JP4526091B2 - Manufacturing method of medical cap - Google Patents

Description

  The present invention relates to a medical cap used for a chemical bottle, an infusion bottle, and the like.

  Conventionally, liquid bottles used in the medical field and infusion bottles used for infusions are generally equipped with a rubber stopper cap, a substantially cylindrical rubber, or heat so that the liquid can be taken out with a needle. A cap made of a plastic elastomer resin needle puncture plug and an outer frame holding the plug is used. The medical cap used for this infusion bottle or the like is required to have hermeticity when attached to the bottle from the viewpoint of preventing leakage of the chemical solution. Here, when a rubber component plug is used, it has excellent resealability when repeated needle sticks are performed, but when rubber is used, a vulcanization step is required during the manufacturing process, and the production environment Is contaminated and requires a subsequent process such as cleaning, which has been a factor in increasing costs. In the case of rubber plugs, a membrane part made of the same or the same material as the cap body wetted part is provided on the liquid contact surface (bottom bottom) of the plug body to prevent the plug body from dropping during needle sticking. It has been common to have a structure in which a body is laminated with a resin and fused to the cap body. The cap using the rubber plug body has these factors, which further increases the cost.

  On the other hand, in the case of a plug body containing a thermoplastic elastomer resin as a component, since it can be molded in a clean environment, a washing step is unnecessary. It is also possible to incorporate a series of processes into the cap production process line. Furthermore, since the plug body itself can be fused to the cap body by a molding method, it is not always necessary to provide a film portion as described above or to perform a lamination process. Therefore, in mass production, it is superior in cost to the rubber cap. However, the thermoplastic elastomer resin has a larger residual strain than rubber and is inferior in rubber elasticity, so there is a problem with re-sealability to prevent needle removal when a needle is stabbed and liquid leakage after needle stab. It was.

As a solution to this problem, we have a medical cap structure in which the liquid contact surface of the plug body and the upper portion of the bottom surface holding portion of the outer frame body are fused together, and the side surface portion of the plug body and the A medical cap with improved rubber characteristics and excellent resealability has been proposed by making it contact with the inner wall of the side periphery of the outer frame in a non-fused state (Patent Document 1).
JP-A-2005-118185

Another solution approach is to use a thermoplastic elastomer composition whose main raw material is a styrene-based hydrogenated block copolymer having a molecular weight and a molecular weight distribution within a specific range, and a sealing body comprising the thermoplastic elastomer composition. By making the plug body integrally formed with the plastic cylindrical cap body pressurized in the horizontal direction, the sealing performance, needle holding force, coring, and needle removal required for infusion plug bodies are required. A technique for improving the balance of physical properties such as resealability of holes is disclosed (Patent Document 2).
JP 2002-143270 A

  Then, as described in Patent Document 2, with respect to the medical cap having the structure described in Patent Document 1, if pressure is applied to the plug body in the horizontal direction, the resealability of needle insertion It is also considered that a medical cap with further improved performance can be obtained.

  However, in the technique of Patent Document 1, unlike the medical cap of Patent Document 2, the effect of the structure can be obtained unless the side surface of the plug body is fused to the inner wall of the outer peripheral side of the outer frame body. Absent. It is not easy to produce a medical cap having a structure that applies pressure in the horizontal direction of the plug while maintaining non-fusion between the side surface of the plug and the inner wall of the outer peripheral side of the outer frame. As one method, the inner diameter of the inner opening of the outer frame body is made smaller than the diameter of the plug body, and the plug body is forcibly pushed into the opening to fit in the horizontal direction to the plug body. Although a method of applying pressure is conceivable, in the cap manufacturing process, it is difficult to perform such work by machine operation, and thus mass production cannot be performed. Even if such work is possible, it is considered that when the plug body is deformed in the work, the plug body is damaged and there is a high probability that the sealing will be poor, and the yield will be reduced. It cannot be adopted.

