JPH0710568B2 - Method for manufacturing stopper body including rubber stopper - Google Patents

Method for manufacturing stopper body including rubber stopper

Info

Publication number
JPH0710568B2
JPH0710568B2 JP1310015A JP31001589A JPH0710568B2 JP H0710568 B2 JPH0710568 B2 JP H0710568B2 JP 1310015 A JP1310015 A JP 1310015A JP 31001589 A JP31001589 A JP 31001589A JP H0710568 B2 JPH0710568 B2 JP H0710568B2
Authority
JP
Japan
Prior art keywords
stopper
mold
rubber
plug
rubber stopper
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP1310015A
Other languages
Japanese (ja)
Other versions
JPH03169537A (en
Inventor
巧 山下
Original Assignee
キヨーラク株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by キヨーラク株式会社 filed Critical キヨーラク株式会社
Priority to JP1310015A priority Critical patent/JPH0710568B2/en
Publication of JPH03169537A publication Critical patent/JPH03169537A/en
Publication of JPH0710568B2 publication Critical patent/JPH0710568B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Description

【発明の詳細な説明】 [産業上の利用分野] 本発明は、糖質輸液剤、電解質輸液剤、血漿増量材、浸
透圧利尿剤、アミノ酸輸液剤、脂肪乳剤、高カロリー栄
養剤などの経静脈や経腸用の輪液等を収容する輪液用プ
ラスチック容器、あるいは血液等を収容する血液用プラ
スチック容器等の口部を封止するゴム栓を内包する栓体
の製造方法に関するものである。
DETAILED DESCRIPTION OF THE INVENTION [Industrial field of application] The present invention relates to a sugar infusion agent, an electrolyte infusion agent, a plasma extender, an osmotic diuretic agent, an amino acid infusion agent, a fat emulsion, a high-calorie nutrition agent, and the like. The present invention relates to a method for producing a stopper body containing a rubber stopper for sealing a mouth portion of a plastic container for a fluid for a fluid such as a fluid for a vein or an intestine or a plastic container for a fluid for storing a blood or the like. .

[従来の技術] 一般に、輪液用あるいは血液用プラスチック容器におい
ては、内部にゴム栓を内包するプラスチック栓体で容器
の口部を封止することが行われている(実公昭58−3739
6号公報参照)。
[Prior Art] In general, in a plastic container for ring fluid or blood, the mouth of the container is sealed with a plastic plug body containing a rubber plug inside (Jitsuko Sho 58-3739).
(See Publication No. 6).

[発明が解決しようとする課題] 上記公報に記載されているように、従来のこの種のプラ
スチック容器のプラスチック栓体は、ゴム栓を金型内に
インサートしたうえ、プラスチックの栓体を射出成形す
ることによって製造しているが、栓体に内包されたゴム
栓は平板状のものであり、しかも、その周辺部が栓体に
単に挟持されているのみであるから、ゴム栓に注射針を
刺す際のゴム栓の撓みにより、栓体からゴム栓が抜け落
ちる虞がある。
[Problems to be Solved by the Invention] As described in the above publication, in the conventional plastic plug of this type of plastic container, a rubber plug is inserted into a mold and a plastic plug is injection-molded. The rubber stopper contained in the stopper is a flat plate, and since the peripheral portion thereof is simply sandwiched between the stoppers, an injection needle is attached to the rubber stopper. There is a possibility that the rubber stopper may fall out of the stopper due to the bending of the rubber stopper when piercing.

そこで、ゴム栓が抜け落ちるのを防止するため、第5図
に示すように、上栓101に内包したゴム栓102の周辺部に
環状凹溝103を形成し、上栓101内に射出成形する下栓10
4の一部を環状凹溝103に入り込ませることにより、ゴム
栓102の栓体に対する係合を強固にするものを案出し
た。
Therefore, in order to prevent the rubber stopper from falling off, as shown in FIG. 5, an annular recessed groove 103 is formed in the peripheral portion of the rubber stopper 102 contained in the upper stopper 101, and injection molding is performed in the upper stopper 101. Stopper 10
By devising a part of 4 into the annular recessed groove 103, it was devised that the engagement of the rubber plug 102 with the plug body is strengthened.

