JP3414026B2 - Method for producing vinyl chloride polymer - Google Patents

Method for producing vinyl chloride polymer

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Publication number
JP3414026B2
JP3414026B2 JP01812595A JP1812595A JP3414026B2 JP 3414026 B2 JP3414026 B2 JP 3414026B2 JP 01812595 A JP01812595 A JP 01812595A JP 1812595 A JP1812595 A JP 1812595A JP 3414026 B2 JP3414026 B2 JP 3414026B2
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JP
Japan
Prior art keywords
vinyl chloride
polymerization
reaction
weight
monomer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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JP01812595A
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Japanese (ja)
Other versions
JPH08208721A (en
Inventor
正 守本
良輔 山本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Chemical Corp
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Mitsubishi Chemical Corp
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Priority to JP01812595A priority Critical patent/JP3414026B2/en
Publication of JPH08208721A publication Critical patent/JPH08208721A/en
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Expired - Fee Related legal-status Critical Current

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Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】 本発明は、塩化ビニル又は塩化
ビニルを主体とする共重合可能な単量体の混合物(以
下、併せて「塩化ビニル系単量体」という)を水性媒体
中で懸濁重合することにより塩化ビニル系重合体を製造
する方法に関する。詳しくは、かさ密度が高くかつ製品
品質の良好な塩化ビニル系重合体の製造方法に関する。
TECHNICAL FIELD The present invention relates to a suspension of vinyl chloride or a mixture of vinyl chloride-based copolymerizable monomers (hereinafter, collectively referred to as “vinyl chloride-based monomer”) in an aqueous medium. The present invention relates to a method for producing a vinyl chloride polymer by carrying out suspension polymerization. Specifically, it relates to a method for producing a vinyl chloride polymer having a high bulk density and good product quality.

【0002】[0002]

【従来の技術】 一般に塩化ビニル系重合体からなる塩
化ビニル系樹脂の成形加工性はこれを構成する粒子の性
状に強く依存する。特に、かさ密度を高くすることは、
該樹脂の輸送や保管に必要とされる容積や面積が少なく
て済み効率的であるだけでなく、押出成形時の吐出量が
増加して単位時間当たりの処理量が多くなり、生産性が
向上するという点で重要である。
2. Description of the Related Art Generally, the molding processability of a vinyl chloride resin made of a vinyl chloride polymer strongly depends on the properties of particles constituting the vinyl chloride resin. In particular, increasing the bulk density is
Not only is the volume and area required for transporting and storing the resin small and efficient, but the discharge rate at the time of extrusion molding increases and the throughput per unit time increases, improving productivity. Is important in that it does.

【0003】かさ密度を高くするためには、従来より分
散剤として特定のケン化度・重合度の部分ケン化ポリ酢
酸ビニルを特定の比率で組み合わせて使用したり、ある
いは重合反応中に塩化ビニル系単量体を追加仕込みする
方法(特開昭61−195101号公報、特開昭59−
168008号公報)等が提案されている。
In order to increase the bulk density, conventionally, partially saponified polyvinyl acetate having a specific degree of saponification and degree of polymerization is used in combination at a specific ratio as a dispersant, or vinyl chloride is used during the polymerization reaction. A method of additionally charging a system monomer (JP-A-61-195101, JP-A-59-
No. 168008) has been proposed.

【0004】[0004]

【発明が解決しようとする課題】しかし、特定の分散剤
を用いる方法では、かさ密度の向上効果が不十分であ
り、一方従来の塩化ビニル系単量体を追加仕込みする方
法では、得られた重合体の加工時に、フィッシュアイと
呼ばれる溶融しにくい粒子(以下「FE」と略記するこ
とがある)が生成しやすくなり、その結果、フィルムや
成形品等の最終製品の表面状態を損なうことが多かっ
た。
However, the method of using a specific dispersant is insufficient in the effect of improving the bulk density, while the conventional method of additionally charging a vinyl chloride-based monomer has been obtained. During the processing of the polymer, particles that are difficult to melt called fish eyes (hereinafter sometimes abbreviated as "FE") are likely to be generated, and as a result, the surface condition of the final product such as a film or a molded product may be impaired. There were many.

【0005】フィッシュアイは混練時間を長くすること
で少なくはできるが、重合体が熱や剪断力により劣化・
分解する恐れがあり、また加工に長時間を要して生産性
も低下する等の問題があるので、短時間の混練で十分フ
ィッシュアイが少なくなるような塩化ビニル系樹脂が望
まれている。
Fish eyes can be reduced by prolonging the kneading time, but the polymer deteriorates due to heat and shearing force.
There is a problem that it may decompose, and it takes a long time for processing to lower the productivity. Therefore, a vinyl chloride-based resin that can sufficiently reduce fish eyes by kneading for a short time is desired.

【0006】また、塩化ビニル系単量体を追加仕込みす
る方法では重合体粒子中に残留する塩化ビニル単量体
(以下「残留VCM」と略記する)の除去が困難にな
る。塩化ビニル単量体が重合体粒子中に吸蔵されたまま
加工されると、加工中に環境へ放出される恐れがある
が、塩化ビニル単量体には発癌性等の衛生上の問題があ
るので、この放出を防ぐことは極めて重要である。しか
し、従来の残留VCMの削減策である生成樹脂粒子を多
孔性として表面積を大きくすることにより粒子外部への
塩化ビニル単量体の移動を促進するという方法では、か
さ密度が低下してしまう傾向となり、一方生成重合体を
減圧下に高温・長時間処理する方法では、生産性が低下
し或いは得られる重合体に過度の熱履歴をかけることと
なり製品品質が悪化する可能性があった 即ち、高いかさ密度と10ppm以下のような低い残留
VCM濃度との両立はこれまでは達成できていなかっ
た。
Further, the method of additionally charging a vinyl chloride monomer makes it difficult to remove the vinyl chloride monomer remaining in the polymer particles (hereinafter abbreviated as "residual VCM"). If the vinyl chloride monomer is processed while being occluded in the polymer particles, it may be released into the environment during processing, but the vinyl chloride monomer has hygiene problems such as carcinogenicity. Therefore, preventing this release is extremely important. However, the conventional method of reducing the residual VCM is to increase the surface area by making the generated resin particles porous so as to increase the surface area, thereby promoting the migration of the vinyl chloride monomer to the outside of the particles, which tends to lower the bulk density. On the other hand, in the method of treating the produced polymer under reduced pressure at high temperature for a long time, the productivity may be lowered or the resulting polymer may be subjected to excessive heat history, which may deteriorate the product quality. A compatibility between a high bulk density and a low residual VCM concentration of 10 ppm or less has not been achieved so far.

