JPH0688582A - Rotary compressor - Google Patents
Rotary compressorInfo
- Publication number
- JPH0688582A JPH0688582A JP23800692A JP23800692A JPH0688582A JP H0688582 A JPH0688582 A JP H0688582A JP 23800692 A JP23800692 A JP 23800692A JP 23800692 A JP23800692 A JP 23800692A JP H0688582 A JPH0688582 A JP H0688582A
- Authority
- JP
- Japan
- Prior art keywords
- vane
- layer
- nitriding
- ceramic coating
- rotary compressor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、回転式圧縮機に係るも
のであり、特にベーンの耐摩耗性を改良した回転式圧縮
機に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a rotary compressor, and more particularly to a rotary compressor having improved vane wear resistance.
【0002】[0002]
【従来の技術】ベーンを有する回転式圧縮機は、冷蔵庫
やクーラー等の冷媒を圧縮する圧縮機として広く利用さ
れている。2. Description of the Related Art Rotary compressors having vanes are widely used as compressors for compressing refrigerants such as refrigerators and coolers.
【0003】以下、図面を参照しながら従来の回転式圧
縮機の一例を説明する。図6は特開昭60−22879
4号公報に示されている従来の回転式圧縮機の断面図で
あり、図7は従来の回転式圧縮機のベーンの斜視図であ
る。図6において、1は密閉容器、2は電動機部、3は
圧縮機部である。4はベーン、5はローラ、6はシリン
ダでともに圧縮機部3を構成する。以上のように構成さ
れた回転式圧縮機についてその動作を説明する。An example of a conventional rotary compressor will be described below with reference to the drawings. FIG. 6 shows Japanese Patent Application Laid-Open No. 60-22879.
FIG. 7 is a cross-sectional view of a conventional rotary compressor shown in Japanese Patent Publication No. 4 and FIG. 7 is a perspective view of a vane of the conventional rotary compressor. In FIG. 6, 1 is a closed container, 2 is an electric motor part, and 3 is a compressor part. 4 is a vane, 5 is a roller, and 6 is a cylinder, which together constitute the compressor unit 3. The operation of the rotary compressor configured as described above will be described.
【0004】電動機部2によって圧縮機部3が駆動され
ると、ローラ5はシリンダ6の内壁にそって偏芯回転
し、ローラ5の外周面に接しているベーン4が圧縮室を
高圧室と低圧室に仕切り、圧縮を行う。When the compressor section 3 is driven by the electric motor section 2, the roller 5 rotates eccentrically along the inner wall of the cylinder 6, and the vane 4 in contact with the outer peripheral surface of the roller 5 turns the compression chamber into a high pressure chamber. Partition into a low pressure chamber and perform compression.
【0005】ところでベーン4の先端部4aはローラ5
の外周面に接していることから最も過酷な潤滑条件とな
り金属接触が生じ易い。そのため、回転式圧縮機のベー
ンには高い耐摩耗性が要求される。By the way, the tip 4a of the vane 4 has a roller 5
Since it is in contact with the outer peripheral surface, the most rigorous lubrication condition is set and metal contact easily occurs. Therefore, the vanes of the rotary compressor are required to have high wear resistance.
【0006】そこで従来の回転式圧縮機では、焼入れ・
焼きもどし処理を行った材料に窒化処理を施し、耐摩耗
性を向上させたベーンを用いていた。Therefore, in the conventional rotary compressor, quenching
A vane was used in which the material subjected to the tempering treatment was subjected to a nitriding treatment to improve the wear resistance.
