JPH07100616A - Device for supplying molten metal in die casting machine - Google Patents
Device for supplying molten metal in die casting machineInfo
- Publication number
- JPH07100616A JPH07100616A JP24678293A JP24678293A JPH07100616A JP H07100616 A JPH07100616 A JP H07100616A JP 24678293 A JP24678293 A JP 24678293A JP 24678293 A JP24678293 A JP 24678293A JP H07100616 A JPH07100616 A JP H07100616A
- Authority
- JP
- Japan
- Prior art keywords
- molten metal
- ladle
- hot water
- water supply
- supply port
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明はダイカストマシンの給湯
装置に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a hot water supply device for a die casting machine.
【0002】[0002]
【従来の技術】図5を用いて従来技術を説明する。図5
において2は射出スリーブ、3は射出スリーブ2内を上
下方向に摺動するプランジャチップである。給湯用のラ
ドル1は、下端部が射出スリーブ2内に入りうるような
やや縦長の形状とし、下端部に給湯口4を設け、弁棒5
で給湯口4を開閉しうるものとした。1bは空気が出入
する穴である。2. Description of the Related Art A conventional technique will be described with reference to FIG. Figure 5
In FIG. 2, 2 is an injection sleeve, and 3 is a plunger tip that slides in the injection sleeve 2 in the vertical direction. The ladle 1 for hot water supply has a slightly vertically long shape such that the lower end can enter the injection sleeve 2, the hot water supply port 4 is provided at the lower end, and the valve rod 5 is provided.
The hot water supply port 4 can be opened and closed. 1b is a hole through which air flows in and out.
【0003】6は弁棒5を上下動させるためのシリンダ
であり、ラドル1の上に取付けた。7は図示していない
他端部を軸として回動するリンク、8は軸9によってリ
ンク7の先端部に回動自在に取付けたチェンホイル、1
0はチェンホイル8とリンク7の他端部に回動自在に設
けた他のチェンホイルとに巻掛けたチェン、11はチェ
ンホイル8とシリンダ6を一体的に連結したブラケット
であり、リンク7、チェンホイル8およびチェン10な
どでラドル搬送装置16を形成する。Reference numeral 6 denotes a cylinder for moving the valve rod 5 up and down, which is mounted on the ladle 1. Reference numeral 7 is a link that rotates about the other end (not shown) as an axis, 8 is a chain wheel that is rotatably attached to the tip of the link 7 by a shaft 9,
Reference numeral 0 is a chain wound around a chain wheel 8 and another chain wheel rotatably provided at the other end of the link 7, and 11 is a bracket integrally connecting the chain wheel 8 and the cylinder 6, and the link 7 The chain wheel 8 and the chain 10 form a ladle transfer device 16.
【0004】射出スリーブ2内に溶湯を供給する場合
は、まず図示していない炉(溶湯保持炉)の溶湯の中に
ラドル1の下部を入れ給湯口4を溶湯の表面酸化膜より
も下に位置させ、シリンダ6を作動させて弁棒5を上昇
させ、給湯口4よりラドル1内に所望の量の溶湯を入れ
る。When supplying the molten metal into the injection sleeve 2, first, the lower portion of the ladle 1 is placed in the molten metal of a furnace (molten metal holding furnace) not shown, and the molten metal inlet 4 is placed below the surface oxide film of the molten metal. Positioned, the cylinder 6 is operated to raise the valve rod 5, and a desired amount of molten metal is put into the ladle 1 from the hot water supply port 4.
