JPH07148877A - Laminated foamed sheet and container - Google Patents

Laminated foamed sheet and container

Info

Publication number
JPH07148877A
JPH07148877A JP29833593A JP29833593A JPH07148877A JP H07148877 A JPH07148877 A JP H07148877A JP 29833593 A JP29833593 A JP 29833593A JP 29833593 A JP29833593 A JP 29833593A JP H07148877 A JPH07148877 A JP H07148877A
Authority
JP
Japan
Prior art keywords
sheet
aluminum foil
laminated
foamed sheet
foamed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP29833593A
Other languages
Japanese (ja)
Other versions
JP3020079B2 (en
Inventor
Tadayasu Tsubone
匡泰 坪根
Susumu Ishiwatari
晋 石渡
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sekisui Kasei Co Ltd
Original Assignee
Sekisui Plastics Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sekisui Plastics Co Ltd filed Critical Sekisui Plastics Co Ltd
Priority to JP5298335A priority Critical patent/JP3020079B2/en
Publication of JPH07148877A publication Critical patent/JPH07148877A/en
Application granted granted Critical
Publication of JP3020079B2 publication Critical patent/JP3020079B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Abstract

PURPOSE:To enable a separated foamed sheet to be used again by making an aluminum foil easily separable from the foamed sheet egg by a method wherein a cell size of a surface of the foamed sheet on a side of laminating the aluminum foil, and separation strength of the aluminum foil laminated on the foamed sheet are specified. CONSTITUTION:A laminated foamed sheet is formed by laminating an aluminum foil on at least one side of a foamed sheet. There are a foamed polystyrene sheet, a foamed polyester sheet, or a foamed polyolefin sheet, etc., as the foamed sheet. Herein, a cell size of a surface of the foamed sheet is made at most 0.5mm, and the aluminum sheet is thermally laminated so that it can be separated off from the foamed sheet by a force of 5g/25mm width to 310g/25mm width. Since the obtained laminated foamed sheet has a suitable separation strength, it is suitable for a tray for food and its container.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、主に食品のトレ−など
に使用するのに適したアルミ箔と、主に発泡ポリスチレ
ン系シ−トとの積層発泡シ−トに関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a laminated foam sheet mainly composed of an aluminum foil suitable for use in food trays and the like, and an expanded polystyrene sheet.

【0002】[0002]

【従来の技術】発泡ポリスチレン、発泡ポリエステル、
発泡ポリオレフィン等の合成樹脂発泡シ−トよりなるト
レ−または容器はその特徴を生して、野菜類や肉類或い
は魚類をはじめとして、すでに調理済みの食品に至るま
での種々の食品用トレ−または容器として広く使用され
ている。
2. Description of the Related Art Expanded polystyrene, expanded polyester,
A tray or container made of a synthetic resin foamed sheet such as a foamed polyolefin takes advantage of its characteristics and can be used for various food trays such as vegetables, meat or fish, and various foods already prepared or Widely used as a container.

【0003】しかし、最近これらのトレ−または容器を
使用後、回収、再使用が叫ばれている。しかし、これら
のトレ−または容器の内面は洗浄しにくく、例えば調理
済みの食品を収納したトレ−が、食品を残したまま廃棄
されると極めて不衛生で時には悪臭を発生する場合があ
る。又、例えば、生麺、ハム等の食品を収納する場合に
あっては、内容物の日持を長くするため、トレ−の内面
に発泡シ−トとは異るフィルムを貼り合わせて使用して
いる。
However, recently, after these trays or containers have been used, there is a demand for recovery and reuse. However, the inner surface of these trays or containers is difficult to clean, and, for example, when a tray containing cooked food is discarded with the food left behind, it is extremely unsanitary and sometimes produces an offensive odor. Also, for example, when storing foods such as raw noodles and ham, in order to prolong the shelf life of the contents, a film different from the foamed sheet is attached to the inner surface of the tray for use. ing.

【0004】これらトレ−の回収方法の一つとして、ト
レ−内面を洗浄する代わりにポリオレフィンフィルムを
貼着し、使用後このポリオレフィンフィルムを剥離して
トレ−を再使用することが考えられている(実開平4−
38942号公報参照)。しかし、異種のフィルムを貼
り合わせたトレ−を回収、再使用することについては、
いまだ良い方法が提案されていない。殊に、使用済後の
回収品を再使用する場合、回収したトレ−の不純物や添
加物がトレ−内に残った場合を想定し、熱可塑性フィル
ムやバリヤ−フィルムを貼る方法が考えられるが、より
完全な方法としては、アルミ箔が最も良く、このような
アルミ箔を貼着したトレ−の回収については更に種々の
問題点がある。
As one of the methods for recovering these trays, it is considered that instead of cleaning the inner surface of the tray, a polyolefin film is attached, and after use, the polyolefin film is peeled off and the tray is reused. (Actual Kaihei 4-
38942 gazette). However, regarding the collection and reuse of trays with different types of films attached,
No good method has been proposed yet. In particular, when reusing a recovered product after use, a method of sticking a thermoplastic film or a barrier film is conceivable, assuming that impurities and additives of the recovered tray remain in the tray. As a more complete method, aluminum foil is the best, and there are various problems in collecting trays having such aluminum foil attached.

【0005】ところで、従来、トレ−本体にフィルムを
貼着する方法としては、フィルム形成性重合体溶液をト
レ−内面に塗布して被覆層を設けたり、或いは、接着剤
で内面フィルムを貼着したりしているが、これらの方法
によって得られたフィルムは、接着性が安定せず、ある
場合はフィルムが弱いために剥離中に切断したり、ま
た、接着力が弱い場合には使用中に剥がれたり、更に、
接着力が大きいときには使用後も剥離できない等の種々
の問題があった。又、これらフィルムの替わりにアルミ
箔を貼着する場合も同様な問題が発生した。
Conventionally, as a method of sticking a film to a tray main body, a film forming polymer solution is applied to the inner surface of the tray to form a coating layer, or an inner surface film is stuck with an adhesive. However, the film obtained by these methods does not have stable adhesiveness, and in some cases it is cut during peeling because the film is weak, or when it is in use when the adhesive strength is weak. It peels off, and further,
When the adhesive strength is large, there are various problems such as that the adhesive cannot be peeled off even after use. The same problem occurred when aluminum foil was attached instead of these films.

【0006】[0006]

【発明が解決しようとする課題】本発明者は、上記の欠
点を改良し、アルミ箔が破れることなく容易に発泡シ−
トより剥離できると共に再使用可能な積層発泡シ−トに
ついて種々検討した結果、本発明を完成したもので、本
発明の目的はアルミ箔を発泡シ−トより破れること無く
容易に剥離でき、剥離した発泡シ−トは再使用が可能な
食品の容器に適した積層発泡シ−トおよびこのシ−トで
構成された容器を提供するものである。
The present inventor has improved the above-mentioned drawbacks and can easily form a foam sheet without breaking the aluminum foil.
As a result of various studies on a laminated foam sheet that can be peeled from the sheet and can be reused, the present invention has been completed. The object of the present invention is to easily peel the aluminum foil without tearing it from the foam sheet. The foamed sheet provides a laminated foamed sheet suitable for a reusable food container and a container made of this sheet.

