JPH0640798U - Spray repair equipment around the blast furnace tap hole - Google Patents
Spray repair equipment around the blast furnace tap holeInfo
- Publication number
- JPH0640798U JPH0640798U JP8297992U JP8297992U JPH0640798U JP H0640798 U JPH0640798 U JP H0640798U JP 8297992 U JP8297992 U JP 8297992U JP 8297992 U JP8297992 U JP 8297992U JP H0640798 U JPH0640798 U JP H0640798U
- Authority
- JP
- Japan
- Prior art keywords
- blast furnace
- base
- taphole
- tap hole
- mud gun
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Landscapes
- Blast Furnaces (AREA)
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
Abstract
(57)【要約】
【目的】 高炉出銑口周辺部の補修における人体への過
酷な環境をなくすことを可能とする。
【構成】 出銑口周辺部の窪みに対して不定形耐火物吹
付ノズル6の保持及び基準位置決めをマッドガン1を利
用して行うためにマッドガン先端に基部4を装着し、該
基部4に対し吹付ノズル6を3軸3自由度の位置姿勢調
整機構5を介して取り付け、吹付ノズル6を前後動、旋
回、傾動動作可能に支持する。
(57) [Summary] [Purpose] It is possible to eliminate the harsh environment for the human body when repairing the area around the taphole of a blast furnace. [Structure] A base 4 is attached to the tip of the mud gun to hold and irregularly position the irregular-shaped refractory spray nozzle 6 in the recess around the taphole, and the base 4 is sprayed onto the base 4. The nozzle 6 is attached via a position / orientation adjusting mechanism 5 having three axes and three degrees of freedom, and the spray nozzle 6 is supported so as to be able to move back and forth, rotate, and tilt.
Description
【0001】[0001]
本考案は、高炉の出銑口の周辺劣化部を補修する吹付補修装置に関するもので ある。 The present invention relates to a spray repair device for repairing a deteriorated area around a taphole of a blast furnace.
【0002】[0002]
一般に、高炉の湯だまりに降下した熔銑熔滓を出銑口から炉外に抽出させる鋳 床設備は、出銑口、出銑口を開ける開孔機、閉塞するマッドガン、熔銑熔滓を流 す樋などで構成される。出銑口は、高炉内部での溶融が十分に進行して、所定量 の出銑が可能となる時間の後に開孔され、そして所定量出銑後に閉塞される。 Generally, the casting floor equipment that extracts the molten pig iron that has fallen in the pool of blast furnace from the taphole to the outside of the furnace is a taphole, an opening machine that opens the taphole, a mud gun that closes, and a molten pigtail. It is composed of flowing gutters. The tap hole is opened after a time when the melting inside the blast furnace is sufficiently progressed and a predetermined amount of tap metal is possible, and is closed after tapping the predetermined amount.
【0003】 この開孔閉塞の繰り返しの過程において、或いは通常の高炉内での溶融進行過 程において、出銑口周辺のガス圧上昇や閉塞に伴う大きな圧力変動等のために高 炉出銑口面に亀裂、面荒れ、面移動材料の部分的脱落等が生ずると、出銑口閉塞 作業の際にマッドガン筒先の先端面と出銑口面の間から充填材の漏れが生ずる。 また、マッドガンを出銑口面に対して繰り返し圧着するため、出銑口に大きなく ぼみが生ずる。In the process of repeating the opening blockage or in the melting process in the normal blast furnace, the gas pressure around the taphole rises and a large pressure fluctuation due to the blockage causes a blast furnace taphole. If the surface is cracked, roughened, or partially displaced from the surface-moving material, the filler will leak between the tip surface of the mud gun barrel and the tapping surface during the tapping operation. Further, since the mud gun is repeatedly crimped to the taphole surface, a large recess is formed at the taphole.