【0007】[0007]

【課題を解決するための手段】本発明者らは、上記の従
来技術の問題点に鑑み、鋭意検討を重ねた結果、塩化ビ
ニル系単量体の追加仕込みを特定の条件を満たすように
行うことにより、高いかさ密度と低い残留VCM濃度と
の両立が可能となることを見出し本発明を完成した。
DISCLOSURE OF THE INVENTION The inventors of the present invention have conducted intensive studies in view of the above-mentioned problems of the prior art, and as a result, carry out additional charging of vinyl chloride-based monomer so as to satisfy specific conditions. It has been found that the high bulk density and the low residual VCM concentration are compatible with each other, and the present invention has been completed.

【0008】即ち本発明の要旨は、塩化ビニル又は塩化
ビニルを主体とする共重合可能な単量体の混合物(以
下、併せて「塩化ビニル系単量体」という)を分散剤及
び油溶性重合開始剤の存在下、水性媒体中で懸濁重合さ
せて塩化ビニル系重合体を製造するに際して、塩化ビニ
ル系単量体の追加仕込みを重合転化率が30重量%から
60重量%の間に開始し、55重量%から80重量%の
間に完了するように行い、かつ重合開始前に仕込んだ塩
化ビニル系単量体の重量をW1 (kg)、追加仕込みを
する塩化ビニル系単量体の総重量をW2 (kg)、追加
仕込みに要する時間をt(時間)とした時、これらの間
に下記の関係が成立することを特徴とする塩化ビニル系
重合体の製造方法、に存する。。
That is, the gist of the present invention is to disperse vinyl chloride or a mixture of vinyl chloride-based copolymerizable monomers (hereinafter collectively referred to as “vinyl chloride-based monomer”) as a dispersant and an oil-soluble polymer. When a vinyl chloride polymer is produced by suspension polymerization in an aqueous medium in the presence of an initiator, additional charging of a vinyl chloride monomer is started while the polymerization conversion rate is 30% by weight to 60% by weight. Then, the weight of the vinyl chloride monomer charged before the start of the polymerization is W 1 (kg), and the vinyl chloride monomer is additionally charged. Where W 2 (kg) is the total weight and t (hours) is the time required for additional charging, the following relation is established between them: . .

【0009】[0009]

【数3】 0.02W1 ≦W2 ≦0.3W1 (k
g)
## EQU00003 ## 0.02W 1 ≤W 2 ≤0.3W 1 (k
g)

【0010】[0010]

【数4】 W2 /t≦0.2W1 (k
g/h)
[Equation 4] W 2 /t≦0.2 W 1 (k
g / h)

【0011】以下本発明を詳細に説明する。本発明方法
が適用される塩化ビニル系単量体の重合方法は水性媒体
中で分散剤と油溶性重合開始剤とを用いて行われる懸濁
重合法である。
The present invention will be described in detail below. The polymerization method of the vinyl chloride monomer to which the method of the present invention is applied is a suspension polymerization method carried out in an aqueous medium using a dispersant and an oil-soluble polymerization initiator.

【0012】本発明方法において使用される塩化ビニル
系単量体には、塩化ビニル単量体単独及び塩化ビニル単
量体を主体とする共重合可能な単量体の混合物が含まれ
る。塩化ビニル単量体と共重合可能な他の単量体として
は、従来一般的に用いられているものを使用することが
でき、特に限定されない。上記の他の単量体としては、
例えば、酢酸ビニル、プロピオン酸ビニル、ステアリン
酸ビニル等のビニルエステル類、メチルビニルエーテ
ル、エチルビニルエーテル、オクチルビニルエーテル、
ラウリルビニルエーテル、セチルビニルエーテル等のア
ルキルビニルエーテル類、エチレン、プロピレン等のα
−オレフィン類、アクリル酸、メタアクリル酸等の一価
不飽和酸、これらの一価不飽和酸のメチルエステル等の
アルキルエステル類、マレイン酸、フマル酸、イタコン
酸等の二価不飽和酸、これらの二価不飽和酸のアルキル
エステル類、塩化ビニリデン等のビニリデン化合物、ア
クリロニトリル等の不飽和ニトリル等の一種又は二種以
上の混合物が挙げられる。これらの他の単量体は、塩化
ビニル単量体に対し、通常30重量%以下、好ましくは
20重量%以下の割合で使用されるが、特に制限はな
い。
The vinyl chloride type monomer used in the method of the present invention includes vinyl chloride monomer alone and a mixture of copolymerizable monomers mainly composed of vinyl chloride monomer. As the other monomer copolymerizable with the vinyl chloride monomer, those generally used in the related art can be used and are not particularly limited. As the other monomer above,
For example, vinyl acetates such as vinyl acetate, vinyl propionate and vinyl stearate, methyl vinyl ether, ethyl vinyl ether, octyl vinyl ether,
Alkyl vinyl ethers such as lauryl vinyl ether and cetyl vinyl ether, α such as ethylene and propylene
-Olefins, acrylic acid, monounsaturated acids such as methacrylic acid, alkyl esters such as methyl esters of these monounsaturated acids, divalent unsaturated acids such as maleic acid, fumaric acid, itaconic acid, Examples thereof include alkyl esters of these diunsaturated acids, vinylidene compounds such as vinylidene chloride, unsaturated nitriles such as acrylonitrile, and mixtures of two or more thereof. These other monomers are used in a proportion of usually 30% by weight or less, preferably 20% by weight or less, with respect to the vinyl chloride monomer, but there is no particular limitation.

【0013】本発明方法において使用される分散剤は、
塩化ビニル系単量体の懸濁重合法で従来一般的に使用さ
れているものでよく、特に限定されない。上記分散剤と
しては、例えば部分ケン化ポリ酢酸ビニル(いわゆるポ
リビニルアルコール)、ヒドロキシプロピルメチルセル
ロースなどのセルロース誘導体、ゼラチンなどの水溶性
ポリマー等が挙げられる。また、分散助剤としてラウリ
ル硫酸ナトリウムなどのアニオン性界面活性剤、ソルビ
タン脂肪酸エステル類やグリセリン脂肪酸エステル類な
どの非イオン性界面活性剤等を使用しても差し支えな
い。これらの分散剤あるいは分散助剤は単独で又は2種
類以上の組合せで用いることができる。また、これらの
分散剤の使用量には特に制限はなく、その種類、攪拌強
度、重合温度、塩化ビニル単量体と共重合させる他の単
量体の種類と組成、生成する塩化ビニル系重合体の粒径
等によって多少異なるが、一般には塩化ビニル系単量体
の総量に対して0.001〜2重量%、好ましくは0.
03〜1重量%の範囲内で用いられる。
The dispersant used in the method of the present invention is
The suspension polymerization method of a vinyl chloride-based monomer may be one conventionally used and is not particularly limited. Examples of the dispersant include partially saponified polyvinyl acetate (so-called polyvinyl alcohol), cellulose derivatives such as hydroxypropylmethyl cellulose, and water-soluble polymers such as gelatin. In addition, anionic surfactants such as sodium lauryl sulfate and nonionic surfactants such as sorbitan fatty acid esters and glycerin fatty acid esters may be used as a dispersion aid. These dispersants or dispersion aids can be used alone or in combination of two or more. The amount of these dispersants used is not particularly limited, and the type, stirring strength, polymerization temperature, type and composition of other monomers to be copolymerized with the vinyl chloride monomer, and the vinyl chloride-based weight to be produced. Although it varies somewhat depending on the particle size of the coalesced particles and the like, it is generally 0.001 to 2% by weight, preferably 0.1% to the total amount of vinyl chloride-based monomers.
It is used within the range of 03 to 1% by weight.

