JPH0691453A - Method for assembling head for ink jet - Google Patents

Abstract

PURPOSE:To provide a method for assembling a head for ink jet allowing to transfer a top board member with positioning accuracy on a temporary positioning bed retained in transferring the top board member to a heater board from the temporary positioning bed. CONSTITUTION:Processes comprise a first process for fixing a heater board 102 on an assembling jig, a second process for mounting a top board 104 on a temporary positioning bed 62, and a third process for temporarily positioning the top board 104 on the temporary positioning bed 62. In addition. the processes have a fourth process for adsorbing the top board 104 on the temporary positioning bed with the top board 104 elastically pressed on the temporary positioning bed 62 by means of an adsorbing finger 66, a fifth process for moving the top board 104 to the heater board 102 from the temporary positioning bed 62, and a sixth process for mounting the top board 104 while elastically pushing the top board 104 on the heater board 102.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for assembling an ink jet head by assembling by mounting a top plate member having nozzles corresponding to each heater on a heater board having a plurality of heaters formed thereon. Is.

[0002]

2. Description of the Related Art In recent years, when ejecting ink to print on paper, a print head that heats the ink to form bubbles and prints by a so-called bubble jet method is advantageous in improving printing accuracy. Therefore, it has been developed and put into practical use. In an assembling apparatus for assembling such a bubble jet type print head, a heater for heating ink and an ejection hole for ejecting bubbled ink heated and boiled by this heater toward a paper sheet. And
Must be accurately positioned on the order of microns.
That is, a heater board on which a large number of heaters are formed,
The top plate having an orifice plate having a large number of discharge holes must be positioned on the order of micron. For example, the printing accuracy is about 360 dpi (dotts pe
In order to achieve high accuracy of (r inch), 64 ejection holes must be arranged at equal intervals within a range of about 4.5 mm, and the arrangement pitch at this time is a minute value of about 70 μm. It will be.

The formation of the discharge holes at such minute intervals is
For example, by using an ultra-precision processing device such as a laser processing machine, it is possible to form the discharge holes in the orifice plate mounted on the front surface of the top plate member with a predetermined high precision that is allowable. Further, when forming the heater, the heater can be similarly formed on the heater board with a predetermined high precision which is allowed by using an ultra-precision etching technique.

Under these circumstances, when assembling a bubble-jet type print head, the position of the heater on the heater board and the position of the discharge hole formed in the orifice plate are accurately matched. The top plate member must be placed and fixed on the heater board. Here, in the case of positioning the top plate member and the heater board with high accuracy as described above, first, as a preceding step, the top plate member is placed on a pallet in which a plurality of the top plate members are arranged by a robot hand. The operation of taking out and supplying on the heater board is performed. At this time, since the top plate members face in arbitrary directions on the pallet, the top plate members face various directions when the robot hand takes out the top plate member. Therefore, when the top plate member is placed on the heater board in this state, the top plate member is placed at a position considerably different from the predetermined mounting position on the heater board. It takes time to adjust the position of the top plate member with respect to the heater board.

As one method for solving this, a top plate member taken out from a pallet by a robot hand is temporarily
It is supplied to the temporary positioning table, and the top plate member is temporarily positioned on the temporary positioning table with a certain degree of accuracy, and then the top plate member is mounted on the temporary positioning table with a hand attached to a highly accurate moving stage. It is carried out on the heater board so as not to change its posture. In this way, if the top plate member is provisionally positioned in advance, when the top plate member is placed on the heater board, the top plate member is positioned at a predetermined position on the heater board with considerable accuracy. Therefore, the amount of position adjustment of the top plate member is reduced, and the labor for position adjustment of the top plate is reduced.

[0006]

Here, in the above-mentioned method, in the conventional process of transferring the top plate member from the temporary positioning table onto the heater board, when the top plate member is sucked by the hand, A clearance is provided between the plate member and the plate member so that the plate member is adsorbed. The reason why the clearance is provided between the hand and the top plate member in this way is that there are variations in the dimension of the top plate member in the thickness direction and variations in the vertical stop accuracy of the hand. This is because the top plate member is sometimes pressed by the hand to be deformed.

Also, when the top plate member is supplied onto the heater board, a clearance is provided as in the case of suction. That is, the suction of the hand is released before the top plate member contacts the heater board. However, as described above, when a hand is used to suck the top plate member, if a clearance is provided so that the top plate member is attached, the top plate member rises from a position on the temporary positioning table to a position where it comes into contact with the hand. In the meantime, when the posture of the top plate member is changed and sucked by the hand, the positioning accuracy on the temporary positioning table cannot be reproduced. Similarly, when the top plate member is mounted on the heater board, if the mounting operation is performed with a clearance, the positioning accuracy on the provisional positioning base is not reproduced for the same reason. However, there is a problem in that the positioning accuracy of the top plate member with respect to the heater board decreases.

Therefore, the present invention has been made in view of the above-mentioned problems, and an object thereof is to transfer the top plate member from the temporary positioning table onto the heater board.
An object of the present invention is to provide a method for assembling an inkjet head that can transfer the top plate member while maintaining the positioning accuracy on the temporary positioning table.

[0009]

In order to solve the above-mentioned problems and to achieve the object, the method for assembling an ink jet head of the present invention is applicable to a heater board having a plurality of heaters for heating ink. An ink jet for assembling a head nozzle of an ink jet head that ejects ink in a predetermined pattern by placing a top plate member having a plurality of ejection holes through which ink heated by a heater is ejected in a jet shape. A method of assembling a head for use, comprising: a first step of fixing the heater board on an assembly jig for assembling the head nozzle; and a step of placing the top plate member on the heater board. A second step of placing the top plate member on a temporary positioning table for performing preliminary positioning in advance so that the top plate member has a predetermined positional accuracy with respect to the heater board, The third step of temporarily positioning the top plate member on the temporary positioning base, and the top plate member on the temporary positioning base by the suction fingers having elastic suction parts, so that the suction part has the top plate member. A fourth step of sucking while being elastically pressed onto the temporary positioning table, and with the top plate member being sucked by the suction fingers,
A fifth step of moving from the temporary positioning table onto the heater board, and a sixth step of placing the top plate member on the heater board while elastically pressing the top plate member onto the heater board by the suction portion. It is characterized by including a step and a seventh step of releasing the suction state of the suction fingers with the top plate member pressed against the heater board.

In the method for assembling an ink jet head according to the present invention, the third step is that the top plate member is on a temporary positioning table, and the X direction along the longitudinal direction of the top plate member is orthogonal to the X direction. For positioning in two directions of the Y direction, and for restricting the position of the top plate member in the Y direction at the place arranged on the temporary positioning table along the X direction. A first sub-step of urging the top plate member along the Y direction so that one side of the top plate member contacts the Y direction positioning protrusion, and the top plate member with respect to the Y direction positioning protrusion. X-direction positioning protrusion for restricting the position of the top plate member in the X direction when the other side of the top plate member is arranged on the temporary positioning table while maintaining the biased state. The top plate member so that it abuts against A second sub-step of urging along the X-direction, and the top plate member with respect to the Y-direction positioning protrusion while maintaining a state in which the top plate member is urged against the X-direction positioning protrusion. And a fourth sub-step of once again urging and abutting the top plate member against the Y-direction positioning protrusion. .

[0011]

As described above, since the ink jet head assembling method according to the present invention is configured, the top plate member is sucked while the top plate member is pressed onto the temporary positioning table by the elastic suction portion. By sucking with the fingers, it is possible to prevent the top plate member from moving at the time of sucking and lowering the positioning accuracy. Similarly, when the top plate member is placed on the heater board, the top plate member may be placed while being pressed against the heater board, thereby lowering the positioning accuracy of the top plate member on the heater board. Is prevented.

[0012]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of an ink jet head assembling method according to the present invention will be described below with reference to the accompanying drawings. [Description of Inkjet Cartridge 150 and Head Nozzle 100] First, a schematic structure of an inkjet cartridge 150 equipped with a head nozzle 100 assembled by an inkjet head assembling apparatus 10 will be described.
This will be described with reference to FIGS. 1 to 4.

This ink jet cartridge 150
As shown in FIG. 1, it is generally configured by an ink tank 152 and a head nozzle 100. In addition, as shown in FIGS. 2 and 3, the head nozzle 100 has the base plate 1
01 and a heater board 102 which is positioned on the base plate 101 and on which a heater 112 for heating ink is formed.
And a common liquid chamber that is positioned on the heater board 102 and that divides a plurality of ink flow paths into each partition, a common liquid chamber that distributes ink to each ink flow path, and an ink that is supplied to the common liquid chamber. A top plate 104 having a cylindrical ink receiving port 118 and the like, and an ejection port 10 that is integrally attached to the front surface of the top plate 104 and corresponds to each ink flow path.
6 and a plurality of orifice plates 108.

In this embodiment, these discharge ports 106 are arranged at equal intervals over a length of about 4.5 mm, and the heater board 102 discharges them as shown in FIG. The heaters 112 are formed at the same intervals as the intervals between the outlets 106. The print density of the head nozzle 100 is about 360 dpi (dottsper
Inch) is very accurate. [Description of Assembly Device 10] The assembly device 10 for the head nozzle 100, which is a feature of the present invention, that is, the assembly device 10 for assembling the grooved top plate 104 on the heater board 102 in a correctly positioned state will be described below. And the configuration of
The assembling method will be described in detail with reference to FIG. <Description of Overall Configuration of Assembly Device 10> FIG.
0 is a plan view showing the overall configuration of No. 0, and FIG. 6 is a perspective view of FIG. 5 as seen obliquely from above. Referring to FIGS. 5 and 6,
The overall configuration of the assembly device 10 will be described.

In FIGS. 5 and 6, a base 12 which is a base of the assembling apparatus 10 is placed on the floor surface of a factory or the like, and the base 12 is mounted on a surface plate 12b on a vibration isolation mechanism 12a.
It is configured by mounting. A highly accurate rotary index table 14 (hereinafter, simply referred to as an index table) that rotates in a horizontal plane is placed on a substantially central portion of the upper surface of the gantry 12. This index table 14
Is configured by mounting a disc-shaped rotary table having a diameter of 400 mm on a columnar column having a diameter of 250 mm. At the position surrounding the index table 14 on the gantry 12, the circumference is equally divided at 90 degree intervals,
First to fourth work stations 16 to 22 are arranged respectively. In FIG. 5, the work station located on the upper side is the first work station 16, and the second work station 18 is positioned 90 ° clockwise from the first work station 16 and further
3rd work station 20 and 9
The fourth work stations 22 are located at the positions rotated by 0 degrees. The index table 14 is adapted to be rotationally positioned (indexed) at 90-degree intervals in correspondence with the positions of the first to fourth work stations 16 to 22, respectively. The indexing precision) is set to an extremely high precision of ± 1 ″.

A base plate 1 having a heater board 102 attached to the outer periphery of the upper surface of the index table 14
4 clamp jigs 24 for clamping 01
Corresponding to the first to fourth work stations 16 to 22, they are arranged at intervals of 90 degrees. Further, in the center of the index table 14, compressed air is supplied to an air cylinder or the like arranged in the clamp jig 24, and a rotation mechanism for taking out electric signals of sensors arranged on the index table 14. 23 are provided. The rotating mechanism 23 also has a function of supplying power to the mechanical member arranged on the clamp jig 24 and the control device 602 arranged on the index table 14 for electrically controlling the operation of the mechanical member. Playing at the same time.

Aside from each of the four clamp jigs 24, a controller 78 and an index table 1 described later are provided.
A communication terminal 604 for communicating control signals with the control device 602 arranged on the upper part of the communication terminal 4 is arranged. The communication terminal 604 is connected to the control device 602. The other communication terminal 606 is arranged on the gantry 12 at a position facing the communication terminal 604, and the communication terminal 606 is connected to the control device 78.
When the index table 14 is stopped and positioned (indexed), the communication terminals 604 and 606 face each other, and the control device 602 and the control device 78 are connected via these communication terminals. It becomes possible to communicate control signals between them.

In the first work station 16, the work carried from the left to the right in the drawing by the carrying belt 26 disposed adjacent to the first work station 16, specifically, the heater board 102. The base plate 101 to which is attached is placed on the clamp jig 24 from the pallet 27 by the NC auto hand 72 described later. At the same time, the finished product removed from the clamp jig 24 is delivered to the pallet 27 on the conveyor belt 26. A return belt 28 for returning the empty pallet 27 is arranged next to the conveyor belt 26.

Next, at the second work station 18, the heater board 1 clamped on the clamp jig 24 is used.
The position 02 is measured, and the top plate 104 is supplied onto the heater board 102. The second station 18 is provided with a first I board which is arranged so that the heater board 102 is viewed from above in order to measure the position of the heater board 102.
A TV camera 30 is arranged. The first ITV camera 30 is attached to a support column 34 via a stage 32 that moves the first ITV camera 30 up and down in order to focus on the upper surface of the heater board 102.

At the third work station 20, a work for adjusting the position of the top plate 104 supplied at the second work station 18 with respect to the heater board 102 is performed. In order to adjust the position of the top plate 102, the third work station 20 includes a second ITV camera 36 for viewing the position of the discharge port 106 formed in the orifice plate 108 of the top plate 102 from the front side. This second ITV camera 36
A position adjusting mechanism 38 that actually adjusts the position of the top plate 104 based on visual information from the device, and a pressing mechanism 39 that abuts the top plate 104 against the position adjusting mechanism 38.
And are arranged. The second ITV camera 36 is mounted on the pedestal 12 via a stage 40 that moves the ITV camera 36 in the horizontal direction in order to focus on the surface of the orifice plate 106 of the top plate 102. The position adjusting mechanism 38 contacts the top plate 104 to push the top plate 104, and the stage 4 for moving the adjustment rod 42 to a desired position.
4 and.

