JPH07185881A - Coated electrode for cr-mo-based rail - Google Patents

Coated electrode for cr-mo-based rail

Info

Publication number
JPH07185881A
JPH07185881A JP33372493A JP33372493A JPH07185881A JP H07185881 A JPH07185881 A JP H07185881A JP 33372493 A JP33372493 A JP 33372493A JP 33372493 A JP33372493 A JP 33372493A JP H07185881 A JPH07185881 A JP H07185881A
Authority
JP
Japan
Prior art keywords
welding
metal
welding rod
content
rail
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP33372493A
Other languages
Japanese (ja)
Other versions
JP3272845B2 (en
Inventor
Makoto Okumura
誠 奥村
Kenichi Karimine
健一 狩峰
Hitoshi Nishimura
均 西村
Koichi Uchino
耕一 内野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Corp filed Critical Nippon Steel Corp
Priority to JP33372493A priority Critical patent/JP3272845B2/en
Publication of JPH07185881A publication Critical patent/JPH07185881A/en
Application granted granted Critical
Publication of JP3272845B2 publication Critical patent/JP3272845B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Nonmetallic Welding Materials (AREA)

Abstract

PURPOSE:To provide a coated electrode with which joint performance excellent in terms of wear resistance and surface flaw resistance is assured and which has good welding workability at the time of subjecting a Cr-Mo-based rail steel to enclosed arc butt welding and repair build-up welding at an on-site track. CONSTITUTION:A coating material contains, by weight % of the total weight of the coating material, 25 to 45% carbonate, 15 to 30% metal fluoride, 3 to 9% rutile and the balance a coating material and arc stabilizer. A welding electrode is coated with this coating material at 20 to 30% of the total weight of the welding electrode. The coated electrode which contains, by weight % of the respective components occupied in the total metal of the welding electrode, 0.1 to 0.39% C, 0.35 to 0.9% Si, 0.75 to 2.0% Mn, 0.9 to 2.5% Cr, 0.1 to 0.6% Mo or contains at least one : kinds of 0.02 to 0.15% V, 0.02 to 0.1% Nb, 0.2 to 0.5% Cu and 0.5 to 3% Ni in addition to the above and consists of the balance Fe with inevitable impurities is obtd.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は鉄道用中C−Cr−Mo
系レール鋼をエンクローズアーク溶接および補修溶接す
る際に用いる被覆アーク溶接棒に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to medium C-Cr-Mo for railways.
TECHNICAL FIELD The present invention relates to a coated arc welding rod used in the enclosed arc welding and the repair welding of a system rail steel.

【0002】[0002]

【従来の技術】図1はレールの断面を示し、1は足部、
2は腹部、3は頭部、4は頭表面である。従来からレー
ルの現地突き合わせ溶接では、接合レール端面をI開先
に設定し、レール足部を多層溶接した後、腹部2、頭部
3をエンクローズ当金材で囲み、連続的な棒継ぎにより
アーク溶接するエンクローズアーク溶接法が適用されて
いる。また、レールの頭表面4に生じた局部的な損傷部
や摩耗部分を多層肉盛溶接により補修する方法も多用さ
れている。
2. Description of the Related Art FIG. 1 shows a cross section of a rail, 1 is a foot,
2 is the abdomen, 3 is the head, and 4 is the head surface. Conventionally, in the field butt welding of rails, the joint rail end face is set to the I groove, the rail foot is multi-layer welded, and then the abdomen 2 and the head 3 are surrounded by the enclosed metal material, and continuous bar splicing is performed. Enclosed arc welding method for arc welding is applied. Further, a method of repairing a locally damaged portion or a worn portion generated on the rail head surface 4 by multilayer overlay welding is also widely used.

【0003】レールは、その使用目的から頭表面では車
輪ところがり接触に対する耐摩耗性と、疲労亀裂に対す
る耐疲労損傷性の大きいことが要求される。一方、足部
と腹部では車輪通過時の衝撃と曲げ荷重に耐え得るだけ
の静的強度と疲労強度が要求される。更に、溶接割れな
どの溶接欠陥についても極力少なくする必要がある。
For the purpose of its use, the rail is required to have high wear resistance against wheel bump contact and fatigue resistance against fatigue cracks on the head surface. On the other hand, the foot and abdomen are required to have static strength and fatigue strength that can withstand the impact and bending load when passing through the wheels. Further, it is necessary to minimize welding defects such as weld cracks.

【0004】現在、世界的に最も普及しているレール鋼
の金属組織は強度かつ耐摩耗性を考慮し、Cが0.5%
〜共析組成近傍になる高C系パーライト組織で、強度水
準が700MPa 以上のものが選定されている。このよう
な高強度、高耐摩耗のレール鋼に適した溶接技術開発の
一環として、本発明者らは、溶着金属の組成が母材の組
成とほぼ類似なものになる共金溶接技術を着想し研究開
発を進めた結果、特公平4−54557号公報、特公平
4−55793号公報、特開平2−229693号公報
および特開平2−258193号公報で明らかな通り、
従来技術で課題になっていた溶接部の耐摩耗性および耐
損傷性ないし耐割れ性を解決し、かつ、溶接作業性も良
好な被覆アーク溶接棒を開発することができている。加
えて、この新開発溶接棒を適用した高Cパーライト系レ
ール用エンクローズアーク溶接技術を確立し、その実用
化を達成させることができている。
At present, the metal structure of rail steel most widely used in the world has a C content of 0.5% in consideration of strength and wear resistance.
~ A high C pearlite structure that is close to the eutectoid composition and has a strength level of 700 MPa or more is selected. As part of the development of welding technology suitable for such high-strength, high-wear-resistant rail steel, the inventors of the present invention have come up with a common metal welding technology in which the composition of the deposited metal is similar to that of the base metal. As a result of advancing research and development, as is apparent from Japanese Patent Publication No. 4-54557, Japanese Patent Publication No. 4-55793, Japanese Patent Laid-Open Nos. 2-229693 and 2-258193,
It has been possible to develop a covered arc welding rod that solves the wear resistance and damage resistance or crack resistance of the welded portion, which has been a problem in the prior art, and that also has good welding workability. In addition, we have established an enclosed arc welding technology for high C pearlite rails using this newly developed welding rod, and have been able to achieve its practical application.

