JPH07178833A - Manufacture of back light - Google Patents

Manufacture of back light

Info

Publication number
JPH07178833A
JPH07178833A JP34473193A JP34473193A JPH07178833A JP H07178833 A JPH07178833 A JP H07178833A JP 34473193 A JP34473193 A JP 34473193A JP 34473193 A JP34473193 A JP 34473193A JP H07178833 A JPH07178833 A JP H07178833A
Authority
JP
Japan
Prior art keywords
light
guide plate
layer
light source
light guide
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP34473193A
Other languages
Japanese (ja)
Inventor
Kazuhisa Kobayashi
小林和久
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dai Nippon Printing Co Ltd
Original Assignee
Dai Nippon Printing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dai Nippon Printing Co Ltd filed Critical Dai Nippon Printing Co Ltd
Priority to JP34473193A priority Critical patent/JPH07178833A/en
Publication of JPH07178833A publication Critical patent/JPH07178833A/en
Withdrawn legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14467Joining articles or parts of a single article
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2011/00Optical elements, e.g. lenses, prisms
    • B29L2011/0016Lenses

Abstract

PURPOSE:To reduce the number of defective products by integrating respective parts or layers simultaneously as far as possible when a back light of a surface light source is manufactured by a method wherein a light diffusion finely irregular part, a light reflecting layer, and a light diffusing layer are inserted into an injection die, and they are molded integrally with a light introducing board. CONSTITUTION:A metal part 8 having an irregular part for shaping is fixed to a movable mold 3 of an injection die. A light source 5, and a connector part for a light source 6 are provided on a fixing mold 2 of the die, and a peeling layer, a reflecting layer, a diffusing layer, an adhesive layer, etc., are laminated in this order on a base film. The adhesive layer side of this transfer sheet 7 is opposed to a cavity side of the injection die, and melt resin is injection molded to form a light introducing board consisting of a transparent resin wherein a light diffusion finely irregular part on a light emission side is integrated. Simultaneously therewith, the light source 5, the connector part for the light source 6, the reflecting layer, the diffusion layer, etc., are integrated. After injection molding, the base film is peeled off to manufacture an integrated light source of an edge light.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は,液晶表示画面、照明広
告等に用いるバックライトの製造方法で、特に光源部
と、透明樹脂からなる導光板と、光拡散微細凹凸部、光
拡散層、反射層からなり、該導光板の側部には光源部が
位置し、該導光板の出光面側に光拡散微細凹凸部、裏面
側に光拡散層を介して光反射層を、もしくは光拡散層を
配設した面光源バックライトの製造方法である。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing a backlight used for liquid crystal display screens, lighting advertisements, etc., and particularly to a light source section, a light guide plate made of a transparent resin, a light diffusing fine concavo-convex section, a light diffusing layer, A light source is located on the side of the light guide plate, and a light-diffusing fine uneven portion is formed on the light-exiting surface side of the light-guide plate, and a light-reflecting layer is formed on the back surface side via a light-diffusing layer, or a light-diffusing layer. A method for manufacturing a surface light source backlight in which layers are provided.

【0002】[0002]

【従来の技術】従来より、液晶表示画面等に用いる面光
源バックライトとしては、図3(1)に示すような導光
板の側部に光源部を配したエッヂライト型面光源のもの
や、図3(2)に示すように導光板の裏面に光源部を配
したものがある。この面光源バックライトの製造方法と
しては、特開平1−24590号、特開平2−17号、
実開平4−107201号等が知られているが、これら
においては、凹凸(レンズ)を設けたフイルムからなる
出光面側の光拡散微細凹凸部、透明な樹脂部からなる導
光板、ポリエステル、金属板の表面に拡散剤をコーテイ
ングまたは練り込んだ反射板、螢光管、白熱電球、E
L、LED等を使用した光源を、各々別々に製造し、後
工程にて積層し、面光源バックライトを作製している。
そして、特開平2−84618号においては、図9に示
すよう導光板81の側面に光源80を設け、導光板81
の一方の表面に梨地調微細凹凸82を形成し、その上に
プリズムシート83を、梨地とプリズムとが対面するよ
うにし、導光板81の他方の表面には反射層84を積層
したエッヂライト型面光源が開示されている。この場合
も、プリズムシートを導光板とは別々に作製し、熱プレ
ス等で一体化してエッヂライト型面光源を作製してい
る。上記のいずれの方法においても、個々ないし幾つか
のパーツまたは層を一体化させる工程が必要で、面光源
バックライトを作製するためには工程数が多く、手間が
かかり、且つ、不良数も工程毎に蓄積されて増え、問題
となっていた。
2. Description of the Related Art Conventionally, as a surface light source backlight used for a liquid crystal display screen or the like, an edge light type surface light source in which a light source section is arranged on a side portion of a light guide plate as shown in FIG. As shown in FIG. 3 (2), there is a light guide plate provided with a light source section on the back surface. As a method for manufacturing this surface light source backlight, Japanese Patent Laid-Open Nos. 1-24590 and 2-17,
No. 4,107,201 and the like are known, in which light-diffusing fine irregularities on the light emitting surface side made of a film provided with irregularities (lenses), a light guide plate made of a transparent resin portion, polyester, metal Reflector with coating or kneading diffuser on the surface of plate, fluorescent tube, incandescent bulb, E
Light sources using L, LEDs, etc. are manufactured separately and laminated in a post process to manufacture a surface light source backlight.
In JP-A-2-84618, a light source 80 is provided on the side surface of the light guide plate 81 as shown in FIG.
An edge light type in which a satin-finished fine unevenness 82 is formed on one surface, a prism sheet 83 is formed on the one surface, and the satin-finished surface and the prism face each other, and a reflective layer 84 is laminated on the other surface of the light guide plate 81. An area light source is disclosed. Also in this case, the prism sheet is prepared separately from the light guide plate and integrated by a heat press or the like to manufacture an edge light type surface light source. In any of the above methods, a step of integrating individual or some parts or layers is required, and in order to manufacture a surface light source backlight, the number of steps is large, it is troublesome, and the number of defects is also a step. It accumulated and increased every time, which was a problem.

【0003】[0003]

【発明が解決しようとする課題】本発明は、このような
状況のもと、面光源バックライトを作製する際、できる
だけ各パーツまたは層を同時に一体化し、手間を省き、
不良数を減少しようとするもので、量産に対応でき、且
つ、品質的にも対応できる製造方法を提供しようとする
ものである。
Under the circumstances, the present invention integrates each part or layer at the same time as much as possible when manufacturing a surface light source backlight, and saves time and effort.
The present invention is intended to reduce the number of defects, and to provide a manufacturing method that can be mass-produced and can be qualitatively adapted.

