JPH07196764A - Polyurethane resin, aqueous laminating adhesive composition and method for lamination processing using the same - Google Patents

Abstract

PURPOSE:To obtain the subject resin, having a hydrazine residue and a radically polymerizable double bond in the molecule, good laminating strength and water and hot water resistances even without being exposed to ultraviolet rays and useful as a binder for aqueous laminating adhesives. CONSTITUTION:This resin is obtained by reacting (A) an organic diisocyanate compound with (B) a high-molecular weight diol compound, (C) a chain extender and (D) a reaction terminator, and has at least one hydrazine residue and at least one radically polymerizable bond in the molecule and 4000-200000 molecular weight. Furthermore, the resin is preferably obtained by using a reactional product prepared by reacting an alkendiol or an unsaturated dicarboxylic acid anhydride with a low-molecular polyol compound at 1: 1 molar ratio as the component (C) and dispersing the objective resin in water in the presence of an emulsifying agent.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a polyurethane resin, an adhesive composition for an aqueous laminate using the same, and a laminating method. More specifically, it has a hydrazine residue and a radical-polymerizable double bond in the molecule. The present invention relates to a polyurethane resin, an adhesive composition for a water-based laminate having excellent adhesiveness, water resistance, and hot water resistance using the binder resin, and a laminating method using the same.

[0002]

2. Description of the Related Art In recent years, in the field of food packaging containers, printing ink is printed on the inside of a plastic film because it gives an impression of a high-quality printed matter and is excellent in hygiene since the ink and the contents do not come into direct contact with each other. In addition, a laminated product in which a polymer is laminated in a thin film on the printing surface is used. As a method for obtaining this laminated product, there are an extrusion laminating method in which a molten polyolefin or the like is laminated on the ink printed surface via an anchor coating agent, and a dry laminating method in which a plastic film is laminated on the printed surface via an adhesive. Yes, the packaging containers obtained from each processing method are used properly according to the required performance.

Generally, a dry laminated product is used as a packaging container for contents containing water or oil such as stew or soup, which is compared with an extruded laminated product. This is because it has good laminate strength and excellent water and oil resistance that is not affected by the contents.

However, in recent years, after stew or soup has been packed in a packaging container as it is uncooked, a boil retort treatment in which it is immersed in hot water for cooking and sterilization has come to be performed, and in that field. In addition, the dry-laminated product used is required to be resistant to boiling and retorting so that the laminate does not float during the boiling and retorting process. Since these boiling resistance and retort suitability depend on the water resistance and hot water resistance of the adhesive used in the dry lamination process, the adhesive has conventionally been well wetted with a plastic substrate and has excellent water resistance and hot water resistance. Solvent based laminating adhesives have been used.

On the other hand, recently, from the standpoints of environmental problems, resource saving, labor safety, food hygiene, and the like, there has been a strong demand for water-based printing inks and adhesives that do not contain organic solvents as much as possible.

Therefore, various types of adhesives for water-based laminates have been studied, but at present, they have not been put into practical use for the following reasons.

In order to have good water resistance and hot water resistance in spite of being a water-based adhesive, the binder resin of the adhesive is
It is necessary to make it insoluble in water after drying and curing. As such a type of binder resin, a water-insoluble resin that exists in a state of being dispersed in water and forms a film after drying (water-dispersible resin), a resin that cures by a reaction of functional groups in a two-component system (two-component curing) Resin) or a resin (photocurable resin) that is cured by irradiation with ultraviolet rays or the like.

Among them, an adhesive containing a water-dispersible resin as a binder is difficult to remove once it is dried and cured on a coating machine (poor on-machine stability), and the binder resin has a film-forming property. Since it is necessary, there is a problem that the film becomes too flexible and sufficient adhesiveness cannot be obtained.

Next, an adhesive using a usual aqueous two-component curable resin as a binder requires a large amount of a curing agent for imparting water resistance, resulting in further poor machine stability and curing reaction. There is a problem that heating for a long time is required to complete the process.

Finally, in an adhesive using a photo-curable resin as a binder, the uncured low molecular weight monomer has a harmful effect on the human body, so that the working environment during lamination is deteriorated and food hygiene due to residual monomers is unfavorable. There are problems such as a decrease.

[0011]

Therefore, an object of the present invention is to solve the above-mentioned problems of the adhesive for water-based laminating, and therefore, as a binder resin of the adhesive,
It is to develop a polyurethane resin having excellent performance. In addition, it provides an adhesive for water-based laminates that can improve on-machine stability, has sufficient performance without being irradiated with ultraviolet rays, and further has improved water resistance and hot water resistance by being irradiated with ultraviolet rays. To do. Another object is to provide a laminating method using the water-based laminating adhesive.

[0012]

That is, the present invention is obtained by reacting an organic diisocyanate compound, a high molecular weight diol compound, a chain extender and a reaction terminator, and has at least one hydrazine residue and a radical polymerizable compound in the molecule. It has a double bond and a molecular weight of 4,000 to 200,000.
The present invention relates to a polyurethane resin, an adhesive composition for an aqueous laminate using the same, and a laminating method.

