JPH0717548A - Rubber stopper and production thereof - Google Patents

Rubber stopper and production thereof

Info

Publication number
JPH0717548A
JPH0717548A JP5162350A JP16235093A JPH0717548A JP H0717548 A JPH0717548 A JP H0717548A JP 5162350 A JP5162350 A JP 5162350A JP 16235093 A JP16235093 A JP 16235093A JP H0717548 A JPH0717548 A JP H0717548A
Authority
JP
Japan
Prior art keywords
rubber
bottle
butyl rubber
leg
rubber sheet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP5162350A
Other languages
Japanese (ja)
Inventor
Isao Takeuchi
功 竹内
Shotaro Takeuchi
昇太郎 竹内
Takeshi Maekawa
岳司 前川
Yuichi Hiraizumi
裕一 平泉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JIYOUSOU KOUSHITSU KUROOMU KK
Original Assignee
JIYOUSOU KOUSHITSU KUROOMU KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by JIYOUSOU KOUSHITSU KUROOMU KK filed Critical JIYOUSOU KOUSHITSU KUROOMU KK
Priority to JP5162350A priority Critical patent/JPH0717548A/en
Publication of JPH0717548A publication Critical patent/JPH0717548A/en
Pending legal-status Critical Current

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Abstract

PURPOSE:To make a stopper not easily uncorked from the mouth part of a bottle, keep its surface free from adhesion of mold release agent and prevent the deterioration of liquid by forming a fluororubber layer on the surface of a leg part which is inserted into the mouth part of the bottle. CONSTITUTION:A leg part 2 is formed integrally with a lid part 1 at its lower part to insert it into the mouth part of a bottle. The leg part 2 is made into a cylindrical form and, when pressed into the mouth of the bottle, stays in there and is swollen outwardly, so that it will not easily come off. The upper side faces 2a of the leg part 2 are curved smoothly to conform with the curved chamfer face of the inner edge part of the bottle mouth for receiving a rubber stopper. Moreover, the leg part 2 is forked into two parts and a fluororubber layer 3 is formed on their surfaces. This makes a stopper uncorked easily from the mouth part of a bottle to improve chemical resistance.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、例えば凍結乾燥薬液或
は化学品を収納した壜を密封すると共に、薬液等とゴム
との接触を回避し、更に離型剤の使用しないゴム栓及び
ゴム栓の製造方法に関するものである。
BACKGROUND OF THE INVENTION The present invention relates to a rubber stopper and a rubber which, for example, seal a bottle containing a freeze-dried chemical solution or a chemical product, avoid contact between the chemical solution and rubber, and do not use a release agent. The present invention relates to a method for manufacturing a stopper.

【0002】[0002]

【従来の技術】従来、薬液の収納瓶に装着されるゴム栓
としては、特公昭57−53184号特許公報「ラミネ
ートゴム栓の製造方法」が開示されている。
2. Description of the Related Art Conventionally, Japanese Patent Publication No. 57-53184 discloses a method for producing a laminated rubber stopper as a rubber stopper attached to a chemical solution storage bottle.

【0003】この「ラミネートゴム栓の製造方法」は、
「壜口挿入部成形窪を有する下金型に少なくとも完成品
外径よりも大形状で且つ包装される医薬又は医療用薬品
に耐える性質の樹脂フィルムと未加硫ブチルゴムシート
を順次重合し、上型とで加熱、加圧して、下表面が樹脂
層で覆われ上表面がゴム面である素体を成形」する工程
と、「素体の壜口上端接触面部を完成品の多くとも2/
3巾以下にカッティングせしめて素栓を成形」する工程
と、「然る後下金型に装填されている該素栓上表面に未
加硫ブチルゴムシートを重合し、直径が完成品の壜口上
端接触面外径と同径状の拡大頭部成形窪を有する上金型
とで加熱、加圧して完成品を成形」する工程とからなる
ものである。
This "method for producing a laminated rubber stopper" is
"A lower die having a bottle insertion part molding recess is at least larger than the outer diameter of the finished product, and is sequentially polymerized with an unvulcanized butyl rubber sheet and a resin film having a property to withstand the medicine or medical drug to be packaged. The process of heating and pressurizing with a mold to form an element body whose lower surface is covered with a resin layer and whose upper surface is a rubber surface, and "the top end contact surface of the bottle mouth of the element body is
A step of forming a blank plug by cutting it to a width of 3 or less, and then "polymerizing an unvulcanized butyl rubber sheet on the upper surface of the blank plug loaded in the lower mold to make a bottle of a finished product. And the upper die having an enlarged head forming recess having the same diameter as the outer diameter of the upper end contact surface is heated and pressed to form a finished product.

【0004】特公昭57−53184号の製造方法によ
るラミネートゴム栓の場合、素栓の上表面にはゴムが露
出する一方、素栓の下表面が樹脂フィルムによって被覆
されている。
In the case of the laminated rubber stopper manufactured by Japanese Patent Publication No. 57-53184, rubber is exposed on the upper surface of the stopper and the lower surface of the stopper is covered with a resin film.

【0005】尚、壜の口の内側縁部が直角に鋭く尖って
いると、ゴム栓の挿入時にゴム栓の先端部等が損傷して
ゴムの損傷かすが壜内に落下するおそれがあるため、壜
の口部の内側縁部は丸く面取りされているのが通常であ
る。従って、ラミネートゴム栓の壜口挿入部と壜口上端
接触面とは、壜の口部の内側縁部の面取り形状に合わせ
て通常は丸く凹むように形成されている。
If the inner edge of the mouth of the bottle is sharply pointed at a right angle, the tip of the rubber plug may be damaged when the rubber plug is inserted, and the rubber chips may fall into the bottle. The inner edge of the bottle mouth is usually rounded and chamfered. Therefore, the bottle mouth insertion portion and the bottle mouth upper end contact surface of the laminated rubber stopper are usually formed so as to be rounded in conformity with the chamfered shape of the inner edge portion of the bottle mouth portion.