【0004】[0004]

【課題を解決するための手段】本発明は、光源部と、透
明樹脂からなる導光板と、光拡散微細凹凸部、光拡散
層、反射層からなり、該導光板の側部または裏面に光源
部を配し、該導光板の出光面側には光拡散微細凹凸部、
裏面側には光拡散層を介して光反射層を、もしくは光拡
散層を配設した、液晶表示画面等に用られる面光源バッ
クライトの製造方法であり、射出成形金型を用いて透明
樹脂からなる導光板を射出成形する際、該射出成形金型
内に、少なくとも光拡散微細凹凸部、光反射層、光拡散
層を挿入しておき、射出成形することにより導光板と一
体成形する工程を含むものである。更に、本発明は、射
出成形金型を用いて透明樹脂からなる導光板を射出成形
する際、該射出成形金型内に光源部、光拡散微細凹凸
部、光反射層、光拡散層の総てを挿入しておき、射出成
形することにより導光板と一体成形するものである。そ
して、射出成形金型の可動型、固定型のいずれか一方の
表面に、光拡散微細凹凸部作製のための、光拡散微細凹
凸部と同形状逆凹凸の賦型用凹凸部を、射出成形金型の
キヤビイテイ側に向くように配設し、透明樹脂からなる
導光板を射出成形し、脱型するとともに成形された導光
板から賦型用凹凸部を剥離し、光拡散微細凹凸部を導光
板と一体に成形するものである 図1に示すように、射出成形金型の可動型3に賦型用凹
凸部を有する金属部8を固定し、金型の固定型2に光源
5、光源用コネクタ部6、ベースフイルム上に剥離層、
反射層、拡散層、接着剤層等をこの順に積層した転写シ
ート7を接着剤層側が射出成形金型のキヤビイテイ側に
向くようにして、熔融樹脂を射出成形し、出光側の光拡
散微細凹凸部を一体化した透明な樹脂からなる導光板を
形成すると同時に、光源5、光源用コネクタ部6、反射
層、拡散層等を一体化して、射出形成後、ベースフイル
ム剥離して、一体化したエッヂライト光源を作製する。
尚、ここで、光拡散微細凹凸部作製のための賦型用凹凸
部を有する金属部8に代え、樹脂シート表面に凹凸部を
有する賦型シートを凹凸側が射出成形金型のキヤビイテ
イ側に向くようにして、透明樹脂からなる導光板を射出
成形し、射出成形後賦型シート全体を導光板側から剥離
するようにして、バックライトを一体成形しても良い。
そして、図1において、転写シート7に代え、光拡散層
を設けた反射板を、光拡散層側が射出成形金型のキヤビ
イテイ側に向くようにして、透明樹脂からなる導光板を
射出成形することにより、一体成形しても良く、又、転
写シート7に代え、反射層と光拡散層作製のための拡散
剤を練り込んだ板とを、該拡散剤を練り込んだ板が射出
成形金型のキヤビイテイ側に向くようにして、透明樹脂
からなる導光板を射出成形することにより、一体成形し
ても良い。尚、ここでは、転写箔、転写フイルム、転写
シート等を総称して転写シートと言う。
The present invention comprises a light source section, a light guide plate made of a transparent resin, a light diffusing fine concavo-convex section, a light diffusing layer, and a reflecting layer. A light diffusing fine concavo-convex portion on the light emitting surface side of the light guide plate,
A method for manufacturing a surface light source backlight for use in a liquid crystal display screen or the like, in which a light reflecting layer or a light diffusing layer is provided on the back side through a light diffusing layer. When a light guide plate made of is injection-molded, at least a light-diffusing fine concavo-convex portion, a light-reflecting layer, and a light-diffusing layer are inserted in the injection-molding die, and the light-guide plate is integrally molded by injection molding. Is included. Further, according to the present invention, when a light guide plate made of a transparent resin is injection-molded by using an injection molding die, a light source section, a light-diffusing fine concavo-convex portion, a light-reflecting layer, and a light-diffusing layer are formed in the injection-molding die. It is integrally formed with the light guide plate by inserting and inserting it. Then, on either surface of the movable mold or the fixed mold of the injection molding die, an injection molding uneven portion having the same shape as the light diffusion fine uneven portion for forming the light diffusion fine uneven portion is formed by injection molding. Arranged so that it faces the cavity side of the mold, injection-mold the light guide plate made of transparent resin, remove the mold, peel off the imprinting irregularities from the molded light guide plate, and guide the light diffusion fine irregularities. As shown in FIG. 1, a metal part 8 having an imprinting uneven portion is fixed to a movable mold 3 of an injection mold, and a light source 5 and a light source are fixed to a fixed mold 2 of the mold. Connector part 6, release layer on the base film,
A transfer sheet 7 in which a reflection layer, a diffusion layer, an adhesive layer, etc. are laminated in this order is made so that the adhesive layer side faces the cavity side of the injection molding die, and the molten resin is injection-molded, and the light-diffusing fine irregularities on the light-emitting side The light source 5, the light source connector portion 6, the reflection layer, the diffusion layer, and the like are integrated at the same time when the light guide plate made of a transparent resin in which the parts are integrated is formed, and the base film is peeled off after injection formation and integrated. Create an edge light source.
Here, instead of the metal portion 8 having the unevenness portion for molding for producing the light-diffusing fine unevenness portion, the unevenness side of the molding sheet having the unevenness portion on the surface of the resin sheet faces the cavity side of the injection molding die. In this way, the light guide plate made of transparent resin may be injection-molded, and after injection molding, the entire shaping sheet may be peeled off from the light guide plate side to integrally form the backlight.
Then, in FIG. 1, instead of the transfer sheet 7, a light guide plate made of a transparent resin is injection-molded so that the light-diffusing layer-provided reflection plate faces the cavity side of the injection-molding die. May be integrally molded with the plate, and instead of the transfer sheet 7, a plate in which a reflective layer and a diffusing agent for producing a light diffusing layer are kneaded is a plate in which the diffusing agent is kneaded. Alternatively, the light guide plate made of a transparent resin may be injection-molded so as to face the cavity side and integrally molded. Here, the transfer foil, the transfer film, the transfer sheet and the like are collectively referred to as a transfer sheet.