【0007】図8は、従来の窒化処理を施したベーン4
の断面図である。図8において、ベーン4に窒化処理を
施すことにより、母材7の表層部に第1の窒化処理層8
と第2の窒化処理層9が生成される。上記第1の窒化処
理層8は数μm程度の厚さであり、母材のFeおよびC
rにNが高密度に反応したFe−Cr−Nを主成分とす
る化合物層で、硬度がHv≧1200と硬く耐摩耗性に
優れている。第2の窒化処理層9は10〜60μmの深
さで形成され、母材7のCrを基材としてNの反応が発
達し、上記第1の窒化処理層8と同じ成分からなる第3
の化合物10が網目状に点在し、またFeの結晶格子に
はNが入り込んでいる組織である。FIG. 8 shows a conventional nitriding vane 4.
FIG. In FIG. 8, the first nitriding layer 8 is formed on the surface layer portion of the base material 7 by nitriding the vane 4.
The second nitriding layer 9 is generated. The first nitriding layer 8 has a thickness of about several μm, and the base materials Fe and C are used.
It is a compound layer containing Fe-Cr-N as a main component, in which N is highly densely reacted with r, and has a hardness of Hv ≧ 1200 and is excellent in wear resistance. The second nitriding layer 9 is formed to have a depth of 10 to 60 μm, the reaction of N is developed using Cr of the base material 7 as a base material, and the third nitriding layer 9 has the same composition as the first nitriding layer 8.
The compound 10 is dispersed in a mesh shape, and N is incorporated in the Fe crystal lattice.
【0008】[0008]
【発明が解決しようとする課題】しかしながら、今日の
冷蔵庫の大型化などにともない、回転式圧縮機への負荷
が増大してきているため、上記従来の構成ではベーンの
耐摩耗性が完全とは言えず、長時間運転の間にベーンの
先端の摩耗が増大し圧縮性能の低下をきたすなどの欠点
を有していた。However, since the load on the rotary compressor is increasing with the recent increase in size of refrigerators, the vane wear resistance cannot be said to be perfect in the above-mentioned conventional configuration. However, there is a drawback that the wear of the tip of the vane increases during a long time operation and the compression performance deteriorates.
【0009】本発明は上記課題に鑑み、ベーンに窒化処
理を施し、さらにセラミック被覆を施すことによって耐
摩耗性を一段と向上させ、信頼性の高いベーンを有した
回転式圧縮機を提供するものである。In view of the above problems, the present invention provides a rotary compressor having highly reliable vanes, which are further improved in wear resistance by subjecting vanes to nitriding treatment and ceramic coating. is there.
【0010】[0010]
【課題を解決するための手段】以上のような課題を解決
するため本発明の回転式圧縮機は、密閉容器内に電動機
部とベーンを有する圧縮機部が配設され、前記ベーンは
窒化処理層を有し、該窒化処理層の表面はセラミックに
よって被覆されていることを特徴とする。また本発明の
回転式圧縮機に採用されるベーンの窒化処理層は、ベー
ンを窒化してその表面層が除去されたものでも良い。In order to solve the above problems, in the rotary compressor of the present invention, a hermetically sealed container is provided with a motor section and a compressor section having a vane, and the vane is subjected to a nitriding treatment. It has a layer, and the surface of the nitriding layer is covered with a ceramic. The nitriding layer of the vane used in the rotary compressor of the present invention may be one in which the surface layer is removed by nitriding the vane.
【0011】[0011]
【作用】本発明の回転式圧縮機は、ベーンが窒化処理を
施されており、更に窒化処理層に重ねてセラミック被覆
が施されているので、ベーンの耐摩耗性が一段と優れ、
耐久性・信頼性が高い。In the rotary compressor according to the present invention, the vanes are subjected to the nitriding treatment, and the nitriding layer is further overlaid with the ceramic coating, so that the vane wear resistance is further excellent.
High durability and reliability.
【0012】[0012]
【実施例】以下、本発明による回転式圧縮機の一実施例
について図1から図4を参照しながら説明する。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the rotary compressor according to the present invention will be described below with reference to FIGS.