At the fourth work station 22, a work for fixing the top plate 104 positioned at the third work station 20 to the heater board 102 (base plate 101) is performed. In order to fix the top plate 104 to the heater board 102, the fourth work station 22 has a top plate 104.
An automatic hand 46 for mounting a holding spring 120 (details of which will be described later) for fixing the
And a supply mechanism 48 for supplying the presser spring 120. The auto hand 46 has a finger 47 at the tip. Further, the supply mechanism 48 includes a vibrating ball feeder 50, a vibrating linear feeder 52,
It is composed of a one-piece separating mechanism 54. These are arranged on the mount 55. And the auto hand 46
Is the pressing spring 120 separated by the single separating mechanism 54.
Are picked up by the fingers 47, conveyed to the position of the clamp jig 24, and mounted on the top plate 104 and the base plate 101.

Next, at the position on the right side of the gantry 12, the gantry 5
6 is arranged, and the top plate 10 is placed on the pedestal 56.
A tray stocker 60 that accommodates a large number of trays 58 that accommodates 4 is placed. From this tray stocker 60, the tray 58 is supplied to a position on the left side of the tray stocker 60, if necessary. Then, the top plate 104 is moved from the tray 58 by the NC auto hand 70 described later.
It is taken out one by one.

At a position adjacent to the second work station 18 on the pedestal 12, a temporary positioning table 62 for temporarily positioning the top plate 104 is arranged. The top plate 104 is taken out from the tray 58 by the fingers 68 of the NC auto hand 70, and then temporarily placed on the temporary positioning base 62. The top plate 104 placed on the temporary positioning base 62 is mounted on the base 1 via the stage 64 which is movable in a horizontal plane.
The finger 66 arranged on the second position conveys it from the temporary positioning table 62 onto the clamp jig 24 and places it on the heater board 102. At this time, the top plate 104
Are positioned on the temporary positioning table 62 with a fairly high precision, and the position of the heater is adjusted according to the position of the heater board 102 by the movement of the stage 64 in the middle of the carrying process with reference to the position thus positioned. . Therefore,
When the top plate 104 is placed on the heater board 102, the top plate 104 is positioned almost accurately with respect to the heater board 102.

Next, the conveyor belt 26 and the return belt 2
8, an NC auto hand 70 having a finger 68 at the tip thereof is arranged at a position facing the gantry 12 with respect to 8. This NC auto hand 70 has a mounting base 7
It is mounted on the pedestal 76 via the 1. And
One of the top plates 104 accommodated in the tray 58 is gripped by the fingers 68 of the NC auto hand 70 and placed on the temporary positioning table 62 described above.

At the left side of the NC auto hand 70, a base plate 101 having a heater board 102 mounted on a clamp jig 24 indexed from the pallet 27 to a position corresponding to the first work station 16. An NC auto hand 72 for supplying the electric power is arranged. N
A finger 73 is provided at the tip of the C-auto hand 72. Then, the NC auto hand 72 simultaneously removes the finished product from the clamp jig 24 and transfers it to the pallet 27. The NC auto hand 72 is mounted on a mount 76 via a mount 74.

A control device 78 for controlling the operation of the entire assembling apparatus 10 is provided outside the gantry 12, and an image taken by the first and second ITV cameras 30 and 36 is analyzed. An image processing device 80 is arranged. <Structure around index table> Next, FIG.
It is the elements on larger scale which expanded and showed the portion of the index table in FIG.

In FIG. 7, the index table 14
The rotating mechanism 23 disposed in the central part of the is composed of a ring-shaped electrode 23a stacked in a plurality of stages as shown in the drawing, and a contact (not shown) arranged so as to contact the outer peripheral surface of the electrode 23a. It is roughly configured. Even if the index table 14 rotates and the ring-shaped electrode 23a rotates, the contact is always in contact with this electrode 23a. The rotation mechanism 23 exchanges electrical signals between the sensors on the index table 14 and the outside. Further, the rotating mechanism 23 has a function of supplying compressed air to an air cylinder arranged on the index table 14, in addition to the function as the electric contact. Further, electric power is supplied to the electrically driven member (not shown) arranged in the clamp jig 24 and the control device 602 via the rotating mechanism 23.

Further, in the assembling apparatus 10, the base plate 101 having the heater board 102 mounted on the clamp jig 24 is clamped in the first work station 16 as described above, and the heater in the second work station 18 is clamped. The top plate 104 is placed on the board 102, and the top plate 104 is used as the heater board 102.
The clamp jig 24 is provided with an upper holding member 82 and a front holding member 84 (see FIG. 8) for clamping the upper portion. Then, as will be described later in detail, the upper holding member 82 and the front holding member 84 are arranged outside the index table 14, that is, the first drive mechanism 86 arranged on the gantry 12.
And the second drive mechanism 88, respectively.

These first drive mechanism 86 and second drive mechanism 8
8 is disposed at a position corresponding to the second work station 18 as shown in the drawing. In addition, the first drive mechanism 86
Is also arranged at a position corresponding to the fourth work station 22 in addition to the second work station 18. The second drive mechanism 88 is also arranged at a position corresponding to the first work station 16.

Next, the structure of the temporary positioning table 62 will be described with reference to FIGS. 8 to 10. Temporary positioning table 62
As shown in FIG. 8, a positioning base main body 702, a y-direction actuator 62a attached to the positioning base main body 702 for moving the top plate 104 in the y direction,
It is attached to the positioning table body 702, and the top plate 104
And an x-direction actuator 62b for moving in the direction.

On the upper surface of the positioning table body 702, FIG.
As shown in FIG. 5, an opening hole 702a is formed, and a tunnel-shaped air passage 705 is formed behind the opening hole 702a. By sucking air from the opening hole 702a by a suction means (not shown) through the air passage 705, the top plate 104 is sucked onto the upper surface of the positioning base body 702.

The y-direction actuator 62a is composed of a stage 706 movable in the y-direction, an air cylinder 708 connected to the stage 706, and a biasing spring 710 mounted on the stage 706. The tip portion of the biasing spring 710 is bifurcated, and the tip portion biases the orifice plate 108 of the top plate 104 in the y direction as shown in FIGS.
02, the inner surface of the orifice plate 108 is brought into contact with the y-direction positioning portion 702b formed on the upper surface of the top plate 10,
Position 4.

Also, the x-direction actuator 62b is
And a stage 712 that can move in any direction.
2 is connected to the air cylinder 714 and the stage 712.
It is composed of a biasing spring 716 mounted above. The urging spring 716 pushes the side surface of the top plate 104 in the x direction, and as shown in FIGS.
The top plate 104 is positioned in the x direction by abutting on the x direction positioning portion 702c formed on the upper surface of the.

Here, the above-mentioned x-direction actuator 62 is used.
The temporary positioning operation of the top plate 104 by the b and y direction actuators 62a will be described. When the top plate 104 is taken out from the pallet 58 and placed on the positioning table body 702 by the finger 68 of the NC auto hand 70, first, air is sucked from the opening hole 702a by a suction means (not shown). , The top plate 104 is sucked onto the positioning table body 702. By this suction, the posture of the top plate 104 is stabilized on the positioning table body 702. Next, the y-direction actuator 62a is operated to operate the orifice plate 10
The inner surface of 8 is brought into contact with the y-direction positioning portion 702b. Next, the x-direction actuator 62a operates to move the positioning protrusion on the lower surface of the top plate 104 to the x-direction positioning portion 7
Abut on 02c. Next, the x-direction actuator 62
The urging operation of the y-direction actuator 62a is temporarily released while the urging state of the top plate 104 by b is maintained. After that, the y-direction actuator 62a is operated again to bring the top plate 104 into contact with the y-direction positioning portion 702b.

As described above, the positioning reproducibility of the top plate 104 is improved by releasing the urging in the y direction and then urging it again in the y direction with the top plate 104 still being urged in the x direction. improves. In this way, the top plate 104 is positioned on the temporary positioning table 62. When this temporary positioning operation is completed, the fingers 66 attached to the stage 64 are
Thus, the top plate 104 is adsorbed, and the fingers 66 convey the top plate 104 from the temporary positioning table 62 to the heater board 102.

Here, the stage 6 for carrying the top plate 104 from the temporary positioning table 62 onto the heater board 102.
4 and the structure of the finger 66 will be described. The stage 64 includes a y stage 718 movable in the y direction,
An x-stage 72 that is arranged on it and is movable in the x-direction
0 and a z stage 722 which is arranged on the x stage 720 and is movable in the z direction (vertical direction). And z stage 7
A finger 66 is attached to the unit 22.

On the other hand, the finger 66 is connected to the z stage 72.
2, a finger body 66a horizontally connected, and a parallel spring 6 attached to the tip of the finger body 66a.
6b and a finger portion 66c attached to the tip of the parallel spring 66b. As shown in FIG. 10, the finger portion 66c has a finger portion 66c.
Air passage 66d for adsorbing the top plate 104 on the lower surface of c
Is formed, and the top plate 104 is clamped to the lower surface of the finger portion 66c by sucking air through the air passage 66d by a suction means (not shown).

Here, the top plate 104 is formed by the fingers 66.
The characteristic operation of this embodiment when adsorbing is described. That is, when the top plate 104 is positioned on the temporary positioning base 62, the fingers 64 are moved by the stage 64.
Is moved to a position directly above the top plate 104 and positioned. After the finger 66 is positioned as described above, z
The operation of the stage 722 causes the fingers 66 to descend, and the finger portions 66c approach the upper surface of the top plate 104. The amount of lowering of the fingers 66 at this time is set to be larger than the amount by which the lower surface of the finger portion 66c just abuts on the upper surface of the top plate 104. Therefore, even after the lower surface of the finger portion comes into contact with the upper surface of the top plate 104, the finger main body 66a continues to descend while deforming the parallel spring 66b, and the parallel spring 66b is attached to the top plate 104.
The downward pressing force is generated by the deformation of.
The pressing force acting on the top plate 104 at this time is the top plate 104.
The descending amount of the finger 66 is defined so that the finger 66 is not deformed. Then, with the top plate 104 thus pressed against the temporary positioning table 62, the top plate 104 is attracted to the finger portions 66c.

In this embodiment, the top plate 1 is thus
Since 04 is pressed onto the temporary positioning base 62 and is sucked to the fingers 66, when the top plate 104 is sucked with a clearance provided between the top plate 104 and the fingers 66 as in the conventional case. Compared with, the deviation of the top plate 104 during adsorption is small. Therefore, the temporary positioning table 6
The positioning accuracy on position 2 does not deteriorate even when it is attracted to fingers 66.

Next, when the fingers 66 are once raised and the top plate 104 is adsorbed by the finger portions 66c, y
By the operation of the stage 718 and the x stage 720,
The top plate 104 is the heater board 10 on the clamp jig 24.
It is conveyed to a position directly above 2. Then, the top plate 104 is placed on the heater board 102. Even in this placing step, the top plate 104 is pressed against the upper surface of the heater board 102 by the action of the parallel spring 66b. The adsorption is released. In this way, the heater board 1
Also in the step of mounting on 02, the suction is released while pressing the top plate 104 onto the heater board 102, so that suction is performed with a clearance provided between the top plate 104 and the heater board 102 as in the conventional case. The top plate 104 is not displaced and the positioning accuracy of the top plate 104 on the heater board 102 is improved as compared with the case of canceling. <Description of clamp jig> Next, index table 1
The structure of the clamp jig 24 arranged on the upper part 4 will be described with reference to FIGS. 11 to 14. For convenience of explanation, the x-axis, y-axis, and z-axis are defined as shown in FIG.

In FIG. 11, the base plate 202, which is the base of the clamp jig 24, is fixed to the upper surface of the index table 14. A substantially rectangular parallelepiped jig body 204 is fixed to the upper surface of the base plate 202, and the base plate 101 having the heater board 102 attached thereto is clamped on the upper surface of the jig body 204. On the upper surface of the jig body 204, as shown in FIG. 12 which is a plan view of FIG.
Three positioning pins 206a, 206b, 206c for positioning 1 with respect to the jig body 204 are arranged.

Jig body 204 on base plate 202
Columns 208 and 210 are erected at the left and right positions of the column. Of these two columns, on the upper surface of the column 208, an x-direction clamp lever 212 for urging the base plate 101 in the direction along the x-axis and pressing it against the positioning pins 206a and 206b is rotatable in a horizontal plane. Is attached to. The x-direction clamp lever 212 is driven by an air cylinder 216 attached to a support substrate 215 provided upright on the base plate 202 so as to rotate counterclockwise when viewed from above, and positions the base plate 101. It is pressed against the pins 206a and 206b. The x-direction clamp lever 212 is biased by a spring (not shown) so as to rotate in the clockwise direction, and the air cylinder 2
When 16 is not operating (the piston rod is retracted), its rear surface is the air cylinder 216.
The piston rod is positioned by abutting the tip end of the piston rod.

On the upper surface of the column 210, the base plate 1
01 is biased in the direction along the y-axis, and the positioning pin 206c
A y-direction clamp lever 214 for pressing against is attached rotatably in a horizontal plane. The y-direction clamp lever 214 includes an air cylinder 22 attached to a support substrate 218 provided upright on the base plate 202.
When driven by 0, the base plate 101 is driven to rotate counterclockwise when viewed from above, and presses the base plate 101 against the positioning pin 206c. The y-direction clamp lever 214 is biased by a spring (not shown) so as to rotate in the clockwise direction, and when the air cylinder 220 is not operating (the piston rod is retracted), The back surface is in contact with the tip end portion of the piston rod of the air cylinder 220 and positioned.