【0005】出光面側拡散微細凹凸作製の為の賦型用凹
凸としては、金属表面に光拡散微細凹凸と同形状、逆凹
凸をエッチング加工や切削加工により作製したもの、又
は、フイルム上に光拡散微細凹凸と同形状、逆凹凸の凹
凸部を設けた賦型フイルムまたは賦型シートを用いたも
のがあり、これらを母型として導光板の射出成形時に同
時に光拡散微細凹凸部を成形する。ここでは、賦型フイ
ルムまたは賦型シートを総称して賦型シートと言い、用
いられるフイルムまたはシートも総称して、シートと言
う。賦型シートを用いる方法においては、図6に示すよ
うに、基材シート52上に樹脂により凹凸部53を形成
した賦型シート51の凹凸部53上に、更に凹凸部から
剥離可能な硬質膜54を形成しておき、硬質膜を導光板
の射出成形時の出光面側拡散微細凹凸作製と同時に導光
板側に転写することもできる。この場合は、出光面側拡
散微細凹凸部の形状は硬質膜により覆われているため、
耐久性の良い、形クズレのない設計に忠実なものとな
る。尚、硬質層と成形される層の密着性、転写性を良く
する為、図6(2)に示すように硬質層54上に接着層
55を設け、成形の際に接着一体化し、硬質膜を導光板
側に転写することもできる。凹凸形状は、形成すべきレ
ンズ形状と同形逆凹凸で、レンズ形状としては、3角プ
リズム線型配列(図4(1))、凸または凹レンチキュ
ラーレンズ(図4(2))、ランダムな砂目、梨地等の
マット形状(図4(3))、角錐レンズ配列(図4
(4))、半球レンズ配列(蠅の目レンズ)、フレネル
レンズ等挙げられる。
As the imprinting irregularities for producing the light-diffusing surface-side diffused fine irregularities, those having the same shape as the light-diffusive fine irregularities on the metal surface, and the reverse irregularities produced by etching or cutting, or light on the film are used. There is one using a shaping film or a shaping sheet provided with an uneven portion having the same shape as the diffused fine unevenness or the reverse unevenness, and the light diffusive fine uneven portion is formed at the same time when the light guide plate is injection-molded using these as a mold. Here, the shape-imparting film or the shape-imparting sheet is generically referred to as a shape-imparting sheet, and the films or sheets used are also collectively referred to as a sheet. In the method using a patterning sheet, as shown in FIG. 6, a hard film that can be further peeled from the concave-convex portion on the concave-convex portion 53 of the patterning sheet 51 in which the concave-convex portion 53 is formed on the base material sheet 52 with resin. By forming 54, it is possible to transfer the hard film to the light guide plate side at the same time when the light emitting surface side diffusion fine unevenness is formed at the time of injection molding of the light guide plate. In this case, since the shape of the light emitting surface side diffusion fine unevenness is covered with a hard film,
It will be loyal to the durable design and shape-free design. In order to improve the adhesiveness and transferability between the hard layer and the layer to be molded, an adhesive layer 55 is provided on the hard layer 54 as shown in FIG. Can also be transferred to the light guide plate side. The concavo-convex shape is the reverse concavo-convex shape that is the same as the lens shape to be formed, and as the lens shape, a triangular prism linear array (Fig. 4 (1)), a convex or concave lenticular lens (Fig. 4 (2)), a random grain , Matte shape such as satin (Fig. 4 (3)), pyramid lens array (Fig. 4)
(4)), a hemispherical lens array (fly-eye lens), a Fresnel lens, and the like.

【0006】賦型シートを用い、面光源バックライトの
出光面側拡散微細凹凸部の形状を作製する場合について
以下述べる。ここで、用いられる賦型シート用の基材シ
ートとしては、脱型し易く、成形される樹脂板と剥離し
易いもので、賦型シートとしての強度を持ったもので、
成形処理に適応できるものが選ばれるが、ポリエチレン
テレフタレート、ポリブチレンテレフタレート、ポリエ
チレンナフタレート等の線状ポリエステル、ポリプロピ
レン、ポリメチルペンテン等のポリオレフイン、ナイロ
ン6、ナイロン66等の線状ポリアミド、ホリ塩化ビニ
ル、ポリアリレート、ホリイミド等の熱可塑性樹脂、或
いは、鉄、銅、アルミニウム、鉛等の金属板、又は箔等
の材質からなり、厚さは12〜200μm程度で、可撓
性のものが使用される。尚、賦型シートを予備成形して
形成する場合には、基材基材シートとしては、熱可塑性
樹脂からなるものを使用する。又、賦型シートの凹凸形
状を形成するには、基材シート上に、熱プレス、注型
(キヤステイング)等で直接形成することも可である
が、好ましくは、基材シート上に3次元架橋樹脂層を設
け、その表面に注型法により凹凸形状を賦型する。この
3次元架橋樹脂を用いた注型法の例としては、特開平3
−223883号公報、米国特許第4576850号等
に開示されている。この場合、必要に応じ、基材シート
にあらかじめ、易接着プライマーを形成している。賦型
シートの凹凸形状を形成する際のプライマーとしては、
アクリルポリオールを主剤としイソシアネート系の硬化
剤を用いる2液硬化型の塗料が挙げられるが、凹凸形状
部である3次元架橋樹脂と基材シートとの接着力が十分
であればこれに限らない。上記の凹凸形状部を形成する
3次元架橋樹脂としては、エポキシ、不飽和ポリエステ
ル、アクリル、ウレタン等からなる熱硬化性樹脂、又
は、電離放射線硬化樹脂がある。
The case where the shape of the light-diffusing surface side diffused fine irregularities of the surface light source backlight is produced using a shaping sheet will be described below. Here, as the base material sheet for the shape-imparting sheet to be used, it is easy to remove from the mold, easily peels off from the resin plate to be molded, and has strength as a shape-imparting sheet,
Materials that can be applied to the molding process are selected, but linear polyesters such as polyethylene terephthalate, polybutylene terephthalate and polyethylene naphthalate, polyolefins such as polypropylene and polymethylpentene, linear polyamides such as nylon 6 and nylon 66, polyvinyl chloride. Made of thermoplastic resin such as polyarylate, polyimide, or metal plate such as iron, copper, aluminum, lead, or foil, and has a thickness of about 12 to 200 μm and is flexible. It When the shaped sheet is preformed and formed, a base material sheet made of a thermoplastic resin is used. Further, in order to form the uneven shape of the shape-imparting sheet, it may be directly formed on the base material sheet by hot pressing, casting (casting) or the like, but preferably 3 on the base material sheet. A three-dimensional crosslinked resin layer is provided, and an uneven shape is formed on the surface by a casting method. As an example of the casting method using this three-dimensional crosslinked resin, Japanese Patent Laid-Open No.
No. 223883, U.S. Pat. No. 4,576,850, and the like. In this case, an easy-adhesion primer is previously formed on the base material sheet, if necessary. As a primer when forming the uneven shape of the shaping sheet,
A two-component curing type coating composition that uses an acrylic polyol as a main component and an isocyanate-based curing agent is mentioned, but it is not limited to this as long as the adhesive force between the three-dimensional cross-linking resin which is the uneven portion and the base sheet is sufficient. Examples of the three-dimensional cross-linking resin that forms the uneven portion include a thermosetting resin made of epoxy, unsaturated polyester, acryl, urethane, or the like, or an ionizing radiation curable resin.