【0006】又、実公平2−44750号の凍結乾燥製
剤用ラミネートゴム栓の場合、脚部が蓋部との接続部か
ら二股に分岐しており、二股部を介して壜内部と壜外部
とが連通するように壜の口部にゴム栓を仮止めしてお
き、二股部分を介して壜内部に薬液を注入した後に、薬
液注入済みの壜を低温真空装置内に収納し、内部の薬液
を凍結乾燥させてから真空状態にすることによりゴム栓
を完全に締めてしまうことが行なわれる。しかし、脚部
にフッソ樹脂フィルムを張り合わせると、摩擦抵抗が少
ないために、低温下におくと脚部が凍結して収縮し、壜
の口にゴム栓が完全に入り込んで壜内部の薬剤の凍結乾
燥が不十分になることがある。そこで、このようなこと
を回避するために、実公平2−44750号では、脚部
の表面に突起を設けて壜の口に引っかかるようにし、真
空時にはゴム栓を完全に密封するようにしている。
[0006] In the case of the laminated rubber stopper for freeze-dried preparations of Japanese Utility Model Publication No. 2-44750, the legs are bifurcated from the connecting portion with the lid, and the inside and outside of the bottle are connected via the forked portion. The rubber stopper is temporarily fixed to the mouth of the bottle so that they can communicate with each other, and after the chemical solution is injected into the bottle via the bifurcated part, the bottle into which the chemical solution has been injected is stored in the low temperature vacuum device, and the internal chemical solution The rubber stopper is completely tightened by freeze-drying and vacuuming. However, when a fluororesin film is attached to the legs, the friction resistance is small, so the legs freeze and contract when kept at low temperature, and the rubber stopper completely enters the bottle mouth, and the chemicals inside the bottle Lyophilization may be inadequate. Therefore, in order to avoid such a situation, in Japanese Utility Model Publication No. 2-44750, a protrusion is provided on the surface of the leg portion so that it is caught in the mouth of the bottle, and the rubber stopper is completely sealed in vacuum. .

【0007】[0007]

【発明が解決しようとする課題】しかし、特公昭57−
53184号のラミネートゴム栓のように、脚部の周面
に樹脂フィルムを付着させる場合、脚部を一次工程の下
金型から取り出し易くするために、下金型の脚部を保持
する壜口挿入部成形窪(キャビティ)の内面に離型剤を
十分に塗布しているのが現状である。
However, the Japanese Patent Publication No. 57-
Like the laminated rubber stopper of No. 53184, when a resin film is attached to the peripheral surface of the leg, a bottle mouth that holds the leg of the lower die in order to make it easier to remove the leg from the lower die of the primary process. The present situation is that the release agent is sufficiently applied to the inner surface of the insertion portion molding cavity (cavity).

【0008】このため、フッソ樹脂フィルムの上に未加
硫ブチルゴムシートを載せ、上金型と下金型とを加熱・
加圧して加硫されたブチルゴムシートを取り外すと、脚
部のフッソ樹脂フィルムの表面に大量の離型剤が付着し
ている。この離型剤は脚部の分離のときに大部分洗浄さ
れるが、ブチルゴムシートの加硫工程においてフッソ樹
脂フィルムが大きな圧力よって延ばされるときに出来る
傷に入り込んでとれないことがある。このため、壜の内
部に収納される薬剤によってはこの離型剤と反応するお
それが残されている。
For this reason, an unvulcanized butyl rubber sheet is placed on the fluorine resin film and the upper mold and the lower mold are heated.
When the vulcanized butyl rubber sheet under pressure is removed, a large amount of release agent adheres to the surface of the fluorine resin film on the leg. This release agent is mostly washed when the legs are separated, but it may not be able to get into the scratches formed when the fluororesin film is stretched by a large pressure in the vulcanization process of the butyl rubber sheet. For this reason, there is a possibility that some of the chemicals contained in the bottle may react with the release agent.

【0009】又、「素栓の周縁部を完成品の多くとも2
/3以下の巾でカッティングする工程」においては、樹
脂フィルムのしわを回避するためにも、素栓の脚部を案
内として円筒状のポンチにより打ち抜く方法がとられ
る。このため脚部の平面的な投影形状が素栓の周縁部の
打抜形状となる。
In addition, "the peripheral portion of the plug is at most 2
In the step of "cutting with a width of / 3 or less", a method of punching with a cylindrical punch with the leg portion of the plug as a guide is adopted in order to avoid wrinkling of the resin film. Therefore, the planar projection shape of the leg portion becomes the punching shape of the peripheral edge portion of the plug.

【0010】しかし、このような断裁工程を経て、素栓
の上表面に未加硫のゴムシートを重ねて加熱加圧を行な
う二次加工を行なうと、樹脂フィルムの周縁部が加熱に
より収縮して、ゴム栓の壜口挿入部と壜口上端接触面部
との境界部まで縮んでしまうことがある。
However, when the unvulcanized rubber sheet is overlaid on the upper surface of the metal plug through the cutting process and the secondary processing is performed by heating and pressing, the peripheral edge of the resin film shrinks due to heating. As a result, the boundary between the bottle mouth insertion portion of the rubber stopper and the bottle upper end contact surface portion may be contracted.

【0011】このように、樹脂フィルムの周縁部が壜口
挿入部と壜口上端接触面との境界部まで縮んでしまう
と、樹脂フィルムとゴムとの間に隙間が生じて、樹脂フ
ィルムとゴムとの隙間から薬液が進入し、薬液にゴムが
溶けて薬液が変質してしまう問題がある。
When the peripheral edge of the resin film shrinks to the boundary between the bottle insertion portion and the bottle upper end contact surface in this manner, a gap is created between the resin film and the rubber, and the resin film and the rubber. There is a problem that the chemical solution enters through the gap between the and, the rubber dissolves in the chemical solution, and the chemical solution deteriorates.

【0012】又、実公平2−44750号の凍結乾燥製
剤用ラミネートゴム栓の場合上記の樹脂フィルムの損傷
の他に、脚部に突起を形成するので、突起の形成のため
に金型が複雑になると共に、突起と樹脂フィルムとの密
着が難しい問題がある。
In addition, in the case of the laminated rubber stopper for freeze-dried preparations of Japanese Utility Model Publication No. 2-44750, since the protrusions are formed on the legs in addition to the above-mentioned damage to the resin film, the mold is complicated to form the protrusions. In addition, there is a problem that the protrusion and the resin film are difficult to adhere to each other.

【0013】[0013]

【発明の目的】本発明にかかるゴム栓は、このような問
題に着目してなされたものであり、壜の口部から容易に
抜けにくいものであることを前提としつつ、表面に離型
剤を付着させず、しかも、内部の薬液等の液体が変質す
るおそれがなく、凍結乾燥製剤用の壜に用いる場合で
も、突起などを形成する必要のないゴム栓を提供するこ
とを目的とする。
SUMMARY OF THE INVENTION The rubber stopper according to the present invention has been made by paying attention to such a problem, and it is premised that the rubber stopper does not easily come off from the mouth portion of the bottle, and the release agent on the surface. It is an object of the present invention to provide a rubber stopper that does not adhere to the container, does not change the quality of a liquid such as a drug solution therein, and does not need to form a protrusion even when used in a bottle for a freeze-dried preparation.

【0014】[0014]

【課題を解決するための手段】上記課題を解決するため
に、本発明の請求項1にかかるゴム栓は、ゴム栓の脚部
表面にフッソゴム層が形成されていることを特徴とす
る。
In order to solve the above-mentioned problems, the rubber plug according to claim 1 of the present invention is characterized in that a fluorine rubber layer is formed on the leg surface of the rubber plug.