Further, at the positions on both sides of the jig body 204,
Support portions 222a and 222b are formed. On these supporting portions 222a and 222b, z-direction clamp levers 224a and 224b are respectively attached to the rotary shafts 226a and 226b.
It is mounted so that it can rotate in a vertical plane centering around. The tip ends of the piston rods of the air cylinders 228a and 228b mounted on the base plate 202 are connected to the rear ends of the z-direction clamp levers 224a and 224b. Therefore, the air cylinders 228a, 2
When the piston rod of 28b is operated in the retracted direction, the tip ends of the z-direction clamp levers 224a and 224b are raised, and the base plate 101 is unclamped from the jig body 204. In addition, the air cylinder 228
When the piston rods a and 228b are operated in the pushing direction, z-direction clamp levers 224a and 224b are operated.
The tip end of the base plate 101 is lowered, and the base plate 101 is pressed and clamped on the jig body 204.

A supporting portion 222c is formed on the rear side of the jig body 204, and the supporting portion 222c has a supporting portion 222c.
A z-direction clamp lever 224c is mounted rotatably in a vertical plane by a rotary shaft 226c. The tip end of the piston rod of the air cylinder 228c mounted on the base plate 202 is connected to the rear end of the z-direction clamp lever 224c. Therefore, when the piston rod of the air cylinder 228c is operated in the retracted direction, the tip end portion of the z-direction clamp lever 224c rises to be in an unclamped state. When the piston rod of the air cylinder 228c is operated in the pushing direction, the tip of the z-direction clamp lever 224c is lowered, and the base plate 101 is pressed against the jig body 204 and clamped.

Next, supporting substrates 230a and 230b are provided in front of the jig body 204 (on the outer peripheral side of the index table).
Are fixed, and these supporting substrates 230a, 230
Between b, the front pressing member 84 is rotatably supported via the rotating shaft 232. This front pressing member 84
Is a top plate 104 mounted on the upper surface of the heater board 102.
Press the orifice plate 108 of
It has a function of clamping the top plate 104 on the heater board 102. The front pressing member 84 is attached to the rotary shaft 2
32, a front pressing member main body 84a supported by 32, and a pressing spring 84b attached to the front pressing member main body 84a.
And a click spring 84c attached to the lower end of the front pressing member main body 84a.

The state shown in FIG. 11 is the front pressing member 84.
7 shows a state in which the top plate 104 is released from the clamped state, and the triangular bent portion of the lower end of the click spring 84c is the first groove 234a of the grooved plate 234 mounted on the base plate 202. The posture of the front pressing member 84 is held by falling into.
FIG. 1 is a side view of the state of the front pressing member 84.
4 is indicated by a chain double-dashed line.

On the other hand, on the pedestal 12, as described above, the front pressing member 84 is switched between the state in which the top plate 104 is clamped to the heater board 102 and the state in which the clamp is released. A two-drive mechanism 88 is attached. The second drive mechanism 88 is roughly composed of a support substrate 88a fixed on the pedestal 12 and two air cylinders 88b and 88c attached to the support substrate 88a. That is, when the air cylinder 88b arranged on the upper side operates and the piston rod is pushed out, the front pressing member 84 is pushed by the tip end portion of the piston rod and rotates about the rotary shaft 232 as a fulcrum,
Its upper end is moved in the direction indicated by arrow C. By this operation, the orifice plate 108 of the top plate 104 is
The tip of the pressing spring 84b presses against the heater board 102 and clamps it (state shown by the solid line in FIG. 14). Further, as the front pressing member 84 rotates, the lower end portion of the click spring 84 c is moved to the first groove 2 of the grooved plate 234.
34a, fall into the second groove 234b,
The front pressing member 84 is held while the top plate 104 is clamped.

Further, the air cylinder 88 arranged on the lower side
When c moves and the piston rod is pushed out, the front pressing member 84 is pushed by the tip end portion of the piston rod and rotates about the rotary shaft 232 as a fulcrum, and the upper end portion thereof is indicated by an arrow D. The unclamped state is as shown in FIG. The second drive mechanism 88
Are arranged at positions corresponding to the first work station 16 and the second work station 18 on the gantry 12.

Next, an upper pressing mechanism for pressing the top plate 104 against the heater board 102 from above will be described with reference to FIG. 11 and FIG. 14 which is a side sectional view of FIG. To do. A guide cylinder 236 having a substantially cylindrical shape is fixed to the side of the jig body 204 with its central axis extending in the vertical direction. This guide tube 2
A slide shaft 238 is fitted to the slide shaft 36, and the above-mentioned upper pressing member 82 is attached to the upper end of the slide shaft 238. The upper pressing member 82 includes an upper pressing member main body 82 a fixed to the upper end portion of the slide shaft 238, and an upper pressing member main body 82 a.
It is composed of a pressing spring 82b attached to the tip of a.

At a portion slightly below the upper end portion of the slide shaft 238, the slide shaft 23 is provided along the horizontal direction.
The positioning pin 240 is attached in a state of penetrating 8 and the grooves 236a, 236 which are orthogonal to each other and engage with the positioning pin 240 are provided at the upper end of the guide cylinder 236.
b is formed. When the positioning pin 240 falls into one of the two grooves 236a and 236b,
The rotation of the upper pressing member 82 in the horizontal plane is restricted.

Here, in the state shown in FIG. 11, the positioning pin 240 has fallen into one of the grooves 236b,
The upper pressing member 82 is in a state in which the top plate 104 is pressed against the heater board 102 from above by the pressing spring 82b at the tip thereof (clamping position). From this state, the slide shaft 238 is once slid upward to allow the positioning pin 240 to escape from the groove 236b, and then the upper pressing member 82 is rotated 90 degrees in the clockwise direction when viewed from above, thereby positioning the positioning pin 240 in the groove. The upper pressing member 82 is held in a state where the pressing of the top plate 104 is released (retracted position), as shown by the chain double-dashed line in FIG.

The mechanism for rotating the upper pressing member 82 between the clamp position and the retracted position will be further described. At the lower end of the slide shaft 238, a coupling member 242 including a disc-shaped main body 242a and a cross-shaped projection 242b formed so as to project downward from the main body 242a is attached. The coupling member 242 has a coupling member 252 provided on the first drive mechanism 86 arranged on the gantry 12.
The cruciform recesses are engaged with each other.

Here, the above configuration will be described in more detail with reference to FIG. In FIG. 14, a guide tube 236
A compression spring 246 is mounted between the lower end of the fixed ring 244 and the fixed ring 244 attached to the slide shaft 238. This compression spring 246 causes the slide shaft 238
Is always urged downward with respect to the guide cylinder 236.
Due to the biasing force of the compression spring 246, the slide shaft 2
The fixing pin 240 attached to
6a, 236b, the upper pressing member 82 is restricted from rotating in the horizontal direction. In addition, the compression spring 24
Since the urging force of No. 6 is set to be larger than the urging force of the pressing spring 82b, when the upper pressing member 82 is located at the clamp position shown in FIG. 11, the positioning pin 240 falls into the groove 236b. The top plate 104 is
It is pressed against the heater board 102 by the biasing force generated by the bending of the pressing spring 82b.

On the other hand, on the pedestal 12, as described above, the first
The drive mechanism 86 is provided, and the first drive mechanism 86 is provided.
Is composed of a main body 248 fixed to the gantry 12 and a rotary air cylinder 250 attached to the main body 248 with its central axis extending in the vertical direction. The rotary air cylinder 250 has a function of moving the piston rod 250a up and down and a function of rotating the piston rod 250a.

As described above, the coupling member 252 having the cross-shaped recess is formed at the tip of the piston rod 250a of the rotary air cylinder 250. Then, as shown in the figure, in the state where the piston rod 250a of the rotary air cylinder 250 is pulled in, the slide shaft 238 moves toward the compression spring 246.
It is in the lowered position due to the urging force of
40 is in a state of falling into one of the grooves 236a and 236b. Then, from this state, when the rotary air cylinder 250 operates and the piston rod 250a is pushed upward, the coupling member 252 passes through the through hole 14c formed in the index table 14 and ascends, so that the coupling member 252 and coupling member 242
And are engaged. Then, the piston rod 250a and the slide shaft 238 can be integrally rotated. At the same time, the slide shaft 238 rises against the biasing force of the compression spring 246 due to the rise of the piston rod 250a, so that the positioning pin 240 moves into the grooves 236a, 23.
When the slide shaft 238 is disengaged from 6b, the slide shaft 238 can rotate. In this state, the piston rod 250a of the rotary air cylinder 250 is rotated 90 degrees and the piston rod 250 is retracted again, whereby the upper pressing member 82 is moved to the clamp position and the retracted position,
Positioned.

The first drive mechanism 86 is arranged on the gantry 12 at a position corresponding to the second work station 18 and the fourth work station 22. It should be noted that the position on the side of the clamp jig 24 on the index table 14 is shown in FIG.
As shown in, the communication terminal 604 is arranged, and this communication terminal 604 is connected to the control device 602 on the index table 14. Also, on the mount 12,
A communication terminal 606 connected to a control device 78 arranged outside the gantry 12 is arranged. These communication terminals 604 and 606 are positioned and arranged so as to face each other when the index table 14 is stopped and positioned (indexed). Then, communication is performed in a non-contact state. As a result, control signals are exchanged between the control device 602 and the control device 78.

Here, referring to FIG. 15, the communication terminal 6
The structures of 04 and 606 will be described. Communication terminal 60
Reference numeral 4 denotes a case 6 which constitutes the outer shell of the communication terminal 604.
30 and a substrate 635 arranged in the case 630 so as to stand upright with respect to the index table 14,
LED 63 for transmission mounted on this substrate 635
1, 632 and light receiving elements 633 and 634 for reception. The LEDs 631 and 632 and the light receiving elements 633 and 634 are separated from each other by a shielding member 636 so that light does not leak to adjacent elements. Further, a light guide 65 is provided in front of the LEDs 631, 632 and the light receiving elements 633, 634, respectively.
1, 652, 653, 654 are arranged respectively to enhance the light transmission efficiency. LED 631,
Terminals 632 and light receiving elements 633 and 634 are connected to a connector 638 via a substrate 635, and further connected to a control device 602 via a cable 639 connected to the connector 638.

The communication terminal 606 arranged on the pedestal 12 via the spacer 620 has the same structure as the communication terminal 604, and includes a case 640 forming an outer shell and a substrate 645 arranged in the case 640. And the light receiving elements 641 and 642 and the LEDs 643 and 6 mounted on the substrate 645.
44, the shielding member 646, and the light guides 661 and 66.
2, 663, 664, light receiving elements 641, 642 and LE
A cable 666 for connecting the respective terminals of the D643 and 644 to the control device 78 via the connector 665. However, the LEDs 643 and 644 and the light receiving elements 641 and 642 are arranged opposite to the communication terminal 604 in the vertical direction. That is, the communication terminal device 60
6, the LEDs 631, 63 of the communication terminal 604 are
2, light receiving elements 641 and 642 are arranged at positions facing each other, and LEDs 643 and 644 are arranged at positions facing the light receiving elements 633 and 634 of the communication terminal 604. The light emitted from the LEDs 631 and 632 is received by the light receiving element 64.
1, 642 and the light receiving elements 633 and 634 receive the light emitted from the LEDs 643 and 644, respectively, so that the communication of the control signals is performed between the communication terminal units 604 and 606 without contact. Next, FIG. 16 shows the communication terminal 604, the control device 602, and the air cylinder 21 on the clamp jig 24.
It is the figure which showed the connection state with 6,220. In FIG. 16, for convenience of description, only the connection of one clamp jig 24 is shown.

LED 63 for transmission in the communication terminal 604
3, 634 and the light receiving elements 631 and 632 for reception are both connected to the I / O unit 673. Here, two transmitting LEDs and two receiving light receiving elements are provided to determine whether or not transmission / reception is possible when the index table 14 is indexed in addition to the elements that actually exchange signals. This is because an element for doing so is required.

The I / O unit 673 includes a rotating mechanism 23.
A 5V power source supplied from the outside of the index table 14 is connected to the I / O unit 673 via the I / O unit 673, and the I / O unit 673 is connected to the control device 602 through a signal line (in FIG. 16). Is 1 for simplicity
Connected to the controller 602 via (indicated by a solid line). Transmission / reception of control signals for the other three jigs 24 is also performed via the same I / O units 675, 676, 677.

The control device 602 is composed of a storage unit for storing the sequence and a CPU, and is connected to a 5V power source supplied via the rotating mechanism 23. On the other hand, the air cylinders 216 and 22 arranged on the clamp jig 24
An air passage, which is brought from the outside of the index table 14 to the index table 14 via the rotation mechanism 23, is connected to 0 via solenoid valves 670 and 672. The solenoid valves 670 and 672 are the I / O unit 6
It is connected to 74. In addition, the air cylinders 216, 2
A sensor for detecting the advance and retreat of the piston rod is attached to 20, and the output signal thereof is input to the I / O unit 674. A signal line (shown as a single line in FIG. 16 for simplification) for exchanging signals with the control device 602 is connected to the I / O unit 674, The 5V power source, the GND line, and the 24V power source for driving the solenoid valve are connected. And
The operations of the solenoid valves 670 and 672 are controlled by the control device 602 via the I / O unit 674. Also,
The air cylinders arranged on the other three jigs 24 also have three I / O units 678, 679, 6 which are similarly configured.
The operation is controlled by the control device 602 via 80.

Here, the control device 602 when the index table 14 is positioned (indexed)
And communication with the external control device 78 will be described. When the index table 14 is indexed, as shown in FIGS. 12 and 15, the index table 14 is indexed with accuracy so that the communication terminal 604 on the index table 14 and the communication terminal 606 on the gantry 12 face each other. It is prescribed.

When the index table 14 has been indexed, the controller 60 on the index table 14 is completed.
A status signal indicating that the control signal is receivable is output from 2 and is emitted by the LED 631 in the communication terminal 604. Upon receiving this, the light receiving element 641 in the communication terminal 606 notifies the control device 78 outside the index table 14 that the index table 14 has been indexed and communication is possible. Upon receiving this signal, the controller 78 outputs a signal indicating that the signal is receivable, and this signal is the LE in the communication terminal 606.
It is transmitted by D644. The light receiving element 634 in the communication terminal 604 receives this and transmits it to the control device 602, so that the control device 602 recognizes that the mutual control devices can communicate with each other.