  In order to solve the above problems, in the medical cap of the present invention, (i) the side surface portion of the plug body and the inner wall of the side peripheral portion of the outer frame body are in contact in a non-fused state (ii) the plug body However, the main feature is that it is held in a state of receiving pressure from the outer frame body legs. In addition, as a method for manufacturing such a medical cap, in the present invention, the upper metal mold with the upper metal mold having a ring-shaped protrusion pushed up in the vicinity of the peripheral edge of the lower bottom surface of the plug body (or the plug body protrusion). The main means is to form the outer frame leg from the outside of the ring-shaped projection of the mold.

The plug has a needle stick surface (upper bottom portion), a liquid contact surface (lower bottom portion), and a side surface portion sandwiched between the needle stick surface and the liquid contact surface, and is typically substantially cylindrical or convex. Is a state in which a protrusion is provided at the center of the wetted surface of
The outer frame body is a side that holds at least a side surface portion of the plug body from the side surface thereof with an inner wall thereof and extends downward beyond a contact position with the liquid contact surface of the plug body to form a side peripheral projection. A peripheral portion and an upper portion thereof are fused to the peripheral portion of the plug body wetted surface, and an outer side surface thereof has a leg portion that is fused to an inner wall of a side peripheral protrusion of the outer frame body side peripheral portion. ,
The side surface portion of the plug body and the inner wall of the side peripheral portion of the outer frame body are in contact in a non-fused state,
The liquid contact surface of the plug has a downwardly inclined slope toward the center of the circle,
It is an invention of a medical cap in which the plug is held in a state of receiving pressure from the outer frame leg.

  Furthermore, it is more preferable that the liquid contact surface of the plug body is not flat and a columnar protrusion is provided at the center, since the pressure applied to the plug body from the outer frame leg becomes more direct.

As a molding method for producing the medical cap, the present invention produces a cap molding intermediate body in which the plug body is inserted in the outer frame side peripheral portion,
The cap molding intermediate is held by a lower mold with the needle piercing surface down.
The upper mold has a ring-shaped protrusion,
The cap forming intermediate is formed by molding the outer frame leg from the outside of the ring-shaped protrusion of the upper mold while the vicinity of the peripheral edge of the plug body wetted surface is pushed down by the upper mold. Is done,
By forming the outer frame body leg portion, the plug body remains in a state of receiving pressure from the outer frame body leg portion, and the outer side surface of the outer frame body leg portion and the side periphery of the outer frame body side peripheral portion. This is a molding method in which the inner wall of the protrusion is fused and the upper portion of the leg portion and the peripheral surface of the plug body wetted surface are fused.

  The same effect can be obtained even if the cap molding intermediate is held with the needle piercing surface facing up and the roles of the upper mold and the lower mold are switched.

  The medical cap of the present invention can press the horizontal component on the plug while maintaining contact in a non-fused state between the side surface of the plug and the inner wall of the side periphery of the outer frame. Therefore, it is possible to exert a great improvement effect on the important characteristics of the medical cap such as improvement of resealability and prevention of needle removal.

  Moreover, according to the manufacturing method of the medical cap of this invention, the medical cap of the said structure can be manufactured efficiently.

  The medical cap of the present invention will be described below with reference to the drawings. However, the present invention is not limited to the mode shown in the drawings. FIG. 1 is a schematic vertical sectional view showing an embodiment of the medical cap of the present invention. FIG. 1 shows a state in which the plug body has a substantially convex shape and has a pull-top 23 at a position including the center of the liquid contact surface of the plug body. 2 to 5 are schematic vertical sectional views showing different modes. FIG. 2 shows a state in which the liquid contact surface of the plug body is a substantially flat plug body having a substantially cylindrical shape, and the pull top 23 is provided. FIG. 3 shows a state in which there is a columnar protrusion at a position including the center of the liquid contact surface of the stopper, and there is no pull top. In FIG. 4, for both the wetted surface and the needle piercing surface of the plug body, the plug body shape having a columnar protrusion at a position including its center is a substantially cylindrical shape having a convex shape on the upper bottom surface side The state where the pull top was not provided was shown. In FIG. 5, a columnar protrusion is provided at a position including the center of the liquid contact surface of the plug, while the needle puncture surface has a ring-shaped protrusion at a peripheral position of the surface of the plug, An embodiment in which a pull top 23 is provided is shown. In FIG. 6, it has a columnar protrusion at a position including the center of the liquid contact surface of the plug, while the needle puncture surface has a ring-shaped protrusion at the peripheral position of the surface of the plug, The state where the pull top was not provided was shown. 7A and 7B are schematic views of the plug body 10 and the outer frame body leg portion 22 in the state of the cap of FIG.

