-No.
70.

【0024】これより、該粒径としては本願発明が特定
する範囲の下限を切ると、Niフィラーが細粒過ぎて塗
膜断面の表層に偏析し易くなり、Niフィラーによる安
定した電気回路形成は期待し難く、印加電圧と荷重が小
さい状態では塗膜の接触抵抗が増大して、期待した裏面
のアース性付与は難しくなる。対して、該粒径が本願発
明の上限を超えては、塗装ロールへのNiフィラーのピ
ックアップ性にバラツキを生じ、塗膜へのNiフィラー
の分布が不安定化して、満足な裏面アース性は得られ難
くなり、これが場合によっては裏面塗膜表面へのNiフ
ィラーの突出を招き、これがトップ塗装面の耐PM性の
低下を招くことになる。いづれにしてもトップ塗装面の
耐PM性を維持しつつ安定したアース性を裏面塗膜に付
与するためのNiフィラーの適性粒径としては、本願発
明の特定範囲内で制御することが肝要であることが分か
る。
Thus, when the particle size falls below the lower limit of the range specified by the present invention, the Ni filler is too fine and tends to segregate on the surface layer of the cross section of the coating film. It is difficult to expect, and when the applied voltage and load are small, the contact resistance of the coating film increases, and it becomes difficult to provide the expected back surface grounding property. On the other hand, when the particle size exceeds the upper limit of the present invention, the pick-up property of the Ni filler to the coating roll varies, and the distribution of the Ni filler in the coating film is destabilized. It becomes difficult to obtain, and in some cases, this causes protrusion of the Ni filler to the surface of the back coating film, and this leads to deterioration of the PM resistance of the top coated surface. In any case, it is important to control the appropriate particle size of the Ni filler for imparting a stable grounding property to the back surface coating while maintaining the PM resistance of the top coated surface within a specific range of the present invention. You can see that there is.

【0025】次に本願発明にあって該Niフィラーの形
状比も適性に制御することが必要である。フレーク状
(F)及び鎖状(C)と形状の異なるNiフィラーを併
用するにあたり、その形状比(F/C)は樹脂分重量比
として特定される。本願発明の形状比について実施例を
No.71〜No.75に示し、比較例をNo.76〜
No.77に示す。本願発明のF/CのNi形状比が特
定範囲を外れると、裏面塗装外観、トップ塗膜面の耐P
M性、裏面塗膜の密着性及び裏面アース性といった塗膜
物性の両立が難しくなり、生産性の低下もあって、あま
り得策でないことが分かる。
Next, in the present invention, it is necessary to appropriately control the shape ratio of the Ni filler. When the Ni filler having a different shape from the flake shape (F) and the chain shape (C) is used in combination, the shape ratio (F / C) is specified as a resin component weight ratio. With respect to the shape ratio of the invention of the present application, the example is No. 71-No. No. 75, and the comparative example was No. 75. 76 ~
No. 77. If the Ni shape ratio of F / C of the present invention is out of the specified range, the back coating appearance and the P coating resistance of the top coating surface are reduced.
It can be seen that it is difficult to achieve compatibility of the coating film properties such as the M property, the adhesion of the backside coating film, and the backside grounding property, and there is a decrease in productivity.