When it is determined that they can communicate with each other, transmission data is transmitted from the control device 602 through the LED 632, and the light receiving element 642 receives this signal, and the control device 78.
Tell. Further, the transmission data from the control device 78 is LE
The signal is transmitted by the D643, the light receiving element 633 receives this signal, and transmits it to the control device 602. In this way, the control device 602 on the index table 14 and the control device 78 outside the index table 14 communicate with each other.

Although not shown, the communication terminal 60
An amplifier for amplifying a signal is arranged in each of 4, 606, and an electromagnetic shield is provided so that they are not easily affected by ambient noise. Further, the data communication in this embodiment is performed by serial data communication using one signal line. Also, there are many methods for serial data, and any of these methods can be applied.

In this way, the index table 1
The state of the jig on the table 4 and other information are transmitted to the control device 78 outside the index table 14, and the parts are assembled in synchronization with the assembly device arranged outside the index table 14. When the assembling operation at each work station is completed, the information is transferred to the communication terminal device 60.
6 and 604 to the control device 602 on the index table 14, and the index table 14 is rotated.

In this embodiment, two air cylinders are arranged on the clamp jig, but the number of air cylinders can be changed, and a stage or the like can be arranged on the index table. It is also possible to arrange more complex mechanisms. Also, the configuration of the I / O unit is not limited to this embodiment, and the I / O unit is not divided into a plurality of units, but all are shared, or the transmission / reception side and the jig side are shared. Various examples are possible.
Further, the index table is not limited to the four-division indexing, and even if the indexing number is changed to another indexing number, the rotary mechanism (rotary joint) can be realized by only the common four pipes.

Further, a sensor or the like is attached to the jig on the index table to sense the assembling state of the work, and the information is fed back to the assembling device outside the index table 14 through the communication terminals 604 and 606 to assemble the work. It is also possible. <Schematic Description of Top Plate Mounting Operation> In the assembling apparatus 10 configured as described above, the base plate 1 of the top plate 104 is used.
The mounting operation to 01 (heater board 102) is generally performed in the following procedure.

First, in the second work station 18, when the top plate 104 is placed on the heater board 102, the first and second drive mechanisms 86 and 88 operate to operate the upper pressing member 82 and the front pressing member. The top plate 104 is clamped on the heater board 102 by 84. After the clamp operation is completed, the top plate 104 is replaced by the heater board 10.
2, the first and second drive mechanisms 86 and 88 are disengaged from the index table 14, and the index table 14 is rotatable. is there.

In this state, the index table 14 is rotated, and the clamp jig 24 on which the top plate 104 and the heater board 102 are placed is moved to a position corresponding to the third work station 20 and positioned. Then, in the third work station 20, the top plate 104 is pressed against the heater board 102 by the upper pressing member 82 and the front pressing member 84, and the position adjusting mechanism 38 with respect to the heater board 102 is maintained. The position is finely adjusted by. Upper pressing member 82 and front pressing member 84
Means that the top plate 104 is pressed against the heater board 102 by the spring force.
The position of the top plate 104 can be adjusted by moving it slightly with respect to 02.

At the third work station 20, when the position adjustment of the top plate 104 with respect to the heater board 102 is completed, the index table 14 is rotated and the clamp jig 24 is moved to a position corresponding to the fourth work station 22. . And this fourth work station 2
In No. 2, first, the first drive mechanism 86 operates to retract the upper pressing member 82 from above the top plate 104. next,
The pressing spring 120 is moved by the auto hand 46 to the base plate 1.
01, and the top plate 104 is fixed to the heater board 102. After that, the clamp jig 24 is moved to a position corresponding to the first work station 16. Then, the second drive mechanism 88 operates and the front pressing member 84 moves the top plate 10.
Retract from the position where 4 is clamped.

As described above, in the assembling apparatus 10 of the embodiment, the member for actually clamping the top plate 104 is provided in the clamp jig 24 on the index table 14, and the mechanism for driving the member for clamping is provided. It is provided outside the index table 14. <Description of Third Working Station> Next, FIG.
It is a top view which partially showed the structure of the work station 20.

In FIG. 17, at the position on the gantry 12 in front of the clamp jig 24, as described above, the second position for viewing the position of the discharge port 106 formed in the orifice plate 108 of the top plate 104 is provided. An objective lens 36a of the ITV camera 36 is arranged. Also, this objective lens 36a
A position adjusting mechanism 38 for positioning the position of the top plate 104 with respect to the heater board 102 is disposed on the gantry 12 on the left side of the. This position adjusting mechanism 38
As described above, the stage 44 is arranged on the gantry 12 and is movable along the x axis, and the adjusting rod 42 attached to the stage 44.

A pressing mechanism 39 for abutting the top plate 104 against the adjusting rod 42 is arranged at a position on the right side of the objective lens 36a. The pressing mechanism 39 includes a y-direction slide table 260 arranged on the gantry 12 and sliding in the y-direction, and an x-direction slide table 262 arranged on the y-direction slide table 260 and sliding in the x-direction. This x direction slide table 2
It is composed of a leaf spring 264 attached to 62. Therefore, the leaf spring 264 is moved by the x-direction slide table 262 and the y-direction slide table 260 in the x direction.
It is movable in the y direction, and when the index table 14 rotates, it is retracted to a position away from the clamp jig 24 as shown in the figure. Then, after the index table 14 is stopped and the clamp jig 24 is positioned at a position corresponding to the third work station 20, the leaf spring 264 is first moved in the y direction (upward direction in the drawing), and the clamp jig 24 is moved. It is moved to a position on the right side of the top plate 104 on the 24. Then, the leaf spring 264 is moved in the x direction (left direction) from there, and pushes the top plate 104 from the right side to the left side in the drawing, and the left end face of the top plate 104 is adjusted to the adjustment rod 4.
Press on the tip of 2.

At this time, the adjusting rod 42 of the position adjusting mechanism 38
When the left end surface of the top plate 104 abuts on its end surface,
The position of the top plate 104 is adjusted so that the position of the top plate 104 is slightly shifted to the left from the desired position. Therefore, the position adjusting mechanism 38 can move the adjusting rod 44 to the right by a small amount to adjust the position of the top plate 104 to a desired position with respect to the heater board 102. In this way, the top plate 1
04 is accurately positioned with respect to the heater board. <Description of Arrangement State of Air Cylinder> Next, FIG. 18 is a diagram schematically showing the arrangement state of the air cylinders in the assembling apparatus 10.

First, the first work station 16 is provided with air cylinders 88b and 88c constituting a second drive mechanism 88 for driving the front pressing member 84. The second work station 18 includes the first work station 1
Similar to 6, the air cylinders 88b and 88c that form the second drive mechanism 88 are arranged, and the rotary air cylinder 250 that forms the first drive mechanism 86 is arranged.

At the third work station 20, the x-direction slide table 262 and y constituting the pressing mechanism 39 are arranged.
Air cylinders 262a and 262b for driving the directional slide table 260 are arranged. Also, the fourth
A rotary air cylinder 250 that constitutes the first drive mechanism 86 is arranged at the work station. <Structure of Assembling Finger 47 of Holding Spring 120> Next, the structure of the assembling finger 47 of the holding spring 120 will be described with reference to FIGS. 19 and 20.

FIG. 19 is a side sectional view showing the structure of the assembling finger 47. In FIG. 19, the main body 270 of the finger 47 is formed in a shape extending in the vertical direction, and a through hole is formed on the central axis thereof. The diameter of this through hole is changed in three steps, and a substantially cylindrical pushing member 272 is vertically slidably mounted on the inner peripheral surface of the smallest diameter hole 270a located at the bottom. There is. A flange portion 272a is formed on the upper end portion of the pushing member 272, and the flange portion 272a is formed.
The outer peripheral surface of is fitted into the inner peripheral surface of the hole 270b having the intermediate diameter. A female screw portion is formed on the inner peripheral surface of the largest diameter hole 270c located at the uppermost part of the main body 270, and the stopper member 274 formed with the male screw screwed to the female screw portion is formed. The hole 270c is sealed. A compression spring 276 is arranged between the lower surface of the stopper member 274 and the upper surface of the flange portion 272a of the pushing member 272, and the pushing member 272 is always urged downward. And the pushing member 2
The bottom surface of the flange portion 272a of 72 is a hole 2 having an intermediate diameter.
By pushing the lower surface of 70b, the pushing member 27
2 is prevented from falling off the main body 270.

On the other hand, the push-in member 272 also has a central portion 3
Through holes with varying diameters are formed in stages. Then, on the inner peripheral surface of the smallest diameter hole 272a located at the bottom of the pushing member 272, a guide rod 27 having a substantially cylindrical shape is formed.
8 is mounted slidably in the vertical direction. A flange portion 278a is formed at the upper end of the guide rod 278, and the outer peripheral surface of the flange portion 278a is fitted to the inner peripheral surface of the hole 272b having the intermediate diameter. Then, the largest diameter hole 272c located at the uppermost part of the pushing member 272.
An internal thread portion is formed on the inner peripheral surface of the hole 272c.
Are sealed. A compression spring 282 is arranged between the lower surface of the set screw 280 and the upper surface of the flange portion 278a of the guide rod 278, and the guide rod 278 is always urged downward. The lower surface of the flange portion 278a of the guide rod 278 comes into contact with the lower surface of the hole 272b having the intermediate diameter so that the guide rod 278 does not fall out of the pushing member 272.

The pushing member 272 is provided with tunnel-shaped holes 272d for adsorbing the pressing spring 120 at positions on both sides of the through hole. The upper portion of the hole 272d has a through hole 272 that opens to the outer wall of the pushing member 272.
connected to e. On the other hand, in the main body 270, the through hole 270 surrounds the opening of the through hole 272e.
d is formed. Both ends of this through hole 270d are
As shown in FIG. 20, it is sealed by a sealing member 286. The main body 270 has the through hole 270d and the through hole 27.
0e is connected to a pipe 284 for sucking air from the tip of the hole 272d. <Mounting Operation of Holding Spring 120> Next, the holding spring 120 is attached to the top plate 10 by the finger 47 configured as described above.
4 and the operation of mounting on the base plate 101 will be described with reference to FIGS.

Before explaining the procedure for mounting the pressing spring 120, the shape of the pressing spring 120 will be described first. The pressing spring 120 is shown in FIGS.
2, a flat surface portion 120a formed in the central portion,
A standing bent portion 120b connected to both sides thereof, a hooking portion 120c connected to the standing bent portion 120b, bent downward, and a rear portion of the flat surface portion 120a, and a direction of falling from the flat surface portion 120a. It is roughly configured by a tilt-preventing portion 120d that is bent in the direction of. The ink receiving port 1 of the top plate 104 is provided at the center of the flat portion 120a.
A through hole 120e into which 18 enters is formed.

Next, the operation of mounting the pressing spring 120 will be described. The mounting operation of the pressing spring 120 is
It is performed at the fourth work station 22, and is shown in FIG.
In the state shown in FIG. 1, the top plate 104 has already been accurately positioned with respect to the heater board 102. Then, the upper pressing member 82 is retracted from the upper portion of the top plate 104, and the top plate 104 is provided only by the front pressing member 84.
It is clamped to the heater board 102 from the front of the top plate 104.

First, as shown in FIG. 21, air is sucked from the tip of the hole 272d of the pushing member 272 of the finger 47, and the pressing spring 120 is attracted to the tip of the finger 47. At this time, the tip of the guide rod 278 is pressed by the pressing spring 1.
20 and the position of the holding spring 120 in the horizontal plane with respect to the finger 47 is regulated. Also,
As shown in FIG. 22, a protrusion 272f is formed at the tip of the pushing member 272, and the protrusion 272f is formed.
Is in contact with a falling portion 120f formed at the rear end of the pressing spring 120, so that the pressing spring 120 does not rotate in the horizontal plane.

In this way, the pressing spring 1 is held by the fingers 47.
In the state where 20 is sucked, the fingers 47 are lowered from the position shown in FIG. At this time, the tip of the guide rod 278 first comes into contact with the upper end of the ink receiving port 118 of the top plate 104, and the top plate 104 is pressed against the heater board 102 from above and clamped. That is, when the tip of the guide rod 278 is in contact with the upper end of the ink receiving port 118, the top plate 104 is held by the front pressing member 84.
The guide rod 278 clamps the heater board 102.

When the finger 47 is further lowered from this state, as shown in FIG. 23, the guide rod 278 is pushed up against the biasing force of the compression spring 282 and is pushed into the pushing member 272. Along with this, the upper end of the vertical bending portion 120b of the pressing spring 120 is pushed by the pushing member 2
It is pushed by the lower end of 72, and the lower end of the hook 120c enters into the through hole 101a formed in the base plate 101.

When the fingers 47 are further lowered from here, as shown in FIG. 24, the lower end of the pushing member 272 pushes down the standing bent portion 120b of the pressing spring 120, and the pressing spring 120 is locked. The bent portion 120g formed at the lower end of the portion 120c is hooked on the hooking portion 101b formed on the base plate 101, and the pressing spring 120 is
It is fixed to the base plate 101. In this state, as shown in FIG. 25, the falling portion 120h formed at the front end of the pressing spring 120 abuts on the upper surface of the top plate 104, and the top plate 104 is pressed from the upper side to the base plate 101 (heater board 102). ) Is pressed against. After this, the fingers 47 are retracted from above the top plate 104, and the pressing spring 1
The mounting operation of 20 is completed. In this way, the pressing spring 120 is attached to the top plate 104 and the base plate 101.