【0007】シート上に光拡散微細凹凸と同形状、逆凹
凸の凹凸部を設けた賦型シートの作製方法と賦型シート
の凹凸部上に剥離可能な硬質膜を設けた転写シートの作
製方法を簡単に説明する。はじめに、賦型シートの製造
方法を図5にそって説明する。先ず、片面易接着処理さ
れた2軸延伸PET(ポリエチレンテレフタレート)の
厚さ75μ(HP−7、帝人)等のフイルム基材40
を、プライマーの塗布ロール42と圧胴ロール43との
間を通過させ、イソシアネート硬化ウレタン等のプライ
マー41をインキパンから塗布ロールへ転移させる。こ
の転移されたプライマーは更に、塗布ロールから凹凸形
状を形成する側のフイルム基材片面に塗布されて転移す
る。但し、プライマーなしで十分なフイルム基材と電離
放射線硬化樹脂との接着力がある場合は、このプライマ
ー塗布は省略し得る。次いで、プライマーが塗布された
フイルム基材を、乾燥ゾーン44にて乾燥した後、該フ
イルム基材40と電離放射線硬化樹脂液45をノズル塗
工装置により凹部に供給充填された軸のまわりを回転す
るロール凹版46とを、少なくとも2個からなるニップ
ロール47a、47b間で、該フイルム基材のプライマ
ーが塗布されている面側で密着させ、これに電離放射線
照射装置48により電離放射線を照射し、電離放射線硬
化樹脂は硬化するとともにフイルム基材と一体化させ
る。同時にロール凹版の形状を硬化樹脂に成形する。最
終のニップロール47bを通過後、フイルム基材及び成
形された硬化樹脂をロール凹版から剥離して、凹凸形状
を形成した賦型フイルムシート49を得る。面光源バッ
クライトの光拡散微細凹凸を作製する際に、凹凸部形成
と同時に硬質膜を転写する転写シートは、上記賦型フイ
ルムシート49の凹凸部形成面上に、凹凸部を形成した
賦型シートから剥離可能な、熱または電離放射線硬化樹
脂を、グラビアコート、ロールコート等により塗布し、
架橋硬化させて凹凸部上に硬質膜を形成して作製する。
[0007] A method for producing a pattern-forming sheet having a concave-convex portion having the same shape as the light-diffusing fine irregularities on the sheet, and a method for producing a transfer sheet having a peelable hard film on the concave-convex portion of the patterning sheet. Will be briefly described. First, a method for manufacturing a shaped sheet will be described with reference to FIG. First, a film base material 40 such as a biaxially stretched PET (polyethylene terephthalate) having a thickness of 75 μ (HP-7, Teijin), which has been subjected to an easy-adhesion treatment on one side.
Is passed between the primer coating roll 42 and the impression cylinder roll 43, and the primer 41 such as isocyanate-cured urethane is transferred from the ink pan to the coating roll. The transferred primer is further applied from the application roll to one surface of the film substrate on which the uneven shape is formed and transferred. However, if there is sufficient adhesion between the film substrate and the ionizing radiation curable resin without a primer, this primer application can be omitted. Next, the film base material coated with the primer is dried in a drying zone 44, and then the film base material 40 and the ionizing radiation curing resin liquid 45 are rotated around a shaft which is supplied and filled in the concave portion by a nozzle coating device. The roll intaglio 46 to be, between the nip rolls 47a, 47b consisting of at least two pieces, is brought into close contact with the surface of the film base material on which the primer is applied, and this is irradiated with ionizing radiation by an ionizing radiation irradiation device 48, The ionizing radiation curable resin cures and is integrated with the film substrate. At the same time, the shape of the roll intaglio is molded into a cured resin. After passing through the final nip roll 47b, the film base material and the molded cured resin are peeled off from the roll intaglio plate to obtain a shaped film sheet 49 having an uneven shape. A transfer sheet that transfers a hard film at the same time as forming the uneven portion when forming the light-diffusing fine unevenness of the surface light source backlight is formed by forming the uneven portion on the uneven surface of the shaping film sheet 49. Heat or ionizing radiation curable resin that can be peeled from the sheet is applied by gravure coating, roll coating, etc.,
It is produced by cross-linking and curing to form a hard film on the uneven portion.

【0008】導光板裏面の反射層は、通常、転写法又は
ラミネート法で作られる。転写法の場合、ベースフイル
ム上に剥離層、反射層、拡散層、接着剤層を、この順に
グラビア印刷、シルク印刷などにより積層した、転写シ
ートから、透明樹脂からなる導光板を射出成形する際、
光拡散層とともに転写される。ここで、ベースフイルム
としては38μm厚のPET(ポリエチレンテレフタレ
ート)、剥離層としては2μm厚のPMMA(ポリメチ
ルメタアクリレート)、反射層(隠蔽層)としては、C
r、Al等を蒸着等で形成した金属薄膜、光拡散層とし
ては、アクリルに酸化チタン、アルミナ、シリカ、樹
脂、ビーズ等を混入した2μ厚さのもの、接着剤層とし
ては、アクリル、スチレン2μ厚さのものが挙げられ
る。尚、ラミネート法の場合、ベースフイルム上に反射
層、拡散層、接着剤層のみを配設し、剥離層を積層しな
いで、導光板を射出成形する際、ベースフイルムをその
ままにし剥離しない。図3(2)のような光源直下型の
場合にも発光エネルギーの効率的利用の為には、反射層
を設ける事が好ましい。例えば裏面に既に反射層の形成
済みの光源部をそのまま射出成形金型内に挿入して一体
化する。勿論、従来法により作製された反射層、光拡散
層とEL発光層とを別個に金型内に入れ、導光板の射出
成形と同時に一体化しても良い。
The reflective layer on the back surface of the light guide plate is usually formed by a transfer method or a laminating method. In the case of the transfer method, when a light guide plate made of a transparent resin is injection-molded from a transfer sheet in which a release layer, a reflection layer, a diffusion layer, and an adhesive layer are laminated in this order on the base film by gravure printing, silk printing, etc. ,
It is transferred together with the light diffusion layer. Here, PET (polyethylene terephthalate) having a thickness of 38 μm as the base film, PMMA (polymethylmethacrylate) having a thickness of 2 μm as the peeling layer, and C as the reflecting layer (hiding layer) were used.
A metal thin film formed by vapor deposition of r, Al, etc., a light diffusion layer having a thickness of 2 μm in which titanium oxide, alumina, silica, resin, beads, etc. are mixed in acrylic, and an adhesive layer is acrylic, styrene. One having a thickness of 2 μ can be mentioned. In the case of the laminating method, only the reflection layer, the diffusion layer, and the adhesive layer are provided on the base film, and the peeling layer is not laminated. When the light guide plate is injection-molded, the base film is left as it is and is not peeled. Even in the case of the type directly below the light source as shown in FIG. 3B, it is preferable to provide a reflective layer in order to efficiently use the emission energy. For example, the light source part on which the reflective layer has already been formed on the back surface is inserted as it is into the injection molding die to be integrated. Of course, the reflection layer, the light diffusion layer and the EL light emitting layer produced by the conventional method may be separately put in a mold and integrated together with the injection molding of the light guide plate.

【0009】射出成形方法としては、一般的な射出成形
でも良いが、成形品の歪みなどを考慮し、特に圧縮成形
法が好ましい。シート、転写箔を金型内に入れ射出成形
する場合には、シート、転写箔をクランプ、真空引き等
で金型面に沿わせる。金型の材質としては、金属又はセ
ラミック等が用いられる。そして、湯口ゲートは図8に
示すようなサイドゲートが好ましい。このようにする
と、湯口ゲートから射出した高速熔融樹脂を、一旦、樹
脂流緩和壁99に衝突させて、流速、圧力を低下させて
から、左方のキヤビイテイ97に向かって流入させるこ
とが出来る。その為、高速の熔融樹脂により賦型シート
や転写シートが変形、破れ等を生じることを防止出来
る。加えて、熔融樹脂がキヤビイテイの一端(図8では
右端)から他端へ向かって漸次流れて充填して行くか
め、気泡やガスの発生を防止できる。
As the injection molding method, general injection molding may be used, but in consideration of the distortion of the molded product, the compression molding method is particularly preferable. When the sheet and the transfer foil are put in a mold and injection-molded, the sheet and the transfer foil are placed along the mold surface by clamping, vacuuming or the like. As the material of the mold, metal or ceramic is used. And, the gate is preferably a side gate as shown in FIG. By doing so, the high-speed melting resin injected from the gate can be made to collide with the resin flow relaxation wall 99 once to reduce the flow velocity and pressure, and then flow toward the cavity 97 on the left side. Therefore, it is possible to prevent the shaping sheet and the transfer sheet from being deformed or broken by the high-speed molten resin. In addition, it is possible to prevent the generation of bubbles and gas by allowing the molten resin to gradually flow from one end (the right end in FIG. 8) of the cavity to the other end to fill the cavity.