【0005】しかしながら、前記、高Cパーライト系レ
ール鋼は最近の列車の更なる高速化に伴い、高速線の直
線区間など使用環境によってはレール頭表面に疲労ダメ
ージが蓄積されやすく、ダークスポットやフレーキング
といった表面損傷の発生が問題になってきているのも事
実である。この表面損傷の発生防止の考え方として、高
強度(硬度)を保ちつつ耐摩耗性を若干低減させた材料
系を選定し、軽度の摩耗を促進させることにより、初期
疲労損傷を早期に除去すると共に、高強度特性の有する
耐塑性変形能(メタルフローを抑制する性能)を生かし
てフレーキングなどを防止するという選択がある。この
ような特性を有する材料候補の一つとして、ベイナイト
組織を呈する中C−Cr−Mo系レール鋼が着目されて
おり、特願平5−129729号公報および特願平5−
120265号公報に示すように、従来の高Cパーライ
ト系レール鋼に将来的には一部置き換わるであろうと考
えられるベイナイト系レール鋼の開発も進められてきて
いる。
However, the above-mentioned high-C pearlite rail steel is likely to accumulate fatigue damage on the rail head surface depending on the operating environment such as a straight section of a high-speed line due to the recent increase in train speed, resulting in dark spots and flares. It is also true that the occurrence of surface damage such as kings is becoming a problem. As a way to prevent this surface damage from occurring, select a material system that maintains high strength (hardness) and slightly reduce wear resistance, and promote mild wear to eliminate early fatigue damage at the same time. There is a choice to prevent flaking by taking advantage of plastic deformation resistance (performance of suppressing metal flow) that has high strength characteristics. As one of the material candidates having such characteristics, a medium C—Cr—Mo rail steel exhibiting a bainite structure is drawing attention, and Japanese Patent Application No. 5-129729 and Japanese Patent Application No. 5-129729.
As shown in Japanese Patent No. 120265, development of bainite-based rail steel, which is considered to partially replace the conventional high-C pearlite-based rail steel in the future, is also in progress.

【0006】[0006]

【発明が解決しようとする課題】前記した新開発中の高
速鉄道用中C−Cr−Mo系レール鋼の特徴は、表1に
典型例を示すように、金属組織が微細なベイナイトであ
ると共に、ビッカース硬さで390以上、引張強度は1
100MPa 以上を呈するものであるが、実用材として商
品化させるには、接合技術を伴うことが必須条件であ
る。すなわち、既存の現地溶融溶接法の一つであるエン
クローズアーク溶接に関しても適正な被覆アーク溶接棒
とそれを用いた適正溶接技術を確立させることが必要と
なる。
The characteristics of the above-mentioned medium C-Cr-Mo system rail steel for high-speed railway, which is being newly developed, is that, as shown in Table 1, a typical example is bainite having a fine metal structure. , Vickers hardness of 390 or more, tensile strength of 1
Although it exhibits a pressure of 100 MPa or more, it is indispensable to accompany the joining technology in order to commercialize it as a practical material. That is, it is necessary to establish a proper covered arc welding rod and a proper welding technique using the same for the enclosed arc welding which is one of the existing on-site fusion welding methods.

【0007】[0007]

【表1】 [Table 1]

【0008】今までに、レールのエンクローズアーク溶
接または補修溶接に適用された実績のある被覆アーク溶
接棒の一覧を表2に示す。まず、高Cパーライト系レー
ル鋼用の高炭素共金系被覆アーク溶接棒は、前記したよ
うに既存溶接棒で問題になっていた耐摩耗性および耐損
傷性ないし耐割れ性を克服した新開発溶接棒であるが、
中C−Cr−Moベイナイト系レール鋼との組み合わせ
では、本来の技術思想の違いから硬さおよび強度も表2
中に示される値が得られないのに加え、溶融境界に継手
性能上好ましくない異常組織が発生し、ベイナイト系レ
ールが狙いとする使用中の表面損傷防止の機能を果たす
ことができないし、曲げ荷重に対する静的強度および疲
労強度も満足したものが得られない。
Table 2 shows a list of the coated arc welding rods that have been used so far for the enclosed arc welding or repair welding of rails. First, as described above, a high-carbon co-metal alloy coated arc welding rod for high-C pearlite rail steel is a newly developed product that overcomes the wear resistance, damage resistance, and crack resistance that have been problems with existing welding rods. Although it is a welding rod,
When combined with medium C-Cr-Mo bainite rail steel, hardness and strength are also shown in Table 2 due to the difference in the original technical concept.
In addition to not being able to obtain the values shown in the figure, abnormal structures that are unfavorable in terms of joint performance occur at the fusion boundary, and the bainite rail cannot fulfill its intended function of preventing surface damage during use and bending. Satisfactory static strength and fatigue strength under load cannot be obtained.

【0009】[0009]

【表2】 [Table 2]

【0010】次に、低合金系高張力鋼用被覆アーク溶接
棒であるが、高Cパーライト系レール鋼との組み合わせ
と異なり、中C−Cr−Moベイナイト系レール鋼との
組み合わせでは、溶融境界近傍での高温割れ(HAZ液
化割れ)やマルテンサイト組織発生の問題が解消できる
ため、適用のしやすさは大幅に改善される。しかしなが
ら、溶接金属の機械的特性値は表2中に示されるレベル
程度しか得られないため、レール足部、腹部および頭中
部に適用するには問題がないが、レール頭表面部に適用
した場合、ベイナイト系レールが狙いとするダークスポ
ットやフレーキングといった表面損傷を防止する役割を
果たすことができない。
Next, the coated arc welding rod for low alloy high strength steel, unlike the combination with high C pearlite rail steel, the combination with medium C-Cr-Mo bainite rail steel has a melting boundary. Since the problems of high temperature cracking (HAZ liquefaction cracking) and the occurrence of martensite structure in the vicinity can be solved, the ease of application is greatly improved. However, since the mechanical property values of the weld metal can be obtained only at the levels shown in Table 2, there is no problem when applied to the rail foot, abdomen and middle head, but when applied to the rail head surface part. However, bainite rails cannot play a role in preventing surface damage such as dark spots and flaking.

【0011】更に、硬化肉盛用被覆アーク溶接棒である
が、これらはDF2AおよびDF2Bの2群にそれぞれ
分類される。DF2Aとして分類された溶接棒は前記し
た低合金高張力鋼用溶接棒に類似したものなので、原則
的に前記の問題がそのまま当てはまる。なお、一部のも
ので硬さおよび強度に関し前記の問題を解消しているも
のもあるが、合金元素が過剰に添加されているため比抵
抗値が過大になり、電気伝導特性の点で信号不良発生の
危険性が生じ適用性の観点から問題になる。一方、DF
2Bとして分類された溶接棒によって形成される溶着金
属は、微小な割れの存在を許容できる耐土砂摩耗性を確
保するため高Cマルテンサイト組織を現出させ硬度を高
くしたものであり、本発明が対象としている本質的に割
れを許容することのできない耐金属摩耗の課題に対して
は、過剰な硬さ、組織の違いおよび割れ発生の観点から
全く適用できないものである。
Further, the coated arc welding rod for hardfacing is classified into two groups, DF2A and DF2B. Since the welding rod classified as DF2A is similar to the above-mentioned welding rod for low-alloy high-strength steel, in principle, the above problem still applies. It should be noted that some of the materials have solved the above-mentioned problems regarding hardness and strength, but since the alloying elements are added excessively, the specific resistance value becomes excessive, and the signal in terms of electrical conduction characteristics is increased. There is a risk of defects, which is a problem from the viewpoint of applicability. On the other hand, DF
The weld metal formed by the welding rod classified as 2B has a high C martensite structure and has a high hardness in order to secure earth and sand wear resistance that allows the presence of minute cracks. However, it cannot be applied at all to the problem of metal wear resistance, which is essentially the object of not allowing cracking, from the viewpoint of excessive hardness, difference in structure and cracking.

