JPH07258715A - Method for restraining foaming of converter slag - Google Patents

Method for restraining foaming of converter slag

Info

Publication number
JPH07258715A
JPH07258715A JP5090994A JP5090994A JPH07258715A JP H07258715 A JPH07258715 A JP H07258715A JP 5090994 A JP5090994 A JP 5090994A JP 5090994 A JP5090994 A JP 5090994A JP H07258715 A JPH07258715 A JP H07258715A
Authority
JP
Japan
Prior art keywords
slag
converter
forming
foaming
furnace
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP5090994A
Other languages
Japanese (ja)
Inventor
Takashi Fujii
隆 藤井
Toshiyuki Sato
敏幸 佐藤
Tokuji Sugawara
得自 菅原
Hiroshi Terajima
浩志 寺島
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Corp filed Critical Nippon Steel Corp
Priority to JP5090994A priority Critical patent/JPH07258715A/en
Publication of JPH07258715A publication Critical patent/JPH07258715A/en
Withdrawn legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C5/00Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
    • C21C5/28Manufacture of steel in the converter
    • C21C5/36Processes yielding slags of special composition
    • C21C2005/366Foam slags

Landscapes

  • Carbon Steel Or Casting Steel Manufacturing (AREA)

Abstract

PURPOSE:To prevent the flowing-out of slag from the furnace opening of a converter by spreading granular materials having the specific grain diameter and composition on the slag surface in the converter with compressed air. CONSTITUTION:The granular material to be spread is used the one having substantial 5-20mm grain diameter and 5-20wt.% total C and 40-60wt.% SiO2. this granular material is filled into e.g. shiftable inversed-conical shaped hopper. Further, a double structural pipe with ejector mechanism is fitted to the upper part of the hopper, and the granular material is spread on the slag surface in the converter by jetting force of the compressed air in the inner pipe. By this method, the danger work can be eliminated.

Description

【発明の詳細な説明】Detailed Description of the Invention

【産業上の利用分野】本発明は、転炉内のスラグ表面に
粒状の鎮静材を噴射することによりスラグのフォーミン
グを抑制する方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for suppressing the formation of slag by injecting a granular calming material on the surface of slag in a converter.