  8 (a), 8 (b), and 8 (c) are vertical cross-sectional schematic views showing a part of the manufacturing process of the medical cap of the embodiment shown in FIG. 8A shows a state before the fusion molding of the molding intermediate 30 and the outer frame leg 22, FIG. 8B shows a state during the fusion molding, and FIG. 8C shows a state at the end of the fusion molding. . FIG. 9 is a schematic vertical sectional view showing another aspect of the cap of the present invention during fusion molding. 10 (a) and 10 (b) are schematic perspective views of an upper mold used in the manufacturing method of the present invention. FIG. 11 is a schematic vertical cross-sectional view showing a state of a medical cap manufactured as a reference example in which no horizontal component pressure is applied to the plug body 10.

(Medical cap)
The medical cap of the present invention essentially comprises a plug body 10 of a thermoplastic elastomer resin and an outer frame body 20 of a synthetic resin. In addition, you may have useful additional elements, such as a pull top and a flange. Moreover, a pull top, a flange, etc. can also be formed as a part of the outer frame body 20.

(material)
The material used for the plug 10 may be a thermoplastic elastomer. Specific examples include olefin-based, styrene-based, polyurethane-based, polyester-based, polyvinyl chloride-based, and polybutadiene-based thermoplastic elastomer resins, but are not limited thereto. Among them, a thermoplastic elastomer (SEBS, SEPS, HSBR, SEBR, CEBC) obtained by hydrogenating a conjugated diene-based thermoplastic elastomer can be preferably used.

  The thermoplastic elastomer material is a material that is far more hygienic than the rubber material. However, depending on the chemical used, the liquid contact surface (lower bottom portion) 12 of the plug 1 can be laminated. . For the laminating process, the same type of resin is generally used as the bottom holding part of the cap outer frame 20 or the container main body to be attached. As a result, the material in the container or the liquid contact surface of the cap in contact with the chemical solution can be made into a single or approximate material.

  As a material used for the outer frame body 20, any synthetic resin having established safety for medical use is sufficient. Of these, a thermoplastic resin is generally used. Specifically, resins conventionally used for medical use such as polyethylene, polypropylene, and PET resins are preferable, but are not limited thereto. Since the side frame portion and the leg portion 22 of the outer frame body 20 are fused together to form the outer frame body 20, the components used are preferably the same component or compatible components. In addition, an optional component such as a colorant may be added to one or both of the side peripheral portion 21 and the leg portion 22 of the outer frame body 20.

(Plug body)
The plug 10 used in the present invention can be molded by a known molding method such as an injection molding method. The stopper 10 has a needle puncture surface 11, a liquid contact surface 12, and a side surface portion 13 sandwiched between the needle puncture surface 11 and the liquid contact surface 12. The terms needle piercing surface 11 and liquid contact surface 12 are terms for indicating the positional relationship of the medical cap, and the peripheral edge of liquid contact surface 12 that is fused with outer frame leg 22. The part is not actually in contact with a liquid such as a drip liquid. Also, for example, a medical cap having a structure in which the liquid contact surface 14 is not actually in contact with liquid by a method such as providing a surface such as a synthetic resin on the outer side of the needle puncture surface 11 or laminating the plug body surface. Even if it exists, it is not the meaning which excludes this structure.

The needle puncture surface 11 and the liquid contact surface 12 do not necessarily need to be flat surfaces, and protrusions can be provided on either or both surfaces. FIG. 1 shows a state in which a columnar protrusion 14 is provided at a position including the center of the liquid contact surface 12 of the stopper 10. 4 shows a state having a columnar protrusion at a position including the center of the needle piercing surface 11, and FIGS. 5 and 6 show a ring-like protrusion at the peripheral position of the needle piercing surface 11 of the plug 10. It is an aspect which has a part. When both the needle puncture surface 11 and the liquid contact surface 12 are flat, the stopper 10 has a substantially cylindrical shape, and either the needle puncture surface 11 or the liquid contact surface 12 has a columnar shape at a position including the center thereof. In the case where the protrusion is provided, the plug 10 has a substantially convex shape.
Further, as in the modes shown in FIG. 3 and FIG. Further, the needle puncture surface 11 may be provided with a marking such as a needle puncture mark or a modified protrusion.