【0004】 従来、そうした場合、出銑口を回転刃式面取り装置、或いはブレーカで解体し 、同部に補修用の耐火物を手塗りするとか、同部に枠を作り耐火物を流し込み、 所要時間の乾燥工程を経て、高炉出銑口を形成しているConventionally, in such a case, the taphole is disassembled with a rotary blade type chamfering device or a breaker, and a refractory for repair is manually applied to the same part, or a frame is formed in the part and the refractory is poured into the part. The blast furnace tap hole is formed through the drying process for a long time
【0005】[0005]
しかし、この高炉出銑口劣化部の補修作業は、出銑口近傍での作業であるので 、高熱やガスに人体が晒され、危険かつ重労働である。これに対して、特開昭5 7−9809号公報に開示された高炉出銑口枠部成形方法がある。これは、マッ ドガンの先端部に型枠をセットし出銑口前に臨ませて出銑口周辺の壁面と型枠の 間に空間を形成し、この空間に流動性不定形耐火物を流し込んだ後固化する方法 であるが、この欠点は、(1)型枠に流動性耐火物を流し込む作業があること、 (2)周辺の壁面を覆うような型枠をセットする必要があることから、この作業 に伴う重筋労働はなくならない。 However, since the repair work on the deteriorated part of the taphole at the blast furnace is a work near the taphole, the human body is exposed to high heat and gas, which is dangerous and heavy labor. On the other hand, there is a blast furnace tap hole frame forming method disclosed in Japanese Patent Laid-Open No. 57-9809. This is because the mold is set at the tip of the mad gun and it faces the front of the tap hole to form a space between the wall surface around the tap hole and the mold, and the flowable amorphous refractory is poured into this space. Although this is a method of solidifying after that, the disadvantages are (1) the work of pouring the fluid refractory into the form, and (2) the form that covers the surrounding wall surface needs to be set. , The heavy labor involved in this work will not disappear.
【0006】 本考案の目的は、上述の欠点を解消し、人体への苛酷な環境をなくし、高炉出 銑口劣化部の補修作業をより容易に行い得る高炉出銑口周辺部の吹付補修装置を 提供することにある。The object of the present invention is to eliminate the above-mentioned drawbacks, eliminate a harsh environment for the human body, and more easily repair a deteriorated part of the blast furnace tap hole, so that the blast furnace tap hole peripheral part can be repaired. Is to provide.
【0007】[0007]
上記目的を達成するために、本考案の高炉出銑口周辺部の吹付補修装置は、出 銑口周辺部の窪みに対して吹付ノズルの保持及び基準位置決めをマッドガンを利 用して行うためマッドガン先端に装着される基部と、該基部に設けた3軸3自由 度の調整機構と、該調整機構を介し基部に対して前後動,旋回,傾動動作可能に 支持された不定形耐火物吹付ノズルとで構成したものである。 In order to achieve the above object, the spray repair device around the taphole of the blast furnace of the present invention uses a mudgun to hold the spray nozzle and perform standard positioning with respect to the depression around the taphole. A base part attached to the tip, a three-axis three-degree-of-freedom adjustment mechanism provided on the base part, and an irregular-shaped refractory spray nozzle supported by the adjustment mechanism so that the base part can be moved back and forth, swung, and tilted. It is composed of and.
【0008】[0008]
出銑口周辺部の窪みに対し吹付補修を行う場合、本補修装置の基部がマッドガ ン先端に装着される。これにより出銑口周辺部の窪みに対する吹付ノズルの保持 及び基準位置決めは、マッドガンを利用して行うことが可能となる。また、不定 形耐火物吹付ノズルは、調整機構の前後動、旋回、傾動動作により、その前後位 置及び狙い角度が調整可能であり、所望どおりの吹付け補修を行うことができる 。 When spray repair is performed on the depression around the taphole, the base of this repair device is attached to the tip of the mud gun. This makes it possible to use the mud gun to hold the spray nozzle in the depression around the taphole and perform reference positioning. Further, the irregular refractory spray nozzle can be adjusted in the front-rear position and the aiming angle by the forward / backward movement, turning, and tilting movement of the adjusting mechanism, so that the desired spray repair can be performed.