[0013]

FUNCTION AND EXAMPLE The polyurethane resin of the present invention has a hydrazine residue capable of crosslinking at room temperature with a carbonyl group and the like, and an unsaturated double bond capable of undergoing radical polymerization by irradiation with ultraviolet rays in the molecule.

Further, the molecular weight of the polyurethane resin is 4,0.
Since it is 00 or more, the resin itself has a film cohesive force required as an adhesive.

Therefore, when the adhesive using the polyurethane resin of the present invention as a binder is used in the dry laminating process, the hydrazine residue of the adhesive and the carbonyl group on the printed surface or the plastic film surface can be obtained even without irradiation of ultraviolet rays. Can be rapidly crosslinked at room temperature without the need for post-curing, and a laminated product having good adhesiveness, water resistance, and hot water resistance can be obtained. Furthermore, when irradiated with ultraviolet rays, radically polymerizable double bonds are cleaved to cause polyurethane intermolecular crosslinking, and a laminated product having more excellent water resistance and hot water resistance can be obtained.

Since the adhesive of the present invention does not contain harmful monomer components unlike general UV-curable adhesives, it does not pose a problem in terms of working environment and food hygiene.

Further, as a method of making the polyurethane resin of the present invention aqueous, a method of dispersing in water in the presence of an emulsifier, a carboxyl group is introduced into the molecule to form a salt with an alkali, and dispersion or dissolution in water is performed. Or a method of introducing a tertiary amino group into the molecule to form a salt with an acid and dispersing or dissolving it in water.

Here, the water-soluble polyurethane resin formed with a salt with an alkali or an acid has re-solubility even if dried and cured once, and can have good on-machine stability.

The present invention will be described in more detail below.

First, the organic diisocyanate compound, the high molecular weight diol compound, the chain extender and the reaction terminator used in the polyurethane resin of the present invention will be described.

The polyuretane resin of the present invention uses a chain extender and / or a reaction terminator having a hydrazine residue to introduce the hydrazine residue into the molecule. Terminators are also described here.

Further, since the polyuretane resin of the present invention uses a chain extender having a radical polymerizable double bond to introduce the radical polymerizable double bond into the molecule, the chain extender is also used here. It will be explained together.

Further, as a method of making the polyurethane resin of the present invention aqueous, a method of introducing a free carboxyl group or a tertiary amino group into the molecule of the polyurethane resin and dissolving or dispersing it in an aqueous alkali or acid solution is used. Therefore, a high molecular weight diol compound having an amino group or a free carboxyl group and a chain extender are also described here together.

First, as the organic diisocyanate compound, aliphatic diisocyanate compounds such as hexamethylene diisocyanate and 2,2,4-trimethylhexamethylene diisocyanate, isophorone diisocyanate, hydrogenated xylylene diisocyanate, 4,4'-cyclohexylmethane diisocyanate, etc. Alicyclic diisocyanate compound, xylylene diisocyanate, araliphatic diisocyanate compound such as tetramethyl xylylene diisocyanate, tolylene diisocyanate,
Aromatic diisocyanate compounds such as diphenylmethane diisocyanate can be mentioned. Among them,
The alicyclic or araliphatic diisocyanate compound is preferable from the viewpoint of improving the adhesiveness to various films and the re-solubility of the aqueous printing ink.

Next, as the high molecular weight diol compound, linear glycols such as 1,3-propanediol, 1,4-butanediol and 1,6-hexanediol, 1,2-propanediol and neopentyl are used. Branched glycols such as glycol, 3-methyl-1,5-pentanediol and ethylbutylpropanediol, low molecular weight diol components such as ether diols such as diethylene glycol and triethylene glycol, and dicarboxylic acids such as adipic acid and phthalic acid. Polyester diols obtained by polycondensation with a basic acid component or a ring-opening reaction of a cyclic ester compound such as a lactone, a carbonate component such as alkylene carbonate, diallyl carbonate, dialkyl carbonate or phosgene, and the above low molecular weight diester. Lumpur component and polycarbonate diols are E by reacting ethylene oxide, propylene oxide, polyether diols are E by polymerizing or copolymerizing such as tetrahydrofuran, polybutadiene glycols and the like.

Further, as the high molecular weight diol compound having a free carboxyl group, which is used for making the polyurethane resin aqueous, is the above high molecular weight diol component reacted with a tetrabasic acid anhydride such as pyromellitic dianhydride? ,
Alternatively, a high molecular weight diol compound obtained by ring-opening polymerization of lactones can be used with dimethylolpropionic acid or the like as an initiator.

Further, as the high molecular weight diol compound having a tertiary amino group, which is used for making the polyurethane resin aqueous, an alkylene oxide and a lactone are prepared by using an amino group-containing diol compound such as N-methyldiethanolamine as an initiator. A high molecular weight diol compound obtained by ring-opening polymerization of compounds and the like can be used.

