JPH09183140A - Manufacture of two-color in-mold decorating product - Google Patents

Manufacture of two-color in-mold decorating product

Info

Publication number
JPH09183140A
JPH09183140A JP35440295A JP35440295A JPH09183140A JP H09183140 A JPH09183140 A JP H09183140A JP 35440295 A JP35440295 A JP 35440295A JP 35440295 A JP35440295 A JP 35440295A JP H09183140 A JPH09183140 A JP H09183140A
Authority
JP
Japan
Prior art keywords
mold
molding
molding resin
primary
cavity
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP35440295A
Other languages
Japanese (ja)
Other versions
JP3514571B2 (en
Inventor
Kentaro Fujii
憲太郎 藤井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nissha Printing Co Ltd
Original Assignee
Nissha Printing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nissha Printing Co Ltd filed Critical Nissha Printing Co Ltd
Priority to JP35440295A priority Critical patent/JP3514571B2/en
Publication of JPH09183140A publication Critical patent/JPH09183140A/en
Application granted granted Critical
Publication of JP3514571B2 publication Critical patent/JP3514571B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/16Making multilayered or multicoloured articles
    • B29C45/1671Making multilayered or multicoloured articles with an insert
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/03Injection moulding apparatus
    • B29C45/04Injection moulding apparatus using movable moulds or mould halves
    • B29C45/0441Injection moulding apparatus using movable moulds or mould halves involving a rotational movement
    • B29C45/045Injection moulding apparatus using movable moulds or mould halves involving a rotational movement mounted on the circumference of a rotating support having a rotating axis perpendicular to the mould opening, closing or clamping direction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/03Injection moulding apparatus
    • B29C45/04Injection moulding apparatus using movable moulds or mould halves
    • B29C45/06Injection moulding apparatus using movable moulds or mould halves mounted on a turntable, i.e. on a rotating support having a rotating axis parallel to the mould opening, closing or clamping direction
    • B29C45/062Injection moulding apparatus using movable moulds or mould halves mounted on a turntable, i.e. on a rotating support having a rotating axis parallel to the mould opening, closing or clamping direction carrying mould halves co-operating with fixed mould halves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14688Coating articles provided with a decoration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/16Making multilayered or multicoloured articles
    • B29C45/1615The materials being injected at different moulding stations
    • B29C45/1628The materials being injected at different moulding stations using a mould carrier rotatable about an axis perpendicular to the opening and closing axis of the moulding stations

Abstract

PROBLEM TO BE SOLVED: To efficiently produce a two-color in-mold decorating product wherein a good-looking picture pattern is formed on one of materials having different qualities or both of them. SOLUTION: A cavity mold 4 and a primary molding core mold 5 mold a primary molding resin section 21. The primary molding resin section 21 to which a decorated sheet 1 is adhered by an adhesive layer is separated from the primary molding core mold 5. The cavity mold 4 to which the primary molding resin section 21 having the decorated sheet 1 adhered thereto is kept adhered is moved to a secondary molding core mold 6. The cavity mold 4 and the secondary molding core mold 6 mold a secondary molding resin section. A two-color in-mold decorating product wherein the decorated sheet is adhered to both of the primary molding resin section and the secondary molding resin section or one of them is taken out.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】この発明はAV機器や家電製品
のフロントパネルやケース、ボタン、自動車の計器パネ
ルやボタン等に用いられる2色成形同時絵付け品の製造
方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a two-color simultaneous painting product used for front panels and cases of AV equipment and home appliances, buttons, instrument panels and buttons of automobiles, and the like.

【0002】[0002]

【従来の技術】従来、コンピュータの入力ボタン等の製
品を製造する方法として、色や材質の異なる2種類の溶
融した成形樹脂を1台の射出成形機の2本のノズルより
順次射出して、異なる2種類の成形樹脂部が接合した2
色成形品を製造する、いわゆる2色成形法がある。ま
た、基体シート上に絵柄層などが形成された絵付けシー
トを型閉めして挟み込み、溶融した成形樹脂を射出成形
すると同時に樹脂成形品に絵付けシートを接着させて成
形同時絵付け品を得る、いわゆる成形同時絵付け法があ
る。
2. Description of the Related Art Conventionally, as a method of manufacturing a product such as an input button of a computer, two types of molten molding resins having different colors and materials are sequentially injected from two nozzles of one injection molding machine. 2 where two different types of molding resin parts are joined
There is a so-called two-color molding method for producing a colored molded product. In addition, a painting sheet having a pattern layer or the like formed on a base sheet is closed and sandwiched, and a molten molding resin is injection-molded, and at the same time, the painting sheet is adhered to a resin molded product to obtain a simultaneously molded painting product. There is a so-called molding simultaneous painting method.

【0003】[0003]

【発明が解決しようとする課題】前者の2色成形法によ
る意匠表現としては、射出成形される樹脂の色、素材に
よるもので2色あるは2種類に限定されるため、デザイ
ン的に満足のいくものではなかった。また、後者では、
デザイン的には転写層の絵柄によって満足されても、材
質が単一に限定される。たとえば、ABS樹脂のオーデ
ィオパネル内に熱可塑性エラストマー樹脂でできたボタ
ンを有し、かついずれの樹脂にも多色で美麗な意匠が施
されたものを得ることができなかった。また、インサー
ト成形といって、一次成形品(例えば、成形同時絵付け
品)を先に得ておき、これを別工程で、2次成形用金型
にインサート(配置)し、2次成形樹脂を射出成形する
方法もあるが、1次成形品を得てから経時で2次成形を
するため、次のような問題があり、現実にほとんど行な
われていない。 1.1次成形品の収縮歪みにより2次成形金型にインサ
ートしにくい。又は、不可能な場合もある。 2.1次成形品が冷えてから、2次成形品を成形するた
め1次成形品と2次成形品との密着ができない。また
は、1次成形品と2次成形品との密着が悪いため、耐久
テストでインサートシートが剥離するという問題があ
る。 3.絵付けは1次成形品側にしかできない(2次成形品
との位置合わせが問題となる。)。 4.工程がわかれコスト高になる。
As the design expression by the former two-color molding method, there are two colors or two types depending on the color and material of the resin to be injection-molded. It didn't work. In the latter,
Even if the design is satisfied by the pattern of the transfer layer, the material is limited to a single material. For example, it was not possible to obtain a button having a button made of a thermoplastic elastomer resin in an audio panel made of an ABS resin, and having a multicolored and beautiful design applied to any resin. In addition, in the case of insert molding, a primary molded product (for example, a product with simultaneous molding) is obtained in advance, and this is then inserted (placed) in a secondary molding die in a separate process to carry out secondary molding resin. There is also a method of injection molding, but since the secondary molding is carried out with the lapse of time after obtaining the primary molded product, there are the following problems and it is practically not practiced. 1. It is difficult to insert into the secondary molding die due to shrinkage strain of the primary molded product. Or it may not be possible. 2. Since the secondary molded product is molded after the primary molded product has cooled, close contact between the primary molded product and the secondary molded product is not possible. Alternatively, since the adhesion between the primary molded product and the secondary molded product is poor, there is a problem that the insert sheet is peeled off in the durability test. 3. Painting can be performed only on the primary molded product side (positioning with the secondary molded product becomes a problem). 4. The process is separated and the cost increases.

