JPH0651508U - Filter clogging alarm device - Google Patents
Filter clogging alarm deviceInfo
- Publication number
- JPH0651508U JPH0651508U JP9443691U JP9443691U JPH0651508U JP H0651508 U JPH0651508 U JP H0651508U JP 9443691 U JP9443691 U JP 9443691U JP 9443691 U JP9443691 U JP 9443691U JP H0651508 U JPH0651508 U JP H0651508U
- Authority
- JP
- Japan
- Prior art keywords
- pressure difference
- alarm
- liquid
- filter
- timer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Fluid-Pressure Circuits (AREA)
Abstract
(57)【要約】
【目的】 液体粘度が高い場合と、脈動発生時の誤作動
を防ぐ。
【構成】 圧力センサ8,9と入力回路10及び比較器
11とから成る圧力差検出装置1は、フィルタ6のポン
プ7側の圧力Paと流出側の圧力Pbの差(Pa−P
b)を検出する。液温監視装置2は、熱電対12で測定
した液温tに対応する限界圧力差αを演算装置14で割
り出す。比較器11は、Pa−Pb>αの場合、警報出
力装置3のタイマ17を作動させ、Pa−Pb≦αの場
合はタイマ17をリセットする。警報出力装置3は、比
較器18でタイマ17の出力時間Cと設定器19の設定
時間Dとを比較し、C>Dとなった場合に警報出力回路
20を介して警報器4に警報出力し、これを作動させ
る。
(57) [Summary] [Purpose] Prevents malfunctions when liquid viscosity is high and when pulsation occurs. [Structure] A pressure difference detection device 1 including pressure sensors 8 and 9, an input circuit 10 and a comparator 11 has a difference (Pa-P) between a pressure Pa on a pump 7 side and a pressure Pb on an outflow side of a filter 6.
b) is detected. The liquid temperature monitoring device 2 calculates the limit pressure difference α corresponding to the liquid temperature t measured by the thermocouple 12 by the arithmetic device 14. The comparator 11 activates the timer 17 of the alarm output device 3 when Pa−Pb> α, and resets the timer 17 when Pa−Pb ≦ α. The alarm output device 3 compares the output time C of the timer 17 with the set time D of the setter 19 in the comparator 18, and outputs an alarm to the alarm device 4 via the alarm output circuit 20 when C> D. And activate it.
Description
【0001】[0001]
本考案は、液体の流路に設けられたフィルタの目詰りが限度をこえた場合に警 報を発する装置に関する。 The present invention relates to a device for issuing a warning when the clogging of a filter provided in a liquid flow path exceeds a limit.
【0002】[0002]
フィルタの目詰り警報装置として、従来、図3に示すものが知られている。こ のフィルタの目詰り警報装置は、作動油の流路(管路)5に設けられたフィルタ 6のポンプ7側(流入側)と流出側の圧力差を圧力スイッチ21で監視し、その 圧力差が設定値を超えたときに圧力スイッチ21から警報器4に警報信号を出力 する構成とされている。 As a filter clogging alarm device, a device shown in FIG. 3 is conventionally known. This filter clogging alarm device monitors the pressure difference between the pump 7 side (inflow side) and the outflow side of the filter 6 provided in the hydraulic fluid flow path (pipe line) 5 with the pressure switch 21, and When the difference exceeds the set value, the pressure switch 21 outputs an alarm signal to the alarm device 4.
【0003】[0003]
ところが、フィルタ6の圧力差は、流路5を流れる作動油の粘度や脈動によっ ても大きく変化するため、油温が低くて圧力差が大きくなった場合や脈動によっ て瞬間的に圧力差が大きくなったような場合でも、フィルタ6の目詰り度合に余 り関係無く警報が出るという問題点がある。 However, the pressure difference in the filter 6 varies greatly depending on the viscosity and pulsation of the hydraulic oil flowing in the flow path 5, so that when the oil temperature is low and the pressure difference increases, the pulsation causes a momentary pressure difference. Even if the difference becomes large, there is a problem that an alarm is issued regardless of the degree of clogging of the filter 6.