The molecular weight (number average molecular weight, the same applies hereinafter) of these polymeric diol compounds is preferably 500 to 4,000.

The adhesiveness with the plastic film,
From the viewpoint of suitability for lamination, polyester diols and polycarbonate diols can be preferably used, and from the viewpoint of suitability for boiling and retort, polyester diols can be preferably used.

Further, polyether diols have been conventionally used.
Although it could not be used at all in applications requiring boil resistance and retort suitability, in the present invention, boil resistance can be obtained even when used alone, and other polymer diol compounds such as polyester diols are used in appropriate amounts. As a result, retort resistance suitability can be imparted.

Next, the chain extender used for chain extension of the urethane prepolymer will be described.

First, examples of the chain extender having a hydrazine residue include polyaminohydrazide represented by the following general formula (1).

[0033]

[Chemical 1]

(In the formula, R ¹ is an alkylene group having 2 to 15 carbon atoms, a divalent alicyclic group or aromatic group having 6 to 15 carbon atoms, and 3 to 5 nitrogen atoms. A divalent group obtained by removing a primary amino group from a polyethylene polyamine having R, R ² represents a hydrogen atom or a methyl group).

The chain extender of the general formula (1) is prepared by first obtaining a Michael addition compound of a polyamine and a (meth) acrylic acid derivative according to a conventionally known method (Japanese Patent Publication No. 3-8649) and then adding hydrazine ( It can be obtained by transesterification of the (meth) acrylic acid ester portion.

Here, as the polyamine which can be used for the synthesis of the polyaminohydrazide, ethylenediamine,
Aliphatic diamines having 2 to 15 carbon atoms such as butylenediamine, hexamethylenediamine, trimethylhexamethylenediamine, diaminobenzene, xylylenediamine, 4,4'-diaminobicyclohexylmethane, 1,4-diaminocyclohexane, Aliphatic or aromatic diamines having 6 to 15 carbon atoms such as 1,4-bis (aminomethyl) cyclohexane and isophoronediamine, and 3 to 3 such as diethylenetriamine, triethylenetetramine and tetraethylenepentamine.
Mention may be made of polyethylene polyamines having 5 nitrogen atoms.

On the other hand, examples of the (meth) acrylic acid derivative include acrylic acid or methacrylic acid alkyl ester, hydroxyalkyl ester, aminoalkyl ester and the like. Among them, the acrylic acid derivative is preferable from the viewpoint of reactivity.

As the chain extender having a tertiary amino group, N-alkyldialkanolamine compounds such as N-methyldiethanolamine and N-ethyldiethanolamine, N-methyl-N, N-di (aminoethyl) amine. , N-alkyl-N, N-di (aminoalkyl) amine compounds such as N-ethyl-N, N-di (aminoethyl) amine can be used.

Further, as a chain extender having a free carboxyl group, which is used for making the polyurethane resin aqueous, the following general formula (2):

[0040]

[Chemical 2]

(In the formula, R ³ is a hydrogen atom, or 1 to 8
Represented by a linear or side chain alkyl group having 4 carbon atoms), or an aliphatic carboxylic acid-containing polyol obtained by reacting succinic acid, adipic acid, etc. with a lower polyol, phthal Examples thereof include aromatic carboxylic acid-containing polyols obtained by reacting an acid, trimellitic acid, pyromellitic acid or its anhydride with a lower polyol.

Further, as the chain extender having a photopolymerizable double bond used for imparting photopolymerizability, alkene diols such as 1,4-butenediol, maleic anhydride, itaconic anhydride, and anhydrous Mention may be made of a 1: 1 adduct of an unsaturated dicarboxylic acid anhydride such as citraconic acid and a low molecular weight polyol such as trimethylolpropane, glycerin or pentaerythritol.

Other usable chain extenders include glycols such as ethylene glycol and propylene glycol, hydrazine, ethylenediamine, 1,4.
-Adiamine diamines such as butanediamine and aminoethylethanolamine can be used alone or in combination, and aliphatic polyols such as glycerin, 1,2,3-trimethylolpropane and pentaerythritol, 1,3,
Alicyclic polyols such as 5-cyclohexanetriol, diethylenetriamine, triethylenetetramine,
Aliphatic polyamines such as tetraethylenepentamine may be used in combination.

Next, the reaction terminator will be described.

The reaction terminator is used for eliminating the reactivity by reacting the urethane prepolymer with the chain extender and then reacting it with unreacted isocyanate groups.

First, the reaction terminator having a hydrazine residue is a compound having a hydrazine residue and a functional group for reacting with an isocyanate group, and the polyaminohydrazide described above can be preferably used. An alkylenedihydrazine represented by the formula (3), or a dihydrazide compound of a saturated aliphatic dibasic acid or an unsaturated dibasic acid can also be used.