FIG. 26 is a perspective view showing a state in which the pressing spring 120 is attached to the top plate 104 and the base plate 101. <Calibration Parts> In the assembly device 10 of the embodiment, the second
At the work station 18, the first ITV camera 3
At 0, the heater board 102 is photographed from above, its position is detected, and the second ITV camera 36 is used by the second ITV camera 36 in the third work station 20 based on this position information.
The top plate 104 is aligned with the heater board while photographing 4 from the front. Therefore, it is necessary to accurately grasp the positional relationship between the first ITV camera 30 and the second ITV camera 36. Therefore, in the assembling apparatus 10 of the embodiment, the calibration work of these two ITV cameras 30 and 36 is performed every predetermined cycle. The calibration parts used for this calibration work will be described below.

FIG. 27 is a perspective view showing the structure of the calibration component. The calibration component 290 is composed of a main body 290a formed in the same shape as the base plate 101, and a calibration unit 290b formed on the main body 290a. Calibration section 2
90b is formed in substantially the same shape as the heater board 102, and a groove portion 290c is formed at a position of the heater board 102 corresponding to the heater 112. This groove 290c
Edge part of the first ITV camera 30 and the second ITV
The positions of these ITV cameras 30 and 36 are calibrated by photographing with the camera 36. Calibration part 290
Is normally placed at a standby position outside the index table 14, and the index table 1 is moved from this standby position by the NC auto hand 72 every predetermined calibration cycle.
4 is carried on the clamp jig 24. Calibration part 290
Since the main body 290a of the above is formed in the same shape as the base plate 101, the calibration component 290 is clamped on the clamp jig 24 in exactly the same manner as the base plate 101. And
The index table 14 rotates and the clamp jig 24 rotates.
While the vehicle moves between the first work station 16 and the fourth work station 22, the calibration work of the first and second ITV cameras 30 and 36 is performed. When the index table 14 rotates once and the clamp jig 24 returns to the first work station 16, the calibration component 290 is returned to the original standby position. [Description of Operation of Assembly Device 10] The operation of the assembly device 10 configured as described above will be described below. <Overall Operation> FIG. 28 is a flowchart showing the overall operation of the assembling apparatus 10. 28, the assembling apparatus 1
The overall operation of 0 will be described. The steps surrounded by double lines in the figure indicate subroutines, and the detailed contents thereof will be described in detail after explaining the overall operation.

When the assembling apparatus 10 is started, first,
At the first work station 18, step S12
In (3), the finished product (the top plate 104 mounted on the heater board 102) that has already been assembled is the pallet 27 on the conveyor belt 26 from the clamp jig 24.
Is discharged to. At the same time, the unfinished base plate 101
Is placed on the clamp jig 24 from above the pallet 27.

In parallel with the operation of the first work station 16, in the second work station 18, the position of the heater board 102 is measured by the first ITV camera 30 in step S16. When the measurement operation of the position of the heater board 102 is completed, step S
At 18, the work of placing the top plate 104 on the heater board 102 is performed.

In the third work station 20, the top plate 20 is pressed against the mechanism 3 in step S20.
The work of abutting against the adjusting rod 42 of the position adjusting mechanism 38 is performed by 9. When this abutting work is completed, in step S22, the position of the top plate 104 is adjusted with respect to the heater board 102 while the position of the top plate 104 is measured by the second ITV camera 36.

In the fourth work station 22, the work of mounting the pressing spring 120 on the top plate 104 and the base plate 101 is performed in step S24.
The operations of the first work station 16 to the fourth work station 22 are performed in parallel, and when the work of each work station is completed, a completion signal indicating that the work is completed is output from each work station. Based on the completion signal output from each of these work stations, the control device 78, in step S26, the first to
It is determined whether or not all the work of the fourth work stations 16 to 22 is completed. At step S26,
When all the operations of the fourth work stations 16 to 22 have been completed, the control device 78 rotates the index table 14 by 90 degrees.

In parallel with the rotating operation of the index table 14, in step S28, the clamping operation of the base plate 101 supplied onto the clamping jig 24 is performed. In step S32, the control device 78 determines whether or not both the rotating operation of the index table 14 and the clamping operation of the base plate 101 have been completed. In step S32, when the above two operations are completed, one cycle of operation is completed, and the clamp jig 2 on which the finished product is placed is placed at the position of the first work station 16.
4 has been determined. Then, returning to the start, each work station repeats the same operation again, so that the finished products are successively discharged to the pallet 27. <Explanation of Subroutine> Next, each subroutine will be described in detail. In the following description, one of the four clamp jigs arranged on the index table 14 is focused on, and this clamp jig moves from the first work station to the fourth work station. The contents of each subroutine will be described according to the flow of the assembling work during the process. {Explanation of operation of the first work station} (Finish product discharge and unfinished product supply) First, before explaining the flowchart showing the operation of this finished product discharge and unfinished product supply, The basic operation of supply will be described.

First, referring to FIG. 5, the heater board 102
The base plate 101 to which is attached is conveyed by the pallet 27 from the left side to the right side of the conveyance belt 26 in the figure, and
2 is positioned at a position corresponding to the first work station 16 above. On the pallet 27, as shown in FIG.
Four positioning portions 32a to 32d for positioning the base plate 101 are provided.
The unfinished base plate 101 (B) on which the No. 4 is mounted has two positioning parts 32a, which are two of the four positioning parts.
It is attached to 32c. Then, on the remaining two positioning portions 32b and 32d, the finished product B '(the base plate 101 to which the top plate 104 is already attached) removed from the clamp jig 24 is placed, as described later.

This will be described in more detail. In FIG. 29A, which shows the state where the pallet 27 has been conveyed to the position corresponding to the first work station 16, the reference numeral B is the unfinished base plate 101. Here, as shown in FIG. 30, the finger 73 attached to the tip of the NC auto hand 72 is the unfinished base plate 101.
It is provided with a first finger 73a that sucks (B) and supplies it to the clamp jig 24, and a second finger 73b that sucks the finished product (B ') from the clamp jig 24 and places it on the pallet 27. . Then, the first finger 73a and the second finger 73b are arranged adjacent to each other, and as shown in FIG. 30, when the first finger 73a is at the position corresponding to the positioning portion 32a, the second finger 73a is placed. 73b is at a position corresponding to the positioning portion 32b. In other words, the suction operation of the unfinished product B and the discharge operation of the finished product B'can be performed by one positioning.

Therefore, in the normal cycle, first, the fingers 73 are positioned on the pallet 27 in a state in which the finished product B'completed in the previous processing cycle is adsorbed. FIG. 31 (a) and FIG. 29 (a) show the state.
From this state, as shown in FIG.
Is lowered, the suction of the finished product B ′ by the second finger 73b is released and the finished product B ′ is placed on the pallet 27, and at the same time, the unfinished product B is sucked by the first finger 73a. Thereafter, as shown in FIGS. 31 (c) and 29 (b), the finger 73 is raised and moved onto the clamp jig 24. FIG. 32A shows this state, and the finger 73 adsorbs the unfinished product B, that is, the nth work. Next, as shown in FIG. 32 (b), the second finger 73b that does not adsorb the work is positioned on the clamp jig 24, and the completed product B ', that is, the (n-4) th work completed assembling is After being adsorbed, the finger 73 once rises. Next, as shown in FIG. 32 (c), the second finger 73 a that has adsorbed the n-th work is clamped by the clamp jig 2.
4 and the finger 73 descends again, n
The second workpiece is placed on the clamp jig 24. Thereafter, the fingers 73 move onto the pallet 27 as shown in FIGS. On the pallet 27, the (n-4) th work removed from the clamp jig 24 is placed on the pallet 27 and the (n + 1) th work which is an incomplete product is sucked by the same procedure as described above. And it moves to the next cycle. At this time, two finished products B are placed on the pallet 27 as shown in FIGS. 33 (f) and 29 (c). In this way, the work exchange on the pallet 27 is completed by the two exchange operations, and the pallet 27 is sent to the next process.

Here, two work pieces are placed on the pallet 27, but two work pieces are taken in relation to the processing machine in the next process, and this is the only embodiment. In that case, there is no problem in taking one. In addition, the pallet 27
The simultaneous holding operation of the unfinished product B and the finished product B'is performed in order to shorten the takt time.
If there is a margin in the tact time, one finger may be used for the holding work.

By the above operation, the finished product B'is placed on the pallet 27 and the unfinished product B is supplied from the pallet 27. Based on such a premise, the operation of discharging the finished product and supplying the unfinished product in the first work station 16 will be described with reference to the flowchart shown in FIG.

First, when one cycle of the assembling operation is completed, the index table 14 is rotated clockwise by 90 degrees in FIG. 5, and the clamp jig 24 is moved from the fourth work station 22 to the first work station 16. Positioned. At this time, the upper pressing member 84 that clamps the top plate 104 from above is used for the fourth work station 2
In 2 it has already been set to the retracted position. This operation will be described later at the same time as the operation of the fourth work station 22.

Next, in step S102, the gantry 1
The air cylinder 88c of the second drive mechanism 88 arranged corresponding to the first work station 16 on the upper part 2 operates to push out the piston rod, so that the piston rod is pushed and the front pressing member is moved to the position shown in FIG. Is rotated in the direction of arrow D. As a result, the pressing spring 84b retracts from the orifice plate 108 of the top plate 104, and the top plate 104 is in an unclamped state. NC at this time
The auto hand 72 sucks the unfinished base plate 101 (unfinished product shown by B in FIG. 29) from the pallet 27 by the first finger 73a and waits above the clamp jig 24.

Next, in step S104, NC
The auto hand 72 descends, and this NC auto hand 7
The 2nd 2nd finger 73b starts adsorption | suction of the finished product on the clamp jig 24 (one with the top plate 104 mounted on the base plate 101). At the same time as the start of this suction operation,
Air cylinders 216 and 2 arranged on the clamp jig 24
The piston rods 20, 228a, 228b, 228c (see FIG. 8) are retracted to release the clamped state of the base plate 101. Therefore, the finished product is removed from the clamp jig 24 by the second finger 73b of the NC auto hand 72.

Next, in step S106, the fingers 73 (first finger 73a and second finger 73b) of the NC auto hand 72 are once raised, and then the first finger 73a sucking the incomplete base plate 101 is clamped. The tool 24 is positioned directly above the tool 24. Then, the fingers 73 descend again, and when the unfinished base plate 101 contacts the clamp jig 24, the suction of the unfinished base plate 101 is released. By this operation, the unfinished base plate 101 is placed on the clamp jig 24.

When the mounting operation of the unfinished base plate 101 is completed, the finger 73 is moved to NC at step S108.
It is moved up to the position of the pallet 27 by the operation of the auto hand 72, and the finished product is placed on the pallet 27.
After that, the NC auto hand 72 outputs a completion signal informing that the work in the first work station 16 is completed, and returns to the start. (Positioning of Base Plate 101) Next, the positioning operation of the incomplete base plate 101 with respect to the clamp jig 24 will be described with reference to the flowchart shown in FIG. 35 and FIGS. 11 and 12.

First, in step S120, as shown in FIG.
1, the air cylinder 216 shown in FIG. 12 operates to push the piston rod forward. This causes the x-direction clamp lever 212 to rotate counterclockwise,
The base plate 101 is pressed against the positioning pins 206a and 206b to perform positioning in the x direction. Next, in step S122, the air cylinder 220 is operated and y
The direction clamp lever 214 is rotated counterclockwise. As a result, the base plate 101 is pushed by the y-direction clamp lever 214 and the positioning pin 206c, and the y-direction positioning is performed.

Next, in step S124, the piston rod of the air cylinder 216 is pulled in to move x.
The clamped state by the direction clamp lever 212 is once released. Next, in step S126, the piston rod of the air cylinder 216 is pushed out and the base plate 101 is again pressed against the positioning pins 206a and 206b by the x-direction clamp lever 212. The positioning operation of the base plate 101 with respect to the clamp jig 24 is performed by the operations of these steps S120 to S126. In this way, after clamping in the y direction, the clamp in the x direction is temporarily released, and the clamping operation in the x direction is performed again.
The reproducibility of positioning accuracy when positioning to No. 4 is improved.

When the positioning in the x direction and the y direction is completed by the above operation, the air cylinders 228a, 228b, 228c are operated in step S128,
The z-direction clamp levers 224a, 224b, 224c rotate around the rotation shafts 226a, 226b, 226c, respectively, and the base plate 101 is clamped in the z-direction. This completes the positioning operation of the base plate 101 to the clamp jig 24.

In the timing chart shown in FIG. 36, the x-direction clamp lever 212 and the y-direction clamp lever 21 from step S120 to step S128 are shown.
4, z-direction clamp levers 224a, 224b, 224
It shows a concrete example of each operation timing of c. First, the x-direction clamp lever 212 is clamped, and 0.8 seconds after that, the y-direction clamp lever 214 is clamped. Then, 0.1 seconds after the y-direction clamp lever 214 is clamped,
The x-direction clamp lever 212 is unclamped,
0.5 seconds later, the x-direction clamp lever 212 is clamped again. When the x-direction clamp lever 212 is clamped again, one second later, the z-direction clamp levers 224a, 224b, and 224c are clamped to fix the base plate 101 to the clamp jig 24.

The numerical values of the operating times of the respective clamp levers described here are just an example, and it suffices that the order of the operating operations of the respective clamp levers is not different, and the respective operating times are limited to the above numerical values. Not something. {Explanation of operation during movement from the first work station to the second work station} Next, the index table 14
Of the air cylinders 216, 220, 228a, as described above.
The compressed air is supplied to 228b and 228c via the rotation mechanism 23 arranged in the center of the index table 14. Therefore, even while the index table 14 is rotating, the air cylinders 216, 220, 228a, 22
Compressed air is supplied to 8b and 228c, and these can be operated. Therefore, in order to shorten the takt time, the above-described positioning operation is started when the index table 14 is stopped and is continuously performed while the index table 14 is rotating. Therefore, when the base plate 101 is placed on the clamp jig 24 and the fingers 73 are retracted from the clamp jig 24, the index table 14 can be rotated immediately. However, since the index table cannot rotate until the operations of the other second to fourth work stations 18 to 22 are all completed, the fingers 73 in the first work station 16 cannot be rotated by the clamp jig 2.
The index table 14 does not start rotating at the same time as the index table 14 is retreated. {Description of Operation of Second Working Station} Next, an assembly operation of the second working station 18 will be described. As described above, the base plate 101 is positioned with respect to the clamp jig 24 while moving from the first work station 16 to the second work station 18, and
When 4 is stopped at a position corresponding to the second work station 18, the base plate 101 is clamped while being positioned with respect to the clamp jig 24. (Measurement of Position of Heater Board) The operation of measuring the position of the heater board 102 will be described with reference to the flowchart shown in FIG.