【0014】本発明方法において使用される油溶性重合
開始剤は、塩化ビニル系単量体の懸濁重合法で一般的に
使用されるものでよく、特に限定されない。例えばt−
ブチルペルオキシピバレート、t−ブチルペルオキシネ
オデカノエート、t−ヘキシルペルオキシピバレート、
t−ヘキシルペルオキシネオデカノエート、α−クミル
ペルオキシネオデカノエートなどのペルエステル化合
物、ジラウロイルペルオキシドなどのジアシルペルオキ
シド化合物、ジイソプロピルペルオキシジカーボネー
ト、ジ−2−エチルヘキシルペルオキシジカーボネート
などのペルカーボネート化合物、アゾビス(2,4−ジ
メチルバレロニトリル)、アゾビスイソブチロニトリル
などのアゾ化合物等が使用できる。これらの重合開始剤
は、単独で又は2種類以上の組合せで使用することがで
きる。重合開始剤の使用量は、開始剤の種類や重合温
度、所望の反応時間等によっても異なるが、一般に塩化
ビニル系単量体の総量に対し0.01〜1重量%の範囲
である。
The oil-soluble polymerization initiator used in the method of the present invention may be one generally used in the suspension polymerization method of vinyl chloride type monomers, and is not particularly limited. For example, t-
Butyl peroxypivalate, t-butyl peroxy neodecanoate, t-hexyl peroxypivalate,
Perester compounds such as t-hexyl peroxy neodecanoate and α-cumyl peroxy neodecanoate, diacyl peroxide compounds such as dilauroyl peroxide, percarbonates such as diisopropyl peroxy dicarbonate and di-2-ethylhexyl peroxy dicarbonate Compounds, azo compounds such as azobis (2,4-dimethylvaleronitrile), azobisisobutyronitrile and the like can be used. These polymerization initiators can be used alone or in combination of two or more. Although the amount of the polymerization initiator used varies depending on the type of the initiator, the polymerization temperature, the desired reaction time, etc., it is generally in the range of 0.01 to 1% by weight based on the total amount of the vinyl chloride monomer.

【0015】更に、本発明方法においては、必要に応じ
て塩化ビニル系単量体の重合に使用される重合度調整剤
(連鎖移動剤、架橋剤)、酸化防止剤、pH調整剤、レ
ドックス開始剤の活性化剤等の各種重合助剤を適宜添加
することができる。これらの各成分の仕込方法や仕込量
は、従来塩化ビニル系単量体の重合で実施されている一
般的な条件で差し支えない。
Further, in the method of the present invention, a polymerization degree adjusting agent (chain transfer agent, cross-linking agent), an antioxidant, a pH adjusting agent, a redox starting agent used for the polymerization of vinyl chloride-based monomers, if necessary. Various polymerization aids such as an activator of the agent can be appropriately added. The charging method and the charging amount of each of these components may be the general conditions conventionally used for the polymerization of vinyl chloride-based monomers.

【0016】なお、塩化ビニル系単量体の重合に用いら
れる重合度調整剤としては、トリクロルエチレン、四塩
化炭素、2−メチルカプトエタノール、オクチルメルカ
プタン等の連鎖移動剤、フタル酸ジアリル、イソシアヌ
ル酸トリアリル、エチレングリコールジアクリレート、
トリメチロールプロパントリメタクリレート等の架橋剤
が例示される。
As the degree-of-polymerization regulator used for the polymerization of vinyl chloride-based monomers, trichlorethylene, carbon tetrachloride, chain transfer agents such as 2-methylcaptoethanol, octyl mercaptan, diallyl phthalate and isocyanuric acid. Triallyl, ethylene glycol diacrylate,
Examples of the crosslinking agent include trimethylolpropane trimethacrylate.

【0017】本発明方法の特徴である塩化ビニル系単量
体の追加仕込みは、仕込みを開始する時の重合転化率
(以下、単に「転化率」と記すことがある)が30重量
%から60重量%であり、仕込みが終了する時の転化率
が55重量%から80重量%となるように行う。追加仕
込みの開始・終了時の転化率が低過ぎるとかさ密度の増
加が不十分となり、また遅過ぎるとフィッシュアイが悪
化し、残留VCM濃度が高くなる傾向となる。
The additional charging of the vinyl chloride-based monomer, which is a feature of the method of the present invention, has a polymerization conversion rate (hereinafter sometimes simply referred to as "conversion rate") of 30% by weight to 60 at the start of charging. % By weight, and the conversion is 55% to 80% by weight when the charging is completed. If the conversion rate at the start and end of the additional charging is too low, the increase in bulk density will be insufficient, and if it is too late, the fish eye will deteriorate and the residual VCM concentration will tend to increase.

【0018】ここでいう重合転化率とは、ある時までに
生成した重合体の重量をその時までの単量体仕込み重量
で除した値(百分率)である。従って追加仕込み中や追
加仕込み終了時の単量体仕込み重量には追加仕込みした
単量体重量も算入される。また、追加仕込みをする単量
体重量W2 (kg)、重合開始前に仕込んだ単量体重量
1 (kg)、及び追加仕込みに要する時間t(時間)
の間には下記の関係式が満足されている必要がある。
The term "polymerization conversion rate" as used herein means a value (percentage) obtained by dividing the weight of the polymer formed by a certain time by the weight of the charged monomers up to that time. Therefore, the weight of the monomer charged additionally is included in the weight of the monomer charged during the additional charging or at the end of the additional charging. In addition, the weight W 2 (kg) of the monomer charged additionally, the weight W 1 (kg) of the monomer charged before the start of the polymerization, and the time t (hour) required for the additional charge
The following relational expression must be satisfied during the period.