The liquid contact surface 12 of the plug 10 has a downwardly inclined slope toward the center of the circle. It is so-called dish shape or mortar shape. As will be described later, since pressure is applied from the outer frame body leg portion 22 to the peripheral edge portion of the plug body 10, the liquid contact surface 12, which is originally a flat plane, is deformed, and as a result, is lowered downward toward the center of the circle. It will have a convex slope.
In the case of a medical cap having a columnar protrusion 14 at a position including the center of the liquid contact surface of the plug 10, the bottom surface of the protrusion 14, which is a part of the liquid contact surface 12, has a circular center. Has a convex slope downward in the direction.
As described above, the plug body 10 used in the present invention essentially has an inclined surface in which the liquid contact surface 12 or the bottom surface of the columnar protrusion 14 protrudes downward in the direction of the center of the circle.

  In particular, as shown in FIGS. 5 and 6, in the medical cap having a ring-shaped protrusion at the peripheral position of the needle puncture surface 11 of the plug 10, the holding force of the puncture needle is further increased. Become. The reason is considered to be that the ratio of the pressure applied to the plug body 10 from the outer frame leg 22 to the horizontal component increases.

  Further, in the state in which the pull top is not provided, the needle piercing surface 11 of the stopper 10 is often inclined upward in the direction of the center of the circle as in the case of FIGS. 3 and 4. On the other hand, in the case where the outer frame body leg portion 22 is molded without applying pressure to the peripheral edge portion of the plug body 10, the deformation of the plug body 10 does not occur, so as shown in FIG. 11 of the reference example, Neither the liquid contact surface nor the needle puncture surface of the stopper 10 has a convex inclination toward the center of the circle.

(Outer frame)
The outer frame body 20 used for the medical cap of the present invention has at least a side peripheral portion 21 and leg portions 22. As described above, the flange 24 and the pull top 23 may be provided as a part of the outer frame.

  The side peripheral portion 21 is an inner wall 211 that holds the side surface portion 13 of the plug body 10 from the side surface direction. However, the side surface portion 13 of the plug body and the inner wall 211 of the side peripheral portion of the outer frame body are held by contact in a non-fused state. By using the non-fused state, it is possible to prevent needle dropout and liquid leakage during use. That is, since the plug body side surface portion 13 is in a free state without being fixed to the outer frame body 20, it can absorb the force that the plug body 10 is pushed outward when a needle is stabbed. At this time, a force that holds the needle from the outer frame body 20 through the plug body 10 is generated in the pierced needle as a reaction, so that needle removal can be prevented. Further, when the needle is pulled out, the plug body 10 is generated by the needle because the plug body 10 pushed outward from the outer frame body 20 receives a force pushed inward from the outer frame body 20 in contact with the side surface. The resealability can be improved by closing the hole.

  Further, the side peripheral portion 21 extends downward beyond the contact portion with the liquid contact surface 12 of the plug 10 to form a side peripheral protrusion 212. The side peripheral portion projection 212 serves as a glue margin for fusing the side peripheral portion 21 and the leg portion 22 to form an integral outer frame body 20. That is, the side peripheral projections 212 are not formed with the side peripheral portion 21 and the leg portion 22 at a time. After the side peripheral portion 21 is formed first, the leg portion 22 is formed to form the integrated outer frame body 20. This is a part required for adopting the molding method.

As described above, the leg portion 22 is fused to the side peripheral portion 21 to form an integral outer frame body 20, and the upper portion 221 is fused to the peripheral portion of the liquid contact surface 12 of the stopper. When the columnar protrusion 14 is provided on the liquid contact surface, the side wall of the protrusion 14 is also fused.
The leg portion 22 applies pressure to the plug body 10. Actually, when the leg portion 22 is molded in a state where the manufacturing method described later is employed and the upper mold 50 applies pressure to the plug body 10, the leg portion 22 is removed while maintaining its pressurized state. Since both the frame side peripheral portion 21 and the plug body 10 are fused, the leg portion 22 applies pressure to the plug body 10 as a result after the upper mold 50 is removed. It is.