【0004】 本考案は、液体の温度が低かったり、脈動を起こすことがあっても、それらの 影響を受けることなく、常に正しく警報を発するフィルタの目詰り警報装置を提 供することを目的とする。An object of the present invention is to provide a clogging alarm device for a filter, which always gives a correct alarm without being affected by the liquid temperature which may be low or may cause pulsation. .
【0005】[0005]
上記の目的を達成するために、本考案は、液体流路に設けられたフィルタの流 入側と流出側の液体の圧力差を検出する圧力差検出装置と、上記液体流路を流れ る液体の温度を検出してその温度における限界圧力差を割り出す液温監視装置と 、上記圧力差検出装置で検出された液体の圧力差が上記液温監視装置で割り出さ れた限界圧力差よりも大きい状態が設定時間以上継続した場合に警報信号を出力 する警報出力装置と、この警報出力装置の警報信号を受けて作動する警報器とを 具備した構成とした。 In order to achieve the above-mentioned object, the present invention provides a pressure difference detection device for detecting a pressure difference between the liquid on the inflow side and the liquid on the outflow side of a filter provided in a liquid flow path, and a liquid flowing in the liquid flow path. The liquid temperature monitoring device that detects the temperature of the liquid and calculates the limit pressure difference at that temperature, and the pressure difference of the liquid detected by the pressure difference detection device is larger than the limit pressure difference that is calculated by the liquid temperature monitoring device. The configuration is provided with an alarm output device that outputs an alarm signal when the state continues for a set time or longer, and an alarm device that operates in response to the alarm signal of this alarm output device.
【0006】[0006]
液温監視装置は、液体流路を流れる液体の温度に対応する限界圧力差を割り出 す。また、警報出力装置は、圧力差検出装置で検出された液体の圧力差が液温監 視装置で割り出された限界圧力差よりも大きい状態が設定時間以上継続した場合 に警報信号を警報器に出力する。したがって、液体の温度が低くて圧力差が大き くなったり、或いは、脈動によって圧力差が瞬間的に大きくなっても、フィルタ の目詰りの度合が大きくならない限り警報器が警報を発することはない。 The liquid temperature monitoring device determines the critical pressure difference corresponding to the temperature of the liquid flowing through the liquid flow path. The alarm output device also sends an alarm signal when the liquid pressure difference detected by the pressure difference detection device is larger than the limit pressure difference calculated by the liquid temperature monitoring device for a set time or longer. Output to. Therefore, even if the liquid temperature is low and the pressure difference becomes large, or even if the pulsation causes the pressure difference to increase momentarily, the alarm device will not issue an alarm unless the degree of filter clogging becomes large. .
【0007】[0007]
図1は本考案の一実施例を示す。本考案に係るフィルタの目詰り警報装置は、 圧力差検出装置1と、液温監視装置2と、警報出力装置3と、警報器4とを備え る。圧力差検出装置1は、液体流路5に設けられたフィルタ6のポンプ7側(流 入側)の圧力Paを検出する圧力センサ8と、流出側の圧力Pbを検出する圧力 センサ9と、両圧力センサ8,9の入力回路10と、上記二つの圧力Pa,Pb を比較する比較器11とから成り、フィルタ6の流入側と流出側の圧力差(Pa −Pb)を検出する。 FIG. 1 shows an embodiment of the present invention. The filter clogging alarm device according to the present invention includes a pressure difference detection device 1, a liquid temperature monitoring device 2, an alarm output device 3, and an alarm device 4. The pressure difference detection device 1 includes a pressure sensor 8 for detecting a pressure Pa on the pump 7 side (inflow side) of a filter 6 provided in the liquid flow path 5, a pressure sensor 9 for detecting a pressure Pb on the outflow side, It is composed of an input circuit 10 of both pressure sensors 8 and 9 and a comparator 11 for comparing the two pressures Pa and Pb, and detects the pressure difference (Pa-Pb) between the inflow side and the outflow side of the filter 6.