【0004】この発明の目的は、異材質の材料の一方あ
るいは両方に、見栄えの良い絵柄が形成された2色成形
同時絵付け品を効率良く生産することができる2色成形
同時絵付け品の製造方法を提供することにある。
An object of the present invention is to provide a two-color molding simultaneous painting product capable of efficiently producing a two-color molding simultaneous painting product in which a good-looking pattern is formed on one or both of different materials. It is to provide a manufacturing method.

【0005】[0005]

【課題を解決するための手段】上記の目的を達成するた
めに、この発明の2色成形同時絵付け品の製造方法は、
請求項1に記載したように、1次成形樹脂射出路を有す
る1次成形用コア型と、2次成形樹脂射出路を有する2
次成形用コア型と、基体シート上に絵柄層と接着層が積
層された絵付けシートが配置されるキャビティ型とを備
えた2色成形同時絵付け装置を用いて、まず、キャビテ
ィ型に絵付けシートを配置し、次に、キャビティ型と1
次成形用コア型とを型閉めして、キャビティ内に1次成
形樹脂を射出して1次成形樹脂部を成形し、次に、キャ
ビティ型と1次成形用コア型とを型開きして、絵付けシ
ートが接着層によって接着した1次成形樹脂部を1次成
形用コア型から分離させ、次に、絵付けシートが接着し
た1次成形樹脂部が密着したままのキャビティ型を、2
次成形用コア型まで移動させ、次に、キャビティ型と2
次成形用コア型とを型閉めして、2次成形用キャビティ
内に2次成形樹脂を射出して2次成形樹脂部を成形し、
次に、キャビティ型と2次成形用コア型とを型開きし
て、1次成形樹脂部と2次成形樹脂部の両方または片方
に絵付けシートが接着した2色成形同時絵付け品を取り
出すようにした。
In order to achieve the above object, a method for producing a two-color molding simultaneous decorative article of the present invention comprises:
As described in claim 1, a core mold for primary molding having a primary molding resin injection path and a secondary molding resin mold having a secondary molding resin injection path.
First, by using a two-color molding simultaneous painting apparatus equipped with a core mold for subsequent molding and a cavity mold in which a painting sheet having a pattern layer and an adhesive layer laminated on a base sheet is arranged, Place the mounting sheet, then the cavity mold and 1
The secondary molding core die is closed, the primary molding resin is injected into the cavity to mold the primary molding resin portion, and then the cavity mold and the primary molding core die are opened. , The primary molding resin portion to which the decorating sheet is adhered by the adhesive layer is separated from the primary molding core die, and then the cavity mold in which the primary molding resin portion to which the decorating sheet is adhered is in close contact
Move to the next molding core mold, and then move to the cavity mold and 2
The secondary molding core mold is closed, and the secondary molding resin is injected into the secondary molding cavity to mold the secondary molding resin portion,
Next, the cavity mold and the secondary molding core mold are opened, and the simultaneous two-color molding decorative product in which the decorative sheet is adhered to both or one of the primary molding resin part and the secondary molding resin part is taken out. I did it.

【0006】また、請求項2に記載したように、キャビ
ティ型と2次成形用コア型との型開きと同時、あるい
は、型開き後に、基体シートのみを剥離して、1次成形
樹脂部と2次成形樹脂部の両方または片方に転写層のみ
を転写するようにした。
Further, as described in claim 2, at the same time as the mold opening of the cavity mold and the secondary molding core mold, or after the mold opening, only the base sheet is peeled off to form the primary molding resin portion. Only the transfer layer was transferred to both or one of the secondary molding resin parts.

【0007】また、請求項3に記載したように、1次成
形樹脂と2次成形樹脂として、相互に異なる色の樹脂を
用いるようにした。
Further, as described in claim 3, as the primary molding resin and the secondary molding resin, resins having mutually different colors are used.

【0008】また、請求項4に記載したように、1次成
形樹脂と2次成形樹脂として、相互に異なる硬度の樹脂
を用いるようにした。
Further, as described in claim 4, as the primary molding resin and the secondary molding resin, resins having mutually different hardnesses are used.

【0009】[0009]

【発明の実施の形態】以下、図面を参照しながらこの発
明を詳しく説明する。説明の便宜上、この発明の2色成
形同時絵付け品の製造方法に用いる絵付けシートと、2
色成形同時絵付け装置とを先に説明する。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below in detail with reference to the drawings. For convenience of explanation, a painting sheet used in the method for producing a two-color molding simultaneous painting product of the present invention and 2
The color forming simultaneous painting device will be described first.