  Although it is difficult to directly check how much pressure the plug body 10 receives from the leg portion 22, it is determined by the pressure from the state in which the liquid contact surface 12 of the plug body 10 is flat without being applied with pressure. It can be considered that it is a guideline to examine whether it has been deformed to some extent. In the present invention, the contact end height and the liquid contact surface 12 below the plug body 10 and the outer frame leg 22 illustrated in FIG. 7A, which is a schematic view of the plug body 10 in the state of FIG. The protrusion amount h (absolute value), which is the difference in height at the center of the circle, is preferably 0.1 to 3.0 mm. The fact that the protruding amount h is too small indicates that the pressure is not sufficiently applied to the plug body 10, and the effect of the present invention cannot be exhibited sufficiently.

  Since the leg upper part 221 is a part to be fused with the plug 10, it is preferable that the part is wide in order to maintain the holding ability of the pressure applied to the plug 10. Specifically, as shown in FIG. 7 (b) which is a schematic view of the outer frame leg 22 in the state of FIG. 7 (a) and FIG. 1, in the vertical cross section of the medical cap of the present invention, the plug body The fusion length s of the part fused with 10 is preferably 1 mm or more, and more preferably 2 mm or more. On the other hand, since the needle cannot be inserted from above the position where the leg portion 22 exists, if the portion is made too wide, the position where the needle can be inserted is limited, causing a problem in use. In order to avoid this, as shown in FIGS. 7 (a) and 7 (b), the position of the leg portion 22 to which the plug 10 is fused is determined in the vertical cross section of the medical cap of the present invention. It is preferable that the horizontal length w from the body side surface 13 to the center of the circle is within 8 mm.

(Molding method)
The medical cap can be molded efficiently according to the following method. As an example, molding of a medical cap having a columnar protrusion 14 at a position including the center of the liquid contact surface 12 of the plug 10 will be described. First, the plug body 10 is inserted into the cylindrical outer frame side peripheral portion 21 to obtain a cap-molded intermediate body 30. At this time, since it is not always necessary to set the circumferential diameter of the plug body 10 to be larger than the inner circumferential diameter of the outer frame body side circumferential portion 21, the insert operation can be performed by a general method. The outer frame body peripheral portion 21 can be molded by a known molding method such as an injection molding method.

  The obtained cap molding intermediate 30 is held by the lower mold 40 with the top and bottom reversed, as shown in FIG. Taking a vertical molding machine as an example, the mold is generally a cavity when the lower mold (fixed mold) and the upper mold (movable mold) are combined. Thus, the space portion is formed into the shape of a molded body. However, in the upper mold 50 of the present invention, as shown in FIGS. 10 (a) and 10 (b), a ring-shaped protrusion 51 is formed. An upper mold 50 having That is, a space that does not become a cavity is provided near the center of the circle. When the upper mold 50 having such a shape receives a pressure that pushes down the vicinity of the peripheral edge of the bottom surface of the columnar protrusion 14, the liquid contact surface 12 of the stopper 10 is centered as shown in FIG. 8 (b). Deform to have a convex slope downward in the direction. When the outer frame leg 22 is formed from the outside of the ring-shaped protrusion 51 of the upper mold 50 while maintaining the deformation of the plug 10 in this way, the leg 22 is plugged in a state where pressure is applied. At the same time as the body 10, the outer side surface of the outer frame body leg portion 22 and the inner wall of the side periphery protrusion 212 of the outer frame body side periphery portion 21 are fused, and at the same time, the upper portion of the leg portion 22 and the peripheral portion of the liquid contact surface 12 Are fused. Thereafter, as shown in FIG. 8 (c), even when the upper mold 50 is removed, the plug body 10 of the medical cap in which the leg portion 22, the side peripheral portion 21 and the plug body 10 are integrated is It is held in a state of receiving pressure from the frame leg 22.