【0015】本発明の請求項2にかかるゴム栓の製造方
法は、加硫済みブチルゴムシートの脚部が突出した面に
フッソゴムを塗布し、フッソゴムの塗膜層の乾燥後に、
前記ブチルゴムシートから脚部と蓋部とが一体になった
ゴム栓を分離することを特徴とする。
According to a second aspect of the present invention, in the method for producing a rubber plug, the vulcanized butyl rubber sheet is coated with fluorine rubber on the surface from which the leg portions are projected, and after the coating layer of fluorine rubber is dried,
It is characterized in that a rubber plug in which a leg portion and a lid portion are integrated is separated from the butyl rubber sheet.

【0016】本発明の請求項3にかかるゴム栓の製造方
法は、マスキングを行って前記フッソゴムを塗布するこ
とを特徴とする。
A method of manufacturing a rubber stopper according to a third aspect of the present invention is characterized in that the fluorine rubber is applied by masking.

【0017】本発明の請求項4にかかるゴム栓の製造方
法は、表裏面にフッソゴムの塗膜層を形成した未加硫の
ブチルゴムシートを、脚部成形用のキャビティを有する
下金型と、蓋部形成用のキャビティを有する上金型との
間に配して加熱・加圧することを特徴とする。
According to a fourth aspect of the present invention, there is provided a method for producing a rubber plug, which comprises an unvulcanized butyl rubber sheet having a coating layer of fluorine rubber formed on the front and back surfaces, a lower mold having a cavity for molding a leg portion, It is characterized in that it is arranged between an upper mold having a cavity for forming a lid and heated and pressurized.

【0018】本発明の請求項5にかかるゴム栓の製造方
法は、一次工程においてゴム栓の脚部の表面部にフッソ
ゴムの被膜を形成し、予備工程において二次工程用の下
金型の凹部に、脚部の側面上部と凹部の開口周縁部との
間に隙間があくように脚部を挿入し、二次工程におい
て、二次工程用の下金型の上面に、脚部を位置させる開
口部を設けた薄肉の未加硫ブチルゴムシートを敷設し、
この薄肉の未加硫ブチルゴムシートの上に、蓋部を形成
する厚肉の未加硫ブチルゴムシートを載せて、ゴム栓の
蓋部形成用のキャビティを有する一体成形用の上金型と
一体成形を行なうことを特徴とする。
According to a fifth aspect of the present invention, in the method for producing a rubber stopper, a film of fluorine rubber is formed on the surface of the leg portion of the rubber stopper in the primary step, and in the preliminary step, the concave portion of the lower mold for the secondary step is formed. , The leg is inserted so that there is a gap between the upper side surface of the leg and the peripheral edge of the opening of the recess, and the leg is positioned on the upper surface of the lower mold for the secondary process in the secondary process. Laying a thin unvulcanized butyl rubber sheet with an opening,
Place the thick unvulcanized butyl rubber sheet that forms the lid on this thin unvulcanized butyl rubber sheet and integrally mold it with the upper mold for integral molding that has a cavity for forming the lid of the rubber plug. It is characterized by performing.

【0019】本発明の請求項6のゴム栓の製造方法は、
請求項5の一次工程において、一次工程用の下金型の上
面に、下面にフッソゴム層を形成した未加硫のブチルゴ
ムシートを載せ、下金型と上金型とにより加硫したブチ
ルゴムシートを外し、突出した部位の周縁部を切り離し
てゴム栓の脚部を取出すことを特徴とする。
The method for manufacturing a rubber stopper according to claim 6 of the present invention is
In the primary process of claim 5, an unvulcanized butyl rubber sheet having a fluorine rubber layer formed on the lower surface is placed on the upper surface of the lower mold for the primary process, and the butyl rubber sheet vulcanized by the lower mold and the upper mold is used. It is characterized in that the leg portion of the rubber stopper is taken out by separating the peripheral portion of the protruding portion.

【0020】[0020]

【作用】本発明の請求項1にかかるゴム栓及び請求項
2、3のゴム栓の製造方法によれば、フッソ樹脂フィル
ムの延伸による傷の発生の心配がなく、離型剤を使用す
る必要もない。又、表面がフッソゴムであるので、耐薬
品性が良好であると共に、ブチルゴムの表面を十分に遮
蔽出来る。
According to the rubber stopper according to the first aspect of the present invention and the method for manufacturing the rubber stopper according to the second and third aspects, it is necessary to use a release agent without fear of causing scratches due to stretching of the fluorine resin film. Nor. Further, since the surface is made of fluorine rubber, it has good chemical resistance and can sufficiently shield the surface of butyl rubber.

【0021】本発明の請求項4にかかるゴム栓の製造方
法によれば、請求項2、3の作用に加えて予め未加硫の
ブチルゴムシートにフッソゴム層を形成しておけば、こ
のブチルゴムシートの加硫と打抜とを行なうことによ
り、簡単にゴム栓を量産出来る。
According to the method for producing a rubber plug according to claim 4 of the present invention, in addition to the actions of claims 2 and 3, if a fluorine rubber layer is previously formed on an unvulcanized butyl rubber sheet, this butyl rubber sheet By performing vulcanization and punching, rubber plugs can be easily mass-produced.

【0022】本発明の請求項5にかかるゴム栓の製造方
法によれば、請求項2、3の作用に加えて、二次工程の
一体成形時に加硫状態のブチルゴムが脚部の側面上部の
フッソゴムの表面に付着し、脚部表面を覆うフッソゴム
が蓋部のブチルゴム内部に延びるため、フッソゴムとブ
チルゴムの境界部からフッソゴムが剥離することがな
い。
According to the method of manufacturing a rubber plug according to claim 5 of the present invention, in addition to the effects of claims 2 and 3, the butyl rubber in a vulcanized state at the time of integrally molding in the secondary step is provided on the upper side surface of the leg portion. The fluorescein rubber that adheres to the surface of the fluorescein rubber and covers the surface of the leg extends inside the butyl rubber of the lid, so that the fluorescein rubber does not separate from the boundary between the fluorescein rubber and the butyl rubber.

【0023】本発明の請求項6のゴム栓の製造方法によ
れば、請求項5の一次工程において、一次工程用の未加
硫のブチルゴムシートに予めフッソゴム層を形成するの
で、請求項5と同様な効果を得ることが出来る。
According to the method for producing a rubber plug of claim 6 of the present invention, in the primary step of claim 5, the fluorine-containing rubber layer is previously formed on the unvulcanized butyl rubber sheet for the primary step. Similar effects can be obtained.