【0010】絵付けシート1の具体例を説明する。絵付
けシート1は、基本的に、基体シート上に少なくとも絵
柄層、接着層が積層されたものである。絵付けシート1
の種類は、絵付けシート1に成形樹脂が接着した後に基
体シートを剥離しないもの(以下、「インサートシー
ト」という。)(図9)、基体シートを剥離するもの
(以下、「転写シート」という。)(図10)とがあ
る。転写シートとして用いる場合は、基体シートと絵柄
層との間に剥離層を形成する。基体シートの材質は、ポ
リエチレンテレフタレートやアクリル、熱可塑性エラス
トマー等の各種樹脂がある。剥離層の材質は、ポリアク
リル系樹脂等があり、剥離層に硬度が要求される場合に
は、紫外線硬化性樹脂等の電離放射線硬化樹脂を使用し
てもよい。電離放射線硬化樹脂は、単体での使用しても
よいし、他の樹脂と混合して使用してもよい。絵柄層は
樹脂バインダーと顔料または染料を用いる。絵柄層は樹
脂バインダーと隠蔽性のある金属顔料や無機顔料等を用
いてもよい。接着層は、1次成形樹脂20と2次成形樹
脂23の素材に適した感熱性あるいは感圧性の樹脂を適
宜使用する。たとえば、1次成形樹脂20がアクリル樹
脂で、2次成形樹脂23がウレタン樹脂の場合は、接着
層として塩化ビニル酢酸ビニル共重合樹脂を用いるとよ
い。剥離層、絵柄層、接着層は各種印刷法で形成する。
絵付けシート1は、接着層が、1次成形樹脂20に接着
する1次接着部と、2次成形樹脂23にのみ接着する2
次接着部とからなるものであってもよい。絵付けシート
は、接着層が、1次成形樹脂20に接着する1次接着部
のみからなるものでもよい。絵付けシート1は、2次成
形樹脂23部に対応する部分が切り抜かれていてもよ
い。絵付けシート1は、枚葉にカットしてあってもよい
し、ロール状に巻き取ったものでもよい。
A specific example of the painting sheet 1 will be described. The decorative sheet 1 is basically a base sheet on which at least a picture layer and an adhesive layer are laminated. Painting sheet 1
Types are those in which the base sheet is not peeled after the molding resin is adhered to the painting sheet 1 (hereinafter referred to as "insert sheet") (FIG. 9), those in which the base sheet is peeled (hereinafter referred to as "transfer sheet"). .) (FIG. 10). When used as a transfer sheet, a release layer is formed between the base sheet and the pattern layer. Examples of the material of the base sheet include various resins such as polyethylene terephthalate, acrylic, and thermoplastic elastomer. The release layer may be made of a polyacrylic resin or the like. When the release layer is required to have hardness, an ionizing radiation curable resin such as an ultraviolet curable resin may be used. The ionizing radiation-curable resin may be used alone, or may be used as a mixture with another resin. The picture layer uses a resin binder and a pigment or a dye. The picture layer may use a resin binder and a metal pigment or an inorganic pigment having a masking property. For the adhesive layer, a heat-sensitive or pressure-sensitive resin suitable for the materials of the primary molding resin 20 and the secondary molding resin 23 is appropriately used. For example, when the primary molding resin 20 is an acrylic resin and the secondary molding resin 23 is a urethane resin, vinyl chloride-vinyl acetate copolymer resin may be used as the adhesive layer. The peeling layer, the pattern layer, and the adhesive layer are formed by various printing methods.
In the painting sheet 1, the adhesive layer adheres only to the primary adhesive portion that adheres to the primary molding resin 20 and to the secondary molding resin 23.
It may be composed of a next adhesive portion. The decorating sheet may have an adhesive layer consisting of only a primary adhesive portion that adheres to the primary molding resin 20. The painting sheet 1 may be cut out at a portion corresponding to 23 parts of the secondary molding resin. The painting sheet 1 may be cut into single sheets, or may be rolled up.

【0011】2色成形同時絵付け装置の具体例を説明す
る。2色成形同時絵付け装置は、1次成形樹脂射出路2
を有する1次成形用コア型5と2次成形樹脂射出路3を
有する2次成形コア型6と、絵付けシート1が配置され
るキャビティ型4とを備えている。また、必要により、
キャビティ型4に絵付けシート1を供給する絵付けシー
ト送り出し装置7と絵付けシート巻き取り装置8とをキ
ャビティ型4に備えてもよい。
A specific example of the two-color molding simultaneous painting apparatus will be described. The two-color molding simultaneous painting device has a primary molding resin injection path 2
And a cavity mold 4 in which the decorating sheet 1 is placed, and a secondary molding core mold 6 having a secondary molding resin injection path 3. Also, if necessary,
The cavity mold 4 may be provided with a painting sheet feeding device 7 for supplying the painting sheet 1 to the cavity mold 4 and a painting sheet winding device 8.

【0012】1次成形用コア型5と2次成形コア型は、
固定盤15に取付けるとよい(図1〜図4)。1次成形
樹脂射出路は、射出ユニット10の1次成形樹脂射出ノ
ズル11につながる。2次成形樹脂射出路は、射出ユニ
ット10の2次成形樹脂射出ノズル12につながる。
The primary molding core mold 5 and the secondary molding core mold are
It is recommended to attach it to the fixed platen 15 (Figs. 1 to 4). The primary molding resin injection path is connected to the primary molding resin injection nozzle 11 of the injection unit 10. The secondary molding resin injection path is connected to the secondary molding resin injection nozzle 12 of the injection unit 10.

【0013】キャビティ型4は、回転動作が可能な回転
盤9やスライドが可能なスライド盤などの可動盤に取付
けるとよい(図1〜図4)。キャビティ型4は、回転盤
9の回転によって、1次成形用コア型5の正面と2次成
形用コア型6の正面とを円弧を描いて行き来する。キャ
ビティ型4は、スライド盤に取付けてもよい。回転盤9
やスライド盤は、駆動ユニット16中に取付けられた駆
動部13の軸14の先に固定されている。駆動部13は
軸を介して回転盤9を回転駆動したり、スライドさせる
ものである。また、駆動部13は、1次成形用コア型5
と2次成形用コア型6との両方に対して、キャビティ型
4が接近、離隔するように、回転盤9やスライド盤を前
後駆動するものでもよい。キャビティ型4は、1次成形
と2次成形とを別々の場所で同時に行なうことができる
ように、1次成形用コア型5の正面と2次成形用コア型
6の正面とに一つずつ配置するとよい(図1〜図4)。
The cavity mold 4 is preferably attached to a movable platen such as a rotary plate 9 capable of rotating or a slide plate capable of sliding (FIGS. 1 to 4). The cavity mold 4 moves back and forth in a circular arc between the front surface of the primary molding core mold 5 and the front surface of the secondary molding core mold 6 by the rotation of the turntable 9. The cavity mold 4 may be attached to a slide board. Turntable 9
The slide board is fixed to the tip of the shaft 14 of the drive unit 13 mounted in the drive unit 16. The drive unit 13 rotationally drives or slides the turntable 9 via a shaft. In addition, the drive unit 13 includes the core die 5 for primary molding.
It is also possible to drive the rotary disk 9 and the slide disk back and forth so that the cavity mold 4 approaches and separates from both the secondary molding core mold 6 and the secondary molding core mold 6. One cavity mold 4 is provided on the front surface of the primary molding core mold 5 and one on the front surface of the secondary molding core mold 6 so that the primary molding and the secondary molding can be performed simultaneously at different places. It is good to arrange (FIGS. 1 to 4).