【0012】このような状況から本発明は、電気伝導特
性も問題なく強度および耐摩耗性、耐損傷性の優れた微
細ベイナイト組織を有する新しいレール用被覆アーク溶
接棒を提供することを目的とする。
Under these circumstances, it is an object of the present invention to provide a new coated arc welding rod for rails having a fine bainite structure which is excellent in strength, wear resistance and damage resistance without any electric conduction characteristics. .

【0013】[0013]

【課題を解決するための手段】上記目的を達成するため
に本発明が要旨とするところは、被覆剤全重量に対し、
重量%で炭酸塩を25〜45%、金属フッ化物を15〜
30%、ルチールを3〜9%、残部は塗装剤、アーク安
定剤を含有し、被覆剤が溶接棒全重量に対して20〜3
0%被覆され、溶接棒中全金属に占める各成分が重量%
でC:0.1〜0.39%、Si:0.35〜0.9
%、Mn:0.75〜2.0%、Cr:0.9〜2.5
%、Mo:0.1〜0.6%、残部はFeおよび不可避
的不純物からなることを特徴とするCr−Mo系レール
用被覆アーク溶接棒にある。また、被覆剤全重量に対
し、重量%で炭酸塩を25〜45%、金属フッ化物を1
5〜30%、ルチールを3〜9%、残部は塗装剤、アー
ク安定剤を含有し、被覆剤が溶接棒全重量に対して20
〜30%被覆され、溶接棒中全金属に占める各成分が重
量%でC:0.1〜0.39%、Si:0.35〜0.
9%、Mn:0.75〜2.0%、Cr:0.9〜2.
5%、Mo:0.1〜0.6%、更に、V:0.02〜
0.15%、Nb:0.02〜0.1%、Cu:0.2
〜0.5%、Ni:0.5〜3%の1種または2種以上
を含有し残部はFeおよび不可避的不純物からなること
を特徴とするCr−Mo系レール用被覆アーク溶接棒に
ある。
In order to achieve the above object, the gist of the present invention is that, with respect to the total weight of the coating agent,
Carbonate is 25-45% by weight, metal fluoride is 15-
30%, rutile 3-9%, the balance contains coating agent and arc stabilizer, and the coating agent is 20-3 with respect to the total weight of the welding rod.
0% coating, each component occupying the total metal in the welding rod is wt%
C: 0.1 to 0.39%, Si: 0.35 to 0.9
%, Mn: 0.75 to 2.0%, Cr: 0.9 to 2.5
%, Mo: 0.1 to 0.6%, and the balance being Fe and unavoidable impurities, which is a covered arc welding rod for a Cr-Mo-based rail. Further, the carbonate is 25 to 45% and the metal fluoride is 1% by weight based on the total weight of the coating agent.
5 to 30%, rutile 3 to 9%, the balance contains a coating agent and an arc stabilizer, and the coating agent is 20 relative to the total weight of the welding rod.
.About.30%, and each component occupying all the metals in the welding rod is C: 0.1 to 0.39% by weight, Si: 0.35 to 0.
9%, Mn: 0.75 to 2.0%, Cr: 0.9 to 2.
5%, Mo: 0.1-0.6%, V: 0.02-
0.15%, Nb: 0.02-0.1%, Cu: 0.2
˜0.5%, Ni: 0.5 to 3%, one or more kinds, and the balance consisting of Fe and unavoidable impurities. A coated arc welding rod for a Cr—Mo system rail. .

【0014】[0014]

【作用】以下に本発明について詳細に説明する。まず被
覆剤の組成を規定した理由について述べる。炭酸塩(こ
こで言う炭酸塩とは炭酸石灰、炭酸バリウム、炭酸マグ
ネシウムの1種または2種以上を言う)は、溶接時アー
ク熱により分解し炭酸ガスを発生し溶融プールを大気よ
り遮断するため、ピット、ブローホールの発生防止が可
能となる。また、アーク安定性およびスラグ剥離性の向
上に著しい効果があり、スラグの粘性調整の役割も果た
すことから溶接棒の主要な原料として使用されている。
しかし、炭酸塩が25%未満では、溶接棒先端に形成さ
れる発生ガスによるシールド能力が貧弱となり、風環境
下での溶接作業においてアークの不安定化やスパッタの
増加およびピット・ブローホールの発生を招き好ましく
ない。また、45%超では、過剰なガス発生によりスパ
ッタの増大を招くと共に、スラグ生成量も多くなり、ス
ラグ粘性が大きくなるので安定した溶接ができなくな
る。特にスラグ量およびスラグ粘性が増大することは、
Cをかなり含有したレール鋼のアーク溶接においては、
溶接作業性の面で障害となり好ましくない。更に言え
ば、当金で溶接部を囲いその中を連続的に溶接するエン
クローズアーク溶接では、アーク安定性を損なわない程
度にスラグ量を低減することや、スラグ粘性を低く抑え
アーク直下の発生スラグをスムースに溶接後方に排除す
ることが重要となる。これらの理由により、炭酸塩を2
5〜45%と規定した。
The present invention will be described in detail below. First, the reason for defining the composition of the coating material will be described. Carbonates (carbonates here means one or more of lime carbonate, barium carbonate, magnesium carbonate) are decomposed by arc heat during welding to generate carbon dioxide gas and shut off the molten pool from the atmosphere. It is possible to prevent the occurrence of pits and blow holes. Further, it has a remarkable effect on the improvement of arc stability and slag removability, and also plays a role of adjusting the viscosity of slag, so that it is used as a main raw material for welding rods.
However, if the content of carbonate is less than 25%, the shielding ability by the generated gas formed at the tip of the welding rod becomes poor, and the arc becomes unstable, spatter increases and pits and blowholes occur during welding work in a wind environment. Is not preferred. On the other hand, if it exceeds 45%, excessive gas generation causes an increase in spatter, the amount of slag generated increases, and the slag viscosity increases, so that stable welding cannot be performed. In particular, the increase in slag amount and slag viscosity means that
In arc welding of rail steel containing a large amount of C,
It is unfavorable because it interferes with welding workability. Furthermore, in enclosed arc welding, which encloses the welded area with a metal and continuously welds it inside, the amount of slag is reduced to the extent that arc stability is not impaired, and the slag viscosity is suppressed to a low level immediately below the arc. It is important to remove the slag smoothly behind the weld. For these reasons, carbonate
It was defined as 5 to 45%.

