JPH07110881B2 - Suspension polymerization method of vinyl chloride monomer - Google Patents

Suspension polymerization method of vinyl chloride monomer

Info

Publication number
JPH07110881B2
JPH07110881B2 JP3868691A JP3868691A JPH07110881B2 JP H07110881 B2 JPH07110881 B2 JP H07110881B2 JP 3868691 A JP3868691 A JP 3868691A JP 3868691 A JP3868691 A JP 3868691A JP H07110881 B2 JPH07110881 B2 JP H07110881B2
Authority
JP
Japan
Prior art keywords
polymerization
vinyl chloride
suspension
weight
mol
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP3868691A
Other languages
Japanese (ja)
Other versions
JPH04277503A (en
Inventor
靖道 石井
正久 大川
勲 大内
秀樹 若森
多実男 大和
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SAN AROO KAGAKU KK
Kureha Corp
Zeon Corp
Sumitomo Chemical Co Ltd
Original Assignee
SAN AROO KAGAKU KK
Kureha Corp
Sumitomo Chemical Co Ltd
Nippon Zeon Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SAN AROO KAGAKU KK, Kureha Corp, Sumitomo Chemical Co Ltd, Nippon Zeon Co Ltd filed Critical SAN AROO KAGAKU KK
Priority to JP3868691A priority Critical patent/JPH07110881B2/en
Publication of JPH04277503A publication Critical patent/JPH04277503A/en
Publication of JPH07110881B2 publication Critical patent/JPH07110881B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Polymerisation Methods In General (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、塩化ビニル系単量体の
改良された懸濁重合方法に関し、さらに詳しくは多孔性
でフィッシュアイ、可塑剤吸収性および粒度特性に優れ
た高品質の塩化ビニル系樹脂を、高速重合で高生産性下
に製造する懸濁重合方法に関する。
FIELD OF THE INVENTION The present invention relates to an improved method for suspension polymerization of vinyl chloride-based monomers, and more particularly to a high quality chloride having excellent porosity, fish eye, plasticizer absorption and particle size characteristics. The present invention relates to a suspension polymerization method for producing a vinyl-based resin by high-speed polymerization with high productivity.

【0002】[0002]

【従来の技術】一般に、塩化ビニル系単量体の懸濁重合
は、攪拌と懸濁剤によって塩化ビニル系単量体が水性媒
体中に油滴として分散され、この油滴内部で重合反応が
進行する。そして同時に油滴の合一、分散、凝集分散過
程が起こり、得られる重合体粒子は複数の油滴から構成
された内部に空隙を有する微粒子の集合体となる。それ
故に、塩化ビニルの懸濁重合では懸濁剤の種類、量等の
懸濁剤処方が非常に重要であり、これが重合安定性、樹
脂の品質、例えば残存モノマー量、可塑剤吸収性、フィ
ッシュアイの支配因子であることが知られている。
2. Description of the Related Art Generally, in suspension polymerization of vinyl chloride-based monomers, the vinyl chloride-based monomers are dispersed as oil droplets in an aqueous medium by stirring and suspending agent, and the polymerization reaction occurs inside the oil droplets. proceed. At the same time, the processes of coalescence, dispersion and aggregation / dispersion of oil droplets occur, and the obtained polymer particles become an aggregate of fine particles having voids inside, which are composed of a plurality of oil droplets. Therefore, in the suspension polymerization of vinyl chloride, the formulation of the suspending agent such as the type and amount of the suspending agent is very important, which is the stability of the polymerization, the quality of the resin such as the residual monomer amount, the plasticizer absorbability and the fish. It is known to be the controlling factor of the eye.

【0003】懸濁剤としては、工業的に主として各種水
溶性高分子、例えばゼラチン、メチルセルロース、部分
ケン化ポリ酢酸ビニルが使用されている。高品質の重合
体粒子を得るための懸濁剤処方として、2種の部分ケン
化ポリ酢酸ビニルを組み合せて使用することが多数提案
されており、例えば特開昭52−115890号、特開
昭53−43792号、特開昭53−136089号、
特開昭55−112210号、特開昭62−10160
9号、特開昭62−260803号等がある。
As the suspending agent, various water-soluble polymers such as gelatin, methyl cellulose and partially saponified polyvinyl acetate are mainly used industrially. Many proposals have been made to use two kinds of partially saponified polyvinyl acetate in combination as a suspending agent formulation for obtaining high-quality polymer particles, for example, JP-A Nos. 52-115890 and 52-115890. 53-43792, JP-A-53-136089,
JP-A-55-112210, JP-A-62-10160
9 and JP-A-62-260803.

【0004】また3種の部分ケン化ポリ酢酸ビニルを組
合せた懸濁剤処方として、特公昭60−50807号に
は成型品中のフィッシュアイの生成を抑制する目的で、
(A)平均ケン化度70〜90モル%、平均重合度100
0以上の部分ケン化ポリビニルアルコール成分、(B) 平
均ケン化度65〜85モル%、平均重合度400以上1
000未満の部分ケン化ポリビニルアルコール成分、及
び(C) 平均ケン化度55〜90モル%、平均重合度40
0未満の部分ケン化ポリビニルアルコール成分よりなる
塩化ビニルの懸濁重合用分散安定剤が開示されている。
As a suspension formulation in which three kinds of partially saponified polyvinyl acetate are combined, Japanese Patent Publication No. 60-50807 discloses the purpose of suppressing the formation of fish eyes in a molded article.
(A) Average saponification degree 70 to 90 mol%, average degree of polymerization 100
0 or more partially saponified polyvinyl alcohol component, (B) average saponification degree 65 to 85 mol%, average degree of polymerization 400 or more 1
Less than 000 partially saponified polyvinyl alcohol component, and (C) average saponification degree 55 to 90 mol%, average degree of polymerization 40
Dispersion stabilizers for suspension polymerization of vinyl chloride comprising less than 0 partially saponified polyvinyl alcohol component are disclosed.

【0005】更に特開昭62−263206号には、
ケン化度が85〜90モル%であり、かつその4%水溶
液の20℃における粘度が25〜65cpである水溶性部
分ケン化ポリ酢酸ビニル、ケン化度が65〜75モル
%であり、かつその4%水溶液の20℃における粘度が
5.0〜6.0cpである水溶性部分ケン化ポリ酢酸ビニ
ル、及びケン化度が35〜50モル%であり、かつそ
の重合度が200〜800である油溶性部分ケン化ポリ
酢酸ビニル、の三者を併用し、かつその併用量比が/
の重量比で9/1〜1/1の範囲であり、かつ(+
)/の重量比が8/1〜2/1の懸濁剤処方によっ
て、重合体の生産性の向上と、成形加工性が改良されて
比重の大きい重合体を製造することが開示されている。
Further, in JP-A-62-263206,
A water-soluble partially saponified polyvinyl acetate having a saponification degree of 85 to 90 mol% and a viscosity of a 4% aqueous solution at 20 ° C. of 25 to 65 cp, and a saponification degree of 65 to 75 mol%, and The water-soluble partially saponified polyvinyl acetate having a viscosity of 5.0 to 6.0 cp at 20 ° C. and a saponification degree of 35 to 50 mol% and a polymerization degree of 200 to 800 An oil-soluble partially saponified polyvinyl acetate is used in combination, and the combined amount ratio is /
In the weight ratio of 9/1 to 1/1, and (+
) / Weight ratio of 8/1 to 2/1 is disclosed to produce a polymer having a high specific gravity by improving polymer productivity and molding processability. .