【0019】[0019]

【数5】 0.02W1 ≦W2 ≦0.3W1 (k
g)
## EQU00005 ## 0.02W 1 ≤W 2 ≤0.3W 1 (k
g)

【0020】[0020]

【数6】 W2 /t≦0.2W1 (k
g/h)
[Equation 6] W 2 /t≦0.2 W 1 (k
g / h)

【0021】即ち、W2 はW1 の2重量%から30重量
%の範囲内となっている必要があり、かつ単量体の追加
仕込み速度は、初期仕込み単量体(W1 )の20重量%
を1時間で仕込む速度を超えないようにするというもの
である。これらの関係が満足された場合に、かさ密度が
高くかつフィッシュアイも残留VCMも少ない塩化ビニ
ル系重合体が得られる。
That is, W 2 must be in the range of 2% by weight to 30% by weight of W 1 , and the additional charging rate of the monomer is 20% of that of the initial charging monomer (W 1 ). weight%
This means that the speed of charging in 1 hour is not exceeded. When these relationships are satisfied, a vinyl chloride-based polymer having a high bulk density and low fish eyes and residual VCM can be obtained.

【0022】W2 が0.02W1 未満ではかさ密度が低
く、0.3W1 を超えるとフィッシュアイが増加する傾
向となり、また単量体の追加仕込み速度(kg/h)が
毎時0.2W1 を超えて大きくなるとフィッシュアイ、
残留VCM濃度ともに増加する傾向となる。
When W 2 is less than 0.02 W 1 , the bulk density is low, and when it exceeds 0.3 W 1 , fish eyes tend to increase, and the additional charging rate (kg / h) of the monomer is 0.2 W / hr. Fisheye when it grows larger than 1 ,
Both the residual VCM concentration tends to increase.

【0023】なお、ある時点における重合転化率は、別
途実施した反応において反応中のスラリーを所定時間毎
に採取して求めた時間−転化率曲線から推定する方法や
テスト時の重合缶から反応中のスラリーを採取して計算
する方法(いずれも仕込み総重量、採取スラリー量、及
び採取スラリー中の重合体量から算出する)により求め
ることができる。
The polymerization conversion rate at a certain point can be estimated from a time-conversion rate curve obtained by collecting a slurry during the reaction at a predetermined time in a separately conducted reaction, or during the reaction from the polymerization can during the test. It can be determined by a method of collecting and calculating the slurry (all are calculated from the total weight of the charged material, the amount of the collected slurry, and the amount of the polymer in the collected slurry).

【0024】本発明方法において採用される重合温度
は、用いる重合開始剤の種類、重合方法、重合度調整剤
の使用の有無、目標とする重合度等によっても異なる
が、一般に、0〜90℃、特に40〜70℃の範囲を用
いることが多い。また、反応に際しては、一定温度で重
合を行わせても、或いは、重合の途中で重合温度を変化
させてもよい。
The polymerization temperature adopted in the method of the present invention varies depending on the kind of the polymerization initiator used, the polymerization method, the presence or absence of the polymerization degree adjusting agent, the target degree of polymerization and the like, but it is generally 0 to 90 ° C. In particular, the range of 40 to 70 ° C. is often used. In the reaction, the polymerization may be carried out at a constant temperature or the polymerization temperature may be changed during the polymerization.

【0025】特に、重合反応期間全体の50%以上の期
間にわたって重合温度を反応時間とともに上昇させなが
ら反応を行わせ、かつその温度変化巾が2〜35℃の範
囲内となるように重合温度を制御することにより、一段
とかさ密度を高くできるので好ましい。この場合の重合
反応期間とは、重合缶に塩化ビニル系単量体等の原料を
仕込み、加熱・昇温を行い所定の重合温度に達した時か
ら、重合缶の内圧がその温度における塩化ビニル系単量
体の飽和圧から2kg/cm2 低下した時までの期間をい
う。
In particular, the reaction is carried out while increasing the polymerization temperature with the reaction time over 50% or more of the entire polymerization reaction period, and the polymerization temperature is controlled so that the temperature change range is in the range of 2 to 35 ° C. By controlling, the bulk density can be further increased, which is preferable. In this case, the polymerization reaction period means that a raw material such as vinyl chloride-based monomer is charged into a polymerization vessel, heated and heated to reach a predetermined polymerization temperature, and the internal pressure of the polymerization vessel is vinyl chloride at that temperature. It refers to the period from the saturation pressure of the system monomer to the time when it falls by 2 kg / cm 2 .

【0026】上記の方法で、重合温度を反応の進行とと
もに上昇させる場合の、昇温開始温度、終了温度及び昇
温速度(以下、これをまとめて「昇温パターン」という
ことがある)は、反応により製造される塩化ビニル系重
合体の目標重合度に応じて定められ、例えば、目標重合
度に対応する温度に到達する前と後で、生成する重合体
量が同じになるように選択すればよい。
When the polymerization temperature is increased with the progress of the reaction by the above-mentioned method, the temperature rising start temperature, the temperature ending temperature and the temperature rising rate (hereinafter collectively referred to as "temperature rising pattern") are as follows: It is determined according to the target degree of polymerization of the vinyl chloride-based polymer produced by the reaction.For example, it may be selected such that the amount of the polymer formed is the same before and after reaching the temperature corresponding to the target degree of polymerization. Good.

【0027】反応速度が重合温度によらず重合の全期間
を通じて同じ、即ち重合体の時間当たりの生成量が反応
全期間にわたり一定で、かつ生成重合体の重合度が重合
温度に対して比例関係にある場合を考えれば、昇温パタ
ーンは次のようにして定めることができる。縦軸(y
軸)に温度、横軸(x軸)に時間をとったグラフ上で、
時間による重合温度の変化状況を表す関数をf(x)、
目標とする重合度(P)を与える温度をT(℃)、f
(x)=Tとなる時間をM、反応を開始する時間をM
a、反応が完了する時間をMbとすれば、この反応にお
いて生成する全重合体の重量平均重合度がPとなるため
には、反応開始時(Ma)からMまでに生成する重合体
量とMから反応終了時(Mb)までに生成する重合体量
が同じになるようにすればよい。即ち、区間〔Ma,
M〕における関数u(x)=T−f(x)の積分値と、
区間〔M,Mb〕における関数v(x)=f(x)−T
の積分値が等しくなればよいわけである。従って、ある
昇温パターンに従って行う重合が目標重合度の重合体を
与えることができるかどうかは、グラフ上でその昇温パ
ターンの曲線又は直線と定温反応の場合の直線及び反応
開始時、反応終了時を示す直線とで囲まれる図形の面積
を求めることで判定が可能である。
The reaction rate is the same throughout the entire polymerization period regardless of the polymerization temperature, that is, the amount of polymer produced per hour is constant over the entire reaction period, and the degree of polymerization of the produced polymer is proportional to the polymerization temperature. Considering the case of, the temperature rising pattern can be determined as follows. Vertical axis (y
On a graph with temperature on the axis and time on the horizontal axis,
Let f (x) be a function that represents the change in the polymerization temperature with time,
The temperature that gives the target degree of polymerization (P) is T (° C), f
The time when (x) = T is M, and the time when the reaction is started is M
a, when the time when the reaction is completed is Mb, the weight average degree of polymerization of all the polymers produced in this reaction is P, in order to obtain the amount of the polymer produced from the start of the reaction (Ma) to M. The amount of polymer produced from M to the end of the reaction (Mb) may be the same. That is, the section [Ma,
M], the integrated value of the function u (x) = T−f (x),
Function v (x) = f (x) -T in the interval [M, Mb]
It is only necessary that the integral values of are equal. Therefore, whether or not the polymerization carried out according to a certain heating pattern can give a polymer having a target degree of polymerization depends on a curve or a straight line of the heating pattern on the graph and a straight line in the case of a constant temperature reaction and at the start of the reaction and at the end of the reaction. The determination can be made by obtaining the area of the figure enclosed by the straight line indicating the time.