【0007】[0007]

【課題を解決するための手段】本発明の要旨は、発泡シ
−トの少なくとも片面にアルミ箔を積層した積層発泡シ
−トにおいて、アルミ箔を積層する側の発泡シ−トの表
面のセルサイズが0.5mm以下であって、前記アルミ
箔が5g/25mm巾〜310g/25mm巾の力で前
記発泡シ−トより剥離出来る様に積層したことを特徴と
する積層発泡シ−ト、及び、このシ−トで構成された容
器であり、特に発泡シ−トとしては使用済の回収品を再
使用したものであることが好ましい。本発明において、
発泡シ−トとしては、発泡ポリスチレン系シ−ト(以
下、PSPと記載することもある)、発泡ポリエステル
シ−ト、或いは発泡ポリオレフィンシ−ト等の発泡シ−
トであり、該発泡シ−トの表面のセルサイズが0.5m
m以下で、アルミ箔が5g/25mm巾〜310g/2
5mm巾の力で前記発泡シ−トより剥離出来るという特
定の性状にすることにより接着力の安定性を図ることが
でき、上記問題を解決することが出来たのである。そし
て、本発明における容器とはトレ−を始めとし、主に食
品等を収納するものであって、その方法及び形状は限定
されない。
SUMMARY OF THE INVENTION The gist of the present invention is to provide a laminated foam sheet in which an aluminum foil is laminated on at least one side of the foam sheet, and a cell on the surface of the foam sheet on which the aluminum foil is laminated. A laminated foam sheet having a size of 0.5 mm or less, wherein the aluminum foil is laminated so as to be peeled from the foam sheet with a force of 5 g / 25 mm width to 310 g / 25 mm width, and It is preferable that the container is composed of this sheet, and in particular, the foamed sheet is one in which a used recovered product is reused. In the present invention,
As the foamed sheet, a foamed sheet such as a foamed polystyrene sheet (hereinafter also referred to as PSP), a foamed polyester sheet, or a foamed polyolefin sheet.
And the cell size of the surface of the foamed sheet is 0.5 m.
Aluminum foil is 5g / 25mm width ~ 310g / 2 under m
The stability of the adhesive force was able to be ensured and the above-mentioned problems could be solved by giving a specific property that it can be peeled from the foamed sheet with a force of 5 mm width. The container in the present invention mainly stores foods such as trays, and its method and shape are not limited.

【0008】本発明において、表面のセルサイズとは、
発泡シ−トの表面又は、積層されている場合はフィルム
を剥離した表面の気泡の短径側の1直線10mm上にか
かる気泡数を測定し、気泡の平均直径(d)を次式で算
出した。 d=10mm/気泡数 但し、高密度品等で表面全体を気泡が満してない場合は
式の分子の10mmから気泡の出来てない全長を差し引
いて計算する。本願発明では、上記の方法によって測定
した値が0.5mm以下とするのであって、この値を越
えると、接着性が安定せず目的に沿わない。
In the present invention, the cell size on the surface means
The average number of bubbles (d) was calculated by the following formula by measuring the number of bubbles on a straight line 10 mm on the minor axis side of the bubbles on the surface of the foamed sheet or on the surface from which the film was peeled when laminated. did. d = 10 mm / number of bubbles However, in the case where the entire surface is not filled with bubbles such as a high density product, it is calculated by subtracting the total length without bubbles from 10 mm of the molecule of the formula. In the present invention, the value measured by the above method is 0.5 mm or less, and if it exceeds this value, the adhesiveness will not be stable and will not meet the purpose.

【0009】そして、本発明においては、発泡シ−トと
アルミ箔との剥離強度は5g/25mm〜310g/2
5mmの範囲にする。即ち、アルミ箔は破れ易い為、3
10g/25mm巾以下にする必要がある。310g/
25mm巾を越えるとアルミ箔に他の補強材(フィル
ム、クロス等)を接着し剥離時の破れ防止が必要とな
る。また、5g/25mm未満の剥離強度の場合には、
容器として使用中に剥離してしまうことが多くなる。
In the present invention, the peel strength between the foam sheet and the aluminum foil is 5 g / 25 mm to 310 g / 2.
The range is 5 mm. That is, since aluminum foil is easy to tear, 3
It is necessary to make the width 10 g / 25 mm or less. 310 g /
If the width exceeds 25 mm, it is necessary to adhere other reinforcing materials (film, cloth, etc.) to the aluminum foil to prevent breakage during peeling. When the peel strength is less than 5 g / 25 mm,
It often peels off during use as a container.

【0010】本発明における発泡シ−トの製造方法とし
ては、先ず、ポリスチレン系樹脂、ポリオレフィン系樹
脂、ポリエステル系樹脂発泡シ−ト等を押出機内に供給
し、加熱混練して溶融し、溶融状態の樹脂中に発泡剤を
添加して製造する。本発明において使用するポリスチレ
ン系樹脂とはスチレン、メチルスチレン、ジメチルスチ
レン等のスチレン系ビニルモノマ−を主構成単位とする
重合体を示すもので、この発明で使用する発泡ポリスチ
レン系シ−トとしてはスチレン系モノマ−を50重量%
以上含有する共重合体もしくはポリスチレンホモ重合体
で構成されている発泡シ−トであり、スチレン系モノマ
−と共重合しうるモノマ−としてはアクリル酸、メタク
リル酸もしくはこれらのエステル、アクリロニトリル、
アクリルアシド、メタクリルニトリル、無水マレイン酸
等である。
In the method for producing a foamed sheet according to the present invention, first, a polystyrene resin, a polyolefin resin, a polyester resin foamed sheet, etc. are fed into an extruder, heated and kneaded to be melted in a molten state. The resin is produced by adding a foaming agent. The polystyrene-based resin used in the present invention is a polymer having a styrene-based vinyl monomer such as styrene, methylstyrene and dimethylstyrene as a main constituent unit, and styrene is used as the expanded polystyrene-based sheet in the present invention. 50% by weight of system monomer
A foamed sheet composed of a copolymer or a polystyrene homopolymer containing the above, as a monomer copolymerizable with a styrene monomer, acrylic acid, methacrylic acid or their esters, acrylonitrile,
Acrylic acid, methacrylonitrile, maleic anhydride and the like.

【0011】また、ポリオレフィン系樹脂としては高密
度ポリエチレン、低密度ポリエチレン、エチレン−酢酸
ビニル共重合体、エチレン−カルボン酸エステル共重合
体、エチレン−カルボン酸金属塩共重合体、結晶性プロ
ピレンホモポリマ−、結晶性プロピレン−エチレン共重
合体、結晶性プロピレン−エチレン−ジエン三元共重合
体であり、ポリエステル系樹脂としてはポリエチレンテ
レフタレ−ト、ポリブチレンテレフタレ−ト、ポリブチ
レンテレフタレ−トエラストマ−、結晶性ポリエステ
ル、ポリシクロヘキサンテレフタレ−ト等を挙げること
ができる。
As the polyolefin resin, high density polyethylene, low density polyethylene, ethylene-vinyl acetate copolymer, ethylene-carboxylic acid ester copolymer, ethylene-carboxylic acid metal salt copolymer, crystalline propylene homopolymer. -, A crystalline propylene-ethylene copolymer, a crystalline propylene-ethylene-diene terpolymer, and as the polyester resin, polyethylene terephthalate, polybutylene terephthalate, polybutylene terephthalate Elastomer, crystalline polyester, polycyclohexane terephthalate and the like can be mentioned.