【0006】しかしこれらのいずれの方法も、6時間以
内に重合を完結させるいわゆる高速重合を行うと、得ら
れる塩化ビニル系樹脂のフィッシュアイ、可塑剤吸収
性、粒度などの品質の低下を招くという欠点をもってい
た。
However, in any of these methods, if the so-called high-speed polymerization is completed to complete the polymerization within 6 hours, the quality of the obtained vinyl chloride resin such as fish eyes, plasticizer absorbability and particle size is deteriorated. I had a flaw.

【0007】一方塩化ビニル樹脂を製造するに際して生
産性を向上させるためには、除熱能力の限界まで重合速
度を大きくすることによって、短時間に重合を完結させ
ること、重合器を大型化し1バッチ当たりの生産量を大
きくすることおよび重合器の重合反応熱の除熱能力を高
めることが重要である。
On the other hand, in order to improve the productivity in producing a vinyl chloride resin, the polymerization rate is increased to the limit of the heat removal capacity to complete the polymerization in a short time, and the polymerization vessel is enlarged to make one batch. It is important to increase the production amount per unit and enhance the heat removal capacity of the polymerization reaction heat of the polymerization reactor.

【0008】重合時間を短縮する高速重合法に関して
は、例えば重合開始剤に高活性の開始剤を使用する方法
(特開昭53−73280号)、活性の異なる開始剤の
組合せにより重合速度の均一化を図る方法(特開昭56
−149407号、特開平1−31810号)など、種
々の重合方法が提案されている。しかしこれらのいずれ
の方法にも、得られる樹脂の熱安定性や色相を低下させ
るばかりでなく重合中の粒子形成が不安定となるため、
結果的に粒子の粗大化或いはフィッシュアイの増加をも
たらし、商品価値がある製品を得ることができない問題
があった。
Regarding the high-speed polymerization method for shortening the polymerization time, for example, a method of using a highly active initiator as a polymerization initiator (Japanese Patent Laid-Open No. 53-73280), a uniform polymerization rate can be obtained by combining initiators having different activities. Method for achieving this (JP-A-56
Various polymerization methods have been proposed, such as JP-A-149407 and JP-A-1-31810). However, in any of these methods, not only the thermal stability and hue of the resulting resin are lowered, but also particle formation during polymerization becomes unstable,
As a result, coarsening of particles or increase of fish eyes are caused, and there is a problem that a product having commercial value cannot be obtained.

【0009】また重合開始剤として、高活性であって得
られる樹脂の色相が良好な開始剤であるターシャリオク
チルパーオキシネオデカノエートを使用する方法(特開
昭58−120613号)が提案された。この方法によ
れば確かに樹脂の色相は良好であるが、粒子が粗大化す
るとともにフィッシュアイが増加するという欠点があ
り、高速重合法に適用しても塩化ビニル樹脂の品質を必
ずしも高品質にできるものではなく、不満足なものであ
った。
Further, there is proposed a method (Japanese Patent Laid-Open No. 58-120613) using, as a polymerization initiator, tertiary octyl peroxy neodecanoate which is a highly active initiator having a good hue of the resin to be obtained. Was done. According to this method, the hue of the resin is certainly good, but there is a drawback that the particles become coarse and fish eyes increase, and even if it is applied to the high-speed polymerization method, the quality of the vinyl chloride resin is not always high. It was not something that I could do, but something that was unsatisfactory.

【0010】一方重合器の大型化は、重合器の単位容積
当たりのジャケット面積を相対的に小さくして除熱能力
を減少させるため、重合器の材質を熱伝導性の良い材質
にする方法(特公昭58−8405号)、ジャケットの
冷却水流の流速性を上げたり、あるいはバッフルの流路
を改善する方法(特開昭58−160241号)等の提
案がなされている。これらの手段によればある程度の除
熱能力の向上は可能であるが、その効果は僅かである。
On the other hand, in order to increase the size of the polymerization vessel, the jacket area per unit volume of the polymerization vessel is made relatively small to reduce the heat removal ability. JP-B-58-8405), a method of improving the flow velocity of the cooling water flow of the jacket, or a method of improving the flow path of the baffle (JP-A-58-160241) have been proposed. By these means, the heat removal capacity can be improved to some extent, but the effect is slight.

【0011】このため、40m3以上の大型重合器におい
てリフラックスコンデンサーを付加し、重合時間が5時
間以内の高速重合を実施する方法(特公平1−1808
2号)も提案されている。この方法によればコンデンサ
ーの除熱負荷を大きくすることが必要であり、そのため
重合中の泡立ちによるコンデンサーの閉塞や、製品中の
フィッシュアイの増加、かさ比重の低下などの操業上、
品質上の問題点が多い。また、予め冷却した低温の冷却
水をジャケットに通水することによって重合器の除熱能
力を向上させることも可能であるが、冷却設備への投資
の他、ランニングコストがかかり経済的ではない。
Therefore, a reflux condenser is added to a large-scale polymerization vessel of 40 m 3 or more to carry out high-speed polymerization within 5 hours (Japanese Patent Publication No. 1-1808).
No. 2) is also proposed. According to this method, it is necessary to increase the heat removal load of the condenser, and therefore clogging of the condenser due to foaming during polymerization, an increase in fish eyes in the product, and a decrease in bulk specific gravity during operation,
There are many quality problems. It is also possible to improve the heat removal capability of the polymerization vessel by passing low-temperature cooling water that has been cooled in advance through the jacket, but this is not economical because it requires running costs in addition to investment in cooling equipment.

【0012】更に、加熱・冷却用ジャケットを重合器本
体に内包したいわゆる内部ジャケット式重合器は従来の
外部ジャケット式重合器に比べ伝熱係数が大きく、塩化
ビニルの重合に好適に使用し得ることが知られている
(特開昭57−147502号)。しかしながらこの内
部ジャケット式重合器を用い、単に開始剤の選択、増量
により重合速度を速めたとしても、前記のように粒子の
粗大化、フィッシュアイの増加の問題があり、品質上満
足できる樹脂を得ることができなかった。すなわち、内
部ジャケット式で且つ、40m3以上の大型重合器を用い
6時間以内の高速重合で高品質の塩化ビニルを重合する
製造方法は、技術的に未確立であった。
Further, a so-called inner jacket type polymerization vessel in which a heating / cooling jacket is enclosed in the polymerization vessel main body has a large heat transfer coefficient as compared with a conventional outer jacket type polymerization vessel, and can be suitably used for polymerization of vinyl chloride. Is known (JP-A-57-147502). However, using this internal jacket type polymerization vessel, even if the polymerization rate is increased simply by selecting an initiator and increasing the amount, there are problems of particle coarsening and fisheye increase as described above, and a resin that is satisfactory in terms of quality can be obtained. I couldn't get it. That is, a production method of polymerizing high-quality vinyl chloride by a high-speed polymerization within 6 hours using an inner jacket type large-sized polymerization vessel of 40 m 3 or more has not been technically established.