【0024】[0024]

【実施例】以下、本発明の実施例にかかるゴム栓を図面
に基づいて説明する。図1は本発明にかかるゴム栓を示
している。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS A rubber plug according to an embodiment of the present invention will be described below with reference to the drawings. FIG. 1 shows a rubber stopper according to the present invention.

【0025】この実施例のゴム栓は、凍結乾燥薬液を貯
蔵する壜の耐寒用のゴム栓として使用されるものである
が、ゴム栓はその他の化学品、飲料等に使用されること
も有り得る。又、壜に収納されるものは液体に限らず、
粒状物、粉体、ペレット等の固体、或は気体等も考えら
れる。
The rubber stopper of this embodiment is used as a cold-resistant rubber stopper for a bottle that stores a freeze-dried drug solution, but the rubber stopper may be used for other chemicals, beverages and the like. . Also, what is stored in the bottle is not limited to liquid,
Granules, powders, solids such as pellets, or gas may be used.

【0026】図1は本発明の実施例にかかるゴム栓の断
面構造を示したものであり、符号1はブチルゴムからな
る蓋部、符号2はブチルゴムからなる脚部、符号3はフ
ッソゴム(例えば、ダイキン工業株式会社製商品名ダイ
エル)である。
FIG. 1 shows a sectional structure of a rubber plug according to an embodiment of the present invention. Reference numeral 1 is a lid portion made of butyl rubber, reference numeral 2 is a leg portion made of butyl rubber, and reference numeral 3 is a fluorine rubber (for example, The product name is Daiel, manufactured by Daikin Industries, Ltd.).

【0027】蓋部1は、図示しない壜の口部の上端面に
密着するように水平に延在しており、この蓋部1の肉厚
はほぼ4mm程度である。蓋部1の下方には壜の口部内に
挿入される脚部2が一体に形成されている。脚部2の壜
の口内に挿入される表面部は、プライマーを介してフッ
ソゴム3によって覆われているが、この実施例では蓋部
1のフランジ部の下面1aまでフッソゴム3によって覆
われている。本実施例では、脚部2は円筒状に形成され
ており、壜の口に圧入されたときに壜の口に留まって容
易に抜け落ちないように外側に膨らんでいる。脚部2の
側面上部2aはこのゴム栓を装着する壜の口の内側縁部
の面取りカーブに合わせて滑らかにカーブしている。こ
のカーブの半径はほぼ1.5mm前後のものであるが、蓋部
1の下面1aがフッソゴム3で覆われているので、蓋部
1のブチルゴムが壜内部の薬液と接触するおそれはな
い。蓋部1の表面はプライマーを介してフッソゴム層5
によって被覆されており、壜の薬液が蓋部1の表面に接
触しても蓋部1の内部のブチルゴムに接触して薬液或は
ブチルゴムが変化しないようになっている。尚、本実施
例では脚部2を円筒形状に形成したが、凍結乾燥製剤の
壜に用いる場合には、脚部2を二股に分岐させて表面に
フッソゴム層を形成する。
The lid portion 1 extends horizontally so as to come into close contact with the upper end surface of the mouth portion of a bottle (not shown), and the thickness of the lid portion 1 is about 4 mm. Below the lid portion 1, a leg portion 2 to be inserted into the mouth portion of the bottle is integrally formed. The surface portion of the leg portion 2 inserted into the mouth of the bottle is covered with the fluorine rubber 3 through the primer, but in this embodiment, the lower surface 1a of the flange portion of the lid portion 1 is also covered with the fluorine rubber 3. In the present embodiment, the leg portion 2 is formed in a cylindrical shape and bulges outward so that the leg portion 2 stays in the bottle mouth when pressed into the bottle mouth and does not easily fall out. The side surface upper portion 2a of the leg portion 2 is smoothly curved in accordance with the chamfered curve of the inner edge portion of the mouth of the bottle to which the rubber plug is attached. The radius of this curve is approximately 1.5 mm, but since the lower surface 1a of the lid portion 1 is covered with the fluorine rubber 3, there is no possibility that the butyl rubber of the lid portion 1 will come into contact with the chemical liquid inside the bottle. The surface of the lid 1 is covered with a fluorine rubber layer 5 through a primer.
Even if the chemical solution of the bottle comes into contact with the surface of the lid 1, the butyl rubber inside the lid 1 does not change and the chemical or butyl rubber does not change. Although the leg portion 2 is formed in a cylindrical shape in this embodiment, when the leg portion 2 is used for a bottle of a freeze-dried preparation, the leg portion 2 is bifurcated to form a fluorine rubber layer on the surface.

【0028】本実施例のゴム栓によれば、フッソゴム3
が脚部2の表面部を覆っているので、壜の内部に収納さ
れた薬液などが脚部2のブチルゴムに接触することが防
止されると共に、フッソゴム3の周縁部が剥離しない。
しかも、壜の薬液が蓋部1の表面に接触しても蓋部1の
内部のブチルゴムに接触して薬液或はブチルゴムが変化
することがない。又、脚部2を二股に分岐させて凍結乾
燥製剤用の壜に用いるゴム栓とする場合には、表面がフ
ッソゴムの塗膜が形成されているので、凍結乾燥時にゴ
ム栓を半分程度に仮止めしてもゴム栓が仮止め状態から
壜を完全に塞いで乾燥を妨げることが防止される。
According to the rubber plug of this embodiment, the fluorine rubber 3
Covers the surface portion of the leg portion 2, so that the chemical solution or the like contained in the bottle is prevented from coming into contact with the butyl rubber of the leg portion 2, and the peripheral edge portion of the fluorine rubber 3 is not peeled off.
In addition, even if the bottle chemical solution comes into contact with the surface of the lid portion 1, the butyl rubber inside the lid portion 1 does not come into contact with the chemical liquid or the butyl rubber. Further, when the leg 2 is branched into two to form a rubber stopper for use in a bottle for a freeze-dried preparation, since the surface is coated with a fluorine rubber film, the rubber stopper is temporarily halved during freeze-drying. Even if it is stopped, the rubber stopper is prevented from completely blocking the bottle from the temporarily fixed state and impeding the drying.

【0029】次に本発明の実施例にかかるゴム栓の製造
方法を説明する。
Next, a method of manufacturing the rubber stopper according to the embodiment of the present invention will be described.

【0030】図2は本実施例にかかるゴム栓の製造方法
を示したものであり、このゴム栓は上金型4と下金型5
とによって成形される。上金型4にはゴム栓の蓋部1を
形成するためのキャビティ6が形成されており、下金型
5にはゴム栓の脚部2を形成するためのキャビティ7が
形成されている。上金型4と下金型5との間には未加硫
のブチルゴムシート8が配設される。
FIG. 2 shows a method of manufacturing a rubber stopper according to this embodiment. The rubber stopper has an upper mold 4 and a lower mold 5.
It is molded by and. The upper mold 4 is formed with a cavity 6 for forming the lid portion 1 of the rubber stopper, and the lower mold 5 is formed with a cavity 7 for forming the leg portion 2 of the rubber stopper. An unvulcanized butyl rubber sheet 8 is arranged between the upper mold 4 and the lower mold 5.