【0026】更に、高分子ポリエステル樹脂に対する該
Niフィラーの総量として本願発明の実施例をNo.7
8〜No.88に示し、比較例をNo.89〜No.9
0に示す。本願発明の裏面塗膜の安定したアース性の付
与にあっては、塗膜断面と表面における該Niフィラー
の分布密度の底上げが前提として必要であり、この意味
において総Ni量の特定制御は必須である。但し、この
場合もトップ塗膜面への耐PM性の考慮は言うまでもな
い。実施例と比較例から分かるように、総Ni量につい
ても本願発明の特定範囲を外すと上記主旨を満足しない
裏面塗膜性状となり、本願発明が主旨とするプレコート
鋼板の商品価値を損なうことが分かる。以上のように、
トップ塗膜への耐PM性を考慮しつつ裏面塗膜の電気的
回路形成を適宜に形成し安定したアース性を確保するに
は、金属Niフィラーの形状と粒径を適比に配合した本
願発明の範囲に制御することが必須であることが分か
る。
Further, the total amount of the Ni filler with respect to the high-molecular polyester resin is the same as that of the embodiment of the present invention. 7
8 to No. No. 88, and the comparative example was No. 88. 89-No. 9
0 is shown. In imparting a stable grounding property to the backside coating film of the present invention, it is necessary to raise the distribution density of the Ni filler in the coating film cross section and the surface as a premise, and in this sense, specific control of the total Ni amount is indispensable. It is. However, also in this case, needless to say, the PM resistance on the top coating film surface is taken into consideration. As can be seen from the examples and comparative examples, it can be seen that, even if the total Ni content is out of the specific range of the present invention, the back coating properties do not satisfy the above-mentioned purpose, and the commercial value of the pre-coated steel sheet to which the present invention is intended is impaired. . As mentioned above,
In order to properly form the electric circuit on the back coating and ensure stable grounding while considering the PM resistance of the top coating, the present invention uses the appropriate ratio of the shape and particle size of the metal Ni filler. It turns out that control within the scope of the invention is essential.

【0027】(3)裏面塗膜の適性厚みについて 本願発明にあって裏面塗膜厚についても適性範囲に制御
する必要がある。この点について、本願発明の実施例を
No.91〜No.94に、又その比較例についてN
o.95〜No.96に示す。これより明らかなよう
に、本願発明の特定膜厚を逸脱すると、商品価値の高い
トップ塗膜面への耐PM性の維持はもとより、本来目的
とする裏面塗膜のアース性確保も難しくなり、コストを
含めてあまり得策ではない。なお、本願発明の裏面塗膜
の着色化にあたっては、市販顔料を用いた従来技術の塗
料化の範疇で対応することができることは言をまたな
い。
(3) Appropriate thickness of the back surface coating In the present invention, it is necessary to control the thickness of the back surface coating to an appropriate range. Regarding this point, the embodiment of the present invention is referred to as No. 1. 91-No. 94 and N for Comparative Example
o. 95-No. 96. As is clear from this, when the specific thickness of the present invention is deviated, not only the maintenance of PM resistance to the top coating film having high commercial value, but also the securing of the grounding property of the originally intended rear coating film becomes difficult, Not very good, including cost. It should be noted that the coloring of the back surface coating film of the present invention can be dealt with in the category of a conventional coating material using a commercially available pigment.

【0028】(4)裏面塗膜の適性Tgについて 本願発明のアース性を満足する裏面塗膜のTgについて
は、プレコート鋼板としての表裏塗膜面に対する耐PM
性を基本的に維持するためにある。本願発明が特定する
裏面塗膜のTg範囲について、実施例をNo.106〜
No.111に示し、比較例をNo.112〜No.1
13に示す。これより明らかなように、本願発明が特定
する裏面塗膜のTgを逸脱すると、低Tg側では塗膜の
硬さ不足によるスクラッチ疵や製品加工工程での裏面塗
膜へのハンドリング疵の多発を招く。
(4) Appropriate Tg of Back Coating Film The Tg of the back coating film satisfying the grounding property of the present invention is defined as the PM resistance to the front and back coating surfaces of the precoated steel sheet.
It is to maintain sex basically. With respect to the Tg range of the back surface coating film specified by the present invention, the examples are described as Nos. 106 ~
No. No. 111, and the comparative example is No. 112-No. 1
FIG. As is clear from this, when the Tg of the backside coating film specified by the present invention deviates, on the low Tg side, scratches due to insufficient hardness of the coating film and frequent handling scratches on the backside coating film in a product processing step occur. Invite.