【0028】但し、実際は重合反応の速度が温度や開始
剤の種類等により変化する場合が多く、また一般に用い
られる粘度法により測定される重合度は必ずしも生成重
合体の「重量平均値」に正比例するわけではないので、
昇温パターンの決定に当たっては、実験による確認・修
正が必要な場合が多いが、基本的には上記の考え方で整
理が可能である。
In practice, however, the rate of the polymerization reaction often changes depending on the temperature and the type of the initiator, and the degree of polymerization measured by the commonly used viscosity method is not always directly proportional to the "weight average value" of the produced polymer. Because it does not
In determining the temperature rise pattern, it is often necessary to confirm and correct it by experiments, but basically it is possible to organize it according to the above concept.

【0029】重合温度の変化巾は2〜35℃の範囲にあ
るのが好ましく、15〜25℃の範囲内にあるのがより
好ましい。変化巾が2℃未満では、この方法を採ること
によるかさ密度の向上効果はあまり大きくなく、また3
5℃を超えるような変化巾の場合は、このような広い反
応温度域に対応可能な重合開始剤(又はその組合せ)が
見出されていないので、反応の制御性が悪化することが
多く、また昇温末期には一般に重合温度が高くなるため
缶内圧も高くなり、耐圧強度の大きい重合缶が必要とな
って設備費用が嵩むこととなる。
The range of change in the polymerization temperature is preferably in the range of 2 to 35 ° C, more preferably in the range of 15 to 25 ° C. If the change width is less than 2 ° C, the effect of improving the bulk density by adopting this method is not so great.
In the case of a change width of more than 5 ° C., since a polymerization initiator (or a combination thereof) that can cope with such a wide reaction temperature range has not been found, the controllability of the reaction often deteriorates, In addition, since the polymerization temperature generally increases at the end of the temperature rise, the internal pressure of the can also increases, and a polymerization can with high pressure resistance is required, resulting in increased equipment costs.

【0030】重合温度を反応時間とともに上昇させなが
ら反応を行わせる期間は、重合反応期間全体の50%以
上の期間であるのが好ましい。この期間が50%未満の
場合は、生成重合体から未反応の塩化ビニル単量体を除
去するのが難しくなる傾向となる。
The period during which the reaction is carried out while raising the polymerization temperature with the reaction time is preferably 50% or more of the entire polymerization reaction period. If this period is less than 50%, it tends to be difficult to remove the unreacted vinyl chloride monomer from the produced polymer.

【0031】本発明方法における重合缶への水性媒体、
分散剤、重合開始剤及び各種の重合助剤類の仕込み方法
については、塩化ビニル系単量体の懸濁重合方法におい
て通常用いられている方法を用いればよく、特に限定は
されない。また、重合を停止させる方法としても、いわ
ゆる重合禁止剤や重合停止剤を添加したり、重合缶から
未反応単量体を回収する方法等を用いることができる。
An aqueous medium to the polymerization vessel in the method of the present invention,
Regarding the method of charging the dispersant, the polymerization initiator and various polymerization aids, the method usually used in the suspension polymerization method of vinyl chloride-based monomers may be used, and the method is not particularly limited. Also, as a method of stopping the polymerization, a method of adding a so-called polymerization inhibitor or a polymerization terminator, a method of collecting unreacted monomer from a polymerization vessel, or the like can be used.

【0032】塩化ビニル系重合体から未反応の塩化ビニ
ル単量体を除去するためには、例えば減圧下にスラリー
を棚段式蒸留塔を通過させたり、減圧状態のスラリー中
に水蒸気を吹き込んだりする方法や、流動乾燥機におけ
る処理条件(温度、滞留時間等)を調整する方法など、
残留塩化ビニル単量体の除去に通常用いられている方法
を特に制限なく使用することができる。生成した塩化ビ
ニル系重合体のスラリーの脱水・乾燥等の操作として
は、一般に行われている遠心脱水・流動乾燥等の脱水・
乾燥手段でよく、特に限定はされない。
In order to remove the unreacted vinyl chloride monomer from the vinyl chloride polymer, for example, the slurry is passed under reduced pressure through a plate distillation column, or steam is blown into the slurry under reduced pressure. And adjusting the processing conditions (temperature, residence time, etc.) in the fluidized dryer,
The method usually used for removing the residual vinyl chloride monomer can be used without particular limitation. The operations such as dehydration / drying of the resulting vinyl chloride polymer slurry include dehydration / drying such as generally performed centrifugal dehydration / fluid drying.
Drying means may be used without any particular limitation.

【0033】本発明方法において用いられる重合缶の付
帯機器である撹拌翼やバッフルなどの形状は、特に限定
されるものではなく、懸濁重合法において一般的に使用
されている設備・機器を使用することができる。
The shape of the stirring blades, baffles, etc., which are the auxiliary equipment of the polymerization can used in the method of the present invention, is not particularly limited, and the equipment and equipment generally used in the suspension polymerization method are used. can do.

【0034】上述の特定の量・条件で塩化ビニル系単量
体を重合反応中に追加仕込みする方法に加えて、重合反
応期間全体の50%以上の期間にわたって重合温度を反
応時間とともに上昇させながら反応を行わせ、かつその
温度変化巾が2〜35℃の範囲内となるように重合温度
を制御する方法を用いることにより、これまでは達成し
得なかったような高いかさ密度と低い残留VCM濃度の
両立が可能となった。
In addition to the method of additionally charging the vinyl chloride monomer in the above-mentioned specific amount and condition during the polymerization reaction, the polymerization temperature is increased with the reaction time over 50% or more of the entire polymerization reaction period. By carrying out the reaction and controlling the polymerization temperature so that the range of temperature change is within the range of 2 to 35 ° C., a high bulk density and a low residual VCM which have hitherto not been achieved can be obtained. It became possible to achieve both concentration.