H ₂ N-NH-X-NH-NH ₂ (3) (In the formula, X is an alkylene group having 1 to 8 carbon atoms, or saturated or unsaturated having 2 to 10 carbon atoms. Representing a dibasic acid residue) Specific examples of the alkylenedihydrazine include methylenedihydrazine, ethylenedihydrazine, propylenedihydrazine, and butylenedihydrazine. Further, as the dihydrazide compound of saturated aliphatic dibasic acid, specifically, oxalic acid dihydrazide, malonic acid dihydrazide, succinic acid dihydrazide, glutaric acid dihydrazide, adipic acid dihydrazide, sebacic acid dihydrazide and the like can be mentioned, and further unsaturated Specific examples of the dihydrazide compound of dibasic acid include phthalic acid dihydrazide, fumaric acid dihydrazide, and itaconic acid dihydrazide.

Further, other usable reaction terminators include n-propylamine, n-butylamine, N, N-
Examples thereof include alkylamines such as di-n-butylamine, alkanolamines such as monoethanolamine and diethanolamine, and monoalcohols such as methanol and ethanol.

A method for producing a polyurethane resin using the above organic diisocyanate compound, polymer diol compound, chain extender, and reaction terminator will be described.

First, the organic diisocyanate compound and the high molecular weight diol compound are (1.3 to 3.0): 1, more preferably (1.5) in the presence of a water-miscible solvent, a catalyst and the like, if necessary. ~ 2.0): 60-12 at a molar ratio of 1
The reaction is carried out at 0 ° C. to synthesize a urethane prepolymer.
Then, with respect to the remaining isocyanate group, 0.5 to
0.95 equivalents of chain extender, optionally water miscible solvent,
A catalyst or the like is added, the reaction is carried out at a reaction temperature of 30 to 140 ° C., and the remaining isocyanate group is further stopped by a reaction terminator to complete the production.

Instead of using the reaction terminator, a method may be used in which the chain extender is used in excess to effect chain elongation and reaction termination.

The water-miscible solvent used in the production of the polyurethane resin is a lower alcohol solvent such as methanol, ethanol or isopropyl alcohol, a polyhydric solvent such as ethylene glycol monoethyl ether or polypropylene glycol monoethyl ether. Examples thereof include alcohol derivatives, N-methylpyrrolidone, acetone, and methyl acetate, which may be used alone or as a mixture. Further, as a catalyst that can be used in the production of polyurethane resin, stannous octylate, dibutyltin acetate,
Various known catalysts such as tetrabutoxy titanate can be used.

In the polyurethane resin obtained by the above materials and manufacturing method, the molecular weight (number average molecular weight, the same applies hereinafter) specified in the present invention is 4,000 to 200,000. If the molecular weight of the polyurethane resin is less than 4,000,
The cohesive force of the resin film is poor, and sufficient adhesive force cannot be obtained. On the other hand, when it exceeds 200,000, the viscosity of the aqueous polyurethane resin solution dissolved in an aqueous solution of an alkali or an acid as described later becomes high, and the alkali or the acid is dissolved. The dispersibility of an aqueous polyurethane resin dispersion liquid dispersed in water in the presence of an aqueous solution or an emulsifier decreases.

Since the polyurethane resin of the present invention is a reaction product, it is possible that molecules having more hydrazine residues and radical polymerizable double bonds and molecules having less radical polymerization are simultaneously produced. However, a polyurethane resin having an average of one or more hydrazine residues and an average of one or more radically polymerizable double bonds per molecule can have the performance targeted by the present invention.

Next, a method for making the polyurethane resin of the present invention aqueous will be described.

The method for making the polyurethane resin of the present invention aqueous is a method in which the polyurethane resin is dispersed in water in the presence of an emulsifier, or a free carboxyl group is introduced into the molecule of the polyurethane resin to dissolve it in an alkaline aqueous solution. A method of dispersing and a method of introducing a tertiary amino group into the molecule of the polyurethane resin and dissolving or dispersing it in an aqueous acid solution can be used.

First, as a method for dispersing a polyurethane resin in water in the presence of an emulsifier, a urethane prepolymer obtained by reacting an organic diisocyanate compound and a high molecular weight diol compound is dissolved in water in the presence of an emulsifier. After dispersion, the chain is extended with a chain extender and the reaction is stopped with a reaction terminator, and the urethane prepolymer is dissolved in a water-miscible solvent, the chain is extended with the chain extender, and the reaction is performed with the reaction terminator. After stopping, there is a method of mixing with water containing an emulsifier and distilling off the water-miscible solvent. According to this method, the polyurethane resin can be dispersed in water regardless of whether it has a carboxyl group or a tertiary amino group in its molecule.

Examples of emulsifiers that can be used in this method include anionic surfactants such as higher alcohol sulfate ester salts, alkylbenzene sulfonates, polyoxyethylene alkyl sulfate ester salts, polyoxyethylene alkyl ethers, and polyoxyethylene alkyl ethers. Examples thereof include nonionic surfactants such as oxyethylene alkylphenyl ethers and sorbitan derivatives, which can be used alone or in combination.

Secondly, as a method for dissolving or dispersing the polyurethane resin in an alkaline aqueous solution, a method using a high molecular weight diol compound having a free carboxyl group and / or a chain extender can be used.