【0012】発泡剤としては、炭化水素、例えばプロパ
ン、i−ブタン、n−ブタン、i−ペンタン、n−ペン
タン、あるいはこれらの混合物、そしてN2、CO2、N
2/CO2、水、水と−OH、−COOH、−CN、−N
3、−OSO3H、−NH、CO、NH2、−CON
2、−COOR、−CHSO3H、−SO3H、−CO
ON4、−COONH4、の基を持つものとの混合物であ
る。また、有機系発泡剤としてアゾジカルボン酸アミ
ド、ジニトロペンタメチレンテトラミン、4、4’オキ
シビス(ベンゼンスルホニルヒドラジド)等の発泡剤を
挙げることができる。更に、重炭酸ナトリウム、クエン
酸の如き有機酸若しくはその塩と重炭酸塩との組合せな
ども使用することができる。或いは、例えば重炭酸ナト
リウムクエン酸のごとき有機酸もしくはその塩と重炭酸
塩との組合せやクエン酸エステル類等も使用できるが、
これらは低分子オレフィン、流パラ牛脂油等でコ−ティ
ングして使用できる。その他、これらの混合物である。
Examples of the blowing agent include hydrocarbons such as propane, i-butane, n-butane, i-pentane, n-pentane, or a mixture thereof, and N 2 , CO 2 , N.
2 / CO 2, water, water with -OH, -COOH, -CN, -N
H 3, -OSO 3 H, -NH , CO, NH 2, -CON
H 2, -COOR, -CHSO 3 H , -SO 3 H, -CO
ON 4, a mixture of those with -COONH 4, groups. Further, examples of the organic foaming agent include azodicarboxylic acid amide, dinitropentamethylenetetramine, and 4,4′oxybis (benzenesulfonylhydrazide). Further, a combination of an organic acid such as sodium bicarbonate or citric acid or a salt thereof with a bicarbonate can be used. Alternatively, for example, a combination of an organic acid such as sodium bicarbonate citric acid or a salt thereof with bicarbonate, citric acid esters, etc. can be used,
These can be used after being coated with a low molecular weight olefin, paraffin tallow oil or the like. Others are mixtures of these.

【0013】そして、発泡シ−トの発泡倍率としては
1.5〜20倍程度である。この発泡シ−トを形成する
に当たっては、樹脂中には通常使用されている配合剤、
例えば気泡調整剤、顔料等を添加しても良い。本発明に
おける発泡シ−トの厚みについては特に規定はないが、
通常この種のトレ−を構成する発泡シ−トの有する厚み
を有しておればよい。
The foaming ratio of the foamed sheet is about 1.5 to 20 times. In forming the foamed sheet, a compounding agent usually used in the resin,
For example, a bubble regulator, a pigment or the like may be added. The thickness of the foamed sheet in the present invention is not particularly specified,
Generally, it may have the thickness of the foamed sheet which constitutes this type of tray.

【0014】他方、発泡シ−トに積層されるアルミ箔の
厚みは約10〜100μmであって、アルミ箔厚み10
μm未満だと剥離時アルミ箔単体では破れやすく分離し
づらい。又、成形等を行う場合、発泡シ−トとの接着方
法を工夫していても孔があいたり、シワの発生が多発す
る等の現象がみられる。また、100μmを越えると経
済性は勿論熱ラミネ−トするとき蓄熱が大きく、発泡体
が熱によって薄くなる等の現象がみられる。従って、約
60μmを越えるとこのような現象を回避するため接着
層を押し出すことによって積層することが好ましい。
又、積層発泡シ−トよりトレ−や容器を成形することが
出来るのは約60μmの厚みまでである。
On the other hand, the thickness of the aluminum foil laminated on the foam sheet is about 10 to 100 μm, and the aluminum foil thickness is 10
If the thickness is less than μm, the aluminum foil alone is easily torn when peeled off and is difficult to separate. In addition, when molding or the like, even if the method for adhering to the foamed sheet is devised, there are observed phenomena such as formation of holes and frequent occurrence of wrinkles. Further, if it exceeds 100 μm, not only the economy but also the heat storage during thermal lamination is large, and the phenomenon that the foam becomes thin due to heat is observed. Therefore, if the thickness exceeds about 60 μm, it is preferable to extrude the adhesive layer to laminate so as to avoid such a phenomenon.
Further, the tray and the container can be molded from the laminated foam sheet up to a thickness of about 60 μm.

【0015】本発明においては、発泡シ−トにアルミ箔
をバインダ−(エチレン−酢酸ビニル共重合体、エチレ
ン−アクリル酸メチル共重合体及びスチレン・ブタジエ
ン(ブロック)共重合体エラストマ−これらの混合物)
を用いて、積層した発泡シ−トを使用しても良い。この
ような発泡シ−トを用いて容器を成形する場合は、アル
ミ箔が容器の内側に来るため、アルミ箔上に蓋をシ−ル
することになる。この場合、アルミ箔の剥離強度が約1
00g/25mm巾以下だと容器を使用するために蓋を
はがすとアルミ箔もはがれることもあるので問題とな
る。
In the present invention, an aluminum foil is added to the foam sheet as a binder (ethylene-vinyl acetate copolymer, ethylene-methyl acrylate copolymer and styrene-butadiene (block) copolymer elastomer) and a mixture thereof. )
A laminated foam sheet may be used. When a container is molded using such a foamed sheet, the aluminum foil comes inside the container, so the lid is sealed on the aluminum foil. In this case, the peel strength of the aluminum foil is about 1
If the width is 00 g / 25 mm or less, the aluminum foil may be peeled off when the lid is peeled off to use the container, which is a problem.

【0016】このような場合には、成形型のフタをシ−
ルする位置に凸凹のスジを付けたりロ−レット加工、ナ
シジ加工又はリング状に容器のリブにそって溝をつけた
りしておくことにより、成形時の型プレスでプレスされ
た部分だけ剥離強度が20〜200%上がり、上記の問
題点を解決することができる。例えば、ハム用トレ−等
を成形した場合、リブ部を強くプレスすることにより容
器の機能を満足させ、容器打抜き後の不要な部分は材質
の異なるフィルムと発泡シ−トを分離でき回収した樹脂
を再利用できる。
In such a case, the lid of the molding die is sealed.
By forming uneven stripes at the positions to be rolled, knurling, pruning, or making grooves along the container ribs in a ring shape, the peel strength can be improved only in the part pressed by the mold press during molding. The problem can be solved by increasing by 20 to 200%. For example, when a tray for ham or the like is formed, the function of the container is satisfied by strongly pressing the rib portion, and the unnecessary portion after punching the container can separate the film and the foamed sheet of different materials and collect the recovered resin. Can be reused.