First, in step S130, the jig number of the clamp jig 24 currently positioned at the position of the second work station 18 is checked. Since the height information of the clamp jig corresponding to each jig number is already stored in the storage unit in the control device 78, in step S132, each clamp jig based on the height information of the clamp jig 24 is stored. The reference position data of is called from the storage unit.

In step S134, based on the reference position data, the stage 32 is moved vertically so that the first ITV camera 30 is located at the reference position with respect to the clamp jig 24. In step S136, the first ITV camera 30 positioned at the reference position is moved to the base plate 1
The heater board 102 mounted on 01 is photographed, and an autofocus unit (not shown) detects the focus position based on the image signal from the ITV camera 30.

At step S138, the control device 78
The stage 32 is moved based on the detection signal from the autofocus unit, and the ITV camera 36 is focused on the heater 112 on the surface of the heater board 102. At this time, the amount of vertical movement of the stage 32 is measured and stored in the storage unit as height information of the surface of the heater board 102.

Next, in step S140, the first ITV
With the focus of the camera 30 on the surface of the heater board 102, the first ITV camera 30 is used again.
The surface of the heater board 102 is photographed. Step S14
In 2, the image information captured by the first ITV camera 30 is transmitted to the image processing device 80.

Here, the image processing device 80 is composed of various signal converters, calculates the position of the center of gravity of the captured image, performs operations such as edge detection, and measures the position of a specific object in the captured image. Is configured to do. And
In this embodiment, the image processing apparatus 80 includes the xy of the heater 112 formed on the surface of the heater board 102.
It is designed to measure the directional position.

An identification mark is formed on the heater board 102 at a position corresponding to a specific heater 112.
Thereby, the position of the specific heater 112 can be measured. In this embodiment, this specific heater is set to the first front side heater (the leftmost heater when viewed from the arrow direction) in FIG. 3, and this heater is hereinafter referred to as the first heater. The reference numeral 112a is attached. The positioning accuracy of the index table 14, the shape accuracy of the clamp jig 24, the shape accuracy of the base plate 101, and the heater board 102 for the base plate 101.
The sticking accuracy of the first heater 112a and the first heater 112a
So that the positional deviation in the xy direction from the ITV camera 30 is less than 1/10 of the field of view of the first ITV camera 30,
Since it is set with high accuracy, the identification mark is the first IT
It does not deviate from the field of view of the V camera 30.

In step S144, the image processing device 80
Thus, the position of the first heater 112a in the xy direction is measured. In step S146, the data of the position in the xy direction measured in step S144 is stored in the storage unit. Then, in step S148, the controller 1
A supply OK signal indicating that 04 may be supplied is output, and the position measurement operation of the heater board 102 ends. (Explanation of Supplying Operation of Top Plate 104) The top plate 104 is housed in a tray 58 having two-dimensionally positioned portions (see FIG. 5), and the tray 58 is a tray stocker 6
The sheets are sequentially fed one by one from 0 to a predetermined position.

The supply operation of the top plate 104 will be described with reference to the flow chart shown in FIG. Step S
At 150, the top plate 104 is sucked from the tray 58 by the fingers 68 attached to the tip of the NC auto hand 70, and is supplied onto the temporary positioning table 62. Top plate 1
04 is an actuator 62 on the temporary positioning table 62.
After the predetermined positioning by a and 62b, xyz
It is adsorbed by the finger 66 attached to the tip of the stage 64 movable in the direction. Then, it is supplied onto the heater board 102 on the clamp jig 24 positioned at the position corresponding to the second work station 18.
At this time, the stage 64 is slightly position-corrected according to the position data of the heater board 102 (position data of the first heater 112a) measured in step S144, and is placed on the heater board 102.

At steps S152 and S154, the stage 64 is retracted from the index table 14, and a supply end signal is output to inform that the supply of the top plate 104 has been completed. In step S156, the stage 64 moves to the temporary positioning position. Next, step S1
At 58, the air cylinder 88b is operated to rotate the front pressing member 84 in the direction of arrow C in FIG.
The orifice plate 108 of the top plate 104 is pressed against the heater board 102 by 4b.

In step S160, the rotary air cylinder 250 is operated to raise the piston rod 250a, rotate 90 degrees, and then lower it again. By this operation, the coupling member 252 attached to the tip of the piston rod 250a meshes with the coupling 242 of the upper holding mechanism, the upper holding member 82 is rotated and moved from the retracted position to the clamp position, and then the upper holding member is pressed. The pressing spring 82b of the member 82 serves as the ink receiving port 11 of the top plate.
It comes to hold down just above 8.

The top plate 104 is clamped on the heater board 102 by the pressing action of the pressing springs 82b and 84b (the state shown in FIG. 14). Then, in step S162, the work end signal is output and the second
The operation of the work station 18 ends. {Explanation of operation during movement from second work station to third work station} In second work station 18, operation of measuring position of heater board 102 and operation of clamping top plate 104 onto heater board 102 After the above, the index table 14 is rotated and the clamp jig 24 is moved toward the third work station 20.

While the index table 14 is rotating, the position x1 of the first heater 112a measured in the second work station 18 in the x direction and the designed first heater 11a.
2a position x0 (this is the origin position of the first heater 112a in the x direction) (x1−x0) + α = Δ (where α = 5 to 10 μm) of the adjusting rod 4 of the position adjusting mechanism 38.
The position of 2 is shifted.

Here, for example, when (x1-x0) is a positive value, it means that the heater board 102 is displaced to the left by | x1-x0 | in FIG. In order to align the position of 102 with the position of the top plate 104, the top plate 104 also moves to the left in the figure by | x1-
It is necessary to shift only x0 |. Therefore, the adjustment rod 42
Must be shifted leftward in FIG. 17 by a shift amount | x1-x0 |. However, in a later step, the top plate 104 is moved by the pressing mechanism 39 to the adjustment rod 4
When the top plate 104 is pressed against the tip of the second plate 2, the pressing mechanism 39 is pressed by the influence of the frictional force between the pressing springs 82b and 84b pressing the top plate 104 against the heater board 102 and the top plate 104, and the like. When the pressing is released, the top plate 104 slightly returns to the right from the position where the top plate 104 is in contact with the tip of the adjusting rod 42 in FIG.
It is conceivable that a gap of several microns is formed between the No. 4 and the tip of the adjusting rod 42. If this gap is larger than the adjustment amount, the top plate 104 does not move with respect to the heater board 102 even if the adjustment rod 42 is moved, and the position of the top plate cannot be adjusted. Therefore, considering the value of this gap, the shift amount of the adjusting rod 42 is set to α (5 to 10 μm).
m) only margin is added.

Further, while the index table 14 is rotating, the first work station 18 measures the first measured value.
Position y1 of heater 112a and first heater 11 in design
2nd ITV by the difference (y1-y0) from the position y0 of 2a
The camera 36 is moved by the stage 40. Similarly, the stage 40 is moved based on the position data (z-direction position data) in the height direction of the heater board 102 measured at the second work station 18, and the height position of the second ITV camera 36 is moved. Adjust (z position). {Explanation of Operation of Third Working Station} In the third working station 20, the operation of pressing the top plate 104 against the adjusting rod 42 (top plate biasing operation) and the position of the top plate 104 by the adjusting rod are performed. And the act of adjusting. (Curging operation of the top plate) The shifting operation of the top plate 104 will be described with reference to the flowchart shown in FIG. 39 and FIG.

The operation of step S170 has already been completed while the index table 14 is rotating. Step S
At 172, the leaf spring 264 of the pressing mechanism 39 is moved to the position on the right side of the top plate 104 by the y-direction slide table 260. Next, in step S174, the leaf spring 264 is moved in the x direction by the x-direction slide table 262 to push the top plate 104, and the top plate 104 is abutted against the tip end portion of the adjustment rod 42.

Next, in step S176, the leaf spring 26
4 is retracted from the upper position of the clamp jig 24 by the operation of the x-direction slide table 262 and the y-direction slide table 260. This completes the one-sided operation of the top plate 104. (Description of Position Adjustment Operation of Top Plate 104) Next, the top plate 104
The position adjusting operation will be described with reference to the flowchart shown in FIG. 40 and FIG.

The position adjusting operation of the second ITV camera 36 in steps S180 and S182 has already been executed during the rotation operation of the index table 14, and the retracting operation of the leaf spring 264 in step S184 is performed in the top plate 10.
This is executed together with the end of the biasing operation of No. 4. Step S
In 186, the second ITV camera 36 is used to move the top plate 104.
The orifice plate 108 is photographed.

At this time, the position of the second ITV camera 36 in the y direction has already been adjusted corresponding to the position of the heater board 102 in step S182, but this adjusted position is the second work station 18 It is calculated based on the position information of the first heater 112a measured in. Therefore, the position at which the second ITV camera 36 is positioned is the actual orifice plate 10
It is slightly different from the position where the surface of 8 is in focus.
Therefore, the focus of the second ITV camera 36 is not exactly on the surface of the orifice plate 108, but this has no practical effect for the following two reasons.

The first reason is that the second ITV camera 3
The objective lens 36a of No. 6 has a depth of focus of about several microns (about 5 μm in this embodiment), and it is not necessary to focus to an accuracy of 1 μm. Also,
The second reason is that in this embodiment, as will be described later,
Although the position of the discharge port 106 is detected by obtaining the center of gravity of the hole of the discharge port 106, the calculation of the position of the center of gravity of the hole is performed even if the subject is in a slightly defocused state. It is known from the experimental results that the accuracy of the results does not decrease.

Next, in step S188, the second IT
The image information captured by the V camera 36 is transmitted to the image processing device 80. In step S190, the image processing device 80 measures the position of the ejection port 106 of the top plate 104. Here, in this step, the first heater 112 is
The position of the specific ejection port 106 corresponding to a is measured, and a method of detecting the specific ejection port 106 will be described. In this embodiment, the first heater 11
Since 2a is a heater located at the end on the heater board 102, the specific discharge port 106 referred to here is similarly the first discharge port 106a located at the end of the top plate 104.
Shall be pointed out.

First, the position of the second ITV camera 36 is
The center position (design value) of the first heater 112 is the second I
It is set so as to come to the center of the field of view of the TV camera 36. Therefore, the second ITV camera 36 uses the first heater 1
The ejection port 106 located near the center position of 12 is imaged. Here, the image processing device 80 measures the position of the ejection port 106 at the position closest to the first heater 112a on the screen based on the position data of the first heater 112a measured at the second work station 18. . Then, it is detected whether or not the ejection port 106 is present at a position one pitch to the left of the ejection port 106 located closest to the first heater 112a.

If the discharge port 106 does not exist at the position one pitch to the left, it is determined that the discharge port 106 closest to the first heater 112a is the endmost discharge port, that is, the first discharge port 106a. To do. Then, the previously measured position data is set as the position data of the first ejection port 106a. Further, when the ejection port 106 exists at the position on the left side by one pitch, it is detected whether or not the ejection port 106 exists at the position on the left side by one pitch. If the ejection port 106 does not exist at this position, the ejection port 106 that is detected last is the ejection port at the end, that is, the first ejection port 106a.
It is determined that

If the ejection port 106 exists in the entire field of view of the second ITV camera 36, an error will occur. However, in actuality, as described above, before measuring the position of the discharge port 106, the top plate 104 is set so that the position of the first discharge port 106a is within one pitch with respect to the position of the first heater 112a. Since they are justified, there is almost no possibility of an error.

As described above, the second ITV camera 36
In order for the position of the first ejection port 106a and the position of the first ejection port 106a to coincide with each other to the extent that an error does not occur, the dimensional accuracy of the first ejection port 106a with respect to the outer shape of the top plate 104 is determined by
It is necessary to set the pitch of the heater board 102 to 1/3 or less of the pitch and the mounting accuracy of the heater board 102 to the base plate 101 to be 1/3 or less of the pitch.

As described above, the position of a specific ejection port, that is, the first ejection port 106a can be detected. Next, in step S192, the positional data of the first ejection port 106a detected in step S190 and the positional data of the first heater 112a measured in the second work station 18 are compared to calculate the positional deviation amount. .

In step S194, it is determined whether or not this positional deviation amount is within the target standard value. If the amount of positional deviation is within the target standard value, the process proceeds to step S198, and if the amount of positional deviation is outside the target standard value, step S1.
Proceeding to 96, the position adjustment operation of the top plate 104 is performed. Here, the position adjusting operation of the top plate 104 will be described.

The position adjusting operation of the top plate 104 is performed by the adjusting rod 42.
Is performed by moving a small amount to the right in FIG. 17 by the stage 44. This movement amount is set as an adjustment amount (above-mentioned position shift amount) × a coefficient (coefficient ≦ 1). The reason why the actual movement amount of the adjusting rod is set smaller than the adjustment amount is as follows.

Since the top plate 104 is made of a resin material, it is easily deformed and the top plate 104 is used for position adjustment.
If both sides are clamped and moved, there is a risk of displacement when the clamped state is released. Therefore, in this embodiment, a method of pushing the top plate 104 from one direction so as to prevent the positional displacement due to the deformation of the top plate 104 from occurring is used. Therefore, the adjustment rod 42 pushes the top plate 104 too much and the top plate 10
When 4 has passed the target position, it is necessary to return to the above-described step of the pressing mechanism 39 for biasing and to perform the position adjustment of the top plate 104 again. Therefore, in this embodiment, the movement amount of the adjustment rod is set to be slightly smaller than the adjustment amount so that the top plate 104 does not pass the target position.