【0031】この実施例においては、未加硫のブチルゴ
ムシート8は、先ずプライマーを吹付けて50度c〜70度c
の温度で10分〜20分加熱して乾燥させた後、例えばダイ
キン工業株式会社製の「ダイエル」という商品名のフッ
ソゴムを吹付け・乾燥させる。
In this embodiment, the unvulcanized butyl rubber sheet 8 is first sprayed with a primer to obtain 50 ° c to 70 ° c.
After heating for 10 to 20 minutes at the temperature of 10 to 20 minutes to dry, for example, a fluorine rubber having a trade name of "DAIEL" manufactured by Daikin Industries, Ltd. is sprayed and dried.

【0032】上金型4と下金型5との間に未加硫ブチル
ゴムシート8を配置した後には、加熱した上金型4と下
金型5とを型締めして加圧する。これによって、加硫し
たゴムシートにゴム栓の素体が多数形成されるので、下
金型4と上金型5を開いてゴムシートを取り外し、ポン
チによりゴム栓を打ち抜くと、ゴム栓が出来上がる。
尚、両面にフッソゴム層9の塗膜を形成した未加硫のブ
チルゴムシート8は予め量産して保管できるので、本実
施例のゴム栓を形成するには、加熱した上金型4と下金
型5の間に未加硫ブチルゴムシート8を配備して加圧す
れば、容易にゴム栓を量産できることとなる。
After the unvulcanized butyl rubber sheet 8 is arranged between the upper mold 4 and the lower mold 5, the heated upper mold 4 and the lower mold 5 are clamped and pressed. As a result, a large number of rubber plug bodies are formed on the vulcanized rubber sheet. Therefore, open the lower mold 4 and the upper mold 5 to remove the rubber sheet, and punch the rubber plug with a punch to complete the rubber plug. .
Since the unvulcanized butyl rubber sheet 8 on which the coating film of the fluorine rubber layer 9 is formed can be mass-produced and stored in advance, the heated upper mold 4 and the lower mold 4 can be used to form the rubber plug of this embodiment. By placing the unvulcanized butyl rubber sheet 8 between the molds 5 and applying pressure, rubber plugs can be easily mass-produced.

【0033】尚、上記実施例では、蓋部1のフランジ部
の下面1aにフッソゴム層3を形成したが、図3に示す
ように、さきに未加硫で両面に何も塗布しないブチルゴ
ムシートを用意し、このブチルゴムシートを上金型4と
下金型5の間において加硫を行なった後に、加硫したゴ
ムシート10の脚部2に穴空きプレート11を装着して
マスキングを行なう方法もある。この場合、穴空きプレ
ート11から脚部2のみが露出するので、この面にプラ
イマーを吹付け乾燥させ、更にプライマーにフッソゴム
を吹付け熱処理により乾燥させると、ゴム栓の脚部2の
表面にのみフッソゴム層12が形成される。フッソゴム
層12が形成されたら、穴空きプレート11をゴムシー
ト10から外してポンチによりゴム栓を打ち抜く。
In the above embodiment, the fluorine rubber layer 3 is formed on the lower surface 1a of the flange portion of the lid portion 1. However, as shown in FIG. 3, a butyl rubber sheet which has not been vulcanized and whose both surfaces are not coated is formed. A method is also available in which the butyl rubber sheet is prepared and vulcanized between the upper mold 4 and the lower mold 5, and then the perforated plate 11 is attached to the leg portion 2 of the vulcanized rubber sheet 10 for masking. is there. In this case, since only the leg 2 is exposed from the perforated plate 11, if a primer is spray-dried on this surface and then fluorine rubber is sprayed on the primer and dried by heat treatment, only the surface of the leg 2 of the rubber plug is exposed. The fluoro rubber layer 12 is formed. After the fluorine rubber layer 12 is formed, the perforated plate 11 is removed from the rubber sheet 10 and the rubber stopper is punched with a punch.

【0034】次に、本発明のゴム栓の製造方法の第2の
実施例を説明する。
Next, a second embodiment of the method for manufacturing a rubber stopper according to the present invention will be described.

【0035】この第2実施例のゴム栓の製造方法は、壜
の内部に挿入される表面部にフッソゴムの被膜を形成し
たゴム栓の脚部を形成する一次工程と、二次工程用の下
金型の凹部にゴム栓の脚部を装着する予備工程と、二次
工程用の下金型の上にブチルゴムシートを二重にセット
して加硫を行なう二次工程とからなる。
The method of manufacturing a rubber plug according to the second embodiment includes a primary step for forming legs of a rubber plug having a film of fluorine rubber formed on a surface portion to be inserted into a bottle, and a lower step for the secondary step. It consists of a preliminary step of mounting the legs of the rubber stopper in the concave portion of the mold, and a secondary step of vulcanizing the butyl rubber sheet double-set on the lower mold for the secondary step.

【0036】一次工程は、壜内に挿入される下側表面に
ブチルゴム層を形成した脚部2を得る工程である。具体
的には、脚部2を形成する下金型と上金型(図示省略)
とを用意する。下金型は脚部を形成するキャビティを備
えている。一次工程用の上金型は脚部の周縁部輪郭形状
を形成するキャビティを有することが望ましい。一次工
程の加硫に用いるブチルゴムシートの片面には、プライ
マーを介して又は介さないでフッソゴム層を形成する。
フッソゴム層は吹付けあるいは塗布等の各種の手段によ
り形成し、乾燥させる。このブチルゴムシートを一次工
程用の下金型と上金型との間に配設して加硫を行なう
と、ブチルゴムシートにゴム栓の脚部2が凸部として形
成される。通常は、脚部を一度に多数形成するために、
一次工程の金型には多数のキャビティが形成されてい
る。ブチルゴムシートの凸部の周縁部を打ち抜くと、脚
部2が得られる。
The primary step is a step of obtaining the leg portion 2 having a butyl rubber layer formed on the lower surface to be inserted into the bottle. Specifically, a lower mold and an upper mold (not shown) that form the leg portion 2
And prepare. The lower mold has a cavity forming a leg. The upper mold for the primary process preferably has a cavity forming the peripheral edge contour of the leg. On one surface of the butyl rubber sheet used for the vulcanization in the primary step, a fluorine rubber layer is formed with or without a primer.
The fluorine rubber layer is formed by various means such as spraying or coating and dried. When this butyl rubber sheet is disposed between the lower mold and the upper mold for the primary process and vulcanized, the leg portions 2 of the rubber plug are formed as convex portions on the butyl rubber sheet. Usually, in order to form many legs at once,
A large number of cavities are formed in the mold of the primary process. The leg portion 2 is obtained by punching out the peripheral edge portion of the convex portion of the butyl rubber sheet.