【0014】2色成形同時絵付け装置の、1次成形用コ
ア型5と2次成形用コア型6とキャビティ型4との具体
例として、次のようなものがある。キャビティ型4が1
次成形用キャビティ17を有し、1次成形用コア型5が
キャビティを有さず、2次成形用コア型6が2次成形用
キャビティ18を有するものがある。あるいは、キャビ
ティ型4が1次成形用キャビティ17を有し、1次成形
用コア型5も1次成形用キャビティ17を有し、2次成
形用コア型6が2次成形用キャビティ18を有するもの
がある。あるいは、キャビティ型4がキャビティを有さ
ず、1次成形用コア型5が1次成形用キャビティ17を
有し、2次成形用コア型6が2次成形用キャビティを有
するものがある。あるいは、キャビティ型4が1次成形
用キャビティ17と2次成形用キャビティ18を有し、
1次成形用コア型5も2次成形用コア型6もキャビティ
を有さないものがある。あるいは、キャビティ型4が1
次成形用キャビティ17と2次成形用キャビティ18を
有し、1次成形用コア型5も1次成形用キャビティ17
を有し、2次成形用コア型6も2次成形用キャビティ1
8を有するものがある。
The following are specific examples of the primary molding core mold 5, the secondary molding core mold 6 and the cavity mold 4 in the two-color molding simultaneous painting apparatus. Cavity mold 4 is 1
There is a type having a secondary molding cavity 17, the primary molding core die 5 having no cavity, and the secondary molding core die 6 having a secondary molding cavity 18. Alternatively, the cavity mold 4 has a primary molding cavity 17, the primary molding core mold 5 also has a primary molding cavity 17, and the secondary molding core mold 6 has a secondary molding cavity 18. There is something. Alternatively, the cavity mold 4 does not have a cavity, the primary molding core mold 5 has a primary molding cavity 17, and the secondary molding core mold 6 has a secondary molding cavity. Alternatively, the cavity mold 4 has a primary molding cavity 17 and a secondary molding cavity 18,
Some primary molding core dies 5 and secondary molding core dies 6 do not have a cavity. Alternatively, the cavity mold 4 is 1
The secondary molding cavity 17 and the secondary molding cavity 18 are provided, and the primary molding core die 5 also has the primary molding cavity 17.
And the secondary molding core die 6 also has a secondary molding cavity 1
Some have 8.

【0015】射出ユニット10は、横型成形機(金型の
キャビティ型とコア型が左右に向かい合って設置され、
水平方向に型閉めされるもの)でも竪型成形機(金型の
キャビティ型とコア型が上下に向かい合って設置され、
垂直方向に型閉めされるもの)でもよい。2種類の材料
を可塑化させるためのシリンダーが2本あり、その各々
に金型に樹脂を注入するノズル孔がついた成形機でもよ
い。2本のシリンダーは並行、対向のいずれでもよく、
また、直角方向に配置されてもよい。シリンダーは、垂
直方向、水平方向のいずれに配置されてもよい。前記1
次成形用コア型5と2次成形用コア型6とは上下に並ん
でいてもよいし左右に並んでいてもよいし、射出路を向
かい合わせに並んでいてもよい。1本のシリンダーから
2つの成形樹脂射出ノズルに枝分れするものでもよい。
例えば、図1〜図4、図10に示すものがある。
The injection unit 10 includes a horizontal molding machine (a cavity mold of a mold and a core mold are installed so as to face each other,
Even with horizontal molding, the vertical molding machine (cavity mold and core mold of the mold are installed facing each other up and down,
The mold may be closed vertically). A molding machine having two cylinders for plasticizing two kinds of materials, each of which has a nozzle hole for injecting a resin into a mold, may be used. The two cylinders may be parallel or opposite,
Further, they may be arranged in a right angle direction. The cylinder may be arranged either vertically or horizontally. Said 1
The secondary molding core die 5 and the secondary molding core die 6 may be arranged side by side vertically, or side by side, or the injection paths may be arranged side by side. It may be one that branches from one cylinder to two molding resin injection nozzles.
For example, there are those shown in FIGS. 1 to 4 and 10.

【0016】絵付けシート送り出し装置7と絵付けシー
ト巻き取り装置8とは、キャビティ型4に長尺の絵付け
シート1を連続的に供給するものである。絵付けシート
送り出し装置7は、ロール状に巻き取った絵付けシート
1とこれを回転盤9に支持する支持ロッドや、絵付けシ
ート1を送り出すニップロールや、キャビティとの正確
な位置合わせのためのセンサーなどからなる。絵付けシ
ート巻き取り装置8は、絵付けシート送り出し装置7か
ら送られてきてロール状に巻き取った絵付けシート1と
これを回転盤9に支持する支持ロッドなどからなる。
The decorating sheet feeding device 7 and the decorating sheet winding device 8 continuously feed the long decorating sheet 1 to the cavity mold 4. The painting sheet feeding device 7 includes a painting sheet 1 wound in a roll, a support rod for supporting the painting sheet 1 on a rotating disk 9, a nip roll for feeding the painting sheet 1, and a precise alignment with a cavity. It consists of sensors and so on. The decorating sheet winding device 8 includes the decorating sheet 1 sent from the decorating sheet feeding device 7 and wound into a roll, and a support rod for supporting the decorating sheet 1 on the rotating disk 9.

【0017】以下、上記絵付けシートと2色成形同時絵
付け装置とを用いた、この発明の2色成形同時絵付け品
の製造方法の具体例の各工程を説明する。まず、キャビ
ティ型4に絵付けシート1を配置する。具体的には、キ
ャビティ型4の上部に位置する絵付けシート送り出し装
置7から、一定長さ分の絵付けシート1をキャビティ型
4の前に送り出し、キャビティ型4の下部に位置する絵
付けシート巻き取り装置8で一定長さ分の絵付けシート
1を巻き取り、絵付けシート1の所定の絵柄をキャビテ
ィ型4の1次成形用キャビティ17の正面に配置する
(図1)。必要により、キャビティ型4とコア型との型
閉めの前に、絵付けシート1を加熱、真空吸引して、キ
ャビティ型4の1次成形用キャビティ17の内面に密着
させてもよい(図1)。キャビティ型4が2次成形用キ
ャビティ18を有する場合は、絵付けシート1を加熱、
真空吸引して、キャビティ型4の2次成形用キャビティ
18の内面に密着させてもよい。絵付けシート1が枚葉
の場合は、人為的、機械的(ロボット)に1枚ずつキャ
ビティ内に配置する。1次成形用キャビティ17や2次
成形用キャビティ18に絵付けシート1を配置すると
き、キャビティの周囲でクランプ部材26によって絵付
けシート1を固定してもよい(図9)。絵付けシート1
の接着層が、1次成形樹脂20に接着する1次接着部
と、2次成形樹脂23にのみ接着する2次接着部とから
なるものを用いる場合は、1次接着部が1次成形用キャ
ビティ17に位置し、2次接着部が1次成形樹脂20に
接触しないように、キャビティと1次成形用コア型5と
で挟み付けるなどできるように、絵付けシート1を配置
するとよい。
Each step of a concrete example of a method for producing a two-color molding simultaneous painting product of the present invention using the above-mentioned painting sheet and a two-color molding simultaneous painting device will be described below. First, the painting sheet 1 is placed in the cavity mold 4. Specifically, the painting sheet feeding device 7 located above the cavity mold 4 feeds a certain length of the painting sheet 1 in front of the cavity mold 4, and the painting sheet located below the cavity mold 4. The decorating sheet 1 is wound by the winding device 8 and a predetermined pattern of the decorating sheet 1 is placed in front of the primary molding cavity 17 of the cavity mold 4 (FIG. 1). If necessary, prior to the mold closing of the cavity mold 4 and the core mold, the decorating sheet 1 may be heated and vacuum-sucked to be brought into close contact with the inner surface of the primary molding cavity 17 of the cavity mold 4 (FIG. 1). ). When the cavity mold 4 has the cavity 18 for secondary molding, the painting sheet 1 is heated,
Vacuum suction may be performed to bring the cavity mold 4 into close contact with the inner surface of the secondary molding cavity 18. When the painting sheet 1 is a single sheet, it is artificially and mechanically (robot) arranged one by one in the cavity. When arranging the decorating sheet 1 in the primary molding cavity 17 or the secondary molding cavity 18, the decorating sheet 1 may be fixed by the clamp member 26 around the cavity (FIG. 9). Painting sheet 1
When the adhesive layer of 1 is composed of a primary adhesive portion that adheres to the primary molding resin 20 and a secondary adhesive portion that adheres only to the secondary molding resin 23, the primary adhesive portion is for primary molding. It is advisable to arrange the painting sheet 1 so that it can be located in the cavity 17 and sandwiched between the cavity and the primary molding core die 5 so that the secondary adhesive portion does not contact the primary molding resin 20.