【0017】発泡シ−トの表面のセルサイズを規定の範
囲とし、且つ、アルミ箔との剥離強度を調整するには、
例えばポリスチレン樹脂を押出機に供給し、溶融したポ
リスチレン樹脂に発泡剤を添加し、金型やスリットの形
状もしくは寸法、或いはエヤ−冷却等の方法によってコ
ントロ−ルする。セルサイズを0.5mm以下にする
と、発泡シ−トに菊模様が発生するので、菊模様の発生
をおさえるため、空気を吹きかけながらロ−ルで圧着、
捲取る。空気を吹きかける方法としては、エヤ−を5〜
40℃で0.01m3/m2〜0.4m3/m2の量でコン
トロ−ルする。このような方法で所望の範囲のセルサイ
ズの発泡シ−トに、接着剤付アルミ箔を熱ロ−ル等で貼
り合せ、2秒以内に冷却したり、或いは、発泡シ−トと
接着層を共押出して、アルミ箔を融着したり、又はコ−
ティングで接着剤を発泡シ−トに塗布し、これにアルミ
箔を積層し熱ロ−ル等で貼り合せる等の手段によって本
発明の積層発泡シ−トが得られる。
In order to keep the cell size on the surface of the foamed sheet within a specified range and adjust the peel strength from the aluminum foil,
For example, a polystyrene resin is supplied to an extruder, a foaming agent is added to the molten polystyrene resin, and the shape or size of a mold or slit, or air cooling is used for control. If the cell size is 0.5 mm or less, a chrysanthemum pattern is generated on the foamed sheet. To prevent the chrysanthemum pattern from being generated, press the roll with air while blowing it.
Wind up. As a method to blow air,
In an amount of 0.01m 3 / m 2 ~0.4m 3 / m 2 at 40 ° C. Control - to Le. By such a method, an aluminum foil with an adhesive is attached to a foam sheet having a cell size in a desired range by a heat roll or the like, and cooled within 2 seconds, or the foam sheet and the adhesive layer are laminated. Are co-extruded to fuse aluminum foil, or
The laminated foamed sheet of the present invention can be obtained by means of applying an adhesive to the foamed sheet by coating, laminating an aluminum foil on the foamed sheet, and laminating the foil with a heat roll or the like.

【0018】発泡シ−トとアルミ箔との剥離強度につい
ては5グラム/25mm未満では容器として使用中に剥
離してしまい、又は、アルミ箔の薄いものを使用すると
(約20μm以下)成形時シワの発生原因となる。他
方、310グラム/25mmを越えると剥離するとアル
ミ箔が敗れることがある。但し、蓋を置換ガス、例えば
CO2、N2等を封入してイ−ジピ−ルとする場合は剥離
強度を200g/25mm以上とすることが必要であ
る。なお、剥離強度の測定はOrientec Cor
poration RTM−500を使用し、毎分20
0mmのスピ−ド180度剥離したときの測定値であ
る。
With respect to the peel strength between the foamed sheet and the aluminum foil, if it is less than 5 g / 25 mm, it will peel off during use as a container, or if a thin aluminum foil is used (about 20 μm or less), there will be wrinkles during molding. Cause the occurrence of. On the other hand, if it exceeds 310 g / 25 mm, the aluminum foil may be lost when peeled. However, when the lid is filled with a replacement gas such as CO 2 or N 2 to form an eel peel, the peel strength must be 200 g / 25 mm or more. The peel strength is measured by Orientec Cor
20 minutes per minute using the poration RTM-500
It is a measured value when a speed of 180 mm is peeled off.

【0019】アルミ箔と接着剤を介して積層に使用する
ポリオレフィンフィルムとしては線状低密度ポリエチレ
ン、高密度ポリエチレン、低密度ポリエチレン、プロピ
レンホモポリマ−、エチレン・プロピレンランダムポリ
マ−、エチレン・プロピレンブロックポリマ−、エチレ
ン・プロピレン−ブテン−タ−ポリマ−、エチレン−酢
酸ビニル共重合体、エチレン−不飽和カルボン酸エステ
ル共重合体(例えば、エチレン−メチルメタクリレ−ト
共重合体)、エチレン−不飽和カルボン酸金属塩共重合
体(例えば、エチレン−アクリル酸マグネシウム(又は
亜鉛)共重合体)、プロピレン−塩化ビニルコポリマ
−、プロピレン−ブテンコポリマ−、プロピレン−無水
マレイン酸コポリマ−、プロピレン−オレフィン共重合
体(プロピレン−エチレン共重合体、プロピレン−ブテ
ン−1共重合体)ポリエチレン又はポリプロピレンの不
飽和カルボン酸(例えば、無水マレイン酸)変性物、エ
チレン−プロピレンゴム、アタクチックポリプロピレン
等が挙げられ、ポリエチレン、エチレン−プロピレン共
重合体、プロピレン−ブテン−1共重合体及びこれら2
種以上の混合物等のフィルムがあげられる。又、これ等
のフィルムを積層しても良い。結晶性ポリプロピレン系
樹脂としては結晶性プロピレンホモポリマ−が好適であ
るが、それ以外に結晶性プロピレン−エチレン共重合
体、結晶性エチレン−プロピレン−ジェン三元共重合体
等のポリプロピレンを主とする重合体が挙げられる。
The polyolefin film used for laminating via aluminum foil and adhesive includes linear low density polyethylene, high density polyethylene, low density polyethylene, propylene homopolymer, ethylene / propylene random polymer, ethylene / propylene block polymer. -, Ethylene-propylene-butene-terpolymer, ethylene-vinyl acetate copolymer, ethylene-unsaturated carboxylic acid ester copolymer (for example, ethylene-methyl methacrylate copolymer), ethylene-unsaturated Carboxylic acid metal salt copolymer (for example, ethylene-magnesium (or zinc) acrylate copolymer), propylene-vinyl chloride copolymer, propylene-butene copolymer, propylene-maleic anhydride copolymer, propylene-olefin copolymer (Propylene-D Ethylene copolymer, propylene-butene-1 copolymer) modified product of polyethylene or polypropylene with unsaturated carboxylic acid (for example, maleic anhydride), ethylene-propylene rubber, atactic polypropylene, etc., polyethylene, ethylene-propylene. Copolymers, propylene-butene-1 copolymers and these 2
Examples of the film include a mixture of two or more kinds. Also, these films may be laminated. As the crystalline polypropylene resin, crystalline propylene homopolymer is preferable, but other than that, mainly crystalline polypropylene-ethylene copolymer, polypropylene such as crystalline ethylene-propylene-gen terpolymer are mainly used. Polymers may be mentioned.

【0020】本発明において、発泡体シ−トとアルミ箔
との積層にあっては、接着剤による積層、或いは熱ロ−
ルによる積層等何れでも良い。使用しうる接着剤として
は熱可塑性樹脂系接着剤、熱可塑性エラストマ−系接着
剤、感圧型接着剤、ホットメルト型接着剤、ゴム系接着
剤等の何れでも良い。熱圧着の場合には、熱ロ−ルで接
合面の反対側よりフィルムを加熱、圧着する。この場
合、加熱、圧着するロ−ルの表面は、クロムメッキ又は
テフロンコ−ティングを行い、加熱されたフィルム付ア
ルミ箔との接着あるいはべたつきを防止している。本発
明においては、熱ロ−ルによる加熱圧着と共に、接合面
を加熱装置によって加熱することが好ましい。
In the present invention, when laminating the foamed sheet and the aluminum foil, laminating with an adhesive or heat rolling.
It may be any of laminated layers and the like. The adhesive that can be used may be any of a thermoplastic resin adhesive, a thermoplastic elastomer adhesive, a pressure sensitive adhesive, a hot melt adhesive, a rubber adhesive and the like. In the case of thermocompression bonding, the film is heated and pressure bonded from the side opposite to the joint surface with a heat roll. In this case, the surface of the roll which is heated and pressure-bonded is subjected to chrome plating or Teflon coating to prevent adhesion or stickiness to the heated aluminum foil with a film. In the present invention, it is preferable that the joint surface is heated by a heating device together with the thermocompression bonding by a heat roll.