【0013】[0013]

【発明が解決しようとする課題】本発明の目的は、多孔
性でフィッシュアイ、可塑剤吸収性および粒度特性に優
れた塩化ビニル系樹脂を高速重合で高生産性下に製造す
ることができる、改良された懸濁重合方法を提供するこ
とにある。
The object of the present invention is to produce a vinyl chloride resin having high porosity and excellent fish eye, plasticizer absorbability and particle size characteristics by high-speed polymerization with high productivity. An object is to provide an improved suspension polymerization method.

【0014】[0014]

【課題を解決するための手段】本発明のかかる目的は、
塩化ビニルを主体とする単量体を水媒体中で懸濁重合
し、6時間以内に重合を完結させるに際し、懸濁剤とし
て、(a) ケン化度75〜85モル%、平均重合度100
0以上の部分ケン化ポリ酢酸ビニル、(b) ケン化度65
〜75モル%、平均重合度500〜900の部分ケン化
ポリ酢酸ビニル、(c) ケン化度15〜54モル%、平均
重合度100〜1200の部分ケン化ポリ酢酸ビニル、
の3種を併用し、油溶性重合開始剤として10時間半減
期温度が34〜50℃の1種または2種以上のパーエス
テル開始剤を、重合に使用する全開始剤量の50重量%
以上使用し、かつ重合開始から転化率が少なくとも5%
に達するまでの重合器の内容液1m3あたりの正味攪拌動
力を1.0〜3.0kW/m3に制御することによって達成
される。
The object of the present invention is to:
When a monomer mainly composed of vinyl chloride is suspension polymerized in an aqueous medium and the polymerization is completed within 6 hours, (a) a saponification degree of 75 to 85 mol% and an average polymerization degree of 100 are used as a suspending agent.
0 or more partially saponified polyvinyl acetate, (b) saponification degree 65
.About.75 mol%, partially saponified polyvinyl acetate having an average degree of polymerization of 500 to 900, (c) partially saponified polyvinyl acetate having a degree of saponification of 15 to 54 mol%, and an average degree of polymerization of 100 to 1200,
50% by weight of the total amount of the initiator used in the polymerization, in combination with one or more perester initiators having a 10-hour half-life temperature of 34 to 50 ° C. as an oil-soluble polymerization initiator.
Use above, and conversion rate is at least 5% from the start of polymerization
It is achieved by controlling the net stirring power per 1 m 3 of the content liquid of the polymerization vessel to reach 1.0 to 3.0 kW / m 3 until the temperature reaches 0.

【0015】本発明の目的を一層効果的に達成するため
には、単量体100重量部あたりの懸濁剤(a) と(b) の
仕込み量の合計を0.03〜0.15重量部、懸濁剤
(c) の仕込み量を0.01〜0.2重量部であり、かつ
(a) と(b) の仕込み重量比(a)/(b) を0.2〜5.0
とするのがよい。さらに攪拌機を装着し、加熱・冷却の
ためのジャケットを重合器本体内面に内包化した、内容
積40m3以上の内部ジャケット式大型重合器を用いるこ
とにより、本発明を有利に実施できる。
In order to more effectively achieve the object of the present invention, the total amount of the suspending agents (a) and (b) charged per 100 parts by weight of the monomer is 0.03 to 0.15 parts by weight. Part, suspension agent
The charging amount of (c) is 0.01 to 0.2 parts by weight, and
Charge ratio (a) / (b) of (a) and (b) is 0.2 to 5.0
It is good to say Further, the present invention can be advantageously carried out by using a large-sized inner jacket type polymerization vessel having an inner volume of 40 m 3 or more, which is equipped with a stirrer and a jacket for heating / cooling is included in the inner surface of the polymerization vessel body.

【0016】以下、本発明を詳細に説明する。本発明に
おいて、塩化ビニル単量体を主体とする単量体の内、塩
化ビニル以外の単量体としては、例えば酢酸ビニルに代
表されるアルキルビニルエステル類、セチルビニルエー
テルに代表されるアルキルビニルエーテル類、エチレ
ン、またはプロピレン等のα−モノオレフィン類、アク
リル酸メチル、メタクリル酸メチル等の(メタ)アクリ
ル酸アルキルエステル類、その他塩化ビニリデン、スチ
レン等が例示されるが、共重合するものであればこれら
に限定されない。
The present invention will be described in detail below. In the present invention, among the monomers mainly composed of vinyl chloride monomer, examples of the monomers other than vinyl chloride include alkyl vinyl esters represented by vinyl acetate and alkyl vinyl ethers represented by cetyl vinyl ether. , Α-monoolefins such as ethylene or propylene, (meth) acrylic acid alkyl esters such as methyl acrylate and methyl methacrylate, and vinylidene chloride, styrene and the like are exemplified, provided that they are copolymerizable. It is not limited to these.

【0017】本発明において、懸濁剤を構成する3種類
の部分ケン化ポリ酢酸ビニルは、(a) ケン化度75〜8
5モル%、平均重合度1000以上の部分ケン化ポリ酢
酸ビニル、(b) ケン化度65〜75モル%、平均重合度
500〜900の部分ケン化ポリ酢酸ビニル、(c) ケン
化度15〜54モル%、平均重合度100〜1200の
部分ケン化ポリ酢酸ビニル、であり、これらはいずれも
公知であって市販されているものである。
In the present invention, the three types of partially saponified polyvinyl acetate constituting the suspending agent are (a) a saponification degree of 75-8.
5 mol%, partially saponified polyvinyl acetate having an average degree of polymerization of 1000 or more, (b) saponification degree of 65 to 75 mol%, partially saponified polyvinyl acetate having an average degree of polymerization of 500 to 900, (c) saponification degree of 15 ˜54 mol%, partially saponified polyvinyl acetate having an average degree of polymerization of 100 to 1200, all of which are known and commercially available.