【0015】金属フッ化物(ここで言う金属フッ化物と
は、フッ化カルシウム、フッ化ナトリウム、フッ化マグ
ネシウムの1種または2種以上を言う)は、スラグの粘
性、流動性調整に効果があり、金属フッ化物を適正に調
整することで溶接ビードの広がりが大きくなる。しか
し、金属フッ化物が15%未満では、スラグ流動性が悪
化し溶接棒のアーク先端にスラグがからみ安定した溶接
ができない。また、30%超では、スラグ量が過多にな
ること、およびスラグ流動性が大きくなりすぎ、溶接前
方に必要以上にスラグが流れ込み安定した溶接ができな
い。これらの理由により金属フッ化物を15〜30%と
規定した。
The metal fluoride (the metal fluoride here means one or more of calcium fluoride, sodium fluoride and magnesium fluoride) is effective in adjusting the viscosity and fluidity of the slag. By appropriately adjusting the metal fluoride, the spread of the welding bead becomes large. However, if the metal fluoride content is less than 15%, the slag fluidity deteriorates and the slag becomes entangled at the arc tip of the welding rod, making stable welding impossible. On the other hand, if it exceeds 30%, the amount of slag becomes excessive and the fluidity of the slag becomes too large, and the slag flows unnecessarily in front of the welding and stable welding cannot be performed. For these reasons, the metal fluoride content is defined as 15 to 30%.

【0016】ルチールは、スラグ粘性を良好に保ちアー
ク安定性に効果がある。しかし、3%未満では、その効
果も十分でなくスパッタの発生など問題が多い。また、
9%超ではスラグ融点が高くスラグ粘性が大となり安定
した溶接ができないことからルチールを3〜9%と規定
した。
Rutile is effective in maintaining arc viscosity stability while maintaining good slag viscosity. However, if it is less than 3%, the effect is not sufficient, and there are many problems such as generation of spatter. Also,
If it exceeds 9%, the melting point of slag is high and the viscosity of slag is large, so that stable welding cannot be performed. Therefore, the rutile is defined as 3 to 9%.

【0017】なお、アーク安定剤としてカリ長石や雲
母、鉄粉および合金鉄を、塗装剤としてケイ酸ソーダ、
酸化マグネシアおよび有機材を残部に含有させたもので
ある。
Potassium feldspar and mica, iron powder and ferroalloy are used as arc stabilizers, and sodium silicate is used as a coating agent.
Magnesia oxide and an organic material are contained in the balance.

【0018】次に、被覆剤を溶融棒全重量に対して20
〜30%塗布する理由について述べる。被覆率は下記に
示す(1)式により定義する。 被覆率={FW /(FW +RW )}×100(%)……………(1)式 ここでFW :被覆剤重量、RW :心線重量
Next, the coating agent is added to the total weight of the molten rod by 20
The reason for applying ~ 30% will be described. The coverage is defined by the equation (1) shown below. Coverage = {F W / (F W + R W)} × 100 (%) ............... (1) equation where F W: coating weight, R W: core weight

【0019】(1)式で計算される被覆率が20%未満
では、溶接棒の先端に形成されるアーク保護筒が構造的
に弱くなり、溶接中に被覆の欠落が生じる危険性が高
い。しかもシールドが不完全になりやすいためスパッタ
発生量が多くなって問題である。また30%超では、ス
ラグ生成量が過大となるため溶融プールから溶融スラグ
をスムーズに排除できないため安定した溶接ができない
ことから溶接棒全重量に対する被覆剤の重量を20〜3
0%と規定した。
When the coverage calculated by the equation (1) is less than 20%, the arc protection cylinder formed at the tip of the welding rod is structurally weak, and there is a high risk that the coating will be missing during welding. Moreover, since the shield is likely to be incomplete, a large amount of spatter is generated, which is a problem. On the other hand, if it exceeds 30%, the amount of slag produced becomes excessively large, and the molten slag cannot be smoothly removed from the molten pool, so that stable welding cannot be performed. Therefore, the weight of the coating material relative to the total weight of the welding rod is 20 to 3
It was defined as 0%.

【0020】続いて、溶接棒中全金属に占める各合金成
分の範囲を規定した理由について述べる。Cは、中C−
Cr−Mo系レール鋼と類似の微細析出物を分散析出さ
せたベイナイト組織を溶着金属に生成させるための必須
成分である。溶着金属のC含有量が増加するに従い、硬
さおよび引張強度ひいては耐塑性変形能が増加するた
め、溶融金属の耐摩耗性および耐フレーキング特性を向
上させることができる。溶接棒中全金属のC含有量が
0.1%未満の場合では、得られる継手の溶接金属のC
量が0.1%未満となる場合が生じ、他のベイナイト組
織中に形成される析出物の絶対量が不足するため強度不
足に加え耐摩耗性および耐フレーキング特性の低下とな
る。一方、溶接棒中全金属のC含有量が0.39%超の
場合では、得られる継手の溶接金属のC量が0.35%
超となり、Cr,Mo必須添加元素との関連で脆化組織
が形成される。更に、電気伝導特性においても比抵抗値
が過大になるため溶接継手として使用に供することがで
きないなどの点から溶接棒中全金属のC含有量を0.1
〜0.39%と規定した。
Next, the reason for defining the range of each alloy component in the total metal in the welding rod will be described. C is medium C-
It is an essential component for forming in the weld metal a bainite structure in which fine precipitates similar to those of Cr-Mo rail steel are dispersed and precipitated. As the C content of the deposited metal increases, the hardness and tensile strength and thus the plastic deformation resistance increase, so that the wear resistance and flaking resistance of the molten metal can be improved. When the C content of the total metal in the welding rod is less than 0.1%, the C of the weld metal of the obtained joint is
In some cases, the amount becomes less than 0.1%, and the absolute amount of precipitates formed in the other bainite structure becomes insufficient, resulting in insufficient strength and deterioration in wear resistance and flaking resistance. On the other hand, when the C content of the total metal in the welding rod exceeds 0.39%, the C content of the weld metal of the obtained joint is 0.35%.
It becomes super, and a brittle structure is formed in association with Cr and Mo essential addition elements. Further, in terms of electrical conductivity, too, the specific resistance value becomes excessively large, so that it cannot be used as a welded joint.
It was defined as ~ 0.39%.

【0021】Siは、一般に溶着金属の脱酸剤の働きを
有するものとして溶接棒に添加されるが、溶接金属中の
Si量を0.3〜0.75%の範囲に制御する必要があ
る。溶接棒中全金属のSi含有量が0.35%未満で
は、溶接金属のSi量が0.3%未満となり、溶接時の
脱酸効果も不十分でピットないしブローホールの発生が
問題となる。一方、溶接棒中全金属のSi含有量が0.
9%超では、溶接金属のSi量が0.75%超となり、
電気伝導特性の点で比抵抗値が過大になり溶接継手とし
て使用に供することができないことなどから溶接棒中全
金属のSi含有量を0.35〜0.9%と規定した。
Si is generally added to the welding rod as a deoxidizing agent for the weld metal, but the amount of Si in the weld metal must be controlled within the range of 0.3 to 0.75%. . If the Si content of the total metal in the welding rod is less than 0.35%, the Si content of the weld metal will be less than 0.3%, the deoxidizing effect during welding will be insufficient, and pits or blowholes will occur. . On the other hand, the Si content of all the metals in the welding rod is 0.
If it exceeds 9%, the amount of Si in the weld metal exceeds 0.75%,
Since the specific resistance value becomes too large in terms of electrical conductivity and it cannot be used as a welded joint, the Si content of the total metal in the welding rod is specified to be 0.35 to 0.9%.