【従来の技術】転炉精錬時、スラグ生成過程において、
炉外にスラグが膨張し流出する現象をフォーミングとい
う。このフォーミングの発生を防止するには、過度に造
滓しないことが必要であるが、脱Pを推進するためには
少なからず発生する現象である。フォーミングは、その
発生による出鋼中の温度降下が大きいこと、また流出し
たスラグが取鍋内に入ることなど、操業・品質面でのト
ラブルの要因となる。したがって、フォーミングは早期
に鎮静化させる必要がある。転炉において溶鋼の上面を
覆うスラグのフォーミングを鎮静化させる技術として
は、炉上ホッパーから炭素を主成分とする塊状物質や炭
素と転炉スラグの混合塊状物質を投入する方法が一般的
である。例えば、特公昭57−39291号公報には、
パルプスラッジやAl2 3 、SiO2 等の不純物が3
0%以下の産業廃棄物を主成分として、鉱滓を破砕した
小粒物質を30〜50%混合し、さらに少量のオレフィ
ン類重合物を加えて混練物を成形して、粒径20〜80
mmの粒状または塊状物に成形固化させた転炉用スラグ
鎮静剤が記載されている。また、同公報には、当該鎮静
剤を転炉傾時のスラグ上に投入すると急速な鎮静化効果
があることが記載されている。また、特開昭57−16
1017号公報には、耐火性物質30〜70%、パルプ
スラッジ20%以下、有機質物質20%以下および結合
材30%以下の成形体を転炉内に投入する、スラグの泡
立ちを抑制する方法が記載されている。上記2件の発明
の目的は、鎮静材を主として転炉炉上ホッパー等から転
炉内に投入する方法に関するものであり、したがってそ
の大きさは比較的大きく、また強度補償の観点からある
程度のバインダーとなる物質を加えてペレット化してい
るのが特徴である。また、特公昭63−61368号公
報には、溶銑上のスラグの泡立ちを抑制する目的で、軽
金属粉末と炭素質粉末と硝酸ナトリウムから成る酸化材
を含むスラグ泡立ち防止材の記載がある。これは、溶銑
処理工程を対象としたものであり、金属等の酸化反応に
よる発熱を利用してスラグ表面の粘度を低下させるもの
である。また、その形状は同様に30〜50mmのペレ
ット状に団鉱したものである。また、出鋼中に発生する
フォーミングに対しては有効な方法はなく、再度転炉を
元の位置まで傾動させて炉上ホッパーより上述の鎮静材
を添加するか、作業者が炉裏から適当な大きさの生木を
投入してフォーミングの鎮静化を図っているのが実状で
ある。ここで、前者に関しては出鋼遅れに伴う生産性の
低下が問題となる。また、後者については、投入作業が
出鋼中期以降の炉の傾動が進んだ時点であり、生木によ
る方法ではフォーミング鎮静時間が長いこと、かつ炉内
からのスラグ飛散が起こることから作業者の安全確保上
十分な鎮静材を投入することができず、溶鋼温度の低下
および転炉炉口から取鍋へのスラグ流出に伴う品質問題
が解決すべき課題であった。転炉出鋼作業においては、
作業者の安全対策上、炉裏防熱板を設置している。しか
し、現状の作業形態からみて完全密閉構造にすることは
困難である。したがって、出鋼中のフォーミング発生に
対しては作業者が飛散するスラグで火傷を負う危険を伴
っていることから十分な鎮静材を投入することは不可能
である。
2. Description of the Related Art During refining of a converter, in the slag generation process,
The phenomenon of slag expanding and flowing out of the furnace is called forming. In order to prevent the occurrence of this forming, it is necessary to prevent excessive slag formation, but this is a phenomenon that occurs not a little in order to promote the P removal. Forming causes troubles in terms of operation and quality, such as a large temperature drop during tapping due to the occurrence of it, and slag that has flowed out enters the ladle. Therefore, forming needs to be calmed down at an early stage. As a technique for calming the forming of slag that covers the upper surface of molten steel in a converter, a method is generally used in which a lump material containing carbon as a main component or a lump material containing carbon and converter slag is charged from a furnace hopper. . For example, Japanese Patent Publication No. 57-39291 discloses that
Impurities such as pulp sludge, Al 2 O 3 and SiO 2 are 3
The main component is 0% or less of industrial waste, and 30 to 50% of a small particle substance obtained by crushing a slag is mixed, and a small amount of an olefin polymer is further added to form a kneaded product having a particle size of 20 to 80.
A slag soothing agent for a converter which is molded and solidified into a granular or lumpy material having a size of mm is described. Further, the publication describes that when the sedative is put on the slag when the converter is tilted, there is a rapid sedative effect. Also, JP-A-57-16
Japanese Patent No. 1017 discloses a method of suppressing foaming of slag by introducing a molded body having a refractory material of 30 to 70%, a pulp sludge of 20% or less, an organic material of 20% or less and a binder of 30% or less into a converter. Have been described. The object of the above two inventions relates to a method of charging a soothing material mainly into a converter from a hopper or the like on a converter furnace. Therefore, the size thereof is relatively large and a certain amount of binder is provided from the viewpoint of strength compensation. The feature is that it is pelletized by adding a substance that becomes. Further, Japanese Patent Publication No. 63-61368 describes a slag foaming-preventing material containing an oxidizing material composed of light metal powder, carbonaceous powder and sodium nitrate for the purpose of suppressing foaming of slag on the hot metal. This is intended for the hot metal treatment process, and lowers the viscosity of the slag surface by utilizing the heat generated by the oxidation reaction of metal or the like. Further, the shape thereof is similarly briquetted into pellets of 30 to 50 mm. In addition, there is no effective method for forming that occurs during tapping, and the tilting of the converter again to the original position and addition of the above-mentioned calming material from the furnace hopper, or a worker The actual situation is to throw in raw wood of various sizes to calm the forming. Here, in the former case, the decrease in productivity due to the delay in tapping becomes a problem. Regarding the latter, the charging work is at the time when the tilting of the furnace progresses after the middle of tapping, and the method using raw wood has a long forming sedation time, and slag scattering from the inside of the furnace occurs In order to ensure safety, it was not possible to add sufficient soothing material, and the quality problems associated with the decrease in molten steel temperature and the outflow of slag from the converter furnace mouth to the ladle were issues to be solved. In the tapping operation of the converter,
A furnace heat shield is installed for the safety of workers. However, it is difficult to form a completely sealed structure in view of the current work form. Therefore, it is impossible to add a sufficient sedative material because there is a risk of the operator being burned by the scattered slag against the occurrence of forming during tapping.