【0018】部分ケン化ポリ酢酸ビニル(a) と(b) との
両成分は、懸濁剤の主たる成分である。そのうち(a) 成
分のケン化度が75モル%未満では分散が不安定となっ
て効果が小さく、85モル%を越えると樹脂中のフィッ
シュアイが多くなる。また平均重合度が1000未満で
は分散を安定化させる効果が小さく、1200〜270
0の範囲内にあることが好ましい。また(b) 成分のケン
化度が65モル%未満では、水に溶けにくくて保護力が
低く、単量体の分散が不安定であって結局粗粒が多くな
り、75モル%を越えると界面活性力が低く、重合粒子
の空隙率が低いものが生成し、樹脂中のフィッシュアイ
が多くなる。更に、平均重合度が500未満では保護力
が低く粗粒が多くなり、900を越えると樹脂中のフィ
ッシュアイが多くなる。
Both the partially saponified polyvinyl acetate (a) and (b) components are the main components of the suspending agent. If the saponification degree of the component (a) is less than 75 mol%, the dispersion becomes unstable and the effect is small, and if it exceeds 85 mol%, the fish eyes in the resin increase. If the average degree of polymerization is less than 1000, the effect of stabilizing the dispersion is small, and the range of 1200 to 270
It is preferably in the range of 0. If the degree of saponification of the component (b) is less than 65 mol%, it is difficult to dissolve in water and the protective power is low, the dispersion of the monomer is unstable, and coarse particles eventually increase, and if it exceeds 75 mol%. Those having a low surface activity and a low porosity of the polymer particles are generated, and the fish eyes in the resin increase. Further, if the average degree of polymerization is less than 500, the protective power is low and the number of coarse particles increases, and if it exceeds 900, the number of fish eyes in the resin increases.

【0019】更に(c) 成分は、冷水には難溶性のもので
あり、重合体粒子の空隙率を大きくし、フィッシュアイ
の生成を抑制する。このケン化度が低過ぎても、また高
過ぎてもフィッシュアイが多くなる。またこの平均重合
度が100未満であるか、又は1200を越えると分散
安定性が低下する。
Further, the component (c) is poorly soluble in cold water, increases the porosity of the polymer particles, and suppresses the formation of fish eyes. If the degree of saponification is too low or too high, fish eyes will increase. Further, if the average degree of polymerization is less than 100 or exceeds 1200, the dispersion stability decreases.

【0020】これらの懸濁剤各成分の使用量は、単量体
が100重量部あたりの(a) と(b)との仕込み量の合計
が0.03〜0.15重量部、好ましくは0.04〜
0.1重量部で、かつ(a) と(b) との仕込み重量比(a)
/(b) が0.2〜5.0、好ましくは0.25〜4.0
である。(a) と(b) との仕込み量の合計が0.03重量
部に満たないと重合中の単量体油滴や重合体粒子の懸濁
安定性が損なわれて粗粒分が増加したり多孔性が低下
し、また0.15重量部を越えると粒度が細かくなり、
かさ比重が低下するという不都合が生じる。(a) と(b)
との仕込み重量比(a) /(b) が0.2未満でも同様に粒
度が細かくなりかさ比重が低下するし、また5.0を越
えると多孔性が損なわれ、フィッシュアイや可塑剤吸収
性などの品質の低下を招く不利がある。
The amount of each component of these suspending agents used is such that the total amount of the monomers (a) and (b) charged per 100 parts by weight of the monomer is 0.03 to 0.15 parts by weight, preferably 0.04 ~
0.1 parts by weight, and the weight ratio (a) of (a) and (b)
/ (B) is 0.2 to 5.0, preferably 0.25 to 4.0
Is. If the total amount of (a) and (b) charged is less than 0.03 part by weight, the suspension stability of the monomer oil droplets and polymer particles during polymerization will be impaired, and coarse particles will increase. Or the porosity decreases, and if it exceeds 0.15 parts by weight, the particle size becomes fine,
There is a disadvantage that the bulk specific gravity is reduced. (a) and (b)
When the weight ratio (a) / (b) with is less than 0.2, the particle size becomes finer and the bulk specific gravity decreases, and when it exceeds 5.0, the porosity is impaired and fisheye and plasticizer absorption There is a disadvantage that the quality such as sex is deteriorated.

【0021】本発明の懸濁剤系を構成する残りの成分で
ある懸濁剤(c) 成分の仕込み量が0.01重量部未満で
ある場合には、フィッシュアイ抑制の効果が発揮できな
い。また、この仕込み量が0.2重量部を越えると粒度
が細かくなり、かさ比重が低下するという不都合が生じ
る。
When the amount of the suspension agent (c), which is the remaining component of the suspension agent system of the present invention, is less than 0.01 part by weight, the effect of suppressing fish eyes cannot be exhibited. Further, if the charged amount exceeds 0.2 parts by weight, the particle size becomes fine and the bulk specific gravity decreases, which is a disadvantage.

【0022】本発明における重合開始剤としては、10
時間半減期温度が34〜50℃、好ましくは36〜48
℃の範囲であるパーエステル構造を有する開始剤を用い
ることが必要であり、その一種または二種以上を、重合
に使用する全開始剤量の50重量%以上、好ましくは6
5重量%以上使用するのがよい。ここで、10時間半減
期温度とは、ベンゼン溶媒中で0.1モル濃度の開始剤
が分解し、その濃度が初期濃度の半分に減ずるのに10
時間を要するときの温度であり、開始剤の分解速度の大
きさすなわち活性を表す指標である。
The polymerization initiator used in the present invention is 10
Time half-life temperature is 34 to 50 ° C, preferably 36 to 48
It is necessary to use an initiator having a perester structure in the range of ℃, and one or more of them is 50% by weight or more, preferably 6
It is preferable to use 5% by weight or more. Here, the 10-hour half-life temperature means that the initiator is decomposed in a benzene solvent at a concentration of 0.1 mol and the concentration is reduced to half the initial concentration.
It is the temperature when it takes time, and is an index showing the rate of decomposition of the initiator, that is, the activity.

【0023】10時間半減期温度が前記範囲を越えた場
合は、特定の攪拌動力範囲であっても結果的に得られる
塩化ビニル樹脂が粗大粒子化したり粒子形状が不規則に
なり、フィッシュアイの増加またはかさ比重の低下を招
く。また、前記範囲のパーエステル開始剤の使用量が重
合に使用する全開始剤量の50重量%に満たない場合
は、得られる塩化ビニル樹脂の熱安定性及び、色相が低
下するので、本発明の目的を達成できない。
If the 10-hour half-life temperature exceeds the above range, the resulting vinyl chloride resin will become coarse particles or the particle shape will become irregular even within a specific stirring power range, resulting in fish eye It causes an increase or a decrease in bulk specific gravity. Further, when the amount of the perester initiator used in the above range is less than 50% by weight of the total amount of the initiator used for the polymerization, the thermal stability and the hue of the obtained vinyl chloride resin are deteriorated. Can not achieve the purpose of.