When the first position adjustment is completed, the process returns to step S186, and the second ITV camera 3
Based on the image information from 6, the image processing device 80 measures the adjusted position of the first ejection port 106a. Then, the first heater 1 measured in step S194
If the positional deviation amount between 12a and the first ejection port 106a is within the target standard value, the adjustment is stopped.

If the amount of positional deviation is again outside the target standard value, the same position adjustment operation is performed again.
In this way, steps S186 to S194 are repeated until the positional deviation amount falls within the target standard value, and when it falls within the target standard value, the process proceeds to step S198. In step S198, the adjusting rod 42 is retracted from the top plate 104.

Then, in step S200, the position of the first ejection port 106a is measured again. Here, the position of the first discharge port 106a is measured by adjusting the adjustment rod 42 to the top plate 10.
This is because the top plate 104 may be returned to cause a positional shift (backlash) due to the bending of the pressing springs 62b and 64b, the frictional force, or the like when it is separated from 4.
In step S202, it is determined whether or not the positional deviation amount of the first ejection port 106a measured in step S200 is within the target standard value. Here, if the amount of positional deviation is within the target standard value, the position adjusting operation of the top plate 104 ends, and the process proceeds to step S208.

In step S208, a completion signal is sent to notify that the work of the third work station 20 is completed, and the process returns to the start. If the amount of positional deviation is outside the target standard value in step S202, step S202
In step 204, the operation for correcting the backlash is performed. The backlash correction operation will be described below. First, the position of the first discharge port 106a after the top plate 104 is returned by the bending or frictional force of the pressing spring is set to Bx,
The amount by which the adjusting rod 42 is retracted is Cx, the position of the first ejection port 106a before retracting the adjusting rod 42 is Tx, and the target position is Mx. When the sign of each value is determined in this way, the top board 1
The amount of movement of the adjusting rod 42 when the position of 04 is readjusted is {(Bx-Tx) + (Bx-Mx)} * coefficient + Cx where (Bx-Tx): backlash amount, coefficient≤1.
Is. Is set. In this way, the movement amount of the adjustment rod 42 is set, and the adjustment is repeated until the positional deviation amount of the first ejection port 106a falls within the target standard value (step S204,
Step S206). Here, if the backlash is not corrected, the position shift amount may not converge within the standard value forever.

While the position of the top plate 104 is being adjusted, the top plate 104 holds the pressing springs 82b and 84b.
It is held down by. That is, the top plate 104 has a friction force between the springs and the top plate 104, which is generated by the urging force of the pressing springs 82b and 84b, or the top plate 1
It is held by the frictional force between 04 and the heater board 102. Therefore, it is possible to move these members to the next fourth work station 22 while maintaining the positional relationship between the heater board 102 and the top plate 104 without performing temporary fixing using an ultraviolet curable adhesive or the like. it can. {Explanation of Operation of Fourth Working Station} When the position adjusting operation of the top plate 104 at the third working station 20 is completed,
With the index table 14 rotated and the top plate 104 clamped by the pressing springs 62b and 64b,
The clamp jig 24 is positioned at the fourth station 22. Then, at the fourth station 22, the top plate 104
Spring 120 for fixing the to the base plate 101
Are mounted on the base plate 101.

The mounting operation of the pressing spring 120 is shown in the flow chart of FIG. 41, and FIGS.
This will be described with reference to FIG. First, in step S210, the first drive mechanism 86 arranged on the gantry 12 is operated to retract the upper pressing member 82 to the retracted position shown by the chain double-dashed line in FIG. As a result, since there is no member that becomes an obstacle above the top plate 104, the pressing spring 120 can be attached to the base plate 101 from above the top plate 104.

Next, in step S212, the assembling finger 47 attracts the pressing spring 120 taken out by the separating mechanism 54, and the pressing spring 120 is moved to the base by the operation as shown in FIGS. Board 10
Attach to 1. When this mounting work is completed, step S
At 214, the assembling finger 47 is retracted from above the clamp jig.

Then, in step S216, a completion signal notifying that the work of the fourth work station 22 is completed is output, and the process returns to the start. As described above, the first work station 16 to the fourth work station 22
The cycle assembling operation is completed. In the above description, the operation is described in order from the first work station 16 to the fourth work station 22, but when the assembly device 10 is actually operating, the first work station 1
Each work station from 6 to the fourth work station 22 is working at the same time, and the takt time of the assembling apparatus 10 is the tact time of the work station that takes the longest time among the first to fourth work stations. Matches {Explanation of Position Calibration Work for Two ITV Cameras} In the assembly apparatus 10 of this embodiment, as described above, the first ITV camera 30 is arranged in the second work station 18 and the third work station 20 is arranged in the third work station 20. 2 ITV cameras 3
6 is arranged, it is necessary to perform a calibration operation for detecting the relative position of these two ITV cameras. The calibration operation will be described below with reference to FIG.

The assembling apparatus 10 of this embodiment has the base plate 1
Every time a certain number of head nozzles 100 with the top plate 104 attached to 01 are produced, the program is automatically programmed to enter the calibration mode. Also, the above-mentioned fixed number can be changed by setting initial parameters. When in the calibration mode, the NC auto hand 72 moves to the finger 7
The calibration component 290 is adsorbed by the first finger 73 a of No. 3 and placed on the clamp jig 24. The calibration component 290 is clamped on the clamp jig 24 in the same manner as the base plate 101, and is indexed to the second work station 18.

In the second work station 18, the calibration unit 2
The first ITV camera 30 is focused on the upper surface 290d of 90b. Then, the first ITV camera 30 images the portion of the groove portion 290c from above, the image information thereof is sent to the image processing apparatus 80, and the position of the groove portion 290c is measured by the image processing apparatus 80. At this time, the position of the front edge portion 290e of the calibration unit 290b is also measured. In the calibration mode, the top plate 104 is not supplied at the second work station 18, and the clamp jig 24 is indexed to the third work station 20.

At the third work station 20, the focus of the second ITV camera 36 is set on the surface of the front edge 290e based on the position data of the front edge 290e of the calibration unit 290b measured at the second work station 18. Can be matched.
Then, the second ITV camera 36 photographs the groove portion 290c, and the image information thereof is sent to the image processing device 80,
The position of the groove 290c is measured from the front.

The position data of the groove 290c measured at the second work station 18 and the position data of the groove 290c measured at the third work station are used to detect the first ITV camera 30 and the second ITV camera 36.
The position shift amount of is calculated. An allowable value is set in advance for this deviation amount, and if the calculated deviation amount is within the allowable value, a program is made so that the position measurement data of the second ITV camera 36 is corrected based on this deviation amount. Correction parameters are set. The position data measured by the second ITV camera 36 after this calibration operation is corrected based on this correction parameter.

On the other hand, when the calculated deviation amount exceeds the allowable value, the indicator lamp (not shown) attached to the assembling apparatus 10 is turned on to notify the operator of the abnormality, and the assembling apparatus 10 is Be stopped. When the deviation amount of the two cameras measured at the third work station 20 is within the allowable value and the correction parameter is set, the clamp jig 24
Are indexed to the fourth work station 22. No work is performed at the fourth work station 22, and the other first to
At the same time when the work of the third work stations 16 to 20 is completed, the clamp jig 24 on which the calibration component 290 is placed is indexed to the first work station 16. And the calibration component 29
0 is returned to the original standby position by the NC auto hand 72, and the first ITV camera 30 and the second ITV camera 3
The position calibration operation of 6 ends.

At this time, the auto hand 72 uses the pallet 2
The next unfinished base plate 101 is sucked from 7 and moved onto the clamp jig 24, and the calibration component 290 is discharged and the unfinished base plate 101 is continuously supplied. As a result, the time loss of the assembly operation is reduced. Calibration part 29
When 0 is reserved, the NC auto hand 72 temporarily moves to the standby position of the calibration component 290.
The cycle time of 2 is slightly longer than usual. {Explanation of Jig Parameter Calibration Operation} Next, the jig parameter calibration operation will be described. In the assembling apparatus 10 of this embodiment, the first ITV camera 30 arranged in the second work station 18 and the third work station 2 are arranged.
Since the position of the top plate 104 is adjusted based on the position data measured by the second ITV camera 36 arranged at 0, the clamp jig 24 moves from the second work station 18 to the third work station 20. The relative positions of the four clamp jigs 24 do not have to be adjusted so strictly if the clamp jigs 24 do not shift when performing. However, actually, when the position of the clamp jig 24 is deviated, the following problems occur.

First, the first problem is that the range in which the first ITV camera 30 can be focused is the heater board 1.
The height variation of the clamp jig 24 is almost the same, and the height variation of the clamp jig 24 cannot be corrected. The second problem is that the visual field range of the first ITV camera 30 and the second ITV camera 36 is displaced due to the change of the position of the clamp jig 24 over time.
Therefore, in the assembling apparatus 10, the calibration component 290
The jig parameters can be calibrated by using.

First, the very first calibration is performed manually.
At this time, the clamp jig 2 on the index table 14
No. 4 is mounted on the index table 14 in a state in which the accuracy is adjusted to some extent. Calibration part 29
0 is placed on the clamp jig 24 and clamped, then the clamp jig 24 is indexed to the second work station 18,
Automatic focusing of the first ITV camera 30 is performed. At this time, if the surface 290d of the calibration component 290 is out of focus, the position of the clamp jig 24 is adjusted again. After this position adjustment is completed, the first ITV camera 30 is again activated.
Auto focus. At this time, when the surface 290d of the calibration component 290 is in focus, the position data in the z direction of the stage 32 at that time is set as the height reference correction value of the clamp jig 24, and thereafter, this height is corrected. The first ITV camera 30 is automatically focused on the basis of the reference correction value. By such an operation, the above-mentioned first problem is solved.

Next, after the first ITV camera 30 is automatically focused as described above, the position of the groove portion 290c of the calibration component 290 in the xy direction is measured, and this position data is also used as a reference correction value in the program. Set to. This completes the setting of jig parameters for one clamp jig 24. Jig parameters are similarly set for the remaining three clamp jigs 24. By this operation, it is not necessary to precisely match the positions of the four clamp jigs 24 in terms of hardware, and the position of the clamp jigs 24 can be corrected by software.

Next, in order to solve the second problem, in the assembling apparatus 10, the jig parameters are automatically calibrated every time a fixed number of work is completed during the assembling operation. There is. The number of times of this fixed work can also be arbitrarily set in advance. When this automatic parameter calibration is performed, the calibration component 290
Are clamped by the clamp jig 24 and indexed to the second work station 18. After the clamp jig 24 is indexed to the second work station 18, the automatic focusing of the first ITV camera 30 is performed. If the position data in the z direction of the first ITV camera 30 measured at this time is within a preset reference value, the position data is set in the program as a new height reference correction value.
Next, the position of the groove portion 290c of the calibration component 290 in the xy directions is measured, and if the position data is within a preset allowable value, the position data is set in the program as a reference correction value. With the above operation, the calibration of the jig parameters for one clamp jig 24 is completed,
No work is performed at the fourth work stations 20 and 22, and the work is returned to the first work station 16.

Then, the calibration component 290 is supplied to the clamp jig 24 arranged at the next position, and the calibration operation is continued. In this way, all the calibration operations of the four clamp jigs 24 are performed. [Other Embodiments] In the above-described embodiment, an example in which the index table is stopped at four positions every 90 degrees and the assembling work is carried out at the four work stations arranged corresponding to these stop positions will be described. However, a 5- or 6-divided assembling device in which assembling work is added after the fourth work station is also conceivable.

Therefore, in this other embodiment, the base plate 1
The drive part of the clamp lever for clamping 01 is arranged outside the index table, the base plate 101 is set aside at the first work station, the base plate 101 is positioned at the second work station, and the third work is performed. Position measurement of heater board at station and top board 104
Of the top plate 104 at the fourth work station.
A five-part splitting assembly device will be described in which the position measurement and position adjustment are performed and the pressing spring 120 is assembled at the fifth work station.

42 and 4 for the configuration of another embodiment.
3, with reference to FIG. FIG. 42 is a plan view schematically showing the configuration of the assembling apparatus 500 of another embodiment.
An index table 514 is arranged on the upper surface of the gantry 512, and five clamp jigs 516 are arranged on the upper surface of the index table 514. The work station located on the upper side in the drawing is the first work station 518, and the second work station 520 to the fifth work station 520 are arranged on the gantry 512 in the clockwise order from the first work station 518. A station 526 is located.

At the third work station 522, a first ITV camera 530 for measuring the position of the heater board 102 is arranged in a state of being attached to a support column 532 via a stage (not shown). There is. Further, the stage 536 to which the finger 534 for supplying the top plate 104 is attached is arranged at a position corresponding to the third work station 522 together with the stock portion 538. These detailed configurations are the same as in the above-described embodiment.

The top plate 1 is attached to the fourth work station 524.
Second ITV camera 550 for measuring 04 position
A position adjusting mechanism 552 is arranged, and a vibrating ball feeder 554 for supplying the pressing spring 120 and an assembling auto hand 556 are arranged at the fifth work station 526. Next, FIG. 43 is a plan view showing the configuration of the clamp jig 516.

On the upper surface of the jig main body 560, clamp levers 562 and 564 formed in a substantially L shape are respectively attached to the shaft 56.
It is mounted rotatably in the horizontal plane around 6,568. Extension springs 570 and 572 are attached to one ends of the clamp levers 562 and 564, respectively. The tension springs 570 and 572 have one ends fixed to the fixing portions 574 and 576, respectively. Therefore, the clamp levers 562 and 564 are biased in the counterclockwise direction by the tension springs 570 and 572, and the other ends of the clamp levers 562 and 564 abut the base plate 101, whereby the base plate 101 is pressed. 101 is pressed against the positioning pins 577a, 577b, 577c.