【0035】その結果、かさ密度0.59g/ml以上
で0.69g/ml、好ましくは0.67g/ml以下
で残留VCM濃度が10ppm以下の塩化ビニル系重合
体を得ることができる。
As a result, a vinyl chloride polymer having a bulk density of 0.59 g / ml or more and 0.69 g / ml, preferably 0.67 g / ml or less and a residual VCM concentration of 10 ppm or less can be obtained.

【0036】かさ密度は一般に高いほど好都合ではある
が、0.69g/mlを超えるほど高くなると残留塩化
ビニル単量体の除去速度が低下し、目標とする残留VC
Mレベルを達成しにくくなる。また、加工時の可塑剤吸
収速度も小さくなり、加工に長時間を要するようにな
る。かさ密度の上限としては0.67g/ml以下のも
のが加工性の維持の点で好ましい。
Generally, the higher the bulk density is, the more convenient it is. However, when the bulk density is higher than 0.69 g / ml, the removal rate of residual vinyl chloride monomer is decreased, and the target residual VC is increased.
It becomes difficult to achieve the M level. In addition, the plasticizer absorption rate during processing is also reduced, which requires a long time for processing. The upper limit of the bulk density is preferably 0.67 g / ml or less from the viewpoint of maintaining workability.

【0037】また残留VCM濃度は低いほど良いが、1
0ppm以下であれば環境への負荷も小さいものと考え
られる。ここでいうかさ密度はJIS K 6721に
規定される方法に従って測定された値であり、また残留
VCM濃度は塩化ビニル系重合体のテトラヒドロフラン
溶液のガスクロマトグラフ分析法によって測定可能であ
る。
The lower the residual VCM concentration, the better, but 1
If it is 0 ppm or less, the load on the environment is considered to be small. Here, the bulk density is a value measured according to the method specified in JIS K 6721, and the residual VCM concentration can be measured by a gas chromatographic analysis method using a tetrahydrofuran solution of a vinyl chloride polymer.

【0038】[0038]

【実施例】次に、本発明方法の具体的態様を実施例を用
いて説明するが、本発明はその要旨を越えない限り、以
下の実施例によって限定されるものではない。また、得
られる塩化ビニル系重合体の評価は下記の方法により行
った。
EXAMPLES Next, specific embodiments of the method of the present invention will be described with reference to examples, but the present invention is not limited to the following examples as long as the gist thereof is not exceeded. The vinyl chloride polymer obtained was evaluated by the following methods.

【0039】<評価方法> かさ密度 JIS K 6721に規定される方法に従って測定し
た。 フィッシュアイ(FE) 塩化ビニル系重合体100重量部、可塑剤(ダイヤサイ
ザー(登録商標)DOP、三菱化学(株)製)50重量
部、及び三塩基性硫酸鉛3重量部を塩化ビニル系重合体
100gをベースとして秤取し、ビーカー中で予備混合
の上、155℃のミルロールを用いて混練を行い、混練
時間をそれぞれ3、4、5、7分として厚さ0.4mm
のロールシートを作成した。得られたロールシートの一
辺5cmの正方形(面積25cm2 )中に認められるフ
ィッシュアイの数を計数し、FE個数として表した。
<Evaluation Method> Bulk Density It was measured according to the method specified in JIS K6721. Fisheye (FE) 100 parts by weight of a vinyl chloride polymer, 50 parts by weight of a plasticizer (Diaysizer (registered trademark) DOP, manufactured by Mitsubishi Chemical Co., Ltd.), and 3 parts by weight of tribasic lead sulfate are added to the vinyl chloride system. 100 g of the combined product is weighed out, pre-mixed in a beaker and kneaded using a mill roll at 155 ° C., and kneading times are 3, 4, 5, and 7 minutes, respectively, and a thickness of 0.4 mm
I made a roll sheet of. The number of fish eyes found in a square of 5 cm on each side (area: 25 cm 2 ) of the obtained roll sheet was counted and expressed as the number of FE.

【0040】ポロシティ 水銀圧入式ポロシメーター((株)島津製作所製マイク
ロメリティックス・ポアサイザー9310型)を用いて
孔径75〜7500Åの空孔容積を測定し、乾燥樹脂1
g当たりの値(cc/g)として示した。
Porosity A mercury porosimetry porosimeter (manufactured by Shimadzu Corporation, Micromeritics Poisizer Model 9310) was used to measure the pore volume of the pore size 75 to 7500Å, and dried resin 1
It is shown as a value per gram (cc / g).

【0041】残留VCM濃度 乾燥後の塩化ビニル系重合体約0.5gを精秤し、10
mlのメスフラスコ中でテトラヒドロフラン(THF)
に溶解する。定容後、この溶液をマイクロシリンジにて
5μl採取し、ガスクロマトグラフ((株)島津製作所
製GC−7A、カラム充填剤20%Ucon oil
LB550/クロモソルブW)に注入し、得られたガス
クロマトグラム上の塩化ビニル単量体のピーク面積を、
別途塩化ビニル単量体標準溶液を用いて作成した検量線
と照合して、塩化ビニル系単量体の含有量を算出し、乾
燥重合体の単位重量あたりの残留塩化ビニル単量体重量
としてppm単位で表示した。
Residual VCM Concentration About 0.5 g of a vinyl chloride polymer after drying was precisely weighed and 10
Tetrahydrofuran (THF) in a ml volumetric flask
Dissolve in. After constant volume, 5 μl of this solution was sampled with a microsyringe, and gas chromatograph (GC-7A manufactured by Shimadzu Corporation, column packing material 20% Ucon oil) was used.
LB550 / chromosolve W), and the peak area of vinyl chloride monomer on the obtained gas chromatogram is
The content of vinyl chloride monomer is calculated by collating with the calibration curve prepared separately using vinyl chloride monomer standard solution, and the residual vinyl chloride monomer weight per unit weight of dry polymer is ppm Displayed in units.

【0042】<実施例1〜4、比較例2〜5>内容積4
00リットルの攪拌機及びジャケットを備えたステンレ
ス鋼製重合缶に脱イオン水150kgを仕込み脱気した
後、部分ケン化ポリ酢酸ビニル60g、初期仕込み塩化
ビニル単量体100kg、及び表に示す所定の種類・量
の重合開始剤を仕込んだ。重合缶のジャケットに温水を
循環させて57℃に昇温して重合を開始した。
<Examples 1 to 4, Comparative Examples 2 to 5> Internal volume 4
A stainless steel polymerization can equipped with a 00 liter stirrer and a jacket was charged with 150 kg of deionized water and deaerated, and then 60 g of partially saponified polyvinyl acetate, 100 kg of initially charged vinyl chloride monomer, and a predetermined type shown in the table. -The amount of polymerization initiator was charged. Hot water was circulated through the jacket of the polymerization vessel to raise the temperature to 57 ° C. to start the polymerization.