Here, the amount of free carboxyl groups required to dissolve or disperse the polyurethane resin in the alkaline aqueous solution is such that the acid value of the polyurethane resin is 5 or more. When the acid value is lower than 5, it becomes difficult for the resulting polyurethane resin to maintain a stable self-emulsifying state in an aqueous system. On the other hand, when used as a binder for printing inks, adhesives for water-based laminates, etc., if the acid value exceeds 100, the resin film obtained will become too hard, and good film properties will not be obtained. The content of the carboxyl group is adjusted and used according to the performance.

On the other hand, examples of the alkaline compound used as the aqueous solution include ammonia, organic amines, alkali metal hydroxides, and the like. Specifically, the organic amines include alkylamines such as diethylamine, triethylamine, ethylenediamine, and the like. Alkyleneamines such as alkylenediamines, monoethanolamine, ethylethanolamine and diethylethanolamine, and alkali metal hydroxides include sodium hydroxide and potassium hydroxide. Among them, those which easily volatilize at room temperature or with slight heating are desirable in order to improve the drying property.

Thirdly, as a method for dissolving or dispersing the polyurethane resin in the aqueous acid solution, a method using a high molecular weight diol compound having a tertiary amino group and / or a chain extender can be used.

The amount of the tertiary amino group required to dissolve or disperse the polyurethane resin in the aqueous acid solution is
The amount is such that the amine value of the polyurethane resin is 10 or more. When the amine value is lower than 10, it becomes difficult for the resulting polyurethane resin to maintain a stable dispersion state in an aqueous system.

On the other hand, examples of the acid used as the aqueous solution include inorganic and organic acids such as hydrochloric acid, nitric acid and acetic acid.

In the second and third methods, the amount of alkali or acid used to dissolve or disperse the polyurethane resin in water is not more than the amount necessary to neutralize the polyurethane resin. It is 15 to 1.2 equivalents. If the amount of alkali or acid used is less than this range, it becomes difficult to disperse the polyurethane resin in water. On the other hand, although it is possible to use an alkali or an acid in excess of this range, the effect of dissolving or dispersing the polyurethane resin in water is not so different from the use of 1.2 equivalents.

The solid content of the aqueous polyurethane resin is in the range of 5 to 50% by weight. When the solid content is less than this range, the concentration becomes too low and the use is limited. On the other hand, when the solid content is too large, it is difficult to disperse or dissolve in water, which is not preferable.

When the above-mentioned water-based polyurethane resin is used as an adhesive, one using a resin dispersed in water in the presence of an emulsifier is advantageous from the viewpoint of water resistance and hot water resistance, while an alkali or acid is used. Since a resin using a resin dissolved or dispersed in water in the presence of is advantageous from the standpoint of on-machine stability, it can be properly used according to the performance required for the laminated product.

Next, an adhesive for water-based lamination using a water-based polyurethane resin will be described.

First, as the binder resin of the adhesive for water-based laminate, any of the above-mentioned water-based polyurethane resins can be used. Furthermore, when the aqueous polyurethane resin is used as an adhesive for a photocurable aqueous laminate, benzoins such as benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, and 2,2-diethoxy are used as polymerization initiators. Acetophenones such as acetophenone, benzophenones such as benzophenone and methylbenzophenone, and thioxanthones such as 2-chlorothioxanthone and 2-ethylthioxanthone can be used.

Further, the adhesive for water-based laminates of the present invention has an ordinary adhesive strength of 2 as long as the on-machine stability is not significantly deteriorated.
Epoxy resins used in liquid adhesives can be added.

The epoxy resin that can be added here is
Bisphenol-epichlorohydrin type epoxy resin,
Cycloaliphatic epoxy resin, novolac type epoxy resin,
Examples thereof include epoxy olefin resin, polyol-glycidyl type epoxy resin, epoxidized soybean oil, and silane epoxy resin.

Of these epoxy resins, those which are not dissolved or dispersed alone in water can be added by those which are emulsified in water using an emulsifier.

The solid content weight mixing ratio of the polyurethane resin and the epoxy resin specified in the present invention is 100 to 100 of the polyurethane resin, and more preferably 5 to 70.

From the viewpoint of reactivity with the epoxy group, the polyurethane resin specified in the present invention is more preferably a polyurethane resin having in its molecule a carboxyl group directly bonded to an aromatic ring.

Further, to the adhesive for water-based laminate of the present invention, a water-miscible organic solvent such as lower alcohols and glycols, a film hardness adjusting agent such as urethane modified methacrylate and the like can be added, if necessary. .

Next, a laminating method using the water-based laminating adhesive of the present invention will be described.

In the laminating method of the present invention, the aqueous printing adhesive of the present invention is applied to the ink-printed surface or the plain portion of the plastic film substrate, and the plastic film is laminated.

As the plastic film substrate, various plastic films such as polyolefin, modified polyolefin, polyester, nylon and polystyrene can be used. Particularly, a plastic having a keto group on the film surface by corona discharge treatment or surface coating treatment. Films are preferred.