【発明が解決しようとする課題】本発明は、上記の事情
を勘案してなされたものであり、転炉出鋼作業中でも早
期にスラグフォーミングを鎮静化させる方法を提供する
ことを目的とするものである。
SUMMARY OF THE INVENTION The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a method for calming slag foaming early even during tapping operation of a converter. Is.

【課題を解決するための手段】本発明は、粒径が5〜2
0mmで、主たる成分がTotalC;5〜20重量
%、SiO2 ;40〜60重量%の粒状物質を転炉内ス
ラグ表面に圧縮空気により散布することを特徴とする転
炉スラグのフォーミング抑制方法を要旨とするものであ
る。散布に際しては、以下に示す方法が比較的簡単であ
り推奨される。図5に示すような移動可能な逆円錐形の
ホッパー内に粒状鎮静材(径5〜20mm)を充填す
る。その上部にはエジェクター機構を有する二重管構造
の管を取り付け、内管の圧力エアー(7〜15Kg/c
2 )の噴射力により粒状鎮静材をホッパー内から吸上
げ炉内に噴射する方法である。また、ここでノズル径お
よび吹込みガス量・圧力を適正に抑制し、前述の鎮静材
の噴射面が、全スラグ面の1/4以上とするのが好し
い。
The present invention has a particle size of 5 to 2
A method for suppressing foaming of a converter slag, which comprises spraying a granular material of 0 mm, the main components of which are Total C; 5 to 20 wt% and SiO 2 ; 40 to 60 wt% on the surface of the slag in the converter with compressed air. It is a summary. The following method is relatively simple and recommended for spraying. Granular soothing material (diameter 5 to 20 mm) is filled in a movable conical hopper as shown in FIG. A pipe with a double pipe structure having an ejector mechanism is attached to the upper part of the pipe, and the pressure air (7 to 15 Kg / c) of the inner pipe is attached.
It is a method of injecting the granular calming material from the inside of the hopper into the suction furnace by the injection force of m 2 ). Further, it is preferable that the nozzle diameter and the amount / pressure of the blown gas are appropriately suppressed so that the injection surface of the above-described calming material is ¼ or more of the total slag surface.

