JPH067808Y2 - Color changing device in coating machine - Google Patents

Color changing device in coating machine

Info

Publication number
JPH067808Y2
JPH067808Y2 JP12191788U JP12191788U JPH067808Y2 JP H067808 Y2 JPH067808 Y2 JP H067808Y2 JP 12191788 U JP12191788 U JP 12191788U JP 12191788 U JP12191788 U JP 12191788U JP H067808 Y2 JPH067808 Y2 JP H067808Y2
Authority
JP
Japan
Prior art keywords
valve
valves
branch
manifold
flow path
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP12191788U
Other languages
Japanese (ja)
Other versions
JPH0245165U (en
Inventor
健一 前田
吉也 南浜
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Araco Corp
Original Assignee
Araco Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Araco Corp filed Critical Araco Corp
Priority to JP12191788U priority Critical patent/JPH067808Y2/en
Publication of JPH0245165U publication Critical patent/JPH0245165U/ja
Application granted granted Critical
Publication of JPH067808Y2 publication Critical patent/JPH067808Y2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Description

【考案の詳細な説明】 (産業上の利用分野) この考案は、塗装機における色替え装置に係り、さらに
詳しくは色替え時間を短縮するための対策を施した色替
え装置の改良に関する。
DETAILED DESCRIPTION OF THE INVENTION (Industrial field of application) The present invention relates to a color changing device in a coating machine, and more particularly, to an improvement of the color changing device provided with measures for shortening the color changing time.

(従来の技術) 自動車の塗装工程においては、生産する部品の色に合わ
せて様々な色の塗料が選択される。このため、色替えの
都度、塗装機内の洗浄を行なわなければならない。
(Prior Art) In the painting process of automobiles, paints of various colors are selected according to the colors of parts to be produced. Therefore, the interior of the coating machine must be cleaned each time the color is changed.

第4図は従来からよく知られる塗装機の色替え装置の概
略を示すものである。この図に示すように、マニホール
ド30には図示の場合、6種のカラーバルブ31〜31
が装着されている。そして、マニホールド30と塗装ガ
ン32とはホース33を介して接続されているが、その
途中(ホースのほぼ中間位置)には中間バルブ34を介
在させている。この中間バルブ34は洗浄液の流入・流
出口35,36を備えており、塗料供給路の洗浄ルート
を二分割して色替え時間の短縮を目的としている。すな
わち、一つの洗浄ルートはマニホールド30から入って
中間バルブ34の流出口36から抜けるルート(Iから
流入してたIIへ抜けるルート)であり、他の一つは中間
バルブ34の流入口35から入って塗装ガン32へ抜け
るルート(IIIから流入するルート)である。
FIG. 4 shows an outline of a color changing device for a coating machine which is well known in the past. As shown in this figure, the manifold 30 includes six types of color valves 31 to 31 in the illustrated case.
Is installed. The manifold 30 and the coating gun 32 are connected via a hose 33, and an intermediate valve 34 is interposed in the middle of the hose 33 (almost in the middle of the hose). This intermediate valve 34 is provided with inflow / outflow ports 35 and 36 for the cleaning liquid, and is intended to shorten the color change time by dividing the cleaning route of the paint supply path into two. That is, one cleaning route is a route that enters from the manifold 30 and exits from the outflow port 36 of the intermediate valve 34 (route that flows from I to II) and the other one from the inflow port 35 of the intermediate valve 34. It is a route that enters and exits to the coating gun 32 (route that flows in from III).