【0005】ラドル1内に所望量の溶湯を汲み入れた
ら、シリンダ6の作用で弁棒5を下げて給湯口4をふさ
ぎ、ラドル搬送装置16の作用によって、ラドル1を移
動させ、図5に示したように、ラドル1の下部を待機位
置にある射出スリーブ2内に挿入する。このとき、ラド
ル1の下端部にある給湯口4を射出スリーブ2内の下方
にあるプランジャチップ3の直ぐ上に位置させておき、
溶湯が流れ出す際に溶湯内に空気が巻き込まれない程度
に小さい距離にしていた。When a desired amount of molten metal is pumped into the ladle 1, the cylinder 6 lowers the valve rod 5 to close the hot water inlet 4, and the ladle transfer device 16 moves the ladle 1 to move it to the state shown in FIG. As shown, the lower part of the ladle 1 is inserted into the injection sleeve 2 in the standby position. At this time, the hot water supply port 4 at the lower end portion of the ladle 1 is positioned immediately above the plunger tip 3 located below in the injection sleeve 2,
The distance was so small that air was not trapped in the molten metal as it started to flow.
【0006】[0006]
【発明が解決しようとする課題】ところが上記従来の給
湯装置は、溶湯面の上昇に追従させてラドル1を上昇さ
せることが難しいため、実際は給湯時に溶湯を100m
m以上の高さ(給湯口4より溶湯表面まで)から落下し
ていたため、空気の巻き込みが多くなり酸化物の発生量
が増加する。また、溶湯保持炉表面の酸化膜20がラド
ル1内に入ることは避けられず、これらの酸化膜20が
給湯時に射出スリーブ2内に混入する結果、これにより
鋳造品内部に酸化物が混入し、機械的特性を著しく劣化
させるといった問題があった。However, in the above-mentioned conventional hot water supply apparatus, it is difficult to raise the ladle 1 by following the rise of the molten metal surface.
Since it dropped from a height of m or more (from the hot water supply port 4 to the surface of the molten metal), the amount of air entrapped increased and the amount of oxides generated increased. Further, it is inevitable that the oxide film 20 on the surface of the molten metal holding furnace enters the ladle 1, and these oxide films 20 mix in the injection sleeve 2 at the time of hot water supply. As a result, oxides mix in the casting product. However, there is a problem that mechanical properties are significantly deteriorated.
【0007】[0007]
【課題を解決するための手段】上記目的を達成するため
に、本発明に係るダイカストマシンの給湯装置は、ラド
ルの底部にラドル内溶湯の給湯口を有し弁棒の上下動に
よって前記給湯口の開閉を行うダイカストマシンの給湯
装置において、前記ラドルの溶湯給湯口の下部に平板状
の多孔板を前記給湯口より離間して配設した。In order to achieve the above object, a hot water supply apparatus for a die casting machine according to the present invention has a hot water supply port for molten metal in a ladle at the bottom of a ladle, and the hot water supply port is moved by the vertical movement of a valve rod. In a hot water supply device for a die casting machine that opens and closes, a flat perforated plate is disposed below the molten metal supply port of the ladle, apart from the hot water supply port.
【0008】[0008]
【作用】ラドルの溶湯給湯口の下方に離間して配設した
平板状の多孔板を設けたことにより、給湯後に射出スリ
ーブ内に混入した酸化物をすくい取り、鋳造品内に混入
する酸化物の量を極端に少なくする。[Function] By providing a flat plate-shaped perforated plate which is arranged below the molten metal hot water supply port of the ladle, the oxide mixed in the injection sleeve after hot water is scooped out and mixed in the cast product. Extremely reduce the amount of.
【0009】[0009]
【実施例】以下に本発明に係るダイカストマシンの給湯
装置の具体的実施例を図面を参照して詳細に説明する。
なお、図5に示す従来例と同一の符号については説明を
省略し異なる部分についてのみ説明する。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Specific embodiments of a hot water supply device for a die casting machine according to the present invention will be described in detail below with reference to the drawings.
The same reference numerals as those in the conventional example shown in FIG. 5 will not be described, and only different portions will be described.
【0010】図1(1)において、ラドル1の下端部に
設けられた給湯口4より例えば3〜5cm離間して図1
(2)に示すような平板状の多孔板15(例えば孔径2
〜4φmm、ピッチ4〜8mm)が4本の支持脚14を
介して給湯口4の下方に配設されている。In FIG. 1 (1), the hot water supply port 4 provided at the lower end of the ladle 1 is spaced from the hot water supply port 4 by, for example, 3 to 5 cm.