【0009】[0009]
以下、本考案を図示の一実施例に基づいて説明する。 図1及び図2において、1はマッドガン、2はこのマッドガン先端の筒先3へ 取付けられる補修装置全体を示す。本補修装置2は、マッドガン先端に一端4a 側が装着される基部4と、該基部の他端4b側から立ち上がるように設けた3軸 3自由度の位置姿勢調整機構5と、該調整機構5の上部に取付けられた不定形耐 火物吹付ノズル6とを具備しており、不定形耐火物吹付ノズル6はマッドガン1 に対し前後動,旋回,傾動をなし得るようになっている。 Hereinafter, the present invention will be described based on an embodiment shown in the drawings. In FIGS. 1 and 2, 1 is a mud gun, and 2 is an entire repairing device attached to a tip 3 of a tip of the mud gun. The repairing device 2 includes a base 4 having one end 4a attached to the tip of the mud gun, a three-axis three-degree-of-freedom position / orientation adjusting mechanism 5 provided so as to rise from the other end 4b of the base, and the adjusting mechanism 5. It is provided with an irregular shaped refractory material spraying nozzle 6 mounted on the upper part thereof, and the irregular shaped refractory material spraying nozzle 6 can be moved back and forth, swung, and tilted with respect to the mud gun 1.
【0010】 詳述するに、補修装置基部4は、一端側にマッドガン先端への取付部としての 挿着穴41を有し、この挿着穴41をマッドガン1の先端筒先3に嵌装し締結す ることによりマッドガン1に同軸的に取付けられる。調整機構5は、補修装置基 部4の上記他端側に立設された支持柱7の頂部に、軸8により前後動作可能に枢 支された支持台9を有する。この支持台9の下面は、補修装置基部4の他端4a 側に設けた駆動モータ10により回動変移する作動片11と、連結杆12により 連結され、これらの部材7〜12を以て前後動作部Aが構成されている。More specifically, the repair device base portion 4 has an insertion hole 41 as an attachment portion to the tip of the mud gun at one end side, and the insertion hole 41 is fitted and fastened to the tip barrel tip 3 of the mud gun 1. It is coaxially attached to the mud gun 1 by rubbing. The adjustment mechanism 5 has a support base 9 rotatably supported by a shaft 8 on the top of a support column 7 that is erected on the other end side of the repair device base 4. The lower surface of the support base 9 is connected by a connecting rod 12 to an actuating piece 11 which is rotationally displaced by a drive motor 10 provided on the other end 4a side of the repair device base 4, and by these members 7 to 12, the front-rear operation part is formed. A is configured.
【0011】 支持台9の上面には、面に直立させた回転軸13により旋回台14が支持され ており、この旋回台14は支持台9上に搭載した駆動モータ15により歯車16 を介して旋回される。従って、これらの部材13〜16は旋回部Bを構成してい る。A swivel base 14 is supported on the upper surface of the support base 9 by a rotary shaft 13 which is upright on the surface, and the swivel base 14 is driven by a drive motor 15 mounted on the support base 9 via a gear 16. It is turned. Therefore, these members 13 to 16 form the turning portion B.
【0012】 旋回台14上には、ラック17及びこれと噛合うセグメント歯18を有する取 付けスタンド19が設けられ、該スタンドに不定形耐火物吹付ノズル6のホルダ 20が傾動可能に取付けられている。従って、これらの部材17〜20は傾動部 Cを構成する。要するに、上記前後動作部A,旋回部B,傾動部Cにより、不定 形耐火物吹付ノズル6の前後位置及び狙い角度を調整するための調整機構5が構 成される。A mounting stand 19 having a rack 17 and segment teeth 18 meshing with the rack 17 is provided on the swivel base 14, and a holder 20 of the irregular-shaped refractory spray nozzle 6 is tiltably attached to the stand. There is. Therefore, these members 17 to 20 form the tilting portion C. In short, the forward / backward movement part A, the swiveling part B, and the tilting part C constitute an adjusting mechanism 5 for adjusting the front / rear position and the aiming angle of the irregular refractory spray nozzle 6.
【0013】 次に補修を行う手順を図3に従って説明する。 (1)図1の如く台車21に乗せた補修装置2を、台車21の軌条走行にて、 マッドガン1の先端筒先3へ図2の如く装着する。尚、この装着作業は台車21 の格納位置で行う。ここで、台車21には、例えば図1の23のように、装着後 の退避或いは装着高さ調整用に油圧シリンダーや電動機による昇降機構を設ける とよい。Next, a procedure for performing repair will be described with reference to FIG. (1) As shown in FIG. 2, the repair device 2 mounted on the carriage 21 as shown in FIG. 1 is mounted on the tip cylinder tip 3 of the mud gun 1 as shown in FIG. It should be noted that this mounting work is performed at the storage position of the carriage 21. Here, the carriage 21 may be provided with a lifting mechanism such as a hydraulic cylinder or an electric motor for retracting after mounting or adjusting the mounting height, for example, as shown in FIG.
【0014】 (2)マッドガン1を旋回動作させて補修装置2を高炉出銑口22の前まで移 動させ、補修装置2の基準となる位置決めを行う。ここでは補修装置2を出銑口 22の正面に臨ませる。(2) The mud gun 1 is swung to move the repair device 2 to the front of the blast furnace tap hole 22, and the positioning of the repair device 2 as a reference is performed. Here, the repair device 2 is exposed to the front of the tap hole 22.
【0015】 (3)出銑口22に対し吹付けノズル6が正しく相対するように、吹付けノズ ル6の位置決め,姿勢決めをする。即ち、調整機構5の前後動作部A,旋回部B ,傾動部Cの駆動モータ10,15等をそれぞれ作動させて、出銑口22の周辺 劣化部の窪みに対し吹付けノズル6が正対するように、その前後位置及び狙い角 度を調整する。(3) Position and position the spray nozzle 6 so that the spray nozzle 6 correctly faces the tap hole 22. That is, by operating the drive motors 10 and 15 of the front-rear operation part A, the swivel part B, and the tilting part C of the adjusting mechanism 5, the spray nozzle 6 directly faces the depression of the deteriorated part around the taphole 22. Adjust the front-rear position and aiming angle.
【0016】 (4)図示してない耐火物材供給装置を起動し、吹付け補修を行う。即ち、吹 付けノズル6より出銑口22の周辺劣化部の窪みに不定形耐火物を吹付け、必要 に応じ吹付けノズル6の横振り動作や縦振り動作を加えつつ、吹付け補修を行う 。その際、吹付量は出銑口2の窪みより所要量だけ大目にする。(4) A refractory material supply device (not shown) is activated to perform spray repair. That is, the spray nozzle 6 sprays an irregular shaped refractory material to the depression of the peripheral deterioration portion of the tap hole 22, and performs the spray repair while adding the lateral and vertical swing operations of the spray nozzle 6 as necessary. . At that time, the spray amount is set larger than the depression of the tap hole 2 by a required amount.
【0017】 (5)補修終了後、マッドガン1を格納位置へ旋回させ退避させる。(5) After the repair is completed, the mud gun 1 is swung to the retracted position and retracted.
【0018】 (6)補修装置2を台車21の軌条走行にて引き抜き、マッドガン1の筒先3 から取り外す。尚、この後においては、速やかにマッドガン1にて上記の吹付部 を圧着成形し、所要時間の乾燥工程を経て固化させ、補修済みの高炉出銑口周辺 部とする。(6) The repair device 2 is pulled out by running the carriage 21 on the rail, and is removed from the tip 3 of the mud gun 1. After this, the above-mentioned spraying part is promptly pressure-bonded and molded by the mud gun 1 and solidified through a drying process for a required time to form a repaired blast furnace tap hole peripheral part.