As the printing ink, a laminating ink for a plastic film which is printed by a known flexographic or gravure printing method can be used. From the viewpoints of safety and hygiene and environmental issues, it is preferable to use a water-based ink in order to obtain a completely water-based laminated product.

Further, as the plastic film to be laminated after the adhesive for water-based laminating of the present invention is applied to the printed surface or the uncoated portion, films such as polyethylene and polypropylene can be used.

By irradiating the laminated product having the above structure with ultraviolet rays, it is possible to impart further excellent water resistance and hot water resistance.

In a packaging container used under severe conditions such as a high temperature retort application, a two-part system with an epoxy resin is preferable in order to provide higher resistance to hot water, and a space between a base material and a plastic film to be laminated is preferable. It is also possible to sandwich the aluminum foil and irradiate ultraviolet rays on the part that can be irradiated with ultraviolet rays for lamination.

By using the laminated product obtained by this method, it is possible to obtain a packaging container having high laminate strength and excellent water resistance and hot water resistance. Further, it can be applied to boiling and retort applications. It is possible.

Hereinafter, the present invention will be described in detail with reference to Examples, but the present invention is not limited thereto.

Unless otherwise specified, parts and% in the examples and the like represent parts by weight and% by weight.

<Synthesis of Compounds I to IV> Synthesis Example 1 (Synthesis of Compound I) 134 parts of trimethylolpropane and maleic anhydride were placed in a four-necked flask equipped with a stirrer, thermometer, Dimroth, and nitrogen gas inlet tube. 98 parts and 232 parts of N-methylpyrrolidone were charged, and the mixture was reacted at 80 to 90 ° C. for 3 hours, and after confirming that the anhydrous group disappeared by IR, it was cooled and then trimethylolpropane and maleic anhydride, which were the objectives, were cooled. 1: 1 (molar ratio) of the reaction product (Compound I) was obtained.

Synthetic Example 2 (Synthesis of Compound II) Using the same apparatus as in Synthetic Example 1, 100 parts of poly (3-methylpentyl adipate) having a molecular weight of 500 and 21.8 parts of pyromellitic dianhydride were charged. After reacting for 2 hours at 60 ° C., the mixture was cooled to 60 ° C., 44.4 parts of isophorone diisocyanate was charged, and after reacting for 4 hours, 26 parts of 2-hydroxyethyl methacrylate was further charged, and further reacted for 4 hours, then 449 parts of water and 21 of triethylamine. A portion was charged to obtain an aqueous urethane-modified methacrylate (compound II) having a molecular weight of 1,700.

Synthesis Example 3 (Synthesis of Compound III) A four-necked flask equipped with a stirrer, a cooling pipe, a nitrogen gas introducing pipe and a dropping funnel was charged with 158.3 parts of trimethylhexamethylenediamine, and under introduction of nitrogen gas 45 After heating to 0 ° C, 100 parts of ethyl acrylate was added dropwise over 90 minutes while maintaining the temperature of 45 to 50 ° C. The reaction was incubated at 45 ° C. for 7 hours to complete the reaction. Next, while maintaining the liquid temperature at 50 ° C., 50 parts of hydrazine hydrate was added, and the mixture was further heated at 65 ° C. and reacted for 5 hours to obtain polyamine hydrazine (compound III).

Synthesis Example 4 (Synthesis of Compound IV) 100 parts of polypropylene glycol having a molecular weight of 500 and 88.8 parts of isophorone diisocyanate were charged,
The reaction was carried out at 90 ° C. for 4 hours, 11.3 parts of N-methyldiethanolamine was charged, and the reaction was further carried out for 3 hours. Then add 2-hydroxyethyl methacrylate to 2
6.1 parts were charged and reacted for 4 hours. After the reaction, 530 parts of water,
Aqueous urethane-modified methacrylate (compound IV) having a molecular weight of 2,200 was prepared by charging 6 parts of acetic acid.

<Synthesis of Aqueous Polyurethane Resin> Example 1 (Synthesis of Aqueous Polyurethane Resin A) Using the same apparatus as in Synthesis Example 1, poly (3-methylpentyl adipate) diol 200 having a molecular weight of 1,300 was used.
And 16.7 parts of pyromellitic dianhydride were charged, the mixture was reacted at 90 ° C. for 2 hours, then cooled to 60 ° C., and 29 parts of compound I was added.
Charged 49.5 parts of isophorone diisocyanate at 60 ° C
For 4 hours, and after cooling, 628 parts of water and 22 parts of triethylamine were charged to homogenize the system, then 4.0 parts of hydrazine hydrate was charged to complete the reaction, and the desired aqueous solution having a molecular weight of 8,000 was prepared. Polyurethane resin III was obtained.

Example 2 (Synthesis of Aqueous Polyurethane Resin B) Under the same conditions as in Example 1, 5.5 parts of 1,4-butenediol was used in place of the compound I, and a target molecular weight of 8.0
0 waterborne polyurethane resin B was obtained.