【0022】Mnは、Siと同様に溶着金属の脱酸剤と
しての働きに加え、炭化物生成元素と同様にベイナイト
変態の開始を遅らせ低温、長時間側に移行させる働きを
する。このように低温変態生成の場合、溶接による加熱
−冷却履歴が多少変化しても組織はそれほど大きく変化
せず、極めて安定した高強度のベイナイト組織が形成さ
れるという利点がある。一般に、溶接金属のMn量も母
材レール鋼とほぼ対応したものが望ましい。溶接棒中全
金属のMn含有量が0.75%未満では、溶接金属中の
Mn量は0.7%未満と低下し組織の形成が不安定とな
るため、溶接金属の強度および延性が低下し、その結
果、耐摩耗性および耐フレーキング性が問題となる。一
方、溶接棒中全金属のMn含有量が2.0%超では、溶
接金属中のMn量が1.5%超となり、他に必須添加成
分である炭化物析出関連成分(C,Cr,Moなど)と
の関連で焼き入れ性が過大となり、脆化組織の析出や過
剰な硬化度を有するため問題となる。更に加えて、電気
伝導特性の観点からも比抵抗値を一定値以下に制御する
のが困難になるなどの点から溶接棒中全金属のMn含有
量を0.75〜2.0%と規定した。
Mn, like Si, acts as a deoxidizing agent for the deposited metal and, like the carbide forming element, delays the start of bainite transformation and shifts to a low temperature and long time side. As described above, in the case of low-temperature transformation generation, even if the heating-cooling history due to welding changes a little, the structure does not change so much, and there is an advantage that an extremely stable bainite structure with high strength is formed. In general, it is desirable that the Mn content of the weld metal substantially corresponds to that of the base rail steel. When the Mn content of all the metals in the welding rod is less than 0.75%, the Mn content in the weld metal decreases to less than 0.7% and the formation of the structure becomes unstable, so the strength and ductility of the weld metal deteriorate. As a result, wear resistance and flaking resistance become problems. On the other hand, when the Mn content of all the metals in the welding rod exceeds 2.0%, the Mn content in the weld metal exceeds 1.5%, and in addition to the components related to carbide precipitation (C, Cr, Mo) which are essential addition components. Etc., the hardenability becomes excessively large, which causes a problem because precipitation of an embrittlement structure and an excessive degree of hardening occur. In addition, the Mn content of the total metal in the welding rod is specified to be 0.75 to 2.0% from the viewpoint that it is difficult to control the specific resistance value to a certain value or less from the viewpoint of electric conduction characteristics. did.

【0023】CrおよびMoは、いずれもMnと同様に
ベイナイト変態を遅滞させる成分であると共に炭化物生
成元素であり、安定したベイナイト組織中に形成された
微細分散析出物を介して耐摩耗性、耐損傷性および耐フ
レーキング性の確保に寄与しており、本発明を構成する
上で重要必須添加成分である。Cr−Mo系レール鋼の
Cr,Mo含有量は、それぞれCrが1〜2%程度、M
oが0.5%程度まで添加されているが、溶接金属のC
r,Mo量もレール母材とほぼ対応したものが望まし
い。溶接棒中全金属のCr含有量が0.9%未満では、
溶接金属中のCr量は0.8%未満と低下し、その結
果、組織形成は溶接冷却速度に大きく依存し不安定にな
るため問題である。同様に、溶接棒中全金属のMo含有
量が0.1%未満では、溶接金属中のMo量も0.1%
未満となり、組織を安定化させることができないのに加
え必要な硬さ、強度および耐塑性変形能を確保できない
ため問題である。一方、溶接棒中全金属のCrが2.5
%超、Moが0.6%超それぞれ添加されると、過剰な
炭化物析出による過剰硬化を招き問題となる。また、電
気伝導特性の点でも好ましくないなどの点から溶接棒中
金属のCr含有量を0.9〜2.5%、Mo含有量を
0.1〜0.6%とそれぞれ規定した。
Cr and Mo are both components that retard bainite transformation and carbide-forming elements, similar to Mn, and wear resistance and resistance are improved through fine dispersed precipitates formed in a stable bainite structure. It contributes to the securing of damage resistance and flaking resistance, and is an important and essential additive component in constituting the present invention. Regarding the Cr and Mo contents of the Cr-Mo system rail steel, Cr is about 1 to 2% and M, respectively.
O is added up to about 0.5%, but C of weld metal
It is desirable that the amounts of r and Mo substantially correspond to those of the rail base material. When the Cr content of all the metals in the welding rod is less than 0.9%,
The amount of Cr in the weld metal decreases to less than 0.8%, and as a result, the structure formation is largely dependent on the welding cooling rate and becomes unstable, which is a problem. Similarly, if the Mo content of the total metal in the welding rod is less than 0.1%, the Mo content in the weld metal is also 0.1%.
This is a problem because it is less than the above range and the structure cannot be stabilized, and in addition, necessary hardness, strength and plastic deformation resistance cannot be secured. On the other hand, Cr of all metals in the welding rod is 2.5
%, And Mo in excess of 0.6%, respectively, causes excessive hardening due to excessive precipitation of carbides, which becomes a problem. Further, from the viewpoint that it is not preferable in terms of electric conduction characteristics, the Cr content of the metal in the welding rod is specified to be 0.9 to 2.5%, and the Mo content is specified to be 0.1 to 0.6%.

【0024】なお、母材レールが前記のC,Si,M
n,Cr,Moの他にV,Nb,Cu,Niのうち1種
または2種以上を含有する場合は、溶着金属にもこれら
の合金成分を母材レールと同等もしくはそれ以下の量だ
け含有させる必要がある。なお、これらの成分は、溶接
棒において心線および被覆剤のいずれに対する合金成分
の添加でも、溶着金属に対し100%の歩留りが見込ま
れるものである。
The base material rail is the above-mentioned C, Si, M.
When one or more of V, Nb, Cu, and Ni are contained in addition to n, Cr, and Mo, the weld metal contains these alloy components in an amount equal to or less than that of the base metal rail. Need to let. It should be noted that these components are expected to have a yield of 100% with respect to the deposited metal, regardless of whether the alloy components are added to the core wire or the coating material in the welding rod.

【0025】すなわち、VはMn,CrやMoと同様に
ベイナイト変態を遅滞させる成分であると共に炭化物形
成元素であり、含有量によって組織の安定度、強度特性
も変化するので、母材レールがVを含有する場合には、
少なくともレール頭表面部に適用する被覆アーク溶接棒
にもVが含有されていないと、溶接金属の耐摩耗性、耐
損傷性および耐フレーキング性が低下する。従って、溶
接金属のV含有量は0.01%以上、好ましくは0.0
15%以上含有されている必要がある。しかし、溶接金
属のV量が0.1%を超えると他の炭化物析出元素であ
るCr,Moとの相互干渉により耐割れ性が劣化するの
で、溶接棒中全金属のV含有量を被覆率を考慮し0.0
2〜0.15%と規定した。
That is, V, like Mn, Cr and Mo, is a component that delays bainite transformation and is a carbide-forming element, and the stability and strength characteristics of the structure also change depending on the content, so the base metal rail is V. When containing
If the coated arc welding rod applied to at least the rail head surface portion also does not contain V, the wear resistance, damage resistance and flaking resistance of the weld metal deteriorate. Therefore, the V content of the weld metal is 0.01% or more, preferably 0.0
It must be contained at 15% or more. However, when the V content of the weld metal exceeds 0.1%, the crack resistance deteriorates due to mutual interference with Cr and Mo which are other carbide precipitation elements, so the V content of the total metal in the welding rod is covered. Considering 0.0
It was defined as 2 to 0.15%.