【0010】金型内に光源を挿入するため、コネクター
部分が成形品外に露出するようにするか、配線がパーテ
イング面外に出るように金型を作製する。そして、導光
板の裏面(出光面の反対面)又は側面に光源部を設ける
が、該光源は予め金型に挿入しておいて、導光板の射出
成形と同時に積層または転写する。導光板の側面に光源
部を設ける場合、光反射層等を形成する為の転写シート
と別個にすることも出来るが、図7に示すように、同一
の基材シート61上に、光反射層63等と一緒に光源6
6を転写層の一部としておき、これを転写する方式が望
ましいく、生産性の点で優れる。図7(イ)に示す転写
シート60の場合、金型内セットされた後、図7(ロ)
に示すように真空吸引され、光源66を転写層の一部と
した転写シート60全体が曲がり始め、これに併せて樹
脂を射出されることにより、転写シート60全体が金型
にそった形状となり、所望の形状にて導光板を射出成形
すると同時に一体化して面光源ライト型バックライトを
作製できる。光源としては、薄膜状に製膜出来、且つ射
出成形時の熱、圧に耐える物を用いる。熱熔融樹脂を用
いる射出成形法、熱軟化樹脂を用いる圧縮成形法では、
電場発光(EL)素子が良い。成形時の発熱の少ない反
応性射出成形(RIM成形)では、EL素子に加えて、
発光ダイオード(LED)も使用できる。本発明では、
高透明で光学的均一性の高い成形品を得る事が必要とさ
れる。熔融樹脂射出成形の場合、その為に好ましい態様
としては、光拡散微細凹凸部の形成に賦型シートを用
い、尚且つ、賦型シート及び光拡散層と光反射層とを賦
型するシートとともに金型よりも熱導率の低い材料を基
材とする。このようにすることによってキヤビテイに射
出された樹脂がキヤビテイ全体に遍く均一に充填され、
内部応力が十分緩和した状態で冷却固化する為、ウエル
ドラインや光学的歪みの少ない導光板を得ることができ
る。金型を金属にした場合には賦型シート、転写シー
ト、又はラミネートシートの基材シートとして合成樹脂
で厚み50μm以上のものを用いるのが好ましい。
In order to insert the light source into the mold, the connector part is exposed outside the molded product, or the mold is prepared so that the wiring is exposed outside the parting surface. Then, a light source section is provided on the back surface (the surface opposite to the light emitting surface) or the side surface of the light guide plate. The light source is previously inserted into a mold and is laminated or transferred at the same time as the injection molding of the light guide plate. When the light source section is provided on the side surface of the light guide plate, it can be separated from the transfer sheet for forming the light reflection layer or the like, but as shown in FIG. 7, the light reflection layer is formed on the same base material sheet 61. Light source 6 with 63 mag
A method in which 6 is set as a part of the transfer layer and this is transferred is desirable and excellent in productivity. In the case of the transfer sheet 60 shown in FIG. 7A, after being set in the mold, FIG.
As shown in FIG. 7, the entire transfer sheet 60 with the light source 66 as a part of the transfer layer begins to bend, and the resin is injected along with this, so that the entire transfer sheet 60 has a shape conforming to the mold. The surface light source type backlight can be manufactured by simultaneously molding the light guide plate in a desired shape by injection molding. As the light source, a material that can be formed into a thin film and can withstand heat and pressure during injection molding is used. In the injection molding method using a hot-melt resin and the compression molding method using a heat-softening resin,
Electroluminescent (EL) devices are good. In reactive injection molding (RIM molding) that generates less heat during molding, in addition to EL elements,
Light emitting diodes (LEDs) can also be used. In the present invention,
It is necessary to obtain a highly transparent molded article with high optical uniformity. In the case of molten resin injection molding, as a preferred embodiment therefor, a shaping sheet is used for forming the light-diffusing fine irregularities, and a shaping sheet and a sheet for shaping the light-diffusing layer and the light-reflecting layer are used together. The base material is a material having a lower thermal conductivity than the mold. By doing this, the resin injected into the cavity is evenly filled throughout the cavity,
Since the material is cooled and solidified in a state where the internal stress is sufficiently relaxed, it is possible to obtain a weld line and a light guide plate with less optical distortion. When the metal mold is used, it is preferable to use a synthetic resin having a thickness of 50 μm or more as a base material sheet of a shaping sheet, a transfer sheet or a laminate sheet.

【0011】[0011]

【作用】本発明の面光源バックライトの製造方法におい
ては、光源部と、光拡散微細凹凸部、光拡散層、反射層
の少なくとも一つを射出成形金型内に挿入し、透明樹脂
からなる導光板を射出成形するとともに、一体成形する
ことにより、面光源バックライト作製の為の工程数を減
らすことができものとしており、更には、導光板を射出
成形する際、該射出成形金型内に光源部、光拡散微細凹
凸部、光反射層、光拡散層の総てを挿入しておき、射出
成形することにより前述の総てを一体化することを可能
としている。これにより、本発明の製造方法において
は、従来の各パーツや層を別々に作製し、後に一体化す
る方法に比べ、手間が省け、一体化のための各工程での
不良の蓄積が減少される。又、賦型シートの凹凸部上に
易剥離性の硬質層を設けた転写シートを光拡散微細凹凸
部作製の為に使用することによって、光拡散微細凹凸部
を耐久性の良いものとし、品質的にも形クズレのない設
計値に忠実なものとしている。結局、上記のことから、
本発明の面光源バックライトの製造方法においては、品
質的にも対応でき、量産に対応できる製造方法の提供を
可能としている。
In the method for manufacturing a surface light source backlight according to the present invention, the light source portion, and at least one of the light diffusing fine concavo-convex portion, the light diffusing layer, and the reflecting layer are inserted into the injection molding die and made of a transparent resin. By injection-molding the light guide plate and integrally molding it, the number of steps for manufacturing the surface light source backlight can be reduced. Further, when the light guide plate is injection-molded, the inside of the injection mold is It is possible to integrate all of the above by inserting the light source section, the light-diffusing fine unevenness section, the light-reflecting layer, and the light-diffusing layer in advance and performing injection molding. As a result, in the manufacturing method of the present invention, compared to the conventional method in which each part or layer is separately manufactured and then integrated, the labor is saved and the accumulation of defects in each step for integration is reduced. It Further, by using a transfer sheet provided with a hard layer having easy peeling property on the uneven portion of the shape-imparting sheet for producing the light-diffusing fine uneven portion, the light-diffusing fine uneven portion has good durability, Also, it is faithful to the design value that does not have any shape distortion. After all, from the above,
The surface light source backlight manufacturing method of the present invention can be provided in terms of quality and mass production.