【0013】図1乃至図4において、1は密閉容器、2
は電動機部、13は圧縮機部である。本実施例の回転式
圧縮機は、従来技術と同様に密閉容器1内に電動機部2
と圧縮機部13が密閉して配置されたものである。1 to 4, reference numeral 1 is a closed container, 2
Is an electric motor unit, and 13 is a compressor unit. The rotary compressor according to the present embodiment has a motor unit 2 inside a closed container 1 as in the prior art.
And the compressor section 13 is hermetically arranged.
【0014】ここで圧縮機部13は、ベーン14、ロー
ラ5、シリンダ6によって構成される。The compressor section 13 is composed of a vane 14, a roller 5 and a cylinder 6.
【0015】そして本実施例において肝心な点は、ベー
ン14が窒化処理されており、更にベーン14の先端1
4aは、セラミックによって被覆されているところにあ
る。The essential point of this embodiment is that the vane 14 is nitrided, and the tip 1 of the vane 14 is further processed.
4a is where it is covered by ceramics.
【0016】すなわち図3において、14aはベーン1
4の先端部、7はベーン14の母材、8は窒化処理によ
ってベーン14に生成される第1の窒化処理層、9は同
じく窒化処理によってベーン14の母材7と第1の窒化
処理層8の間に生成される第2の窒化処理層である。1
5はセラミック被覆層で、ベーン14の最も外側に生成
されている。That is, in FIG. 3, 14a is a vane 1.
4 is a tip portion, 7 is a base material of the vane 14, 8 is a first nitriding layer formed in the vane 14 by nitriding treatment, and 9 is a base material 7 and a first nitriding layer of the vane 14 which are also nitriding treatment. 8 is a second nitriding layer formed during 8 1
Reference numeral 5 denotes a ceramic coating layer, which is formed on the outermost side of the vane 14.
【0017】すなわち本実施例のベーンは、図3のよう
に、焼入れ、焼もどしを行ったベーン14の母材7に、
窒化処理を行い、更にその上からセラミック被覆を施す
ことで、母材7の内部に第2の窒化処理層9、その上に
第1の窒化処理層8を形成し、さらに母材7の上にセラ
ミック被覆層15が生成される。上記第1の窒化処理層
8は、従来技術の説明で述べた通り母材のFeおよびC
rにNが高密度に反応したFe−Cr−Nを主成分とす
る化合物層で、硬度はHv≧1200である。上記窒化
処理による第2の窒化処理層9は10〜60μmの深さ
で形成され、母材7のCrを基材としてNの反応が発達
し、また第1の窒化処理層8と同じ成分からなる化合物
10が網目状に点在し、またFeの結晶格子にはNが入
り込んでいる組織である。That is, as shown in FIG. 3, the vane of this embodiment has the base material 7 of the vane 14 which has been quenched and tempered,
By performing a nitriding treatment and further applying a ceramic coating on the nitriding treatment, a second nitriding treatment layer 9 is formed inside the base material 7, and a first nitriding treatment layer 8 is formed on the second nitriding treatment layer 9. A ceramic coating layer 15 is formed on the surface. The first nitriding layer 8 is formed of the base materials Fe and C as described in the description of the prior art.
It is a compound layer containing Fe-Cr-N as a main component, in which N was highly densely reacted with r, and the hardness was Hv ≧ 1200. The second nitriding layer 9 formed by the above nitriding treatment is formed to a depth of 10 to 60 μm, the reaction of N develops with Cr of the base material 7 as a base material, and the same component as the first nitriding layer 8 is formed. Is a structure in which the compound 10 is scattered in a mesh shape, and N is embedded in the Fe crystal lattice.
【0018】セラミック被覆層15は、硬度がHv≧1
800と上記第1の窒化処理層8に比べて非常に硬く、
耐摩耗性も一段と優れている。The hardness of the ceramic coating layer 15 is Hv ≧ 1.
800, which is much harder than the first nitriding layer 8,
It has even better wear resistance.