ところで、弾性に富むゴム栓102は、下栓104を射出成形
する際の圧力によって変形を起し、ゴム栓102と下栓104
を形成する金型のキャビティとの間に溶融樹脂が滲み込
んで成形不良が生じるので、ゴム栓102はその弾性を抑
える分cだけ金型によって予め圧縮した状態で下栓104
を射出成形しなければならないが、そのために、ゴム栓
102の圧縮歪により環状凹溝103の一部が閉じて、下栓10
4を射出成形する際の溶融樹脂が環状凹溝103に完全に入
り込まず、環状凹溝103に空洞105が生じて、ゴム栓102
の抜け止め効果が損なわれることが判明した。
By the way, the rubber stopper 102 having high elasticity is deformed by the pressure when the lower stopper 104 is injection-molded, and the rubber stopper 102 and the lower stopper 104 are deformed.
Since molten resin permeates between the mold and the cavity of the mold forming a molding defect, the rubber plug 102 is compressed in advance by the mold by the amount c that suppresses its elasticity.
Must be injection molded, for that purpose, a rubber stopper
Due to the compressive strain of 102, a part of the annular groove 103 is closed, and the lower stopper 10
The molten resin at the time of injection molding 4 does not completely enter the annular concave groove 103, and a cavity 105 is formed in the annular concave groove 103, and the rubber plug 102
It was found that the retaining effect of the was impaired.

そこで、本発明は、上記第5図に示すような構成の栓体
における問題点に鑑み、下栓を形成するためのコア金型
でゴム栓の中央部のみを圧縮して下栓を射出成形するこ
とにより、ゴム栓の弾性を抑えるために圧縮しても、周
辺部の凹溝にまで圧縮歪が波及しないようにして、しか
も環状凹溝内に溶融樹脂を完全に入り込ませ、ゴム栓の
栓体に対する係合状態を強固にし、もって、ゴム栓に注
射針を刺す際のゴム栓の撓みによっても、その抜け落ち
を完全に防止することができるゴム栓を内包する栓体を
得るための製造方法をここに提案するものである。
Therefore, in view of the problem in the stopper body having the structure shown in FIG. 5, the present invention compresses only the central portion of the rubber stopper with a core mold for forming the lower stopper and injection-molds the lower stopper. By doing so, even if it is compressed to suppress the elasticity of the rubber stopper, the compression strain does not spread to the concave groove in the peripheral portion, and moreover, the molten resin is completely allowed to enter the annular concave groove, Manufacture for obtaining a stopper body containing a rubber stopper that can firmly prevent the falling of the stopper even when the rubber stopper is bent when the injection needle is pierced into the rubber stopper. The method is proposed here.

[課題を解決するための手段] 本発明は、上記目的を達成するための技術的手段とし
て、次の製造方法を採用した。
[Means for Solving the Problems] The present invention employs the following manufacturing method as a technical means for achieving the above object.

すなわち、それは、上金型と下金型からなる分割金型を
用いて上栓を予め射出成形し、次いで上記下金型を抜い
て、射出成形された上栓の内部に、下面の周辺部に環状
凹溝を形成したゴム栓を装着し、さらにゴム栓の中央部
を圧縮する突出部とその外周面に下栓形成用キャビティ
とを有するコア金型を上記突出部がゴム栓を圧縮するよ
うに上金型に装着して、上記下栓形成用キャビティを密
封し、次いでこの下栓形成用キャビティ内に溶融樹脂を
射出して上栓にゴム栓を挟み込む下栓を形成することを
特徴とするゴム栓を内包する栓体の製造方法である。
That is, that is, the upper plug is injection-molded in advance using a split mold composed of an upper mold and a lower mold, then the lower mold is pulled out, and inside the injection-molded upper plug, a peripheral portion of the lower surface is formed. A rubber mold having an annular groove formed therein is attached to the core mold, and a core mold having a projection for compressing the central part of the rubber plug and a cavity for forming a lower plug on the outer peripheral surface of the core mold is compressed by the projection. As described above, it is mounted on the upper mold to seal the lower plug forming cavity, and then a molten resin is injected into the lower plug forming cavity to form a lower plug for sandwiching the rubber stopper with the upper plug. And a method for producing a stopper body containing a rubber stopper.