【作用】スラグフォーミング現象は、スラグ層を気泡が
通過する間に捕捉されてスラグから離脱し難い状況とな
り、スラグ層全体を押上げる現象である。極端な場合に
は破泡に伴い、スラグおよび溶鋼が飛散するスロッピン
グ現象を誘発する。気泡としては、反応により生じたC
O気泡(FeO+C→CO)や、溶鋼攪拌のために吹込
まれた不活性ガス気泡等が関与する。スラグフォーミン
グ現象に影響する要因としては、気泡の量およびサイ
ズ、スラグの物性(粘性および表面張力)であると言
われており、に関しては気泡の量(=ガス量)の増大
に伴いフォーミングは増大し、一定ガス量以上でフォー
ミングが鎮静する。また、気泡のサイズは小さいほどフ
ォーミングが激しくなる。一方、に関しては定説はな
いが、高粘性、高表面張力スラグなどがフォーミングし
易いとされている。以上より、本発明におけるスラグフ
ォーミング鎮静効果を詳述すると以下のとおりとなる。 (1)粒状鎮静材による効果 粒状鎮静材の主成分はCとSiO2 であり、鎮静材が供
給されたスラグ中の局所部位はCとスラグ中のFeOと
の反応によりCOガスを発生する。またSiO 2 の添加
により塩基度(CaO/SiO2 )が低下し、スラグの
粘性が低下する。ここで、スラグの粘性の低下およびガ
ス発生増加量のバランスによりスラグフォーミングが鎮
静化する。但し、スラグ中の表面張力はあまり変わら
ず、その影響度は小さい。 粒度の影響 前述の考え方に基づき、本発明者らは種々の粒径の鎮静
材を用いてスラグフォーミング効果を調査した。図1に
本発明の鎮静材の粒径とスラグフォーミング鎮静量の関
係を示す。調査の結果、最適な粒径は5〜20mmであ
ることを見出した。粒径が5mm未満の場合には、鎮静
材はスラグ上面に浮くものが多く、鎮静効果が小さい。
また、粒径が20mmを超える場合は、反応時間が長く
なり、十分な効果が得られないことが判明した。 (2)圧縮空気による噴射の効果 前述の通り、一定量以上のガス量になるとフォーミング
が鎮静化してくることから、反応で生成するガス量+吹
込み空気の総量がフォーミングを鎮静化する領域のガス
量になっている。この場合の具体的効果としては、所謂
ガス抜き作用である。また、空気吹込みによりスラグ中
のFeOがFe2 3 に酸化される。この反応に伴う温
度上昇によりスラグの粘性が低下し、フォーミングが鎮
静化する効果も考えられる。この考え方に基づき、本発
明者らはエゼクター方式の簡易噴射機を用いてスラグフ
ォーミング効果を調査した。図2に本発明鎮静材の手投
げ投入時と圧縮空気による噴射散布時のスラグフォーミ
ング鎮静量を示す。図2から噴射による効果は明白であ
り、これは前述の機構およびスラグ中に吹込まれるため
反応効率が向上したことによるものと考えられる。 (3)噴射面積の効果 図3に噴射面積率(噴射面積/全スラグ面積)と鎮静時
間の関係を示す。図3から、噴射面積率を1/4以上に
することにより、効率の良い鎮静が可能であることが判
る。
[Function] The slag foaming phenomenon is caused by bubbles in the slag layer.
It is difficult to get caught and get out of the slag while passing.
It is a phenomenon that pushes up the entire slag layer. In extreme cases
Is a sloping pin where slag and molten steel scatter as bubbles break.
Trigger a phenomenon. As bubbles, C generated by the reaction
Blow for O air bubbles (FeO + C → CO) and agitation of molten steel
Entrapped inert gas bubbles etc. are involved. Slag formin
The factors that influence the
And physical properties of slag (viscosity and surface tension)
The amount of bubbles (= gas amount) is increased.
As the forming gas increases,
Ming subsides. Also, the smaller the bubble size, the more
Warming becomes more intense. On the other hand, as for
However, high viscosity, high surface tension slag, etc. will not form.
It is said to be easy. From the above, the slag in the present invention
The following is a detailed description of the warming and sedative effect. (1) Effect of granular soothing material The main components of the granular soothing material are C and SiO.2And soothing material
The local site in the supplied slag is C and FeO in the slag.
CO gas is generated by the reaction of. Also SiO 2Addition of
Depending on the basicity (CaO / SiO2) Of the slag
Viscosity decreases. Here, the decrease in the viscosity of the slag and the gas
Slag foaming is suppressed by balancing the amount
Calm down. However, the surface tension in the slag does not change much
No, its impact is small. Effect of particle size Based on the above concept, the present inventors
The slag forming effect was investigated using the wood. In Figure 1
The relationship between the particle size of the soothing material of the present invention and the amount of soothing slag foaming
Indicates the person in charge. As a result of the investigation, the optimum particle size is 5 to 20 mm
I found that. If particle size is less than 5 mm, calm
Most of the material floats on the upper surface of the slag, so the sedative effect is small.
If the particle size exceeds 20 mm, the reaction time will be long.
It turned out that a sufficient effect could not be obtained. (2) Effect of injection with compressed air As described above, when the gas amount exceeds a certain amount, forming occurs.
Is calmed down, the amount of gas generated by the reaction + blowing
Gas in the area where the total amount of entrapped air calms the forming
It has become the amount. The specific effect in this case is the so-called
It is a degassing action. Also, during air slag
FeO is Fe2O3Is oxidized to. Temperature associated with this reaction
As the temperature increases, the viscosity of the slag decreases and the forming is suppressed.
The effect of calming can be considered. Based on this idea
The authors used a simple ejector type injector to slag
The warming effect was investigated. Fig. 2 shows the sedative material of the present invention.
Slag foam at the time of charging and spraying with compressed air
The amount of sedation is shown. The effect of injection is clear from FIG.
As this is blown into the mechanism and slag mentioned above
This is probably because the reaction efficiency was improved. (3) Effect of injection area Figure 3 shows the injection area ratio (injection area / total slag area) and sedation
Shows the relationship between. From Figure 3, the injection area ratio has been increased to 1/4 or more.
It has been found that effective sedation can be achieved by
It