【0008】 液温監視装置2は、熱電対12と、熱電対入力回路13と、演算装置14とか ら成る。熱電対12は、液体流路5を流れるタンク16内の液体の温度を検出し 、その検出温度を熱電対入力回路13を介して演算装置14に出力する。演算装 置14は、液温t(℃)からその関数である液体の粘度Yを求め、またその粘度 Yに対応する限界圧力差αを割り出す。限界圧力差αは、そのときの液体の粘度 Yにおける液体圧力差(Pa−Pb)の許容範囲の限界値であり、圧力差検出装 置1の比較器11に出力される。The liquid temperature monitoring device 2 includes a thermocouple 12, a thermocouple input circuit 13, and a computing device 14. The thermocouple 12 detects the temperature of the liquid in the tank 16 flowing through the liquid flow path 5, and outputs the detected temperature to the arithmetic unit 14 via the thermocouple input circuit 13. The computing device 14 obtains the viscosity Y of the liquid, which is a function thereof, from the liquid temperature t (° C.), and also determines the limit pressure difference α corresponding to the viscosity Y. The limit pressure difference α is a limit value of the allowable range of the liquid pressure difference (Pa−Pb) in the viscosity Y of the liquid at that time, and is output to the comparator 11 of the pressure difference detection device 1.
【0009】 また、警報出力装置3は、タイマ17と、比較器18と、時間設定器19と、 警報出力回路20とから成る。タイマ17は圧力差検出装置1の比較器11に接 続されており、圧力差検出装置1によって検出された液体の圧力差(Pa−Pb )が限界圧力差α以下の場合はリセットされ、圧力差(Pa−Pb)が限界圧力 差αよりも大きい時は時間をカウントして比較器18に出力する。この比較器1 8は、時間設定器19に設定された時間Dとタイマ17の出力時間Cを比較し、 タイマ17の出力時間Cが設定時間Dを上回った場合に警報出力回路20を介し て警報信号を警報器4に出力する。The alarm output device 3 includes a timer 17, a comparator 18, a time setting device 19, and an alarm output circuit 20. The timer 17 is connected to the comparator 11 of the pressure difference detection device 1, and is reset when the pressure difference (Pa−Pb) of the liquid detected by the pressure difference detection device 1 is less than or equal to the limit pressure difference α. When the difference (Pa−Pb) is larger than the limit pressure difference α, the time is counted and output to the comparator 18. The comparator 18 compares the time D set in the time setter 19 with the output time C of the timer 17, and when the output time C of the timer 17 exceeds the set time D, the alarm output circuit 20 is used. An alarm signal is output to the alarm device 4.
【0010】 警報器4はランプやブザー等から成り、警報出力回路20から警報信号が出力 された場合に作動してフィルタ6の目詰りが限界に達したことを知らされる。The alarm device 4 is composed of a lamp, a buzzer, etc., and operates when an alarm signal is output from the alarm output circuit 20 to inform that the filter 6 has reached the limit of clogging.
【0011】 次に、上記のように構成された本考案に係るフィルタの目詰り警報装置の作用 を図2のフローチャートにしたがって説明する。 ポンプ7から液体流路5に送り出された作動油等の液体は、フィルタ6を通っ て油圧シリンダや油圧モータ等の作動機器(図示せず)に供給される。この際、 圧力差検出装置1は各圧力センサ8,9によってフィルタ6の流入側の圧力Pa と流出側の圧力Pbを個々に測定し、その圧力差(Pa−Pb)を検出する。Next, the operation of the filter clogging warning device according to the present invention constructed as described above will be described with reference to the flowchart of FIG. The liquid such as hydraulic oil sent from the pump 7 to the liquid flow path 5 is supplied to an operating device (not shown) such as a hydraulic cylinder or hydraulic motor through the filter 6. At this time, the pressure difference detection device 1 individually measures the pressure Pa on the inflow side and the pressure Pb on the outflow side of the filter 6 by the pressure sensors 8 and 9, and detects the pressure difference (Pa-Pb).