【0026】Nbは、変態を促進させる成分であるため
溶接後の冷却中に生成する有害なマルテンサイトを防止
する効果がある。従って、溶接金属のNb含有量は0.
01%以上、好ましくは0.015%以上含有させる必
要がある。しかし、溶接金属のNb含有量が0.07%
を超えると粗大な炭・窒化物を生じ、靭性および疲労強
度を低下させるので、溶接棒中全金属のNb含有量を被
覆率を考慮し0.02〜0.1%以下と規定した。
Since Nb is a component that promotes transformation, it has an effect of preventing harmful martensite generated during cooling after welding. Therefore, the Nb content of the weld metal is 0.
It is necessary that the content be 01% or more, preferably 0.015% or more. However, the Nb content of the weld metal is 0.07%
If it exceeds 1.0, coarse carbon / nitride is generated, and toughness and fatigue strength are reduced. Therefore, the Nb content of the total metal in the welding rod is specified to be 0.02 to 0.1% or less in consideration of the coverage.

【0027】Cuは、レール鋼の耐食性を向上させるの
に有効な成分であり、耐食性を考慮したレール鋼には
0.3%程度まで含有される。従って、この種のレール
の溶接においては、溶接金属にも0.15〜0.3%の
Cuを含有させないと溶接部の耐食性が落ち局部的な腐
食劣化を引き起こすことになる。しかし溶接金属のCu
含有量が0.3%超では、熱間脆性を生じ欠陥が発生す
るので、溶接棒中全金属に対するCu含有量を被覆率を
考慮し0.2〜0.5%と規定した。
Cu is an effective component for improving the corrosion resistance of the rail steel and is contained in the rail steel in consideration of the corrosion resistance up to about 0.3%. Therefore, in the welding of this type of rail, if the weld metal does not contain 0.15 to 0.3% Cu, the corrosion resistance of the welded part is deteriorated and local corrosion deterioration is caused. However, the weld metal Cu
If the content exceeds 0.3%, hot brittleness occurs and defects occur. Therefore, the Cu content relative to the total metal in the welding rod is defined as 0.2 to 0.5% in consideration of the coverage.

【0028】Niは延性または靭性を向上させる成分で
あり、希にレール鋼に添加される場合がある。溶接金属
においてもその効果は同様であり、溶接金属に0.35
〜2%含有されれば十分である。しかも溶接金属中のN
i量が2%超含有されると高温凝固割れ感受性が大きく
なってくるので好ましくない。従って、溶接棒中全金属
のNi含有量を被覆率を考慮し0.5〜3%と規定し
た。
Ni is a component that improves ductility or toughness, and may be rarely added to rail steel. The effect is the same for weld metal as well.
It is sufficient if the content is up to 2%. Moreover, N in the weld metal
If the i content exceeds 2%, the high temperature solidification cracking susceptibility increases, which is not preferable. Therefore, the Ni content of the total metal in the welding rod is defined as 0.5 to 3% in consideration of the coverage.

【0029】なお、P,S,N,Oといった不可避的不
純物成分は、溶接棒中の全金属の含有量としてそれぞれ
P+Sトータルで0.05%以下、O+Nトータルで
0.05%以下であることが望ましい。
The unavoidable impurity components such as P, S, N and O must be 0.05% or less in total of P + S and 0.05% or less in total of O + N as the total metal content in the welding rod. Is desirable.

【0030】本発明による中C−Cr−Mo系レール鋼
用被覆アーク溶接棒は溶接心線の線径、被覆剤の被覆
率、および被覆剤構成物の配合などを適正に選択するこ
とにより、一般に規定されている標準施工条件でレール
溶接に供されても、溶接欠陥を発生することなく施工で
き、溶接ままの状態で母材レールとほぼ同等の強度、硬
さおよびベイナイト組織を有する溶接継手を形成させる
ことができる。以下に実施例によって本発明の効果を具
体的に説明する。
In the coated arc welding rod for medium C-Cr-Mo rail steel according to the present invention, the wire diameter of the welding core wire, the coating rate of the coating agent, the composition of the coating agent composition, etc. can be selected appropriately. Welded joints that can be welded without causing welding defects even when subjected to rail welding under generally prescribed standard welding conditions, and have strength, hardness and bainite structure almost equivalent to the base metal rail in the as-welded state. Can be formed. The effects of the present invention will be specifically described below with reference to examples.

【0031】[0031]

【実施例】表3に示す3種類の線材を溶接心線として用
い、Cr−Mo系ベイナイトレールと組み合わせて試験
に供した被覆アーク溶接棒の被覆組成および溶接棒中全
金属に含まれる各元素の含有率を表4に示す。棒寸法は
全て4.0φ×400mmとし、溶接条件は直流逆極性で
溶接電流170Aで実施した。溶接に際して、溶接開始
時点でレール溶接開先部を400〜500℃に予熱し、
5パス以上の多層溶接継手で評価した。
[Examples] The three types of wire rods shown in Table 3 were used as welding cores, and the coating compositions of the coated arc welding rods used in the test in combination with Cr-Mo bainite rails and each element contained in the total metal in the welding rods were used. Table 4 shows the content ratio of The rod dimensions were all 4.0φ × 400 mm, and the welding conditions were DC reverse polarity and welding current 170A. At the time of welding, at the time of welding, preheat the rail welding groove to 400 to 500 ° C,
The multi-layer welded joint of 5 passes or more was evaluated.

【0032】表5に試験評価結果をまとめて示す。溶接
作業性はアークの安定度を主に、スラグ発生量の多少、
スラグ特性およびスパッタの量を観察し、実用上問題と
ならないものには○、問題となるものについては×評価
とした。また、使用性能として耐摩耗・耐損傷および耐
フレーキング特性に関しては、平均硬さ、強度および延
性を材力試験により求め間接的な評価でその良否を○×
2水準で求めた。更に、信号不良発生の要因である比抵
抗値にも注目し、比抵抗値が過大で明らかに問題となる
ものは×評価とした。その他、溶接試験体中央部での横
断面ミクロ試験片を採取し、研磨・エッチング後、検鏡
検査で割れや組織の評価も行った。
Table 5 collectively shows the test evaluation results. Welding workability mainly depends on the stability of the arc, the amount of slag generated,
The slag characteristics and the amount of spatter were observed, and those having no practical problem were evaluated as ◯, and those having a problem were evaluated as x. Regarding wear resistance, damage resistance, and flaking resistance as usage performance, the average hardness, strength, and ductility were obtained by a strength test, and the quality was judged by indirect evaluation.
It was calculated at two levels. Furthermore, the specific resistance value, which is the cause of the signal failure, was also paid attention to, and those having an excessively large specific resistance value and clearly causing a problem were evaluated as x. In addition, micro test pieces of cross section at the center of the welded specimen were taken, and after polishing / etching, cracks and microstructure were evaluated by microscopic inspection.