[作用] 本発明に係るゴム栓を内包する栓体の製造方法によれ
ば、予め射出成形された上栓内にゴム栓を装着し、下栓
を成形するためのコア金型でそのゴム栓の中央部のみを
圧縮した状態で下栓が射出成形されるので、ゴム栓はそ
の弾性が抑えられるが、その圧縮歪は周辺部の環状凹溝
に波及せず、したがって、溶融樹脂が環状凹溝に完全に
入り込んだ状態で下栓が形成され、ゴム栓は栓体に対し
て強固に係合された状態となる。
[Operation] According to the method for manufacturing a stopper body including a rubber stopper according to the present invention, the rubber stopper is mounted in the pre-injection-molded upper stopper, and the rubber stopper is formed by the core mold for molding the lower stopper. Since the lower plug is injection-molded with only the central part of the rubber being compressed, the elasticity of the rubber plug is suppressed, but the compression strain does not spread to the annular concave groove in the peripheral part, and therefore the molten resin has an annular concave shape. The lower plug is formed in a state where the rubber plug completely enters the groove, and the rubber plug is in a state of being firmly engaged with the plug body.

[実施例] 本発明に係るゴム栓を内包する栓体の製造方法の一実施
例について、図面を参照して説明する。
[Embodiment] An embodiment of a method for manufacturing a stopper body including a rubber stopper according to the present invention will be described with reference to the drawings.

第1図において、1は上金型、2は下金型であって、こ
れら上金型1と下金型2によって、プラスチックの上栓
を射出成形するための分割金型3が構成されている。こ
の分割金型3は上下分割形式のものであり、分割金型3
を閉じた状態でその内部に上栓を形成するキャビティ4
が形成されている。上金型1の上面中央部に形成された
孔5にはプルリング形成用の金型6が着脱自在に装着さ
れており、7はプルリング形成部である。下金型2の下
部には射出口8があり、その上面にはスコア形成用突起
部9が形成されている。
In FIG. 1, 1 is an upper mold, 2 is a lower mold, and these upper mold 1 and lower mold 2 constitute a split mold 3 for injection molding a plastic upper plug. There is. This split mold 3 is of a vertical split type, and the split mold 3
Cavity 4 that forms an upper plug inside it with the inside closed
Are formed. A mold 6 for forming a pull ring is detachably attached to a hole 5 formed in the central portion of the upper surface of the upper mold 1, and 7 is a pull ring forming portion. The lower mold 2 has an injection port 8 in the lower part thereof, and a score forming projection 9 is formed on the upper surface thereof.

上記分割金型3を用いて上栓10を射出成形するには、分
割金型3を第1図に示すように閉じ、射出口8から溶融
した熱可塑性プラスチックをキャビティ4に射出充填す
れば、第2図に示すように、分割金型3のキャビティ4
によって上栓10がプルリング11とともに形成される。
In order to perform injection molding of the upper plug 10 using the split mold 3, the split mold 3 is closed as shown in FIG. 1, and the molten thermoplastic resin is injected and filled from the injection port 8 into the cavity 4. As shown in FIG. 2, the cavity 4 of the split mold 3
The upper plug 10 is formed together with the pull ring 11.