【0018】次に、キャビティ型4と1次成形用コア型
5とを型閉めして、1次成形用キャビティ17内に1次
成形樹脂20を射出して1次成形樹脂部21を成形す
る。具体的には、型閉めは、駆動ユニット16の駆動部
13と軸14とによって固定盤15を前方に押出すとよ
い。型閉めによって、キャビティ型4と1次成形用コア
型5とで絵付けシート1を挟み込む(図2)。1次成形
用キャビティ17内に1次成形樹脂20を射出して1次
成形樹脂部21を成形し、1次成形樹脂部21と絵付け
シート1の接着層とを接着させる(図3)。1次成形用
キャビティ17はキャビティ型4と1次成形用コア型5
のいずれかあるいは両方に設けられる。接着とは、溶融
状態の1次成形樹脂20が絵付けシート1の接着層に接
触した状態で冷却固化して、1次成形樹脂部21が成形
されるとともに1次成形樹脂部21と接着層とがひっつ
いて一体となることをいう。1次成形樹脂20の射出
は、射出ユニット10の射出機構によって1次成形樹脂
射出ノズル、1次成形樹脂射出路に成形樹脂を流して行
なう。1次成形樹脂20と2次成形樹脂23とは、相互
に異なる色の成形樹脂であってもよいし、相互に異なる
硬度の成形樹脂であってもよい。相互に異なる色の成形
樹脂とする場合の具体例は、1次成形樹脂20が黒色で
2次成形樹脂が透明色である組合せや、1次成形樹脂2
0が白色で2次成形樹脂23が青色である組合せがあ
る。1次成形樹脂20も2次成形樹脂23も透明でもよ
い。相互に異なる硬度の成形樹脂とする場合の具体例
は、1次成形樹脂20がJIS A硬度100以上の硬
度の高い熱可塑性樹脂であって、2次成形樹脂23がJ
IS A硬度30〜100の熱可塑性エラストマーであ
る組合せがある。または、1次成形樹脂20がJISA
硬度30〜100の熱可塑性エラストマーで、2次成形
樹脂23がJIS A硬度100以上の硬度の高い樹脂
である組合せがある。JIS A硬度100以上の硬度
の高い樹脂としては、他に、アクリルスチレン樹脂、ア
クリルスチレンブタジエン樹脂、ポリカーボネート樹
脂、アクリル樹脂、ナイロン樹脂、スチレン樹脂、塩化
ビニル樹脂、ポリエステル樹脂、ポリウレタン樹脂、ポ
リプロピレン樹脂、ポリエチレン樹脂、ポリブチレンテ
レフタレート樹脂、あるいはこれらの樹脂のアロイ(混
ぜ物、複合品ともいう。)がある。JIS A硬度30
〜100の熱可塑性エラストマーとしては、スチレン−
ブタジエン−スチレン(SBS)ブロックコポリマー、
水素添加SBSブロックコポリマー等のスチレン系エラ
ストマー、ポリエステル系エラストマー、ポリウレタン
系エラストマー、ポリアミド系エラストマーがある。こ
の他、JIS A硬度30〜100の熱可塑性エラスト
マーとして、シリコーン2液硬化樹脂をLIM(リキッ
ドインジェクションモールディング)射出成形により設
けてもよい。
Next, the cavity mold 4 and the primary molding core mold 5 are closed, and the primary molding resin 20 is injected into the primary molding cavity 17 to mold the primary molding resin portion 21. . Specifically, for the mold closing, the fixed platen 15 may be pushed forward by the drive unit 13 of the drive unit 16 and the shaft 14. By closing the mold, the decorating sheet 1 is sandwiched between the cavity mold 4 and the primary molding core mold 5 (FIG. 2). The primary molding resin 20 is injected into the primary molding cavity 17 to mold the primary molding resin portion 21, and the primary molding resin portion 21 and the adhesive layer of the decorative sheet 1 are bonded (FIG. 3). The primary molding cavity 17 includes a cavity mold 4 and a primary molding core mold 5.
Or both of them. Adhesion means that the primary molding resin 20 in a molten state is cooled and solidified in contact with the adhesive layer of the painting sheet 1 to form the primary molding resin portion 21 and the primary molding resin portion 21 and the adhesive layer. It means that and stick together and become one. The injection of the primary molding resin 20 is performed by flowing the molding resin through the primary molding resin injection nozzle and the primary molding resin injection path by the injection mechanism of the injection unit 10. The primary molding resin 20 and the secondary molding resin 23 may be molding resins having mutually different colors or may be molding resins having mutually different hardnesses. A specific example of the case where the molding resins having different colors are used is a combination in which the primary molding resin 20 is black and the secondary molding resin is transparent, and the primary molding resin 2
There is a combination in which 0 is white and the secondary molding resin 23 is blue. Both the primary molding resin 20 and the secondary molding resin 23 may be transparent. A specific example of the case where the molding resins having different hardnesses from each other is that the primary molding resin 20 is a thermoplastic resin having a high hardness of JIS A hardness of 100 or more and the secondary molding resin 23 is J
There are combinations that are thermoplastic elastomers with an ISA hardness of 30-100. Alternatively, the primary molding resin 20 is JISA
There is a combination in which the secondary molding resin 23 is a thermoplastic elastomer having a hardness of 30 to 100 and the secondary molding resin 23 is a resin having a high hardness of JIS A hardness of 100 or more. Other resins having a high hardness of JIS A hardness of 100 or more include acrylic styrene resin, acrylic styrene butadiene resin, polycarbonate resin, acrylic resin, nylon resin, styrene resin, vinyl chloride resin, polyester resin, polyurethane resin, polypropylene resin, There is a polyethylene resin, a polybutylene terephthalate resin, or an alloy (also called a mixture or a composite product) of these resins. JIS A hardness 30
As a thermoplastic elastomer of -100, styrene-
Butadiene-styrene (SBS) block copolymer,
There are styrene elastomers such as hydrogenated SBS block copolymers, polyester elastomers, polyurethane elastomers, and polyamide elastomers. In addition, as the thermoplastic elastomer having JIS A hardness of 30 to 100, a silicone two-component curing resin may be provided by LIM (liquid injection molding) injection molding.