(考案が解決しようとする課題) 上記従来の色替え装置においては、洗浄については2ル
ートに分けてなされるものの、これは単一の塗料供給路
を分割しただけに過ぎず、別の指定塗料が供給可能とな
るためには、上記したルートの全行程に亘って洗浄が完
了している必要がある。したがって、この形式のままで
色替え時間の一層の短縮を図らんとすれば、洗浄液の供
給源を大型化して高速洗浄を可能ならしめることが考え
られるが、設備が大型化する。また、色替え装置を少な
くとも二基設ける対策も同様な問題点を生むものであ
る。
(Problems to be Solved by the Invention) In the above-mentioned conventional color changing device, although the cleaning is performed by dividing into two routes, this is merely a division of a single paint supply passage and another designated paint is used. In order to be able to supply the water, it is necessary that the cleaning is completed over the entire process of the above route. Therefore, if it is attempted to further shorten the color change time with this type, it is possible to increase the size of the cleaning liquid supply source to enable high-speed cleaning, but the equipment becomes large. In addition, the measure of providing at least two color changing devices also causes the same problem.

本考案は設備の大型化を招くことなく、色替え時間の短
縮を図ることを、その解決すべき問題とするものであ
る。
The present invention aims to reduce the color change time without increasing the size of the equipment and to solve the problem.

(課題を解決するための手段) 上記目的を達成するために、この考案は、複数色の指定
塗料と洗浄液とが選択的に流入する流路が形成されたマ
ニホールドと、塗料をワークに吹付けるための吹付け装
置とを繋ぐ塗料供給経路の間に、開閉弁によって前記吹
付け装置に通じる導通路と連通可能となる洗浄液の流入
口を持つ中間バルブを介在させた形式の色替え装置であ
って、 前記マニホールドの流路の下流端側には、この流路に対
しそれぞれ選択的に連通可能な洗浄液の流出口と少なく
とも2個の分岐バルブとが設けられ、 前記中間バルブには、前記少なくとも2個の分岐バルブ
と同数でかつ前記導通路へ連通する位置と機外へ連通す
る位置とにそれぞれ個別に切換えられる導入バルブが設
けられ、これら各導入バルブと前記各分岐バルブとが分
岐ホースによってそれぞれ個別に連通されている。
(Means for Solving the Problems) In order to achieve the above object, the present invention is to spray a work piece with a manifold in which a flow path is formed through which designated paints and cleaning liquids of a plurality of colors selectively flow. A color changing device of a type in which an intermediate valve having an inflow port of a cleaning liquid capable of communicating with a conduction path communicating with the spraying device by an opening / closing valve is interposed between a paint supply path connecting the spraying device for At the downstream end side of the flow path of the manifold, there are provided an outlet for the cleaning liquid and at least two branch valves capable of selectively communicating with the flow path, and the intermediate valve has at least the branch port. Introducing valves that are the same in number as the two branch valves and are individually switched between a position communicating with the communication path and a position communicating with the outside of the machine are provided. It is communicated with individually by a branch hose.

(作用) 上記したように構成される塗装機における色替え装置に
おいて、マニホールドの少なくとも2個の分岐バルブと
各分岐ホース及び中間バルブの各導入バルブによって、
マニホールドと中間バルブとの間に少なくとも2つの分
岐路が独立して構成される。
(Operation) In the color changing device of the coating machine configured as described above, at least two branch valves of the manifold, each branch hose, and each introduction valve of the intermediate valve allow
At least two branch paths are independently configured between the manifold and the intermediate valve.

そして、前記したように構成される各分岐路のうち、一
つの分岐路を使用して塗料が供給されている間は、他の
分岐路は未使用のまま待機状態にある。したがって、色
替えのための洗浄作業に際し、今まで使用していた分岐
路を直ちには洗浄しなくとも、未使用のまま待機状態に
ある分岐路を使って塗料を送り込むことができる。この
ため、分岐路を洗浄しない分だけ、色替え時間を短縮で
きる。
While the paint is being supplied using one of the branch paths configured as described above, the other branch paths are in a standby state without being used. Therefore, at the time of the cleaning operation for color change, the paint can be sent through the branch path in the standby state, which is not used, without immediately cleaning the branch path that has been used. Therefore, the color change time can be shortened by the amount that the branch passage is not cleaned.

(実施例) 以下、本考案を具体化した実施例を図面にしたがって詳
細に説明する。
(Embodiment) An embodiment embodying the present invention will be described in detail below with reference to the drawings.