次いで、このように先ず上栓10が形成されたならば、下
金型2を抜き取り、上金型1内にゴム栓12を装着する
(第2図参照)。このゴム栓12は、その下面周辺部に環
状凹溝13が形成されており、下面の環状凹溝13よりbだ
け内方の中央部には浅い凹部14が形成されたものであ
る。そして、第3図に示すように、コア金型15を装着す
る。このコア金型15は、ゴム栓12の下面中央部の凹部14
に対応してその部分をaだけ圧縮する突出部16を有し、
突出部16の外周面が下栓を射出成形するキャビティ17と
なっており、その下面に射出口18が設けられたものであ
る。コア金型15を装着後、その射出口18から溶融した熱
可塑性プラスチックを密封されたキャビティ17内に射出
充填すれば、ゴム栓12を上栓10に挟み込む下栓19が成形
される。そこで、コア金型15を抜き取れば、ゴム栓12の
中央部の圧縮が除かれ、その部分は圧縮されていた分a
だけ下方に復元して、第4図に示すように、ゴム栓12を
内包する栓体が形成される。20はスコアである。なお、
第4図において、21は容器の口部であり、上記栓体は容
器の口部21に溶着一体化される。
Next, when the upper plug 10 is first formed in this way, the lower mold 2 is pulled out, and the rubber plug 12 is mounted in the upper mold 1 (see FIG. 2). The rubber plug 12 has an annular groove 13 formed in the peripheral portion of the lower surface thereof, and a shallow recess 14 formed in the central portion of the lower surface, which is inward of the annular groove 13 by b. Then, as shown in FIG. 3, the core mold 15 is mounted. The core mold 15 includes a recess 14 at the center of the lower surface of the rubber stopper 12.
Corresponding to, has a protrusion 16 that compresses that portion by a,
The outer peripheral surface of the projecting portion 16 serves as a cavity 17 for injection-molding a lower stopper, and an injection port 18 is provided on the lower surface thereof. After mounting the core mold 15, the molten thermoplastic is injected from the injection port 18 into the sealed cavity 17 to form the lower plug 19 with the rubber plug 12 sandwiched between the upper plug 10. Therefore, when the core mold 15 is pulled out, the compression of the central portion of the rubber stopper 12 is removed, and that portion is compressed a.
Only by being restored downward, a plug body containing the rubber plug 12 is formed as shown in FIG. 20 is the score. In addition,
In FIG. 4, 21 is the mouth of the container, and the plug is welded and integrated with the mouth 21 of the container.

栓体を成形する熱可塑性プラスチックとしては、高密度
ポリエチレン、ポリプロピレン、あるいは、これらに炭
酸カルシウム等の無機質充填剤を混入したものが用いら
れる。また、ゴム栓12を構成するゴム弾性材は、オレフ
ィン系、スチレン系、アミド系、ウレタン系、エステル
系等のエラストマー、シリコンゴム、ブチルゴム、イソ
プレンゴム等の合成ゴムや天然ゴム等である。
High-density polyethylene, polypropylene, or a mixture of these with an inorganic filler such as calcium carbonate is used as the thermoplastic for molding the plug. The rubber elastic material forming the rubber plug 12 is an olefin-based, styrene-based, amide-based, urethane-based, ester-based, or other elastomer, synthetic rubber such as silicon rubber, butyl rubber, or isoprene rubber, or natural rubber.

以上のゴム栓を内包する栓体の製造方法によれば、予め
射出成形された上栓10内にゴム栓12を装着し、下栓19を
成形するためのコア金型15でそのゴム栓12の中央部のみ
を圧縮した状態で下栓19が射出成形されるので、ゴム栓
12はその弾性が抑えられるが、圧縮歪は周辺部の環状凹
溝13に波及せず、したがって、溶融樹脂が環状凹溝13に
完全に入り込んだ状態で下栓19が形成され、ゴム栓12は
栓体に対して強固に係合された状態となる。このため、
ゴム栓12に注射針を刺す際のゴム栓12の撓みによって
も、その抜け落ちを完全に防止することができる栓体が
得られる。
According to the method for manufacturing a stopper body containing a rubber stopper as described above, the rubber stopper 12 is mounted in the pre-injection-molded upper stopper 10 and the rubber stopper 12 is formed by the core mold 15 for molding the lower stopper 19. Since the lower stopper 19 is injection molded with only the central part of the
Although the elasticity of 12 is suppressed, the compressive strain does not spread to the annular concave groove 13 in the peripheral portion, so that the lower plug 19 is formed in a state where the molten resin completely enters the annular concave groove 13, and the rubber plug 12 Is firmly engaged with the stopper. For this reason,
Even when the rubber stopper 12 bends when the rubber stopper 12 is pierced with an injection needle, a stopper body capable of completely preventing the rubber stopper 12 from coming off can be obtained.