【0037】予備工程では、図4に示すように、打ち抜
いた脚部2を二次工程用の下金型13にセットする。二
次工程用の下金型13には脚部を装着する凹部18…が
多数形成されている。二次工程用の下金型13は一体成
形時に脚部2を保持するものである。一体成形のときの
下金型13の加熱温度は、離型剤を使用しないで脚部を
取り外すために、100度C〜120度C程度とする。この温
度より高い温度であると、脚部2が凹部13に付着する
ため、離型剤なしの分離には困難性が生ずる。
In the preliminary step, as shown in FIG. 4, the punched leg portion 2 is set in the lower die 13 for the secondary step. The lower mold 13 for the secondary process is formed with a large number of recesses 18 for mounting legs. The lower mold 13 for the secondary process holds the leg portion 2 during integral molding. The heating temperature of the lower mold 13 at the time of integral molding is set to about 100 ° C. to 120 ° C. in order to remove the legs without using the release agent. If the temperature is higher than this temperature, the leg portion 2 adheres to the concave portion 13, so that the separation without the release agent becomes difficult.

【0038】二次工程では、一体成形に入る前に、下金
型13に薄肉の未加硫ブチルゴムシート15と厚肉の未
加硫ブチルゴムシート16とを載せる。薄肉の未加硫ブ
チルゴムシート15の肉厚は、下金型13の上面から凹
部18に保持された脚部2の上端部上面2bまでの高さ
とほぼ同じである。薄肉のブチルゴムシート15には図
7に示すように、脚部2を位置させる円形の穴15aが
多数形成されている。この穴15aの縁部には下金型1
3の脚部2の周縁部が接近して位置し、溶けたブチルゴ
ムシートがすぐに脚部2と凹部18の間に入り込むよう
になっている。厚肉の未加硫ブチルゴムシート16は蓋
部を形成するためのものである。蓋部1の上面にフッソ
ゴム層を形成するために、本実施例では厚肉の未加硫ブ
チルゴムシート16の上面にプライマーを介してフッソ
ゴム層17が形成されている。下金型13の上に未加硫
ブチルゴムシート15、16を二重に敷設したら、160
度C〜180度C程度に加熱した上金型14を未加硫ブチ
ルゴムシート16に押しつけて加圧し、一体成形を行な
う。
In the secondary step, a thin unvulcanized butyl rubber sheet 15 and a thick unvulcanized butyl rubber sheet 16 are placed on the lower mold 13 before the integral molding. The thickness of the thin unvulcanized butyl rubber sheet 15 is almost the same as the height from the upper surface of the lower mold 13 to the upper surface 2b of the upper end of the leg 2 held in the recess 18. As shown in FIG. 7, the thin butyl rubber sheet 15 has a large number of circular holes 15a in which the legs 2 are located. The lower die 1 is attached to the edge of the hole 15a.
The peripheral portions of the leg portions 2 of 3 are located close to each other, and the melted butyl rubber sheet immediately enters between the leg portions 2 and the concave portions 18. The thick unvulcanized butyl rubber sheet 16 is for forming a lid. In order to form the fluorine rubber layer on the upper surface of the lid portion 1, in this embodiment, the fluorine rubber layer 17 is formed on the upper surface of the thick unvulcanized butyl rubber sheet 16 through the primer. When the unvulcanized butyl rubber sheets 15 and 16 are double laid on the lower die 13, 160
The upper mold 14 heated to about C to 180 ° C. is pressed against the unvulcanized butyl rubber sheet 16 to apply pressure to integrally mold it.

【0039】これによって、脚部2の表面をフッソゴム
層3により被覆し、フッソゴム層3を蓋部1のブチルゴ
ム内に進出させたゴム栓が形成される。このようなゴム
栓によれば、フッソゴム層3が脚部2の表面から蓋部1
の内部に延びているから、フッソゴム層3の剥離を完全
に防止できる。従って、薬液とブチルゴムとの接触を防
止できる。凍結乾燥製剤用の壜に装着する場合には、ゴ
ム栓の脚部2を二股に分岐させる。凍結乾燥製剤を壜に
充填するときには、充填後に凍結乾燥させるために、ゴ
ム栓を完全に閉めないで、二股部分と壜の開口部との間
に隙間をあける。この状態で凍結乾燥を行い、真空装置
においてゴム栓を押圧して二股部分と開口部との隙間を
塞ぐと、真空装置から壜を取出したときにゴム栓が完全
に壜の口に密着する。表面にフッソ樹脂フィルムを張り
合わせたゴム栓の場合、表面摩擦抵抗が小さいために、
凍結して乾燥させる時に脚部が壜内に落下することがあ
るが、この実施例のゴム栓の場合、脚部2の表面がフッ
ソゴム層3で覆われているから、凍結乾燥時にゴム栓が
壜内部に落下する恐れがない。又、フッソ樹脂フィルム
のように延伸させないから、フィルムの傷などによるバ
リアー性の低下ということもない。
As a result, the surface of the leg portion 2 is covered with the fluorine rubber layer 3 and the rubber stopper in which the fluorine rubber layer 3 is advanced into the butyl rubber of the lid portion 1 is formed. According to such a rubber stopper, the fluorine rubber layer 3 is formed from the surface of the leg portion 2 to the lid portion 1.
Since it extends inside, it is possible to completely prevent the fluorine rubber layer 3 from peeling off. Therefore, it is possible to prevent contact between the chemical liquid and butyl rubber. When it is attached to a bottle for a freeze-dried preparation, the leg portion 2 of the rubber stopper is bifurcated. When filling the bottle with the freeze-dried preparation, in order to freeze-dry after filling, the rubber stopper is not completely closed, and a gap is provided between the bifurcated portion and the opening of the bottle. Freeze-drying is performed in this state, and the rubber stopper is pressed in the vacuum device to close the gap between the forked portion and the opening. When the bottle is taken out from the vacuum device, the rubber stopper completely adheres to the mouth of the bottle. In the case of a rubber stopper with a fluorine resin film attached to the surface, the surface friction resistance is small,
The legs may fall into the bottle when frozen and dried, but in the case of the rubber stopper of this embodiment, the surface of the legs 2 is covered with the fluorine rubber layer 3, so that the rubber stopper may be removed during freeze-drying. There is no danger of falling inside the bottle. In addition, since the film is not stretched unlike the fluororesin film, the barrier property is not deteriorated due to scratches on the film.