The slide shafts 578 and 580 have hemispherical abutting portions 578a and 580a at one end, and mounting members 582a, 582b, 584a and 58.
It is attached to the jig main body 560 so as to be slidable along the y-axis direction via 4b. Further, these slide shafts 578 and 580 are attached to the tension spring 57.
A spring (not shown), which is weaker than 0,572, urges the spring toward the upper side in the drawing, so that the abutting portion 578 at the tip end portion is pressed.
a and 580a are always held in contact with the clamp levers 562 and 564, respectively. An air cylinder 58 is provided at a position outside the index table 514 of the first and second work stations 518 and 520.
6, 588 are arranged, and these air cylinders 5
By operating 86 and 588, the clamp lever 5
62 and 564 are rotated clockwise, and the base plate 10
The clamped state of 1 is released.

Further, as shown in FIG. 44, which is a side sectional view of the clamp jig 516, the clamp lever 590a having a hemispherical projection at the tip is provided on the upper surface of the jig body 560.
590b is rotatably supported in the vertical plane by shafts 592a and 592b. The clamp levers 590a and 590b are respectively provided with a torsion spring 594.
a and 594b, the base plate 101 is moved to the jig body 560.
It is urged to push it upwards. Rods 596a and 596b having a stepped portion in the center are inserted into through holes formed in the jig body 560 and the index table 514.

Air cylinders 598 and 600 are arranged below the index table 14 at positions corresponding to the first and second work stations 518 and 520, respectively.
By operating these air cylinders 598 and 600, the clamp levers 590a and 590b are respectively pushed up, and the clamped state of the base plate 101 is released.
Although not shown here, the clamp lever 590c
A similar mechanism is arranged for.

In this embodiment, since the base plate 101 is clamped and released by the air cylinder arranged outside the index table 514, the compressed air is guided to the air cylinder on the index table 514. There is no need to arrange piping, etc. Further, since it is not necessary to arrange an air cylinder for each clamp jig 24 on the index table 514, the number of air cylinders can be reduced and the cost of the assembling apparatus can be reduced. However, on the other hand, the index table 51
Since the base plate 101 cannot be positioned during the rotation of 4, the tact time becomes long when the base plate 101 is positioned with respect to the clamp jig 24 only by the first work station 518. .

Therefore, in this embodiment, at the first work station 518, the air cylinders 586, 58 are used.
8,598,600 is operated quickly, the base plate 101
Only the temporary positioning of the second work station 5
20 again, air cylinders 586, 588, 598, 6
00 is slowly moved to precisely position the base plate 101.

By doing so, it is possible to prevent the takt time of only one work station from being lengthened and prolong the takt time of the entire assembling apparatus 500. 43, the communication terminals 595 and 597 having the same configuration as that of the first embodiment are arranged also in the other embodiments, and the control device 602 arranged on the index table 514 is arranged. , Index table 514
The communication is performed with the control device 78 arranged outside the vehicle.

The present invention can be applied to modifications and variations of the above embodiments without departing from the spirit of the present invention. For example, in the above-mentioned embodiment, the communication between the control device on the index table and the control device outside the index table is explained by serial communication. However, if the number of LEDs and light receiving elements of the communication terminal device is increased, It is also possible to use parallel communication.

Further, the communication between the control devices may be carried out as I / O contact information directly indicating the jig state in the index table. Alternatively, one communication terminal device may be provided in the index table, four communication terminal devices may be provided outside the table, and all jig information in the index table may be exchanged at one place.

The LEDs for transmission and reception and the light receiving elements may be arranged radially on the index table in plan view. Further, a plurality of control devices in the index table may be arranged corresponding to each jig, and the control device and the communication terminal device may be independent for each jig.

[0171]

As described above, according to the method of assembling the ink jet head of the present invention, the top plate member is pressed onto the temporary positioning table by the elastic suction portion, and the top plate member is sucked by the suction fingers. By adsorbing with, the top plate member is prevented from moving during adsorption and the positioning accuracy is prevented from being degraded. Similarly, when the top plate member is placed on the heater board, the top plate member may be placed while being pressed against the heater board, thereby lowering the positioning accuracy of the top plate member on the heater board. Is prevented.

[Brief description of drawings]

FIG. 1 is a perspective view showing a schematic structure of an inkjet cartridge.

FIG. 2 is a perspective view showing a structure of a head nozzle portion.

FIG. 3 is an exploded perspective view showing a structure of a head nozzle portion.

FIG. 4 is a plan view showing a structure of a heater board.

FIG. 5 is a plan view showing the overall configuration of an embodiment of an inkjet head assembling apparatus according to the present invention.

FIG. 6 is a perspective view of the apparatus for assembling the inkjet head shown in FIG. 5, as viewed from diagonally above.

7 is a partially enlarged view showing an enlarged portion of the index table in FIG.

FIG. 8 is a plan view showing the structure of a temporary positioning table.

9 is an enlarged view of the central portion of the temporary positioning table in FIG.

FIG. 10 is a side sectional view of a temporary positioning table.

FIG. 11 is a perspective view showing the structure of a clamp jig.

FIG. 12 is a plan view of FIG. 11 seen from above.

FIG. 13 is a front view of the clamp jig viewed from the outer peripheral side of the index table.

FIG. 14 is a side sectional view of FIG. 11 viewed from the direction of arrow E.

FIG. 15 is a side sectional view of a communication terminal.

FIG. 16 is a block diagram showing a connection state of a communication terminal device, a control device, and an air cylinder.

FIG. 17 is a plan view partially showing the configuration of a third work station.

FIG. 18 is a diagram schematically showing an arrangement state of air cylinders in the assembling apparatus of one embodiment.

FIG. 19 is a cross-sectional view showing the structure of an assembling finger.

FIG. 20 is a side view of the assembling finger.

FIG. 21 is a view for explaining the attaching operation of the pressing spring.

FIG. 22 is a diagram for explaining a mounting operation of the pressing spring.

FIG. 23 is a diagram for explaining a mounting operation of the pressing spring.

FIG. 24 is a diagram for explaining a mounting operation of the pressing spring.

FIG. 25 is a view for explaining the attaching operation of the pressing spring.

FIG. 26 is a perspective view showing a state in which a pressing spring is attached to a base plate.

FIG. 27 is a perspective view showing the structure of a calibration component.

FIG. 28 is a flowchart showing the overall operation of the assembling apparatus of one embodiment.

FIG. 29 is a diagram for explaining an operation of loading an unfinished product from a pallet and an operation of discharging a finished product from the pallet.

FIG. 30 is a side view showing a structure of a hand for placing a finished product on a pallet and taking out an unfinished product.

FIG. 31 is a diagram showing an operation of placing a finished product on a pallet and taking out an unfinished product.

FIG. 32 is a diagram showing an operation of placing an unfinished product on a clamp jig and taking out the completed product.

FIG. 33 is a diagram showing an operation of placing an unfinished product on a clamp jig and taking out the completed product.

FIG. 34 is a flow chart for explaining an unfinished product supply operation and a completed product discharge operation in the first work station.

FIG. 35 is a flowchart illustrating a positioning operation of the base plate.

FIG. 36 is a timing chart showing a clamp operation of the base plate.

FIG. 37 is a flowchart illustrating a heater board position measuring operation.

FIG. 38 is a flowchart illustrating a top plate supply operation.

[Fig. 39] Fig. 39 is a flowchart for explaining the operation of the top plate being biased.

FIG. 40 is a flowchart illustrating a position adjusting operation of the top plate.

FIG. 41 is a flowchart illustrating a mounting operation of the pressing spring.

FIG. 42 is a plan view showing the structure of an inkjet head assembling apparatus of another embodiment.

FIG. 43 is a plan view showing the structure of a clamp jig used in an inkjet head assembling apparatus of another embodiment.

FIG. 44 is a front view of the jig shown in FIG. 43 as seen from the front side.

[Explanation of symbols]

 10 Assembly Device 12 Frame 14 Index Table 16 First Working Station 18 Second Working Station 20 Third Working Station 22 Fourth Working Station 23 Rotation Mechanism 24 Clamp Jig 26 Conveyor Belt 27 Pallet 28 Return Belt 30 First ITV Camera 32 Stage 34 Strut 36 Second ITV camera 38 Position adjustment mechanism 39 Pressing mechanism 40 Stage 42 Adjusting rod 44 Stage 46 Auto hand 47 Assembly finger 48 Supply mechanism 50 Vibratory ball feeder 52 Vibratory linear feeder 54 1 separation mechanism 56 Stand 58 Tray 60 Tray stocker 62 Temporary positioning base 64 Stage 66 Finger 68 Finger 70 NC auto hand 72 NC auto hand 74 Mounting base 76 Frame 78 Control unit 80 Image Processing Device 82 Upper Pressing Member 84 Front Pressing Member 86 First Driving Mechanism 88 Second Driving Mechanism 100 Head Nozzle 101 Base Plate 102 Heater Board 104 Top Plate 106 Discharge Port 108 Orifice Plate 112 Heater 118 Ink Receiving Port 120 Pressing Spring 150 Inkjet Cartridge 152 Ink tank 202 Base plate 204 Jig body 206a, 206b, 206c Positioning pin 208 Strut 210 Strut 212 x-direction clamp lever 214 y-direction clamp lever 215 Support substrate 216 Air cylinder 218 Support substrate 220 Air cylinder 222 Support members 224a, 224b, 224c z-direction clamp lever 226a, 226b, 226c rotating shaft 228a, 228b, 228c air cylinder 230 a, 230b Support substrate 232 Rotating shaft 234 Grooved plate 234a First groove 234b Second groove 236 Guide cylinder 236a, 236b Groove 238 Slide shaft 240 Positioning pin 242 Coupling member 244 Fixing ring 246 Compression spring 248 Main body 250 Rotary air cylinder 252 Coupling member 260 y-direction slide table 262 x-direction slide table 264 leaf spring 270 main body 272 pushing member 274 stopper member 276 compression spring 278 guide rod 280 set screw 282 compression spring 284 pipe 286 sealing member 290 calibration component 500 assembly device 512 Frame 514 Index table 516 Clamping jig 518 1st work station 520 2nd work station 522 3rd work station 524 4th work station 526 5th work station 530 1st ITV camera 532 Strut 534 Finger 536 Stage 538 Stock section 550 2nd ITV camera 552 Position adjustment mechanism 554 Vibration type ball feeder 556 Assembly auto hand 560 Jig body 562 564 Clamp lever 566,568 Shaft 570,572 Extension spring 574,576 Fixed part 577a, 577b, 577c Positioning pin 578,580 Slide shaft 582a, 582b Attachment member 584a, 584b Attachment member 586,588 Air cylinder 590a, 590a Clamp lever 59 , 592b Shafts 594a, 594b Torsion springs 596a, 596b Rods 598,600 Air cylinders 602 Control device 6 4,606 Communication terminal 620 Spacer 630,640 Case 631,632,643,644 LED 633,634,641,642 Light receiving element 635,645 Board 636,646 Shielding member 638,665 Connector 639,666 Cable 702 Positioning body 705 Air passage 706,712 Stage 708,714 Air cylinder 710,716 Energizing spring 718 y stage 720 x stage 722 z stage

─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. ⁵ Identification code Internal reference number FI Technical indication location H04N 1/034 8721-5C (72) Inventor Takashi Oba 3-30-2 Shimomaruko, Ota-ku, Tokyo Canon Inc. (72) Inventor Tsuyoshi Orikasa 3-30-2 Shimomaruko, Ota-ku, Tokyo Canon Inc.

Claims (2)

[Claims] 1. A top plate member having a plurality of ejection holes through which ink heated by corresponding heaters is ejected in a jet shape is placed on a heater board having a plurality of heaters for heating ink. A method of assembling an inkjet head for assembling a head nozzle of an inkjet head for ejecting ink in a predetermined pattern, comprising fixing the heater board on an assembly jig for assembling the head nozzle. 1 step, and before mounting the top plate member on the heater board,
A second step of placing the top plate member on a temporary positioning base for performing preliminary positioning so that the top plate member has a predetermined positional accuracy with respect to the heater board; and the top plate member on the temporary positioning base. The third step of temporarily positioning, and the suction plate elastically presses the top plate member on the temporary positioning base onto the temporary positioning base by the suction fingers having elastic suction parts. A fourth step of adsorbing the top plate member in a closed state; a fifth step of moving the top plate member from the temporary positioning table onto the heater board in a state where the top plate member is adsorbed to the adsorption fingers; A sixth step of placing the top plate member on the heater board while elastically pressing it on the heater board by the suction part, and suctioning the suction fingers while the top plate member is pressed on the heater board. Method of assembling an ink jet head, characterized by comprising a seventh step of canceling the state. 2. The third step is performed to position the top plate member on a temporary positioning base in two directions, an X direction along the longitudinal direction of the top plate member and a Y direction orthogonal thereto. One side of the top plate member is provided on the Y direction positioning protrusion for regulating the position of the top plate member in the Y direction, which is arranged on the temporary positioning table along the X direction. The first sub-step of urging the top plate member along the Y direction so that the top plate member comes into contact with the top plate member while maintaining the state in which the top plate member is urged against the Y direction positioning protrusion. The top plate member is arranged so that the other side of the plate member comes into contact with an X-direction positioning protrusion for restricting the position of the top plate member in the X direction, which is disposed on the temporary positioning table. A second sub-step of urging along the X direction; The third sub-step of temporarily releasing the urging force that urges the top plate member against the Y-direction positioning protrusion while maintaining the state of being urged against the X-direction positioning protrusion, and the top plate member. And a fourth sub-step of again urging and abutting against the Y-direction positioning projection. 4. The method for assembling an inkjet head according to claim 1, further comprising: