JPH0642506B2 - Wafer processing system - Google Patents

Description

Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a wafer processing system, and more particularly to a wafer processing system which facilitates automation of a wafer processing line by using a wafer carrier automatic transfer vehicle by optical communication operation. .

[Prior Art] A wafer prober is an apparatus used for measuring the characteristics of a large number of IC chips formed on a semiconductor wafer in a wafer state before cutting and packaging. The actual test is done by the IC tester,
The wafer prober uses this IC tester and each I on the wafer.
It is a device for making accurate electrical contact with the C chip.

By the way, in the conventional wafer prober, the wafer transfer system has the configuration shown in FIG. In the figure, 40 is a transfer unit, 41 is a wafer prober main body, 42 is a supply wafer carrier, 43 is a storage wafer carrier, and 44 is a storage wafer carrier.
Is an uninspected wafer supplied to the wafer prober body 41, 45
Is an inspected wafer that has already been measured and is stored in the wafer carrier 42. In such a transfer system, the supply wafer carrier 42 and the storage wafer carrier 43 are different, but a large number of wafer carriers are used for the recent enlargement of wafers and further automation. The problem of increasing the size of the transfer system caused by using different wafer carriers for supply and storage has become insignificant.

Therefore, in order to solve the above problems, a transport system having a structure shown in FIG. 12 has been proposed. In the figure, reference numerals 46, 47 and 48 denote supply / accommodation wafer carriers, 49 denotes a wafer, 50 denotes a wafer hand for pulling out or pushing the wafer into / from the wafer carrier, and other reference numerals are the same as those in FIG. According to such a configuration, the supply and storage of wafers can be performed by one wafer carrier, but a plurality of wafer carriers 4 can be used.
For each of the 6, 47, and 48, there was a lot of wasted space because it needed an empty area to pull out the wafer.

Therefore, in order to eliminate the defects of the transport system shown in FIGS. 11 and 12, the applicant has already proposed the transport system shown in FIG. In the figure, 51 and 52 are supply and storage wafer carriers,
Reference numeral 53 is a wafer, and 54 is a wafer hand for pulling or pushing the wafer from the wafer carrier. Wafer hand 54
Are rotatable as shown in the figure. According to such a configuration, the two wafer carriers 51 and
The empty area required for pulling out the wafer from each of the 52 is made common to reduce the wasted space and downsize the apparatus.

FIG. 14 is a diagram showing a situation around the wafer prober when the transfer system of FIG. 13 is applied to the wafer prober. In the figure,
Reference numeral 54 is an operator, 55 is an operation area, 56 is a passage, and other reference numerals are the same as those in FIG.

However, the wafer prober configured as shown in FIG.
Alternatively, although the wafer prober shown in FIG. 12 can be downsized, it has the same drawback, that is, the wafer carrier is disposed at a position far from the operation area 55, and the operability is poor. This defect was not a big problem until the wafer size was about 6 inches,
A wafer size of 8 inches or more becomes a serious problem due to the size and weight of the wafer carrier. That is, it becomes difficult to remove or set the wafer carrier 51 on the back side from the front of the wafer prober, and it becomes necessary to perform such an operation from the side surface of the wafer prober. Therefore, in the wafer prober having such a transfer system,
As shown in the figure, a passage 56 for setting a wafer carrier is required beside the wafer prober. Therefore, it becomes impossible to arrange the wafer prober in the factory as shown in FIG. 15, and the arrangement is limited to that shown in FIG. 15th
Comparing FIG. 16 with FIG. 16, it is clear that FIG. 15 is superior in terms of effective use of space.

Further, in FIG. 12, the supply and storage wafer carriers 46, 47 are shown.
And 48 are mounted on one plate, and when the wafer carrier is replaced, the plate is pulled out and all wafer carriers 46, 47 and 48 are mounted.
Although it is known that the wafer carrier can be pulled out to the front side, in this case, when the rear wafer carrier 46 is replaced, the operation of the apparatus concerning the front wafer carriers 47 and 48 is also stopped.

Further, in the supply and storage wafer carriers 46, 47 and 48, it is necessary to measure the accurate position of the wafer in the wafer carrier in order to reliably pull out or push in the wafer. However, in the all-wafer carrier drawing method, when one wafer carrier is exchanged, the wafers in other wafer carriers also move, so that there is a drawback that accurate position measurement performed before that becomes meaningless. It was

Further, in the conventional wafer prober, the pre-alignment portion and the unload stop portion close a relatively large area in the apparatus, which is one of the causes of the size increase of the wafer prober. Here, the pre-alignment unit performs pre-alignment before placing the wafer pulled out from the wafer carrier on the wafer chuck on the XY stage, and the unload stop unit collects the wafer after probing from the wafer chuck. This is a position where a person temporarily puts the wafer on to visually check the surface condition.

[Object of the Invention] The present invention has been made in order to eliminate the above-mentioned drawbacks of the prior art, can easily cope with automation of a wafer processing line, and can effectively utilize the installation space of a wafer processing system in a factory. An object of the present invention is to provide a wafer processing system that can be achieved.

The above object is to provide a wafer processing apparatus in which a wafer carrier is arranged on the front surface of the apparatus with an optical communication means for notifying that all the wafers in one of the wafer carriers have been processed, and to externally send a signal from the optical communication means. Is detected and the wafer carrier is moved in and out.

[Description of Examples] Hereinafter, the present invention will be described in detail based on Examples.

FIG. 1 shows a schematic configuration diagram of a wafer prober according to an embodiment of the present invention. In the figure, 1 is a wafer carrier entrance / exit, 2
Is a wafer carrier table having a slide mechanism, 3 is a wafer carrier, 4 is an unload stop position on which a wafer is placed when visually observing a probed wafer, 5 is a wafer in an unload stop state, 6 is an operation panel, and 7 is a wafer Pre-alignment station for rough alignment,
8 is a wafer during pre-alignment, 10 is a wafer chuck that holds the wafer by vacuum, 11 is a wafer in a measurement waiting state, 12 is a head plate that holds a probe card (not shown) inside, and 13 is a probe card. A stereoscopic microscope used for setting and the like, and 14 is a monitor used for displaying a parameter set in the wafer prober and setting a reference image (hereinafter referred to as a template) used for automatic alignment.

FIG. 2 is a schematic view of the inside of the wafer prober shown in FIG. In the figure, 15 is a pantograph hand capable of pulling out or inserting a wafer from an arbitrary position of the wafer carrier 3, 16
Is a pantograph hand up-and-down mechanism for vertically moving the pantograph hand, and 17 is a pre-alignment station 7
From the wafer chuck 10 to the wafer chuck 10, a θZ stage for rotating the wafer chuck 10 or driving the wafer chuck 10 in the height direction, 19 and 20 for the X stage and Y stage, and 21 for measuring the outer circumference of the wafer and for measuring the wafer. A capacitance type sensor 22 for measuring the height of the surface, and 22 is an auto-alignment microscope for capturing a pattern on the wafer surface for automatic wafer alignment (hereinafter referred to as auto-alignment).

FIG. 3 is a schematic external view of the wafer prober of FIG. 1. Reference numeral 30 is a flat keyboard (operation unit) used for setting parameters and the like, and 31 and 32 are transparent covers.

FIG. 4 is a side sectional view of the pantograph hand 15 shown in FIG. In the figure, 3 is a wafer carrier, 60 is a wafer, and 70
Is a semiconductor laser with a collimator used as a light source for detecting the presence or absence of the wafer and measuring the position of the wafer, and 71 is a plane mirror 73
A photodetector for detecting the laser light reflected by, a half mirror 72, an expansion / contraction drive unit of the pantograph hand 15, and a rotation drive unit 75 for rotating the entire pantograph hand 15.

5 and 6 are top views of the pantograph hand 15, showing the extended state and the contracted state of the pantograph hand 15 by the operation of the expansion / contraction driving unit 74, respectively. The reference numerals are the same as in FIG.

FIG. 7 is a schematic view around the pre-alignment station. In the figure, 80 is a linear pulse motor for moving the carry-in hand 17 in the Y-axis direction, 81 is a scale serving as a stator of the linear pulse motor, 82 is a carry-in hand vertical drive unit for moving the carry-in hand up and down, and 83 is a wafer for pre-alignment. Wafer sensor for detecting the outer shape of the wafer from the back side, 84
Is a pantograph hand finger, 85 is a pre-alignment wafer rotating mechanism for rotating the wafer during pre-alignment, and 86 is a wafer chuck pin for lifting the wafer from the wafer chuck.

8 and 9 are views for explaining the pre-alignment operation. FIG. 8 shows a state in which the outer shape of the wafer on the pantograph hand 15 is detected by the wafer sensor 83, and FIG. 9 shows pre-alignment at the pre-alignment station 7. It is a figure which shows an execution state.

The operation of the wafer prober having the above structure will be described below.

First, the setting of the wafer carrier 3 will be described.

Referring to FIG. 1, a carrier set switch (not shown) on operation panel 6 is pressed to set wafer carrier 3. As a result, the wafer carrier stand 2 comes out from the wafer carrier entrance / exit 1 on the front side of the apparatus.
In this embodiment, the wafer carrier table 2 is moved by a linear pulse motor. Although FIG. 1 shows a state in which the wafer carrier table 2 on the left side is projected,
The wafer carrier base 2 on the right side can also move in the same manner. After the wafer carrier 3 is set on the wafer carrier table 2, the carrier set switch is pushed again to move the wafer carrier table 2 into the apparatus, and in this state, the apparatus is in a start waiting state.

Next, the probe test operation will be described.

When the start switch of the operation panel 6 is pressed in the start waiting state, the pantograph hand 15 remains in the contracted state (see FIG. 6) and faces the designated wafer carrier, and the pantograph hand up-and-down mechanism 16 is used. Move from top to bottom. Pantograph hand 15
As shown in FIG. 4, it has a semiconductor laser 70 for wafer sensing and a photodetector 71 therein, which makes it possible to detect the presence or absence of a wafer in a wafer carrier and its accurate position. ing. With such a function, the pantograph hand 15 can pull out the wafer 60 from an arbitrary position in the wafer carrier 3. A state in which the wafer 60 is pulled out from the wafer carrier 3 is shown in FIGS.

The pantograph hand 15 moves from the wafer carrier 3 to the wafer 60.
After being pulled out, it is raised by the pantograph hand up-and-down mechanism section 16 and further rotated by the pantograph hand rotation drive section 15 to position the wafer above the pre-alignment station 7 as shown in FIG.

Here, the pre-alignment operation will be described with reference to FIGS.

When the wafer on the pantograph hand finger 84 is positioned on the pre-alignment station 7, the wafer sensor 83
The carry-in hand 17 having the unit (1) starts scanning below the wafer (below the pantograph hand finger 84). During this scan, the wafer sensor 83 senses the peripheral portion of the wafer on the pantograph hand finger 84 and obtains data on the peripheral position of the wafer in the Y-axis direction. Thereafter, the pantograph hand 15 is expanded and contracted in the X-axis direction shown in FIG. 7, and the peripheral portion is sensed in the same manner as described above to detect the outer peripheral position of the wafer in the X-axis direction. This is shown in FIG. Thereafter, the wafer center position is obtained from the wafer outer peripheral position data obtained as described above, and the pantograph is adjusted so that the center coincides with the center of the pre-alignment wafer rotation mechanism portion 85 in the X-axis direction shown in FIG. The expansion / contraction state of the hand 15 is set, and then the pantograph hand 15 is lowered to transfer the wafer to the wafer rotation mechanism section 85. Before this operation, the carry-in hand 17 is moved to the position shown in FIG. After transferring the wafer to the wafer rotation mechanism section 85, the pantograph hand 15 is in a contracted state as shown in FIG. 9, and the wafer loading operation to the pre-alignment station 7 is completed.

In the above description, the auto-loading in the full-automatic operation, which is the main operation of the wafer prober of the present embodiment, has been described. However, this wafer prober enables extremely easy and high-speed loading and unloading of the wafer by the manual operation. There is. In the case of manual operation in this embodiment, the wafer is loaded by raising the flat keyboard 30 on the right front side of the apparatus shown in FIG. 3, and placing it on the pre-alignment wafer rotating mechanism portion 85 on the pre-alignment station 7 located below this. All you have to do is place the wafer. At this time, the carry-in hand 17 is the ninth
Located at the pre-alignment station as shown.

When the wafer is placed automatically or manually, the wafer rotation mechanism unit 85 vacuum-adsorbs the wafer and starts the rotation operation. If the mounted wafer is not a cracked wafer or a deformed wafer, the wafer is rotated by the wafer rotating mechanism unit 85, and at this time, the carry-in hand 17 traces the outer circumference of this wafer by the operation of the linear pulse motor 80, and thus the orientation is improved. The flat part is detected. Then, the wafer rotation mechanism unit 85 directs the orientation flat portion of the wafer in a predetermined direction.

If the center position of the wafer passed from the pantograph hand 15 to the rotation mechanism unit 85 has a large error in the Y-axis direction shown in FIG. 7 with respect to the center of the wafer rotation mechanism unit 85, the wafer rotation mechanism This error can be removed by lifting the wafer on the unit 85 again with the carry-in hand 17, moving it in the Y-axis direction so as to correct this error, and then lowering it again on the wafer rotation mechanism unit 85. By such an operation, the center of the wafer can be made to coincide with the rotation center of the wafer rotating mechanism unit 85, and more stable rotation can be performed, and the wafer sensor 83 detects the above-mentioned orientation flat portion. Can be performed easily, at higher speed and with higher accuracy.

In this embodiment, a reflection type optical sensor is used as the wafer sensor 83, but a transmission type optical sensor, a capacitance type sensor or the like may be used.

When the detection of the orientation flat portion on the wafer rotating mechanism portion 85 is completed, the wafer is further rotated so that the orientation flat portion faces in the designated direction, and then lifted from the pre-alignment station 7 by the carry-in hand 17, and The wafer is loaded onto the wafer chuck 10 waiting at the position shown in the figure.

The wafer chuck 10 has three wafer chuck pins 86 that can project from the surface thereof, and when the wafer is received from the carry-in hand 17, the wafer chuck pins 86 are projected from the wafer chuck. In this state, the carry-in hand 17 is lowered by the carry-in hand vertical drive unit 82, and the wafer on the carry-in hand 17 is transferred onto the wafer chuck pins 86 protruding from the wafer chuck 10. After that, the carry-in hand 17 returns to the pre-alignment station 7 side, and the wafer chuck pins 86 protruding from the wafer chuck 10 are further lowered, so that the wafer is transferred onto the wafer chuck 10 and fixed by vacuum suction.

In this embodiment, the wafer chuck pins 86 are projected from the wafer chuck 10 when the wafer is loaded, but the wafer chuck pins 86 are fixed and the wafer chuck 10 is fixed.
Even if is lowered, the same movement as in this embodiment is possible.

Here, the operation after the wafer is transferred onto the wafer chuck 10 on the XY stages 19 and 20 will be described with reference to FIG.

When the wafer is transferred onto the wafer chuck 10, the wafer chuck 10 performs a scanning operation under the electrostatic capacitance type sensor 21 to detect the outer peripheral position of the wafer, and more accurately aligns the orientation flat portion. Measure the center of.

The orientation of the orientation flat portion at this position is performed by rotating the θZ stage 18 by θ. After the more accurate pre-alignment described above, the wafer chuck 10 again performs the scanning operation under the capacitance type sensor 21 to detect the height direction of the wafer surface. This detection in the height direction is to obtain correction data for keeping the contact pressure between the probe needle of the probe card and the wafer constant at all positions on the wafer.

After that, the wafer chuck 10 moves so that a predetermined position on the wafer is located below the auto-alignment microscope 22. At this position, the template on the wafer stored in advance is compared with the pattern observed by the auto-alignment microscope 22 when the wafer is actually placed at this position, and the pattern of the wafer on the chuck is determined. The amount of error in the XY directions from the predetermined position is detected.

The error detection in the XY directions is automatically performed by an error position detection device (not shown) by pattern matching in the lower part of the device. This operation is similarly performed at another predetermined position on the wafer to detect an error in the θ direction.

As described above, the X-, Y-, and θ-direction errors of the pattern on the wafer are calculated from the error detection in the two XY directions. The θ-component error is corrected by rotating the wafer chuck 10, and the XY-direction component error is corrected. The correction drive of the XY stage is performed so as to remove this error component during probing.

When the θ component error correction operation and the XY component error detection are completed under the auto alignment microscope 22, the first IC chip on the wafer (hereinafter referred to as the first chip)
Is moved below the probe card (not shown) fixed to the head plate 12. This operation is performed by the XY stages 19 and 20, and at this time, the correction of the XY component error detected at the time of automatic alignment is also performed at the same time. After the first chip has moved under the probe card, the wafer chuck 10 is lifted by a predetermined stroke by the Z drive mechanism of the θZ stage 18 to make contact between the bonding pad of the IC chip on the wafer and the probe needle of the probe card. In this state, when the wafer prober sends a test start signal to an external tester (not shown), the tester starts testing this IC chip. If the IC chip is determined to be non-defective as a result of this test, the tester sends a test end signal to the wafer prober. When this IC chip is determined to be defective, the tester sends a test end signal and a signal indicating a defect. When the wafer prober receives the test end signal, the wafer prober determines whether the IC indicating the defect is received or not.
Whether the chip is good or bad is discriminated, and if defective, a mark is put on this IC chip by an inker (not shown).

When the series of operations for inspecting the first chip is completed as described above, the XY stages 19 and 20 are moved to sequentially position the uninspected IC chips under the probe card and perform the same processing as the first chip.

When the test of all IC chips on the wafer is completed, the wafer chuck 10 returns to the initial position shown in FIG. 2, and the vacuum chuck is stopped so that the three wafer chuck pins 86 are protruded from the wafer chuck 10 and the wafer chuck 10 is pulled out. Lift from the wafer chuck 10. In this state, the pantograph hand 15 faces the direction of the wafer chuck 10 shown in FIG. 2 in a contracted state, and the pantograph hand 15 is further extended to insert the pantograph hand finger 84 between the wafer chuck 10 and the wafer. This wafer is recovered from the wafer chuck 10 by retracting the pantograph hand 15 slightly and then contracting.

If the unload stop operation is set, the pantograph hand 15 transfers the wafer to the unload stop position 4 and then collects the wafer from the unload stop position 4 after a preset time or after the instruction to store the wafer manually. On the other hand, if the unload stop operation is not set, the wafer in the wafer carrier 3 is directly returned to the position before the inspection.

During the probing operation of the wafer on the wafer chuck 10, the next wafer is pulled out of the wafer carrier 3 by the pantograph hand 15 and delivered to the pre-alignment station 7. After that, the pre-alignment station 7 performs the same pre-alignment operation as described above. That is, when the wafer is unloaded from the wafer chuck 10, the next wafer is moved to the pre-alignment station 7
In the pre-alignment completed state, the next wafer is loaded into the wafer chuck 10 without wasting time for pre-alignment or the like.

When the testing of all the wafers in one wafer carrier is completed by the above operation, the carrier set switch (not shown) on the operation panel 6 becomes the blinking state to notify the operator that the wafer test of one wafer carrier is completed. . If the operator pushes the carrier set switch in this state, the wafer carrier table 2 comes out to the front so that the wafer carrier can be easily removed and replaced. If the wafer carrier containing the wafer to be tested is set in the other wafer carrier table 2 while the operator is waiting for the carrier replacement, the wafer prober performs the above-mentioned probe test operation on the wafer in this wafer carrier. Automatically.

Next, an example of automation of a wafer prober line to which the wafer prober of the present invention is applied will be described with reference to FIG. In the figure, 90 is an automatic wafer cassette carrier, 91 is a wafer carrier, 92 is a wafer carrier carrier band, 93 is an optical communication window of the carrier, and 99 is an optical communication window of a wafer prober.

In the figure, the carrier 90 is constantly moving back and forth in the carrier passage 94, and communicates with the wafer prober while the optical communication window 93 is opposed to the optical communication window 99 of the wafer prober during this movement. ing. As a result of this communication, when one of the wafer probers detects that the test of the wafer in the one-wafer carrier 91 is completed, the carrier 90 stops in front of the wafer prober. Further, by moving at a low speed to a position where the light input from the optical communication window is maximized, positioning is performed with respect to the wafer prober. After that, the carrier 90 sends the wafer prober that the wafer carrier is to be replaced. When the wafer prober receives this signal, it pushes out the wafer carrier base 2 of the inspected wafer carrier 91 to the carrier 90 side, and transmits the fact that the wafer carrier base 2 is ejected to the carrier 90 through the optical communication window 99. To do. After receiving this signal, the carrier 90 lifts the wafer carrier 91 on the wafer carrier base 2 with the wafer carrier carrier hand 92 and stores it at a predetermined position in the carrier 90. Further, the carrier 90 uses the wafer carrier carrier hand 92 to place the wafer carrier 91 containing the uninspected wafer on the wafer carrier table 2 of the wafer prober, and sends the wafer prober the completion of the wafer carrier exchange.
When the wafer prober receives this signal, it returns the wafer carrier table 2 to the inside of the main body and completes the replacement of the wafer carrier 91.

Although FIG. 10 shows the wafer prober only on one side of the carrier passage 94, it is naturally possible to arrange the wafer prober on both sides of this passage.

[Effects of the Invention] As described above, the wafer processing system of the present invention is
Since the wafer carrier accommodating the processed wafers can be automatically replaced by the optical communication means, automation of the wafer processing line can be easily coped with, and the wafers can be processed quickly. Further, in the wafer processing apparatus, since the wafer carrier is arranged in the front portion of the apparatus main body, the apparatus is downsized, and an extra space for exchanging the wafer carrier is not required, so that the space can be effectively used in the factory. .

[Brief description of drawings]

FIG. 1 is a schematic configuration diagram of a wafer prober according to an embodiment of the present invention, FIG. 2 is an internal schematic diagram of the wafer prober of FIG. 1, and FIG. 3 is an external appearance schematic of the wafer prober of FIG. FIGS. 4 to 6 are explanatory views of the structure and operation of the pantograph hand in FIG. 2, FIG. 7 is a schematic perspective view of the pre-alignment station in FIG. 2, and FIGS. 8 and 9 are FIG. An operation explanatory view of the pre-alignment station, FIG. 10 is a schematic configuration diagram of a wafer prober line to which the wafer prober of FIG. 1 is applied, and FIGS. 11 to 13 are views for explaining a transfer system of a conventional wafer prober. FIG. 14 is a diagram for explaining the situation around the wafer prober using the transfer system of FIG. 13, and FIGS. 15 and 16 are diagrams showing an example of the arrangement of the wafer prober in the factory. 1: Wafer carrier entrance / exit, 2: Wafer carrier stand, 3: Wafer carrier, 4: Unload stop position, 6: Operation panel, 7: Pre-alignment station, 10: Wafer chuck, 12: Head plate, 13: Stereomicroscope, 14: Monitor, 15: Pantograph hand, 17: Carry-in hand, 18: θZ stage, 19: Y stage, 20: X stage, 21: Capacitance type sensor, 22: Auto alignment microscope, 90: Wafer carrier automatic transfer car.

Continuation of the front page (56) Reference JP-A-57-66649 (JP, A) JP-A-55-108007 (JP, A) JP-A-58-221412 (JP, A) JP-A-60-197354 (JP , A) JP 63-205710 (JP, A)

Claims (3)

[Claims] 1. An unprocessed wafer is taken out from a desired wafer storage position of a single or a plurality of wafer carriers and conveyed to a predetermined wafer transfer position, and a processed wafer is recovered at the wafer transfer position to collect the wafer carrier. Wafer transfer means for transferring and storing the wafers to a predetermined storage position, and optical communication means for notifying that all the wafers in any of the wafer carriers have been processed. A wafer processing system comprising: a plurality of wafer processing apparatus main bodies; and a wafer carrier automatic transfer vehicle that detects a signal from the optical communication means and takes the wafer carrier in and out. 2. An optimum stop position for loading and unloading a wafer carrier of the wafer carrier automatic transfer vehicle is set to a position where a signal received from the optical communication means becomes maximum. Wafer processing system as described. 3. The wafer processing main body according to claim 1, wherein a wafer insertion / removal mechanism portion for inserting / removing a wafer into / from the wafer carrier of the wafer transfer means is also arranged in a front portion of the apparatus main body. Wafer processing system.