【0019】次に、キャビティ型4と1次成形用コア型
5とを型開きして、1次成形樹脂部21を1次成形用コ
ア型5から分離させる。具体的には、型開きは、駆動ユ
ニット16の駆動部13と軸14とによって回転盤9を
後方に引くとよい(図4)。
Next, the cavity mold 4 and the primary molding core mold 5 are opened to separate the primary molding resin portion 21 from the primary molding core mold 5. Specifically, the mold opening may be performed by pulling the turntable 9 rearward by the drive unit 13 of the drive unit 16 and the shaft 14 (FIG. 4).

【0020】型開きするときに、1次成形樹脂部21が
キャビティ型4から分離してしまわないように、キャビ
ティ型4のキャビティにおいて、開口部から底面に至る
までの側壁に傾斜を持たせて、開口部より底面が広がっ
た形状いわゆるアンダーカットの形状とするとよい(図
9)。1次成形樹脂部21が、キャビティ型4のキャビ
ティの側壁に引っ掛かって抜け難くなり、1次成形樹脂
部21が、コア型からは分離しやすく、キャビティ型4
からは分離されにくくなるので有効である。
In order to prevent the primary molding resin portion 21 from being separated from the cavity mold 4 when the mold is opened, the side wall from the opening to the bottom surface of the cavity of the cavity mold 4 is inclined. A so-called undercut shape in which the bottom surface is wider than the opening is preferable (FIG. 9). The primary molding resin portion 21 is caught on the side wall of the cavity of the cavity mold 4 and becomes difficult to come off, and the primary molding resin portion 21 is easily separated from the core mold, so that the cavity mold 4
Is effective because it is difficult to separate from.

【0021】次に、絵付けシート1と1次成形樹脂部2
1とが密着したままのキャビティ型4を、2次成形用コ
ア型6まで移動させる。具体的には、駆動ユニット16
の駆動部13と軸14とによって、キャビティ型4の可
動盤である回転盤9を回転させたり、スライド盤をスラ
イドさせるとよい(図1)。回転盤9の回転を所定位置
で停止させたり、スライド盤のスライドを所定位置で停
止させるには、摩擦などにより機械的に行なってもよい
し、電磁力などにより電気的に行なってもよい。
Next, the painting sheet 1 and the primary molding resin portion 2
The cavity mold 4 which is still in close contact with 1 is moved to the secondary molding core mold 6. Specifically, the drive unit 16
It is advisable to rotate the rotary plate 9 that is the movable plate of the cavity mold 4 or slide the slide plate by the drive unit 13 and the shaft 14 (FIG. 1). The rotation of the turntable 9 may be stopped at a predetermined position or the slide of the slide plate may be stopped at a predetermined position by mechanical means such as friction or electrically by electromagnetic force.

【0022】次に、キャビティ型4と2次成形用コア型
6とを型閉めして、2次成形用キャビティ18内に2次
成形樹脂23を射出して2次成形樹脂部24を成形す
る。具体的には、型閉めは、駆動ユニット16の駆動部
13と軸14とによって固定盤15を前方に押出すとよ
い(図2)。2次成形用キャビティ18内に2次成形樹
脂23を射出して2次成形樹脂部24を成形し、2次成
形樹脂部24と絵付けシート1の接着層とが接着する
(図3)。2次成形用キャビティ18はキャビティ型4
と2次成形用コア型6の片方が有していてもよいし、あ
るいは両方が有していてもよい。2次成形樹脂23の射
出は、射出ユニット10の射出機構によって2次成形樹
脂射出ノズル12、2次成形樹脂射出路に成形樹脂を流
して行なう。
Next, the cavity mold 4 and the secondary molding core mold 6 are closed, and the secondary molding resin 23 is injected into the secondary molding cavity 18 to mold the secondary molding resin portion 24. . Specifically, for the mold closing, the fixed platen 15 may be pushed forward by the drive unit 13 of the drive unit 16 and the shaft 14 (FIG. 2). The secondary molding resin 23 is injected into the secondary molding cavity 18 to mold the secondary molding resin portion 24, and the secondary molding resin portion 24 and the adhesive layer of the decorating sheet 1 are bonded (FIG. 3). The secondary molding cavity 18 is a cavity mold 4
One of the secondary molding core dies 6 may have it, or both of them may have it. The injection of the secondary molding resin 23 is performed by flowing the molding resin into the secondary molding resin injection nozzle 12 and the secondary molding resin injection path by the injection mechanism of the injection unit 10.

【0023】次に、キャビティ型4と2次成形用コア型
6とを型開きして、1次成形樹脂部21と2次成形樹脂
部24の両方または片方に絵付けシート1が接着した2
色成形同時絵付け品25を取り出す。具体的には、型開
きは、駆動ユニット16の駆動部13と軸14とによっ
て回転盤9を後方に引くとよい(図4)。2色成形同時
絵付け品25としては、例えば図5、図6に示すものが
ある。絵付けシート1として転写シートを用いた時は、
2色成形同時絵付け品25を取り出すと同時あるいは取
り出してしまった後に、基体シートを剥離する(図
6)。この発明の製造方法によって得られる2色成形同
時絵付け品25としては、1次成形樹脂部21にのみ絵
付けシート1が接着したものや、2次成形樹脂部24に
のみ絵付けシート1が接着したもの、1次成形樹脂部2
1と2次成形樹脂部24の両方に絵付けシート1が接着
したものがある。また、1次成形樹脂部21にのみ転写
層が転写したものや、2次成形樹脂部24にのみ転写層
が転写したもの、1次成形樹脂部21と2次成形樹脂部
24の両方に転写層が転写したものがある。また、1次
成形樹脂部21と2次成形樹脂部24とが接合したもの
や、接合していないものがある。
Next, the cavity mold 4 and the secondary molding core mold 6 are opened, and the painting sheet 1 is adhered to both or one of the primary molding resin portion 21 and the secondary molding resin portion 24.
The color forming simultaneous painting product 25 is taken out. Specifically, the mold opening may be performed by pulling the turntable 9 rearward by the drive unit 13 of the drive unit 16 and the shaft 14 (FIG. 4). Examples of the two-color molding simultaneous painting product 25 include those shown in FIGS. 5 and 6. When a transfer sheet is used as the painting sheet 1,
Simultaneously with or after taking out the two-color molding simultaneous painting product 25, the base sheet is peeled off (FIG. 6). As the two-color molding simultaneous painting product 25 obtained by the manufacturing method of the present invention, the painting sheet 1 adhered only to the primary molding resin portion 21 or the painting sheet 1 only to the secondary molding resin portion 24. Bonded, primary molding resin part 2
There is one in which the painting sheet 1 is adhered to both the first and second molding resin portions 24. Further, the transfer layer transferred only to the primary molding resin portion 21, the transfer layer transferred only to the secondary molding resin portion 24, the transfer to both the primary molding resin portion 21 and the secondary molding resin portion 24. There are layers transferred. Further, there are those in which the primary molding resin portion 21 and the secondary molding resin portion 24 are joined, and those which are not joined.