【実施例】上記の装置を実操業適用した例を次に示す。
溶鋼量270ton、吹止〔C〕=0.15%、吹止温
度=1660℃とする転炉操業において、出鋼時に炉内
フォーミングが発生した。そこで設置してある炉内監視
用ITV(図4A部)で炉内のフォーミング状態を確認
し、本装置(図5転炉炉裏B部と図4天井部分C部)か
ら圧縮空気量2500Nm3 /hで、C;5〜20重量
%、SiO2 ;40〜60重量%、Al2 3 ;15〜
25重量%を含む粒状(径5〜20mm)のフォーミン
グ鎮静材を120kg/分の速度で0.2分間炉内へ投
入した。噴射面積率は、0.33であった。その結果、
出鋼初期のフォーミングを事前に抑えることができた
(フォーミング鎮静量800mm)。また、その時に炉
口からのスラグ飛散に対しては本装置が遠隔操作である
ため、作業者は火傷の危険にさらされずに安全に作業が
できた。この時の出鋼時の温度低下は、従来の当該鋼種
のフォーミング発生時に比較して約5℃低減された。
EXAMPLE An example in which the above apparatus is applied to actual operation is shown below.
In the converter operation in which the molten steel amount was 270 tons, the blow stop [C] = 0.15%, and the blow stop temperature = 1660 ° C., in-furnace forming occurred during tapping. The in-furnace monitoring ITV (Fig. 4A) installed there confirmed the forming state in the furnace, and the amount of compressed air was 2500 Nm 3 from this device (B part of the converter bottom B and Fig. 4 ceiling part C). / in h, C; 5 to 20 wt%, SiO 2; 40~60 wt%, Al 2 O 3; 15~
A granular (5 to 20 mm in diameter) forming and quenching material containing 25% by weight was charged into the furnace at a rate of 120 kg / min for 0.2 minutes. The injection area ratio was 0.33. as a result,
Forming at the early stage of tapping could be suppressed in advance (settling amount of forming: 800 mm). In addition, at this time, since this device is operated remotely for the slag scattering from the furnace opening, the worker was able to work safely without being exposed to the risk of burns. The temperature decrease at the time of tapping at this time was reduced by about 5 ° C. as compared with the conventional forming of the steel type.