  8B shows a state in which the vicinity of the peripheral edge of the bottom surface of the columnar protrusion 14 is pushed down by the ring-shaped protrusion 51 of the upper mold 50. However, as shown in FIG. The vicinity of the periphery of the surface 12 may be pushed down, and in the case where the columnar protrusion 14 is not provided, the vicinity of the periphery of the liquid contact surface 12 may be pressed down.

  The ring-shaped protrusion 51 of the upper mold 50 may be one continuous ring-shaped protrusion as shown in FIG. 10 (a), or may be high on the circumference as shown in FIG. 10 (b). A plurality of pins having the same height may be raised to form a ring-shaped protrusion as a whole.

  The preferable height of the ring-shaped protrusion 51 of the upper mold 50 is 0.5 to 4.0 mm, and the width is 0.2 to 3.0 mm. If the height of the ring-shaped protrusion 51 is too low, the downward slope of the plug body wetted surface 12 in the direction of the center of the circle is limited, and the effect of the present invention is hardly obtained. Further, even if the ring-shaped protrusion 51 becomes too wide, the same adverse effect occurs. On the other hand, if the height of the ring-shaped protrusion 51 is too high, the mold cannot be clamped. If the width of the ring-shaped protrusion 51 is too narrow, a problem with the strength of the mold occurs.

  In addition, if the said cap shaping | molding intermediate body can be hold | maintained in the state which has the needle puncture surface 11 up, the medical cap of this invention is shape | molded by switching the role of the said upper metal mold | die and the said lower metal mold | die. You can also.

  The leg 22 is molded by a two-color molding method, and a known molding method can be used, but an injection molding method is convenient.

(how to use)
When the cap of the present invention is used, it is used by being attached to some type of container that takes out the chemical solution with a needle. In addition, in an infusion bottle having at least a bottle main body that contains a medicinal solution and a takeout portion that takes out the medicinal solution with a needle, the infusion bottle can be made with the cap of the present invention as the takeout portion. Thereby, the sealing property of the infusion bottle can be improved.

Example 1
A cap molding intermediate body in which a plug body is inserted into the outer periphery of the outer frame body is set on the lower mold in the upside down direction, and an injection is performed using an upper mold having a ring-shaped protrusion in the state shown in FIG. The medical cap of Example 1 having the form shown in FIG. 1 was molded by a two-color molding method in which the outer frame body was molded by molding. The plug body has a columnar protrusion at a position including the center of the wetted surface and has a downwardly convex shape, and styrene elastomer was used as the thermoplastic elastomer material. As the material of the outer frame, polyolefin was used for both the side periphery and the leg. Moreover, the plug body used was a compression molding method, and the outer frame body peripheral portion was molded by an injection molding method.

(Comparative Example 1)
Using a molding intermediate similar to that in Example 1, this was set in a lower mold in the same manner as in Example 1, and instead of the ring-shaped projection used in the molding in Example 1, an upper having a cylindrical projection. In the two-color molding method in which the outer frame body is molded by injection molding using a mold, the plug body is not subjected to pressure from the outer frame body leg portion of Comparative Example 1 shown in FIG. A medical cap was molded.

(Puncture needle holding force test)
40 samples of each of the medical caps of Example 1 and Comparative Example 1 were prepared, and the holding force of the puncture needle when the needle was inserted into the stopper was examined. Each medical cap was pulled and set in a compression tester, and the following puncture needle attached to the tester was vertically stabbed into the center of the plug of the medical cap, and then the puncture needle was 200 mm / min. The force (unit: kgf) when the puncture needle was removed from the plug was measured by increasing at a speed. Using a 16G metal needle and a plastic needle as the puncture needle, 20 samples each were tested, and the maximum value, minimum value, and average value were determined for each type of needle. The results are shown in Table 1.