【0021】また、発泡シ−トと異質の樹脂の発泡シ−
トとの積層発泡体についても適用できる。例えば、発泡
ポリスチレンシ−ト(PSP)とポリエチレン(PE)
発泡シ−トとを貼り合わせたものにアルミ箔を接着した
り、挟んだりして、使用後内側の発泡PEとPSPを剥
離して回収する等である。リサイクル原料(使用済み回
収品、例えば、トレ−、丼容器等の回収原料)を使用し
て発泡した単体発泡シ−トでも、アルミ箔を積層する等
のバリヤを十分行えば、食品容器に使用することができ
る。又、コ・エクスル−ジョンを使用して、回収原料の
発泡体をバ−ジン原料の発泡体で片面又は両面をサンド
イッチした発泡シ−トに単層又は多層のバリヤフィルム
を接着しても、食品容器用に使用することができる。こ
の場合でもアルミ箔を積層して使用すればさらに安心で
ある。
Further, a foam sheet made of a resin different from that of the foam sheet.
It can also be applied to a laminated foam with a sheet. For example, expanded polystyrene sheet (PSP) and polyethylene (PE)
For example, an aluminum foil is adhered to or sandwiched with a foam sheet and the foamed PE and PSP are peeled off and collected after use. Even a single foam sheet foamed using recycled materials (recycled materials used, such as recovered materials such as trays and bowl containers) can be used for food containers if a barrier such as laminating aluminum foil is sufficiently performed. can do. Also, using a co-extrusion, even if a single-layer or multi-layer barrier film is adhered to a foam sheet in which the foam of the recovered raw material is sandwiched on one or both sides with the foam of the virgin raw material, It can be used for food containers. Even in this case, it is safer to stack aluminum foil.

【0022】しかして、接着剤を介在させて所望の性状
を有する発泡シ−トとアルミ箔またはフィルムを積層し
た発泡シ−トとアルミ箔を積層する場合、接着剤として
は一般の熱可塑性樹脂系、コム系、複合系が使用出来る
が、エチレン−酢酸ビニル共重合体、エチレン−アクリ
ル酸メチル共重合体、エラストマ−(タフプレン、タフ
デック)等が使い易い。接着剤の厚みは発泡シ−トの表
面のセルサイズが0.1〜0.5mmの場合2μm以上
必要となる。これは気泡の凸凹により剥離強度が安定し
ない為である。発泡シ−トとアルミ箔との積層は、共押
出し方法によって発泡シ−トと接着層を押出し、熱ロ−
ルで行っても良い。その理由は安定性、作業性、経済性
の理由からである。押出し方法において接着層を発泡シ
−トとアルミ箔間に介在させてもよく、その際、使用で
きる接着剤としてはエチレン−酢酸ビニル共重合体、メ
タアクリル酸メチル重合体タフプレン、タフテック等で
ある。また、本発明における積層発泡シ−トにおいて、
アルミ箔は発泡シ−トの片面のみならず、両面に積層し
ても良い。本発明においては、例えば内容物の日持ちを
長引かせるために発泡シ−トに予め抗菌剤例えば銀イオ
ン、ワサビ注出液等をねり込んだフィルムとアルミ箔を
貼り合わせた積層体をアルミ箔を内側にし、接着層付発
泡体シ−トに積層し、使用後これを分離することも出来
る。
When a foamed sheet having a desired property and an aluminum foil or a film-laminated foamed sheet and an aluminum foil are laminated with an adhesive interposed, a common thermoplastic resin is used as the adhesive. A system, a comb system, or a composite system can be used, but an ethylene-vinyl acetate copolymer, an ethylene-methyl acrylate copolymer, an elastomer (tuffprene, toughdec), or the like is easy to use. The thickness of the adhesive must be 2 μm or more when the cell size on the surface of the foamed sheet is 0.1 to 0.5 mm. This is because the peel strength is not stable due to the unevenness of the bubbles. The lamination of the foamed sheet and the aluminum foil is carried out by extruding the foamed sheet and the adhesive layer by a coextrusion method and then applying a heat roll.
You can go with Le. The reason is stability, workability, and economical efficiency. In the extrusion method, an adhesive layer may be interposed between the foamed sheet and the aluminum foil, in which case an adhesive that can be used is ethylene-vinyl acetate copolymer, methyl methacrylate methacrylate polymer Tuffrene, Tuftec or the like. . Further, in the laminated foam sheet of the present invention,
The aluminum foil may be laminated not only on one side of the foamed sheet but also on both sides. In the present invention, for example, in order to prolong the shelf life of the contents, an aluminum foil is used as a laminate in which a foam sheet is preliminarily kneaded with an antibacterial agent such as silver ion, wasabi pouring solution, and an aluminum foil. It can be placed on the inside and laminated on the foam sheet with the adhesive layer, and then separated after use.

【0023】[0023]

【実施例】次に実施例をもって、更に本発明を具体的に
説明するが、本発明はこの実施例に限定されるものでは
ない。 実施例1 MIが1.5のポリスチレン樹脂(デンカ製HRM−
2)100重量部に気泡調整剤としてタルク微粉末0.
8重量部を添加、これを内径が90mmの押出機に供給
し均一に混和し発泡シ−ト原料とした。この発泡シ−ト
原料を85kg/hrの割合で押出機に供給し、230
℃で溶融し、これに発泡剤としてブタン(i−ブタン)
を加え、押出機先端部の金型から押出した。発泡シ−ト
の厚さは2.4mm、坪量245g/m2、この発泡シ
−トにEVA(VAC含量11%)と20μmのアルミ
箔とよりなる積層フィルム56μmを熱ロ−ル180
℃、スピ−ド8m/minで融着、約1秒後に18℃に
設定した冷却ロ−ルで冷却した。得られた積層発泡シ−
トの発泡シ−トとアルミ箔との剥離強度を5回測定し
た。即ち、n=5で、その値は、それぞれ185g、1
89g、192g、182g、195gであった。従っ
て、剥離強度は189gで、バラッキ(最大−最小)/
平均×100=6.9%であった。(剥離強度はサンプ
ル巾25mmとし、テンシロンRTM−500にて20
0mm/minのスピ−ドで180度剥離した時の測定
値である。)この積層発泡シ−トを成形機で丸皿(14
8mm径×13mm深さ)を雰囲気温度約120度、サ
イクル18secで成形した所シワ、穴明きもなく成形
性も剥離の問題もなかった。
EXAMPLES The present invention will be described in more detail with reference to examples, but the present invention is not limited to these examples. Example 1 Polystyrene resin having MI of 1.5 (HRM-
2) 100 parts by weight of fine talc powder as a cell adjuster was added.
8 parts by weight was added, and this was supplied to an extruder having an inner diameter of 90 mm and uniformly mixed to obtain a foamed sheet raw material. This foam sheet material was fed to the extruder at a rate of 85 kg / hr,
Butane (i-butane) as a blowing agent
Was added, and the mixture was extruded from the die at the tip of the extruder. The thickness of the foamed sheet was 2.4 mm, the basis weight was 245 g / m 2 , and a laminated film 56 μm composed of EVA (VAC content 11%) and 20 μm aluminum foil was heat-rolled 180 on the foamed sheet.
Fusion was performed at a temperature of 8 ° C. and a speed of 8 m / min, and after about 1 second, cooling was performed with a cooling roll set at 18 ° C. Obtained laminated foam sheet
The peel strength between the foamed sheet and the aluminum foil was measured 5 times. That is, when n = 5, the values are 185 g and 1 respectively.
It was 89 g, 192 g, 182 g, and 195 g. Therefore, the peeling strength is 189g, and the variation (maximum-minimum) /
The average was 100 = 6.9%. (Peel strength is 25 mm for sample width and 20 for Tensilon RTM-500.
It is a measured value when peeled 180 degrees at a speed of 0 mm / min. ) This laminated foam sheet is molded into a round plate (14
(8 mm diameter × 13 mm depth) was molded at an ambient temperature of about 120 ° C. for a cycle of 18 sec, and there were no wrinkles, no holes, no moldability and no peeling problem.

【0024】比較例1 実施例1と同様な方法でタルク微粉末を0.08部とし
引取った。発泡シ−トの厚さは1.9mm、坪量233
g/m2、実施例1と同じフィルムを同条件で融着した
所、剥離強度は283gであった。手でフィルムをはが
すと、アルミ箔が切断した。剥離強度はn=5で、それ
ぞれの測定値は335g、227g、310、255
g、289gであった。従って、バラッキ(最大−最
小)/平均×100=38.2%であった。
Comparative Example 1 By the same method as in Example 1, 0.08 parts of fine talc powder was collected. The thickness of the foam sheet is 1.9 mm, and the basis weight is 233.
g / m 2, where the same film as in Example 1 were fused under the same conditions, the peel strength was 283 g. When the film was peeled off by hand, the aluminum foil was cut. The peel strength is n = 5, and the measured values are 335 g, 227 g, 310, 255.
g and 289 g. Therefore, the balance (maximum-minimum) /average×100=38.2%.

【0025】実施例2 M1が2.1のポリスチレン樹脂(旭化成製685)1
00重量部に気泡調製剤として、タルク微粉末0.7重
量部を添加、これを内径90mmの押出機に供給し、均
一に混和し、発泡層原料とした。この発泡層原料を95
Kg/Hrで押出機に供給し、225℃で溶融し、発泡
剤としてブタン(i−ブタン/n=63/35)を加
え、押出先端部の全型から押出した。この時、金型の先
端部に取り付けたバル−ン外エヤ−リングからは、0.
15Nm3/m2の量のエヤ−をシ−トに吹き付けた。
又、バル−ン内部からは、1.5kg/cm2のエヤ−
で冷却した。このシ−トにEVA(VAC含量20%)
と10mμ(ドライラミ)のアルミ箔とよりなる積層フ
ィルム、約12μmを熱ロ−ル145℃、スピ−ド3.
0m/minで融着、約2秒後に22℃に設定した冷却
ロ−ルで冷却した。得られた積層発泡シ−トの発泡シ−
トとアルミ箔との剥離強度を5回測定した。即ち、n=
5で、30g、22g、28g、24g、26gであっ
た。バラツキは30.7%であり、やや大き目であっ
た。この積層シ−トを成形機で丸皿(148mm型×1
3mmH)を雰囲気温度的120℃、14secで成形
した所、穴明きはなかったがシワが少し目立った。剥離
の問題はなかった。
Example 2 Polystyrene resin having M1 of 2.1 (685 made by Asahi Kasei) 1
0.7 parts by weight of talc fine powder was added to 00 parts by weight as a bubble adjusting agent, and this was supplied to an extruder having an inner diameter of 90 mm and uniformly mixed to obtain a foam layer raw material. This foam layer material is
It was supplied to the extruder at Kg / Hr, melted at 225 ° C., butane (i-butane / n = 63/35) was added as a foaming agent, and the mixture was extruded from the entire die at the extrusion tip. At this time, from the outer balloon outer ring attached to the tip of the mold, 0.
An amount of 15 Nm 3 / m 2 of air was sprayed onto the sheet.
Also, from the inside of the balloon, 1.5 kg / cm 2 of air
Cooled in. EVA (VAC content 20%)
2. A laminated film consisting of 10 .mu.m (dry laminating) aluminum foil, about 12 .mu.m in heat roll 145.degree. C., speed 3.
Fusion was performed at 0 m / min, and after about 2 seconds, cooling was performed with a cooling roll set at 22 ° C. Foaming sheet of the obtained laminated foam sheet
The peel strength between the aluminum foil and the aluminum foil was measured 5 times. That is, n =
In 5, it was 30 g, 22 g, 28 g, 24 g, 26 g. The variation was 30.7%, which was slightly large. A circular plate (148 mm type × 1
When 3 mmH) was molded at an ambient temperature of 120 ° C. for 14 sec, there was no perforation, but some wrinkles were noticeable. There was no problem of peeling.

【0026】実施例3 実施例2と同様な方法で押出した発泡シ−トに実施例2
と同じ積層フィルムを熱ロ−ル145℃、スピ−ド7m
/minで融着した。得られた積層発泡シ−トの、剥離
強度を測定した所、n=5で4g、5g、7g、5g、
5g、であった。バラツキは、57、7%となった。こ
れを120℃、14secで成形した所、穴明きはなか
ったが、シワが目立ってきた。剥離の問題はなかった。
剥離強度は、部分的に5g/25mm巾未満の場合で
も、成形時にハガレなければ用途によっては問題ない。
Example 3 Example 2 was applied to a foam sheet extruded in the same manner as in Example 2.
The same laminated film as the heat roll 145 ℃, speed 7m
/ Min fused. The peel strength of the obtained laminated foam sheet was measured, and when n = 5, 4 g, 5 g, 7 g, 5 g,
It was 5 g. The variation was 57,7%. When this was molded at 120 ° C. for 14 seconds, there were no holes, but wrinkles became noticeable. There was no problem of peeling.
Even if the peel strength is partially less than 5 g / 25 mm width, there will be no problem depending on the application unless peeling occurs during molding.

【0027】比較例2 実施例3で、熱ロ−ルの温度を130℃に下げた所、剥
離強度はn=5で、2g、3g、6g、4g、3gとな
った。バラツキは111%となった。これを、120
℃、14nc、(実施例2と同条件)で成形した所、穴
明きはなかったがシワが多くなり、発泡シ−トと、アル
ミ箔の剥離が発生した。
Comparative Example 2 In Example 3, when the temperature of the heat roll was lowered to 130 ° C., the peel strength was n = 5, and the peel strength was 2 g, 3 g, 6 g, 4 g and 3 g. The variation was 111%. This is 120
When molding was carried out at a temperature of 14 nc (the same conditions as in Example 2), there were no holes, but there were many wrinkles, and the foamed sheet and peeling of the aluminum foil occurred.