【0024】本発明において用いる前記のパーエステル
構造を有する重合開始剤としては、2,4,4−トリメ
チルペンチルパーオキシ−2−ネオデカノエート、ター
シャリブチルパーオキシネオデカノエート、(α,α−
ビス−ネオデカノイルパーオキシ)ジイソプロピルベン
ゼン、クミルパーオキシネオデカノエート、ターシャリ
ヘキシルパーオキシネオデカノエート等が一般に挙げら
れるが、これらに限定されない。また、重合に使用する
全開始剤の50重合%未満であれば本発明のパーエステ
ル開始剤との混合物として使用できる他の開始剤として
は、ジ−2−エチルヘキシルパーオキシジカーボネー
ト、ジ−(2−エトキシエチル)パーオキシジカーボネ
ート等のパーオキシカーボネート系の開始剤、3,5,
5−トリメチルヘキサノイルパーオキサイド等のジアシ
ルパーオキサイド系の開始剤、α,α−アゾビス−2,
4−ジメチルバレロニトリル等のアゾ化合物系の開始剤
等が一般に挙げられるが、これらの開始剤に特に限定さ
れない。
The polymerization initiator having a perester structure used in the present invention includes 2,4,4-trimethylpentylperoxy-2-neodecanoate, tert-butylperoxyneodecanoate, (α, α-
Bis-neodecanoylperoxy) diisopropylbenzene, cumylperoxyneodecanoate, tert-hexylperoxyneodecanoate and the like are generally mentioned, but are not limited thereto. Further, other initiators that can be used as a mixture with the perester initiator of the present invention as long as it is less than 50% by polymerization of all the initiators used for polymerization include di-2-ethylhexyl peroxydicarbonate and di- ( 2-ethoxyethyl) peroxycarbonate-based initiators such as peroxydicarbonate 3, 5,
Diacyl peroxide initiators such as 5-trimethylhexanoyl peroxide, α, α-azobis-2,
An azo compound-based initiator such as 4-dimethylvaleronitrile is generally mentioned, but the initiator is not particularly limited.

【0025】本発明を実施するに当っては、更に重合開
始から重合体の粒子構造の骨格が形成される転化率が少
なくても5%に達するまでの間、好ましくは15〜30
%に達するまでの間の重合器の単位容積あたりの正味攪
拌動力を1.0〜3.0kW/m3、好ましくは1.2〜
2.5kW/m3、さらに好ましくは1.5〜2.0kW/m3
として重合を行う。
In carrying out the present invention, further, from the initiation of polymerization until the conversion rate at which the skeleton of the polymer particle structure is formed reaches at least 5%, preferably 15 to 30.
% To 1.0% to 3.0 kW / m 3 , preferably 1.2 to 3.0
2.5 kW / m 3 , more preferably 1.5 to 2.0 kW / m 3
Polymerization is performed as.

【0026】正味攪拌動力が1.0kW/m3未満である
と、塩化ビニル単量体の懸濁油滴の分散合一の頻度が少
なく、生成した重合体粒子の空隙率が小さくなるととも
にその分布が広くなり、また粒子が粗大化したり、可塑
剤吸収性が悪くてフィッシュアイが増加するなどの問題
を生じる。一方、3.0kW/m3を越えると油滴の合一頻
度が多くなりすぎ、油滴や重合体粒子同士の衝突による
凝集が生じ易く粗粒化したり、あるいはその他の重合条
件によっては分散が進行し過ぎることによって粒度が細
かくなり、かさ比重が低下するなど本発明の目的を達成
できない。重合転化率が5%を越えると油滴の分散・凝
集は起こり難くなるため、重合転化率5%以降の攪拌動
力は特に限定されず、重合器内が均一に攪拌されさえす
れば良い。
When the net stirring power is less than 1.0 kW / m 3 , the frequency of dispersion and coalescence of the suspension oil droplets of the vinyl chloride monomer is low, and the porosity of the produced polymer particles is small and This causes problems such as a wide distribution, coarse particles, and poor plasticizer absorbability, resulting in increased fish eyes. On the other hand, if it exceeds 3.0 kW / m 3 , the coalescence frequency of oil droplets becomes too high, and the oil droplets or polymer particles tend to agglomerate due to collisions, resulting in coarse particles, or dispersion depending on other polymerization conditions. If it progresses too much, the particle size becomes finer and the bulk specific gravity decreases, so that the object of the present invention cannot be achieved. When the polymerization conversion rate exceeds 5%, oil droplets are less likely to be dispersed and aggregated. Therefore, the stirring power after the polymerization conversion rate of 5% is not particularly limited, as long as the inside of the polymerization vessel is uniformly stirred.

【0027】重合器の攪拌動力を制御する方法として
は、例えば「化学工学協会編:化学工学便覧、改訂三
版、1065〜1115頁、昭和43年、丸善株式会
社」に詳細に記載されているように、各種形状の攪拌装
置についての攪拌系のレイノルズ数Reと動力数Npの
関係を表す実験式や線図を利用するか、またはある一定
の攪拌条件下での動力を実測することにより装置定数と
してのNpを実験的に求め、攪拌翼の回転数を変更する
ことによって動力を任意に調節することができる。
A method for controlling the stirring power of the polymerization vessel is described in detail, for example, in "Chemical Engineering Association, edited by: Chemical Engineering Handbook, Revised Third Edition, pages 1065 to 1115, 1968, Maruzen Co., Ltd." As described above, by using an empirical formula and a diagram showing the relationship between the Reynolds number Re and the power number Np of the stirring system for the stirring devices of various shapes, or by measuring the power under a certain stirring condition The power can be arbitrarily adjusted by experimentally obtaining Np as a constant and changing the rotation speed of the stirring blade.

【0028】すなわち、重合器の内容物の密度をρ(kg
/m3)、粘性係数をμ(kg/m・sec )、攪拌翼の回転
数をn(1/sec )、翼長をd(m)、重力換算係数を
C(kg・m/Kg・sec2)、減速機構部や軸封部での損
失を含まない正味の攪拌動力をP(Kg/m・sec )とす
れば、ReおよびNpはそれぞれ Re=ρnd2 /μ Np=P・gC /ρn3 5 で定義されるものであり、公知文献または実験からNp
を求めることができる。
That is, the density of the contents of the polymerization vessel is ρ (kg
/ M 3 ), viscosity coefficient μ (kg / m · sec), stirring blade rotation speed n (1 / sec), blade length d (m), gravity conversion coefficient g C (kg · m / Kg)・ Sec 2 ), Re and Np are Re = ρnd 2 / μ Np = P ・, respectively, where P (Kg / m · sec) is the net stirring power that does not include loss in the speed reduction mechanism and shaft seal. It is defined by g C / ρn 3 d 5 , and Np is determined from known literature or experiments.
Can be asked.