【0019】以上のように構成された回転式圧縮機につ
いて、以下その動作を説明する。電動機部2によって圧
縮機部13が駆動されると、ローラ5はシリンダ6の内
壁にそって偏芯回転し、ベーン14はシリンダ6に設け
られた溝内を自在に摺動する。ベーン14の先端部14
aはローラ5の外周面と接し、シリンダ6の圧縮室を高
圧室と低圧室に仕切る。このとき、ベーン14の先端部
14aとローラ5の外周面とは、最も過酷な潤滑条件と
なり金属接触が生じ易い。本実施例で採用するベーン1
4は窒化処理され、更に先端部14aにセラミック被覆
層15が設けられているので先端部が非常に硬く過酷な
潤滑条件においても磨耗が生じ難い。次にベーンに施す
セラミック被覆の代表的な例について説明する。図5は
セラミックコーティングの一方法であるイオンプレーテ
ィングと呼ばれる物理蒸着による表面改質法の原理を示
す。The operation of the rotary compressor configured as described above will be described below. When the compressor unit 13 is driven by the electric motor unit 2, the roller 5 rotates eccentrically along the inner wall of the cylinder 6, and the vane 14 freely slides in the groove provided in the cylinder 6. Tip 14 of vane 14
a contacts the outer peripheral surface of the roller 5 and partitions the compression chamber of the cylinder 6 into a high pressure chamber and a low pressure chamber. At this time, the tip end portion 14a of the vane 14 and the outer peripheral surface of the roller 5 are under the most severe lubrication conditions, and metal contact is likely to occur. Vane 1 adopted in this embodiment
Since No. 4 is nitrided and the ceramic coating layer 15 is provided on the tip portion 14a, the tip portion is extremely hard and is less likely to wear even under severe lubrication conditions. Next, a typical example of the ceramic coating applied to the vane will be described. FIG. 5 shows the principle of a surface modification method by physical vapor deposition called ion plating, which is one method of ceramic coating.
【0020】図5において、20は真空容器であり、真
空ポンプによって内部が2×10-5トール(Torr)
程度の真空に保たれている。そして真空容器20の中に
マイナス電極21に接続された母材22と、プラス電極
23に接続されたフィラメント24に近接して配設され
たチタン−ナイトライド(Ti−N)等の金属25が配
置されている。In FIG. 5, reference numeral 20 denotes a vacuum container, the inside of which is 2 × 10 -5 Torr by a vacuum pump.
It is kept in vacuum. The base material 22 connected to the negative electrode 21 and the metal 25 such as titanium-nitride (Ti-N) arranged close to the filament 24 connected to the positive electrode 23 in the vacuum container 20 are It is arranged.
【0021】イオンプレーティング法は図5に示す装置
に通電して加熱し、蒸発した成膜用の原子や反応用の原
子に電子を衝突させて、その原子を構成する一部をはじ
き飛ばして、その原子をプラス(+)イオン化する。図
中26はプラスイオン化した蒸発金属である。そして母
材をマイナス(−)に帯電させて、その電位差を利用し
て高いエネルギーでイオン化した原子を母材に衝突させ
て堆積成膜させるものである。In the ion plating method, the apparatus shown in FIG. 5 is energized and heated, electrons are made to collide with the evaporated film forming atoms and reaction atoms, and a part of the atoms is repelled, The atom is positively (+) ionized. In the figure, 26 is a positive ionized evaporated metal. Then, the base material is negatively (-) charged, and the potential difference is used to cause atoms ionized with high energy to collide with the base material to deposit and form a film.
【0022】本実施例では、上記の母材として予め窒化
処理されたベーンを用い、ベーンの先端部にのみセラミ
ック被覆層15を形成させる。In the present embodiment, a vane that has been subjected to a nitriding treatment in advance is used as the base material, and the ceramic coating layer 15 is formed only on the tip of the vane.