【0040】[0040]

【発明の効果】本発明の請求項1にかかるゴム栓及び請
求項2、3のゴム栓の製造方法によれば、フッソ樹脂フ
ィルムの延伸による傷の発生の心配がなく、離型剤を使
用する必要もない。又、表面がフッソゴムであるので、
耐薬品性が良好であると共に、ブチルゴムの表面を十分
に遮蔽出来る。
According to the rubber stopper according to the first aspect of the present invention and the method for producing the rubber stopper according to the second and third aspects, a mold release agent is used without fear of causing scratches due to stretching of the fluorine resin film. You don't even have to. Also, because the surface is fluorine rubber,
It has good chemical resistance and can sufficiently shield the surface of butyl rubber.

【0041】本発明の請求項4にかかるゴム栓によれ
ば、請求項2、3の作用に加えて予め未加硫のブチルゴ
ムシートにフッソゴム層を形成しておけば、このブチル
ゴムシートの加硫と打抜とを行なうことにより、簡単に
ゴム栓を量産出来ることとなる。
According to the rubber plug of claim 4 of the present invention, in addition to the effects of claims 2 and 3, if a fluorine rubber layer is previously formed on an unvulcanized butyl rubber sheet, the vulcanization of this butyl rubber sheet is achieved. By performing punching and punching, rubber plugs can be easily mass-produced.

【0042】又、脚部を二股に分岐させて凍結乾燥製剤
用の壜に用いるゴム栓とする場合には、表面がフッソゴ
ムの塗膜が形成されているので、凍結乾燥時にゴム栓を
半分程度に仮止めしてもゴム栓が仮止め状態から壜を完
全に塞いで乾燥を妨げることが防止され、突起などを形
成する必要がない。
When a leg is branched into two to form a rubber stopper for use in a bottle for a freeze-dried preparation, since the surface of the rubber stopper is formed with a coating film of fluorine rubber, the rubber stopper should be about half when freeze-dried. Even if it is temporarily fixed, the rubber plug is prevented from completely blocking the bottle from the temporarily fixed state and hindering the drying, and it is not necessary to form a protrusion or the like.

【0043】更に、本発明の請求項5、請求項6にかか
るゴム栓の製造方法によれば、請求項2、3の作用に加
えて、二次工程の一体成形時に加硫状態のブチルゴムが
脚部の側面上部のフッソゴムの表面に付着し、脚部表面
を覆うフッソゴムが蓋部のブチルゴム内部に延びるた
め、フッソゴムとブチルゴムの境界部からフッソゴムが
剥離することがない。
Further, according to the method for producing a rubber plug according to claims 5 and 6 of the present invention, in addition to the effects of claims 2 and 3, butyl rubber in a vulcanized state at the time of integral molding in the secondary step is Since the fluorine rubber attached to the surface of the fluorine rubber on the upper side surface of the leg portion and covering the surface of the leg portion extends inside the butyl rubber of the lid portion, the fluorine rubber is not separated from the boundary portion between the fluorine rubber and the butyl rubber.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の実施例にかかるゴム栓の断面図FIG. 1 is a sectional view of a rubber plug according to an embodiment of the present invention.

【図2】本発明の実施例にかかるゴム栓の製造方法の断
面図
FIG. 2 is a sectional view of a method for manufacturing a rubber plug according to an embodiment of the present invention.

【図3】本発明のゴム栓の製造方法の変形例を示す断面
FIG. 3 is a cross-sectional view showing a modified example of the method for producing a rubber plug of the present invention.

【図4】本発明のゴム栓の製造方法の他の実施例の断面
FIG. 4 is a cross-sectional view of another embodiment of the method for manufacturing a rubber stopper according to the present invention.

【図5】図4に示すゴム栓を一体成形する二次工程の断
面図
5 is a sectional view of a secondary step of integrally molding the rubber plug shown in FIG.

【図6】図5に示すゴム栓の断面図6 is a cross-sectional view of the rubber stopper shown in FIG.

【図7】図4に示す薄肉の未加硫ゴムシートの平面図FIG. 7 is a plan view of the thin unvulcanized rubber sheet shown in FIG.

【符号の説明】[Explanation of symbols]

1 蓋部 2 脚部 3 フッソゴム 4 上金型 5 下金型 6 蓋部のキャビティ 7 脚部のキャビティ 8 未加硫のブチルゴムシート 9 フッソゴム層 10 加硫したゴムシート 11 穴空きプレート 12 フッソゴム層 13 二次工程の下金型 14 二次工程の上金型 15 薄肉の未加硫ブチルゴムシート 16 厚肉の未加硫ブチルゴムシート 17 フッソゴム層 18 キャビティ 1 Lid part 2 Leg part 3 Fluoro rubber 4 Upper mold 5 Lower mold 6 Cavity of lid part 7 Cavity of leg part 8 Unvulcanized butyl rubber sheet 9 Fluoro rubber layer 10 Vulcanized rubber sheet 11 Perforated plate 12 Fluoro rubber layer 13 Lower mold for secondary process 14 Upper mold for secondary process 15 Thin unvulcanized butyl rubber sheet 16 Thick unvulcanized butyl rubber sheet 17 Fluoro rubber layer 18 Cavity

───────────────────────────────────────────────────── フロントページの続き (72)発明者 平泉 裕一 東京都葛飾区東四つ木4−2−22 有限会 社上総硬質クローム内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Yuichi Hiraizumi Inventor Yuichi Hiraizumi 4-2-22 Higashiyotsugi, Katsushika-ku, Tokyo Kazusa Hard Chrome Co., Ltd.