【0029】塩化ビニル系単量体の懸濁重合方法で一般
的に採用されている大型重合器の攪拌装置のNpの値は
およそ0.2〜2の範囲である。重合器内の液量をV
(m3)とすれば重合器の単位容積あたりの正味攪拌動力
Pv(kW/m3)は次式に従って算出することができる。 Pv=Np・ρn3 5 /102・V・gC したがって、特定の攪拌装置を用いて正味攪拌動力を調
整する場合には、動力は攪拌翼の回転数の3乗に比例す
るので、回転数を変更することにより動力を制御するこ
とができる。
The Np value of the agitator of a large-scale polymerization vessel which is generally adopted in the suspension polymerization method for vinyl chloride type monomers is in the range of about 0.2 to 2. The amount of liquid in the polymerization vessel is V
If it is (m 3 ), the net stirring power Pv (kW / m 3 ) per unit volume of the polymerization vessel can be calculated according to the following equation. Pv = Npρn 3 d 5 / 102Vg C Therefore, when the net stirring power is adjusted using a specific stirring device, the power is proportional to the cube of the rotation speed of the stirring blade, The power can be controlled by changing the number.

【0030】本発明において使用される攪拌翼や所望に
より使用されるバッフルなどの攪拌装置の形状は特に限
定されるものではなく、従来、塩化ビニル系単量体の懸
濁重量方法では一般的に採用されている公知の攪拌装置
を使用することができ、攪拌翼としてはタービン翼、フ
ァンタービン翼、ファウドラー翼およびブルーマージン
翼などが例示され、またバッフルとしては板型、円筒
型、D型、ループ型およびフィンガー型などが例示され
るが、パイプ(棒型)バッフル、D型バッフル、E型
(フィンガー型)バッフルが好ましい。これらの攪拌翼
およびバッフルは塩化ビニルの重合で一般に使用されて
いるものでよく、例えば前記「化学工学便覧」または
「佐伯康治著:ポリマー製造プロセス、157〜159
ページ、1971年、工業調査会」などに説明されてい
る。
The shape of a stirring device such as a stirring blade used in the present invention and a baffle used if desired is not particularly limited, and conventionally, in the suspension weight method of a vinyl chloride monomer, it has been generally used. A known stirring device that has been adopted can be used, examples of stirring blades include turbine blades, fan turbine blades, Faudler blades, and blue margin blades, and examples of baffles include plate-type, cylindrical-type, D-type, A loop type, a finger type, etc. are illustrated, but a pipe (rod type) baffle, a D type baffle, and an E type (finger type) baffle are preferable. These stirring blades and baffles may be those commonly used in the polymerization of vinyl chloride. For example, "Handbook of Chemical Engineering" or "Koji Saeki: Polymer Manufacturing Process, 157-159".
Page, 1971, Industrial Research Board ".

【0031】本発明において6時間以内の高速重合を実
施するに際し、例えば特開昭57−147502号に記
載された内部ジャケット式重合器、すなわち加熱・冷却
のためのジャケットを重合器本体内面に内包化すること
により伝熱性能を向上させた重合器、とくに除熱能力を
向上させた内容積40m3以上の重合器を用いて前記した
高速重合を実施することにより、本発明の目的を一層効
果的に達成することができる。勿論、重合器に還流凝縮
器を付設し、付加的に重合反応熱を除去する方法を採用
することも可能である。
In carrying out high-speed polymerization within 6 hours in the present invention, for example, an inner jacket type polymerization vessel described in JP-A-57-147502, that is, a jacket for heating / cooling is included on the inner surface of the polymerization vessel main body. By carrying out the above-mentioned high-speed polymerization using a polymerization vessel having an improved heat transfer performance, particularly a polymerization vessel having an internal volume of 40 m 3 or more with improved heat removal ability, the object of the present invention can be further improved. Can be achieved. Of course, it is also possible to adopt a method in which a reflux condenser is attached to the polymerization vessel to additionally remove the heat of polymerization reaction.

【0032】なお、本発明において重合を完結させるま
での時間、すなわち重合時間とは、単量体、開始剤、懸
濁剤および水を仕込んだ後、昇温により重合器の内容物
を所定の重合温度に到達せしめた時点から重合器の圧力
がその重合温度における自然圧力でしばらく推移したの
ち、未反応単量体の減少に伴って圧力降下を始め、その
降下幅が2kg/cm2 になるまでの時間をいう。重合器の
温度制御や圧力管理などの安全面から、重合時間は3〜
6時間とすることが好ましい。本発明において重合を完
結させる方法としては、重合禁止剤を添加したり、重合
器から未反応単量体を回収する方法が挙げられる。
In the present invention, the time required to complete the polymerization, that is, the polymerization time, means the content of the polymerization vessel at a predetermined temperature after the monomer, the initiator, the suspending agent and water are charged. After reaching the polymerization temperature, the pressure in the polymerization vessel was changed to the natural pressure at the polymerization temperature for a while, and then the pressure drop started as the unreacted monomer decreased, and the width of the drop became 2 kg / cm 2 . Until time. From the safety aspects such as temperature control and pressure control of the polymerization vessel, the polymerization time is 3 ~
It is preferably 6 hours. Examples of the method of completing the polymerization in the present invention include a method of adding a polymerization inhibitor and a method of collecting unreacted monomers from the polymerization vessel.

【0033】[0033]

【発明の効果】かくして本発明によれば、多孔性でフィ
ッシュアイ、可塑剤吸収性および粒度特性に優れた塩化
ビニル系樹脂を高生産性下に製造することができるの
で、極めて有用である。
As described above, according to the present invention, a vinyl chloride resin which is porous and has excellent fish eye, plasticizer absorbability and particle size characteristics can be produced with high productivity, and is thus extremely useful.

【0034】[0034]

【実施例】以下に実施例を挙げて本発明を具体的に説明
するが、実施例、比較例の中の%および部はとくに断り
のないかぎり重量基準である。なお、塩化ビニル系樹脂
の物性値は次の方法により測定した。
EXAMPLES The present invention will be specifically described below with reference to examples, but% and parts in the examples and comparative examples are based on weight unless otherwise specified. The physical properties of the vinyl chloride resin were measured by the following methods.