【0012】[0012]

【実施例】本発明の実施例1を以下、図にそって説明す
る。図1は実施例1の工程を説明する為の概略図であ
る。以下、図1にそって説明する。先ず、図1に示すよ
うに、射出成形金型の固定型2に光源5、光源用コネク
タ部6、ポリエステルからなるベースフイルムに剥離
層、反射層、拡散層、接着剤層をこの順に積層した転写
シート7を接着剤層側が射出成形金型のキヤビイテイ側
に向くように固定した。転写シート7は真空引きライン
9にて真空引き固定し、光源部5は固定用の溝部に固定
された光源用コネクタ部6により固定した。次いで、射
出成形金型の可動型3に作製する光拡散微細凹凸と同形
状逆凹凸の賦型用凹凸を有する賦型用金属部8を凹凸部
側が、金型のキヤビテイ方向に向くように固定した。次
に、射出成形金型の可動型3を移動し、固定型と型締し
た後、導光板作製の為の250°cに熱され熔融したP
MMA(ポリメチルメタアクリレート)を湯口ゲート4
から射出し、出光側の光拡散微細凹凸部を一体化した透
明な樹脂からなる導光板を形成すると同時に、EL面発
体を用いた光源5、光源用コネクタ部6、反射層、拡散
層を一体化して、脱型後、ベースフイルムを剥離して、
エッヂライト光源を作製した。
Embodiment 1 of the present invention will be described below with reference to the drawings. FIG. 1 is a schematic diagram for explaining the process of the first embodiment. Hereinafter, description will be given with reference to FIG. First, as shown in FIG. 1, a light source 5, a light source connector 6, a base film made of polyester, a release layer, a reflection layer, a diffusion layer, and an adhesive layer were laminated in this order on a fixed mold 2 of an injection molding die. The transfer sheet 7 was fixed so that the adhesive layer side faced the cavity side of the injection molding die. The transfer sheet 7 was vacuumed and fixed by a vacuuming line 9, and the light source section 5 was fixed by a light source connector section 6 fixed in a fixing groove. Next, a metal part 8 for forming having the same shape as the light-diffusing fine unevenness to be formed on the movable mold 3 of the injection-molding die is fixed so that the concave-convex portion side faces the cavity direction of the mold. did. Next, after moving the movable mold 3 of the injection molding die and clamping it with the fixed mold, the molten P was heated to 250 ° C. for producing the light guide plate.
Gate 4 of MMA (polymethylmethacrylate)
To form a light guide plate made of a transparent resin that integrates the light-diffusing fine concavo-convex portion on the light exit side, and at the same time, forms the light source 5, the light source connector section 6, the reflection layer, and the diffusion layer using an EL surface emitter. Integrate, remove the mold, peel off the base film,
An edge light source was made.

【0013】本発明の実施例2を挙げる。本発明の実施
例2を以下、図にそって説明する。図2は実施例2の工
程を説明する為の概略図である。以下、図2にそって説
明する。先ず、図2に示すように、光拡散微細凹凸と同
形状逆凹凸の賦型用凹凸を有する賦型用金属部18を、
凹凸部側が金型のキヤビテイ方向に向くように、射出成
形金型11の固定型12に固定し、成形時のキヤビテイ
側に凹凸を形成した。次いで、金型内に反射層転写箔1
7を入れ、クランプ部20によりクランプし、真空引き
ライン19により真空引きし、金型の可動型13に転写
箔17沿わせた後クランプ部を離脱させ、コネクタ付き
の螢光管をコネクタ部16と螢光管部15が型締め時合
致するように、金型内の位置に挿入した。次いで、可動
型を移動させ型締した後、250°cに熱され熔融した
PMMA(ポリメチルメタアクリレート)を射出し、光
拡散微細凹凸部を配設した導光板の成形と同時に、反射
層、光源部を一体化した。20sec冷却後、型開きに
し、反射層転写箔17のフイルム17aを剥離して、射
出成形により一体化されたエッヂライト型バックライト
を得た。
A second embodiment of the present invention will be given. A second embodiment of the present invention will be described below with reference to the drawings. FIG. 2 is a schematic diagram for explaining the process of the second embodiment. Hereinafter, description will be given with reference to FIG. First, as shown in FIG. 2, a metal part 18 for forming having a forming unevenness having the same shape as the light-diffusing fine unevenness and the reverse unevenness,
It was fixed to the fixed die 12 of the injection molding die 11 so that the concavo-convex portion side faced the cavity direction of the mold, and concavo-convex was formed on the cavity side during molding. Then, the reflective layer transfer foil 1 is placed in the mold.
7 is put in, clamped by a clamp part 20, and evacuated by a vacuum evacuation line 19, and after moving the transfer foil 17 to the movable mold 13 of the mold, the clamp part is removed, and the fluorescent tube with a connector is connected to the connector part 16 And the fluorescent tube portion 15 were inserted in the position in the mold so that they would match when the mold was clamped. Then, after moving and clamping the movable mold, PMMA (polymethylmethacrylate) heated to 250 ° C. and melted is injected to form the light guide plate having the light diffusing fine concavo-convex portion at the same time as the reflection layer, The light source is integrated. After cooling for 20 seconds, the mold was opened, the film 17a of the reflective layer transfer foil 17 was peeled off, and an edge light type backlight integrated by injection molding was obtained.

【0014】本発明の実施例3を挙げる。実施例2と同
様にして、光拡散微細凹凸部作製の為の、金属からなる
賦型凹凸を射出成形金型の固定型に固定し、成形時のキ
ヤビテイ側に凹凸を形成した後、上記射出成形金型に、
厚さ16μmのPET(ポリエチレンテレフタレート)
フイルムに厚さ4μmのアルミニウム蒸着反射層をコー
テイングしたフイルムを、実施例2の反射層転写箔と同
様にして金型の可動部にクランプ固定し、真空引きによ
り可動部に沿わせた。次いで、EL素子面発体を固定化
して導光側面端部に相当する金型内位置にインサートし
た。次いで、可動型を移動させ型締した後、250°c
に熱され熔融したPMMA(ポリメチルメタアクリレー
ト)を射出し、光拡散微細凹凸部を配設した導光板の成
形と同時に、反射層、光源部を一体化した。20sec
冷却後、型開きにし、射出成形により一体化されたエッ
ヂライト型バックライトを得た。
A third embodiment of the present invention will be described. In the same manner as in Example 2, a metal imprinting unevenness for producing a light diffusing fine unevenness portion was fixed to a fixed mold of an injection molding die, and the unevenness was formed on the cavity side at the time of molding, and then the injection was performed. For molding dies,
16 μm thick PET (polyethylene terephthalate)
A film obtained by coating an aluminum vapor-deposited reflective layer having a thickness of 4 μm on a film was clamped and fixed to a movable part of a mold in the same manner as the reflective layer transfer foil of Example 2, and was evacuated to be along the movable part. Next, the EL element surface-generating body was fixed and inserted into a position in the mold corresponding to the end portion of the light guide side surface. Next, after moving the movable die and clamping it, 250 ° c
PMMA (polymethylmethacrylate) which was heated and melted was injected to form a light guide plate having a light diffusing fine concavo-convex portion, and at the same time, the reflection layer and the light source portion were integrated. 20 sec
After cooling, the mold was opened, and an edge light type backlight integrated by injection molding was obtained.