Example 3 (Synthesis of Aqueous Polyurethane Resin C) Using the same apparatus as in Synthesis Example 1, poly (3-methylpentyl adipate) diol 200 having a molecular weight of 1,300 was used.
Part, pyromellitic dianhydride 16.7 parts were charged, reacted at 90 ° C. for 2 hours, cooled to 60 ° C., 1,4-butenediol 3.4 parts, isophorone diisocyanate 38.3 parts charged and 60 ° C. for 4 hours After reacting and cooling, 628 parts of water,
After charging 22 parts of triethylamine to make the inside of the system uniform, 14.2 parts of compound III was charged, and further 1.4 parts of monoethanolamine was charged to obtain a target molecular weight of 24,
000 polyurethane resin C was obtained.

Example 4 (Synthesis of Aqueous Polyurethane Resin D) Using the same apparatus as in Synthesis Example 1, 300 parts of polypropylene glycol having a molecular weight of 1,000 and 133.2 parts of isoisophorone diisocyanate were charged and nitrogen gas was introduced. While reacting at 100 to 105 ° C for 6 hours,
Charge 10.6 parts of 1,4-butenediol and add 3 more
Reacted for hours. After the reaction, the mixture was cooled, charged with 347 parts of water and 347 parts of acetone to homogenize the system, 15.7 parts of N-methylbis (aminopropylamine) was added, and further 7.2 parts of hydrazine hydrate was added, The reaction was completed.

Further, 736 parts of water and 6.5 parts of acetic acid were charged, and acetone was distilled off to obtain a desired molecular weight of 6,000.
A polyurethane resin D of 0 was obtained.

Comparative Example 1 (Synthesis of Aqueous Polyurethane Resin E) Using the same apparatus as in Synthesis Example 1, poly (3-methylpentyl adipate) diol 200 having a molecular weight of 1,300 was used.
Parts and 16.7 parts of pyromellitic dianhydride were charged, reacted at 90 ° C. for 2 hours, cooled to 60 ° C., 3.8 parts of ethylene glycol and 49.5 parts of isophorone diisocyanate were charged and reacted for 4 hours. After cooling, 641 parts of water and 22 parts of triethylamine were charged and made uniform, and then 3 parts of ethylenediamine was added to obtain an aqueous polyurethane resin E having a molecular weight of 3,340.

Comparative Example 2 (Synthesis of Aqueous Polyurethane Resin F) Using the same apparatus as in Synthesis Example 1, 100 parts of poly (3-methylpentyl adipate) diol having a molecular weight of 500,
Charge 21.8 parts of pyromellitic dianhydride, 80-90 ℃
After reacting for 2 hours at 60 ° C., 44.4 parts of isophorone diisocyanate was charged and reacted for 4 hours. After cooling, 408 parts of water and 21 parts of triethylamine were charged and homogenized, and then 4.8 parts of ethylenediamine, 2.4 parts of hydrazine hydrate was added to obtain an aqueous polyurethane resin F having a molecular weight of 8,000.

Comparative Example 3 (Synthesis of Aqueous Polyurethane Resin G) Under the same conditions as in Example 1, 4.1 parts of monoethanolamine was used instead of hydrazine hydrate, and the molecular weight was 8,000.
A water-based polyurethane resin G of 0 was obtained.

<Production of Adhesive Composition for Aqueous Laminate> Example 5 80 parts of aqueous polyurethane resin A, 20 parts of compound II,
1 part of benzoin ethyl ether, 40 parts of water and 10 parts of ethanol were stirred and mixed to obtain an adhesive composition 1 for an aqueous laminate.

Example 6 80 parts of aqueous polyurethane resin B, 20 parts of compound II,
1 part of benzoin ethyl ether, 40 parts of water and 10 parts of ethanol were mixed with stirring to obtain an adhesive composition 2 for water-based laminate.

Example 7 80 parts of aqueous polyurethane resin C, 20 parts of compound II,
Trimethylolpropane triglycidyl ether 12
Parts, 1 part of benzoin ethyl ether, 40 parts of water, and 10 parts of ethanol were mixed by stirring to obtain an adhesive composition 3 for an aqueous laminate.

Example 8 80 parts of aqueous polyurethane resin C, 20 parts of compound IV,
Trimethylolpropane triglycidyl ether 12
Parts, 1 part of benzoin ethyl ether, 40 parts of water and 10 parts of ethanol were mixed by stirring to obtain an adhesive composition 4 for an aqueous laminate.

Example 9 60 parts of the aqueous polyurethane resin A, 12 parts of trimethylolpropane triglycidyl ether, 1 part of benzoin ethyl ether, 40 parts of water and 10 parts of ethanol were mixed with stirring to obtain an adhesive composition 5 for an aqueous laminate. I got it.

Comparative Example 4 80 parts of aqueous polyurethane resin E, 20 parts of compound II,
1 part of benzoin ethyl ether, 40 parts of water and 10 parts of ethanol were mixed with stirring to obtain an adhesive composition ratio 1 for aqueous laminate.

Comparative Example 5 80 parts of aqueous polyurethane resin F, 20 parts of compound II,
1 part of benzoin ethyl ether, 40 parts of water and 10 parts of ethanol were mixed by stirring to obtain an adhesive composition ratio 2 for water-based laminate.

Comparative Example 6 80 parts of aqueous polyurethane resin G, 20 parts of compound II,
Benzoin ethyl ether (1 part), water (40 parts) and ethanol (10 parts) were mixed with stirring to obtain an adhesive composition ratio 3 for an aqueous laminate.

<Evaluation of Performance of Adhesive for Aqueous Laminate> Laminate strength, water resistance and hot water resistance of the aqueous adhesive compositions 1 to 5 and the ratios 1 to 3 were evaluated by the following test methods. The results are shown in Table 1.

Manufacture of Laminates Adhesive compositions 1 to 5 for water-based laminates and ratios 1 to 3
Was coated on a biaxially oriented polypropylene film having a thickness of 30 μm (hereinafter referred to as OPP film) or a polyethylene terephthalate film having a thickness of 12 μm (hereinafter referred to as PET film) so that the coating amount after drying was 2 g / m ^2. A laminated product was manufactured by laminating unstretched polypropylene films (hereinafter referred to as CPP films) having a thickness of 60 μm. The light irradiation was performed by irradiating ultraviolet rays of 60 mJoule from the CPP film side.

Laminate Strength Test The laminate was cut into a width of 15 mm, and the peel strength by T-shaped peeling (g / 15 mm) was measured.

Water resistance A 5 cm × 5 cm sample of the laminate was immersed in water at 25 ° C. for 24 hours, and the water resistance was evaluated from the change in appearance.

A: No change in appearance. B: Lamination float is observed only in the edge part of the laminate. C: The laminate is completely peeled off.

Hot Water Resistance A 5 cm × 5 cm sample of the laminate was immersed in hot water at 90 ° C. for 30 minutes, and hot water resistance was evaluated from the change in appearance.

A: No change in appearance. B: Lamination float is observed only in the edge part of the laminate. C: The laminate is completely peeled off.

[0113]

[Table 1]

[0114]

As described above in detail with reference to the examples, the adhesive for water-based laminating using the polyurethane resin specified in the present invention as a binder has good laminating strength and water resistance without being irradiated with ultraviolet rays. It has excellent properties and hot water resistance, and by further irradiating ultraviolet rays, it is possible to impart more excellent water resistance and hot water resistance.

Continuation of front page (51) Int.Cl. ⁶ Identification number Office reference number FI technical display area // B29L 9:00

Claims (10)

[Claims] 1. An organic diisocyanate compound, a high molecular weight diol compound, a chain extender and a reaction terminator, which are obtained by reacting and have at least one hydrazine residue and a radical polymerizable double bond in the molecule, and have a molecular weight of 4,000
A polyurethane resin that is 0 to 200,000. 2. The polyurethane resin according to claim 1, wherein an alkene diol is used as a chain extender for the polyurethane resin. 3. The reaction product obtained by reacting an unsaturated dicarboxylic acid anhydride and a low molecular weight polyol compound at a molar ratio of 1: 1 is used as a chain extender for the polyurethane resin. Polyurethane resin. 4. An aqueous polyurethane resin obtained by dispersing the polyurethane resin according to claim 1, 2 or 3 in water in the presence of an emulsifier. 5. A high molecular weight diol compound and / or
Alternatively, as the chain extender, the polyurethane resin according to claim 1, 2 or 3 obtained by reacting a compound having a free carboxyl group and having an acid value of 5 to 100 is dissolved or dispersed in an alkaline aqueous solution. Aqueous polyurethane resin obtained. 6. A high molecular weight diol compound and / or
Alternatively, it can be obtained by reacting a compound having a free carboxyl group directly bonded to an aromatic ring as a chain extender,
An aqueous polyurethane resin obtained by dissolving or dispersing the polyurethane resin according to claim 1, 2 or 3 having an acid value of 100 in an aqueous alkaline solution. 7. A high molecular weight diol compound and / or
Alternatively, as the chain extender, a polyurethane resin according to claim 1, 2 or 3 obtained by reacting a compound having a tertiary amino group and having an amine value of 10 to 100 is dissolved or dispersed in an aqueous acid solution. Aqueous polyurethane resin obtained. 8. An adhesive composition for an aqueous laminate, which contains the aqueous polyurethane resin according to claim 4, 5, 6 or 7 as an essential component. 9. A polyurethane resin 100 comprising a water-soluble or water-dispersible epoxy resin as a solid content weight ratio.
On the other hand, the adhesive composition for an aqueous laminate according to claim 8, which is contained in the range of 1 to 100 of the epoxy resin. 10. A laminating method comprising printing an ink composition on a plastic film, coating the printing surface with the adhesive for water-based lamination according to claim 8 or 9, and then laminating the plastic film.