【0028】実施例4 MIが1.5のポリスチレン樹脂(デンカ製HRM−
2)100重量部に気泡調整剤としてタルク微粉末1重
量部を添加、これを内径が90mmの押出機に供給し均
一に混和し発泡層原料とした。この発泡層原料を85K
g/hrの割合で90mm押出機に供給し、235℃で
溶融し、これに発泡剤としてブタンガス(i−ブタン6
5%、n−ブタン35%)を加え、押出機先端部の金型
に押出した。一方上記のポリスチレン樹脂とは別に内径
45mmの押出機に接着剤としてエチレン−酢酸ビニル
共重合体(三菱油化製EVA25K VAC含量11
%)を供給し、樹脂温度165℃で先の発泡樹脂と共に
口径105mm、スリット幅0.75mmの金型に共押
出して発泡ポリスチレンシ−トと接着層の積層発泡シ−
トを製造した。得られた積層発泡シ−トの発泡体(PS
P)の厚みは2.6mm、坪量は352g/m2、接着
層の厚みは38μmであった。この発泡シ−トに約10
0μmのアルミ板を熱ロ−ル220℃、熱用発生器約2
50℃を用い、スピ−ド4m/minで融着し、約2s
ec後に20℃の冷用で冷却した。得られた積層発泡シ
−トの発泡シ−トと、アルミ板との剥離強度を測定し
た。n=5で15g、18g、13g、13g、17
g、となり、平均剥離強度は15.2g/25cm巾で
バラツキは32.9%であった。これは、アルミ箔が6
0μm以上の為、成形は難しいが箱等の組立は問題なく
出来る。アルミ板を約132μmとした場合は実施例4
と同条件で接着した場合、発泡シ−トの貼り合せ面の熱
ヤセが大きくなり剥離強度のサンプルを作る時剥がれて
しまった。
Example 4 Polystyrene resin having MI of 1.5 (HRM-made by DENKA)
2) To 100 parts by weight, 1 part by weight of talc fine powder was added as a bubble control agent, and this was supplied to an extruder having an inner diameter of 90 mm and uniformly mixed to obtain a foam layer raw material. This foam layer material is 85K
The mixture was fed to a 90 mm extruder at a rate of g / hr and melted at 235 ° C., butane gas (i-butane 6) was added as a foaming agent.
5%, n-butane 35%) was added, and the mixture was extruded into a die at the tip of the extruder. On the other hand, in addition to the polystyrene resin, an ethylene-vinyl acetate copolymer (EVA25K VAC content of Mitsubishi Yuka Co.
%) And is co-extruded together with the foamed resin at a resin temperature of 165 ° C. into a mold having a diameter of 105 mm and a slit width of 0.75 mm to form a foamed polystyrene sheet and an adhesive layer laminated foam sheet.
Manufactured. The resulting laminated foam sheet foam (PS
The thickness of P) was 2.6 mm, the basis weight was 352 g / m 2 , and the thickness of the adhesive layer was 38 μm. About 10 in this foam sheet
Heat roll 220 ℃, 0μm aluminum plate, heat generator about 2
Approximately 2s using 50 ° C and fusion at a speed of 4m / min
After ec, it was cooled by cooling at 20 ° C. The peel strength between the foamed sheet of the obtained laminated foamed sheet and the aluminum plate was measured. 15g, 18g, 13g, 13g, 17 with n = 5
The average peel strength was 15.2 g / 25 cm width and the variation was 32.9%. This is aluminum foil 6
Since it is 0 μm or more, molding is difficult, but assembly of boxes etc. can be done without problems. Example 4 when the aluminum plate was about 132 μm
When bonded under the same conditions as above, the heat loss of the bonded surface of the foamed sheet became large and the sample peeled off when a sample having peel strength was prepared.

【0029】実施例5 実施例4と同様に作った発泡シ−トに約58μmのアル
ミ箔を熱ロ−ル220℃、熱用発生器約230℃を用
い、スピ−ド4m/minで融着し、約2sec後に2
0℃の冷風で冷却した。得られた積層発泡シ−トの、発
泡シ−トとアルミ箔との剥離強度を測定した。n=5で
152g、158g、162g、174g、144gと
なり平均剥離強度は157.8g/25mm巾でバラツ
キは19.0%であった。この積層シ−トを成形機で丸
皿(148mm径×13mmH)を雰囲気温度約140
℃で15secで成形した所、穴明きシワ共なく、剥離
も発生しなかった。
Example 5 An aluminum foil having a thickness of about 58 μm was melted on a foam sheet prepared in the same manner as in Example 4 using a heat roll of 220 ° C. and a heat generator of about 230 ° C. at a speed of 4 m / min. 2 seconds after wearing
It cooled with 0 degreeC cold air. The peel strength between the foamed sheet and the aluminum foil of the obtained laminated foamed sheet was measured. When n = 5, the weight was 152 g, 158 g, 162 g, 174 g and 144 g, and the average peel strength was 157.8 g / 25 mm width and the variation was 19.0%. A round plate (148 mm diameter x 13 mmH) was used to form this laminated sheet in a molding machine at an ambient temperature of about 140.
When molded at 15 ° C. for 15 seconds, there were no wrinkles and no peeling occurred.

【0030】実施例6 市場から集めた使用ずみポリスチレントレ−を洗浄粉砕
し、回収機でペレット化した。このペレットのM1は
6.7(JIS−K6870の方法で測定)でゴム分と
して粒径約1〜6μmのブタジエンがサラミ構造とし
て、0.1%混っていた。このペレットには粒径約1μ
mのタルク0.5部とステアリン酸バリウム0.3を加
え、気泡調整し90mm押出機(L/D=40)に供給
し最高温度230℃で熔融後発砲剤としてノルマルブタ
ン/イソブタン=6/4の比率で2.2%加え、発泡適
正温度にした後、押出機先端の金型より押し出し発泡す
るとほぼ同時にエア−を0.15Nm3/m2加え、発泡
シ−トを押出した。発泡シ−トの厚さは1.5mm、坪
量320g/m2でこのシ−トに約20μmの厚みのア
ルミ箔をTダイを取り付けた押出機を用い約82μmの
EMA(三菱油化製:XG−600S)を押出しつつ接
着した。得られた積層発泡シ−トの発泡シ−トと、アル
ミ箔との剥離強度を測定した。n=5で320g、32
9g、301g、291g、292gとなり平均剥離強
度は307g/25mm巾でバラツキは12.1%であ
った。この積層シ−トを成形機で丸皿148mm径×1
3mmHを雰囲気温度約135℃で13secで成形し
たところ、穴明き、シワともなく、剥離も発生しなかっ
た。しかし、成形条件巾は狭く、成形サイクルを11s
ecに落すと、穴明きが発生した。
Example 6 Used polystyrene trays collected from the market were washed, crushed and pelletized by a recovery machine. M1 of this pellet was 6.7 (measured by the method of JIS-K6870), and butadiene having a particle size of about 1 to 6 μm as a rubber component was mixed in a salami structure of 0.1%. This pellet has a particle size of about 1μ
0.5 parts of talc of 0.5 m and barium stearate of 0.3 are added, bubbles are adjusted and supplied to a 90 mm extruder (L / D = 40), and after melting at a maximum temperature of 230 ° C., normal butane / isobutane = 6 / After adding 2.2% in a ratio of 4 and adjusting to the proper foaming temperature, the foaming sheet was extruded from the die at the tip of the extruder and at about the same time, 0.15 Nm 3 / m 2 of air was added to extrude the foaming sheet. The thickness of the foamed sheet is 1.5 mm, the basis weight is 320 g / m 2 , and an aluminum foil having a thickness of about 20 μm is attached to this sheet with an extruder equipped with a T-die. : XG-600S) was adhered while being extruded. The peel strength between the foamed sheet of the obtained laminated foamed sheet and the aluminum foil was measured. 320g with n = 5, 32
It was 9 g, 301 g, 291 g, and 292 g, and the average peel strength was 307 g / 25 mm width and the variation was 12.1%. A round plate 148 mm diameter x 1 of this laminated sheet is molded with a molding machine.
When 3 mmH was molded at an ambient temperature of about 135 ° C. for 13 seconds, there was no perforation, no wrinkles, and no peeling occurred. However, the range of molding conditions is narrow and the molding cycle is 11s.
When dropped to ec, perforation occurred.