図面において1はマニホールドであり、内部には流路2
が貫通している。また、マニホールド1には図示6種の
カラーバルブ3〜3が並列に装着されており、それぞれ
は第2図に示すような開閉弁V1〜V6(以下に述べる
開閉弁は、基本的には全てこのタイプのものが使用され
ている。)を介して流路2に連通可能となっている。さ
らに、マニホールド1の一方の端面には開閉弁V7を有
する洗浄液の流入バルブ4が装着されている。
In the drawing, 1 is a manifold, and a flow path 2 is inside.
Has penetrated. Further, six types of color valves 3 to 3 shown in the drawing are mounted in parallel on the manifold 1, and each of them is an on-off valve V1 to V6 as shown in FIG. 2 (the on-off valves described below are basically all This type is used) and can communicate with the flow path 2. Further, a cleaning liquid inflow valve 4 having an opening / closing valve V7 is attached to one end surface of the manifold 1.

逆に、他方の端面には分流ヘッド部5が形成され、内部
には流路2が同軸で延長されている。この分流ヘッド部
5の前端面には洗浄液の流出バルブ6が装着されてい
て、流路2を開閉する開閉弁V8を有している。また、
分流ヘッド部5には第1,第2の分流バルブ7,8が軸
心と直交する位置にそれぞれ装着されている。それぞれ
は第3図に示すような方向切換弁C1,C2(以下に述
べる切換弁は、基本的に全てこのタイプのものが使用さ
れている。)を介して流路2に連通可能となっていると
ともに、両分流バルブ7,8は共に分枝ホース9,10
を介して中間バルブ11に接続されている。
On the contrary, the flow dividing head portion 5 is formed on the other end surface, and the flow path 2 is coaxially extended therein. An outlet valve 6 for the cleaning liquid is attached to the front end surface of the flow dividing head portion 5 and has an opening / closing valve V8 for opening / closing the flow path 2. Also,
First and second flow dividing valves 7 and 8 are mounted on the flow dividing head portion 5 at positions orthogonal to the axis. Each of them can be communicated with the flow path 2 through the directional control valves C1 and C2 as shown in FIG. 3 (the switching valves described below are basically of this type). Both branch valves 7 and 8 are branched hose 9 and 10
It is connected to the intermediate valve 11 via.

中間バルブ11は両分枝ホース9,10が接続される第
1,第2の導入バルブ12,13を備えており、それぞ
れは方向切換弁C3〜C4を介して中間バルブ11の軸
心に形成された導通路14に連通可能となっている。そ
して、この導通路14はさらにホース15を介して塗装
ガン16へ通じている。但し、前記分枝ホース9,10
は塗装ガン16へ通じるホース15に比べて充分に長く
設定されている。
The intermediate valve 11 is provided with first and second introduction valves 12 and 13 to which both branch hoses 9 and 10 are connected, and each is formed at the axial center of the intermediate valve 11 via direction switching valves C3 to C4. It is possible to communicate with the established conduction path 14. Further, the conduction path 14 communicates with a coating gun 16 via a hose 15. However, the branch hoses 9 and 10
Is set to be sufficiently longer than the hose 15 leading to the coating gun 16.

一方、前記両導入バルブ12,13にはこれらに対応し
て開閉弁V10,V11を有する第1,第2の流出バルブ1
7,18がそれぞれ隣接して設けられており、両導入バ
ルブ12,13における方向切換弁C3,C4にて、導
通路14への流路あるいは流出バルブ17,18への流
路の切換えがなされる。また、中間バルブ11にもマニ
ホールド1同様、洗浄液の流入バルブ19が装着されて
おり、開閉弁V9を介して導通路14と連通可能となっ
ている。
On the other hand, the first and second outflow valves 1 having on-off valves V10, V11 corresponding to the both introduction valves 12, 13 are provided.
7 and 18 are provided adjacent to each other, and the direction switching valves C3 and C4 in both the introduction valves 12 and 13 switch the flow path to the communication path 14 or the flow path to the outflow valves 17 and 18. It Similarly to the manifold 1, the intermediate valve 11 is also equipped with a cleaning liquid inflow valve 19 and can communicate with the conduction path 14 via the opening / closing valve V9.

なお、各開閉弁V1〜V11、方向切換弁C1〜C4は塗
装作業、あるいは洗浄作業の都度、作業に応じた開閉あ
るいは切換の動作がなされるように、それぞれの動作設
定がなされている。
The opening / closing valves V1 to V11 and the direction switching valves C1 to C4 are set so that they are opened and closed or switched according to the work each time the painting work or the cleaning work is performed.

本例色替え装置は上記のように形成されたものである。The color changing device of this example is formed as described above.

塗装作業が行なわれる場合には、所定の色の塗料が選択
されて対応するカラーバルブ3〜3よりマニホールド1
内へ送り込まれる。この場合、マニホールド1側では所
定の一つのカラーバルブ3の開閉弁V1〜V6のみが開
放し、ここから導入された指定塗料は流路2を通って分
流ヘッド部5内に導かれる。但し、この際には、流出バ
ルブ6は閉じられ、かつ第1,第2の分流バルブ7,8
のうち、一方側のみが開放されており、塗料はその側の
分枝ホース9(10)を通して中間バルブ11へ送られ
る。中間バルブ11では、流入バルブ19の開閉弁V9
は閉止され、かつ当該分枝ホース9(10)に対応した
方向切換弁C3(C4)による流路の切換えによって導
通路14と連通しているため、塗料はホース15を経て
塗装ガン16へ送られ、ここで図示しないワークに対す
る吹付け作業が行なわれる。
When the painting work is performed, a paint of a predetermined color is selected and the manifold 1 is selected from the corresponding color valves 3 to 3.
Sent in. In this case, on the manifold 1 side, only the predetermined one open / close valve V1 to V6 of the color valve 3 is opened, and the designated paint introduced from here is introduced into the flow dividing head portion 5 through the flow path 2. However, at this time, the outflow valve 6 is closed, and the first and second diversion valves 7 and 8 are
Of these, only one side is open, and the paint is sent to the intermediate valve 11 through the branch hose 9 (10) on that side. In the intermediate valve 11, the on-off valve V9 of the inflow valve 19
Is closed and communicates with the conduction path 14 by switching the flow path by the direction switching valve C3 (C4) corresponding to the branch hose 9 (10), the paint is sent to the coating gun 16 through the hose 15. Then, the spraying work is performed on the work (not shown).

色替えを行なう場合にはマニホールド1および分流ヘッ
ド部5において、洗浄液の流入・流出バルブ4,6のみ
を開放しておく。この状態で、洗浄液を流入バルブ4か
ら送り込み、流路2を通して流出バルブ6から噴出させ
る。かくして、マニホールド1および分流ヘッド部5の
内部が洗浄される。
When the color is changed, only the cleaning liquid inflow / outflow valves 4 and 6 are opened in the manifold 1 and the flow dividing head portion 5. In this state, the cleaning liquid is sent from the inflow valve 4 and ejected from the outflow valve 6 through the flow path 2. Thus, the inside of the manifold 1 and the flow dividing head portion 5 is cleaned.

この一方で、中間バルブ11において塗料が流れていた
側の導入バルブ12(13)の方向切換弁C3(C4)
に対し流路の切換えを行なって導通路14に対し非連通
状態としておくとともに、流入バルブ19の開閉弁V9
を開放しておき、ここから洗浄液を送り込む。導通路1
4を経て塗装ガン16に至る経路を洗浄しておくわけで
あるが、この作業は上記したマニホールド1側の内部の
洗浄作業と並行して行なわれる。
On the other hand, in the intermediate valve 11, the direction switching valve C3 (C4) of the introduction valve 12 (13) on the side where the paint was flowing
The flow path is switched to the non-communication state with respect to the conduction path 14, and the open / close valve V9 of the inflow valve 19 is changed.
Is opened and the cleaning liquid is fed from here. Conduction path 1
The path leading to the coating gun 16 via 4 is cleaned, but this work is performed in parallel with the above-described cleaning work inside the manifold 1.

マニホールド1および中間バルブ11内の洗浄が共に完
了したら、未使用側の分流バルブ8(7)の切換弁C2
(C1)によって流路を切換えるとともに、同様に未使
用側の導入バルブ13(12)の方向切換弁C4(C
3)によって、導通路14へ連通するように流路を切換
えておく。
When the cleaning of both the manifold 1 and the intermediate valve 11 is completed, the switching valve C2 of the shunt valve 8 (7) on the unused side
The flow path is switched by (C1), and similarly, the direction switching valve C4 (C
By 3), the flow path is switched so as to communicate with the conduction path 14.

こうしておいたもとで、次の指定塗料をマニホールド
1、分流ヘッド部5および当該分枝ホース10(9)を
経て対応する導入バルブ13(12)から中間バルブ1
1の内部へ流入させる。これによって、指定塗料は導通
路14を通り、ホース15を介して塗装ガン16へ導か
れ、他の色の指定塗料がワーク(図示しない)に対して
吹付けられる。
Under this condition, the following designated paint is passed through the manifold 1, the diversion head portion 5 and the branch hose 10 (9) to the corresponding introduction valve 13 (12) to intermediate valve 1 (12).
Flow into the inside of 1. As a result, the specified paint is guided to the coating gun 16 through the conduit 14 and the hose 15, and the specified paint of another color is sprayed onto the work (not shown).

さて、本例によればマニホールド1側と中間バルブ11
とを、2本の分枝ホース9,10で繋いでいる。このこ
とによって、一方のホースを使用している間の時間を利
用して他方を洗浄しておくことができる。したがって、
色替えにあたりマニホールド1の流路2を洗浄しさえす
れば、今まで使用していた側の分枝ホース9(10)の
洗浄を行なわなくとも、次の指定塗料を中間バルブ11
に至るまで供給可能となるわけである。即ち、色替え作
業において、従来の場合に比べて分枝ホース9,10を
洗浄するための時間を設ける必要がなく、作業時間の短
縮が可能となる。特に、分枝ホース9,10は充分に長
く、塗料の流路中に占める割合が高いことから、この間
の洗浄が省略できることは、色替え時間を短縮する場合
に有効である。
Now, according to this example, the manifold 1 side and the intermediate valve 11
Are connected to each other by two branch hoses 9 and 10. This allows the time spent using one hose to be used to clean the other. Therefore,
As long as the flow passage 2 of the manifold 1 is washed to change colors, the next designated paint is applied to the intermediate valve 11 without washing the branch hose 9 (10) on the side that has been used until now.
It will be possible to supply up to. That is, in the color changing work, it is not necessary to provide time for cleaning the branch hoses 9, 10 as compared with the conventional case, and the work time can be shortened. In particular, since the branch hoses 9 and 10 are sufficiently long and the ratio of the paint in the flow path is high, the fact that the cleaning can be omitted during this period is effective in shortening the color change time.

なお、開閉弁・方向切換弁の形式については、図示のも
のに限らず、また手動式であると電磁式であるとを問わ
ない。
The type of the on-off valve / direction switching valve is not limited to the one shown in the figure, and it does not matter whether it is a manual type or an electromagnetic type.

(考案の効果) 以上述べたように、この考案によれば、中間バルブの配
置を塗装ガンとマニホールドのほぼ中間位置に設定する
必要がある従来のものと異なり、中間バルブの位置は必
ずしも中央に配置する必要はなく、塗装ガン寄りに配置
して、分枝ホース側の分岐路を長くするような設定をす
ることができ、これによって設備の大型化等を招くこと
なく、洗浄時間の短縮を合理的に達成することができ
る。
(Effect of the Invention) As described above, according to the present invention, unlike the conventional one in which the arrangement of the intermediate valve needs to be set at a substantially intermediate position between the coating gun and the manifold, the position of the intermediate valve is not necessarily located at the center. It is not necessary to place it, but it can be placed near the coating gun and set so that the branch passage on the branch hose side can be lengthened, which will reduce the cleaning time without increasing the size of the equipment. Can be reasonably achieved.

【図面の簡単な説明】[Brief description of drawings]

第1図は本例色替え装置の概略を示す説明図、第2図は
開閉弁を示す断面図、第3図は方向切換弁を示す断面
図、第4図は従来の色替え装置の概略を示す説明図であ
る。 1……マニホールド 2……流路 9,10……分枝ホース 11……中間バルブ 16……塗装ガン
FIG. 1 is an explanatory view showing an outline of the color changing device of this embodiment, FIG. 2 is a sectional view showing an on-off valve, FIG. 3 is a sectional view showing a directional switching valve, and FIG. 4 is a schematic view of a conventional color changing device. FIG. 1 ... Manifold 2 ... Flow path 9,10 ... Branching hose 11 ... Intermediate valve 16 ... Painting gun

Claims (1)

【実用新案登録請求の範囲】[Scope of utility model registration request] 【請求項1】複数色の指定塗料と洗浄液とが選択的に流
入する流路が形成されたマニホールドと、塗料をワーク
に吹付けるための吹付け装置とを繋ぐ塗料供給経路の間
に、開閉弁によって前記吹付け装置に通じる導通路と連
通可能となる洗浄液の流入口を持つ中間バルブを介在さ
せた形式の色替え装置であって、 前記マニホールドの流路の下流端側には、この流路に対
しそれぞれ選択的に連通可能な洗浄液の流出口と少なく
とも2個の分岐バルブとが設けられ、 前記中間バルブには、前記少なくとも2個の分岐バルブ
と同数でかつ前記導通路へ連通する位置と機外へ連通す
る位置とにそれぞれ個別に切換えられる導入バルブが設
けられ、これら各導入バルブと前記各分岐バルブとが分
岐ホースによってそれぞれ個別に連通されていることを
特徴とする塗装機における色替え装置。
1. Opening and closing between a paint supply path connecting a manifold in which a flow path for selectively injecting designated paints and cleaning liquids of a plurality of colors is formed and a spraying device for spraying the paint onto a work. A color changing device of the type in which an intermediate valve having an inflow port for a cleaning liquid capable of communicating with a conduction path communicating with the spraying device by a valve is interposed, and the flow path is provided at the downstream end side of the flow path of the manifold. An outlet for cleaning liquid and at least two branch valves capable of selectively communicating with the passages are provided, and the intermediate valve has the same number as the at least two branch valves and a position communicating with the communication passage. And an introduction valve that can be individually switched to a position communicating with the outside of the machine, and that each of these introduction valves and each of the branch valves are individually connected by a branch hose. Color changing device in a coating machine according to symptoms.
JP12191788U 1988-09-17 1988-09-17 Color changing device in coating machine Expired - Lifetime JPH067808Y2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP12191788U JPH067808Y2 (en) 1988-09-17 1988-09-17 Color changing device in coating machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP12191788U JPH067808Y2 (en) 1988-09-17 1988-09-17 Color changing device in coating machine

Publications (2)

Publication Number Publication Date
JPH0245165U JPH0245165U (en) 1990-03-28
JPH067808Y2 true JPH067808Y2 (en) 1994-03-02

Family

ID=31369367

Family Applications (1)

Application Number Title Priority Date Filing Date
JP12191788U Expired - Lifetime JPH067808Y2 (en) 1988-09-17 1988-09-17 Color changing device in coating machine

Country Status (1)

Country Link
JP (1) JPH067808Y2 (en)

Also Published As

Publication number Publication date
JPH0245165U (en) 1990-03-28

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