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 壜の口の上部端面に密着する蓋部から壜
の口内に挿入される脚部が突出するゴム栓において、 前記壜の口内に挿入される脚部表面にフッソゴム層が形
成されていることを特徴とするゴム栓。
1. A rubber stopper in which a leg portion inserted into the mouth of the bottle protrudes from a lid portion that closely adheres to an upper end surface of the bottle mouth, and a fluorine rubber layer is formed on a surface of the leg portion inserted into the mouth of the bottle. A rubber stopper that is characterized by
【請求項2】 脚部成形用のキャビティを有する下金型
と、蓋部形成用のキャビティを有する上金型との間に未
加硫のブチルゴムシートを配して加熱・加圧し、前記下
金型及び上金型を開いて外した加硫済みブチルゴムシー
トを取り外し、この加硫済みブチルゴムシートの脚部が
突出した面にフッソゴムを塗布し、フッソゴムの塗膜層
の乾燥後に、前記ブチルゴムシートから脚部と蓋部とが
一体になったゴム栓を分離することを特徴とするゴム栓
の製造方法。
2. An unvulcanized butyl rubber sheet is placed between a lower die having a cavity for forming a leg portion and an upper die having a cavity for forming a lid portion, and is heated and pressed to produce the lower portion. Remove the vulcanized butyl rubber sheet that was opened by removing the mold and the upper mold, apply fluorine rubber to the surface from which the legs of this vulcanized butyl rubber sheet project, and after drying the coating layer of the fluorine rubber, the butyl rubber sheet A method of manufacturing a rubber stopper, characterized in that a rubber stopper having a leg portion and a lid portion integrated with each other is separated.
【請求項3】 請求項3のゴム栓の製造方法において、
前記加硫済みブチルゴムシートの脚部が突出した面に脚
部を露出させるマスキングを行って前記フッソゴムを塗
布することを特徴とするゴム栓の製造方法。
3. The method of manufacturing a rubber stopper according to claim 3,
A method of manufacturing a rubber stopper, characterized in that the surface of the vulcanized butyl rubber sheet on which the leg portion is projected is masked to expose the leg portion and the fluorine rubber is applied.
【請求項4】 表裏面にフッソゴムの塗膜層を形成した
未加硫のブチルゴムシートを、脚部成形用のキャビティ
を有する下金型と、蓋部形成用のキャビティを有する上
金型との間に配して加熱・加圧し、前記下金型及び上金
型を開いて外した加硫済みブチルゴムシートを取り外
し、このブチルゴムシートから脚部と蓋部とが一体にな
ったゴム栓を分離することを特徴とするゴム栓の製造方
法。
4. An unvulcanized butyl rubber sheet having a coating layer of fluorine rubber formed on the front and back surfaces of a lower mold having a cavity for forming a leg and an upper mold having a cavity for forming a lid. The vulcanized butyl rubber sheet, which was placed in between and heated and pressed to open and remove the lower mold and upper mold, was removed, and the rubber plug with the leg and lid integrated was separated from this butyl rubber sheet. A method for producing a rubber stopper, comprising:
【請求項5】 壜の内部に挿入される表面部にフッソゴ
ムの被膜を形成したゴム栓の脚部を形成する一次工程
と、 前記脚部を保持する凹部を備えた二次工程用の下金型の
当該凹部に、前記脚部の側面上部が下金型の上面の上に
露出し、前記脚部の側面上部と前記凹部の開口周縁部と
の間に隙間をあけて前記ゴム栓の脚部を挿入する予備工
程と、 前記二次工程用の下金型の上面から脚部の上面までの高
さにほぼ等しい肉厚を有すると共に前記脚部より大きい
開口部を有する薄肉の未加硫ブチルゴムシートを用意
し、この薄肉の未加硫ブチルゴムシートを前記脚部が開
口部内に位置するように前記二次工程用の下金型の上面
に載せ、更にこの薄肉の未加硫ブチルゴムシートの上
に、前記蓋部を形成する厚肉の未加硫ブチルゴムシート
を載せて、ゴム栓の蓋部形成用のキャビティを有する一
体成形用の上金型と一体成形を行なう二次工程とを、 有することを特徴とするゴム栓の製造方法。
5. A primary step for forming a leg portion of a rubber stopper having a film of fluorine rubber formed on a surface portion to be inserted inside a bottle, and a lower metal for a secondary step having a concave portion for holding the leg portion. The upper side surface of the leg portion is exposed above the upper surface of the lower mold in the concave portion of the mold, and the leg of the rubber stopper is provided with a gap between the upper side surface of the leg portion and the peripheral edge portion of the opening of the concave portion. A preliminary step of inserting a portion, and a thin unvulcanized having a wall thickness approximately equal to the height from the upper surface of the lower mold for the secondary step to the upper surface of the leg portion and having an opening larger than the leg portion. A butyl rubber sheet is prepared, and this thin unvulcanized butyl rubber sheet is placed on the upper surface of the lower mold for the secondary step so that the legs are located in the opening. Place the thick unvulcanized butyl rubber sheet that forms the lid on the A secondary step of performing integral molding an upper die for integral molding having a cavity for the lid part forming a plug of the manufacturing method of the rubber plug, characterized in that it comprises.
【請求項6】 請求項5のゴム栓の製造方法において、 前記一次工程は、前記脚部成形用のキャビティを有する
一次工程用の下金型の上面に、下面にフッソゴム層を形
成した未加硫のブチルゴムシートを載せ、前記一次工程
用の下金型とこれと向かい合う一次工程用の上金型とを
閉じて未加硫のブチルゴムシートを加硫する工程と、前
記一次工程用の下金型及び上金型を開いて前記フッソゴ
ムが表面に貼着された加硫済みブチルゴムシートを外
し、外した加硫済みブチルゴムシートから突出した凸部
の周縁部を切り離してゴム栓の脚部を取出す工程とを有
していることを特徴とするゴム栓の製造方法。
6. The method of manufacturing a rubber plug according to claim 5, wherein the primary step includes a step of forming a fluorine rubber layer on a lower surface of an upper surface of a lower mold for a primary step having a cavity for molding the leg portion. Placing a vulcanized butyl rubber sheet, closing the lower mold for the primary process and the upper mold for the primary process facing it, and vulcanizing the unvulcanized butyl rubber sheet; and the lower mold for the primary process. Open the mold and upper mold, remove the vulcanized butyl rubber sheet with the above-mentioned fluorine rubber attached to the surface, separate the peripheral edge of the protruding part from the removed vulcanized butyl rubber sheet, and take out the leg part of the rubber plug. A method of manufacturing a rubber stopper, comprising:
JP5162350A 1993-06-30 1993-06-30 Rubber stopper and production thereof Pending JPH0717548A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP5162350A JPH0717548A (en) 1993-06-30 1993-06-30 Rubber stopper and production thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP5162350A JPH0717548A (en) 1993-06-30 1993-06-30 Rubber stopper and production thereof

Publications (1)

Publication Number Publication Date
JPH0717548A true JPH0717548A (en) 1995-01-20

Family

ID=15752897

Family Applications (1)

Application Number Title Priority Date Filing Date
JP5162350A Pending JPH0717548A (en) 1993-06-30 1993-06-30 Rubber stopper and production thereof

Country Status (1)

Country Link
JP (1) JPH0717548A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2998237B1 (en) * 2014-09-16 2019-09-11 Sumitomo Rubber Industries, Ltd. Method for manufacturing a medical rubber closure

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0240491A (en) * 1988-07-30 1990-02-09 Kobe Steel Ltd Method and apparatus for hot isotactic molding in oxidative atmosphere

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0240491A (en) * 1988-07-30 1990-02-09 Kobe Steel Ltd Method and apparatus for hot isotactic molding in oxidative atmosphere

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2998237B1 (en) * 2014-09-16 2019-09-11 Sumitomo Rubber Industries, Ltd. Method for manufacturing a medical rubber closure

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