【0029】また塗膜が軟質のため逆にトップ塗膜外観
の裏面塗膜への耐PM性が低下すると同時に、裏面塗膜
の導電性Niフィラーによるトップ塗膜面への耐PM性
の低下をも併発し、裏面のアース性を満足しても塗膜外
観疵や密着性の低下が大きく商品価値はなくなる。一
方、該Tgが本願発明の上限を超えては逆に塗膜が硬質
化するため、裏面塗膜としての密着性の低下やトップ塗
膜への耐PM性の低下もあって商品価値としては全体に
低下する。いづれにしても、商品価値の点で裏面塗膜の
Tgは本願発明の範囲に制御しなければならないことが
分かる。
On the other hand, since the coating film is soft, the PM resistance of the top coating appearance to the back coating film is reduced, and at the same time, the PM resistance of the back coating film to the top coating surface by the conductive Ni filler is reduced. Even if the grounding property on the back surface is satisfied, the coating film appearance flaw and the adhesion are greatly reduced, and the commercial value is lost. On the other hand, when the Tg exceeds the upper limit of the present invention, the coating film is hardened, so that there is a decrease in adhesion as a back coating film and a decrease in PM resistance to a top coating film, and as a commercial value, Decline overall. In any case, it is understood that the Tg of the back coating film must be controlled within the range of the present invention in terms of commercial value.

【0030】[0030]

【表1】 [Table 1]

【0031】[0031]

【表2】 [Table 2]

【0032】[0032]

【表3】 [Table 3]

【0033】[0033]

【表4】 [Table 4]

【0034】[0034]

【表5】 [Table 5]

【0035】[0035]

【表6】 [Table 6]

【0036】[0036]

【表7】 [Table 7]

【0037】[0037]

【表8】 [Table 8]

【0038】(注) *1. めっき系 EZ:電気亜鉛めっき ZN:電気Zn−Ni合金めっき(Ni;11.5%) EC:電気Zn−Cr−Ni合金めっき(Cr;10
%,Ni;2%) EF:電気Zn−Fe合金めっき(Fe;15%) ZS:電気Zn−Ni−SiO2 (Ni;12%,Si
2 ;3%) ZT:電気Zn−Ni−TiO2 (Ni;12%,Ti
2 ;3%) ZB:電気Zn−Ni−BaSO4 (Ni;12%,B
aSO4 ;3%) ZS:電気Zn−Fe−SiO2 (Fe;10%,Si
2 ;3%) GZ:溶融Znめっき GA:溶融Zn−Alめっき(Al;5%) GF:合金化溶融Znめっき(Fe;8〜11%)
(Note) * 1. Plating EZ: Electro zinc plating ZN: Electric Zn-Ni alloy plating (Ni; 11.5%) EC: Electric Zn-Cr-Ni alloy plating (Cr; 10)
%, Ni; 2%) EF : Electrical Zn-Fe alloy plating (Fe; 15%) ZS: Electrical Zn-Ni-SiO 2 (Ni ; 12%, Si
O 2 ; 3%) ZT: Electric Zn—Ni—TiO 2 (Ni; 12%, Ti
O 2; 3%) ZB: Electrical Zn-Ni-BaSO 4 (Ni ; 12%, B
aSO 4; 3%) ZS: Electrical Zn-Fe-SiO 2 (Fe ; 10%, Si
O 2; 3%) GZ: molten Zn plating GA: molten Zn-Al plating (Al; 5%) GF: alloyed hot-dip Zn plating (Fe; 8~11%)

【0039】*2.表面粗さ 鋼板の板巾方向の粗さをいう。 PPI(長さ1インチ当りの凹凸の数),Ra(平
均表面粗さ) *3.裏面塗膜中の金属Niフィラー性状 F:フレーク状Ni,C:鎖状Ni F/Cの形状の異なるNiフィラーの配合比は、樹脂分
重量比で示す。フィラーの1次平均粒径は[(長径+短
径)/2]として表わす。塗膜TgはTMA(触針法)
測定による。
* 2. Surface roughness The roughness of a steel sheet in the width direction. PPI (number of irregularities per 1 inch length), Ra (average surface roughness) * 3. Metal Ni Filler Properties in Back Coating Film F: Flake Ni, C: Chain Ni The compounding ratio of Ni fillers having different shapes of F / C is represented by resin weight ratio. The primary average particle size of the filler is expressed as [(major axis + minor axis) / 2]. Coating Tg is TMA (probe method)
By measurement.