(Puncture needle leak test)
For the medical caps of Example 1 and Comparative Example 1, (1) a liquid leakage test after needle removal and (2) a liquid leakage test after mixed injection work were performed.
(1) Liquid Leakage Test After Needle Removal The sterilized medical caps of Example 1 and Comparative Example 1 were each attached to a test pressure can body. Puncture the connecting tube 70 (trade name “TC-00503B” manufactured by Terumo Corporation) into the drip site 16 (see the schematic diagram of the needle puncture surface of the plug body in FIG. 13) near the center of the attached medical cap. And left for 4 hours. Thereafter, the needle was removed, and it was examined whether or not the liquid leaked within 30 seconds immediately after the withdrawal. For medical caps that continue to leak for more than 30 seconds, the amount dropped during the 30 seconds was examined. (Test (1) -A).
Moreover, the amount of liquid leakage immediately after the needle extraction was measured in the same manner as in the test (1) -A except that the puncture device was changed to an infusion set (trade name “TK-A400LK” manufactured by Terumo Corporation). (Test (1) -B).

  FIG. 12 (a) shows a schematic cross-sectional view of the medical cap attached to the test pressure can body. FIG. 12B is a schematic cross-sectional view showing a state in which the connecting pipe is punctured into the attached medical cap and the liquid leak test of (1) -A is performed.

Table 2 shows the results of the liquid leakage test of (1) -A and (1) -B. In each test, the number of samples is 300 for Example 1 and 300 for Comparative Example 1. The evaluation criteria are as follows.
A: No liquid leakage B: Water droplets are observed, but no dripping is observed. C: Although dripping is completed, the dripping is completed within 30 seconds. D: There is dripping over 30 seconds, and the amount of dripping in the 30 seconds is as follows. Less than 2.0 g E: Drops exceeding 30 seconds, and drop amount in 30 seconds is 2.0 g or more

(2) Liquid leakage test after mixed injection work The sterilized medical caps of Example 1 and Comparative Example 1 were each attached to a pressure can body for testing as shown in FIG. An 18G injection needle containing 10 ml of water in a syringe is vertically punctured into a mixed injection site 17 (see the schematic diagram of the needle puncture surface of the stopper in FIG. 13) near the periphery of the attached medical cap. Then, the water in the syringe was repeatedly injected and sucked three times and then returned to the vertical direction and withdrawn in a state where it was twisted at an angle of about 30 °. Further, the above operation was replaced with a new needle, and the operation was repeated once more, and the amount of liquid leakage for 1 hour was measured immediately after the second extraction.

Table 3 shows the result of the liquid leakage test (2). The number of samples is 300 in Example 1 and 300 in Comparative Example 1. The evaluation criteria are as follows.
A: No generation of water droplets B: Generation of water droplets is observed, but there is no dropping C: 1 to 3 drops are dropped D: The dropping amount is less than 2.0 g E: The dropping amount is 2.0 g or more

  The medical cap of the present invention can be used as a cap of a container used in the medical field such as a drug bottle and a blood collection bottle, in addition to the use as a cap of a drug solution bottle or an infusion bottle that requires hermeticity.

The vertical cross-sectional schematic which showed the one aspect | mode of the medical cap of this invention. The vertical cross-sectional schematic which showed another aspect of the medical cap of this invention. The vertical cross-sectional schematic which showed another aspect of the medical cap of this invention. The vertical cross-sectional schematic which showed another aspect of the medical cap of this invention. The vertical cross-sectional schematic which showed another aspect of the medical cap of this invention. The vertical cross-sectional schematic which showed another aspect of the medical cap of this invention. The schematic of the stopper in the state of the cap of FIG. Schematic of the outer frame body leg in the state of the cap of FIG. The vertical cross-sectional schematic which showed the manufacturing process (before fusion molding) of the cap of FIG. The vertical cross-sectional schematic which showed the manufacturing process (during fusion molding) of the cap of FIG. FIG. 2 is a schematic vertical sectional view showing a manufacturing process (at the end of fusion molding) of the cap of FIG. 1. The vertical cross-sectional schematic which showed the other aspect of the manufacturing process (during fusion molding) of the cap of this invention. The schematic perspective view of an upper metal mold | die. The schematic perspective view of the upper metal mold | die which is another aspect. The vertical cross-sectional schematic which showed the aspect of the medical cap of a reference example. The schematic sectional drawing of the medical cap attached to the pressure can body for a test. The schematic sectional drawing which shows the mode of the liquid leak test (1) -A of a puncture needle. Schematic of medical cap plug body needle puncture surface.