【0015】[0015]

【発明の効果】本発明は、上記のような構成にすること
により、従来の各パーツ、層を別々に作製し後にそれら
を一体化する方法に比べ、面光源バックライト作製の為
の工程数を減らし、手間の少ないものとでき、発生する
不良の数も減少できるものとしている。そして、更に
は、導光板の射出成形時に光源部、光拡散微細凹凸部、
光拡散層、反射層の総てを一体化することを可能として
いる。又、本発明は、賦型シートを用いることにより、
高価な凹凸模様を有する金属型を設ける必要もなく、賦
型シートの凹凸部上に易剥離性の硬質膜を設けた転写シ
ートを用いることにより、光拡散微細凹凸部を該転写シ
ートの硬質膜を転写させて、硬質膜からなる凹凸形状を
設けた導光板を作製することもできる。これにより、成
形樹脂のみでレンズ形状を設けた場合と比べ表面の耐久
性、耐摩耗性は良い、又、凹凸形状部上に硬質膜を塗装
する場合に比べて凹凸形状の崩れもない、設計形状に忠
実なものの作製を可能としている。結局、本発明は品質
的にも対応でき、量産に対応できるエッヂライト型バッ
クライトの製造方法の提供を可能としている。
EFFECTS OF THE INVENTION According to the present invention, with the above-mentioned structure, the number of steps for manufacturing a surface light source backlight is different from the conventional method of separately manufacturing each part and layer and then integrating them. The number of defects can be reduced and the number of defects that occur can be reduced. And, further, at the time of injection molding of the light guide plate, the light source section, the light diffusion fine uneven section,
It is possible to integrate all of the light diffusion layer and the reflection layer. Further, the present invention, by using the shaping sheet,
It is not necessary to provide an expensive metal mold having an uneven pattern, and by using a transfer sheet in which an easily peelable hard film is provided on the uneven part of a shaping sheet, the light diffusing fine uneven part is formed as a hard film of the transfer sheet. Can be transferred to produce a light guide plate provided with an uneven shape made of a hard film. As a result, the surface durability and wear resistance are better than in the case where the lens shape is provided only by the molding resin, and the uneven shape does not collapse as compared with the case where a hard film is coated on the uneven shape part. It enables the production of products that are faithful to the shape. After all, the present invention can provide a manufacturing method of an edge light type backlight that can be used in terms of quality and can be mass-produced.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の実施例1を説明する為の概略図FIG. 1 is a schematic diagram for explaining a first embodiment of the present invention.

【図2】本発明の実施例2を説明する為の概略図FIG. 2 is a schematic diagram for explaining a second embodiment of the present invention.

【図3】面光源バックライト図[Figure 3] Surface light source backlight diagram

【図4】本発明における光拡散微細凹凸作製の為の賦型
凹凸部の図
FIG. 4 is a diagram of an imprinted uneven portion for producing light-diffusing fine unevenness in the present invention.

【図5】本発明の賦型シートの製造工程概略図FIG. 5 is a schematic view of the manufacturing process of the shaped sheet of the present invention.

【図6】本発明における賦型シートとそれに対応する導
光板を説明するための図
FIG. 6 is a diagram for explaining a shaping sheet and a light guide plate corresponding to the shaping sheet according to the present invention.

【図7】本発明における光源部を一体化成形する場合の
1例図
FIG. 7 is a diagram showing an example of integrally molding a light source unit according to the present invention.

【図8】本発明における射出成形型のキャビティとゲー
トの1例図
FIG. 8 is a diagram showing an example of a cavity and a gate of an injection mold according to the present invention.

【図9】従来のエッヂライト型面光源の図FIG. 9 is a diagram of a conventional edge light type surface light source.

【符号の説明】[Explanation of symbols]

1 、11 射出成形金型 2 、12 固定型 3 、13 可動型 4 、14 湯口ゲート 5 、15 光源 6 、16 光源用コネクタ部 7 、17 転写シート 17a シート部 17b 反射層 8 、18 賦型用金属部 9 、19 真空引きライン 20 クランプ部 40 基材シート 41 プライマー 42 塗布ロール 43 圧胴 44 乾燥ゾーン 45 樹脂液 46 ロール凹版 47a、47b ニップロール 48 電離放射線照射装置 49 賦型シート 50 凹凸形状部 51 賦型シート 52 基材シート 53 凹凸形状部 54 硬質膜 54a 転写後の硬質膜 55 接着剤層 55a 転写後の接着剤層 56 透明樹脂成形板 57 導光板 60 転写シート 61 基材シート 62 剥離層 63 反射層 64 光拡散反射パターン 65 接着剤層 66 EL層光源 67 雌型 68 雄型 69 湯口ゲート 70 キヤビテイ 71 真空引きライン 72 射出樹脂 80 光源 81 導光板 82 梨地調微細凹凸 83 プリズムシート 84 反射層 91 金型 92 固定型 93 可動型 94 湯口ゲート 95 フイルム 96 賦型用金属部 97 キヤビテイ 98 スライドコア 99 樹脂流緩和壁 DESCRIPTION OF SYMBOLS 1, 11 Injection mold 2, 12 Fixed mold 3, 13 Movable mold 4, 14 Gate gate 5, 15 Light source 6, 16 Light source connector part 7, 17 Transfer sheet 17a Sheet part 17b Reflective layer 8, 18 For imprinting Metal parts 9, 19 Vacuuming line 20 Clamping part 40 Base material sheet 41 Primer 42 Coating roll 43 Impressor 44 Drying zone 45 Resin liquid 46 Roll intaglio 47a, 47b Nip roll 48 Ionizing radiation irradiation device 49 Imprinting sheet 50 Uneven shape part 51 Molding sheet 52 Base material sheet 53 Concavo-convex shaped portion 54 Hard film 54a Hard film after transfer 55 Adhesive layer 55a Adhesive layer after transfer 56 Transparent resin molding plate 57 Light guide plate 60 Transfer sheet 61 Base material sheet 62 Release layer 63 Reflective layer 64 Light diffuse reflection pattern 65 Adhesive layer 66 EL layer Light source 67 Female type 6 Male type 69 Gate gate 70 Cavity 71 Vacuum line 72 Ejection resin 80 Light source 81 Light guide plate 82 Satin finish fine irregularities 83 Prism sheet 84 Reflective layer 91 Mold 92 Fixed type 93 Movable type 94 Gate gate 95 Film 96 Metal parts for imprinting 97 Cavity 98 Slide core 99 Resin flow relaxation wall