【0031】比較例3 実施例6と同条件で押出した発泡シ−トと約20μmの
アルミ箔をTダイを取り付けた押出機を用いた約68μ
mのEVA(VAC20%)を押出しつつ接着した。n
=5で331g、325g、338g、352g、31
0gとなり平均剥離強度は331.2g/25mm巾で
バラツキは12.7%であった。この積層シ−トのアル
ミ箔を手ではがす時、時々、アルミ箔がサケ取り除くの
に時間を用した。この積層シ−トを成形機で丸皿148
mm径×13mmHを雰囲気温度約135℃で13se
cで成形したところシワや剥離は無かったが穴明きが一
部発生した。これは接着力が強い為、成形時、アルミ箔
のズレが生じない為である。
Comparative Example 3 A foamed sheet extruded under the same conditions as in Example 6 and an aluminum foil of about 20 μm were used, and an extruder equipped with a T-die was used to produce about 68 μm.
m EVA (VAC 20%) was extruded and adhered. n
= 331 g, 325 g, 338 g, 352 g, 31
The average peel strength was 331.2 g / 25 mm width, and the variation was 12.7%. When the aluminum foil of this laminated sheet was peeled off by hand, it sometimes took time for the aluminum foil to remove salmon. A circular plate 148 is used to form this laminated sheet with a molding machine.
mmsease x 13 mmH at an atmospheric temperature of 135 ° C for 13 seconds
When molded with c, there were no wrinkles or peeling, but some perforations occurred. This is because the adhesive strength is strong and the aluminum foil is not displaced during molding.

【0032】実施例7 ホモポリプロピレン(ハイモント製)XPF−814
に、気泡調整剤ダイブロ−No2(大日精化製)0.2
部を加え、90φ押出機でシリンダ−温度230℃〜2
45℃でi−ブタンを加え、69Kg/Hrの割合で押
出金型に流入し、一方、45φ押出機よりEVA(VA
6%)を合流ダイを通し、押出金型に流入し共押出し
て、積層シ−トを得た。この積層発泡シ−トは、厚さ
1.48mmで、坪量355g/m2であった。この発
泡シ−トに約20μmのアルミ箔を熱ロ−ル195℃を
用いてスピ−ド4.5m/minで融着し、約3sec
ごに20℃の冷風を掛けた。得られた積層発泡シ−トの
発泡シ−トとアルミ箔との剥離強度を測定したところ、
n=5で78g、71g、83g、87g、92gであ
った。従って平均剥離強度は82.2g/25mm巾で
バラツキは25.5%であった。この積層シ−トを成形
機で丸皿(148mm径×13mmH)を雰囲気温度約
155℃、21secサイクルで成形したところ、シ
ワ、穴明きなく、成形性も剥離の問題もなかった。
Example 7 Homopolypropylene (manufactured by Highmont) XPF-814
In addition, a bubble control agent DIBRO-No2 (manufactured by Dainichiseika) 0.2
Part, and a cylinder of 90φ extruder-temperature 230 ℃ ~ 2
I-Butane was added at 45 ° C., and the mixture was flown into the extrusion die at a rate of 69 Kg / Hr, while EVA (VA
6%) was passed through a confluent die, flowed into an extrusion die and coextruded to obtain a laminated sheet. This laminated foam sheet had a thickness of 1.48 mm and a basis weight of 355 g / m 2 . About 20 μm of aluminum foil was fused to this foamed sheet at a speed of 4.5 m / min using a heat roll 195 ° C. for about 3 seconds.
Cold air of 20 ° C was applied to the vine. When the peel strength between the foamed sheet and the aluminum foil of the obtained laminated foamed sheet was measured,
It was 78 g, 71 g, 83 g, 87 g, and 92 g at n = 5. Therefore, the average peel strength was 82.2 g / 25 mm width and the variation was 25.5%. This laminated sheet was molded by a molding machine in a round plate (148 mm diameter × 13 mmH) at an atmospheric temperature of about 155 ° C. for 21 sec cycles. No wrinkles or holes were formed, and there was no problem of moldability or peeling.

【0033】以上の実施例及び比較例の結果を表1、表
2、表3及び表4に示す。
The results of the above Examples and Comparative Examples are shown in Table 1, Table 2, Table 3 and Table 4.

【0034】[0034]

【表1】 [Table 1]

【0035】[0035]

【表2】 [Table 2]

【0036】[0036]

【表3】 [Table 3]

【0037】[0037]

【表4】 [Table 4]

【0038】[0038]

【発明の効果】以上述べたように、本発明は特定の気泡
を有する発泡シ−トとアルミ箔を組み合わせることによ
って積層発泡シ−トを熱積層ラミ等にて製造することが
でき、得られた積層発泡シ−トは適度の剥離強度を有す
るので、食品用トレ−及び容器として好適である。
As described above, according to the present invention, a laminated foam sheet can be produced by a hot laminating laminating machine by combining a foam sheet having specific bubbles and an aluminum foil. Since the laminated foam sheet has an appropriate peel strength, it is suitable as a food tray and container.

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 発泡シ−トの少なくとも片面にアルミ箔
を積層した積層発泡シ−トにおいて、アルミ箔を積層す
る側の発泡シ−トの表面のセルサイズが0.5mm以下
であって、前記アルミ箔が5g/25mm巾〜310g
/25mm巾の力で前記発泡シ−トより剥離出来る様に
積層したことを特徴とする積層発泡シ−ト。
1. A laminated foam sheet in which an aluminum foil is laminated on at least one surface of the foam sheet, and the cell size of the surface of the foam sheet on the side where the aluminum foil is laminated is 0.5 mm or less, The aluminum foil is 5g / 25mm width-310g
A laminated foam sheet characterized by being laminated so that it can be peeled off from the foam sheet with a force of / 25 mm width.
【請求項2】 発泡シ−トの少なくとも片面にアルミ箔
が積層された積層発泡シ−トから成形されてなる容器に
おいて、アルミ箔が5g/25mm巾〜310g/25
mm巾の力で発泡体より剥離できることを特徴とする容
器。
2. A container formed from a laminated foam sheet in which an aluminum foil is laminated on at least one surface of the foam sheet, wherein the aluminum foil has a width of 5 g / 25 mm to 310 g / 25.
A container characterized in that it can be peeled from a foam with a force of mm width.
【請求項3】 発泡シ−トが使用済後の回収品を再使用
したものである請求項第1項記載の積層発泡シ−ト及び
請求項第2項記載の容器。
3. The laminated foam sheet according to claim 1, and the container according to claim 2, wherein the foamed sheet is a reused product after use.
JP5298335A 1993-11-29 1993-11-29 Laminated foam sheet and container Expired - Lifetime JP3020079B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP5298335A JP3020079B2 (en) 1993-11-29 1993-11-29 Laminated foam sheet and container

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP5298335A JP3020079B2 (en) 1993-11-29 1993-11-29 Laminated foam sheet and container

Publications (2)

Publication Number Publication Date
JPH07148877A true JPH07148877A (en) 1995-06-13
JP3020079B2 JP3020079B2 (en) 2000-03-15

Family

ID=17858339

Family Applications (1)

Application Number Title Priority Date Filing Date
JP5298335A Expired - Lifetime JP3020079B2 (en) 1993-11-29 1993-11-29 Laminated foam sheet and container

Country Status (1)

Country Link
JP (1) JP3020079B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016165815A (en) * 2015-03-09 2016-09-15 帝人株式会社 Metal laminate for use in forming work

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016165815A (en) * 2015-03-09 2016-09-15 帝人株式会社 Metal laminate for use in forming work

Also Published As

Publication number Publication date
JP3020079B2 (en) 2000-03-15

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