【発明の効果】本発明の適用により、転炉出鋼初期のフ
ォーミングを事前に抑えることができ、転炉炉口部から
のスラグ流出防止が可能となる。また、出鋼中期、末期
において、危険な炉裏領域から離れた安全な場所にて作
業者が監視カメラにより炉内状況を見ながら逐次鎮静材
を投入することが可能となり、危険作業が解消されると
ともに1〜2名の手作業が本発明によって省略化でき
る。さらに本発明の適用により、フォーミング発生によ
る出鋼時の温度降下が低減され、転炉耐火物寿命の延長
が図れる。また、スラグの取鍋への流出が防止できるの
で品質面でのトラブルも解消される。
By applying the present invention, forming at the initial stage of tapping of the converter can be suppressed in advance and slag outflow from the converter furnace opening can be prevented. Also, during the middle and final stages of tapping, it is possible for workers to put in sedative materials one after another while watching the inside of the furnace with a monitoring camera in a safe place away from the dangerous furnace area, eliminating dangerous work. In addition, the manual work of one or two persons can be omitted by the present invention. Further, by applying the present invention, the temperature drop at the time of tapping due to the occurrence of forming can be reduced, and the life of the refractory in the converter can be extended. In addition, since slag can be prevented from flowing out into the ladle, quality problems can be eliminated.

【図面の簡単な説明】[Brief description of drawings]

【図1】鎮静材の粒径とスラグフォーミング鎮静量の関
係を示す図である。
FIG. 1 is a diagram showing a relationship between a particle size of a soothing material and a slag foaming soothing amount.

【図2】鎮静材の手投げ投入時と圧縮空気による噴射散
布時のスラグフォーミング鎮静量を示す図である。
FIG. 2 is a diagram showing a slag foaming sedation amount when a sedative material is thrown by hand and when sprayed by compressed air.

【図3】鎮静材の噴射面積率と鎮静時間の関係を示す図
である。
FIG. 3 is a diagram showing a relationship between an injection area ratio of a soothing material and a soothing time.

【図4】本発明の実施態様を説明する図である。FIG. 4 is a diagram illustrating an embodiment of the present invention.

【図5】本発明の他の実施態様を説明する図である。FIG. 5 is a diagram illustrating another embodiment of the present invention.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 寺島 浩志 北海道室蘭市仲町12番地 新日本製鐵株式 会社室蘭製鐵所内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Hiroshi Terashima 12 Nakamachi, Muroran City, Hokkaido Nippon Steel Corporation Stock Muroran Works

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 粒径が5〜20mmで、主たる成分がT
otalC;5〜20重量%、SiO2 ;40〜60重
量%の粒状物質を転炉内スラグ表面に圧縮空気により散
布することを特徴とする転炉スラグのフォーミング抑制
方法。
1. The particle size is 5 to 20 mm, and the main component is T
A method for suppressing foaming of a converter slag, which comprises spraying a granular substance containing 5% by weight to 20% by weight of total C and 40% to 60% by weight of SiO 2 on the surface of slag in the converter with compressed air.
JP5090994A 1994-03-22 1994-03-22 Method for restraining foaming of converter slag Withdrawn JPH07258715A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP5090994A JPH07258715A (en) 1994-03-22 1994-03-22 Method for restraining foaming of converter slag

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP5090994A JPH07258715A (en) 1994-03-22 1994-03-22 Method for restraining foaming of converter slag

Publications (1)

Publication Number Publication Date
JPH07258715A true JPH07258715A (en) 1995-10-09

Family

ID=12871913

Family Applications (1)

Application Number Title Priority Date Filing Date
JP5090994A Withdrawn JPH07258715A (en) 1994-03-22 1994-03-22 Method for restraining foaming of converter slag

Country Status (1)

Country Link
JP (1) JPH07258715A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8747518B2 (en) 2010-01-19 2014-06-10 Sms Siemag Aktiengesellschaft Method for foamed slag generation of a non-corrosive melt in a converter

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8747518B2 (en) 2010-01-19 2014-06-10 Sms Siemag Aktiengesellschaft Method for foamed slag generation of a non-corrosive melt in a converter

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