【0012】 一方、液温監視装置2は、熱電対12によって、液体流路5を流れるタンク1 6内の液体の温度tを検出し(S1)、その液温tに対応する限界圧力差αを算 出する(S2)。圧力差検出装置1の比較器11は液体圧力差(PaーPb)が 限界圧力差αより大きいかどうかを判断し(S3)、大きい(Pa−Pb>α) 場合はタイマ17を作動させ(S4)、またPa−Pb≦αの場合はタイマ17 をリセットする(S5)。On the other hand, the liquid temperature monitoring device 2 detects the temperature t of the liquid in the tank 16 flowing through the liquid flow path 5 by the thermocouple 12 (S1), and the limit pressure difference α corresponding to the liquid temperature t. Is calculated (S2). The comparator 11 of the pressure difference detection device 1 determines whether the liquid pressure difference (Pa-Pb) is larger than the limit pressure difference α (S3), and when it is larger (Pa-Pb> α), activates the timer 17 ( S4), and if Pa-Pb≤α, the timer 17 is reset (S5).
【0013】 液体圧力差(PaーPb)が限界圧力差αよりも大でタイマ17が作動した場 合、警報出力装置3の比較器18は、タイマ17の出力時間Cと時間設定器19 に設定された時間Dとを比較し(S6)、タイマ17の出力時間Cが設定時間D よりも大きくなった場合に、警報出力回路20を介して警報器4に警報出力し( S7)、警報器4を作動させる。タイマ17がリセットされた場合、及びC≦D の場合はスタートに戻る。なお、脈動による圧力上昇は瞬間的なものであるため 、この誤作動を防止するため時間設定器19に設定時間Dを設定する。すなわち 、目詰り警報が設定時間D以内に解除された場合は、脈動による警報とみなし、 警報を発生させない。When the liquid pressure difference (Pa−Pb) is larger than the limit pressure difference α and the timer 17 is activated, the comparator 18 of the alarm output device 3 causes the output time C of the timer 17 and the time setter 19 to operate. The set time D is compared (S6), and when the output time C of the timer 17 exceeds the set time D, an alarm is output to the alarm device 4 via the alarm output circuit 20 (S7), and an alarm is issued. Operate vessel 4. When the timer 17 is reset and when C ≦ D, the process returns to the start. Since the pressure increase due to pulsation is instantaneous, the set time D is set in the time setting device 19 to prevent this malfunction. That is, when the clogging alarm is released within the set time D, it is regarded as a pulsation alarm and the alarm is not generated.
【0014】[0014]
以上説明したように、本考案に係るフィルタの目詰り警報装置は、液体流路に 設けられたフィルタの流入側と流出側の液体の圧力差を検出する圧力差検出装置 と、上記液体流路を流れる液体の温度を検出してその温度における限界圧力差を 割り出す液温監視装置と、上記圧力差検出装置で検出された液体の圧力差が上記 液温監視装置で割り出された限界圧力差よりも大きい状態が設定時間以上継続し た場合に警報信号を出力する警報出力装置と、この警報出力装置の警報信号を受 けて作動する警報器とを具備した構成とされているので、液温が低くて粘度が高 い場合や脈動を生じた場合にも誤作動することがなく、フィルタの目詰りが限界 に達した時だけいつも正しく警報が出される長所がある。 As described above, the filter clogging alarm device according to the present invention includes a pressure difference detection device for detecting a pressure difference between the liquid on the inflow side and the liquid on the outflow side of the filter provided in the liquid flow path, and the liquid flow path. The liquid temperature monitoring device that detects the temperature of the liquid flowing through it to determine the limit pressure difference at that temperature, and the liquid pressure difference detected by the above-mentioned pressure difference detection device is the limit pressure difference that was calculated by the above liquid temperature monitoring device. The alarm output device that outputs an alarm signal when a condition larger than the above continues for a set time or more, and an alarm device that operates by receiving the alarm signal of this alarm output device are configured. Even if the temperature is low and the viscosity is high, or if pulsation occurs, it does not malfunction, and it has the advantage that a correct alarm is always issued only when the filter has reached the limit of clogging.
【図面の簡単な説明】[Brief description of drawings]
【図1】 本考案に係るフィルタの目詰り警報装置の一
実施例を示すブロック図である。FIG. 1 is a block diagram showing an embodiment of a filter clogging warning device according to the present invention.
【図2】 本装置のフローチャートである。FIG. 2 is a flowchart of the present device.
【図3】 従来のフィルタの目詰り警報装置のブロック
図である。FIG. 3 is a block diagram of a conventional filter clogging alarm device.