【0040】*4.塗膜外観の均一性(目視外観) ◎:均一,〇:僅かにローピング,△:部分的ローピン
グ,×:全面ローピング又は筋ムラ *5.裏面塗膜のアース性 銅片で鋼板表裏をサンドイッチ,上下銅片間の接触抵抗
を場所を変えて5回測定し、その平均値とする(印加電
圧1V,荷重50g/cm2 )。 ◎:0.5Ω以下,〇:1Ω以下,△:2Ω以下,×:
5Ω超
* 4. Uniformity of coating film appearance (visual appearance) :: uniform, 〇: slightly roping, △: partial roping, ×: entire roping or stripe unevenness * 5. Grounding property of the back coating film A copper piece is sandwiched between the front and back of the steel sheet, and the contact resistance between the upper and lower copper pieces is measured five times at different locations, and the average value is set (applied voltage 1 V, load 50 g / cm 2 ). ◎: 0.5Ω or less, Δ: 1Ω or less, Δ: 2Ω or less, ×:
Over 5Ω

【0041】*6.裏面塗膜密着性 1次密着性;OT密着曲げした同一加工部を繰り返し3
回セロテープ剥離。 2次密着性;純水浸漬、煮沸2時間後24時間放置した
のち、1次と同一の評価を行なった。 ◎:塗膜剥離無、〇:剥離5%以下、△:剥離10%以
下、×:剥離10%超 *7.トップ塗膜に対する耐プレッシャーマーク性 鋼板のトップ塗装面/裏面塗装面を面合わせし、荷重6
0kg/cm2 、40℃×48hrs経時後のトップ塗
装面の圧痕程度を目視判定。 ◎:変化なし、〇:透かして極く僅かに圧痕、△:薄い
圧痕、×;明瞭な圧痕
* 6. Backside coating adhesion Primary adhesion; Repeated processing of the same processed part with OT contact bending 3
Time cellophane tape peeling. Secondary adhesion: After being immersed in pure water and boiled for 2 hours and then left for 24 hours, the same evaluation as the primary was performed. :: No peeling of coating film, Δ: 5% or less of peeling, Δ: 10% or less of peeling, ×: Over 10% of peeling * 7. Pressure mark resistance to top coatings The top painted surface / back painted surface of the steel sheet is faced and the load is 6
0kg / cm 2 , 40 ° C. × 48 hrs. ◎: No change, Δ: Very slight indentation through the mark, Δ: Thin indentation, ×: Clear indentation

【0042】[0042]

【発明の効果】以上のように、本願発明は塗装鋼板の裏
面アース性付与ニーズに対し、その安定性確保を含めて
種々検討した結果、以下のような鋼板原板の表面粗さ特
性を含めた裏面の塗膜設計を提案するに至った。すなわ
ち、 原板の裏面表面粗さとして特にPPI及びRaの適性
範囲を特定した。 裏面塗膜の導電性回路形成能として金属Niフィラー
を採用したが、その形状及び粒径を特定し、それらの適
性配合比について特定したこと。 裏面塗膜にTgの適性範囲があってそれを特定したこ
と。 裏面塗膜厚として膜厚範囲を特定したこと。 これらの相乗効果により、本願発明は高生産性ライン下
でのコイル塗装における意匠性の高いトップ塗装面への
耐プレッシャーマーク性を損なうことなく、裏面塗膜の
アース性を安定して付与することに成功した従来に例の
ない画期的なプレコート鋼板として、これを市場提供す
るに至ったものである。なお、このようにしてなる本願
発明の裏面塗膜への着色要求に対しては、従来技術の範
疇で着色顔料の適宜配合により対応が可能な点を付言し
ておく。
As described above, according to the present invention, as a result of various studies including the need for imparting the grounding property to the back side of the coated steel sheet, including securing the stability thereof, the present invention includes the following surface roughness characteristics of the original steel sheet. We came up with a design for the backside coating. That is, the suitable range of PPI and Ra was particularly specified as the back surface roughness of the original plate. Metal Ni filler was used as the conductive circuit forming ability of the backside coating film, but its shape and particle size were specified, and their appropriate blending ratio was specified. There is an appropriate range of Tg in the backside coating and it is specified. The thickness range has been specified as the thickness of the backside coating. Due to these synergistic effects, the present invention stably imparts the grounding property of the back surface coating without impairing the pressure mark resistance to the top design surface with high designability in coil coating under a high productivity line. This is a revolutionary pre-coated steel sheet that has never been successful before and has been offered to the market. It should be noted that the requirement for coloring of the back surface coating film of the present invention as described above can be met by appropriately blending a coloring pigment in the category of the related art.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI B32B 15/08 104 B32B 15/08 104Z (56)参考文献 特開 昭63−7878(JP,A) 特開 平5−185030(JP,A) (58)調査した分野(Int.Cl.7,DB名) B05D 1/00 - 7/26 B32B 15/08 B32B 15/08 104 ────────────────────────────────────────────────── 7 Continued on the front page (51) Int.Cl. 7 Identification symbol FI B32B 15/08 104 B32B 15/08 104Z (56) References JP-A-63-778 (JP, A) JP-A-5-185030 (JP, A) (58) Fields investigated (Int. Cl. 7 , DB name) B05D 1/00-7/26 B32B 15/08 B32B 15/08 104