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 光源部と、透明樹脂からなる導光板と、
光拡散微細凹凸部、光拡散層、反射層からなり、該導光
板の側部または裏面に光源部を配し、該導光板の出光面
側に光拡散微細凹凸部、裏面側に光拡散層を介して光反
射層を、もしくは光拡散層を配設した、液晶表示画面等
に用られる面光源バックライトの製造方法であって、射
出成形金型を用いて透明樹脂からなる導光板を射出成形
する際、該射出成形金型内に、少なくとも光拡散微細凹
凸部、光反射層、光拡散層のを挿入しておき、射出成形
することにより導光板と一体成形する工程を含むことを
特徴とするバックライトの製造方法。
1. A light source section and a light guide plate made of transparent resin,
A light diffusing fine concavo-convex part, a light diffusing layer, and a reflecting layer. A light source part is arranged on the side or back surface of the light guide plate. The light diffusing fine concavo-convex part is on the light emitting surface side of the light guide plate and the light diffusing layer is on the back surface side. A method of manufacturing a surface light source backlight for use in a liquid crystal display screen or the like, in which a light reflecting layer or a light diffusing layer is provided via a light guide plate made of a transparent resin using an injection molding die. At the time of molding, at least the light-diffusing fine concavo-convex portion, the light-reflecting layer, and the light-diffusing layer are inserted in the injection molding die, and a step of integrally molding with the light guide plate by injection molding is included. And a method for manufacturing a backlight.
【請求項2】 請求項1において、射出成形金型を用い
て透明樹脂からなる導光板を射出成形する際、該射出成
形金型内に光源部、光拡散微細凹凸部、光反射層、光拡
散層の総てを挿入しておき、射出成形することにより導
光板と一体成形することを特徴とするバックライトの製
造方法。
2. The light source section, the light diffusing fine concavo-convex portion, the light reflecting layer, and the light in the injection molding die according to claim 1, when a light guide plate made of a transparent resin is injection molded using the injection molding die. A method for manufacturing a backlight, wherein all the diffusion layers are inserted and injection-molded to be integrally molded with the light guide plate.
【請求項3】 請求項1乃至2において、射出成形金型
の可動型、固定型のいずれか一方の表面に、光拡散微細
凹凸部作製のための該光拡散微細凹凸部と同形状逆凹凸
の賦型用凹凸部を、射出成形金型のキヤビイテイ側に向
くように配設し、透明樹脂からなる導光板を射出成形
し、脱型するとともに成形された導光板から賦型用凹凸
部を剥離し、光拡散微細凹凸部を導光板と一体に成形す
ることを特徴とするバックライトの製造方法。
3. The reverse concavo-convex shape having the same shape as that of the light-diffusing fine concavo-convex portion for producing the light-diffusing fine concavo-convex portion, on one surface of either the movable die or the fixed die of the injection molding die. The molding irregularities are arranged so as to face the cavity side of the injection molding die, the light guide plate made of transparent resin is injection molded, and the mold irregularities are removed from the molded light guide plate. A method for manufacturing a backlight, which comprises peeling and molding the light-diffusing fine concavo-convex portion integrally with the light guide plate.
【請求項4】 請求項3において、賦型用凹凸部は、樹
脂シート表面上に、凹凸形状部を配設した賦型シートの
凹凸形状部であることを特徴とするバックライトの製造
方法。
4. The method for manufacturing a backlight according to claim 3, wherein the unevenness portion for shaping is an unevenness portion of a shaping sheet in which the unevenness portion is provided on the surface of the resin sheet.
【請求項5】 請求項4において、賦型シートの凹凸形
状部表面上に、賦型シートと剥離可能な3次元架橋硬化
樹脂からなる硬質膜を配設し、脱型するとともに、賦型
シートのみを剥離し、導光板の出光面側に硬質膜からな
る光拡散微細凹凸部を、導光板と一体化して形成するこ
とを特徴とするバックライトの製造方法。
5. The shape-imparting sheet according to claim 4, wherein a hard film made of a three-dimensional cross-linking curable resin that can be peeled from the shape-imparting sheet is provided on the surface of the uneven portion of the shape-imparting sheet, and the shape-imparting sheet is released. A method for manufacturing a backlight, characterized in that only the light-diffusing fine irregularities made of a hard film are formed integrally with the light guide plate on the light emitting surface side of the light guide plate.
JP34473193A 1993-12-21 1993-12-21 Manufacture of back light Withdrawn JPH07178833A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP34473193A JPH07178833A (en) 1993-12-21 1993-12-21 Manufacture of back light

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP34473193A JPH07178833A (en) 1993-12-21 1993-12-21 Manufacture of back light

Publications (1)

Publication Number Publication Date
JPH07178833A true JPH07178833A (en) 1995-07-18

Family

ID=18371543

Family Applications (1)

Application Number Title Priority Date Filing Date
JP34473193A Withdrawn JPH07178833A (en) 1993-12-21 1993-12-21 Manufacture of back light

Country Status (1)

Country Link
JP (1) JPH07178833A (en)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002103462A (en) * 2000-09-28 2002-04-09 Yamamoto Kogaku Co Ltd Method for continuously manufacturing optical object
JP2003048237A (en) * 2001-08-08 2003-02-18 Jsr Corp Light guide plate molding method and cycloolefinic resin molding method
JP2005309354A (en) * 2004-04-22 2005-11-04 Au Optronics Corp Light guide plate and method for manufacturing same
US8900025B2 (en) 2011-09-19 2014-12-02 Samsung Display Co., Ltd. Liquid crystal display device and method of manufacturing the same
WO2015136625A1 (en) * 2014-03-11 2015-09-17 堺ディスプレイプロダクト株式会社 Light source apparatus, display apparatus, and light source apparatus manufacturing method
CN105058657A (en) * 2015-07-30 2015-11-18 上海蓝佩得模具科技有限公司 Plastic lamp cover for vehicle and adding plastic injection process of additive
JP2020141062A (en) * 2019-02-28 2020-09-03 日亜化学工業株式会社 Manufacturing method of light-emitting device
CN114779392A (en) * 2022-06-23 2022-07-22 江苏欧辉照明灯具有限公司 Adjustable lamp light guide plate processing device

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002103462A (en) * 2000-09-28 2002-04-09 Yamamoto Kogaku Co Ltd Method for continuously manufacturing optical object
JP4612166B2 (en) * 2000-09-28 2011-01-12 山本光学株式会社 Continuous production method of optical articles
JP2003048237A (en) * 2001-08-08 2003-02-18 Jsr Corp Light guide plate molding method and cycloolefinic resin molding method
JP2005309354A (en) * 2004-04-22 2005-11-04 Au Optronics Corp Light guide plate and method for manufacturing same
US8900025B2 (en) 2011-09-19 2014-12-02 Samsung Display Co., Ltd. Liquid crystal display device and method of manufacturing the same
WO2015136625A1 (en) * 2014-03-11 2015-09-17 堺ディスプレイプロダクト株式会社 Light source apparatus, display apparatus, and light source apparatus manufacturing method
CN105058657A (en) * 2015-07-30 2015-11-18 上海蓝佩得模具科技有限公司 Plastic lamp cover for vehicle and adding plastic injection process of additive
JP2020141062A (en) * 2019-02-28 2020-09-03 日亜化学工業株式会社 Manufacturing method of light-emitting device
CN114779392A (en) * 2022-06-23 2022-07-22 江苏欧辉照明灯具有限公司 Adjustable lamp light guide plate processing device
CN114779392B (en) * 2022-06-23 2022-09-06 江苏欧辉照明灯具有限公司 Adjustable lamp light guide plate processing device

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