Explanation of symbols

10 Plug body 11 Plug body needle surface (upper bottom)
12 Plug wetted surface (bottom bottom)
DESCRIPTION OF SYMBOLS 13 Plug body side part 14 Plug body protrusion 15 Plug body protrusion side part 16 Infusion part 17 Co-injection part 20 Outer frame body 21 Outer frame side peripheral part 211 Inner wall of a side peripheral part 212 Side peripheral part protrusion 22 Outer frame leg part 221 Upper leg portion 23 Pull top 24 Flange 30 Molding intermediate 40 Lower mold 50 Upper mold 51 Ring-shaped protrusion of upper mold 60 Pressure can body for test 70 Connecting pipe

Claims (2)

In a medical cap consisting of a thermoplastic elastomer resin plug and a synthetic resin outer frame,
  The stopper has a needle puncture surface, a liquid contact surface, and a side surface portion sandwiched between the needle puncture surface and the liquid contact surface,
  The outer frame body is at least
    A side peripheral portion that holds the side surface portion of the plug body from the side surface direction on its inner wall and extends downward beyond the contact position with the liquid contact surface of the plug body to form a side peripheral protrusion.
    The upper part is fused to the peripheral part of the liquid contact surface of the plug body, and the outer side surface has a leg part fused to the inner wall of the side peripheral projection of the side peripheral part of the outer frame body. ,
  The side surface portion of the plug body and the inner wall of the side peripheral portion of the outer frame body are in contact in a non-fused state,
  The liquid contact surface of the plug has a convex slope toward the center of the circle,
  The plug body is a molding method for manufacturing a medical cap that is held in a state where pressure is received from a leg portion of the outer frame body,
  Producing a cap-molding intermediate body in which the plug is inserted into the side periphery of the outer frame,
  The cap molding intermediate is held by a lower mold with the needle piercing surface down.
  The upper mold has a ring-shaped protrusion,
  The cap-molding intermediate body has a leg portion of the outer frame body from the outer side of the ring-shaped protrusion of the upper mold while the vicinity of the periphery of the liquid contact surface of the plug body is pushed down by the upper mold. Is molded,
  By forming the leg portion of the outer frame body, the plug body remains in a state of receiving pressure from the leg portion of the outer frame body, and the outer side surface of the leg portion of the outer frame body and the side of the outer frame body A method for forming a medical cap, in which an inner wall of a side peripheral projection of a peripheral portion is fused, and the upper portion of the leg portion and a wetted surface periphery of the plug are fused. In a medical cap consisting of a thermoplastic elastomer resin plug and a synthetic resin outer frame,
  The stopper has a needle puncture surface, a liquid contact surface, and a side surface portion sandwiched between the needle puncture surface and the liquid contact surface,
  The outer frame body is at least
    A side peripheral portion that holds the side surface portion of the plug body from the side surface direction on its inner wall and extends downward beyond the contact position with the liquid contact surface of the plug body to form a side peripheral protrusion.
    The upper part is fused to the peripheral part of the liquid contact surface of the plug body, and the outer side surface has a leg part fused to the inner wall of the side peripheral projection of the side peripheral part of the outer frame body. ,
  The side surface portion of the plug body and the inner wall of the side peripheral portion of the outer frame body are in contact in a non-fused state,
  The liquid contact surface of the plug has a convex slope toward the center of the circle,
  The plug body is a molding method for manufacturing a medical cap that is held in a state where pressure is received from a leg portion of the outer frame body,
  Producing a cap-molding intermediate body in which the plug is inserted into the side periphery of the outer frame,
  The cap molding intermediate is held by an upper mold with the needle piercing surface facing up,
  The lower mold has a ring-shaped protrusion,
  The cap molding intermediate body is formed by the lower mold from the outside of the ring-shaped protrusion of the lower mold while the vicinity of the peripheral edge of the liquid contact surface of the plug body is pushed up by the lower mold. Is molded,
  By forming the leg portion of the outer frame body, the plug body remains in a state of receiving pressure from the leg portion of the outer frame body, and the outer side surface of the leg portion of the outer frame body and the side of the outer frame body A method for forming a medical cap, in which an inner wall of a side peripheral projection of a peripheral portion is fused, and the upper portion of the leg portion and a wetted surface periphery of the plug are fused.

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