[発明の効果] 本発明に係るゴム栓を内包した栓体の製造方法によれ
ば、上金型と下金型からなる分割金型を用いて上栓を予
め射出成形し、次いで上記下金型を抜いて、射出成形さ
れた上栓の内部に、下面の周辺部に環状凹溝を形成した
ゴム栓を装着し、さらにゴム栓の中央部を圧縮する突出
部とその外周面に下栓形成用キャビティとを有するコア
金型を上記突出部がゴム栓を圧縮するように上金型に装
着して、上記下栓形成用キャビティを密封し、次いでこ
の下栓形成用キャビティ内に溶融樹脂を射出して上栓に
ゴム栓を挟み込む下栓を形成するから、ゴム栓の弾性を
抑えるために圧縮しても、周辺部の環状凹溝にまでその
圧縮歪が波及しないようにして、環状凹溝内に溶融樹脂
を完全に入り込ませ、ゴム栓の栓体に対する係合状態を
強固にすることができ、ゴム栓に注射針を刺す際のゴム
栓の撓みによっても、その抜け落ちを完全に防止するこ
とができるゴム栓を内包する栓体が得られる。
[Effect of the Invention] According to the method for producing a stopper body including a rubber stopper according to the present invention, the upper stopper is pre-injection-molded using a split mold including an upper mold and a lower mold, and then the lower mold is used. After removing the mold, attach a rubber stopper with an annular groove on the periphery of the lower surface inside the injection-molded upper stopper. A core mold having a forming cavity is attached to the upper mold so that the protruding portion compresses the rubber stopper, the lower stopper forming cavity is sealed, and then the molten resin is placed in the lower stopper forming cavity. To form a lower stopper that sandwiches the rubber stopper with the upper stopper, so that even if the rubber stopper is compressed to suppress its elasticity, the compression strain does not spread to the annular recessed groove in the peripheral portion. Allows molten resin to completely enter the concave groove to firmly engage the rubber plug with the plug It is possible to obtain a stopper body including a rubber stopper capable of completely preventing the rubber stopper from slipping off even when the rubber stopper is bent when the injection needle is pierced into the rubber stopper.

【図面の簡単な説明】[Brief description of drawings]

図面は本発明の一実施例を示し、第1図は上栓を射出成
形するための分割金型の縦断面図、第2図は上栓を成形
した後、ゴム栓をインサートした態様を示す縦断面図、
第3図は下栓を射出成形するためのコア金型を装着した
態様を示す縦断面図、第4図は成形された栓体の縦断面
図、第5図は本発明の課題を説明するための縦断面図で
ある。 1……上金型、2……下金型、3……分割金型、4……
キャビティ、8……射出口、10……上栓、12……ゴム
栓、13……環状凹溝、15……コア金型、16……突出部、
17……キャビティ、18……射出口、19……下栓
The drawings show an embodiment of the present invention. FIG. 1 is a vertical cross-sectional view of a split mold for injection-molding an upper stopper, and FIG. 2 shows a mode in which a rubber stopper is inserted after the upper stopper is molded. Longitudinal section,
FIG. 3 is a vertical cross-sectional view showing a mode in which a core mold for injection molding the lower plug is mounted, FIG. 4 is a vertical cross-sectional view of the molded plug body, and FIG. 5 explains the problem of the present invention. FIG. 1 ... upper mold, 2 ... lower mold, 3 ... split mold, 4 ...
Cavity, 8 ... Injection port, 10 ... Top plug, 12 ... Rubber plug, 13 ... Annular groove, 15 ... Core mold, 16 ... Projection part,
17 …… cavity, 18 …… injection port, 19 …… bottom stopper