【0019】[0019]
以上述べたように、本考案によれば、従前の手塗り・流し込み,型枠や冶具の ハンドリング及びセット等といった人手作業を要さずに、高炉出銑口周辺部に対 する不定形耐火物の吹付け補修が可能となる。従って、高熱,粉塵,重筋作業か ら作業者を解放することができ、補修作業の快適化あるいは省力化を図ることが できる。 As described above, according to the present invention, the irregular-shaped refractory for the periphery of the taphole of the blast furnace can be obtained without the need for manual work such as conventional hand painting / casting, handling and setting of forms and jigs. It is possible to repair by spraying. Therefore, the worker can be freed from high heat, dust, and heavy muscle work, and the repair work can be made comfortable or labor saving.
【図1】本考案の一実施例における補修装置をマッドガ
ンに装着する前の状態で示した図である。FIG. 1 is a diagram showing a repair device according to an embodiment of the present invention before being attached to a mud gun.
【図2】図1の補修装置をマッドガンに装着した状態で
示した図である。FIG. 2 is a view showing the repair device of FIG. 1 mounted on a mud gun.
【図3】図1の補修装置の補修手順を示した図である。FIG. 3 is a diagram showing a repair procedure of the repair device of FIG.
1 マッドガン 2 補修装置 3 マッドガンの筒先 4 基部 4a 一端 4b 他端 5 位置姿勢調整機構 6 不定形耐火物吹付ノズル 7 支持柱 8 軸 9 支持台 10 駆動モータ 11 作動片 12 連結杆 13 回転軸 14 旋回台 15 駆動モータ 16 歯車 17 ラック 17 セグメント歯 19 取付けスタンド 20 ホルダ 21 台車 22 高炉出銑口 23 油圧シリンダー 41 取付部としての挿着穴 A 前後動作部 B 旋回部 C 傾動部 1 mud gun 2 repair device 3 tip of mud gun 4 base 4a one end 4b the other end 5 position and attitude adjustment mechanism 6 irregular shaped refractory spray nozzle 7 support pillar 8 shaft 9 support base 10 drive motor 11 operating piece 12 connecting rod 13 rotating shaft 14 turning Platform 15 Drive motor 16 Gear 17 Rack 17 Segment teeth 19 Mounting stand 20 Holder 21 Bogie 22 Blast furnace tap hole 23 Hydraulic cylinder 41 Insertion hole as a mounting part A Front-rear working part B Swing part C Tilt part
Claims (1)
の保持及び基準位置決めをマッドガンを利用して行うた
めマッドガン先端に装着される基部と、該基部に設けた
3軸3自由度の調整機構と、該調整機構を介し基部に対
して前後動,旋回,傾動動作可能に支持された不定形耐
火物吹付ノズルとを具備することを特徴とする高炉出銑
口周辺部の吹付補修装置。1. A base mounted on the tip of a mud gun for holding and spraying a spray nozzle to a recess in the periphery of a taphole using a mud gun, and a triaxial three-degree-of-freedom provided on the base. An apparatus for spraying and repairing a peripheral portion of a taphole of a blast furnace, comprising an adjusting mechanism and a nozzle for spraying an indefinite refractory material supported by the base through the adjusting mechanism so as to be able to move back and forth, swivel, and tilt. .
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP8297992U JPH0640798U (en) | 1992-11-09 | 1992-11-09 | Spray repair equipment around the blast furnace tap hole |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP8297992U JPH0640798U (en) | 1992-11-09 | 1992-11-09 | Spray repair equipment around the blast furnace tap hole |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH0640798U true JPH0640798U (en) | 1994-05-31 |
Family
ID=13789338
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP8297992U Withdrawn JPH0640798U (en) | 1992-11-09 | 1992-11-09 | Spray repair equipment around the blast furnace tap hole |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0640798U (en) |
-
1992
- 1992-11-09 JP JP8297992U patent/JPH0640798U/en not_active Withdrawn
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Legal Events
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A300 | Withdrawal of application because of no request for examination |
Free format text: JAPANESE INTERMEDIATE CODE: A300 Effective date: 19970306 |