【0024】[0024]

【発明の効果】この発明の2色成形同時絵付け品の製造
方法は、意匠表現の優れた、異材質の成形品を効率良く
得ることができる。
EFFECTS OF THE INVENTION According to the method for producing a two-color molding simultaneous painted product of the present invention, a molded product of a different material excellent in design expression can be efficiently obtained.

【0025】この発明の2色成形同時絵付け品の製造方
法は、たとえば、ABS樹脂のオーディオパネル内に熱
可塑性エラストマー樹脂でできたボタンを有し、かつい
ずれの樹脂にも多色で美麗な意匠が施されたものを得る
ことができる。また、1次成形樹脂部と2次成形樹脂部
とを連続的に得るため、次のような効果がある。 1.1次成形樹脂部が収縮歪みを起こす前に2次成形を
行なえるので、金型にインサートしやすい。 2.1次成形樹脂部が冷える前に、2次成形樹脂部を成
形するため、1次成形樹脂部と2次成形樹脂部とのの密
着が良好である。 3.絵付けは1次成形樹脂部と2次成形樹脂部との両方
にでき、絵柄の位置合わせも正確である。 4.工程が分れていないので低コストである。
The method for producing a two-color simultaneous molding product of the present invention has, for example, a button made of a thermoplastic elastomer resin in an audio panel made of ABS resin, and any resin is multicolored and beautiful. A product with a design can be obtained. Further, since the primary molded resin part and the secondary molded resin part are continuously obtained, the following effects are obtained. 1. Since the secondary molding can be performed before the primary molding resin portion undergoes shrinkage distortion, it can be easily inserted into a mold. 2. Since the secondary molded resin part is molded before the primary molded resin part cools, the adhesion between the primary molded resin part and the secondary molded resin part is good. 3. Painting can be performed on both the primary molding resin part and the secondary molding resin part, and the positioning of the pattern is accurate. 4. The cost is low because the processes are not separated.

【0026】この発明の2色成形同時絵付け品の製造方
法は、キャビティ型を移動させるものであるためコア型
を回転動作やスライドをさせる必要がない。したがっ
て、コア型を回転動作やスライドをさせるための駆動部
などを射出ユニットに取付けなくてもよいので射出ユニ
ットとコア型側の装置が複雑にならず低コストとなる。
また、1次成形から2次成形、2次成形から1次成形に
うつるごとに、コア型の成形樹脂射出路と射出ユニット
の成形樹脂射出ノズルとを位置合わせする必要もない。
また、射出ユニットの1次成形する位置には1次成形樹
脂射出ノズルだけを設け、射出ユニットの2次成形する
位置には2次成形樹脂射出ノズルだけを設けておけばよ
いので、射出ユニットの構造が複雑にならず低コストと
なり、生産性が優れる。よって、生産コストがかからず
や生産効率が優れる。
According to the method for producing a two-color molding simultaneous painting product of the present invention, since the cavity mold is moved, it is not necessary to rotate or slide the core mold. Therefore, since it is not necessary to attach a drive unit for rotating or sliding the core mold to the injection unit, the injection unit and the device on the core mold side are not complicated and the cost is low.
Further, it is not necessary to align the molding resin injection path of the core mold with the molding resin injection nozzle of the injection unit each time the primary molding is performed, the secondary molding is performed, and the secondary molding is performed.
Further, since only the primary molding resin injection nozzle is provided at the primary molding position of the injection unit, and only the secondary molding resin injection nozzle is provided at the secondary molding position of the injection unit. The structure is not complicated, the cost is low, and the productivity is excellent. Therefore, the production cost is low and the production efficiency is excellent.

【0027】この発明の2色成形同時絵付け品の製造方
法は、絵付けシートが接着層によって接着した1次成形
樹脂部を1次成形用コア型から分離させるものであるた
め、1次成形用コア型には1次成形樹脂射出路だけを設
け、2次成形用コア型には2次成形樹脂射出路だけを設
けておけでよい。したがって、コア型の構造が複雑とな
らず低コストとなる。
In the method for producing a two-color molding simultaneous decorative article of the present invention, the primary molding resin portion, to which the decorative sheet is adhered by the adhesive layer, is separated from the primary molding core die. The core mold for use may be provided with only the primary molding resin injection path, and the secondary molding core mold may be provided with only the secondary molding resin injection path. Therefore, the core type structure is not complicated and the cost is low.

【図面の簡単な説明】[Brief description of the drawings]

【図1】 この発明の2色成形同時絵付け品の製造方法
の一工程を示す断面図である。
FIG. 1 is a cross-sectional view showing one step of a method for manufacturing a two-color molding simultaneous painted product of the present invention.

【図2】 この発明の2色成形同時絵付け品の製造方法
の一工程を示す断面図である。
FIG. 2 is a cross-sectional view showing one step of a method for manufacturing a two-color molding simultaneous painted product of the present invention.

【図3】 この発明の2色成形同時絵付け品の製造方法
の一工程を示す断面図である。
FIG. 3 is a cross-sectional view showing one step of a method for manufacturing a two-color molding simultaneous painted product of the present invention.

【図4】 この発明の2色成形同時絵付け品の製造方法
の一工程を示す断面図である。
FIG. 4 is a cross-sectional view showing one step of a method for manufacturing a two-color simultaneous formation decorative article of the present invention.

【図5】 この発明の2色成形同時絵付け品の製造方法
で得た2色成形同時絵付け品の一例を示す断面図であ
る。
FIG. 5 is a cross-sectional view showing an example of a two-color molding simultaneous decorative product obtained by the method for producing a two-color simultaneous molding decorative product of the present invention.

【図6】 この発明の2色成形同時絵付け品の製造方法
の一工程を示す断面図である。
FIG. 6 is a cross-sectional view showing one step of a method for manufacturing a two-color molding simultaneous decorative product of the present invention.

【図7】 この発明の2色成形同時絵付け品の製造方法
に用いる絵付けシートの一例を示す断面図である。
FIG. 7 is a cross-sectional view showing an example of a painting sheet used in the method for producing a two-color molding simultaneous painting product of the present invention.

【図8】 この発明の2色成形同時絵付け品の製造方法
に用いる絵付けシートの一例を示す断面図である。
FIG. 8 is a cross-sectional view showing an example of a painting sheet used in the method for producing a two-color molding simultaneous painting product of the present invention.