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 B29K 21:00 B29L 31:56 ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 6 Identification code Office reference number FI technical display location B29K 21:00 B29L 31:56

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】上金型と下金型からなる分割金型を用いて
上栓を予め射出成形し、次いで上記下金型を抜いて、射
出成形された上栓の内部に、下面の周辺部に環状凹溝を
形成したゴム栓を装着し、さらにゴム栓の中央部を圧縮
する突出部とその外周面に下栓形成用キャビティとを有
するコア金型を上記突出部がゴム栓を圧縮するように上
金型に装着して、上記下栓形成用キャビティを密封し、
次いでこの下栓形成用キャビティ内に溶融樹脂を射出し
て上栓にゴム栓を挟み込む下栓を形成することを特徴と
するゴム栓を内包する栓体の製造方法。
1. An upper plug is injection-molded in advance by using a split mold composed of an upper mold and a lower mold, and then the lower mold is pulled out so that the inside of the injection-molded upper plug is around the lower surface. A rubber mold having an annular groove formed in its part is attached, and a core mold having a protrusion for compressing the center of the rubber stopper and a cavity for forming a lower stopper on the outer peripheral surface of the core mold is compressed by the protrusion. To the upper mold to seal the lower plug forming cavity,
Next, a method for producing a stopper body containing a rubber stopper, characterized in that a molten resin is injected into the lower stopper forming cavity to form a lower stopper that sandwiches the rubber stopper with the upper stopper.
JP1310015A 1989-11-29 1989-11-29 Method for manufacturing stopper body including rubber stopper Expired - Fee Related JPH0710568B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1310015A JPH0710568B2 (en) 1989-11-29 1989-11-29 Method for manufacturing stopper body including rubber stopper

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1310015A JPH0710568B2 (en) 1989-11-29 1989-11-29 Method for manufacturing stopper body including rubber stopper

Publications (2)

Publication Number Publication Date
JPH03169537A JPH03169537A (en) 1991-07-23
JPH0710568B2 true JPH0710568B2 (en) 1995-02-08

Family

ID=18000129

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1310015A Expired - Fee Related JPH0710568B2 (en) 1989-11-29 1989-11-29 Method for manufacturing stopper body including rubber stopper

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3828951B2 (en) * 1995-12-22 2006-10-04 リケンテクノス株式会社 Medical stopper
DE10127823C1 (en) * 2001-06-07 2002-08-22 West Pharm Serv Drug Res Ltd Closure for a medication bottle and process for its manufacture
JP4526091B2 (en) * 2006-04-25 2010-08-18 内外化成株式会社 Manufacturing method of medical cap
TW200808293A (en) * 2006-04-25 2008-02-16 Naigai Kasei Co Ltd A medical cap and a producing method thereof
JP4511575B2 (en) * 2007-07-17 2010-07-28 内外化成株式会社 Manufacturing method of medical cap
JP4526092B2 (en) * 2007-09-19 2010-08-18 内外化成株式会社 Manufacturing method of medical cap
JP2010042203A (en) * 2008-08-18 2010-02-25 Naigai Kasei Kk Manufacturing method for medical cap
JP5606684B2 (en) * 2009-03-23 2014-10-15 内外化成株式会社 Medical cap and method for manufacturing the same
JP5469515B2 (en) * 2010-04-09 2014-04-16 内外化成株式会社 Medical cap
JP4913229B2 (en) * 2010-04-28 2012-04-11 内外化成株式会社 Medical cap
JP2014027980A (en) * 2012-07-31 2014-02-13 Torque Seimitsu Kogyo Kk Medical elastomer elastic plug body, elastomer plug having plug body and cap integrated by deposition and method for manufacturing the same

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Publication number Publication date
JPH03169537A (en) 1991-07-23

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