The flat plate-shaped perforated plate 15 as shown in (2) (for example, hole diameter 2
.About.4 .phi.mm, pitch 4 to 8 mm) are arranged below the hot water supply port 4 via the four support legs 14.
【0011】また、図示していない炉内においてラドル
1を所定の位置に止め、給湯量を決めるのは、ラドル1
等に取付けた従来公知の電極棒12、13の作用によっ
て制御可能となっている。電極棒12によって検知され
るラドル1内の溶湯下降限位置を示し、下降限位置を検
知したら弁棒5を下降して給湯口4を弁閉可能になって
いる。また、電極棒13によって検知されるラドル1内
の溶湯上降限位置を示し、上降限位置を検知したら(ラ
ドル1内に所望量の溶湯を汲み入れたら)弁棒5を下降
して給湯口4を弁閉可能になっている。Further, it is necessary to stop the ladle 1 at a predetermined position in a furnace (not shown) and determine the amount of hot water supplied by the ladle 1.
It can be controlled by the action of conventionally known electrode rods 12 and 13 attached to the same. The molten metal descent limit position in the ladle 1 detected by the electrode rod 12 is shown, and when the descent limit position is detected, the valve rod 5 is lowered and the hot water inlet 4 can be closed. Further, the molten metal upper and lower limit position in the ladle 1 detected by the electrode rod 13 is shown, and when the upper and lower limit position is detected (when a desired amount of molten metal is pumped into the ladle 1), the valve rod 5 is lowered to supply hot water. The mouth 4 can be closed.
【0012】以上のように構成されたダイカストマシン
の給湯装置の動作を説明する。射出スリーブ2内に所望
量の溶湯を供給する場合は、まず、図示していない炉の
溶湯の中にラドル1の下部を平板状の多孔板15ととも
に浸漬して、給湯口4を溶湯の表面酸化膜よりも下に位
置させ、シリンダ6を作動させて弁棒5を上昇させ、給
湯口4よりラドル1内に所望の量の溶湯を入れる。The operation of the hot water supply device of the die casting machine configured as described above will be described. When supplying a desired amount of molten metal into the injection sleeve 2, first, the lower portion of the ladle 1 is immersed together with the flat plate-shaped porous plate 15 in the molten metal of a furnace (not shown), and the hot water inlet 4 is placed on the surface of the molten metal. Positioned below the oxide film, the cylinder 6 is operated to raise the valve rod 5, and a desired amount of molten metal is put into the ladle 1 from the hot water supply port 4.
【0013】この場合、炉内の溶湯表面に対するラドル
1の上下方向の位置によって、給湯量が決まる。この給
湯量を決めるのに従来公知の電極棒12、13によって
制御する。ラドル1内に所望量の溶湯を汲み入れたら、
シリンダ6の作用で弁棒5を下げて給湯口4をふさぎ、
ラドル搬送装置16の作用によってラドル1を移動さ
せ、図2に示したように、ラドル1の下部を待機位置に
ある射出スリーブ2内に挿入する。この時平板状の多孔
板15をプランジャチップ3の上部に位置させておく。
この状態でシリンダ6を作用させ弁棒5を上げて給湯口
4を開き、ラドル1内の溶湯を射出スリーブ2内に排出
させ始める(図2)。In this case, the amount of hot water supplied is determined by the vertical position of the ladle 1 with respect to the surface of the molten metal in the furnace. In order to determine the hot water supply amount, control is performed by the conventionally known electrode rods 12 and 13. After pumping the desired amount of molten metal into the ladle 1,
The action of the cylinder 6 lowers the valve rod 5 to close the hot water supply port 4,
The ladle 1 is moved by the action of the ladle transfer device 16, and the lower portion of the ladle 1 is inserted into the injection sleeve 2 at the standby position as shown in FIG. At this time, the flat plate-shaped porous plate 15 is positioned above the plunger tip 3.
In this state, the cylinder 6 is actuated to raise the valve rod 5 to open the hot water supply port 4 and start discharging the molten metal in the ladle 1 into the injection sleeve 2 (FIG. 2).