Claims (2)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 鋼板の裏面に対し、1次平均粒径が0.
1〜50μmの異形状金属Niフィラーを形状比として
樹脂分重量比でフレーク状Ni/鎖状Niの比が1〜1
0、Niフィラーの総量が樹脂分重量比で10〜200
%でなる高分子ポリエステル樹脂塗膜を固形皮膜として
0.5〜5μm形成し、かつ、ガラス転移点(Tg)が
50℃以上のトップ塗膜に対し、その裏面の塗膜Tgが
10〜40℃でなることを特徴とする裏面アース性に優
れたプレコート鋼板。
1. The steel sheet according to claim 1, wherein the primary average particle size is equal to 0.
The ratio of flake-like Ni / chain-like Ni is 1 to 1 in terms of a resin content weight ratio, with a shape ratio of an irregular shaped metal Ni filler of 1 to 50 μm.
0, the total amount of Ni filler is 10 to 200 in terms of resin weight ratio
% Of a high-molecular polyester resin coating film as a solid film having a thickness of 0.5 to 5 μm and a glass transition point (Tg) of 50 ° C. or higher for a top coating film and a back coating film Tg of 10 to 40 μm. Pre-coated steel sheet excellent in grounding property on the back side, which is characterized by a temperature of ℃.
【請求項2】 塗装用原板の裏面表面粗さがPPIで7
0〜150、Raで0.5〜2.0μmに制御されてな
ることを特徴とした請求項1記載の裏面アース性に優れ
たプレコート鋼板。
2. The back surface roughness of a coating original plate is 7 in PPI.
2. The precoated steel sheet according to claim 1, wherein the precoated steel sheet is controlled to have a Ra of 0 to 150 and a Ra of 0.5 to 2.0 [mu] m.
JP5716794A 1994-03-28 1994-03-28 Pre-coated steel sheet with excellent backside grounding Expired - Fee Related JP3068998B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP5716794A JP3068998B2 (en) 1994-03-28 1994-03-28 Pre-coated steel sheet with excellent backside grounding

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP5716794A JP3068998B2 (en) 1994-03-28 1994-03-28 Pre-coated steel sheet with excellent backside grounding

Publications (2)

Publication Number Publication Date
JPH07265790A JPH07265790A (en) 1995-10-17
JP3068998B2 true JP3068998B2 (en) 2000-07-24

Family

ID=13048006

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Link
JP (1) JP3068998B2 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4934979B2 (en) * 2005-03-29 2012-05-23 Jfeスチール株式会社 Steel plate for electromagnetic shielding member, electromagnetic shielding member and electromagnetic shielding housing
JP4773278B2 (en) * 2006-06-14 2011-09-14 株式会社神戸製鋼所 Resin-coated metal plate with excellent electromagnetic shielding properties
JP5309699B2 (en) * 2008-06-02 2013-10-09 新日鐵住金株式会社 Surface-treated metal plate, metal housing, metal cover, and electrical and electronic equipment

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