【0033】本発明例で示した溶接棒記号B−1からB
−15については溶接作業性も良好であり、また十分な
耐摩耗・耐損傷性および耐フレーキング特性を有し電気
伝導特性も問題なく、実用可能なものであることが確認
できた。
The welding rod symbols B-1 to B shown in the examples of the present invention
It was confirmed that -15 had a good welding workability, had sufficient wear / damage resistance and anti-flaking properties, and had no problem in electric conduction properties, and could be used practically.

【0034】一方、比較例で示したB−18はフッ化金
属の量が本発明の上限を超えているため、また、B−2
1は逆にルチール量が本発明の下限を下回っているた
め、スラグが流れやすく溶融プール形成不安定を引き起
こし溶接作業性が問題であった。また、B−16は炭酸
塩の量が本発明の上限を超えており、B−18も被覆率
が大幅に上限を超えているためいずれもスラグ量が多く
安定した溶接ができないものであった。なお、逆に被覆
率が下限以下であったB−21は、アーク保護筒の形成
が不十分であり、スパッタ発生も多くブローホールやピ
ット発生など満足できる溶接が不可能なものであった。
更に、B−19,B−22,B−23共に、ルチール、
炭酸塩、フッ化金属の主要原料の配合がいずれも本発明
の範囲をはずれているため、スラグ流動性が悪化しアー
ク不安定を呈し溶接作業性が問題であった。
On the other hand, in B-18 shown in the comparative example, the amount of metal fluoride exceeds the upper limit of the present invention.
On the contrary, in No. 1, since the amount of rutile was below the lower limit of the present invention, the slag was liable to flow, causing instability in the molten pool formation, and welding workability was a problem. Further, since the amount of carbonate of B-16 exceeds the upper limit of the present invention, and the coverage of B-18 greatly exceeds the upper limit, the amount of slag is large and stable welding cannot be performed in either case. . On the contrary, in the case of B-21 having a coverage rate of not more than the lower limit, the arc protection cylinder was not sufficiently formed, spatter was often generated, and satisfactory welding such as blow hole and pit generation was impossible.
Furthermore, B-19, B-22 and B-23 are both rutile,
Since the combination of the main raw materials of the carbonate and the metal fluoride is out of the scope of the present invention, the slag fluidity deteriorates, arc instability is exhibited, and welding workability is a problem.

【0035】比較例で示したB−17,B−19,B−
20,B−22はいずれもベイナイト系組織での強化元
素ないし炭化物形成元素を本発明の上限を超えて組み合
わせ添加したものであるが、これらは溶接金属が必要以
上に硬化するか一部割れを伴う異常組織を呈し、耐摩耗
・耐損傷および耐フレーキング性で好結果が期待できな
いものだった。また、これらは比抵抗値も高くなり電気
伝導特性の観点からも実用不可能なものであった。一
方、B−16,B−18,B−21は逆にC,Mn,C
rといった主要成分を本発明の下限値以下に設定したも
のであるが、組織は健全なものではあったが、硬さおよ
び強度が十分なレベルでなく耐摩耗・耐損傷性かもしく
は耐フレーキング性の点で劣っており実用性のないもの
であることを確認した。
B-17, B-19, B- shown in the comparative examples
Nos. 20 and B-22 are those in which a strengthening element or a carbide-forming element in a bainite-based structure is added in combination in excess of the upper limit of the present invention, but these harden the weld metal more than necessary or partially crack. The resulting abnormal structure showed wear resistance, damage resistance, and flaking resistance, and good results could not be expected. Further, these also have a high specific resistance value and are impractical from the viewpoint of electric conduction characteristics. On the other hand, B-16, B-18, and B-21 are conversely C, Mn, and C.
Although the main components such as r are set to be equal to or lower than the lower limit of the present invention, the structure is sound, but the hardness and strength are not at a sufficient level, and wear resistance / damage resistance or flaking resistance It was confirmed that it was inferior in terms of sex and was impractical.

【0036】[0036]

【表3】 [Table 3]

【0037】[0037]

【表4】 [Table 4]

【0038】[0038]

【表5】 [Table 5]

【0039】[0039]

【表6】 [Table 6]

【0040】[0040]

【発明の効果】以上述べたように本発明によるCr−M
o系レール用被覆アーク溶接棒は、耐摩耗・耐表面損傷
性の点で優れた継手性能を確保できると共に良好な溶接
作業性を有するものであり、高速鉄道用に開発中の高強
度ベイナイト系レールの適用促進を支援する溶接技術を
提供するもので、その工業的価値は極めて大きい。
As described above, the Cr-M according to the present invention is used.
The o-type coated arc welding rod for rails has excellent joint performance in terms of wear resistance and surface damage resistance, and also has good welding workability. It is a high-strength bainite-based rod under development for high-speed railways. It provides welding technology that supports the promotion of rail application, and its industrial value is extremely large.

【図面の簡単な説明】[Brief description of drawings]

【図1】レール鋼の断面図。FIG. 1 is a cross-sectional view of rail steel.

【符号の説明】[Explanation of symbols]

1 レール足部 2 レール腹部 3 レール頭部 4 レール頭表面 1 Rail foot 2 Rail abdomen 3 Rail head 4 Rail head surface

【手続補正書】[Procedure amendment]

【提出日】平成6年6月15日[Submission date] June 15, 1994

【手続補正1】[Procedure Amendment 1]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0020[Correction target item name] 0020

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【0020】続いて、溶接棒中全金属に占める各合金成
分の範囲を規定した理由について述べる。Cは、中C−
Cr−Mo系レール鋼と類似の微細析出物を分散析出さ
せたベイナイト組織を溶着金属に生成させるための必須
成分である。溶着金属のC含有量が増加するに従い、硬
さおよび引張強度ひいては耐塑性変形能が増加するた
め、溶接金属の耐摩耗性および耐フレーキング特性を向
上させることができる。溶接棒中全金属のC含有量が
0.1%未満の場合では、得られる継手の溶接金属のC
量が0.1%未満となる場合が生じ、地のベイナイト組
織中に形成される析出物の絶対量が不足するため強度不
足に加え耐摩耗性および耐フレーキング特性の低下とな
る。一方、溶接棒中全金属のC含有量が0.39%超の
場合では、得られる継手の溶接金属のC量が0.35%
超となり、Cr,Mo必須添加元素との関連で脆化組織
が形成される。更に、電気伝導特性においても比抵抗値
が過大になるため溶接継手として使用に供することがで
きないなどの点から溶接棒中全金属のC含有量を0.1
〜0.39%と規定した。
Next, the reason for defining the range of each alloy component in the total metal in the welding rod will be described. C is medium C-
It is an essential component for forming in the weld metal a bainite structure in which fine precipitates similar to those of Cr-Mo rail steel are dispersed and precipitated. As the C content of the deposited metal increases, the hardness and tensile strength and thus the plastic deformation resistance increase, so that the wear resistance and flaking resistance of the weld metal can be improved. When the C content of the total metal in the welding rod is less than 0.1%, the C of the weld metal of the obtained joint is
In some cases, the amount becomes less than 0.1%, and the absolute amount of precipitates formed in the bainite structure of the base becomes insufficient, resulting in insufficient strength as well as deterioration in wear resistance and flaking resistance. On the other hand, when the C content of the total metal in the welding rod exceeds 0.39%, the C content of the weld metal of the obtained joint is 0.35%.
It becomes super, and a brittle structure is formed in association with Cr and Mo essential addition elements. Further, in terms of electrical conductivity, too, the specific resistance value becomes excessively large, so that it cannot be used as a welded joint.
It was defined as ~ 0.39%.