1 圧力差検出装置 2 液温監視装置 3 警報出力装置 4 警報器 5 液体流路 6 フィルタ 1 Pressure difference detection device 2 Liquid temperature monitoring device 3 Alarm output device 4 Alarm device 5 Liquid flow path 6 Filter
Claims (1)
と流出側の液体の圧力差を検出する圧力差検出装置と、
上記液体流路を流れる液体の温度を検出してその温度に
おける限界圧力差を割り出す液温監視装置と、上記圧力
差検出装置で検出された液体の圧力差が上記液温監視装
置で割り出された限界圧力差よりも大きい状態が設定時
間以上継続した場合に警報信号を出力する警報出力装置
と、この警報出力装置の警報信号を受けて作動する警報
器とを具備したことを特徴とするフィルタの目詰り警報
装置。1. A pressure difference detection device for detecting a pressure difference between liquid on the inflow side and liquid on the outflow side of a filter provided in a liquid flow path,
A liquid temperature monitoring device that detects the temperature of the liquid flowing through the liquid flow path and calculates a limit pressure difference at that temperature, and a liquid pressure difference detected by the pressure difference detection device is calculated by the liquid temperature monitoring device. A filter provided with an alarm output device that outputs an alarm signal when a state larger than the limit pressure difference continues for a set time or longer, and an alarm device that operates by receiving an alarm signal from the alarm output device. Clogging alarm device.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1991094436U JPH081282Y2 (en) | 1991-11-18 | 1991-11-18 | Filter clogging alarm device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1991094436U JPH081282Y2 (en) | 1991-11-18 | 1991-11-18 | Filter clogging alarm device |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0651508U true JPH0651508U (en) | 1994-07-15 |
JPH081282Y2 JPH081282Y2 (en) | 1996-01-17 |
Family
ID=14110206
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP1991094436U Expired - Lifetime JPH081282Y2 (en) | 1991-11-18 | 1991-11-18 | Filter clogging alarm device |
Country Status (1)
Country | Link |
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JP (1) | JPH081282Y2 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2010240541A (en) * | 2009-04-03 | 2010-10-28 | Kobelco Contstruction Machinery Ltd | Filter clogging detector of construction machine |
WO2017191852A1 (en) * | 2017-06-16 | 2017-11-09 | 株式会社小松製作所 | Filter status estimation system and filter status estimation method |
JPWO2021044526A1 (en) * | 2019-09-03 | 2021-03-11 |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS4961775A (en) * | 1972-10-16 | 1974-06-14 | ||
JPS5388912A (en) * | 1977-01-17 | 1978-08-04 | Tsubakimoto Chain Co | Device for controlling speed of induction motor |
JPS5450767A (en) * | 1977-09-29 | 1979-04-20 | Ishikawajima Harima Heavy Ind Co Ltd | Abnormality detecting process for hydraulic system |
-
1991
- 1991-11-18 JP JP1991094436U patent/JPH081282Y2/en not_active Expired - Lifetime
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS4961775A (en) * | 1972-10-16 | 1974-06-14 | ||
JPS5388912A (en) * | 1977-01-17 | 1978-08-04 | Tsubakimoto Chain Co | Device for controlling speed of induction motor |
JPS5450767A (en) * | 1977-09-29 | 1979-04-20 | Ishikawajima Harima Heavy Ind Co Ltd | Abnormality detecting process for hydraulic system |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2010240541A (en) * | 2009-04-03 | 2010-10-28 | Kobelco Contstruction Machinery Ltd | Filter clogging detector of construction machine |
WO2017191852A1 (en) * | 2017-06-16 | 2017-11-09 | 株式会社小松製作所 | Filter status estimation system and filter status estimation method |
JP6311080B1 (en) * | 2017-06-16 | 2018-04-11 | 株式会社小松製作所 | Filter state estimation system and filter state estimation method |
JPWO2021044526A1 (en) * | 2019-09-03 | 2021-03-11 | ||
WO2021044526A1 (en) * | 2019-09-03 | 2021-03-11 | 株式会社島津製作所 | Multiple valve device and cargo handling device equipped with multiple valve device |
Also Published As
Publication number | Publication date |
---|---|
JPH081282Y2 (en) | 1996-01-17 |
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