【0014】ラドル1をそのまま静止しておけば、給湯
口4から溶湯が順次給湯され、それにしたがって、射出
スリーブ2内の溶湯の上面がラドル1下端の給湯口4の
位置よりも上に来る。射出スリーブ2内の溶湯の上面位
置がラドル1の給湯口4の位置よりも少し高くなったこ
との信号(検知器は図示せず)が発せられたら、給湯口
4を開いた状態でラドル1を上昇させ始める。If the ladle 1 is left stationary, the molten metal is sequentially supplied from the hot water supply port 4, and accordingly, the upper surface of the molten metal in the injection sleeve 2 is located above the position of the hot water supply port 4 at the lower end of the ladle 1. When a signal (detector not shown) that the upper surface position of the molten metal in the injection sleeve 2 is slightly higher than the position of the hot water inlet 4 of the ladle 1 is emitted, the hot water inlet 4 is opened and the ladle 1 is opened. Start to rise.
【0015】溶湯を給湯させながらラドル1を上昇させ
るときは、溶湯の給湯状態に対応させてラドル1を上昇
させ、給湯口4および給湯口4から出た溶湯が常に射出
スリーブ2内の溶湯の上面部に順次置かれるような状態
で給湯する。この時、ラドル1より順次給湯される射出
スリーブ2内の溶湯の上面が常に給湯口4より上で、か
つ平板状の多孔板15が溶湯内に浸漬させた状態になる
ようにしてラドル1を上昇させ続ける(図3)。When the ladle 1 is raised while the molten metal is being supplied, the ladle 1 is raised in accordance with the molten metal supply state, and the molten metal in the injection sleeve 2 is always kept at the molten metal outlet 4 and the molten metal in the injection sleeve 2. Hot water is supplied in such a state that it is placed on the top surface in sequence. At this time, the ladle 1 is set such that the upper surface of the molten metal in the injection sleeve 2 sequentially supplied from the ladle 1 is always above the hot water supply port 4 and the flat porous plate 15 is immersed in the molten metal. Continue to raise (Figure 3).
【0016】この時、ラドル1の上昇時に射出スリーブ
2内の溶湯上面が給湯口4部に常に位置する状態でラド
ル1を空気の巻込みがほとんど生じない程度の速度で上
昇させ、給湯口4より残り少ない溶湯をさっと排出させ
るようにすることもできる。最後はそれまで浸漬させて
いた平板状の多孔板15を溶湯表面上からラドル1と一
体的に上昇させ、発生した酸化物20を平板状の多孔板
15上面に付着させて取出す(図4)。At this time, when the upper surface of the molten metal in the injection sleeve 2 is always located at the hot water supply port 4 when the ladle 1 is raised, the ladle 1 is moved up at a speed at which air is hardly entrained and the hot water supply port 4 is moved. The remaining less molten metal can be quickly discharged. Finally, the flat plate-like porous plate 15 that had been immersed until then is raised integrally with the ladle 1 from the surface of the molten metal, and the generated oxide 20 is attached to the upper surface of the flat plate-like porous plate 15 and taken out (FIG. 4). .
【0017】平板状の多孔板15上に載置された酸化物
20は圧縮空気を直接吹付けて酸化物20を平板状の多
孔板15上から払い落すのである。The oxide 20 placed on the flat plate-shaped porous plate 15 is directly blown with compressed air to blow off the oxide 20 from the flat plate-shaped porous plate 15.
【0018】[0018]
【発明の効果】以上説明したことからも明らかなよう
に、本発明に係るダイカストマシンの給湯装置は、ラド
ルの底部にラドル内溶湯の給湯口を有し弁棒の上下動に
よって前記給湯口の開閉を行うダイカストマシンの給湯
装置において、前記ラドルの溶湯給湯口の下部に平板状
の多孔板を前記給湯口より離間して配設したことによ
り、鋳造品内に混入する酸化物の量が極端に少ないた
め、鋳造品の機械的特性が著しく向上し信頼性が飛躍的
に向上し材料の軽量化が図れる。As is apparent from the above description, the hot water supply device for the die casting machine according to the present invention has the hot water supply port for the molten metal in the ladle at the bottom of the ladle, and the vertical movement of the valve rod causes the hot water supply port to move. In a hot water supply device for a die casting machine that opens and closes, a flat perforated plate is arranged below the molten metal hot water supply port of the ladle, so that the amount of oxide mixed in the cast product is extremely small. Therefore, the mechanical properties of the cast product are significantly improved, the reliability is dramatically improved, and the weight of the material can be reduced.