【0035】(1) フィッシュアイ 塩化ビニル系樹脂100gにジオクチルフタレート45
g、ステアリン酸カドミウム2g、ステアリン酸バリウ
ム1gおよびグリーントナー1gを加えて混合した後、
145℃の6インチロールで6分間混練して厚さ0.4
mmのシートに引出し、そのシートの表面100cm2 に観
察される透明粒子の数をもって示した。 (2) 平均粒径 JIS基準の金網を使用した篩分析により、50%通過
径として示した。 (3) 粗粒分 JIS基準の金網を使用した篩分析により、60メッシ
ュの金網に残留する割合をもって示した。 (4) かさ比重 JIS K6721に定める方法に準じて測定した値を
もって示した。 (5) 多孔性 米国アミンコ社製の水銀圧入式ポロシメータを使用し、
常圧から14000psi に加圧する間に塩化ビニル系樹
脂1gあたり圧入された水銀の容積で示した。 (6) 可塑剤吸収性 東洋精機製作所製のラボブラストミルを使用し、ジャケ
ットの温度を85℃に保った容器内に塩化ビニル系樹脂
400g、ポリエステル系高分子可塑剤PN250(ア
デカ・アーガス化学社製)240gを投入し、回転数6
0rpm で攪拌しながらトルクを記録し、混合トルクが低
下し安定するまでの時間で示した。 (7) 熱安定性 ポリ塩化ビニル100部、ジ−2−エチルヘキシルフタ
レート60部、Ba−Zn系の安定剤2部、エポキシ系
安定剤2部の混合物を160℃で5分間ロール混練し、
成形したシートを190℃のギヤーオープン中で加熱
し、経時的な色相の変化を観察した。熱安定性の良否の
判断として、シートが黒化しはじめる時間を次のように
ランクづけした。
(1) Fisheye Dioctyl phthalate 45 was added to 100 g of vinyl chloride resin.
g, cadmium stearate 2 g, barium stearate 1 g and green toner 1 g are added and mixed,
Kneaded with a 6 inch roll at 145 ° C for 6 minutes to give a thickness of 0.4
The number of transparent particles observed on a 100 cm 2 surface of the sheet was indicated. (2) Average particle size It was shown as a 50% passage size by a sieve analysis using a JIS-standard wire mesh. (3) Coarse Grain Fractions indicated by the percentage remaining on a 60-mesh wire net were determined by a sieve analysis using a JIS-standard wire net. (4) Bulk Specific Gravity The value measured according to the method specified in JIS K6721 is shown. (5) Porous using a mercury press-in type porosimeter manufactured by Aminco USA
The volume of mercury injected per gram of vinyl chloride resin during pressurization from atmospheric pressure to 14000 psi is shown. (6) Absorption of plasticizer Using a lab blast mill manufactured by Toyo Seiki Co., Ltd., 400 g of vinyl chloride resin and polyester polymer plasticizer PN250 (Adeka Argus Chemical Co., Ltd.) were placed in a container whose jacket temperature was maintained at 85 ° C. Made) 240g, and rotation speed 6
The torque was recorded while stirring at 0 rpm, and the time until the mixing torque decreased and became stable was shown. (7) Thermal stability A mixture of 100 parts of polyvinyl chloride, 60 parts of di-2-ethylhexyl phthalate, 2 parts of a Ba-Zn stabilizer and 2 parts of an epoxy stabilizer is roll-kneaded at 160 ° C for 5 minutes,
The formed sheet was heated in a gear open at 190 ° C., and the change in hue with time was observed. In order to judge whether the thermal stability was good or bad, the time at which the sheet started to turn black was ranked as follows.

【0036】 ランクA:黒化時間120分以上 ランクB: 〃 120分〜105分 ランクC: 〃 105分〜 90分Rank A: Blackening time 120 minutes or more Rank B: 〃 120 minutes to 105 minutes Rank C: 〃 105 minutes to 90 minutes

【0037】実験番号1 翼長1.7mのファウドラー型4枚後退翼および外径
0.22mのパイプバッフル4本を装着した直径3.2
m、内容積45m3の内部ジャケット式ステンレス製重合
器を脱気した後、塩化ビニル単量体100部(16.5
トン)、水130部、懸濁剤としてケン化度が80モル
%で平均重合度が2200の部分ケン化ポリ酢酸ビニル
0.050部、ケン化度が73モル%で平均重合度が8
00の部分ケン化ポリ酢酸ビニル0.020部、ケン化
度が33モル%で平均重合度が300の部分ケン化ポリ
酢酸ビニル0.035部、および重合開始剤として2,
4,4トリメチルペンチルパーオキシ−2−ネオデカノ
エート0.050部を仕込み、攪拌翼の回転数を112
rpm に制御して、攪拌下に重合器の内容物を温度57℃
に昇温し重合を開始させた。
Experiment No. 1 A Faudler-type four receding blade having a blade length of 1.7 m and four pipe baffles having an outer diameter of 0.22 m were mounted on a diameter of 3.2.
After degassing the inner jacket type stainless steel polymerization vessel having an internal volume of 45 m 3 and a vinyl chloride monomer of 100 parts (16.5
Ton), 130 parts of water, 0.050 part of partially saponified polyvinyl acetate having a saponification degree of 80 mol% and an average polymerization degree of 2200 as a suspending agent, a saponification degree of 73 mol% and an average polymerization degree of 8
00 partly saponified polyvinyl acetate 0.020 part, saponification degree 33 mol% and average polymerization degree 300 partially saponified polyvinyl acetate 0.035 part, and as a polymerization initiator 2,
Charge 0.050 part of 4,4 trimethylpentyl peroxy-2-neodecanoate, and rotate the stirring blade at 112 rpm.
The contents of the polymerization vessel were heated to 57 ° C under stirring while controlling the rpm.
The temperature was raised to start polymerization.

【0038】引続きこの回転数および温度を維持しなが
ら重合を継続させ、重合開始当初8.7kg/cm2 であっ
た重合器の圧力が6.7kg/cm2 に降下した時点で重合
器から未反応単量体を回収し、重合を完結させた。次い
で重合器の内容物を取り出し、脱水乾燥することにより
塩化ビニル重合体を得た。正味攪拌動力Pvは重合開始
時1.5kW/m3であったが、その後重合の進行とともに
徐々に増加し、重合転化率が5%に達した時点では1.
6kW/m3であり、転化率30%以降ではほぼ1.8kW/
m3の一定値を示した。重合時間は4.3時間であり、重
合完結時の転化率は85%であった。
Polymerization was continued while maintaining this rotation speed and temperature, and when the pressure of the polymerization vessel, which was 8.7 kg / cm 2 at the beginning of the polymerization, dropped to 6.7 kg / cm 2 , the polymerization vessel was not yet discharged. The reaction monomer was recovered and the polymerization was completed. Then, the contents of the polymerization vessel were taken out and dehydrated and dried to obtain a vinyl chloride polymer. The net stirring power Pv was 1.5 kW / m 3 at the start of the polymerization, but thereafter gradually increased with the progress of the polymerization, and was 1. when the polymerization conversion rate reached 5%.
6 kW / m 3 , which is almost 1.8 kW / after conversion of 30%
It showed a constant value of m 3 . The polymerization time was 4.3 hours, and the conversion rate at the completion of polymerization was 85%.

【0039】実験番号2〜11 懸濁剤として表1に示した部分ケン化ポリ酢酸ビニルを
用いた以外はすべて実験番号1と同じ条件で重合を行っ
た。重合時間、正味攪拌動力Pvおよび重合完結時の転
化率はすべて実験番号1と同様であった。
Experiment Nos. 2 to 11 Polymerization was carried out under the same conditions as Experiment No. 1 except that the partially saponified polyvinyl acetate shown in Table 1 was used as the suspending agent. The polymerization time, the net stirring power Pv, and the conversion rate upon completion of the polymerization were all the same as in Experiment No. 1.