【0023】前記した如くこの方法によるセラミック被
覆層15は硬度がHv≧1800であり非常に硬くて耐
摩耗性は一段と優れている。As described above, the hardness of the ceramic coating layer 15 formed by this method is Hv ≧ 1800, which is very hard and the wear resistance is further excellent.
【0024】前記した様に本実施例ではセラミック被覆
層はベーン14の先端部14aにのみ設けた、この理由
は、母材すなわちベーン14の全面に被覆層を成膜させ
るためには長い時間が必要となるので実用的でない為で
あり、これを解決するためにベーンの全面を窒化処理
し、特に必要な特定の面(図2に示すベーンの先端部1
4a等)だけをセラミック被覆したものである。As described above, in this embodiment, the ceramic coating layer is provided only on the tip portion 14a of the vane 14. This is because it takes a long time to form the coating layer on the entire surface of the base material, that is, the vane 14. This is because it is necessary and not practical, and in order to solve this, the entire surface of the vane is subjected to nitriding treatment.
4a, etc.) is coated with ceramic.
【0025】しかしながら本発明は、実施例の様なベー
ンの先端にのみセラミック被覆層を設ける構成に限定さ
れるものではなく、ベーンの全面にセラミック被覆層を
設ける構成を採用することも可能である。However, the present invention is not limited to the configuration in which the ceramic coating layer is provided only on the tip of the vane as in the embodiment, and a configuration in which the ceramic coating layer is provided on the entire surface of the vane can be adopted. .
【0026】また、以上の実施例においては、窒化処理
により生成された第1の窒化処理層8の表面に直接セラ
ミック被覆層を設けたが、例えば窒化処理による第1の
窒化処理層8の表面に微小な凹凸が有る場合や、第1の
窒化処理層8が不安定でセラミック被覆層の密着性に不
安が有る場合等は、図4のように窒化処理により生成さ
れた第1の窒化処理層8を砥石等によって除去し、窒化
処理により生成された第2の窒化処理層9を露出させ、
この第2の窒化処理層9の表面にセラミック被覆層を生
成させる構成も有効である。Further, in the above embodiments, the ceramic coating layer is directly provided on the surface of the first nitriding layer 8 formed by the nitriding treatment. However, for example, the surface of the first nitriding layer 8 formed by the nitriding treatment is provided. If there is minute unevenness in the surface, or if the first nitriding layer 8 is unstable and there is concern about the adhesion of the ceramic coating layer, the first nitriding treatment generated by the nitriding treatment as shown in FIG. The layer 8 is removed by a grindstone or the like to expose the second nitriding layer 9 generated by the nitriding treatment,
A configuration in which a ceramic coating layer is formed on the surface of the second nitriding layer 9 is also effective.
【0027】[0027]
【発明の効果】以上のように本発明は、ベーンに窒化処
理を施し、第1の窒化処理層または第2の窒化処理層に
セラミック被覆を施したことにより、過酷な潤滑条件に
耐えうる耐摩耗性に優れたベーンになるので、本発明の
回転式圧縮機は長時間運転しても摩耗の増大がなく、圧
縮性能の低下を防止できる効果がある。As described above, according to the present invention, the vane is subjected to the nitriding treatment, and the first nitriding treatment layer or the second nitriding treatment layer is coated with the ceramic, so that the vane can withstand a severe lubrication condition. Since the vane has excellent wear resistance, the rotary compressor of the present invention does not increase wear even when operated for a long time, and has an effect of preventing deterioration of compression performance.
【図1】本発明の一実施例における回転式圧縮機の側面
断面図FIG. 1 is a side sectional view of a rotary compressor according to an embodiment of the present invention.
【図2】本発明の回転式圧縮機に採用されるベーンの斜
視図FIG. 2 is a perspective view of a vane used in the rotary compressor of the present invention.
【図3】図2のベーンの断面組織図FIG. 3 is a sectional structure diagram of the vane of FIG.
【図4】本発明の変形実施例におけるベーンの断面組織
図FIG. 4 is a sectional structural view of a vane according to a modified embodiment of the present invention.