【手続補正2】[Procedure Amendment 2]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0026[Correction target item name] 0026

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【0026】Nbは、変態を促進させる成分であるため
溶接後の冷却中に生成する有害なマルテンサイトを防止
する効果がある。従って、溶接金属のNb含有量は0.
01%以上、好ましくは0.015%以上含有させる必
要がある。しかし、溶接金属のNb含有量が0.07%
を超えると粗大な炭・窒化物を生じ、靱性および疲労強
度を低下させるので、溶接棒中全金属のNb含有量を被
覆率を考慮し0.02〜0.1%と規定した
Since Nb is a component that promotes transformation, it has an effect of preventing harmful martensite generated during cooling after welding. Therefore, the Nb content of the weld metal is 0.
It is necessary that the content be 01% or more, preferably 0.015% or more. However, the Nb content of the weld metal is 0.07%
If it exceeds 1.0, coarse carbon / nitrides are produced, and the toughness and fatigue strength are reduced. Therefore, the Nb content of the total metal in the welding rod is specified to be 0.02 to 0.1% in consideration of the coverage.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 内野 耕一 福岡県北九州市戸畑区飛幡町1番1号 新 日本製鐵株式会社八幡製鐵所内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Koichi Uchino 1-1, Toibata-cho, Tobata-ku, Kitakyushu, Kitakyushu, Fukuoka New Nippon Steel Corporation Yawata Works

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 被覆剤全重量に対し、重量%で炭酸塩を
25〜45%、金属フッ化物を15〜30%、ルチール
を3〜9%、残部は塗装剤、アーク安定剤を含有し、被
覆剤が溶接棒全重量に対して20〜30%被覆され、溶
接棒中全金属に占める各成分が重量%でC:0.1〜
0.39%、Si:0.35〜0.9%、Mn:0.7
5〜2.0%、Cr:0.9〜2.5%、Mo:0.1
〜0.6%、残部はFeおよび不可避的不純物からなる
ことを特徴とするCr−Mo系レール用被覆アーク溶接
棒。
1. A coating composition containing 25 to 45% by weight of carbonate, 15 to 30% of metal fluoride, 3 to 9% of rutile, and the balance of coating agent and arc stabilizer, based on the total weight of the coating agent. The coating agent is coated in an amount of 20 to 30% with respect to the total weight of the welding rod, and each component occupying the total metal in the welding rod is C: 0.1 to 0.1% by weight.
0.39%, Si: 0.35-0.9%, Mn: 0.7
5 to 2.0%, Cr: 0.9 to 2.5%, Mo: 0.1
~ 0.6%, the balance consisting of Fe and inevitable impurities, Cr-Mo system coated arc welding rod for rails.
【請求項2】 被覆剤全重量に対し、重量%で炭酸塩を
25〜45%、金属フッ化物を15〜30%、ルチール
を3〜9%、残部は塗装剤、アーク安定剤を含有し、被
覆剤が溶接棒全重量に対して20〜30%被覆され、溶
接棒中全金属に占める各成分が重量%でC:0.1〜
0.39%、Si:0.35〜0.9%、Mn:0.7
5〜2.0%、Cr:0.9〜2.5%、Mo:0.1
〜0.6%、更に、V:0.02〜0.15%、Nb:
0.02〜0.1%、Cu:0.2〜0.5%、Ni:
0.5〜3%の1種または2種以上を含有し残部はFe
および不可避的不純物からなることを特徴とするCr−
Mo系レール用被覆アーク溶接棒。
2. The coating composition contains 25 to 45% by weight of carbonate, 15 to 30% of metal fluoride, 3 to 9% of rutile, and the balance of coating agent and arc stabilizer with respect to the total weight of the coating agent. The coating agent is coated in an amount of 20 to 30% with respect to the total weight of the welding rod, and each component occupying the total metal in the welding rod is C: 0.1 to 0.1% by weight.
0.39%, Si: 0.35-0.9%, Mn: 0.7
5 to 2.0%, Cr: 0.9 to 2.5%, Mo: 0.1
~ 0.6%, V: 0.02-0.15%, Nb:
0.02-0.1%, Cu: 0.2-0.5%, Ni:
0.5 to 3% of 1 type or 2 types or more, with the balance being Fe
And Cr- characterized by comprising unavoidable impurities
Coated arc welding rod for Mo-based rails.
JP33372493A 1993-12-27 1993-12-27 Covered arc welding rod for Cr-Mo system rail Expired - Fee Related JP3272845B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP33372493A JP3272845B2 (en) 1993-12-27 1993-12-27 Covered arc welding rod for Cr-Mo system rail

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP33372493A JP3272845B2 (en) 1993-12-27 1993-12-27 Covered arc welding rod for Cr-Mo system rail

Publications (2)

Publication Number Publication Date
JPH07185881A true JPH07185881A (en) 1995-07-25
JP3272845B2 JP3272845B2 (en) 2002-04-08

Family

ID=18269254

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
JP (1) JP3272845B2 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1997018921A1 (en) * 1995-11-23 1997-05-29 Jinpo Pluls A.S. Method of welding material onto rails
CN100398250C (en) * 2004-08-30 2008-07-02 宝山钢铁股份有限公司 High-strength weather-resistant welding rod
CN100430177C (en) * 2005-08-29 2008-11-05 宝山钢铁股份有限公司 High ductility climate resistant solder stick with tensile strength of 600MPa
CN112091473A (en) * 2020-09-25 2020-12-18 江阴兴澄合金材料有限公司 Wire rod for Cr-Mo steel submerged arc welding wire and manufacturing method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1997018921A1 (en) * 1995-11-23 1997-05-29 Jinpo Pluls A.S. Method of welding material onto rails
CN100398250C (en) * 2004-08-30 2008-07-02 宝山钢铁股份有限公司 High-strength weather-resistant welding rod
CN100430177C (en) * 2005-08-29 2008-11-05 宝山钢铁股份有限公司 High ductility climate resistant solder stick with tensile strength of 600MPa
CN112091473A (en) * 2020-09-25 2020-12-18 江阴兴澄合金材料有限公司 Wire rod for Cr-Mo steel submerged arc welding wire and manufacturing method

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