【0043】反応開始後、所定の重合転化率において、
表に示す添加速度・量の塩化ビニル単量体の追加仕込み
を実施した。重合缶の内圧が57℃における塩化ビニル
単量体の飽和蒸気圧より2kg/cm2 低下した時を反
応終了時として、未反応単量体を系外へ回収することに
より反応を停止させた。
After the initiation of the reaction, at a predetermined polymerization conversion rate,
Additional charging of vinyl chloride monomer was carried out at the addition rates and amounts shown in the table. The reaction was stopped by collecting the unreacted monomer out of the system when the reaction was completed when the internal pressure of the polymerization vessel dropped by 2 kg / cm 2 from the saturated vapor pressure of the vinyl chloride monomer at 57 ° C.

【0044】重合缶内圧が大気圧に等しくなった時か
ら、缶内温度を80℃に保って真空吸引(80℃におけ
る水蒸気圧に保持)して、残留塩化ビニル単量体の除去
処理を行った。処理時間15分、30分及び120分に
おいて採取した塩化ビニル重合体スラリーを遠心脱水し
た後乾燥処理を行い、得られた重合体の残留VCM濃度
を前記の方法で測定した。また、処理時間120分の試
料について、かさ密度及びFEの評価を前述の方法で実
施した。
After the internal pressure of the polymerization vessel became equal to the atmospheric pressure, the internal temperature of the polymerization vessel was kept at 80 ° C. and vacuum suction was performed (at the steam pressure at 80 ° C.) to remove the residual vinyl chloride monomer. It was The vinyl chloride polymer slurry collected at the treatment times of 15, 30, and 120 minutes was spin-dried and then dried, and the residual VCM concentration of the obtained polymer was measured by the above method. Further, the bulk density and FE of the sample having a processing time of 120 minutes were evaluated by the above-mentioned methods.

【0045】結果をまとめて表に示す。なお、表中、重
合開始剤の略号の意味するものは次の通りである。
The results are summarized in the table. The abbreviations of the polymerization initiators in the table have the following meanings.

【0046】[0046]

【表1】SEC:ジセカンダリーブチルペルオキシジカ
ーボネート HPV:tert−ヘキシルペルオキシピバレート CND:α−クミルペルオキシネオデカノエート OPP:ジ−2−エチルヘキシルペルオキシジカーボネ
ート
[Table 1] SEC: di-secondary butyl peroxydicarbonate HPV: tert-hexyl peroxypivalate CND: α-cumyl peroxy neodecanoate OPP: di-2-ethylhexyl peroxydicarbonate

【0047】<比較例1>反応開始後に塩化ビニル単量
体を追加しなかったこと以外は実施例1と同様にして重
合及び残留塩化ビニル単量体の除去処理を行い、塩化ビ
ニル重合体を得、その評価を行った。結果は表に示す。
<Comparative Example 1> Polymerization and residual vinyl chloride monomer removal treatment were carried out in the same manner as in Example 1 except that the vinyl chloride monomer was not added after the start of the reaction to give a vinyl chloride polymer. Obtained and evaluated. The results are shown in the table.

【0048】<実施例5、6、比較例8〜12>重合の
仕込み及び塩化ビニル単量体の追加仕込みを実施例1と
同様に実施したことに加えて、重合反応を開始して1時
間経過した時から表に示す条件で反応温度を一定の割合
で昇温させつつ重合反応を行った。
<Examples 5 and 6, Comparative Examples 8 to 12> Polymerization and additional vinyl chloride monomer were added in the same manner as in Example 1, and the polymerization reaction was started for 1 hour. After the lapse of time, the polymerization reaction was carried out while raising the reaction temperature at a constant rate under the conditions shown in the table.

【0049】なお、比較例10においては昇温の割合を
著しく大きくしたためか、昇温中に重合開始剤の急激な
分解が発生し、顕著な発熱が見られた。しかし、昇温末
期からは、重合開始剤が不足して反応が緩慢となり、反
応時間は所期の時間を大きく越えてしまった。
In Comparative Example 10, the heat generation was remarkably increased, and the polymerization initiator was rapidly decomposed during the temperature rise, and remarkable heat generation was observed. However, from the end of the temperature rise, the polymerization initiator became insufficient and the reaction became slow, and the reaction time greatly exceeded the desired time.

【0050】反応の終了の判定及び残留VCMの除去、
生成重合体の評価については実施例1と同様に実施し
た。結果は表に併せて示す。
Determination of end of reaction and removal of residual VCM,
Evaluation of the produced polymer was carried out in the same manner as in Example 1. The results are also shown in the table.

【0051】<比較例6、7>塩化ビニル単量体を追加
しなかったこと以外は実施例5と同様にして重合と残留
塩化ビニル単量体の除去処理とを行い、また生成重合体
の評価を行った。結果は表に併せて示す。
<Comparative Examples 6 and 7> Polymerization and residual vinyl chloride monomer removal treatment were carried out in the same manner as in Example 5 except that the vinyl chloride monomer was not added. An evaluation was made. The results are also shown in the table.

【0052】[0052]

【表2】 [Table 2]

【0053】<結果の評価> (1)反応温度を一定にして重合を行わせた場合(実施
例1〜4)、次のような傾向を読み取ることができる。 塩化ビニル単量体の追加仕込み有無:比較例1と比べ
ると、本発明方法によりかさ密度が高くなっていること
が見出される。 追加仕込み時の転化率:仕込み時期が早過ぎる場合
(比較例2)はかさ密度が高くならず、FEも悪化す
る。遅過ぎる場合(比較例3)では、FEが悪化傾向と
なる。
<Evaluation of Results> (1) When polymerization is carried out at a constant reaction temperature (Examples 1 to 4), the following tendencies can be read. Presence of additional charging of vinyl chloride monomer: Compared to Comparative Example 1, it is found that the bulk density is increased by the method of the present invention. Conversion rate during additional charging: When the charging time is too early (Comparative Example 2), the bulk density does not increase and FE also deteriorates. If it is too late (Comparative Example 3), the FE tends to deteriorate.

【0054】追加仕込み量:追加仕込みする塩化ビニ
ル単量体が多過ぎる場合(比較例4)、残留VCM濃度
が増加傾向となり、またFEも劣る。 追加仕込み速度:塩化ビニル単量体の追加仕込み速度
が高過ぎる場合(比較例5)、FEが多くなる。
Amount of additional charging: When the amount of vinyl chloride monomer to be additionally charged is too large (Comparative Example 4), the residual VCM concentration tends to increase and the FE is also inferior. Additional charging rate: When the additional charging rate of the vinyl chloride monomer is too high (Comparative Example 5), FE increases.