【図5】本発明で採用するセラミック被覆の原理を示す
図FIG. 5 is a diagram showing the principle of the ceramic coating adopted in the present invention.
【図6】従来の回転式圧縮機の側面断面図FIG. 6 is a side sectional view of a conventional rotary compressor.
【図7】従来の回転式圧縮機のベーンの斜視図FIG. 7 is a perspective view of a vane of a conventional rotary compressor.
【図8】従来のベーンの断面組織図FIG. 8 is a sectional structure diagram of a conventional vane.
1 密閉容器 2 電動機部 3 圧縮機部 8 第1の窒化処理層 9 第2の窒化処理層 14 ベーン 15 セラミック被覆層 1 Airtight container 2 Electric motor part 3 Compressor part 8 First nitriding layer 9 Second nitriding layer 14 Vanes 15 Ceramic coating layer
Claims (2)
圧縮機部が配設され、前記ベーンは窒化処理層を有し、
該窒化処理層の表面はセラミックによって被覆されてい
ることを特徴とする回転式圧縮機。1. A hermetically-sealed container is provided with a compressor section having an electric motor section and a vane, the vane having a nitriding layer,
A rotary compressor in which the surface of the nitriding layer is covered with ceramic.
てその表面層が除去されたものである請求項1記載の回
転式圧縮機2. The rotary compressor according to claim 1, wherein the nitriding layer of the vane is formed by nitriding the vane to remove the surface layer.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4238006A JP2685389B2 (en) | 1992-09-07 | 1992-09-07 | Rotary compressor |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4238006A JP2685389B2 (en) | 1992-09-07 | 1992-09-07 | Rotary compressor |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0688582A true JPH0688582A (en) | 1994-03-29 |
JP2685389B2 JP2685389B2 (en) | 1997-12-03 |
Family
ID=17023744
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP4238006A Expired - Fee Related JP2685389B2 (en) | 1992-09-07 | 1992-09-07 | Rotary compressor |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2685389B2 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1158168A1 (en) * | 1994-04-28 | 2001-11-28 | Kabushiki Kaisha Toshiba | Compressor |
US20130167580A1 (en) * | 2010-09-07 | 2013-07-04 | Panasonic Corporation | Compressor and refrigerating cycle apparatus using the same |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5776285A (en) * | 1980-10-30 | 1982-05-13 | Nippon Piston Ring Co Ltd | Vane for use in rotary fluid pump |
JPS6026195A (en) * | 1983-07-20 | 1985-02-09 | Toshiba Corp | Rotary compressor |
JPS617789A (en) * | 1984-06-22 | 1986-01-14 | Toshiba Corp | Agc system of color difference signal |
JPH03179191A (en) * | 1989-12-05 | 1991-08-05 | Matsushita Refrig Co Ltd | Rotary compressor |
-
1992
- 1992-09-07 JP JP4238006A patent/JP2685389B2/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5776285A (en) * | 1980-10-30 | 1982-05-13 | Nippon Piston Ring Co Ltd | Vane for use in rotary fluid pump |
JPS6026195A (en) * | 1983-07-20 | 1985-02-09 | Toshiba Corp | Rotary compressor |
JPS617789A (en) * | 1984-06-22 | 1986-01-14 | Toshiba Corp | Agc system of color difference signal |
JPH03179191A (en) * | 1989-12-05 | 1991-08-05 | Matsushita Refrig Co Ltd | Rotary compressor |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1158168A1 (en) * | 1994-04-28 | 2001-11-28 | Kabushiki Kaisha Toshiba | Compressor |
US20130167580A1 (en) * | 2010-09-07 | 2013-07-04 | Panasonic Corporation | Compressor and refrigerating cycle apparatus using the same |
Also Published As
Publication number | Publication date |
---|---|
JP2685389B2 (en) | 1997-12-03 |
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