【図1】(1)は本発明を実施するための給湯装置の1
実施例を示す縦断面図、(2)は(1)に示す平板状の
多孔板をA〜Aからみた平面図である。FIG. 1 (1) shows a hot water supply device 1 for carrying out the present invention.
FIG. 2 is a vertical sectional view showing an example, and (2) is a plan view of the flat plate-like porous plate shown in (1) as seen from AA.
【図2】本発明における給湯装置の作業順序を示す説明
図である。FIG. 2 is an explanatory diagram showing a work order of the hot water supply device according to the present invention.
【図3】図2に示した動作の続きを示す説明図である。FIG. 3 is an explanatory diagram showing a continuation of the operation shown in FIG.
【図4】図3に示した動作の続きを示す説明図である。FIG. 4 is an explanatory diagram showing a continuation of the operation shown in FIG.
【図5】本発明に類した従来の給湯装置の縦断面図であ
る。FIG. 5 is a vertical cross-sectional view of a conventional hot water supply device similar to the present invention.
1 ラドル 2 射出スリーブ 3 プランジャチップ 4 給湯口 5 弁棒 6 シリンダ 7 リンク 15 平板状の多孔板 16 ラドル搬送装置 20 酸化物 1 Laddle 2 Injection Sleeve 3 Plunger Tip 4 Hot Water Supply Port 5 Valve Rod 6 Cylinder 7 Link 15 Flat Plate Perforated Plate 16 Laddle Transfer Device 20 Oxide
Claims (1)
有し弁棒の上下動によって前記給湯口の開閉を行うダイ
カストマシンの給湯装置において、前記ラドルの溶湯給
湯口の下部に平板状の多孔板を前記給湯口より離間して
配設したことを特徴とするダイカストマシンの給湯装
置。1. A hot water supply device for a die casting machine, which has a hot water supply port for molten metal in the ladle and which opens and closes the hot water supply port by vertically moving a valve rod, wherein a flat plate-like member is provided below the molten metal hot water supply port of the ladle. A hot water supply device for a die casting machine, characterized in that a perforated plate is arranged apart from the hot water supply port.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP24678293A JPH07100616A (en) | 1993-10-01 | 1993-10-01 | Device for supplying molten metal in die casting machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP24678293A JPH07100616A (en) | 1993-10-01 | 1993-10-01 | Device for supplying molten metal in die casting machine |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH07100616A true JPH07100616A (en) | 1995-04-18 |
Family
ID=17153590
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP24678293A Pending JPH07100616A (en) | 1993-10-01 | 1993-10-01 | Device for supplying molten metal in die casting machine |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH07100616A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2022061179A (en) * | 2020-10-06 | 2022-04-18 | トヨタ自動車株式会社 | Quantitative container, cap, molten metal quantitative dipping-up method, and molten metal transportation method |
-
1993
- 1993-10-01 JP JP24678293A patent/JPH07100616A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2022061179A (en) * | 2020-10-06 | 2022-04-18 | トヨタ自動車株式会社 | Quantitative container, cap, molten metal quantitative dipping-up method, and molten metal transportation method |
CN114378288A (en) * | 2020-10-06 | 2022-04-22 | 丰田自动车株式会社 | Quantitative container, lid, method for quantitatively sucking molten metal, and method for transporting molten metal |
CN114378288B (en) * | 2020-10-06 | 2024-08-16 | 丰田自动车株式会社 | Quantitative container, lid, molten metal quantitative suction method, and molten metal transporting method |
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