【図9】 この発明の2色成形同時絵付け品の製造方法
に用いるキャビティ型を示す断面図である。
FIG. 9 is a cross-sectional view showing a cavity mold used in the method for manufacturing a two-color molding simultaneous painted product of the present invention.

【図10】 この発明の2色成形同時絵付け品の製造方
法に用いる2色成形同時絵付け装置の一例を示す断面図
である。
FIG. 10 is a cross-sectional view showing an example of a two-color molding simultaneous painting device used in the method for producing a two-color molding simultaneous painting product of the present invention.

【符号の説明】[Explanation of symbols]

1 絵付けシート 2 1次成形樹脂射出路 3 2次成形樹脂射出路 4 キャビティ型 5 1次成形用コア型 6 2次成形用コア型 7 絵付けシート送り出し装置 8 絵付けシート巻き取り装置 9 回転盤 10 射出ユニット 11 1次成形樹脂射出ノズル 12 2次成形樹脂射出ノズル 13 駆動部 14 軸 15 固定盤 16 駆動ユニット 17 1次成形用キャビティ 18 2次成形用キャビティ 20 1次成形樹脂 21 1次成形樹脂部 23 2次成形樹脂 24 2次成形樹脂部 25 2色成形同時絵付け品 26 クランプ部材 1 Painting Sheet 2 Primary Molding Resin Injection Path 3 Secondary Molding Resin Injection Path 4 Cavity Mold 5 Primary Molding Core Mold 6 Secondary Molding Core Mold 7 Painting Sheet Feeding Device 8 Painting Sheet Winding Device 9 Rotation Board 10 Injection Unit 11 Primary Molding Resin Injection Nozzle 12 Secondary Molding Resin Injection Nozzle 13 Drive Part 14 Shaft 15 Fixed Plate 16 Drive Unit 17 Primary Molding Cavity 18 Secondary Molding Cavity 20 Primary Molding Resin 21 Primary Molding Resin part 23 Secondary molding resin 24 Secondary molding resin part 25 Two-color molding simultaneous painting product 26 Clamping member

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 1次成形樹脂射出路を有する1次成形用
コア型と、2次成形樹脂射出路を有する2次成形用コア
型と、基体シート上に絵柄層と接着層が積層された絵付
けシートが配置されるキャビティ型とを備えた2色成形
同時絵付け装置を用いて、まず、キャビティ型に絵付け
シートを配置し、次に、キャビティ型と1次成形用コア
型とを型閉めして、キャビティ内に1次成形樹脂を射出
して1次成形樹脂部を成形し、次に、キャビティ型と1
次成形用コア型とを型開きして、絵付けシートが接着層
によって接着した1次成形樹脂部を1次成形用コア型か
ら分離させ、次に、絵付けシートが接着した1次成形樹
脂部が密着したままのキャビティ型を、2次成形用コア
型まで移動させ、次に、キャビティ型と2次成形用コア
型とを型閉めして、2次成形用キャビティ内に2次成形
樹脂を射出して2次成形樹脂部を成形し、次に、キャビ
ティ型と2次成形用コア型とを型開きして、1次成形樹
脂部と2次成形樹脂部の両方または片方に絵付けシート
が接着した2色成形同時絵付け品を取り出すことを特徴
とする2色成形同時絵付け品の製造方法。
1. A primary molding core die having a primary molding resin injection path, a secondary molding core die having a secondary molding resin injection path, and a pattern layer and an adhesive layer laminated on a base sheet. Using a two-color molding simultaneous painting device provided with a cavity mold in which a painting sheet is arranged, first, the painting sheet is arranged in the cavity mold, and then the cavity mold and the primary molding core mold are arranged. The mold is closed, and the primary molding resin is injected into the cavity to mold the primary molding resin part.
The mold for primary molding is opened to separate the primary molding resin part to which the painting sheet is adhered by the adhesive layer from the core mold for primary molding, and then the primary molding resin to which the painting sheet is bonded. The cavity mold whose parts are in close contact is moved to the secondary molding core mold, and then the cavity mold and the secondary molding core mold are closed to form the secondary molding resin in the secondary molding cavity. To mold the secondary molding resin part, then open the cavity mold and the secondary molding core mold, and paint on one or both of the primary molding resin part and the secondary molding resin part. A method for producing a two-color molding simultaneous decorative article, characterized in that a two-color simultaneous molding decorative article to which a sheet is adhered is taken out.
【請求項2】 キャビティ型と2次成形用コア型との型
開きと同時、あるいは、型開き後に、基体シートのみを
剥離して、1次成形樹脂部と2次成形樹脂部の両方また
は片方に転写層のみを転写する請求項1記載の2色成形
同時絵付け品の製造方法。
2. A primary molding resin part and / or a secondary molding resin part, or either one of them, is peeled off at the same time as the mold opening of the cavity mold and the secondary molding core mold, or after the mold opening. The method for producing a two-color molding simultaneous painted article according to claim 1, wherein only the transfer layer is transferred onto the sheet.
【請求項3】 1次成形樹脂と2次成形樹脂として、相
互に異なる色の樹脂を用いる請求項1〜2のいずれかに
記載の2色成形同時絵付け品の製造方法。
3. The method for producing a two-color molding simultaneous decorative article according to claim 1, wherein resins having mutually different colors are used as the primary molding resin and the secondary molding resin.
【請求項4】 1次成形樹脂と2次成形樹脂として、相
互に異なる硬度の樹脂を用いる請求項1〜2のいずれか
に記載の2色成形同時絵付け品の製造方法。
4. The method for producing a two-color molding simultaneous painted article according to claim 1, wherein resins having mutually different hardness are used as the primary molding resin and the secondary molding resin.
JP35440295A 1995-12-28 1995-12-28 Manufacturing method of two-color molding simultaneous painting Expired - Fee Related JP3514571B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP35440295A JP3514571B2 (en) 1995-12-28 1995-12-28 Manufacturing method of two-color molding simultaneous painting

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP35440295A JP3514571B2 (en) 1995-12-28 1995-12-28 Manufacturing method of two-color molding simultaneous painting

Publications (2)

Publication Number Publication Date
JPH09183140A true JPH09183140A (en) 1997-07-15
JP3514571B2 JP3514571B2 (en) 2004-03-31

Family

ID=18437323

Family Applications (1)

Application Number Title Priority Date Filing Date
JP35440295A Expired - Fee Related JP3514571B2 (en) 1995-12-28 1995-12-28 Manufacturing method of two-color molding simultaneous painting

Country Status (1)

Country Link
JP (1) JP3514571B2 (en)

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JP2007216622A (en) * 2006-02-20 2007-08-30 Yoshida Industry Co Ltd Manufacturing method of resin molded product
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