【0040】実験番号12〜20 表2に示した重合開始剤を用いた以外はすべて実験番号
1と同じ条件で重合を行った。正味攪拌動力Pvおよび
重合完結時の転化率はすべて実験番号1と同様であっ
た。
Experiment Nos. 12 to 20 Polymerization was carried out under the same conditions as Experiment No. 1 except that the polymerization initiators shown in Table 2 were used. The net stirring power Pv and the conversion rate upon completion of the polymerization were all the same as in Experiment No. 1.

【0041】実験番号21〜28 表3に示した攪拌翼の回転数で重合を行った以外はすべ
て実験番号1と同じ条件で重合を行った。重合時間およ
び重合完結時の転化率はすべて実験番号1と同様であっ
た。このようにして得られた塩化ビニル樹脂の物性値
を、表1〜表3に示した。
Experiment Nos. 21 to 28 Polymerization was carried out under the same conditions as in Experiment No. 1 except that the stirring blade rotation speed shown in Table 3 was used. The polymerization time and the conversion upon completion of the polymerization were all the same as in Experiment No. 1. The physical properties of the vinyl chloride resin thus obtained are shown in Tables 1 to 3.

【0042】[0042]

【表1】 [Table 1]

【0043】[0043]

【表2】 [Table 2]

【0044】[0044]

【表3】 [Table 3]

───────────────────────────────────────────────────── フロントページの続き (72)発明者 石井 靖道 岡山県倉敷市児島塩生字新浜2767の1 日 本ゼオン株式会社内 (72)発明者 大川 正久 愛媛県新居浜市惣開町5番1号 住友化学 工業株式会社内 (72)発明者 大内 勲 福島県いわき市錦町落合16 呉羽化学工業 株式会社内 (72)発明者 若森 秀樹 福島県いわき市錦町落合16 呉羽化学工業 株式会社内 (72)発明者 大和 多実男 山口県徳山市晴海町1番2号 サン・アロ ー化学株式会社内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Yasumichi Ishii One day, 2767 Niihama Shiojima, Kurashiki-shi, Okayama Zeon Corporation (72) Inventor Masahisa Okawa 5-1 Sokai-cho, Niihama-shi, Ehime Sumitomo Chemical Industrial Co., Ltd. (72) Inventor Isao Ouchi 16 Kuchiha Chemical Industry Co., Ltd. 16 Nishikicho, Iwaki, Fukushima Prefecture (72) Inventor Hideki Wakamori 16 Ochiai Nishikicho, Iwaki, Fukushima Prefecture (72) Inventor Yamato Tamio 1-2 Harumi-cho, Tokuyama City, Yamaguchi Prefecture Sun Arrow Chemical Co., Ltd.

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 塩化ビニルを主体とする単量体を水媒体
中で懸濁重合し、6時間以内に重合を完結させるに際
し、懸濁剤として、(a) ケン化度75〜85モル%、平
均重合度1000以上の部分ケン化ポリ酢酸ビニル、
(b) ケン化度65〜75モル%、平均重合度500〜9
00の部分ケン化ポリ酢酸ビニル、(c) ケン化度15〜
54モル%、平均重合度100〜1200の部分ケン化
ポリ酢酸ビニル、の3種を併用し、油溶性重合開始剤と
して10時間半減期温度が34〜50℃の1種または2
種以上のパーエステル開始剤を、重合に使用する全開始
剤量の50重量%以上使用し、かつ重合開始から転化率
が少なくとも5%に達するまでの重合器の内容液1m3
たりの正味攪拌動力を1.0〜3.0kW/m3に制御する
ことを特徴とする塩化ビニル系単量体の懸濁重合方法。
1. When suspension-polymerizing a vinyl chloride-based monomer in an aqueous medium and completing the polymerization within 6 hours, (a) a saponification degree of 75 to 85 mol% is used as a suspending agent. Partially saponified polyvinyl acetate having an average degree of polymerization of 1000 or more,
(b) Saponification degree 65-75 mol%, average degree of polymerization 500-9
00 partially saponified polyvinyl acetate, (c) saponification degree 15-
54 mol% and partially saponified polyvinyl acetate having an average degree of polymerization of 100 to 1200 are used in combination, and one or two having a 10-hour half-life temperature of 34 to 50 ° C. as an oil-soluble polymerization initiator are used.
50% by weight or more of the total amount of the initiators used in the polymerization, and the net stirring per 1 m 3 of the content liquid in the polymerization vessel from the start of the polymerization until the conversion rate reaches at least 5%. A suspension polymerization method of a vinyl chloride-based monomer, characterized in that power is controlled to 1.0 to 3.0 kW / m 3 .
【請求項2】 単量体100重量部あたりの懸濁剤(a)
と(b) の仕込み量の合計0.03〜0.15重量部、懸
濁剤(c) の仕込み量が0.01〜0.2重量部であり、
かつ(a) と(b) の仕込み重量比(a) /(b) が0.2〜
5.0であることを特徴とする請求項1記載の塩化ビニ
ル系単量体の懸濁重合方法。
2. A suspending agent (a) per 100 parts by weight of a monomer.
And the total amount of (b) charged is 0.03 to 0.15 part by weight, and the amount of suspension agent (c) charged is 0.01 to 0.2 part by weight,
In addition, the charge weight ratio (a) / (b) of (a) and (b) is 0.2 to
It is 5.0, The suspension polymerization method of the vinyl chloride type monomer of Claim 1 characterized by the above-mentioned.
【請求項3】 攪拌機を装着し、加熱・冷却用ジャケッ
トを重合器本体内側に設置した内容積40m3以上の内部
ジャケット式大型重合器を用いることを特徴とする請求
項1または2記載の塩化ビニル系単量体の懸濁重合方
法。
3. A large-scale inner jacket type polymerization vessel having an internal volume of 40 m 3 or more, equipped with a stirrer and having a heating / cooling jacket installed inside the polymerization vessel main body, is used. Suspension polymerization method for vinyl monomers.
JP3868691A 1991-03-05 1991-03-05 Suspension polymerization method of vinyl chloride monomer Expired - Fee Related JPH07110881B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP3868691A JPH07110881B2 (en) 1991-03-05 1991-03-05 Suspension polymerization method of vinyl chloride monomer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP3868691A JPH07110881B2 (en) 1991-03-05 1991-03-05 Suspension polymerization method of vinyl chloride monomer

Publications (2)

Publication Number Publication Date
JPH04277503A JPH04277503A (en) 1992-10-02
JPH07110881B2 true JPH07110881B2 (en) 1995-11-29

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Country Status (1)

Country Link
JP (1) JPH07110881B2 (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09110906A (en) * 1995-10-17 1997-04-28 Mitsubishi Chem Corp Production of vinyl chloride polymer
JPH10176089A (en) * 1996-12-17 1998-06-30 Jms Co Ltd Medical container
JP2009040981A (en) * 2007-08-10 2009-02-26 Denki Kagaku Kogyo Kk Method for evaluating powder characteristics of polyvinyl chloride

Also Published As

Publication number Publication date
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