【0055】(2)反応温度を一定とする方法(実施例
1〜4)と反応中に昇温する方法(実施例5、6)とで
は、反応中に昇温する方法の方がかさ密度の高い重合体
を得ることができる反面、FE、残留VCM濃度は実用
上支障のない範囲ではあるがやや増加する傾向となる。
(2) In the method of keeping the reaction temperature constant (Examples 1 to 4) and the method of raising the temperature during the reaction (Examples 5 and 6), the method of raising the temperature during the reaction is more bulk density. Although it is possible to obtain a high polymer, the FE and residual VCM concentrations tend to increase slightly although they are within the practically acceptable range.

【0056】(3)反応中に反応温度を昇温しつつ重合
を行わせた場合(実施例5、6)、次のような傾向があ
る。(定温反応との比較は上記) 塩化ビニル単量体の追加仕込み有無:追加仕込みを行
わない場合(比較例7)では、かさ密度の向上効果が小
さい。
(3) When polymerization is carried out while raising the reaction temperature during the reaction (Examples 5 and 6), the following tendencies occur. (Comparison with the constant temperature reaction is as described above) Presence of additional charging of vinyl chloride monomer: When additional charging is not performed (Comparative Example 7), the effect of improving bulk density is small.

【0057】追加仕込み時の転化率:仕込み開始が早
過ぎる場合(比較例11)では、かさ密度が高くなら
ず、またFE、残留VCM濃度とも劣る。遅過ぎる場合
(比較例12、但しこの場合は追加仕込み速度も高過ぎ
る)では、FE、残留VCM濃度が著しく悪化する。 追加仕込み速度:塩化ビニル単量体の追加仕込み速度
が好適範囲より高くなると(比較例8〜10)、FE及
び残留VCM濃度が悪化する。
Conversion rate during additional charging: When charging is started too early (Comparative Example 11), the bulk density does not increase, and the FE and residual VCM concentrations are inferior. If it is too slow (Comparative Example 12, but the additional charging speed is too high in this case), the FE and residual VCM concentrations are significantly deteriorated. Additional charging rate: When the additional charging rate of the vinyl chloride monomer is higher than the preferable range (Comparative Examples 8 to 10), the FE and residual VCM concentrations are deteriorated.

【0058】[0058]

【発明の効果】本発明方法を用いることにより、かさ比
重が高く、フィッシュアイが少なく、また残留VCM濃
度も10ppm以下まで除去された、品質の優れた塩化
ビニル系重合体を製造することができる。 特に、重合
反応期間中に重合温度を反応時間とともに特定の温度巾
だけ上昇させながら反応を行わせる方法を併せて用いる
ことにより、実用上差し支えのないフィッシュアイ・レ
ベルを維持しつつ、残留VCM濃度が10ppm以下
で、かさ密度が0.59〜0.69g/mlと著しく高
い重合体を製造することができる。
EFFECT OF THE INVENTION By using the method of the present invention, it is possible to produce a vinyl chloride polymer having a high bulk specific gravity, less fish eyes, and a residual VCM concentration of 10 ppm or less, which is excellent in quality. . In particular, the residual VCM concentration can be maintained while maintaining the fisheye level, which is practically unproblematic, by using the method in which the reaction is performed while raising the polymerization temperature by a specific temperature range with the reaction time during the polymerization reaction period. Of 10 ppm or less, a bulk density of 0.59 to 0.69 g / ml, which is extremely high, can be produced.

───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.7,DB名) C08F 2/00 - 2/60 ─────────────────────────────────────────────────── ─── Continuation of front page (58) Fields surveyed (Int.Cl. 7 , DB name) C08F 2/00-2/60

Claims (2)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 塩化ビニル又は塩化ビニルを主体とする
共重合可能な単量体の混合物(以下、併せて「塩化ビニ
ル系単量体」という)を分散剤及び油溶性重合開始剤の
存在下、水性媒体中で懸濁重合させて塩化ビニル系重合
体を製造するに際して、塩化ビニル系単量体の追加仕込
みを重合転化率が30重量%から60重量%の間に開始
し、55重量%から80重量%の間に完了するように行
い、かつ重合開始前に仕込んだ塩化ビニル系単量体の重
量をW1(kg)、追加仕込みをする塩化ビニル系単量
体の総重量をW2(kg)、追加仕込みに要する時間を
t(時間)とした時、これらの間に下記の関係が成立す
ることを特徴とする塩化ビニル系重合体の製造方法。 【数1】 0.02W1 ≦W2 ≦0.3W1 (kg) 【数2】 W2 /t≦0.2W1 (kg/h)
1. A vinyl chloride or a mixture of vinyl chloride-based copolymerizable monomers (hereinafter collectively referred to as “vinyl chloride-based monomer”) in the presence of a dispersant and an oil-soluble polymerization initiator. When producing a vinyl chloride polymer by suspension polymerization in an aqueous medium, additional charging of a vinyl chloride monomer is started at a polymerization conversion rate of 30% by weight to 60% by weight and 55% by weight. To 80% by weight, the weight of the vinyl chloride-based monomer charged before the start of the polymerization is W 1 (kg), and the total weight of the vinyl chloride-based monomer additionally charged is W. 2 (kg), when the time required for additional charging is t (hours), the following relationship is established between them, and a method for producing a vinyl chloride polymer. [Equation 1] 0.02 W 1 ≤ W 2 ≤ 0.3 W 1 (kg) [Equation 2] W 2 / t ≤ 0.2 W 1 (kg / h)
【請求項2】 重合反応期間全体の50%以上の期間に
わたって重合温度を反応時間とともに上昇させながら反
応を行わせ、かつその温度変化巾が2〜35℃の範囲内
にある請求項1に記載の塩化ビニル系重合体の製造方
法。
2. The method according to claim 1, wherein the reaction is carried out while increasing the polymerization temperature with the reaction time over 50% or more of the entire polymerization reaction period, and the temperature change range is in the range of 2 to 35 ° C. 1. A method for producing a vinyl chloride polymer according to claim 1.
JP01812595A 1995-02-06 1995-02-06 Method for producing vinyl chloride polymer Expired - Fee Related JP3414026B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP01812595A JP3414026B2 (en) 1995-02-06 1995-02-06 Method for producing vinyl chloride polymer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP01812595A JP3414026B2 (en) 1995-02-06 1995-02-06 Method for producing vinyl chloride polymer

Publications (2)

Publication Number Publication Date
JPH08208721A JPH08208721A (en) 1996-08-13
JP3414026B2 true JP3414026B2 (en) 2003-06-09

Family

ID=11962886

Family Applications (1)

Application Number Title Priority Date Filing Date
JP01812595A Expired - Fee Related JP3414026B2 (en) 1995-02-06 1995-02-06 Method for producing vinyl chloride polymer

Country Status (1)

Country Link
JP (1) JP3414026B2 (en)

Also Published As

Publication number Publication date
JPH08208721A (en) 1996-08-13

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